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GE Oil & Gas

Digital Solutions

BENTLY NEVADATM
Technical Training
Technical Training
Bently Nevada*

imagination at work
bhge.com
| BN.training@ge.com
BENTLY NEVADA TRAINING CENTERS IN EUROPE

BERGEN
A single email address to contact
all European training centers: MOSCOW

BN.training@ge.com ELBLAG
MANCHESTER
ROTTERDAM
FRANKFURT
NANTES VIENNA

FLORENCE
MADRID

FRANCE | Nantes GERMANY | Frankfurt ITALY | Florence


14 rue de la Haltinière Bleichstrasse 64-66 Via Perfetti Ricasoli, 78
44 300 Nantes Frankfurt am Main 60313 Firenze, 50127
+33 240 729 944 +49 694 012 518 12 +39 238 590 506

POLAND | Elblag NETHERLANDS | Rotterdam NORWAY | Bergen


Stoczniowa 2 Rietbaan 4b Damsgardsveien 163 A
82-300 Elbląg Capelle a/d IJssel, 2908LP Bergen, 5160
+48 55 239 19 11 +31 102 640 571 +47 553 489 71

RUSSIA | Moscow SPAIN | Madrid UK | Manchester


10, Presnenskaya nab., bld. A, @. 10 Josefa Valcarcel, 26 22 Grimrod Place
Moscow 123112 Madrid, 28027 Skelmersdale, WN8 9UU
+7 495 937 1111 +91 587 06 67 +44 1695 380 013

CONTENTS
8
Fundamentals of Vibration course
9
Systems and Instrumentation course
10-19
Machinery Diagnostics courses
20-22
ISO 18436 courses
2 | BN.training@ge.com
A WORLDWIDE PARTNER
FOR OPERATIONAL EXCELLENCE
BHGE, a GE and Baker Hughes joint venture, provides customers with
condition monitoring solutions and services, from design to operation and
expert diagnostics.

BHGE provides technical training on Bently Nevada solutions delivered by


our experienced Field Engineers. You and your team will beneEt from
comprehensive hands-on courses, starting at fundamentals to in-depth
diagnostics on rotating machinery.
BHGE technical training programs provide you and your team the
knowledge and skills required to protect and control your machinery and
to optimize the performance of your equipment. BHGE works with you to
build a training plan that is best adapted to your needs. Overall, it will
maximize your return-on-investment by ensuring machinery availability
and reliability, by avoiding unplanned events and limiting disruption risks
and costs.

3 | BN.training@ge.com
POWER UP YOUR KNOWLEDGE
BHGE training centers provide a full range of training in Bently Nevada solutions. These courses which, encompass
all aspects from fundamentals to in-depth solution and diagnostics knowledge, are based on value-added pillars.

EXPERIENCE from our Bently Nevada Eeld engineers and technical experts. With
more than 40 years of technical training experience, BHGE has pioneered the art of
long-term skill development.

TECHNICAL EXPERTISE with 22 experienced trainers. Our team combines pro-


duct installation, operation, maintenance or engineering experience with technical ex-
pertise, proven teaching skills and a commitment to knowledge transfer.

HANDS-ON WORKSHOP to guarantee operational excellence and to ensure


trainings combine theory and practice. Workshops include practice with 'live' monitors
and racks. Class sizes are kept small ensuring students get the most out of training.

CUSTOMIZED TRAINING to Et with your needs and enhance your team’s perfor-
mance. With 15 modules in diIerent languages, you will End the courses adapted to you
or your team’s role and experience (operators, managers, engineers…). A training curricu-
lum can be developed, including needs and gap analysis, objectives development and
skills based training solutions.

DIGITAL & UP-TO-DATE MATERIAL to optimize learning. Course content and


workshops are continually revised to re@ect latest technologies, experience and local
regulatory standards.

COMPREHENSIVE OFFERS to match your speciEc needs and what works the
best for you and your team: modular training at one of BHGE training center or at your
site, coaching program or skills development program.

300 8 800 94% 98%


Attendees Trainee Hours Customer Net Promoter Score
Satisfaction
4 | BN.training@ge.com
Excellence is an ART won by training and habituation.
We ARE what we repeatedly DO.
Excellence then is not an act, but a HABIT.
Aristotle

5 | BN.training@ge.com
COMPREHENSIVE TRAINING FOR YOUR NEEDS

MODULAR TRAINING
Provide your team with the right skills and knowledge, according to their proEle, to increase their motiva-
tion, performance and productivity.
Our core curriculum includes 15 training modules with an emphasis on practice. The beneEts of training on real
equipment is instantaneous. In small groups, trainees learn both theory and practice, the “why” and the “how-to”.
Courses are adapted to your proEle.

INSTRUMENTATION RELIABILITY &


OPERATORS
& MAINTENANCE DIAGNOSTIC EXPERTS

Fundamentals Fundamentals Fundamentals


of Vibration of Vibration of Vibration

3500 System System 1 System 1


Machinery
Operation System 1 Evo System 1 Evo
Diagnostics
& Maintenance ADRE 408 ADRE 408

Applied Diagnostics
Workshop
Advanced Electric Motors
Workshop
Reciprocating Compressors
Advanced
Machinery Dynamics
Advanced Field Balancing

6 | BN.training@ge.com
COACHED PROGRAM
Empower employees by combining standard training and
personalized on-site coaching to improve their conEdence, On-site
ePciency and operational excellence. Coaching
To get the most out of training, BHGE set up the coached pro-
gram. Based on their knowledge, trainees will be oriented to the Technical
Training
appropriate training program and once completed, will beneEt
from onsite coaching to leverage what they have learned in
Online
classroom on their day-to-day job at site. This program brings Test
incremental value and conEdence to your engineers.

SKILLS DEVELOPMENT PROGRAM


Bring your team to a higher conEdence and competence level with our customer-speciEc program, based
on proven technical competency matrix.

ANALYZING PREPARING TEACHING QUALIFYING


Needs Analysis Course Design Technical Training Knowledge Test
Assessment Test Planning On-site Coaching Validation

CERTIFICATION

To evaluate To optimize To acquire To check


trainee’s course required knowledge
knowledge level skills acquisition

BHGE works with you to develop a comprehensive Skills Development Program speciEcally designed to address your
needs. It will help you to build sustainable competencies and maximize your return on investment in condition moni-
toring technologies.

The Erst step in our Skills Development Program is establishing a role-based competency matrix. This will be
achieved by combining your organization’s job descriptions with condition monitoring best practices from BHGE. The
team will be assessed against a competency matrix speciEc to their role to identify skills and competency gaps.
Based on the skills gaps identiEed, condition technologies deployed at site and operational constraints, a roadmap
to build sustainable competencies will be developed.
By using customized training content, our certiEed instructors will conduct training sessions at a BHGE training cen-
ter or at your site. These power users equipped with plant-speciEc knowledge and advanced awareness of the sys-
tems will be able to extract maximum beneEt from the systems deployed and improve the ROI.
7 | BN.training@ge.com
Fundamentals of Vibration

Duration
2 days (14 hours)

Audience
• Technicians with a limited experience on vibration
machinery
• Technicians working on vibration control with
condition monitoring program
• Engineers involved in condition monitoring
• Technicians in preventive maintenance

VIBFU

Objectives
• Explain the reasons for vibration monitoring and maintenance strategies.
• Identify key components and describe vibration motion in a measurement plane.
• DeEne the parameters used to measure vibration motion and state the units used to express each parameter.
• Describe the principles of vibration transducer operation, the beneEts and disadvantages of each type, and typical scale
factor of output signal. Apply selection criteria to choose a useable vibration transducer for a speciEc machine vibration.
• Read values of amplitude, frequency, phase and recognize sources of vibration indicated by waveform and spectrum plots.

Program
Day 1
• Machinery Monitoring: history, beneEts, and strategies. Ty- • Workshops identifying amplitude, frequency and phase
pically Monitored Machines and Considerations from timebase and spectrum plots. Workshops for trans-
• Basic Vibration Concepts: deEnition of vibration, understan- ducer and monitoring systems for given machine scenarios
ding relationships of vibration displacement, velocity, acce-
leration, units of amplitude and meaning of vibration ampli-
tude in analysis
• DeEning frequency, units of frequency, and meaning of fre-
quency in analysis, deEning phase and measuring relative
and absolute phase, understanding natural frequencies

Day 2
• Vibration Transducers: theory of accelerometer operation,
theory of Velomitor operation, theory of Proximity Trans-
ducer System operation

Learning path
Prerequisites Next steps
• System & Instrumen-
BENEFITS
+
New in condition monito- tation courses Basics on measurement,
ring and control of ma-
VIBFU parameters, monitoring
• Machinery Diagnostic
chinery courses approach and use of trans-
ducers

8 | BN.training@ge.com
3500 Operation & Maintenance

Duration
3 days (21 hours)

Audience
• 3500 monitoring system users.
• Engineers involved in maintenance and
troubleshooting of the 3500 Monitoring System.
• Instrument technicians.

3500OM

Objectives
• Explain the role of the 3500 Monitoring System in machinery monitoring and protection.
• Identify installation conditions aIecting the correct operation of proximity transducer systems.
• Test monitor alarms and verify channel values in a radial vibration monitor.
• Use BHGE propriety conEguration software to conEgure and/or reconEgure the 3500 monitor system.
• Troubleshoot the 3500 monitor system and associated transducers using software and hardware techniques.

Program

Day 1 Day 3
• Overview of 3500 Monitoring System • 3500 System Utilities
• 3300 Proximity Transducer System Operation • Troubleshooting 3500 System
• 3500 Monitor System Support Components • 3500/92 Communications Gateway (Optional)
• TDI/RIM Hardware Connections and Communications • Data Acquisition/DDE Server Software (Optional)
• Power Supply, TDI/RIM and Keyphasor ConEguration • Reciprocating Compressors (Optional)

Day 2 Optional: The last day focus can vary depending on audience
• Radial Vibration needs.
• Thrust Position
• Relays

Learning path
Prerequisites
• Fundamentals of
Next steps
• SpeciEc courses
BENEFITS
+
vibrations (VIBFU) Practice workshops
3500OM • Machinery with 'live' monitors and
• Review of data acquisi-
Diagnostics courses racks .
tion CBT solution
(Reference 168836-01-01)

9 | BN.training@ge.com
System 1 Fundamentals

Duration
3 days (21 hours)

Audience
• System 1 Platform Users.
• Reliability Engineers.
• Condition Monitoring Engineers.
• Engineers involved in Preventive Maintenance.

S1FU

Objectives
• Use various System 1 software tools and plots to detect subtle changes in asset condition.
• Retrieve and display data in bar graphs and various plot formats.
• View alarms and events in the event manager.
• Enter observations and notes with the journal editor. Use DOCUVIEW* to create links to various reference documents.
• Create reports on monitored plant assets.
• Describe how our communication processors such as TDI or TDXnet™ collect transient data.

Program

Day 1 Day 3
• System 1 Overview • Collecting Data in Transient Mode
• Viewing Information with System 1 Display • System 1 Asset Information Storage
• Event Manager and Asset Active Alarm in System 1 Display • System 1 Administrative Tasks
• Customizing Trend Plots

Day 2
• Vibration Signal Fundamentals
• Introduction to Plot Sessions and Plot Groups
• Working with Plot Session and Plot Groups
• Shaft Centerline Plots
• Plotting Dynamic Data and Using Collection Groups

Learning path
Prerequisite
• Fundamentals of
Next steps
• SpeciEc courses
BENEFITS
+
vibrations (VIBFU) Pratice workshops
S1FU • Machinery on ePcient use of the
• Review of data acquisi-
Diagnostics courses platform to support
tion CBT solution
(Reference 168836-01-01) decision making.

10 | BN.training@ge.com
System 1 Evolution for Portables

Duration
2,5 days (18 hours)

Audience
• System 1 Platform Users.
• Reliability Engineers.
• Condition Monitoring Engineers.
• Engineers involved in Preventive Maintenance.

S1EVOP

Objectives
• Explain portable data measurement.
• Use the Scout or Vb instrument to collect data and then send to System 1 Evolution.
• Use the Status tab and Plots tab to analyze the collected data.
• Analyze faults and alarms.
• Manage access through the Security Manager.

Program
• Installation
• Licensing ProEcy Historian and System 1
• Asset Building
• Instrumentation
• Route Building
• SCOUT
• Data Collection – SCOUT 100/Vb Series
• Analyzing Collected Data
• Faults and Alarms
• 6 Pack and Individual Points (with optional Rack BuIered Outputs)
• Database Manager
• Creating Templates
• Data Analysis and Diagnostics (Demo Database)
• Remote Communication

Learning path
Prerequisite
• Fundamentals of
Next steps
• SpeciEc courses
BENEFITS
+
vibrations (VIBFU) Pratice workshops at
S1EVOP • Machinery
• Review of data acquisi- each step of the course.
Diagnostics courses
tion CBT solution
(Reference 168836-01-01)

11 | BN.training@ge.com
System 1 Evolution for TurboMachinery

Duration
2,5 days (18 hours)

Audience
• System 1 Platform Users.
• Reliability Engineers.
• Condition Monitoring Engineers.
• Engineers involved in Preventive Maintenance.

S1EVOT

Objectives
• Connect to an Enterprise to view data. Check for alarms through event manager and create alarm plots of the latest events.
• Use status screens to End bad actors and using alarm plots to look for trend and data correlations at train, machine and bea-
ring levels as well as point in alarm data.
• Use Quick plots to further investigate reason for alarm. Create a base line from Erst sample and overlay in spectra and time
base. Generate waterfall plots on points and dynamic data of interest, Quick report of the Endings in a word document on at
least one machine problem.

Program
• Asset Building (Turbo)
• Analyzing Collected Data (Turbo)
• Status, Alarms and Reports
• Database Manager
• Analyzing Collected Data
• Faults and Alarms
• Database Manager
• Data Analysis and Diagnostics
• Creating Templates
• Security Manager

Learning path
Prerequisite
• Fundamentals of
Next steps
• SpeciEc courses
BENEFITS
+
Vibration for Con- Pratice workshops at
S1EVOT • Machinery
tinuous Monitoring each step of the course.
Diagnostics courses
(VIBFUCM)

12 | BN.training@ge.com
ADRE 408 DSPi/Sxp

Duration
3 days (21 hours)

Audience
• Adre 408 Users.
• Condition Monitoring Engineers.
• Engineers involved in Preventive Maintenance.

ADRE

Objectives
• ConEgure ADRE system to collect machinery data.
• Acquire data eIectively for real-time analysis.
• Display vibration and other data types using various plot types for machine condition analysis.
• Edit, document and store databases for future use.

Program

Day 1
• Overview and Introduction Day 3
• Using the Front Panel • Using the ADRE 408 Replay Card
• Communication and Networking • Collecting and replaying raw continuous data
• Vibration Fundamentals • Sharing and Exporting Data
• Planning Data Sampling • Advanced Utilities
• Basic Sampling

Day 2
• Static Data Plotting
• Signal Processing
• Dynamic Data Plotting
• Advanced Sampling

Learning path
Prerequisites
• Fundamentals of
Next steps
• SpeciEc courses
BENEFITS
+
vibrations (VIBFU) Advanced database
ADRE • Machinery manipulation tools.
• Review of data acquisi-
Diagnostics courses
tion CBT solution
(Reference 168836-01-01)

13 | BN.training@ge.com
Advanced Electric Motors Predictive
Maintenance Techniques Workshop

Duration
3 days (21 hours)

Audience
• AnomAlert and System 1 Platform Users.
• Electrical Maintenance Engineers and Technicians
• Reliability Engineers.
• Condition Monitoring Engineers.
• Engineers involved in Predictive Maintenance.

AEM

Objectives

• Explain the purpose of Motor Current Signature Analysis (MCSA) and Advanced Transient Current Signature Analyses
(ATCSA).
• Describe how the motor and coupled machine design and behavior are re@ected in Current and Vibration Spectrum.
• Discuss the causes, eIects and indicators of the typical machine malfunctions; including recognition of problems such as
unbalance, misalignment, soft foot, rotor broken bars, bearing damage, eccentricity, stator problems.

Program
Day 1
• Introduction to Motor Current Signature Analysis (MCSA) and Advanced Transient Current Signature Analyses (ATCSA)
• Winding Harmonics, Principal Slot Harmonics
• Motor Speed Calculation using Principal Slot Harmonics of Motor Current Spectrum
• Workshop
Day 2
• Introduction to AnomAlert Toolkit measuring current spectrums and Scout data collector measuring vibration spectrums
• Workshop on Demonstration and Diagnostics of Motor Malfunctions such as Unbalance, Soft Foot, Rotor Broken Bars
• Using AnomAlert Toolkit and Scout data collector
Day 3
• Workshop on Demonstration and Diagnostics of Motor Malfunctions as Bearing Damage, Misalignment
• Using AnomAlert Toolkit and Scout data collector

Learning path
Prerequisites
• Fundamentals of
Next steps
• Machinery Diagnostics
BENEFITS
+
vibrations (VIBFU) (MDS) Practice Workshops on
AEM
• Review of data acquisi- ePcient use of the
• Machinery Applied
tion CBT solution AnomAlert and MCSA to
(Reference 168836-01-01) Diagnos%cs Workshops
support decision making.

14 | BN.training@ge.com
Reciprocating Compressor Condition
Monitoring & Diagnostics
Duration
3 days (21 hours)

Audience
• Engineers desiring to learn about reciprocating
compressor components and mechanics.
• Engineers willing to understand reciprocating com-
pressor performance theory.
• Engineers interpreting reciprocating compressor
vibration and analyzing malfunctions to diagnose
and optimize assets.
• Engineers involved in the design, acceptance testing
RECIP and maintenance of reciprocating machinery.

Objectives
• Describe the compression process and interpret vibration readings of reciprocating compressors.
• Relate reciprocating compressor components to various failure modes.
• Recognize and select plots used to assess the health of reciprocating compressors and interpret PV Plots.
• Calculate rod load conditions (reversal).
• Discover the full application and beneEts of rod position instead of rod drop measurements.
• Conduct a compressor vibration analysis.

Program

• Basic Elements of Reciprocating Compressors • Reciprocating Compressor Diagnostics:


- Compressor overview - Crosshead and Frame Vibration
- Reciprocating compressors in industry - Pressure Monitoring and Diagnostics
- Components and Nomenclature - Rod Load and Rod Reversal
- Lubrication Systems - Reciprocating Compressor Capacity Control and the
Impact on Vibration and Pressure Monitoring
- Compressors Types
- Rod Position and Rod Drop Analysis
• How to Monitor a Reciprocating Compressor
- PV Analysis of Multistage Compressors
• Importance of Vibration and Pressure Measurements
- Workshops and Presentation of Case Histories
• Which Plots are Used to Evaluate the Health of the Recipro-
cating Compressor
• Monitoring Strategies

Learning path
Prerequisites
• Interest in the
Next steps BENEFITS
+
reciprocating Hands-on workshops at
compressor monitoring
RECIP our Recip-kit and actual
and maintenance case histories.

15 | BN.training@ge.com
Machinery Diagnostics

Duration
5 days (35 hours)

Audience
• Engineers interpreting machine vibration and
position data to determine machine condition.
• Engineers involved in the design, acceptance
testing and maintenance of rotating machinery.
• Engineers desiring to learn about machinery
vibration diagnostic.
• Engineers and technicians.
MD

Objectives
• Explain how the fundamentals of machine design and behavior are re@ected in the vibration measurements.
• Reduce machine vibration data into usable plot formats. Explain which plot formats are best to use in the diIerent stages
of machine diagnostics.
• Describe the causes, eIects and indicators of the typical machine malfunctions; including recognition of problems such as
unbalance, misalignment, rubs, shaft cracks and @uid induced instabilities.

Program
Day 1 Day 4
• Introduction to Machinery Management & Diagnostics • Preloads and Radial Position Measurements
• Phase Measurements • Vibration Types and Resonances
• Steady State Data Formats • Fluid-Induced Instabilities

Day 2 Day 5
• Fundamental Synchronous Rotor Response • Shaft Crack Detection
• Single Plane Balance Response • Case History Workshop
• Transient Data Formats

Day 3
• Plot Interpretation
• Multiplane Balance Response
• Partial Radial Rubs

Learning path
Prerequisites
• Fundamentals of
Next steps
• Machinery Applied
BENEFITS
+
vibrations (VIBFU) Diagnostics Provides the fundamen-
MD Workshops (ADW) tals needed to make
• Review of data acquisi-
conEdent operational
tion CBT solution • Advanced Machinery decisions.
(Reference 168836-01-01) Dynamics (AMD)

16 | BN.training@ge.com
Applied Diagnostics Workshops

Duration
5 days (35 hours)

Audience
• Engineers and technicians involved in the analysis
and interpretation of vibration data.
• New machinery diagnosticians willing to gain
knowledge and conEdence.
• Experienced diagnostics people willing to gain addi-
tional insight needed to ePciently solve complex
machinery problems.
• Engineers and technicians.
ADW

Objectives
• Practice on real data from the Eeld from diIerent rotating machines and learn about their typical malfunctions.
• Analyze actual machine case histories using System 1 or ADRE databases.
• Organize data in plot formats believed to be indicative of the machine fault.
• Present conclusions and make recommendations.

Program

Covered Malfunctions Machinery Cases


• Unbalance • Steam turbines
• Lose parts • Gas turbines
• Preload and misalignment • Motors
• Instability • Centrifugal compressors
• Shaft crack • Generators
• Rub • Exciters
• Thermal unbalance • Gearboxes
• Coupling lockup • Pumps
• ESD... • Fans

Learning path
Prerequisites
• Machinery Diagnostics
Next steps
• Advanced Machinery
BENEFITS
+
(MD) Dynamics (AMD) Customized training
ADW according to equipment.
Be proEcient in using the
System 1* or ADRE systems.

17 | BN.training@ge.com
Advanced Machinery Dynamics

Duration
5 days (35 hours)

Audience
• Engineers desiring to advance their machinery vi-
bration diagnostics skills.
• Engineers involved in the design, acceptance testing
and maintenance of rotating machinery.
• Academic researchers and professors involved in
rotor dynamics.
• Post-graduate engineering participants.
AMD

Objectives
• Extend knowledge on machinery diagnostic techniques and rotor dynamics for rotating machinery.
• Recognize, explain and account for eIects of complex rotor dynamics interaction of modes, mode shapes, thermal changes,
bearing design, torsional vibration and structural modes by using rotor modeling, actual machine data and case history.
• Use standard vibration diagnostic tools on machine-simulating rotor kits through demonstration.
• Analyze and discuss case histories that highlight the vibration documentation, analysis and machine malfunction corrective
techniques.

Program

• Rotor Modeling as a Machinery Diagnostics Tool • Signal processing


• Bearing Design (Fluid bearings and Magnetic bearings) • Balancing Machines
• Diagnose and mitigation of Fluid Induced Instabilities • Rotor to Stator Rubs
• Modal and Operating De@ection Shape Analysis • Gear forces Analysis
• Tortional vibrations measurements and analysis

• Rotor Model
• Anisotropy
• Shaft Cracks

In order to put theory into practice, this training includes real-life demonstrations and 25 case

Learning path
Prerequisites
• Machinery Diagnostics
Next steps BENEFITS
+
(MD) For each theme, some
AMD historic cases will be
used to show practice of
each technique.

18 | BN.training@ge.com
Advanced Field Balancing

Duration
3 days (24 hours)

Audience
• Machinery diagnosticians.
• Startup engineers.
• Remote diagnostic center specialists.

AFB

Objectives
• Conduct eIective balancing of machine trains in the Eeld: calculation of trials, evaluation of results, decision making.
• Select strategy ensuring minimum disruption costs and proper data quality.
• Use calculation tools the most applicable to situation, evaluate inputs and outputs and recalculate between balancing
methods and data conventions.
• Get a deep understanding of balancing process allowing eIective supervision of solution weights installation and trouble-
shooting data integrity problems.

Program

• Fundamentals • In@uence Vector Method (multiplane) Balancing.


- Unbalance and other malfunctions with similar • Bently Balance – introduction and data acquisition process.
symptoms. • Bently Balance – conEguration and importing data.
- Making the decision, selecting the strategy. • Bently Balance – calculations and solution evaluation.
- Ensuring the repeatability and minimizing non- • Workshop: balancing in two planes, using Bently Balance*
linearity. • Relation between Static/Couple and In@uence Vector meth-
- Trial weight calculations. ods.
• Basic calculations and conventions • Workshop: in@uence vectors - import, export, recalculation
- Vector operations. between methods.
- Locating the position of unbalance. • Balancing for compromise conditions.
- Finding angular location on a rotor. • Evaluation of balancing quality. Balancing report.
• Single Plane Balancing with Workshop. • Workshop/Examination – multiple planes balancing.
• Static/Couple Balancing with Workshop.

Learning path
Prerequisites
• Machinery Diagnostics
Next steps BENEFITS
+
Deep understanding of
(MD)
AFB balancing methods and
conEdence with hands-on
practice on test rotors.

19 | BN.training@ge.com
ISO 18436 Category I
Basic Vibration Analyst
Duration
4 days (28 hours)

Audience
• New vibration analysts.
• Engineers collecting vibration data.
• Engineers analyzing vibration data.
• Whoever wanting to develop skills in the Eeld of
machine condition & vibration analysis.
• Whoever willing to get certiEed to international
standards (ISO-18436).
CAT I

Objectives
• Understand the beneEts of performing condition monitoring and improving reliability.
• Learn how machines work and how vibration measurements assess the condition of the machine.
• Discover Fmax, resolution, averaging and other analyzer settings.
• Analyze vibration spectra and the basics of fault diagnosis.
• Set alarm limits (introduction).

ISO CERTIFICATION
Program
• Maintenance practices • Understanding axial, radial, vertical and horizontal readings
• Condition monitoring • A quick introduction to mounting the accelerometer and
• Principles of vibration surface preparation
• Introduction to vibration measurement • Naming conventions
• An introduction to the time wavefrom • What are « routes » and how do you create them?
• An introduction to the spectrum • Signal processing
• An introduction to forcing frquencies • A quick tour of your analyzer
• Explaining the diIerent vibration units • Spectral averaging
• A brief introduction to phase • Vibration analysis
• Data acquisition • The spectrum analysis process
• A quick review of data acquisition • What is resonance—a quick introduction
• How do we measure vibration? • Diagnosing common fault conditions
• Where to place the sensor on the machine • Setting alarm limits

Learning path
Prerequisites
• 6 months of experience
Next steps
• ISO 18436 Category II
BENEFITS
+
is required for certiEca- Intermediate Vibra- 3D animations and soft-
tion
CAT I tion Analyst Certifica- ware simulations make
tion (CAT II) complex concept easier
to understand.

20 | BN.training@ge.com
ISO 18436 Category II
Intermediate Vibration Analyst
Duration
5 days (35 hours)

Audience
• Engineers analyzing a range of fault conditions.
• Engineers willing to understand balancing and
alignment.
• Engineers desiring to learn about machinery
vibration diagnostic.
• Whoever willing to get certiEed to international
standards (ISO-18436).
CAT II

Objectives
• Understand how a well-designed program and a reliability centered maintenance approach improve the bottom line.
• Discover the condition monitoring technologies.
• Learn how machines work and how to select the correct measurement and the optimum settings.
• Analyze vibration spectra , time waveforms, enveloppe and phase measurements.
• Diagnose and learn how to balance and align a machine and correct a resonance condition.

ISO CERTIFICATION
Program

• Review of maintenance practices • Equipment testing and diagnostics including impact testing
(bump tests) and phasse analysis
• Review of condition monitoring technologies
• Corrective action
• Principles of vibration: review of basics, waveform, spec-
trum (FFT), phase and orbits • Running a successful condition monitoring program
• Understanding signals: modulation, beating, sum/diIerence • Acceptance testing
• Data acquisition • Review of ISO standards
• Signal processing
• Vibration spectrum analysis
• An introduction to time waveform analysis
• An introduction to orbit analysis
• Phase analysis: bubble diagrams and ODS
• Enveloping (demodulation), shock pulse, spike energy
• Fault analysis

Learning path
Prerequisites
• 18 months of expe-
Next steps
• ISO 18436 Category
BENEFITS
+
rience is required for III Advanced Vibra- Competence in quality
certiEcation
CAT II tion Analyst Certifica- data acquisition and
tion (CAT III) diagnosing common
machine faults.

21 | BN.training@ge.com
ISO 18436 Category III
Advanced Vibration Analyst
Duration
5 days (35 hours)

Audience
• Engineers conEdent in spectrum but willing to learn
about signal processing, time waveform and phase
analysis.
• Engineers involved in condition monitoring.
• Whoever willing to get certiEed to international
standards (ISO-18436).

CAT III

Objectives
• Understand how a well-designed program and a reliability centered maintenance approach improve the bottom line.
• Discover the condition monitoring technologies.
• Analyze vibration spectra , time waveforms, enveloppe and phase measurements.
• Diagnose a wide range of fault conditions.
• Learn how to balance and align a machine, correct resonance conditions and employ isolation.

ISO CERTIFICATION
Program

• Review of condition monitoring technologies and the ISO • Pumps, fans and compressors
standards • Gearbox fault detection
• Signal processing and data acquisition • Corrective action
• Time waveform analysis • Running a successful condition monitoring program
• Phase analysis • Acceptance testing
• Dynamics (natural frequencies and resonance) • Review of ISO standards
• Testing for natural frequencies
• Operating De@ection Shape (ODS) analysis
• Modal analysis and introduction to FEA
• Correcting resonances
• Rolling element bearing fault detection
• Journal bearing fault detection
• Electric motor testing

Learning path
Prerequisites
• 36 months of expe-
Next steps BENEFITS
+
rience is required for Developing knowledge
CAT III • ISO Category IV Master
certiEcation of machine dynamics.
Analyst
• ISO Category II

22 | BN.training@ge.com
2018 TRAINING PLANNING
COURSE CODE LANGUAGE PLACE STARTING DATE END DATE PRICE
CONDITION MONITORING
Fundamentals of Vibration VIBFU English UK Manchester 21/02/2018 22/02/2018 1 280 EUR
Fundamentals of Vibration VIBFU German DE Frankfurt 23/04/2018 24/04/2018 1 280 EUR
Fundamentals of Vibration VIBFU French FR Nantes 11/09/2018 12/09/2018 1 280 EUR
Fundamentals of Vibration VIBFU Spanish* ES Madrid 14/11/2018 15/11/2018 1 280 EUR
SYSTEMS & INSTRUMENTATION
3500 System O&M 3500OM Norwegian* NO Bergen 06/03/2018 08/03/2018 20 160 NOK
3500 System O&M 3500OM Polish PL Zakopane 06/03/2018 08/03/2018 Upon request
3500 System O&M 3500OM Spanish ES Madrid 06/03/2018 08/03/2018 Upon request
3500 System O&M 3500OM Russian RU Moscow 12/03/2018 16/03/2018 2 750 USD
3500 System O&M 3500OM German DE Frankfurt 25/04/2018 27/04/2018 2 300 EUR
3500 System O&M 3500OM English UK Manchester 15/05/2018 17/05/2018 Upon request
3500 System O&M 3500OM Russian RU Moscow 25/06/2018 29/06/2018 2 750 USD
3500 System O&M 3500OM English NL Rotterdam 05/09/2018 07/09/2018 2 300 EUR
3500 System O&M 3500OM Russian RU Moscow 10/09/2018 14/09/2018 2 750 USD
3500 System O&M 3500OM Polish PL Zakopane 11/09/2018 13/09/2018 Upon request
3500 System O&M 3500OM French FR Nantes 09/10/2018 11/10/2018 2 300 EUR
3500 System O&M 3500OM English UK Manchester 09/10/2018 11/10/2018 Upon request
3500 System O&M 3500OM Norwegian* NO Bergen 14/11/2018 16/11/2018 20 160 NOK
3500 System O&M 3500OM Russian RU Moscow 26/11/2018 30/11/2018 2 750 USD
3500 System O&M 3500OM Italian IT Florence 11/12/2018 13/12/2018 2 300 EUR
MACHINERY DIAGNOSTICS
ADRE 408 ADRE English DE Frankfurt 23/01/2018 25/01/2018 2 300 EUR
ADRE 408 ADRE French FR Nantes 03/04/2018 05/04/2018 2 300 EUR
ADRE 408 ADRE Polish PL Elblag 05/06/2018 07/06/2018 Upon request
ADRE 408 ADRE Spanish* ES Madrid 18/09/2018 20/09/2018 2 300 EUR
ADRE 408 ADRE English UK Manchester 25/09/2018 27/09/2018 2 300 EUR
ADRE 408 ADRE English IT Florence 20/11/2018 22/11/2018 2 300 EUR
Advanced Electric Motors W. AEM English ES Valencia 26/06/2018 28/06/2018 2 300 EUR
Advanced Field Balancing AFB English IT Florence 22/10/2018 24/10/2018 2 950 EUR
Advanced Machinery Dynamics AMD English IT Florence 15/10/2018 19/10/2018 3 960 EUR
Applied Diagnostic Workshop ADW English NL Rotterdam 13/03/2018 15/03/2018 2 950 EUR
Applied Diagnostic Workshop ADW English IT Florence 08/10/2018 12/10/2018 2 950 EUR
Applied Diagnostic Workshop ADW French* FR Nantes 10/12/2018 14/12/2018 2 950 EUR
Machinery Diagnostics MD English UK Manchester 12/03/2018 16/03/2018 Upon request
Machinery Diagnostics MD French FR Nantes 19/03/2018 23/03/2018 2 950 EUR
Machinery Diagnostics MD Russian RU Moscow 16/04/2018 20/04/2018 3 370 USD
Machinery Diagnostics MD English DE Frankfurt 16/04/2018 20/04/2018 2 950 EUR
Machinery Diagnostics MD Spanish* ES Madrid 07/05/2018 11/05/2018 2 950 EUR
Machinery Diagnostics MD English NO Bergen 28/05/2018 01/06/2018 Upon request
Machinery Diagnostics MD English NL Rotterdam 11/06/2018 15/06/2018 2 950 EUR
Machinery Diagnostics MD French FR Nantes 11/06/2018 15/06/2018 2 950 EUR
Machinery Diagnostics MD French FR Nantes 17/09/2018 21/09/2018 2 950 EUR
Machinery Diagnostics MD Italian IT Florence 01/10/2018 05/10/2018 2 950 EUR
Machinery Diagnostics MD Spanish* ES Madrid 15/10/2018 19/10/2018 2 950 EUR
Machinery Diagnostics MD Russian RU Moscow 22/10/2018 26/10/2018 3 370 USD
Machinery Diagnostics MD English NO Bergen 22/10/2018 26/10/2018 Upon request
Machinery Diagnostics MD English UK Manchester 19/11/2018 23/11/2018 Upon request
Machinery Diagnostics MD Polish PL Elblag 03/12/2018 07/12/2018 Upon request
Machinery Diagnostics MD English DE Frankfurt 10/12/2018 14/12/2018 2 950 EUR
23 | BN.training@ge.com
STARTING
COURSE CODE LANGUAGE PLACE END DATE PRICE
DATE
MACHINERY DIAGNOSTICS
Reciprocating Compressor CMD RECIP English NL Rotterdam 30/04/2018 02/05/2018 2 300 EUR
Reciprocating Compressor CMD RECIP English IT Florence 12/06/2018 14/06/2018 2 300 EUR
Reciprocating Compressor CMD RECIP French* FR Nantes 13/11/2018 15/11/2018 2 300 EUR
Reciprocating Compressor CMD RECIP German DE Frankfurt 13/11/2018 15/11/2018 2 300 EUR
System 1 Evo for Portable S1EVOP English NL Rotterdam 02/07/2018 04/07/2018 2 300 EUR
System 1 Evo for Portable S1EVOP English FR Nantes 01/10/2018 03/10/2018 2 300 EUR
System 1 Evo for Turbomachinery S1EVOT English NL Rotterdam 04/07/2018 06/07/2018 2 300 EUR
System 1 Evo for Turbomachinery S1EVOT English FR Nantes 03/10/2018 05/10/2018 2 300 EUR
System 1* Fundamentals S1FU Italian IT Florence 06/02/2018 08/02/2018 2 300 EUR
System 1* Fundamentals S1FU Norwegian* NO Bergen 06/02/2018 08/02/2018 20 160 NOK
System 1* Fundamentals S1FU Russian RU Moscow 02/04/2018 06/04/2018 2 750 USD
System 1* Fundamentals S1FU Spanish ES Madrid 17/04/2018 19/04/2018 Upon request
System 1* Fundamentals S1FU Polish PL Zakopane 17/04/2018 19/04/2018 1 490 EUR
System 1* Fundamentals S1FU English UK Manchester 05/06/2018 07/06/2018 Upon request
System 1* Fundamentals S1FU Russian RU Moscow 09/07/2018 13/07/2018 2 750 USD
System 1* Fundamentals S1FU Norwegian* NO Bergen 11/09/2018 13/09/2018 20 160 NOK
System 1* Fundamentals S1FU German DE Frankfurt 18/09/2018 20/09/2018 2 300 EUR
System 1* Fundamentals S1FU Russian RU Moscow 01/10/2018 05/10/2018 2 750 USD
System 1* Fundamentals S1FU English NL Rotterdam 09/10/2018 11/10/2018 2 300 EUR
System 1* Fundamentals S1FU Polish PL Zakopane 16/10/2018 18/10/2018 Upon request
System 1* Fundamentals S1FU French FR Nantes 20/11/2018 22/11/2018 2 300 EUR
System 1* Fundamentals S1FU Russian RU Moscow 10/12/2018 14/12/2018 2 750 USD
ISO CERTIFICATION TRAINING
Basic Vibration Analyst CAT I English AT Vienna 12/02/2018 17/02/2018 1 800 EUR
Intermediate Vibration Analyst CAT II English AT Vienna 19/03/2018 23/03/2018 2 100 EUR
Advanced Vibration Analyst CAT III English AT Vienna 16/04/2018 21/04/2018 2 500 EUR
ISO CERTIFICATION TRAINING | UPON REQUEST
Basic Vibration Analyst CAT I English - Spanish - Italian - Russian 1 800 EUR
Intermediate Vibration Analyst CAT II English - Spanish - Italian - Russian 2 100 EUR
Advanced Vibration Analyst CAT III English - Spanish - Italian - Russian 2 500 EUR
COMPUTER BASE TRAINING
Data Acquisition CBT (1CD & 1 License) | Reference number: 168836-01-01 989 EUR
Additional License for Data Acquisition CBT | Reference number: 168836-99-01 139 EUR
Machine Library License | Reference number: 136208-01 973 EUR

* Training material in English

24 | BN.training@ge.com
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competence development plan to make sure your team is equipped with all the
knowledge and conEdence to ePciently manage your assets.

For more information, visit:


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Contact your BHGE representative for the most current information. The Baker Hugues
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