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Project Name:

Location: Project #:
Issued By: Date Issued:

PRE COMMISSIONING CHECKLIST


All points below must be answered. If you feel that certain point’s isn’t applicable to your
installation then mark N/A. This checklist must be sent to Cellwood together with the request to
dispatch a Commissioning Engineer.
We recommend that you give 3 weeks notice before intended arrival of Commissioning Engineer
for our planning purposes. Then this list has to be sent together with the confirmed request 1 week
before arrival of our Commissioning Engineer.
If work is still in progress and you are 100% sure that it will be done before arrival of our
Commissioning Engineer then mark column “PLN”.

Mechanical Installation NO N/A YES PLN

1. Are all machines installed and secured according to installation


manual?
2. Are all gearboxes installed and aligned? Save alignment records for
Commissioning Engineer.
3. Are all motors installed and aligned? Save alignment records for
Commissioning Engineer.
4. Are the frames welded to foundation and is the final grouting
performed?
5. Are all gearboxes filled with the correct oil to the appropriate level?
For oil type see maintenance manual or plaque on the gear.
6. Are all couplings aligned and greased? Save alignment records for
Commissioning Engineer.
Electrical Installation NO N/A YES PLN
10. Are all motors connected to the starting equipment (MCC)?
11. Are the overload protection correctly sized for each motor and are
the settings OK?
Does the motor cable for the Disperser allow for the movement of
12. the Disperser? The cable has to be long and flexible enough to
open the Disperser 900mm (KD-450/710) or 1500mm (KD-1050).
13. Is the Disperser connection box wired to the local control panel?
Does the cable between panel/disperser allow for the movement of
14. the Disperser? The cable has to be long and flexible enough to
open the Disperser 900mm (KD-450/710) or 1500mm (KD-1050).
15. Has the Hardware interlock connection been wired directly between
the panel and the Disperser starter in the MCC?
16. Has the connections between Disperser and Panel been tested so
that all terminations are correct?
17. Has all the connections between panel and DCS been made and
tested?
18. Has all the connections between MCC and DCS been made and
tested?

Pre Commissioning Checklist


Cellwood Machinery AB
Project Name:
Location: Project #:
Issued By: Date Issued:

Piping NO N/A YES PLN

20. Is the pulp feed piping to the Dewaterers/Screwpress finished and


supported?
Is the Backwater piping from Dewaterers/Screwpress finished and
21. supported? If Screwpress is of type KSR is the backwater pipe for
internal dewatering connected to the main pipe?
22. Is the bleeding pipe installed on the Screwpress?
23. Is the steam pipe installed and well supported?
24. Is the Disperser outlet piping finished and strongly supported in 3
directions?
25. Is the piping for sealing and cooling water installed? Both supply
and drain piping.
Instrumentation NO N/A YES PLN

30. Is Dewaterer/Screwpress inlet flow meter installed, calibrated,


grounded and connected to DCS AI?
31. Is Dewaterer/Screwpress inlet pressure transmitter installed,
calibrated and connected to DCS AI?
32. Is steam pressure transmitter installed, calibrated and connected to
DCS AI?
33. Is Preheater temperature transmitter installed, calibrated and
connected to DCS AI?
34. Is steam control valve installed, calibrated and connected to DCS
and pneumatics?
35. Is Plugscrew temperature transmitter installed, calibrated and
connected to DCS AI?
36. Is Disperser consistency transmitter installed, calibrated and
connected to DCS AI?
37. Is consistency control valve installed, calibrated and connected to
DCS and pneumatics?
38. Is Disperser back pressure transmitter installed, calibrated and
connected to DCS AI?
39. Is Disperser back pressure control valve installed, calibrated and
connected to DCS and pneumatics?
40. Are Dewaterer/Screwpress pneumatic solenoids connected and
tested?
Software / DCS NO N/A YES PLN

50. Is the Start and Stop sequences programmed according to Start


and Stop description document?
51. Are the interlockings for motors and valves programmed according
to Start and Stop description document?
Others NO N/A YES PLN

50. Will there be pulp available at the Dispersing system for continuous
running within 4 days of the Commissioning Engineers arrival?

Inspected by:_______________________ Date:____________

Pre Commissioning Checklist


Cellwood Machinery AB

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