Académique Documents
Professionnel Documents
Culture Documents
Division of Supply
Revision
Rev. Who Function / Company Date Dep./Init.
1 Hagen Head of sales 19.10.2010/HH
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Content
1 PROCESS EQUIPMENT.............................................................................................................3
2 ELECTRICAL EQUIPMENT.....................................................................................................5
4 TRANSPORTATION...................................................................................................................5
5 SERVICES ON SITE....................................................................................................................6
7 APPENDIX..................................................................................................................................10
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No.:
claims, etc.
Material
ABB = Off Shore
1 Process Equipment
No.: HEAT SOURCE R M E Remarks
HEAT EXCHANGER PREHEATER
1 ABB ABB ABB
(PH) & CLINKER COOLER (CC)
1.1 Heat Exchanger ABB ABB ABB
1.2 Adaptor / Connection to HEX LOCAL LOCAL ABB Refer to Appendix 7
2 HEAT EXCHANGER CC BYPASS ABB ABB ABB
2.1 Piping LOCAL LOCAL ABB Refer to Appendix 7
3 HEAT EXCHANGER ABB ABB ABB
3.1 Adaptor / Connection to HEX LOCAL LOCAL ABB Refer to Appendix 7
4 HEAT EXCHANGER PH BYPASS LOCAL LOCAL ABB Refer to
4.1 Piping LOCAL LOCAL ABB Refer to Appendix
PRESSURE COMPENSATION
5 ABB ABB ABB
VENTILATOR
6 SEWER PORT ABB ABB ABB
7 SCREW CONVEYOR LOCAL LOCAL ABB Refer to Appendix 7
7.1 Conveyor Screw LOCAL LOCAL ABB Refer to Appendix 7
7.2 Motor LOCAL LOCAL ABB Refer to Appendix 7
7.3 Compensator LOCAL LOCAL ABB Refer to Appendix 7
8 DUCTING LOCAL LOCAL ABB Refer to Appendix 7
8.1 Extraction LOCAL LOCAL ABB Refer to Appendix 7
8.2 Feedback LOCAL LOCAL ABB Refer to Appendix 7
8.3 Bypass LOCAL LOCAL ABB Refer to Appendix 7
8.4 Engineering LOCAL LOCAL ABB Refer to Appendix 7
9 COMPENSATORS LOCAL LOCAL ABB Refer to Appendix 7
9.1 Heat Exchanger Bypass LOCAL LOCAL ABB Refer to Appendix 7
10 DAMPERS ABB ABB ABB
No.: WATER CIRCUIT R M E Remarks
11 WATER CIRCUIT PUMP ABB ABB ABB
12 EXPANSION TANK LOCAL LOCAL ABB Refer to Appendix 7
12.1 Surge Tank LOCAL LOCAL ABB Refer to Appendix 7
12.2 Heating LOCAL LOCAL ABB Refer to Appendix 7
13 PIPING LOCAL LOCAL ABB Refer to Appendix 7
13.1 Straight Pipes LOCAL LOCAL ABB Refer to Appendix 7
13.2 Adaptor LOCAL LOCAL ABB Refer to Appendix 7
13.3 Compensator LOCAL LOCAL ABB Refer to Appendix 7
13.4 Fittings LOCAL LOCAL ABB Refer to Appendix 7
13.5 Vent/Drain LOCAL LOCAL ABB Refer to Appendix 7
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2 Electrical Equipment
No.: CONTAINER & EQUIPMENT R M E Remarks
29 E-CONTAINER ABB ABB ABB Refer to Appendix 7
30 CONTROLLER ABB ABB ABB
40 POWER DISTRIBUTION ABB ABB ABB Refer to Appendix 7
50 CABLES LOCAL LOCAL ABB
60 MOTORS ABB ABB ABB
70 VARIABLE SPEED DRIVES ABB ABB ABB
No.: MEASUREMENTS R M E Remarks
80 HEAT SOURCES ABB ABB ABB
90 WATER CIRCUIT ABB ABB ABB
100 FLUID CIRCUIT ABB ABB ABB
4 Transportation
No.: SHIPPING & HANDLING Remarks
All material within the scope of ABB
106 will be delivered FOB to European ABB ABB ABB
Seaport according Incoterms 2000
All material within the scope of
107 Customer will be available at plant LOCAL LOCAL LOCAL
site according contractual schedule
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5 Services on Site
No.:
Supervision
pending…
Material
LOCAL = On Shore
120.1 Steelwork LOCAL LOCAL ABB Refer to Appendix 7
120.2 Tower LOCAL LOCAL ABB ABB
Specification
= Supervision
pending…
130 CONSTRUCTION (Civil& LOCAL LOCAL LOCAL Refer to Appendix 7
Steelwork)
130.1 Building Gussets/Strengthening LOCAL LOCAL LOCAL Specification
pending…
Specification
130.2 Tower Gussets/Strengthening LOCAL LOCAL LOCAL
pending…
Specification
130.3 Ground Plate / Fundation LOCAL LOCAL LOCAL
pending…
INSTALLATION &
No.: R M E Remarks
COMMISSIONNING
140 SITE PREPARATIONS LOCAL LOCAL LOCAL Refer to Appendix 7
Supplied, installed and
140.1 Office Container LOCAL LOCAL LOCAL
operated by LOCAL
Supplied, installed and
140.2 Material Storage LOCAL LOCAL LOCAL
operated by LOCAL
Supplied, installed and
140.3 Fixed Crane LOCAL LOCAL LOCAL
operated by LOCAL
Supplied, installed and
140.4 Mobile Crane LOCAL LOCAL LOCAL
operated by LOCAL
Supplied, installed and
140.5 Installation Platforms LOCAL LOCAL LOCAL
operated by LOCAL
Supplied, and
140.6 Forklift LOCAL LOCAL LOCAL
operated by LOCAL
Refer to Appendix
INSTALLATION OF WASTE GAS
150 LOCAL LOCAL ABB Error: Reference
CIRCUIT
source not found
150.1 Heat Exchanger PH LOCAL LOCAL ABB Supervised by ABB
150.2 Heat Exchanger CC LOCAL LOCAL ABB Supervised by ABB
150.3 Ventilator LOCAL LOCAL ABB Supervised by ABB
150.4 Sewer Port LOCAL LOCAL ABB Supervised by ABB
150.5 Screw Conveyor LOCAL LOCAL ABB Supervised by ABB
150.6 Piping LOCAL LOCAL ABB Supervised by ABB
150.7 Steelwork LOCAL LOCAL ABB Supervised by ABB
Refer to Appendix
INSTALLATION OF ORC POWER
160 LOCAL LOCAL ABB Error: Reference
PLANT
source not found
160.1 Fluid Circuit Pump LOCAL LOCAL ABB Supervised by ABB
160.2 Extension Tank LOCAL LOCAL ABB Supervised by ABB
160.3 Process Heat Exchangers LOCAL LOCAL ABB Supervised by ABB
160.4 Power Train ABB ABB ABB
160.5 Condenser LOCAL LOCAL ABB Supervised by ABB
160.6 Piping LOCAL LOCAL ABB Supervised by ABB
160.7 Steelwork LOCAL LOCAL ABB Supervised by ABB
160.8 E-Container LOCAL LOCAL ABB Supervised by ABB
170 CABLING & WIRING LOCAL LOCAL ABB Supervised by ABB
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1. The Customer shall ensure that the necessary entry and exit, residence and work
permits and all other permits for the Supplier's personnel and the permits for the
import and export of tools, equipment, measuring and testing equipment and
materials are granted in good time and remain valid.
2. The Customer shall carry out all construction and other preparatory work
professionally and, if applicable, in accordance with any documentation supplied by
the Supplier. The Customer shall undertake all that is necessary in order that
Services can be commenced on time and carried out without hindrance or
interruption.
3. The Customer shall ensure that the transport access routes to the installation site
are usable, that access to the installation site is guaranteed, all necessary rights of
way are secured and that the installation site itself is in a condition allowing
installation work to commence.
4. The Customer shall take all accident prevention measures required. If the Customer
fails to take such measures and if the safety of personnel is not guaranteed, the
Supplier may at any time refuse or stop the provision of Services and order the
return of its personnel. The Supplier may also refuse or stop the provision of
services or order its personnel to return if the safety or health of personnel is not
guaranteed for any other reasons. The Customer shall provide any necessary
assistance should any of the Supplier's personnel suffer an accident or become ill.
5. The Customer shall arrange for the provision of heated or air-conditioned, lockable,
working, living and changing rooms for the Supplier's personnel, including suitable
sanitary facilities throughout the period of provision of the Services. In addition, the
Customer shall provide lockable, dry rooms for the storage of tools, equipment and
material. All these rooms shall be located, if possible, in the immediate vicinity of the
installation site.
6. The materials and spare parts to be used for the Services shall be stored in
accordance with the Supplier's instructions in such a manner that they are protected
from any damaging influences. Before the provision of the Services commences,
the materials and spare parts shall be checked by the Customer for completeness
and damage in the presence of a Supplier's representative. Should any material or
spare parts be lost or damaged, they shall be re-supplied or repaired by the
Customer or, upon the Customer’s request, by the Supplier, at the Customer's
expense.
7. The Customer shall provide the following in accordance with the Supplier's ins-
tructions:
Qualified skilled and unskilled workers with the necessary tools and
equipment. These workers shall comply with the working instructions of the
Supplier personnel. In no event shall any employment or other legal
relationship to the Supplier be established by the giving of such instructions;
Cranes (must be capable to lift high loads (∼ 40t) and other lifting devices, in
good working order, with attendant personnel, appropriate scaffolding and
means of transport for personnel and materials, appropriate workshop
equipment and measuring equipment;
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7 Appendix
a. WASTE GAS
Integration of Heat Exchanger PH
After the preheater, the waste gas is currently led to the GCT.
For the installation of the ABB ORC power plant the waste gas has to be taken out.
For that purpose a take out is installed in the downcomer, which leads the waste gas
to the heat exchanger (HEX). There the gas is cooled to the temperature, which is
required by the raw mill. After cooling, the gas is led into the duct after GCT (inlet of
fan) and then to the raw mill.
The yellow ducts and blue dampers (flaps) in the sketch (see attachment) are to be
built for the ORC plant.
The diameter of the new ducts is identical to the existing ducts. The isolation
(thickness, material, installation) is the same as with the existing ducts.
For more details and typical drawing, refer to Document Annex T5 GA Drawings
enclosed
• Pre heater HEX Inlet and Outlet Ducts
Compensator
Compensators for the compensation of thermal expansion of piping material must be
introduced after PH in accordance to local standards and requirements.
→ Specification pending – will be delivered at a later stage.
b. WATER CIRCUIT
Expansion Tank
design prone -
medium water -
max. operating temperature water 130 °C
max. operating pressure 25 barg
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Piping
The pipes are designed for a nominal operating pressure of 25 barg.
Diameter 250 mm
Approximate total length 250 m
→ Detailed specification of piping pending – will be delivered at a later stage.
Rough estimate Tubes between the HEX and ORC Plant
The estimation of distance and bends as well as supports has to be made
at actual plant situation!
c. FLUID CIRCUIT
Piping
Diameter* 150 mm
Approximate total length 41 m
Diameter 250 mm
Approximate total length 60 m
Diameter 350 mm
Approximate total length 31 m
Diameter 450 mm
Approximate total length 12 m
Diameter 500 mm
Approximate total length 23 m
Diameter* 1000 mm
Approximate total length 44 m
The pies marked with * are to be designed for a nominal operating pressure of 16
barg, all other pipes for 40 barg.
→ Detailed specification of piping pending – will be delivered at a later stage.
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d. SUPPORTING CIRCUITS
Compressed Air
Support of compressed air from the local system including all fittings, mountings,
pipings valves and accessories.
volumetric flow 0.3 l/min
operating pressure 6 barg
compressed air reservoir 350 l
pressure condensation point at -25 °C
volume flow 0.3 l/min
max. pressure 11 barg
Material Specs.
Insulation Specs
Nitrogen
Support of nitrogen for the operation of the ORC Power Plant from a bottle set
including all fittings, mountings, pipings valves and accessories.
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Operating Fluids
Acquisition, ordering/purchasing and handling of the organic operation fluid
(Isobutane).
Acquisition, ordering/purchasing and handling of the lubrication fluids.
→ Specification of fluid and lubrication pending – will be delivered at a later stage.
e. ISOLATION
Waste Gas Circuit
The dimensions to connect the new ducts with the existing ducts and piping,
shall be in principle, the same material and dimensions as already used and
accepted at the existing process installation. In addition, the material has to be
not flameable, stable up to 320°C. Stone wool or equal, Thickness of insulation
approx. 15 cm. Density approx. 30 kg/m3. Thermal conductivity 0.04 W/mK.
Protection Alumina cover or equal.
For the execution, ABB will submit the detail specification.
Sound Emissions
If there are no plant / country specific emission values given, the design
of the system components consider at a distance of 1 meter a sound
pressure level of LPA max. 85 dB (A) (DIN 45641 & DIN 45645) .This
does not include units in separate installation spaces with sound-
absorbing surrounding walls or in sound-proof canopies.
Material
Mineral fiber insulation in particular the following requirements shall comply
with:
• Asbestos Free
• Non-flammable
• bulk density 80-180 kg/m3
• thermal conductivity λ of 0.04 W / (m K) at 100 ° C mean temperature
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f. STEELWORKS
Waste Gas Circuit
For preliminary specification refer to: “Integration of Heat Exchanger PH 7”
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Bill of Qty for Steel strucutres and Piping for Preheater and Clinker Cooler HEX
Connection
I:\01_Projects\
_Offers\HRU\291199 Thai Nguyen\COMMERCIAL\07 Proposal to Client\Revised quote Oktober 2010\Annex T3 - Bill of Quan
Power Distribution
1 2 3 4 5 6 7 8
A A
... Auxiliaries Feeder
...
B B
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contained therein. Reproduction, use or disclosure to third
E-Container
parties without express authority is strictly forbidden.
ABB
© ASEA BROWN BOVERI 1993
C
6 / 0.4kV C
2000kVA GCB
6kV
Customer
D D
Fuer dieses Dokument und den darin dargestellten Gegenstaend behalten
wir uns alle Rechte vor. Verfielfaeltigung, Bekanntgabe an den Dritte oder
Ververtung seines Inhalts sind ohne unsere ausdrueckliche Zustimmung
MCC
ACS800
Multidrive
400V
verboten. © ASEA BROWN BOVERI 1993
E E
M M M
G
PCoolers= 384 kW
Change
The correction of the Power Factor (PF) is not included in the ABB scope
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General
ABB is ready to delegate qualified technical personnel for installation, supervision of
installation, start-up, commissioning and support of the customer’s performance tests
of the equipment as per the scope of supply.
Working Time
Normal working hours are 8 hours, 5 days per week.
The Customer or a third party will provide the temporary facilities necessary
for execution of the installation works, such as:
Accommodation for delegated personnel;
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System Optimisation
Providing conformity between screen indications and analogue values.
Calibration of the instruments.
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Performance Tests
Until the end of the performance tests the electrical commissioning staff should
secure a technical assistance, with personnel on site in view to avoid that their
deliveries do not disturb the tests in the best possible time.
A “Preliminary Acceptance Certificate” (PAC) shall be filled out after all
commissioning work above has been completed. The PAC shall be signed by ABB,
the machinery supplier and the customer.
As Built Documents
Normally 3 months after PAC, ABB will provide a complete set of as built and
installation drawings under CD-ROM form (Autocad, Excel, Word, Acrobat reader).
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