R E V I S I O N

NOTES: UNLESS OTHERWISE SPECIFIED

REV. DRAWN BY ECO No DESCRIPTION DATE APPROVED
1. CORNERS DRAWN SHARP TO BE R.005 MAXIMUM.
A M BOYER PRELIMINARY RELEASE 14-Jun-12 D.C.
2. EXTERIOR SURFACE TEXTURE TO BE LIGHT EDM FINISH.
EQUIVELANT TO MT-11020. B M BOYER MODIFY END CHAMFERS 16-Jun-12 D.C.
3. INTERIOR SURFACE TEXTURE TO BE: NONE C M BOYER ADD SUBGATES AND EXTRA DRAFT 21-Jun-12 D.C.
4. ALL INSIDE RADII .010R. ALL OUTSIDE RADII .020R MAX, D M BOYER CHANGE TITLE 22-Jun-12 D.C.
UNLESS OTHERWISE SPECIFIED.
E M BOYER CHANGE TITLE AGAIN 27-Jun-12 D.C.
5. ALL EXTERNAL DIMENSIONS AFFECTED BY THE DRAFT APPLY AT
THE LARGE END OF THE FEATURE, AND ALL INTERNAL FEATURES F M BOYER REVISE ENCLOSURE AFTER FIRST SHOTS 22-Aug-12
AFFECTED BY THE DRAFT APPLY AT THE SMALL END OF THE
FEATURE UNLESS OTHERWISE SPECIFIED.
6. 1 DEGREE DRAFT IN THE DIRECTION OF PULL IS PERMISSIBLE UNLESS
OTHERWISED SPECIFIED.
7. MATERIAL / COLOR: ABS PLASTIC IS STANDARD IN BLACK OR WHITE. 5
CUSTOM MATERIALS AND COLORS ARE AVAILABLE UPON REQUEST FOR QUOTE.
8. PCB SIZES ARE RECOMMENDATIONS ONLY. FINAL SIZES AND
VERIFICATION OF IT'S FIT ARE THE SOLE RESPONSIBILITY OF
EACH OWNER.
2
9. ASSEMBLY SCREWS FOR THE ENCLOSURE ARE PROVIDED. MOUNTING
SCREWS FOR PCB AND BATTERY CONTACTS SOLD SEPERATELY.
10. THIS DRAWING IS BASED ON A SOLID MODEL, AND IS FURTHER DEFINED
BY THE SOLID MODEL FILE.
11. ALLOWABLE FLASH: 0.010 MAX.
12. ALL EJECTOR PIN MARKS TO BE WITHIN 0.010" OF FLUSH,
PROTRUDING OR BELOW FLUSH. 4

6
9
SCALE 1.000

EXPLODED VIEW 1
SCALE 1.000
9 AAA-SINGL-CONTACT-POS ACC-AAAPOS-5226 SPRING STEEL SOLD SEPERATELY 1
8 AAA-SINGL-CONTACT-NEG ACC-AAANEG-5204 SPRING STEEL SOLD SEPERATELY 1
7 AAA-DBL-CONTACT ACC-AAADBL-5214L SPRING STEEL SOLD SEPERATELY 1 THIRD ANGLE PROJECTION TOLERANCES: UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN U.S. INCHES.
6 281109_HATCH 281109 HATCH - STANDARD ABS BLACK or WHITE 1 X.XX = .015 X.XXXX = .001
X.XXX = .010 X.X° = 1°
5 281109_COVER 281109 COVER - STANDARD ABS BLACK or WHITE 1
4 281109_BASE 281109 BASE - STANDARD ABS BLACK or WHITE 1
DO NOT SCALE DRAWING NEW AGE ENCLOSURES 4330 Santa Fe Road San Luis Obispo, CA. 93401
ph. (805) 595-1310 fax (805) 595-1024
3 NO_2_HI-LO_SCREW No2 HI-LO x .375" STEEL 3/8" LONG 4 NOTICE: THE INFORMATION AND DATA
CONTAINED HEREIN IS CONSIDERED
Customer's Part No: 281109 www.newageenclosures.com
PROPRIETARY TO ALLTEC INTEGRATED

STANDARD - COMPACT AAA

APPROVAL BY DATE
2 281109_PCB REFERENCE ONLY CUSTOMER SUPPLIED .062" THICK 1 MFG INC & SHALL REMAIN THE EXCLUSIVE
PROPERTY OF ALLTEC INTEGRATED MFG INC
THE HOLDER WILL ASSUME CUSTODY AND ENG.
1 AAA-BATTERY REFERENCE ONLY CUSTOMER SUPPLIED "AAA" SIZE 2
SXX-281109 ASSEMBLY
CONTROL THAT THIS DOCUMENT WILL
NOT BE COPIED, REPRODUCED, OR QUALITY
DISCLOSED WITHOUT THE EXPRESS WRITTEN
AS NOTED
ITEM FILE NAME DESCRIPTION MATERIAL COLOR QTY. CONSENT OF ALLTEC INTEGRATED MFG INC
POSSESSION OF THIS DOCUMENT DOES
SCALE
NOT CONSTITUTE A GRANT TO DRAWN BY SIZE DRAWING NAME SHEET REV.DOC
BILL OF MATERIALS MANUFACTURE ANY ITEMS.
© 2012 M BOYER 15-Jun-12 A 281109_RF 1 OF 7 F
 3.0°
DRAFT TYP.

.040
.203 [1,02]
.940 [5,14]
[23,88]

R.150
SECTION C-C [3,81]

DETAIL A
SCALE 3.000
1.084
[27,53] SEE DETAIL A

B .020
[0,51]

C
2.799
[71,09]

SCALE 1.000 SECTION B-B

B
.070 x 45° CHAMFER
[1,78] DOUBLE BATTERY CONTACT (BRIDGE)
SHOULD BE INSTALLED ON THIS END
OF THE ENCLOSURE.
R.150
[3,81]
TOLERANCES: UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN U.S. INCHES.
X.XX = .015 X.XXXX = .001
X.XXX = .010 X.X° = 1°
NEW AGE ENCLOSURES 4330 Santa Fe Road San Luis Obispo, CA. 93401
ph. (805) 595-1310 fax (805) 595-1024
Customer's Part No: 281109 www.newageenclosures.com

STANDARD - COMPACT AAA

APPROVAL BY DATE
CHECK
ENG.
SCALE AS NOTED
SXX-281109 ASSEMBLY
DRAWN BY SIZE DRAWING NAME SHEET REV.DOC
M BOYER 15-Jun-12 A 281109_RF 2 OF 7 F
 281109 COVER
.025
[0,64]

.163
SECTION F-F [4,14]

1.084 .600
[27,53] [15,24]
.070 CHAMFER
3.0° R [1,78]

F F (.202 )
[5,13]

.070
[1,78]

.075
[1,91]
2.799 2.350
[71,09] [59,69]

SECTION R-R
SCALE 1.000 .062
R
[1,57]

.188
[4,76]

.460 TOLERANCES: UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN U.S. INCHES.
[11,68]
X.XX = .015 X.XXXX = .001
X.XXX = .010 X.X° = 1°
NEW AGE ENCLOSURES 4330 Santa Fe Road San Luis Obispo, CA. 93401
ph. (805) 595-1310 fax (805) 595-1024
Customer's Part No: 281109 www.newageenclosures.com

STANDARD - COMPACT AAA

APPROVAL BY DATE
CHECK
ENG.
SCALE AS NOTED
SXX-281109 ASSEMBLY
DRAWN BY SIZE DRAWING NAME SHEET REV.DOC
M BOYER 15-Jun-12 A 281109_RF 3 OF 7 F
 .250 +3°
281109 BASE
[6,35]

.662 .045
[16,81] .460 [1,14] .100
[11,68] [2,54]

3.0° .157
R.150 [3,99]
3.0° [3,81] .600
.875 [15,24]
[22,23]
R.050
[1,27] .093 THRU
[2,35]

.015 .023 .150 -3°

[0,38] [0,58] [3,81]

1.940 INSIDE .960 2.350

[49,28] LABEL [24,38] [59,69]
AREA

SCALE 1.000 .250

[6,35]
.175 .057
[4,45] [1,45]
6.0°

.495
[12,57]

SECTION E-E .250

R.207 [6,35]
[5,25]
TOLERANCES: UNLESS OTHERWISE SPECIFIED
.971-3° DIMENSIONS ARE IN U.S. INCHES.
[24,66] X.XX = .015 X.XXXX = .001
X.XXX = .010 X.X° = 1°
DRAFT/SIDE
NEW AGE ENCLOSURES 4330 Santa Fe Road San Luis Obispo, CA. 93401
ph. (805) 595-1310 fax (805) 595-1024
Customer's Part No: 281109 www.newageenclosures.com

STANDARD - COMPACT AAA

APPROVAL BY DATE
.095
CHECK
[2,41]
.252
ENG.
SCALE AS NOTED
SXX-281109 ASSEMBLY
[6,4] DRAWN BY SIZE DRAWING NAME SHEET REV.DOC
M BOYER 15-Jun-12 A 281109_RF 4 OF 7 F
 281109 HATCH

2.385
[60,59]

X X

1.062
[26,97]

.150 +5° DRAFT/SIDE

[3,81]

SCALE 1.000

R.200
[5,08]
.167 R.150
[4,25] [3,81]
.105
.057 .450 [2,67]
.018 .250
[1,44] [11,43] 3.0°
[0,46] [6,35]

30.0°

.148
[3,75] .075 .094
R.050 [2,38]
[1,91] [1,27]
.974 -3°
[24,74] .500
R3.000
.050 [76,2] [12,7]
[1,27] .065
[1,65]

.018
[0,46] .050 SECTION X-X
[1,27] SCALE 2.000 .110
.038 [2,79]
[0,97] 5.0°
.163
[4,15]

TOLERANCES: UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN U.S. INCHES.
X.XX = .015 X.XXXX = .001
X.XXX = .010 X.X° = 1°
NEW AGE ENCLOSURES 4330 Santa Fe Road San Luis Obispo, CA. 93401
ph. (805) 595-1310 fax (805) 595-1024
Customer's Part No: 281109 www.newageenclosures.com

STANDARD - COMPACT AAA

APPROVAL BY DATE
CHECK
ENG.
SCALE AS NOTED
SXX-281109 ASSEMBLY
DRAWN BY SIZE DRAWING NAME SHEET REV.DOC
M BOYER 15-Jun-12 A 281109_RF 5 OF 7 F
 281109 PCB - CUSTOMER SUPPLIED
PCB SIZES ARE RECOMMENDATIONS ONLY. FINAL
SIZES AND VERIFICATION OF IT'S FIT ARE THE
SOLE RESPONSIBILITY OF THE OEM.

(2.620 )
[66,55]

1.175 2x

.955 x2

.955 x2

1.175 2x
[33,27]

[29,85]

[24,26]

[24,26]

[29,85]

[33,27]
1.310

[9,53]

[9,53]

1.310
.040

.375

.000

.375
[1,02] FOUR BATTERY CONTACT

[0]
LOCATIONS SHOWN TO
R.125 ACCOMODATE POLARITY
[3,18] VARIATIONS.

.450
[11,43]

.300 2x
[7,62]

.225 2x
[5,72]

(.900 ) .000 .150 4x

[22,86] [0] [3,81]

.225 2x
[5,72]

.300 2x
[7,62]

.450
[11,43]
SCALE 2.000
.040 4x
[1,02]
.081
.156 4x [2,06] .015 .040
[3,96] [0,38] [1,02]
R.125
[3,18]
.063
[1,59]

TOLERANCES: UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN U.S. INCHES.
X.XX = .015 X.XXXX = .001
X.XXX = .010 X.X° = 1°
NEW AGE ENCLOSURES 4330 Santa Fe Road San Luis Obispo, CA. 93401
ph. (805) 595-1310 fax (805) 595-1024
Customer's Part No: 281109 www.newageenclosures.com

STANDARD - COMPACT AAA

APPROVAL BY DATE
NOTE CHECK
1. BATTERY CONNECTION POINTS SHOWN AT BOTH ENDS
TO ALLOW ALTERNATE ASSEMBLY OPTION.
ENG.
SCALE AS NOTED
SXX-281109 ASSEMBLY
DRAWN BY SIZE DRAWING NAME SHEET REV.DOC
M BOYER 15-Jun-12 A 281109_RF 6 OF 7 F
 2nd OPERATION DETAILS
NEW AGE ENCLOSURES DELIVERS YOUR ENCLOSURE MARKET-READY WITH IN-HOUSE
CNC MACHINING, PAD PRINTING, ASSEMBLY, AND FULFILLEMENT.
ALL SURFACES AND AREAS ARE AVAILABLE FOR CNC ALTERATION BY NEW AGE ENCLOSURES
CALL (805) 595-1310 FOR PRICING AND SCHEDULE.
THE INSIDE RADIUS OF ANY MACHINED FEATURES SHOULD BE NO SMALLER THAN .031"

281109 COVER
SCALE 1.000

TOLERANCES: UNLESS OTHERWISE SPECIFIED

SXX-281109-XXX COVER - ABS, BLACK DIMENSIONS ARE IN U.S. INCHES.

X.XX = .015 X.XXXX = .001
X.XXX = .010 X.X° = 1°
STEP NO DESCRIPTION CUTTER FIXTURE ORIENTATION PROGRAM NEW AGE ENCLOSURES 4330 Santa Fe Road San Luis Obispo, CA. 93401
1 - T2 = .062" EM - - - Customer's Part No: 281109
ph. (805) 595-1310
www.newageenclosures.com
fax (805) 595-1024

2 - T2 = .062" EM - - -
STANDARD - COMPACT AAA
APPROVAL BY DATE

SXX-281109-XXX COVER - ABS, BLACK

CHECK
ENG.
AS NOTED
SXX-281109 ASSEMBLY
STEP NO DESCRIPTION INK COLOR CLICHE DESCRIPTION CLICHE No.
SCALE
DRAWN BY SIZE DRAWING NAME SHEET REV.DOC

3 PAD PRINT -- M BOYER 15-Jun-12 A 281109_RF 7 OF 7 F