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PMs are based on either a meter or a calendar method. When you establish a
PM schedule, you give the system a frequency (number of days, months,
meter units, etc.) and a date to start the next PM. Thereafter, the software
automatically advances the date (or meter reading) whenever PMs are
generated for an item. The PM schedule updates records after PMs are
generated.
You can schedule either Fixed or Floating PMs at the interval of your choice:
daily, weekly, monthly, annually, or meter unit.
Once the PM schedule is determined, work orders are generated using the
Admin > Batch Management > Batch Jobs. WebTMA software handles the
tracking; all you do is generate the work orders. To maintain the PM status of
auto-generated work orders, do not change the WO Type, item, or Task Code on
these work orders. See No Manual PMs on page 2 for more information.
Tracking for PMs is not related to the work order close date unless you use a
Floating Schedule.
If you use a Fixed Schedule, the next due date or unit is advanced as soon as a
PM is generated.
PM Types
WebTMA software uses two types of PMs:
Calendar based, such as the 15th of the month.
Meter based, such as every 3000 miles. See note below.
The Meter Based section of the PMs Tab is found only on the individual
item records. Since one item can have more than one meter, this arrangement
assures the correct meter is used for the PM.
No Manual PMs
A manually created PM cannot be saved. This applies to any work order that
duplicates an existing PM Schedule for all of the following fields:
Location/Item
Task Code
WO Type (PM Schedule)
PM Task Schedules
Each of the windows listed has a PMs Tab, and you can set the PM details
individually. If you have a number of items that use the same PM task, use
Organization > Task > Records / PM Tab to add all items that are assigned the
task for a PM work order. The tasks are also listed on the PM Tab of each item
record.
The Task / PMs Tab in View mode shows a list of all items that use this task for
a PM work order. Click the Collapse link in View mode or the Expand link in Edit
mode, and select a line item to see details such as frequency of PMs, the next
due date, and other information. You can make different settings for each item
Fixed – the default setting for the next PM. A selection of either Fixed
or Floating is required. See Fixed and Floating Schedules on
page 2.
Floating – the optional setting for the next PM. A selection of either
Fixed or Floating is required. See Fixed and Floating Schedules on
page 2.
Next PM Date – click the down arrow to indicate the date when the
next PM will be scheduled. This is required when you establish a
PM schedule. Thereafter, the date is advanced each time a PM
work order is generated.
Priority - the importance of this PM based on priority types.
RC Code – the primary repair center for the item.
Before you can set up a meter based PM, two things are required:
Set a PM task for the item on this window or from Organization >
Task > Records / PMs Tab using instructions in the previous topic
Define the meters for the item from Organization > [Item] >
Records / Meters Tab
Once the item has an assigned Task, go to the item record and use the Meter
Based Subtab on the item PMs Tab to set a metered or dual based PM. Items
can have several meters; therefore, the only way to assign a meter based
schedule is from the item record. This assures that the proper meter is applied
to the PM schedule.
If the item is under contract, you can move the cursor over the Contract
Number label to see a popup with the Contractor Code and End Date.
The definitions and instructions for PM Task Schedules on page 2 apply to the
fields on the PMs Tab of both the Tasks window and item windows. However,
the following additional fields on the item record PMs Tab apply to meter-based
PMs.
PM Task Sheet
PM Generation
Schedules for PM items are established using the PMs Tab; however, repair
centers have the responsibility for monitoring the process and generating PM
work orders on a regular basis. Make sure that someone is given this task and
knows how important it is to generate PMs regularly.
At some organizations, this is a weekly process, at others it may be as much as
a month. These selections are made by repair center. WebTMA recommends you
generate PMs frequently rather than overload technicians with stacks of work
orders that are not due for a long period of time.
The WebTMA System Administrator chooses the number of days in advance to
generate the PMs by repair center; however, you can override the number when
generating PMs. The Administrator also specifies the length of the PM work week
(7 days for organizations that perform maintenance tasks on weekends, 5 days
for those that do not).
Regardless of the intervals between PM generation times, establish a regular PM
generation schedule. A routine assures that no PM tasks are missed.
The PM generation process is a batch operation using Admin > Batch
Management.
If you have a large database, WebTMA recommends you generate PMs during
times of the day when fewer people are using the application. PMs can be
scheduled to run immediately (Manual) or at a time and date in the future
(Automatic). Automatic generation does not allow you to edit the list of PMs you
want to generate.
E-mails are sent to all designated e-mail addresses when a batch job runs.
Depending on the permissions granted in your User profile, you can Edit/View or
simply View. If you have Edit privileges, you see a number of links in the Add
Batch Job section at the top of the page. Users with View-only privileges are
limited to querying for existing jobs and cannot see the links to establish new
batch jobs.
Click the PM Generation link to open the Batch Job Entry window and add new
batch jobs. See PM Generation Windows on page 11 for details.
To grant privileges for this page, go to Admin > User Management >
Records / Window Access. Click to expand the Admin Menu Name, and look
below the menu names for the Window Name section to find Batch Management
and the related check boxes.
PM Scheduling Conflicts
Scheduling conflicts are determined by the following rules:
Only one PM schedule for each repair center can be scheduled at
the same time. You can create multiple schedules, but they cannot
be scheduled to run at the same time.
A PM schedule for "All Repair Centers" prevents setting any other
PM schedule for the same time frame.
Other than these restrictions, you can set future generation schedules as often
as you want.
Either the default selections or your own are required for most of the fields,
check boxes, and radio buttons on this window. The non-default options are
PM Manual Selection
If you use Manual Selection, a third Batch Job Entry window opens with a list of
the possible PMs to generate.
The entire list prints unless you click check boxes of line items you want to
remove before you click the Finish button.
If you want to use the Generate All check box, WebTMA requires a Repair
Center selection.
The following definitions will help you determine choices appropriate for your
organization.
Select Item or Item Type – Use the down arrows to open the
selection window and choose the type of PM desired. If you select
one item type, such as equipment, the only option in the next
section is the selected type, and all other PM types are disabled.
Select PM Type – By default, all types are checked. You can accept
the default, or clear the check boxes of any that you do not want
to generate.
Select Location – To generate PMs for a particular location, click the
down arrow, and select the location type from the list. The Code
field displays a down arrow to select the code for the selected
location. If a building is selected, facility, entities and groups are
not generated since they are not linked to buildings. If you select a
location, you do not get a group option since groups are multiple
location items.
Select Zone – To generate PMs for a particular zone, click the down
arrow, and select the zone from the list.
Selection Type – Automatic Selection generates all PMs without
allowing you to review the list.
Manual Selection generates a list of PMs for review and selection
before generating work orders. Note: If the recurring option was
set up on the previous window, Manual Selection is disabled.
Department – Select or de-select all lines in the list box. Multiple
departments can be selected by using the Ctrl+Shift keys.
Generation Options – Click the Generate All check box to generate a
separate PM work order for each occurrence during the period
specified.
The Batch Job Query window opens when you click the New Query link on the
Action Menu. Similar to the Work Order Browse window, you have the option of
setting date ranges and other criteria to generate a list of existing batch jobs for
your review.
Once PM records are created, you may need to make changes to some of the
settings on multiple records. Save time using the Batch PM Update window
rather than opening each PM record to make the changes individually. The
window accommodates changes to:
Account
Department
Priority
Rate Schedule
Repair Center
Technician
Trade
Warehouse
The Batch PM Update window allows you to make these changes to multiple PM
records at once. For example, you can assign Technician A to some or all the
PMs originally assigned to Technician B.
Mark the Is Empty check box to search for PMs where one of the fields listed
above is blank. An example is a PM that has not been assigned to a technician.
Use the Is Empty feature to search for all PMs without a technician and then
assign a technician to the selected work orders.
PM Load Balancing
When PMs are set up in Admin > Batch Jobs, the Interval type selected
on the Batch Job Entry window determines the color displayed on the Load
Balancing window. For example, if the batch Interval is set as 365 days rather
than 1 year, the color bar on the load balancing window shows the Daily color
even though it only appears once.
PM Consolidation
PM consolidation is authorized by the TMA System Administrator during setup as
an option on the Repair Center > Records / Identity Tab. This feature is applied
to the PM schedules of individual repair centers.
When consolidated PMs are used, the software reviews the tasks to determine if
more than one task is due at the same time for the same item. When PM jobs
are generated, all PM tasks due for the same item are consolidated into one
work order as long as a standard interval is used. This applies to PM tasks for
the same item within the range of days specified in the PM Week and PM
Generation fields on the Repair Center window.
If a PM includes a General Inspection, it cannot be consolidated.
Consolidation applies even if the PM interval frequencies are different (i.e.,
annual and semi-annual) as long as they conform to the standard intervals. See
Standard Consolidation Frequency below for a list of frequencies.
When PMs are consolidated, a single work order is generated, and the work
order displays all the tasks in the Task window.
When a consolidated PM work order prints, all task sheets for the associated
jobs are also printed, subject to the usual task sheet print restrictions.
The frequencies shown in this table are the only frequencies that are
consolidated. If the PM does not conform to these frequencies, a separate work
order is generated. If, for instance, an interval of 4 months is used, it will not be
consolidated. This applies to metered PMs as well as calendar based.