Académique Documents
Professionnel Documents
Culture Documents
process or to meet the required functional prop- The amount used depends on the amount of
erties of the finished pigment printed article. pigment and the textile substrate, and usually
varies within the range 50 – 150 g per kilogram
of print paste.
2.1. Thickening Agents The surface active substances needed to pro-
duce a stable dispersion are responsible for the
The choice of the thickening agent determines compatibility of the binder with the other com-
the rheology of the print paste, and hence affects ponents of the print paste.
the results of the printing process in many ways. The fastness, i.e., the resistance of the binder
The thickening system has a considerable influ- film to mechanical stress and its swelling tenden-
ence on the printing result as characterized by cy in water and organic solvents, must be in-
evenness, sharpness of outlines, color strength, creased to an acceptable level by the cross-link-
and brillance, as well as on handfastnesses, con- ing reaction of the binder. Whereas the older
sumption of print paste, and running properties. types of cross-linkable binders reacted with sep-
Synthetic thickeners are widely used today in arate fixing agents during the condensation pro-
preference to white spirit- containing emulsion cess (hot air at 150 C), self- cross-linking bin-
thickenings, which contain up to 700 g white ders are now well established. These contain
spirit per kilogram print paste. During condensa- reactive groups, usually from copolymerization
tion ammonia is liberated, and the polymer is with monomers such as N-methylolacrylamide or
converted to the acid form, generating the slight- similar compounds. Three-dimensional cross-
ly acidic pH necessary for cross-linking of the linking of the binder film can then be achieved
binder and, if used, the fixing agent. by acid catalysis under the usual condensation
The most commonly used pigment printing conditions [6].
thickening agents are liquid, easily pourable Binder films based on butadiene can age by
preparations of synthetic polymers in a mineral the action of light and oxygen, i.e., they can
oil. They can be aqueous formulations, complete- become yellow, and their fastness properties can
ly neutralized with ammonia and with a solids deteriorate. Butadiene binders are therefore not
content of ca. 25 %, or anhydrous, partially neu- recommended for pigment printed textiles that
tralized products with a solids content up to 60 %. are continuously exposed to light (curtains, awn-
The latter require the addition of a predetermined ings, etc.) [7].
amount of ammonia to the print paste. In Europe Some commercially available products are
and North America, completely solvent free listed in Table 1.
granulated solid products are also gaining in
importance. With these, pigment printing can be
a practically emission-free process.
Table 1. Some commercially available auxiliaries for pigment
printing
3. Auxiliaries for Dye Printing (BASF), Matexil PA-L (ICI), and Rapidoprint
UL 22 (CHT).
3.1. Thickening Agents (! Textile
Printing, Chap. 4) Sodium Chlorate is used only occasionally
to prevent reductive dye decomposition when
Natural thickening agents, both unmodified and printing disperse dyes.
chemically modified, are today widely used in
printing with dyes, and have largeley replaced Hydrogen Peroxide is used as in dyeing to
emulsion thickenings based on white spirit. reoxidize printed vat dyes [12].
Etherified or carboxymethylated starches are
often used for printing with disperse dyes, and
alginates for reactive printing [9]. More recently, 3.3. Reducing and Discharging Agents
synthetic polycarboxylates, specially developed [13]
for reactive printing, have become established.
These have improved dye fixation yields [4a] and In textile printing, reducing agents with a wide
are easy to use, swelling rapidly in water, and range of reducing power are needed. They are
having good resistance to bacterial attack. used for the fixation of vat dyes in direct and
Advantages of the alginates include ease of discharge printing, for discharge printing on
removal in the after-wash, resulting in a printed natural and synthetic fibers, and for afterclearing
fabric with a soft hand, and also low sensitivity of of printed polyester fibers. Sodium dithionite is
the thickening effect towards electrolytes in the used in many applications, but for certain print-
print paste. ing processes and equipment the reducing agent
must be very stable towards atmospheric oxygen,
and in these cases the alkali metal salts of the
3.2. Oxidizing Agents sulfinic acids are preferable. Some commercial
products are listed in Table 2.
Sodium m-Nitrobenzenesulfonate. In di-
rect reactive printing on cellulose fiber, the addi- Sodium Dithionite, Na2S2O4 is usually
tion of sodium m-nitrobenzenesulfonate to the known in textile finishing as ‘‘hydrosulfite’’. It
print paste limits harmful effects due to chemical is widely used for the reductive clearing of
reduction of the reactive dyes by the natural polyester fibers printed with disperse dyes
thickening agents and by the fabric itself. This [14]. Hydrosulfite is a strong reducing agent with
oxidizing agent thus promotes smooth and prob- limited stability towards atmospheric oxygen. It
lem-free printing [10]. Sodium m-nitrobenzene- is therefore unsuitable for direct printing with vat
sulfonate is also used in combination with natural dyes, as severe losses of the reducing agent in the
thickening agents in direct disperse printing on print paste and premature vatting of the dye
acetate, triacetate, and polyester fibers [11]. It is
not recommended for use with polyamide fibers
as yellowing can occur.
Table 2. Some commercially reducing and discharging agents
In the discharge printing of vat dyes on sub-
stantive or reactive predyed fabrics, the ground Trade name Composition Producer
colour can be reductively damaged, both in the
Hydrosulfite conc. sodium dithionite BASF
printed and unprinted areas. Even traces of print Rongalit 2 PH-A sulfinic acid derivative BASF
paste containing the reducing-agent, carried Rongalit 2 PH-B sulfonic acid derivative BASF
from the already printed areas onto the ground liquid
color during printing, steaming, or storage of the Rongalit C sodium hydroxymethanesulfinate BASF
Rongalit FD liquid sodium salt of a sulfinic acid BASF
fabric are sufficient to such damage. To prevent derivative
this undesired effect the predyed fabric can be Rongalit ST liquid sodium salt of a sulfinic acid BASF
impregnated with a solution of sodium m-nitro- derivative
benzenesulfonate before printing [1, p. 676]. Decrolin zinc hydroxymethanesulfinate BASF
Rongalit DP stabilized sulfinic acid derivative BASF
Some commercially available products are Lu- Reduktionsmittel F formamidinesulfinic acid Degussa
digol, Ludigol granules, and Ludigol liquid
Vol. 36 Textile Auxiliaries, 6. Printing Auxiliaries 137
would occur. It can, however, be used in two- more stable than sodium formaldehydesulfoxy-
phase printing [14, 15]. late. It is used as a reducing agent for direct
printing with vat dyes [16]. The improved stabil-
Rongalit 2 PH-A/Rongalit 2 PH-B Liquid ity of the printed fabric before steaming is espe-
is a combination of reducing agents especially cially important for screen printing on tables. The
intended for two-phase printing with vat dyes higher stability requires a longer steaming time
[16]. In this process, the reducing agent is not (ca. 15 – 20 min). Optimum color yields are
printed directly with the dyes, but is subsequently obtained by using steam at a higher pressure
applied to the fabric together with sodium hydrox- (1.5 bar, 12 – 15 min).
ide by an additional padding process. In the second
phase the dye is then fixed by steaming (ca. 20 – Rongalit ST Liquid is also a sodium sul-
40 s) in a flash ager with exclusion of air. Cold foxylate stabilized with formaldehyde and am-
solutions of Rongalit 2 PH-A and Rongalit 2 PH- monia that is even more stable than Rongalit FD
B liquid with sodium hyroxide are less sensitive to liquid. It is used as a reducing agent in pigment
atmospheric oxygen than hydrosulfite solutions, discharge printing. Pigment print pastes which
and are therefore significantly more stable. Unlike contain Rongalit ST liquid in a slightly alkaline
hydrosulfite, the pad liquor of the combination solution are applied to substantive or reactive
product with sodium hydroxide does not cause predyed cellulose fabrics. The decomposition of
premature vatting after padding, and hence does the ground color takes place during steaming of
not lead to running of the printed vat dye. The ease the printed fabric. A careful choice of the dyes is
of reoxidation of the printed fabric and the rela- necessary for this process.
tively low level of impurities in the used wash
liquor give improved operational safety. Zinc Hydroxymethanesulfinate, zinc for-
maldehydesulfoxylate, (HOCH2SO2)2Zn in
Sodium Hydroxymethanesulfinate, sodi- aqueous solution has a slightly acid reaction and
um formaldehydesulfoxylate, HOCH2SO2Na is stable for several days. Zinc formaldehydesul-
H2O, Rongalit C, is appreciably more stable in foxylate, unlike the sodium salt, is therefore
alkaline solution than hydrosulfite or the Ronga- suitable for discharge printing in weakly acid
lit 2 PH-A/2 PH-B liquid combination. It is used media. Applications are:
for printing cellulose fibers by various methods.
It can be used in direct printing or two-phase 1. White and colored discharge printing on ace-
printing with vat dyes [16]. Because the steaming tate, triacetate, polyester, polyamide, wool,
time is considerably longer (ca. 4 – 6 min) com- and silk [18, 19]. Only a limited number of
pared with Rongalit 2 PH-A/2 PH-B liquid discharge-resistant dyes are suitable for print-
(20 – 40 s), it is only used in a two-phase process ing colored effects.
if the ager does not allow rapid dye fixation. The 2. Color discharge printing with pigments on
most important application of sodium formalde- cellulose fibers [20], mainly on substantively
hydesulfoxylate is in discharge printing [14]. dyed grounds.
Reactive dyes, and to a lesser extent naphthol
and direct dyes, are used to produce the discharge Rongalit DP is a stabilized sulfoxylic acid
ground. derivative that is suitable for discharge printing
In color discharge printing, the process must on polyester [18]. It is mainly used for color
be carried out so that no decomposition of the discharge resist printing, whereby discharge-
reducing agent occurs before the dye is fixed by resistant disperse dyes are printed together with
steaming. Great care must be taken to exclude Rongalit DP. Discharge grounds are unfixed
moisture on storage and oxygen during steaming prints or pad dyeings made with dischargeable
[17]. For white discharge printing, further aux- disperse dyes that are only fixed during print-
iliaries are added to ensure a pure white discharge ing. On light and medium grounds, white dis-
effect. charge resist printing is also possible, but on
dark grounds, zinc formaldehydesulfoxylate
Rongalit FD Liquid, a sodium sulfoxylate should be used, because it results in a purer
stabilized with formaldehyde and ammonia, is white effect.
138 Textile Auxiliaries, 6. Printing Auxiliaries Vol. 36
Formamidinesulfinic Acid, thiourea diox- White Pigments such as zinc oxide, titanium
ide, THDO, is relatively stable in acid solution dioxide or barium sulfate can also be added to
and unstable in alkaline solution. THDO can discharge print pastes. These cover the remaining
therefore be used for printing with vat dyes on undischarged ground dyes, and produce a plastic
wool, silk, acetate, and synthetic fibers. Since the effect in patterns with small motives or fine outlines.
application process takes place in the acid range,
the dye is absorbed by the fiber in the form of the Optical Brighteners can intensify the white
vat acid [1, p. 789]. THDO can also be used for effect in white discharge prints. They are mainly
color discharge printing with vat dyes on acetate used with polyester fibers.
fabrics. This product is now mainly used for the
reductive afterclearing of dyed and printed poly-
ester materials. 3.5. Fixation Auxiliaries
Tin(II) Chloride has several disadvantages, In addition to oxidizing and reducing agents,
in particular corrosion of the steamer by hydro- there are many other auxiliaries that improve the
chloric acid which is liberated during the dis- fixation of soluble dyes. The effect of many
charge process. This reducing agent is therefore fixation auxiliaries is to promote solubilization
only used in special applications [18], e.g., for of the dye during the fixation process. In other
colored discharge printing on polyacrylonitrile cases they cause swelling of the fibers.
fibers. In this process tin(II) chloride cannot be
replaced by any other discharging agent [21].
Fixation Auxiliaries for Printing on Cellu-
lose Fibers.
3.4. Auxiliaries for Discharge Printing Hydrotopic Auxiliaries. Urea has very good
hydrotropic properties and is widely used in
In discharge printing, auxiliaries are used in printing with reactive dyes [22]. During the
addition to the discharge agents. They are not fixation of the dyes by steaming, only a small
able to decompose the ground dye by themselves, amount of solubilizer, in the form of condensed
but improve the discharging effect and/or facili- steam, is present. The hydrotropic properties of
tate the fixation of the printed dye used for the urea significantly improve the fixation rate of the
colored effet. Auxiliaries especially used in dis- dye, which is especially important for regener-
charge printing include: ated cellulose fibers [1, p. 781].
When printing with vat dyes and during vat
Sulfonated Dimethylphenylbenzylammo- discharge printing, thiodiglycol is often added,
nium Salt. This benzylating agent, which is since it increases the solubility of the leuco form
sulfonated in both aromatic rings, enables white of the dye and hence improves the fixation rate of
discharge prints of indigo and certain vat dyes certain vat dyes [1, p. 781], [20].
[17]. The dye, after reduction by Rongalit C, is
converted by benzylation into a water-soluble, Alkalis such as sodium carbonate or sodium
oxidation-resistant derivative that can easily be hydrogencarbonate are necessary for the fixation
washed out [1, pp. 532, 683, 790]. A typical of reactive dyes. Alternatively, the special pro-
commercial product is Leukotrop W (BASF). ducts Basilen Fixing Agent F-RP (BASF) and
Remazol Salt FD (Hoechst), which are sodium
Anthraquinone improves the discharging salts of a chlorinated carboxylic acid, can be
effect in discharge printing of vat dyes on cellu- used. These salts act as alkali-releasing agents,
lose fibers dyed with reactive, direct, or naphthol i.e., the alkali is only liberated during the dye
dyes [20]. It is also recommended for discharging fixation process (steaming) [23].
of materials dyed with indanthrene dyes and
indigo. Anthraquinone acts as a reduction cata- Fixation Auxiliaries for Printing on Ace-
lyst and is converted to anthrahydroquinone as an tate and Polyester Fibers are mainly fatty acid
intermediate. A typical commercial product is derivatives and products based on polyglycols
Anthraquinone Powder (BASF). [24, 25]. These auxiliaries not only improve the
Vol. 36 Textile Auxiliaries, 6. Printing Auxiliaries 139
Table 3. Some commercially available fixing accelerators Table 4. Some commercially available dye solubilizing agents
Glycerine is added to burn-out pastes to facilitate Table 5. Some commercially available detergents and aftertreatment
agents
their removal by washing. The addition of glyc-
erine is necessary to enable a rapid rewetting of Trade name Composition Producer
the burned-out areas and easy and complete
Detergents
removal of the decomposed cellulose during the Foryl M 8 liquid mixture of alkyl Henkel
washing process. If yellowing occurs or if the polyglycol ethers
residues are difficult to remove, the textile must Levegal AN liquid mixture of alkylaryl Bayer
be bleached. polyglycol ethers
Kieralon DB mixture of substances BASF
that are surface
active, have an affinity
3.9. Aftertreatment Agents and for the dye, or have
Detergents a dye solubilizing effect
Printoblanc mixture of fatty amine CHT
polyglycol ethers
When printing with dyes that have affinity to the Rucogen FWK aliphatic ethylene oxide Rudolf
fiber, the fabric must be afterwashed. The goal is condensation products
to remove the unfixed dye, the thickening agent, Aftertreatment agents
Albigen A polyvinylpyrrolidone BASF
and the auxiliaries from the goods, giving the Sandofix WE methylolamide Sandoz
printed product the highest possible brillance and Mesitol PS condensation product Bayer
the required fastness properties [31]. of fused aromatic
Detergents with a good dispersing action are sulfonic acids with
formaldehyde
necessary, especially with water-insoluble dyes
such as vat dyes. Detergents with a dye-solubi-
lizing effect are used particularly for washing
materials printed with disperse dyes. With marking of the printed material on the padding
printed polyester, the effect of the detergent is and steaming rollers [34].
enhanced by treatment with the reducing agent
hydrosulfite [32]. The addition of polyvinylpyr- Acids such as citric acid or ammonium sul-
rolidone to the washing baths of prints made with fate are used to produce mildly acid conditions in
reactive and direct dyes prevents reabsorption of print pastes when printing with disperse and
the dissolved part of the dye. Condensation pro- cationic dyes.
ducts of aromatic sulfonic acids with formalde-
hyde show substantivity to polyamide fibers and Antifoams prevent the formation of foam
are mainly used for the aftertreatment of poly- during the make-up of the print paste and during
amide textiles printed with acid and metal- com- the printing process itself. Many such products
plex dyes [33]. They prevent staining of the white are available based on, e.g., silicone oils, organic
grounds during washing of the printed textile, and inorganic esters, aliphatic hydrocarbons, and
and also improve the wetfastness of the printed many other types of compounds.
dyes.
Some commercial products are listed in ‘‘Print Oils’’ (mineral oils) are sometimes
Table 5. added to print pastes to reduce the friction be-
tween the doctor blade and the roller of a roller
printing machine.
4. Other Auxiliaries
Preservatives such as formaldehyde are 5. Textile Printing Adhesives [35]
added to natural thickeners to prevent bacterial
degradation [9]. In screen printing, the textile goods are almost
always secured by means of an adhesive so that it
Coagulation Agents such as borax or alumi- cannot move during the process.
num sulfate are sometimes added to the pad Water-soluble adhesives are the most com-
liquor for flash-age printing of vat dyes. They mon and include those based on natural products
prevent bleeding of the dye leuco compound and such as degraded starch, starch derivatives, or
Vol. 36 Textile Auxiliaries, 6. Printing Auxiliaries 141
Table 6. Some commercially available adhesives [36] Text. Bull. 36 (1990) no. 4, 15 ff. d)Stork Brabant,
Melliand Textilber. 67 (1986) 261 –264.
Trade name Composition Producer 5 a)U. Perkuhn, Melliand Textilber. 67 (1986) , no. 12
Water-soluble adhesives E 362 – E 365. b)K. Dorfner, TPI Text. Prax. Int. 37
Texogum 3013 starch ether Diamalt (1982) no. 10, 1048 – 1050. c)U. Perkuhn, Int. Text.
Vianarol ST poly(vinyl alcohol) Hoechst Bull. Dyeing/Printing/Finishing 3 (1981) 229 – 236.
Lubasin RF polyvinylcaprolactam BASF 6 D. Bechter et al., TPI Text. Prax. Int. 44 (1989) no. 3,
Permanent adhesives 290 – 291.
Kiwotex TDK acrylate-based Kissel & Wolf 7 W. Berlenbach, Int. Dyer Text, Printer Bleacher Finish.
copolymerisate
140 (1968) 693 – 699.
Lubasin TP acrylate-based BASF
copolymer
8 F. Reinert, Melliand Textilber. 73 (1992) no. 4, 353 –
Tubigum DK 2 polymer dispersion CHT 358, E 157 – E 160.
9 W. Tiedemann, P. H€ulsberg, P. Horlacher, D. Kinast, TPI
Text. Prax. Int. 47 (1992) , 337 – 338, 343 – 345.
10 R. Schw€abel, K. B€uhler, F. Belde, Bayer Farben Rev.
vegetable gums, and synthetic adhesives such as Sonderh. 12 (1970) 4 – 21.
poly(vinyl alcohol) and polyvinylcaprolactam. 11 G. Meyer, Text. Prax. Int. 29 (1974) 484 – 485.
The latter, which does not contain hydroxyl 12 R. Hofstetter, Textilveredlung 11 (1976) 186 – 194.
groups, is used especially with textile goods 13 N. Grund, Melliand Textilber. 67 (1986) 896 – 902.
made of synthetic fibers to which it is difficult 14 E. Feess, Melliand Textilber. 45 (1964) 67 – 70, 172 –
to form an adhesive bond. 181, 296 – 299, 413 – 427.
15 W. Scheuermann, W. K€uppers, Melliand Textilber. 46
The water-insoluble adhesives include ther-
(1965) 1207 – 1212, 1333 – 1338.
moplastic adhesives, which are acrylate-based 16 A. Blum, Melliand Textilber. 41 (1960) 587 – 593.
water-soluble polymers and have a softening 17 G. Dillmann, TPI Text. Prax. Int. 38 (1983) 54 – 58.
temperature of 50 – 80 C. They are applied to 18 P. Kutschera, G. Vogl, TPI Text. Prax. Int. 34 (1979)
the print blanket as a solution in a volatile organic 173 – 174, 179.
solvent. In the printing process, the coated print 19 K. Roth, Textilbetrieb (W€urzburg) 98 (1980) no. 9, 50 –
blanket is heated by special heating equipment, 65.
and the goods are pressed onto this by a roller, 20 H. Schwab, TPI Text. Prax. Int. 34 (1979) 282, 295 –297.
21 W. K€uhnel, Melliand Textilber. 57 (1976) 315 – 320.
causing adhesion. Thermoplastic adhesives are
22 H. Herlinger, D. Fiebig, B. Kastl, TPI Text. Prax. Int. 45
permanent glues, i.e., they enable printed fabrics (1990) 1291 – 1298.
to be bonded many times to the same adhesive 23 E. Feess, Text. Prax. 23 (1968) 335 – 341.
film. As well as thermoplastic adhesives, perma- 24 H. Ilg, H. Fischer, Text. Prax. 25 (1970) 484 – 487.
nent adhesives with a lower softening range are 25 H. Ilg, W. R€ompp, Melliand Textilber. Int. 54 (1973)
also used. Unlike the thermoplastic adhesives, 82 – 88, 661 – 667.
these already form a strong bond even at room 26 C. Sommer, Melliand Textilber. Int. 50 (1969) 692 –698.
temperature, so that no heating is required to 27 a)G. Meyer, Melliand Textilber. Int. 50 (1969) 698 –702.
b)G. Meyer, H. Dietz, Text. Prax. Int. 27 (1972) 294 –
cause adhesion to the goods. They consist of
298. c)F. Hoch, R. B€auerle, Ciba Geigy Rundsch. 2
dispersions of acrylic esters. Examples of com- (1973) 34 – 37.
mercial adhesives are listed in Table 6. 28 H. D. Optiz, Melliand Textilber. 71 (1990) 775 – 782.
29 R. Eisenlohr, Melliand Textilber. 70 (1989) 945 –947.
30 a)G. Bertolina, Melliand Textilber. Int. 51 (1970) 812 –
815. b)H. Schwab, Int. Dyer Text. Printer Bleacher
References Finish 146 (1971) 637 – 640.
31 a)J. Winkler, TPI Text. Prax. Int. 34 (1979) 302, 307 –
Specific References 309. b)W. Schwindt, Melliand Textilber. 62 (1981) 562 –
1 H. Rath: Lehrbuch der Textilchemie 3rd ed., Springer 564.
Verlag, Heidelberg 1972. 32 C. Heinrichs, W. Becker, S. Dugal, E. Schollmeyer, TPI
2 G. Faulhaber, Melliand Textilber. 61 (1980) 1032 –1034. Text. Prax. Int. 40 (1985) 1218 – 1226.
3 a)W. Schwindt, G. Faulhaber, Rev. Prog. Color. Relat. 33 R. Koch, Melliand Textilber. 61 (1980) 167 – 173.
Top. 14 (1984) 166 – 175. b)F. Carlier, Ind. Text. (Paris) 34 E. Feess, Melliand Textilber. 45 (1964) 413 – 427.
1222 (1991) 68 – 75. 35 K.-H. Stukenbrok, Melliand Textilber. 72 (1991) 46 – 49.
4 a)W. Kothe, G. Vogl, J. Winkler, Melliand Textilber. 74 36 H. Dahm.: ‘‘Verdickungsmittel und Kleber f€ur den
(1993) no. 10, 1038 – 1040. b)Stork Brabant, Chemie- Textildruck,’’ 6th ed., Bayer Farben Rev., Sep. 1981
fasern/Textilind. 41 (1991) 507. c)Stork Brabant, Int. (reprint).
142 Textile Auxiliaries, 6. Printing Auxiliaries Vol. 36
Further Reading gy, 5th edition, John Wiley & Sons, Hoboken, NJ, online
DOI: 10.1002/0471238961.0612011303011201.a01.
B. Barden: ‘‘Coated Fabrics’’, Kirk Othmer Encyclopedia of T. A. Calamari, R. J. Harper: ‘‘Textiles, Finishing’’, Kirk
Chemical Technology, 5th edition, John Wiley & Sons, Othmer Encyclopedia of Chemical Technology, 5th edi-
Hoboken, NJ, online DOI: 10.1002/0471238961. tion, John Wiley & Sons, Hoboken, NJ, online DOI:
0315012002011804.a01.pub2. 10.1002/0471238961.0609140903011201.a01.
T. A. Calamari, R. J. Harper: ‘‘Flame Retardants for Tex-
tiles’’, Kirk Othmer Encyclopedia of Chemical Technolo-