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BRITISH STANDARD BS 6073-2:

1981
Incorporating
Amendment No. 1

Precast concrete
masonry units —
Part 2: Method for specifying precast
concrete masonry units

UDC 691.327:006
BS 6073-2:1981

Cooperating organizations

The Cement, Gypsum, Aggregates and Quarry Products Standards


Committee, under whose direction this British Standard was prepared,
consists of representatives from the following:

Association of Consulting Engineers


Association of County Councils
Association of District Councils
Association of Metropolitan Authorities
Autoclaved Aerated Concrete Products Association*
British Precast Concrete Federation Ltd*.
British Quarrying and Slag Federation *
British Railways Board
British Ready Mixed Concrete Association
British Steel Industry
Cement Admixtures Association*
Cement and Concrete Association*
Cement Makers’ Federation*
Chemical Industries Association
Concrete Society Limited*
County Surveyor’s Society
Department of the Environment (PSA)
Department of the Environment (Building Research Establishment)*
Department of the Environment Transport and Road Research Laboratory
Department of Transport
Federation of Civil Engineering Contractors*
Gypsum Products Development Association
Institute of Quarrying
Institution of Civil Engineers
Institution of Highway Engineers
Institution of Municipal Engineers
Institution of Public Health Engineers
Institution of Structural Engineers*
Institution of Water Engineers & Scientists
National Federation of Building Trades Employers*
Natural Environment Research Council (Institute of Geological Science)
Royal Institute of British Architects*
Royal Institution of Chartered Surveyors
Sand and Ballast Hauliers and Allied Trades Alliance
Sand and Gravel Association Limited*
Society of Chemical Industry*
Stone Federation

The organizations marked with an asterisk in the above list, together with the
following, were directly represented on the Technical Committee entrusted
with the preparation of this British Standard:

Aggregate Concrete Block Association


Association of Lightweight Aggregate Manufacturers
British Ceramic Research Association
British Concrete Masonry Association
Chartered Institution of Building Services
Concrete Brick Manufacturers Association
Consumer Standards Advisory Committee of BSI
Electricity Supply Industry in England and Wales
Modular Society Limited

This British Standard, having


been prepared under the
direction of the Cement,
Gypsum, Aggregates and Quarry
Products Standards Committee,
was published under the
authority of the Executive
Board and comes into effect on Amendments issued since publication
31 July 1981

© BSI 12-1998
Amd. No. Date of issue Comments

4508 30 March 1984 Indicated by a sideline in the margin


The following BSI references
relate to the work on this
standard:
Committee reference CAB/11
Draft for comment 79/10450 DC

ISBN 0 580 12190 9


BS 6073-2:1981

Contents

Page
Cooperating organizations Inside front cover
Foreword ii
1 Scope 1
2 References 1
3 Definitions 1
4 General 1
5 Basic requirements 1
6 Purchaser’s additional and optional requirements 2
7 Notification to manufacturer and supplier 3
Appendix A Information to be given by the purchaser with
his enquiry and order 5
Appendix B Routine rapid control test of compressive strength
of blocks by manufacturer (fibre board test) 5
Appendix C Determination of block density, concrete density and
net area of hollow blocks 6
Figure 1 — Typical profiled ends of blocks 3
Figure 2 — Compliance procedure for special category
of manufacturing control 4
Table 1 — Work sizes of blocks 1
Table 2 — Work sizes of bricks 2
Standards publications referred to Inside back cover

© BSI 12-1998 i
BS 6073-2:1981

Foreword

This British Standard has been prepared under the direction of the Cement,
Gypsum, Aggregates and Quarry Products Standards Committee.
This Part of BS 6073 is a method for specifying precast concrete masonry units,
intended to be read in conjunction with BS 6073-1, which is a specification for
precast concrete masonry units.
When revising BS 2028, BS 1364:1968, the committee carried out a survey of
block sizes in common use. It was found that no particular thicknesses
predominated and hence there was no possibility of specifying a standard range.
Furthermore, forthcoming changes in legislation relating to energy conservation
made it probable that new sizes of blocks would be developed in the near future.
Similarly, no one strength was in general use. It also became clear that similar
minimum performance criteria were also applicable to concrete bricks so the
opportunity was taken to extend this revision to replace BS 1180:1972.
The committee therefore decided to produce the revised standard in two Parts.
Part 1 is a conventional specification giving the minimum levels of performance
applicable to all concrete masonry units whilst this Part gives a method of
specifying masonry units of different sizes and strengths and also masonry units
having properties not covered by Part 1.
Appendix A lists the essential information which should be given to the
manufacturer for an enquiry or order to be fully understood.
Appendix B describes a rapid method of checking compressive strengths of blocks
which may be used by manufacturers for routine quality control.
Appendix C gives a method of measuring block density and concrete density,
which may be used when checking conformity with recommendations of other
British Standards, such as BS 5628-1.
A British Standard does not purport to include all the necessary provisions of a
contract. Users of British Standards are responsible for their correct application.
Compliance with a British Standard does not of itself confer immunity
from legal obligations.

Summary of pages
This document comprises a front cover, an inside front cover, pages i and ii,
pages 1 to 8, an inside back cover and a back cover.
This standard has been updated (see copyright date) and may have had
amendments incorporated. This will be indicated in the amendment table on
the inside front cover.

ii © BSI 12-1998
BS 6073-2:1981

1 Scope 5 Basic requirements


This Part gives a method for specifying precast 5.1 General. The purchaser shall specify that the
concrete masonry units complying with the masonry unit is to comply with all the requirements
requirements of BS 6073-1 and describes the of BS 6073-1 and shall further specify:
compliance procedure for the special category of a) the size required (see 5.2);
manufacturing control.
b) compressive strength, where this is greater
2 References than the minimum compressive strength given in
BS 6073-1, i.e. 2.8 N/mm2 for blocks
The titles of the standards publications referred to and 7.0 N/mm2 for bricks (see 5.3).
in this standard are listed on the inside back cover.
5.2 Sizes. The purchaser shall specify the work size,
that is the face dimensions and thickness of the
3 Definitions
masonry unit. Table 1 gives work sizes of blocks.
For the purposes of this Part, the definitions given Table 2 gives work sizes of bricks.
in BS 6073-1 apply. NOTE 1 To obtain the co-ordinating size of a masonry unit, add
the nominal joint width, which is normally 10 mm, to the length
4 General and height of the unit given in Table 1 or Table 2. (The thickness
remains unchanged.)
The purchaser shall specify masonry units in NOTE 2 Other work sizes are available and in use. No single
accordance with clause 5, which gives basic manufacturer necessarily produces the complete range of work
requirements, and clause 6, which gives additional sizes shown.
and optional requirements.
Table 1 — Work sizes of blocks
Thickness mm 60 75 90 100 115 125 140 150 175 190 200 215 220 225 250
Length Height

mm mm

390 190 x x x x x x x x x
440 140 x x x x x x x x x
440 190 x x x x x x x x x
440 215 x x x x x x x x x x x x x x x
440 290 x x x x x x x x x
590 140 x x x x x x x x
590 190 x x x x x x x x
590 215 x x x x x x x x x x x

© BSI 12-1998 1
BS 6073-2:1981

Table 2 — Work sizes of bricks Other compressive strengths are available and in
Thickness mm 90 103 use. No single manufacturer necessarily produces
the complete range given above.
Length Height
NOTE A rapid method of checking compressive strengths of
mm mm blocks which may be used by manufacturers for routine quality
290 90 x control is given in appendix B.

215 65 x 6 Purchaser’s additional and optional


190 90 x requirements
190 65 x 6.1 Type of masonry unit. Where the purchaser
requires a certain type of masonry unit, he shall
5.3 Compressive strength. For blocks of indicate which of the types described in clause 3 of
thickness 75 mm or greater, and for bricks, the BS 6073-1:1981 is required.
purchaser shall specify the minimum compressive
Where the purchaser requires a brick of minimum
strength that shall apply in place of the minimum
compressive strength 40 N/mm2 and minimum
permissible average crushing strength G given in
cement content 350 kg/m3, he shall specify a special
clause 10 of BS 6073-1:1981.
purpose brick.
For example, where a purchaser specifies that a
6.2 Materials. Where the purchaser requires a
block shall be of a minimum compressive strength
certain type of material, he shall indicate which of
of 7.0 N/mm2, this signifies that a sample of 10
the materials described in clauses 4, 5 and 6 of
blocks tested in accordance with B.1 of
BS 6073-1:1981 is required. If the purchaser wishes
BS 6073-1:1981 shall have an average crushing
to impose a restriction on the use of materials
strength not less than 7.0 N/mm2 and not less
permitted in BS 6073-1, he shall indicate the
than (0.9 × 7.0) + 0.62S N/mm2 where S is the
required restriction.
standard deviation for the sample.
The following compressive strengths for concrete 6.3 Shape and tolerances. Where the purchaser
masonry units are commonly used for design requires special shapes of masonry unit, e.g. quoin
purposes. The graphs in Figures 1(a) to 1(d) of or closure units, or units for which special tolerances
BS 5628-1:1978 allow interpolation between these are necessary, such as exposed aggregate blocks or
compressive strengths. blocks for fair faced masonry, he shall agree the
shape or tolerances and appropriate methods of
measurement with the manufacturer.
Blocks Bricks
NOTE Typical profiled ends of blocks are shown in Figure 1.
N/mm2 N/mm2
6.4 Additional properties. Where the purchaser
2.8 7.0 wishes to specify masonry units having performance
3.5 10.0 requirements not covered by BS 6073-1, he shall
specify the requirements and the appropriate
5.0 15.0 British Standard test method(s).
7.0 20.0 The purchaser shall also specify any other required
10.0 30.0 properties, such as net area, density, colour and
texture.
15.0 40.0
NOTE A method for determining net area and density of blocks
20.0 is given in appendix C.
35.0

2 © BSI 12-1998
BS 6073-2:1981

Figure 1 — Typical profiled ends of blocks


6.5 Quality control and compliance procedure 3) If x 1 < 0.9G , the consignment shall be
for special category of manufacturing control.
Where the purchaser requires masonry units to be rejected.
subject to the special category of manufacturing 4) if 0.9G < x 1 < G or if
control described in 27.2.1 of BS 5628-1:1978, the
following requirements shall apply. 0.9G < x 1 < 0.9G + 0.62S 1 , a second sample of ten

a) The manufacturer shall operate a quality units shall be tested.


control scheme in which sampling is carried out 5) Calculate the compressive strength, x 2 , and
at a rate of not less than 0.02 % of production or the standard deviation, S2, for the second
two blocks per day or 15 bricks per day,
sample.
whichever is the greater.
b) Such a quality control scheme shall be 6) If x 2 < G or x 2 < 0.9G + 0.62S 2 , the
available for inspection by prospective consignment shall be rejected.
purchasers and/or their representatives, 7) If x 2 > G and x 2 > 0.9G + 0.62S 2 , the
provided a prior appointment is made. consignment shall be accepted.
c) Where an independent sample is taken, the This procedure is illustrated in Figure 2.
pass/fail criteria for compressive strength as
determined by the following procedure shall be 6.6 Identification of masonry units. Where the
used in place of those given in clause 10 of purchaser requires additional means of identifying
BS 6073-1:1981. the masonry units, he shall agree the method with
the manufacturer.
1) Calculate the compressive strength x 1 , and
the standard deviation, S1, for a sample of ten
masonry units tested in accordance with
7 Notification to manufacturer and
appendix B of BS 6073-1:1981. supplier
2) If x 1 > G If the purchaser requires independent tests, he shall
give the manufacturer and supplier adequate notice
and x 1 > ( 0.9G + 0.62S 1 , ) in writing prior to taking samples so that all parties
where G is the specified strength, the may be represented when the samples are taken,
consignment shall be accepted. and so that the testing laboratory shall be selected
to the mutual satisfaction of manufacturer, supplier
and purchaser.

© BSI 12-1998 3
BS 6073-2:1981

Figure 2 — Compliance procedure for special category of manufacturing control

4 © BSI 12-1998
BS 6073-2:1981

Appendix A Information to be given by b) the conditioning shall be used consistently in


the purchaser with his enquiry and any quality control scheme.
order B.4 Test procedure. Remove each specimen from
The following particulars cover the essential details its conditioning environment about 30 min before it
to be given by the purchaser to the manufacturer for is to be tested and allow to drain under damp
an enquiry and order to be fully understood. sacking or similar material. Test the specimen
whilst it is still in a wet condition.
a) Quantity1).
b) Work size dimensions and thickness in the Wipe the bearing surfaces of all the platens clean
order of length × height × thickness1) (see 5.2). and remove any loose grit or other material from the
surfaces of the specimen which are to be in contact
c) Compressive strength of blocks 75 mm or with the platens.
greater in thickness or of bricks (see 5.3).
Place the specimen in the machine between two new
d) Type of masonry unit (see 6.1).
pieces of 12 mm insulating board complying with
e) Specific requirements for constituent materials the requirements of BS 1142-3. Ensure that the
(see 6.2). board overhangs the specimen by a minimum
f) Special shapes and/or tolerances (see 6.3). of 5 mm along each edge and the centre of mass of
g) Requirements for additional properties the specimen coincides with the axis of the machine.
(see 6.4). Apply the load without shock and increase it
h) Whether special category of manufacturing continuously up to a rate of 5 N/mm2 per minute, for
control is required (see 6.5). blocks of specified compressive strength up to and
including 7 N/mm2, or 10 N/mm2 per minute, for
i) Whether additional means of identification is blocks of specified compressive strength greater
required (see 6.6). than 7 N/mm2. Ensure that the maximum loading
j) Handling requirements, such as palletization, rate is reached as soon as possible but in any case
strapping or mechanical off-loading1). before the load causes a stress on the block
Appendix B Routine rapid control test exceeding 70 % of the specified compressive
strength or reaches 300 kN, whichever is the
of compressive strength of blocks by
sooner.
manufacturer (fibre board test)
Adjust the rate of loading while the fibre is still
B.1 General. The following method may be used by compressing to give the stated values as soon as the
a manufacturer as a rapid method of checking the indicator shows that the load is being taken up.
compressive strength requirements for blocks, for Maintain the appropriate rate of loading as far as
his own routine control purposes. Details of the possible up to failure.
mortar cap test used to establish compliance with
the standard are given in appendix B of B.5 Calculation of compressive strength.
BS 6073-1:1981. A correlation between results Calculate the crushing strength of each specimen
obtained using the two test methods may be derived and the average crushing strength of the sample in
as described in B.6. accordance with B.4 of BS 6073-1:1981.

B.2 Apparatus. Use the testing machine described B.6 Correlation of fibre board test and mortar
in B.1.1.3 of BS 6073-1:1981. cap test results. The fibre board test is likely to
give values for compressive strength of blocks lower
B.3 Preparation of specimens. Rub the bed faces than those obtained from tests on mortar capped
of specimens to be capped with fibre board with a blocks. However, the results of fibre board tests may
carborundum stone to remove any fins or high spots. be taken to indicate the compressive strength of the
blocks unless an acceptable relationship between
Immerse the specimens in water at a temperature of mortar cap tests and fibre board tests has been
between 10 °C and 25 °C for at least 16 h before established for the particular type and strength of
being used for tests. Other conditioning processes,
block being tested.
including dry storing, may be adopted, provided
that:
a) the conditioning used shall be the same as that
used when determining any relationship between
results derived from compressive strength tests
on fibre board and mortar capped specimens;

1)
Allowances for breakage or other wastage on site are the responsibility of the purchaser.

© BSI 12-1998 5
BS 6073-2:1981

Such a relationship may be taken as being Calculate the gross volume of the block to the
established when the results from at least 40 nearest 250 mm3 by multiplying the average
mortar capped specimens and 40 fibre board capped thickness (see appendix A of BS 6073-1:1981) by the
specimens from each particular compression testing specified length and height of the block. (Ignore
machine have been compared. The results should be formed protrusions and indentations).
taken for pairs of specimens (one mortar capped and Express the volume of cavities in each block as a
one fibre board capped) from similar positions percentage of the gross volume of the block. Record
within the manufacturer’s mould. to the nearest 5 % the greatest volume of cavity
When a relationship has been established, the detected.
results from fibre board capped specimens may be C.1.2 Determination of concrete volume. Remove all
modified in accordance with the following random flashings with carborundum stone.
equations.
Measure to the nearest 1 mm, using calipers and
b
x = a × --- rule as described in appendix A of BS 6073-1:1981,
c the dimensions of formed indentations and
where protrusions on the external faces and ends of the
block.
x is the quotable value of compressive strength
Calculate the algebraic sum of the volume of all
a is the result obtained from the test of fibre indentations and protrusions to the
board capped specimens nearest 250 mm3 (Treat volume of indentation as
b is the arithmetic mean of mortar cap test negative and volume of protrusion as positive.)
results Calculate the concrete volume, to the
nearest 250 mm3, using the following equation.
c is the arithmetic mean of fibre board cap test
results Vc = V1 – V2 + V3
where
Appendix C Determination of block
density, concrete density and net area Vc is the concrete volume
of hollow blocks V1 is the gross volume of the block
C.1 Determination of density V2 is the volume of cavities and voids
C.1.1 Measurement of volume of cavities. Select V3 is the algebraic sum of volume of
three blocks per consignment of 1 000 or part indentations and protrusions
thereof.
C.1.3 Determination of block density and concrete
Place the blocks on a thin sheet of foam rubber or
density. Dry three blocks for at least 16 h in a
other resilient material with the open ends of the
ventilated oven having the temperature controlled
cavities uppermost.
at 105 ± 5 °C.
Close any cavities at the ends of the block by
clamping flat sheets of 13 mm insulating board to Cool the blocks to ambient temperature and weigh.
the ends of the block without distortion. Ignore the Repeat these steps until the mass lost in one cycle
effects of tongues or grooves. does not exceed 0.05 kg.
Fill a one litre glass measuring cylinder accurately Calculate the block density and the concrete density
with dry sand which has been graded between by using the following equations.
a 300 µm BS test sieve and a 600 µm BS test sieve, m
both sieves complying with the requirements of r b = -------
V1
BS 410.
Fill the cavities with the sand by pouring from the where
cylinder, refilling if required, keeping the cylinder
lip within 25 mm of the top of the cavity and pouring rb is the block density (in kg/m3)
steadily and striking off level.
m is the oven dry mass (in kg)
Return to the cylinder any sand struck off and note,
in ml, the total volume of sand used to the V1 is the gross volume (in m3)
nearest 50 ml. Convert this volume to the
equivalent volume in mm3 of the cavities to the m-
r c = -----
nearest 250 mm3. Vc

6 © BSI 12-1998
BS 6073-2:1981

where

rc is the concrete density (in kg/m3)


m is the oven dry mass (in kg)
Vc is the concrete volume (in m3)

Record the mean densities of the three blocks to the


nearest 10 kg/m3.

C.2 Determination of net area of hollow


blocks. Obtain the mean height from six height
measurements using the method for measuring
thickness described in A.1.4 of BS 6073-1:1981.
Calculate the net area using the following equation.
V
A = -----c-
h
where

A is the net area (in m2)


Vc is the concrete volume (in m3)
h is the mean height (in m)
NOTE The net area of hollow blocks is required for assessing
the characteristic compressive strength of walls of hollow
concrete blocks filled with in-situ concrete
(see 23.1.7 of BS 5628-1:1978).

© BSI 12-1998 7
8 blank
BS 6073-2:1981

Standards publications referred to

BS 410, Specification for test sieves.


BS 1142, Fibre building boards.
BS 1142-3, Insulating board (softboard).
BS 5628, Code of practice for the structural use of masonry.
BS 5628-1, Unreinforced masonry.
BS 6073, Precast concrete masonry units.
BS 6073-1, Specification for precast concrete masonry units.

© BSI 12-1998
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