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ARTICLE IN PRESS

Building and Environment 41 (2006) 109–116


www.elsevier.com/locate/buildenv

Conjugate heat transfer analysis of double pane windows


Orhan Aydın
Department of Mechanical Engineering, Karadeniz Technical University, 61080 Trabzon, Turkey
Received 31 May 2004; received in revised form 6 January 2005; accepted 7 January 2005

Abstract

This study numerically analyzes conjugate heat transfer through a double pane window using a finite difference technique. The
aim of the study is to determine the thermal optimum air layer thickness between the two panes for different climates. Four different
cities of Turkey, representing different climate conditions are considered: Ankara, Antalya, Kars and Trabzon. Here, much more
realistic boundary conditions considered for panes than those considered in Aydın (Energy and Buildings 2000; 32:303–8). Aydın
(2000) assumed panes as isothermal surfaces, while, here, a conjugate heat transfer analysis is applied. Two different boundary
conditions are applied for the outer surfaces facing inside and outside: constant temperature and convection. The height of the
window, H is chosen 80 cm and the thickness of each pane is set 4 mm. The effect of air layer thickness varying between 3 and 40 mm
on the average Nusselt number and the heat flux through the inner pane. It was shown that energy losses through the double pane
windows can be considerably reduced by optimizing thickness of the air layer. It is also shown that filling the space between the glass
panes with a gas having a lower thermal conductivity instead of air reduces the insulating value of the window.
r 2005 Elsevier Ltd. All rights reserved.

Keywords: Low energy buildings; Double pane windows; Conjugate heat transfer; Wall conduction; Optimum air layer thickness; Numerical
simulation

1. Introduction through windows is to install double pane windows.


Since the air layer trapped between two panes has very
Due to the increase in energy cost and the concern of low heat conduction coefficient, most of the heat or air-
global environment, many countries are taking measures conditioning energy losses through windows can be
to improve energy efficiency in the building sector. In prevented.
this respect, the numbers of studies concerning low- The fact that, in Turkey [1], large window areas are
energy buildings, which ensure low-energy consumption preferred increases the importance of double pane
and provide excellent residential comfort, have in- windows. One of the most important aspects of double
creased in recent years. pane windows, regarding energy efficiency, is the
Windows, providing natural light, ventilation and thickness of the air layer between the two panes. It has
weather protection, are very important components of a significant effect on the energy losses through the
residential and commercial buildings. However, it has windows. For this quantity, the optimum value that
been recognized that windows, the thermally weakest minimizes energy losses should be defined. Some
link in the building fabric, are thermal holes. They cause parameters such as indoor and outdoor temperatures,
valuable heat loss and thermal discomfort, due to very weather conditions, climate, etc., influence the optimum
poor insulation characteristic, i.e. high heat conduction value of the air layer thickness. Therefore, prediction of
characteristic, of glass. One way to reduce energy losses the optimum value for different regions with different
climates in Turkey, which is the aim of this study, will
Tel.: +90 462 3772974; fax: +90 462 3253205. support the economy and preserve the environment
E-mail address: oaydin@ktu.edu.tr. leading decreased energy consumption.

0360-1323/$ - see front matter r 2005 Elsevier Ltd. All rights reserved.
doi:10.1016/j.buildenv.2005.01.011
ARTICLE IN PRESS
110 O. Aydın / Building and Environment 41 (2006) 109–116

Nomenclature

g gravitational acceleration, m/s2 Greek Letters


h convection heat transfer coefficient, W/m2K
H height of the window cavity, m a thermal diffusivity, m2/s
k heat conduction coefficient of air, W/mK b volumetric thermal expansion coefficient, 1/
l the thickness of each pane K
L air layer thickness between the two pane, mm z non-dimensional vorticity
n coordinate in normal direction y non-dimensional temperature
Nu Nusselt number t non-dimensional time
PD percentage decrease in the heat flux, % F generalized non-dimensional variable
Pr Prandtl number C non-dimensional stream function
q heat flux, W/mK
R aspect ratio (H/L)
Ra Rayleigh number Subscripts
t time, s
T temperature, K C cold wall
u velocity component in x-direction, m/s cr critical
U non-dimensional velocity component in x- H hot wall
direction i, j coordinate indices
v velocity component in y-direction, m/s opt optimum
V non-dimensional velocity component in y- ref reference
direction wall at wall
x,y coordinates defined in Fig. 1 x in x-direction
X,Y non-dimensional coordinates y in y-direction

In an interesting numerical study, which is closely and siphon which formed a semi-open cavity using
related to this work, Korpela et al. [2] investigated heat PHOENICS, a commercially available CFD package.
transfer through a double pane window. The description Muneer and Han [7] presented an analysis for the
of multicellular convection flow was made when calculation of the convective heat transfer in the double-
Rayleigh number and cavity aspect ratio were high. glazed window enclosure. The potential for large energy
Using the Arakawa explicit finite difference scheme for savings due to the use of heavy inert gases, such as
the convective terms and the explicit DuFort–Frankel krypton and xenon, was also shown. Abodahab and
method for the diffusive terms, they determined the Muneer [8] used measurements and modeling techniques
boundaries between conduction, multicellular, and to study the longitudinal temperature variation of
transition flow regimes in the window cavity for double-glazed windows. They provided a physical model
Rp20: Later, Lee and Korpela [3] presented more which could be used to calculate the temperatures along
general numerical results valid for cavity aspect ratio the height of double-glazed windows. In another study
Rp40 and for various Prandtl numbers. Natural of theirs [9], a model to calculate the variation of the
convection heat transfer in a double-paned window nocturnal temperature provided the external tempera-
cavity with high aspect ratios was investigated theore- ture known was introduced. Further, spreadsheet based
tically using the finite difference technique by Novak software was developed to assess the frequency of
and Nowak [4]. They evaluated various fluid flow regime condensation which might occur on any double-glazed
boundaries for cavity aspect ratios 10pRp90 and window. The embodied energy of the four main
Grashof numbers ranges 1  108 pGrp3  109 : Zhang materials used in the construction of an inert gas filled,
et al. [5] investigated the thermal insulation effect of a double-glazed window, of a given size, was quantified by
screen installed inside a double-glazed window. The Weir and Muneer [10]. The four main materials
screen was a venetian blind system made out of considered were infinite gas (argon, krypton and xenon),
horizontal strips that could be rotated. They numerically timber, aluminum and glass. The energy requirements of
determined the effect of the permeable screen on the the underlying manufacturing processes were also
temperature field, the flow field, and the overall heat estimated for the processing of the finished product. A
transfer rate. Medved and Novak [6] investigated heat study was made by Sekhar and Toon [11] on the benefits
transfer through a double pane window with a screen derived from smart window, a double glazing unit where
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O. Aydın / Building and Environment 41 (2006) 109–116 111

one pane consisted of a high-performance heat reflective horizontal direction only (iii) A lumped parameter
glass and the other coated with low emissivity coating. A approach which assumed the solid–fluid interface
description of its quantitative impact on cooling bad, temperature to be uniform. Mallinson [16] described a
energy consumption and energy savings achieved as numerical model for the interaction between natural
compared with other forms of glazing was made. The convection in a slot and conduction in the side walls that
life cycle costing and the reduction of atmospheric were parallel to the plane of the slot. Perfectly
pollutants were also analyzed. Gavin and Wilson [12] conducting walls were shown to reduce the rate of heat
presented interim results in an experiment that had transfer by the fluid but to increase the strength of the
monitored the environmental conditions in the glazing flow. Zimmerman and Acharya [17] made a numerical
cavities of a number of different window frames. The study to investigated natural convection in an enclosure
measurements of the relative humidity, temperature and with perfectly conducting horizontal end walls and
the presence of liquid moisture in the cavities around the finitely conducting baffles. Le Peutrec and Lauriat [18]
edge of double-glazing units were reported for a 2-year analyzed the effects of heat losses at the conducting side
monitoring period. walls for 3-D natural convection in rectangular en-
Aydın [1] studied heat transfer through a double-pane closures. Heindel et al. [19,20] studied coupled conduc-
window in order to determine the thermal optimum tion and natural convection transport within 2- and 3-D,
air-layer thickness between the two panes for different discretely heated cavities. Sun and Emery [21] examined
climates. It was disclosed that energy losses through conjugate natural convection heat transfer in a 2-D, air-
double-pane windows could be considerably reduced by filed enclosure containing discrete internal heat sources
optimizing the thickness of air layer. Constant tempera- and an internal baffle. Kimura et al. [22] analytically and
tures were assumed for each pane surface neglecting experimentally investigated conjugate natural convec-
conduction in the panes. This study is an extension of tion heat transfer from a vertical plate for which three
Ref. [1], which takes conduction in the panes into different materials including copper, stainless steal and
account. Two different thermal boundary conditions are ceramic were used. Baytas et al. [23] numerical studied
used for the outer surfaces of the panes: constant steady-state conjugate natural convection in a square
temperature and convection flux. In the first case outer cavity filled with a porous medium and showed that with
temperatures of the two panes are taken as constant an increase in solid–fluid conductivity ratio, the average
being equal to winter indoor and outdoor design Nusselt numbers over the vertical hot and cold walls
temperatures, respectively. In the second case, convec- decreased. Liaqat and Baytas [24] studied conjugate
tion condition is defined for the outer surfaces of the natural convection in a square enclosure containing
panes. Four different cities are chosen to represent volumetric sources.
different climates in Turkey. For each city, the optimum
thickness of air layer between two panes is determined
using the finite difference method so as to minimize 2. Mathematical formulation and numerical method
energy losses through double-pane windows.
Most of the studies in the existing literature have Flow and energy transport in double-paned windows
neglected the interaction between convection inside and is an important example of natural convection heat
conduction in the walls. Some of studies investigating transfer in an enclosure. The flow configuration of
conjugate natural convection in enclosures are given in interest is shown in Fig. 1. The window cavity is of
Refs. [13–24]. Meyer et al. [13] studied the effects of cell length, L, and height, H, and the Cartesian coordinates
wall thickness and thermal conductivity on natural with the corresponding velocity components ðu; vÞ are
convective heat transfer within inclined enclosures. Kim indicated therein. As explained earlier, conduction in
and Viskanta [14] studied the effects of wall conductance the panes is considered in this study (conjugate
on natural convection in differently oriented square analysis). The thickness of each pane, l is set to be
cavities. Heat conduction in the connecting (unheated) equal to each other. The fluid is assumed to be
walls was shown to simultaneously stabilize and incompressible, with constant properties, although
destabilize the fluid in the cavity. Kaminski and Prakash buoyancy effects are considered by invoking the
[15] studied the problem of conjugate natural convection Boussinesq approximation. The compressibility work
in a square cavity whose one vertical was thick, with a and the viscous dissipation terms are neglected in the
finite thermal conductivity, while the other three walls energy equation. Thermal radiation is neglected in
being taken to be zero of thickness. They investigated comparison to convection. With foregoing assumptions,
three separate models to account for the wall conduc- the governing equations for the two-dimensional flow
tion: (i) the complete conjugate case in which conduc- under consideration are first written in primitive
tion in the thick vertical wall was assumed to be fully variables. By the elimination of pressure, the equations
two-dimensional (ii) one-dimensional model in which are obtained in terms of the dimensionless stream
conduction in the wall was assumed to be in the function, c; and vorticity, z; which are, respectively,
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112 O. Aydın / Building and Environment 41 (2006) 109–116

In the above equations Pr ¼ v=a is the Prandtl number


and Ra is the Rayleigh number defined in the following
form:
gbH 3 ðT H  T C Þ
Ra ¼ . (6)
va
Since the window enclosure is very tall, conduction in the
vertical direction is ignored considering one-dimen-
sional wall conduction. At the solid–gas interface, the
temperature and the heat flux must be continuous. This is
treated as
qT qT
kglass ¼ kair . (7)
qx qx
In non-dimensional form, the above equation can be
written as
qy qy
kglass ¼ kair . (8)
qX qX
Using this one-dimensional approach for conduction in
each pane suggests a great advantage since one does not
have to solve any heat conduction equation in the wall;
that is, only the flow equations are to be solved, and the
effect of wall conduction is implied through the boundary
condition expressed in the above equation which is
imposed at X ¼ 0 and X ¼ 1: This provides a consider-
able saving in the computational effort [15].
If the convection flux boundary condition is con-
Fig. 1. Geometry of the double pane window cavity.
sidered for the outer surfaces of the panes, the heat the
flux at the outer surfaces can be written as
expressed as follows: q ¼ h1 ðT H  T outer;1 Þ, (9)
qC qC qV qU q ¼ h2 ðT outer;2  T C Þ, (10)
U¼ ; V ¼ ; z¼  . (1)
qY qX qX qY
where h1 and h2 convection coefficients for the inner and
Hence, the usual vorticity-stream function formulation for
outer spaces to which the window faces and, TH and TC
the problem is expressed in dimensionless form as follows.
are the temperatures of these spaces, respectively.
T outer;1 and T outer;2 are the temperatures of the outer
Stream function equation:
surfaces of the inner and outer pane (see Fig. 1).
q2 c qc The remaining appropriate boundary conditions are
2
þ ¼ z. (2)
qX qY 2 U ¼ 0; V ¼ 0 at X ¼ 0 and 0oY o1, (11)
Vorticity-transport equation:
 2  U ¼ 0; V ¼ 0 at X ¼ 1 and 0oY o1, (12)
qz qz qz qz q2 z qy
þU þV ¼ Pr þ þ RaPr .
qt qX qY qX 2 qY 2 qX qy
¼ 0; U ¼ 0; V ¼ 0 at Y ¼ 0 and 0oX oR,
(3) qY
(13)
Energy equation:
qy qy qy q2 y q2 y qy
þU þV ¼ þ . (4) ¼ 0; U ¼ 0; V ¼ 0 at Y ¼ 1 and 0oX oR,
qt qX qY qX 2 qY 2 qY
(14)
These equations have been non-dimensionalized by using
the height H as length scale and defining the variables as where R ¼ H=L is the aspect ratio of the window cavity.
The no-slip conditions at the walls (i.e. there is no
x y T  TC at mass flux across any solid boundary) lead to the
X¼ ; Y ¼ ; y¼ ; t¼ ,
H H TH  TC H2 condition c ¼ constant: Thus, at the boundaries of
u v the window cavity, c is arbitrarily specified as zero. The
U¼ ; V¼ . ð5Þ
a=H a=H value of the vorticity at the boundary is calculated by a
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O. Aydın / Building and Environment 41 (2006) 109–116 113

three-point forward scheme for the stream function. Table 1


Winter design temperatures for the cities considered in this study
This relation yields
City Design winter temperature
q2 c
zwall ¼  , (15)
qn2 Antalya +3
where zwalll is the value of the vorticity at wall and n is Trabzon 3
Ankara 12
the outward drawn normal of the surface. In numerical Kars 27
calculations, the values of vorticity at corners are taken
as averages of the values of vorticity at two neighboring
nodes.
From the engineering viewpoint, the most important Table 2
concern is the heat transfer through the double pane Governing parameters for the simulation program for each city
windows. This is best represented by Nusselt number, examined
which is a measure of the ratio of the heat transfer by
City DT [1C] kair  103 Pr Ra  109
conduction to the total heat transfer. The average
Nusselt number, Nuy for heated wall is given by Antalya 19 24.75 0.711 1.115
Z 1 Trabzon 25 24.54 0.716 1.548
Ankara 34 24.23 0.713 2.255
Nuy ¼ NuðY Þ dY , (16)
0 Kars 49 23.7 0.715 3.862

where Nu(Y) is local Nusselt number for heated wall and


is given by
  earlier this study is an extension of Ref. [1], where the
qy
NuðY Þ ¼  . (17) two panes were assumed to be kept as isothermal. Here,
qX X ¼0
a much more realistic approach, conjugate analysis, is
The flux through the double pane window is defined in performed considering conduction in the panes. Two
the following for both of the thermal boundary different boundary conditions are applied for the outer
conditions used for the outer surfaces of the panes: surfaces of the panes facing inside and outside,
For the constant temperature case, it is respectively: constant temperature and convection flux.
ðT H  T C Þ Case 1: Constant temperatures for the outer surfaces
q¼ (18) of the panes.
ð2l glass =kglass Þ þ ð1=hÞ
Using the corresponding values of each city, tempera-
and for the convection case it is ture difference, DT, Prandtl number, Pr, and Rayleigh
ðT H  T C Þ number, Ra are obtained and given in Table 2. These
q¼ , (19) parameters are used as initial data in the computer code
ð2l glass =kglass Þ þ ð1=hÞ þ ð1=h1 Þ þ ð1=h2 Þ
to obtain the flow and energy transport mechanisms
where h is the heat convection coefficient and, it is differing from city to city. The variation of the average
obtained from Nusselt number through the inner pane, Nu with the
increasing air-layer thickness, L, is given in Fig. 2. As it
Nuy k
h¼ . (20) can be seen, for smaller values of L, Nu is around 1. The
L range of Nu ¼ 1 is the largest for Antalya while being
Details of the numerical simulation method and the the smallest for Kars. The fact that Nu equals 1 is an
validity of the computer code developed can be found in indication of heat transfer due to the conduction, i.e. the
Ref. [1]. conduction is the only mechanism of the heat transfer.
For larger air layer thickness beyond 12 mm, Nu
increases with the increasing L. Increasing Nu means
3. Results and discussion more contribution of convection mechanism in heat
transfer. Since the heat convection mechanism occurs
This study is aimed at determining optimum air layer with the movement of the fluid, increased convection is a
thickness between the two panes of double-paned result of intensified circulation of air trapped between
windows for some cities with different climates in the two panes. In order to have a better view onto the
Turkey. The cities examined here are Ankara, Antalya, effect of the air layer thickness, the variation of the heat
Kars and Trabzon. For these cities, the corresponding flux through the double pane window is shown in Fig. 3.
design winter temperatures are given in Table 1. Up to L ¼ 9 mm; where conduction dominates over
The window height is chosen to be 80 cm, which is one convection, heat flux decreases considerably with the
of the generally used values in the window design in increasing L. This is physically explained by the Heat
Turkey. The indoor temperature is taken 21 1C as stated Conduction Law of Fourier, which shows an inversely
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114 O. Aydın / Building and Environment 41 (2006) 109–116

15 mm; the effect of the thickness of air layer on the heat


flux differ from city to city. As it can be seen, for
Antalya, the increase in the heat flux continues slightly
up to 21 mm. This is due to comparable effects of the
conduction and convection mechanisms on the heat
transport phenomena. Beyond L ¼ 21 mm; q increases
with increasing L due to the fact that the convection
dominates over the conduction. Therefore, choosing the
distance between the two panes in the range of
18–21 mm is the optimum solution for Antalya. The
corresponding range for Ankara and Trabzon is
15–18 mm, while it is 12–15 mm for Kars. These results
are similar to those of Ref. [1]. Here, lower values than
those of Ref. [1] have been obtained for both Nu and q
due to the consideration of conduction. Conduction in
each pane forms a resistance to heat transfer and,
consequently, reduces heat transfer.
Fig. 2. Variation of the average Nusselt number at the inner pane, Nu;
with the thickness of the air layer between the two panes, L. With the use of the optimum value of thickness of the
air layer, the percentage decrease in the heat flux can be
calculated using

ðqL¼opt  qL¼ref Þ
PD% ¼  100, (21)
qL¼ref

where qL¼opt and qL¼old represent the heat fluxes at the


optimum value and the reference value of the thickness
of the air layer, respectively. If the optimum values
found here are used instead of L ¼ 9 mm; which is the
commonly used for window design in Turkey, the
following decreases in the heat transfer, therefore energy
savings, will be obtained: 27% for Antalya, 23% for
Trabzon, 19% for Ankara, 13% for Kars. These above
values obtained through the conjugate analysis are
found to be seemingly lower than those obtained Ref. [1]
in which conduction effects in the panes are neglected
considering the panes as isothermal surfaces.
As expected, using fluids having a lower conductivity
Fig. 3. Variation of the heat flux through the inner pane, q, with the will lead to more reduced heat transfer values than those
thickness of the air layer between the two panes, L. for air. This is accomplished due to the following two
effects of a lower conductivity: (1) Conduction resis-
tance in the pane will increase. (2) A lower conductivity
proportional relation between the heat flux and the will decrease the inner temperature of the pane. These
thickness. When the heat transport mechanism is reduced inner temperatures will consequently decrease
conduction, heat transfer decreases very rapidly with the natural convection heat transfer coefficient (i.e.
the increasing air layer thickness. Since the heat increase the convection resistance) lowering the buoy-
conduction coefficient of air is low, air layer behaves ancy force in the fluid. Here, as an example, a gas having
like an insulation material. For larger values of L, the a thermal conductivity of 15  103 is chosen. For
convection mechanism of the heat transfer starts to Antalya, it has been reported that taking the air layer
show its effect on the energy transport. For the range thickness between the two panes is thermally the
10–15 mm of L, the trend of the decrease in q with the optimum solution. It is shown that for a fluid layer
increasing L continues, but in a lower slope. For this thickness of 21 mm, if the fluid having a thermal
range of L, the conduction and convection mechanisms conductivity of 15  103 was used instead of air, then
are in a comparable level. Therefore, the decrease in the a more energy saving of 40% with respect to air would
heat transfer with the increasing L due to the conduction be obtained.
is balanced with the increase in the heat transfer due to Case 2: Convection flux condition for the outer
the natural convection in enclosed air layer. Beyond L ¼ surfaces of the panes.
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O. Aydın / Building and Environment 41 (2006) 109–116 115

As shown earlier, h2 represents the convective heat windows using a finite difference technique. Two
transfer coefficient for the outer space and its effect on different thermal boundary conditions are defined for
the heat transfer is examined. As well known, climate, the outer surfaces of the panes: constant temperature
wind condition, etc. of a region have important effect on (Case 1) and convection heat flux (Case 2). Four
the heat transfer from outdoor air to the pane. different cities characterizing different climates in
Depending on the strength of wind, the forced Turkey, Ankara, Antalya, Kars and Trabzon, were
convective heat transfer coefficient changes. In this examined. Based on the simulation results of Case 1, the
study, four different values are chosen for the value of range of the optimum thickness was found to be
the forced convective heat transfer coefficient of the 18–21 mm for Antalya, 15–18 mm for Trabzon and
wall: 15, 20, 25 and 30 W/m2 K. Ankara, and 12–15 mm for Kars. It was shown that
Assumptions of convection for the outer surfaces of considerable savings in the energy losses through the
the panes lead to less heat transfer values than those of double-paned windows could be obtained when the
constant temperatures assumption, Case 1. This is due optimum values were used. It was also disclosed in Case
to the fact that in the constant temperature assumption 1 that using fluids having lower thermal conductivity
for the outer surfaces, we neglect the convective will increase the insulating performance of the double
resistances of outdoor and indoor air to heat transfer. pane windows suggesting more reduced heat transfer
Consideration of these resistances will normally lead to rates. In Case 2, it was obtained that using convection
decreased heat transfer values as expected. From the flux conditions for the outer surfaces suggest lower
practical view point, our aim was to thermally optimize results than those for the constant temperature ap-
the air layer thickness between the panes of the window. proach. This is mainly due to additional indoor and
Both the two condition for the outer surfaces of the outdoor resistances to the heat transfer since these
panes result in the same thermal optimum air layer resistances are taken to be zero for the condition of the
thickness of any region considered. Therefore, the constant temperatures for the outer surfaces of the
results obtained in Case 1 using the constant tempera- panes assuming infinite convective heat transfer coeffi-
ture assumptions for the outer surfaces of the panes can cients. It was also shown that increasing forced
be generalized. convective heat transfer coefficient for the outer surface
As stated earlier, another attempt is made at of the outer pane facing outside did not have a
determining the effect of the forced convective heat considerable effect on the heat transfer.
transfer coefficient value of the outer surface of the
outer pane, h2. For the brevity of the article, only the
results for Trabzon for a 21 mm air layer thickness are Acknowledgment
presented in the following: Increasing the forced
convection coefficient, h2 from 15 to 30 W/m2 K did Support of this work by the Karadeniz Technical
not influence a lot, just suggesting a 2.6% increase. The University Research Fund under Grant No. 2001.112.3.4
above findings give credit the validity of the results is gratefully acknowledged.
obtained in Case 1 for any region from less windy to
much windy.
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