SCORPIO REFRESH LHD m-HAWK MIGRATION ELECTRICAL SERVICE MANUAL

REVISION-0 DATE: 31-10-2009

 CONTROLLERS / FUSE / RELAY BOX LOCATIONS - SCORPIO EXPORT-Mhawk
FUSES & RELAY BOXES ECUs ECUs & RELAYS
1 ENGINE COMPARTMENT FUSE BOX 6 TIMMER RELAY 11 DMD UNIT
2 MAIN FUSE/RELAY BOX 7 CENTRAL DOOR LOCKING 12 WIPER RELAY
3 AUX FUSE/RELAY BOX 8 STARTER RELAY 13 4WD ECU
4 HAZARD CONTROLLER 9 IMMOBILISER CONTROL UNIT 14 BLOWER RELAY
5 ENGINE CONTROLLER 10 MIL UNIT 15 DEMISTER RELAY

5
6 12
13
15 14
A 10
3 11
F

9
M
8 2
F
EF 1 4
MAIN FUSE / RELAY BOX-SCORPIO EXPORT Mhawk E IV MF
LOCATION – BELOW STEERING WHEEL

MAIN FUSE / RELAY BOX - FUSES / CIRCUITS / RATINGS-SCORPIO EXPORT mHawk E IV

FUSE FUSE FUSE FUSE
COLOUR CIRCUIT COLOUR CIRCUIT
No RATING No RATING
1 20A YELLOW 4WD ECU (Not used) 12 15A BLUE FRONT WIPER MOTOR
2 10A RED INTERIOR LAMP 13 15A BLUE AC
3 20A YELLOW FUEL LID / DRIVER POWER WINDOW 14 15A BLUE ACC SUPPLY
4 30A GREEN CONDENSER FAN 15 5A ORANGE ORVM
5 5A ORANGE TPMS BATTERY (Not Used) 16 15A BLUE AUTO TRANSMISSION (Not Used)
6 10A RED PARK LAMP / REAR FOG LAMP 17 20A YELLOW ECU K-28
7 5A ORANGE DIAGNOSTICS/ ICU 18 10A RED TURN / REV.
8 15A BLUE REAR DE-FOGGER 19 5A ORANGE ABS IGN.
9 5A ORANGE CENTRAL DOOR LOCKING (CDL-2) 20 5A ORANGE AIRBAG IGN.
10 20A YELLOW CENTRAL DOOR LOCKING (CDL-1) 21 40A GREEN POWER WINDOW
11 10A RED REAR WIPER 22 40A GREEN A/C BLOWER
23 10A RED AUDIO KEY IN

20A 10A 20A 30A 5A 10A 5A 15A 5A 20A FUEL LID

OPENER
1 2 3 4 5 6 7 8 9 10 RELAY
20 A
5A (BLACK)
40A FUSE PULLER 40A
21 22 23
AC COMP
RELAY
20 A
5A 5A 10A 20A 15A 5A 15A 15A 15A 10A (YELLOW)
20 19 18 17 16 15 14 13 12 11
AUX. FUSE / RELAY BOX-SCORPIO EXPORT Mhawk E IV AF
LOCATION – BEHIND GLOVE BOX/BLOWER MOTOR

MAIN
RELAY DEMISTER WIPER
CRDe TIMER RELAY INTERMITTENT
30 A RELAY

10A CONDENSOR
1 BLOWER FAN
RELAY RELAY
15A 40 A 40 A
2

15A
3

15A
AUX. FUSE/RELAY BOX - FUSES/CIRCUITS/RATINGS
4 FUSE No FUSE RATING COLOUR CIRCUIT
1 10A RED CRDe ECU SUPPLY- K01
10A
5 2 15A RED CLUSTER LAMPS
3 15A BLUE CRDe ECU SUPPLY - K05
10A 4 15A BLUE EGR / BRAKE SWITCH
6
5 10A BLUE COPRESSOR RELAY/ AC ON RELAY
6 10A RED HFM SENSOR
ENGINE COMPARTMENT FUSE / RELAY BOX- SCORPIO EXPORT- Mhawk E IV
LOCATION – FRONT LEFT FENDER
EF
60A 60A 60A 30A HEAD LAMP
1 2 3 4 HIGH BEAM HORN
RELAY RELAY
100A 20 A 20 A
12
HEAD LAMP FRONT FOG
LOW BEAM LAMP
RELAY RELAY
15A 15A 15A 15A
5 6 7 8 9 10 11 20 A 20 A

ENGINE COMPARTMENT FUSE/RELAY BOX - FUSES/CIRCUITS/RATINGS

FUSE FUSE
FUSE RATING COLOUR CIRCUIT FUSE RATING COLOUR CIRCUIT
No No

1 60A YELLOW MAXI FUSE 1 7 15A BLUE FRONT FOG

2 60A YELLOW MAXI FUSE 2 8 15A BLUE HEADLAMP - HIGH

3 60A YELLOW GLOW PLUG / ABS 9 15A BLUE HEADLAMP - LOW

4 30A PINK CRDe ECU SUPPLY 10 15A BLUE HORN/HAZARD

5 11

6 12 100A BLUE CHARGING SYSTEM

 WIRING HARNESS LAYOUT- SCORPIO EXPORT Mhawk
HARNESS
DESCRIPTION
No
1 INSTRUMENT PANEL (IP)
2 ENGINE ROOM
3 ENGINE
4 FLOOR
5 DOOR - FRONT RIGHT
6 DOOR - FRONT LEFT
7 DOOR - REAR RIGHT
8 DOOR - REAR LEFT
9 DOOR - BACK DOOR
10 ROOF
11 CENTRAL CONSOLE
12 CARGO ( FOR SC/DC )
13 4WD CONTROLLER(OPTIONAL)

5 7

4
13
1
10
11
3 9

2 12

6 8
 GROUND LOCATION CHART
GROUND No LOCATION
CRDe ECU (K02, K04, K06), TEMPERATURE GAUGE, FUEL GAUGE, STARTER
E0 RELAY, VEHICLE SPEED SENSOR, WATER IN FUEL SENSOR, HEADLAMP RELAY, ON BATTERY NEGATIVE POST
IMMOBILIZER CONTROL UNIT
FRONT WHEEL HOUSE PANEL -
E1 BATTERY NEGATIVE TERMINAL TO BODY & ABS
RIGHT

E2 AUDIO EARTH A-PILLAR LEFT

TURN LEFT, SIDE MARKER LEFT , HEADLAMP/LEVELLING MOTOR - LEFT, FRONT FRONT WHEEL HOUSE PANEL -
E3 WASHER MOTOR, HORN, CONDENSOR FAN, A/C PRESURE SWITCH, SIREN LEFT

FRONT FOG LAMP, PARK LEFT/RIGHT, TURN RIGHT, SIDE MARKER RIGHT ,
FRONT WHEEL HOUSE PANEL -
E4 HEADLAMP/LEVELLING MOTOR - RIGHT, FRONT WIPER MOTOR, TAIL LAMP -
RIGHT
LEFT, FLWI

CIGAR LIGHTER, DEMISTER RELAY, DLC,WIPER RELAY, FOG LAMP

RELAY,BLOWER RELAY, CONDENSOR FAN RELAY,INETRIOR LAMP- FRONT/REAR,
E5 ILLUMINATION, HAZARD CONTROLLER, HAZARD SWITCH, COMBINATION SWITCH,
A-PILLAR LEFT
VMS RESET SWITCH, HEAD LAMP LEVELLING SWITCH,

DEMISTER, REAR FOG LAMP, REGISTRATION PLATE, TAIL LAMP RIGHT, CHSML,
E6 STOP LAMPS, REAR WIPER, REAR WASHER, REVERSE LAMP, TURN REAR - D- PILLAR LEFT
LEFT/RIGHT

E7 HVAC A-PILLAR RIGHT

E8 CRDe ECU, A-PILLAR RIGHT

DRIVER DOOR LOCK, FOLLOW ME HOME CONTROLLER,POWER WINDOW,

E9 SECURITY SYSTEM, CENTRAL DOOR LOCKING, SEAT BELT SWITCH, MIL UNIT, BELOW CENTRE CONSOLE
TANK UNIT, DMD UNIT, ROOF LAMP

E10 BATTERY NEGATIVE TERMINAL TO ENGINE STARTER MOTOR TOP BOLT

E0 E7,E8

E4 E1

E10
E9

E3
E6

E2,E5
ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM
SYMBOL EXPLANATION
Y-
R
WIRE WITH COLOUR OF WIRE

Y- BASE COLOUR ; R - TRACER COLOUR

Y-R (Refer colour chart for colour codes)

WIRES - NOT JOINED

WIRES - JOINED

SHILEDED WIRE

TWISTED WIRE

CONNECTOR
>> IC12/17 IC12 - CONNECTOR NO
17 - PIN NO IN CONNECTOR 12

EARTH / GROUND

GROUND ON COMPONENT

POWER SOURCE - BATTERY

POWER SOURCE - DC

POWER SOURCE - AC

10 A FUSE WITH RATING & DIRECTION OF FLOW

COIL / INDUCTOR
ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM
SYMBOL EXPLANATION

RESISTANCE/RESISTOR

VARIABLE RESISTOR/RHEOSTAT

POTENTIOMETER

SWITCH - PUSH TO MAKE

SWITCH - TOGGLE

SWITCH - PUSH TO BREAK

SWITCH - ON/OFF

CAPACITOR

VARIABLE CAPACITOR

LAMP

INDICATOR LAMP

MOTOR

DIODE
ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM
SYMBOL EXPLANATION

ZENNER DIODE

LIGHT EMITTING DIODE (LED)

TRANSISTOR (NPN)

TRANSISTOR (PNP)

30 8
7
85 8 4-POINT, NO (NORMALLY OPEN) RELAY
6

30 8
7
4-POINT, NC (NORMALLY CLOSED) RELAY
85 86

30 8
7 4-POINT, NO (NORMALLY OPEN) RELAY WITH
85 86 DE-SPIKING DIODE

30 8
7 4-POINT, NC (NORMALLY CLOSED) RELAY
85 86 WITH DE-SPIKING DIODE

8
3 7
0 87
a 5 POINT RELAY (CHANGE OVER RELAY)
85 86
ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM
SYMBOL EXPLANATION
8
30 7
87 5 POINT RELAY (CHANGE OVER RELAY) WITH
a DE-SPIKING DIODE
85 8
6

SOLENOID
 WIRE COLOUR CODES
WIRE CODE WIRE COLOUR
B BLACK
BL/L BLUE
G GREEN
Gr GRAY
O ORANGE
P PINK
R RED
Sb/S SKY BLUE
V VIOLET
W WHITE
Y YELLOW
Br BROWN
 INTER-CONNECTORS - LOCATIONS/PINS/VIEWS

DESCRIPTION LOCATION IC No PINS M/F CONNECTOR VIEW

A-PILLAR
IP to FLOOR
RIGHT 1 20 F

A-PILLAR
IP to FLOOR
RIGHT 2 21 F

A-PILLAR
IP to FLOOR
RIGHT 3 34 F

IP to ENGINE A-PILLAR
ROOM RIGHT 4 20 M

IP to ENGINE A-PILLAR
ROOM RIGHT 5 5+2 M

IP to ENGINE A-PILLAR
ROOM RIGHT 6 6 M

BEHIND
IP to HVAC CENTER 7 5+2 F
BEZEL

FLOOR to A-PILLER
DRIVER DOOR RIGHT 8 8 M

FLOOR to
A-PILLER
CODRIVER
LEFT 9 8 M
DOOR

A-PILLAR
IP to ENGINE
LEFT 10 20 M

A-PILLAR
IP to ENGINE
LEFT 11 21 M
DRIVER DOOR INSIDE
TO ORVM DOOR 12 16 F

FLOOR to ROOF
A-PILLAR
WIRING( Only
RIGHT 13 6 F
for SUV)

FLOOR to A-PILLAR
DRIVER DOOR RIGHT 14 10 M

FLOOR to REAR B-PILLAR

DOOR RH RIGHT 15 8 M

FLOOR to BELOW
TRANSFER DRIVER 16 8 F
CASE SEAT

FLOOR to BELOW
CONSOLE CONSOLE 17 12+2 F

FLOOR to CO- A-PILLAR

DRIVER LEFT 18 8 M

FLOOR to BACK D-PILLAR

DOOR (SUV) RIGHT 19 13 M

FLOOR to BACK D-PILLAR

DOOR RIGHT 20 2 F

FLOOR to
NEAR FUEL
CHASIS( Only
TANK 21 2 F
for SUV)

FLOOR to REAR B-PILLAR

DOOR LH LEFT 22 6 M

ROOF to HM REAR ROOF

STOP LAMP PANEL 23 2 F

ABS to Rear Near to FUEL

sensor pig tail TANK 24 2 F
 WHEEL
ENGINE ROOM
to ABS
HOUSE 25 6 M
PANEL -LEFT

WHEEL
HOUSE
ABS to Engine
PANEL - 26 1 F
RIGHT
clockspring to
Steering
steering
wheel 27 8 F
switches

FLOOR to Park D-PILLAR

sensor LEFT 28 13 M

CHASIS to
AT TAIL
CARGO(ONLY
LAMP LEFT 29 8 F
FOR SC/DC)

FLOOR to
BELLOW
CHASIS( Only
FLOOR 30 12 F
for SC/DC)

FLOOR TO
A-PILLAR
ROOF WIRING
RIGHT 31 14 F
(Only for SC/DC)

BELLOW
IP to AIRBAG CENTER 32 4 M
BEZEL

IC AIRBAG IP BELLOW
TO FLOOR CONSOLE 33 4 F

FUEL
METERING 34 2 F
PIGTAIL

AUDIO BEHIND
CONTROL AUDIO 35 2 M