C201 Diesel

C201 Diesel
Engine
TK 6024-6.7
Pri
nt
ed
( Tuesday,
March 04, 2008)

Copyright©1979 -
Thermo King Corp.
- Minneapo lis, MN,
U.S.A.
Printed (March 4, 2008)
Copyright © 1979 - Thermo King Corp. - Minneapolis, MN U.S.A.

Electronically printed in U.S.A.
General Information Assemblies and Subassemblies
Tables of Contents When parts are indented in the description list, they are
preceded with a bullet ( • ). This indicates that the
This Parts Manual contains a numerical table of con- part(s) is available separately or included in an assem-
tents listing each assembly name, its associated Grid bly.
number and page number. The numerical table of con-
tents is arranged numerically by Grid number. There GRID NO. 67D6
are references in a parts list referring to other Grid num- SWITCH PANEL ASSEMBLY
bers, the numerical table of contents is arranged to facil- REF PART# DESCRIPTION QTY
itate finding the referenced illustrations. At the rear of
45-1239 PANEL - assy, switch 1
this parts manual are two indexes, a numerical and
alphabetical. The indexes contain all of the part num- 1 99-1960 • PANEL 1
bers and descriptions which appear in this manual. 99-6280 • • NAMEPLATE - panel 1
2 33-743 • GASKET 1
For example: the switch panel nameplate (99-6280) is

available separately, available as part of the switch
panel (99-1960) and with the panel assembly (45-1239).
ABBREVIATIONS The following abbreviations appear in parts manuals

A AC . . . . . . . . . alternating E (continued) O os . . . . . . . . . . oversized
current evap . . . . . . . . evaporator od . . . . . . . . . . outside diameter
A/R . . . . . . . . as required exch . . . . . . . . exchanger
P pcb . . . . . . . . . printed circuit
accum . . . . . . accumulator exp . . . . . . . . . expansion
board
adj . . . . . . . . . adjusting ext . . . . . . . . . external
pkg . . . . . . . . . package
al . . . . . . . . . . aluminum
F F. . . . . . ..... Farenheit ph . . . . . . . . . . phase
alt. . . . . . . . . . alternator
fill . . . . . ..... fillister pos . . . . . . . . . positive
A or amp . . . . ampere
fi . . . . . . ..... fuel injection psi . . . . . . . . . . pounds per
assy . . . . . . . . assembly
fl . . . . . . ..... flare square inch
B bd . . ....... board fpt . . . . . ..... female pipe
R rad . . . . . .... radiator
brg . . ....... bearing thread
rcvr . . . . . .... receiver
brkr . ....... breaker ft . . . . . . . . . . . feet
ref . . . . . . .... reference
brkt . ....... bracket ftg . . . . . . . . . . fitting
reg . . . . . .... regulator
C C . . . . . . . . . . Celsius H hex . . . . ..... hexagon req . . . . . .... required
cw . . . . . . . . . clockwise hh . . . . . ..... hexagon head rpm . . . . . .... revolutions per
ccw . . . . . . . . counter- hd . . . . . ..... head minute
clockwise hp . . . . . ..... horsepower
S sec . . . . . .... second
cam . . . . . . . . camshaft hsg . . . . ..... housing
sld . . . . . . .... solder
compr . . . . . . compressor
I id . . . . . . . . . . inside diameter soc hd . . . .... socket head
cond. . . . . . . . condenser
in . . . . . . . . . . inch (2.54 sol . . . . . . .... solenoid
conn. . . . . . . . connecting,
centimeters) spl . . . . . . .... special
connector
incl . . . . . . . . . includes sq . . . . . . .... square
cyl . . . . . . . . . cylinder
inj . . . . . . . . . . injection ss . . . . . . .... stainless steel
D def . . . . . . . . . defrost int . . . . . . . . . . internal std. . . . . . .... standard
deg . . . . . . . . degree int th . . . . . . . . internal tooth stl . . . . . . .... steel
dehyd. . . . . . . dehydrator suct . . . . . .... suction
L liq . . . . . . . . . . liquid
dia . . . . . . . . . diameter sw . . . . . . .... switch
lg . . . . . . . . . . long
DC . . . . . . . . . direct current
T term . . . . . . . . terminal
disch . . . . . . . discharge M mm . . . . . . . . . milimeter
temp . . . . . . . . temperature
diff . . . . . . . . . differential mpt . . . . . . . . . male pipe thread
thk. . . . . . . . . . thick
mod . . . . . . . . modulating
E EMI . . . . . . . . Extended
U us . . . . . . . . . . undersize
. . . . . . . . . . . Maintenance N neg . . . . . . . . . negative
Interval No. . . . . . . . . . number V vib . . . . . . . . . . vibrasorber
EEC . . . . . . . . European NS . . . . . . . . . not supplied
W W . . . . . . . . . . watt
Economic NSS . . . . . . . . not sold
w/ . . . . . . . . . . with
Community separately
w/o . . . . . . . . . without
eng . . . . . . . . engine
C201 Diesel Engine
Contents
Name Grid Page
C201 DIESEL ENGINE REFERENCE SHEET . . . . . . . . . . . . . . . . . . .4U64. . . . . . . . . . . . . . . . . . . . . .3
GASKET SET (C201) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3A15 . . . . . . . . . . . . . . . . . . . . .45
CRANKCASE GROUP (C201) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3B1 . . . . . . . . . . . . . . . . . . . . . . .5
CYLINDER HEAD GROUP (C201) . . . . . . . . . . . . . . . . . . . . . . . . . . . .3C1 . . . . . . . . . . . . . . . . . . . . . . .9
CRANKSHAFT GROUP (C201) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3C11. . . . . . . . . . . . . . . . . . . . .13
CAMSHAFT GROUP (C201) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3D12. . . . . . . . . . . . . . . . . . . . .17
OIL PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3E11 . . . . . . . . . . . . . . . . . . . . .35
WATER PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3F5 . . . . . . . . . . . . . . . . . . . . . .41
GEARCASE COVER (C201) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3G4. . . . . . . . . . . . . . . . . . . . . .23
OIL BASE GROUP (C201) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4A11 . . . . . . . . . . . . . . . . . . . . .21
INJECTION PUMP GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4A12 . . . . . . . . . . . . . . . . . . . . .29
INJECTION PUMP GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4B5 . . . . . . . . . . . . . . . . . . . . . .33
OIL FILTER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4G1. . . . . . . . . . . . . . . . . . . . . .37
INTAKE & EXHAUST MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5B11 . . . . . . . . . . . . . . . . . . . . .43
STARTER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15A14 . . . . . . . . . . . . . . . . . . . .51
ELECTRICAL ENGINE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15B2 . . . . . . . . . . . . . . . . . . . . .47
STARTER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15C14 . . . . . . . . . . . . . . . . . . . .49
FUEL PUMP ASSEMBLY (C201) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20A12 . . . . . . . . . . . . . . . . . . . .27
DRIVE COUPLING GROUP (C201) . . . . . . . . . . . . . . . . . . . . . . . . . . .20B5 . . . . . . . . . . . . . . . . . . . . .25
OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33D4. . . . . . . . . . . . . . . . . . . . .39
STARTER ASSEMBLY (GEAR REDUCTION) . . . . . . . . . . . . . . . . . . .64A14 . . . . . . . . . . . . . . . . . . . .53
STARTER - 12V GEAR REDUCTION (C201, di 2.2 & se 2.2) . . . . . . .74G12. . . . . . . . . . . . . . . . . . . .55
STARTER ASSEMBLY (C201, di 2.2 & se 2.2). . . . . . . . . . . . . . . . . . .128G1. . . . . . . . . . . . . . . . . . . .57
4U64 C201 DIESEL ENGINE REFERENCE SHEET
Revised
8/21/98
C201 DIESEL
ENGINE REFER-
ENCE SHEET
4U64
8/21/98
3
Revised
8/21/98 C201 DIESEL ENGINE REFERENCE SHEET 4U64
B/M DESCRIPTION Date
4
3B1 CRANKCASE GROUP (C201)
Revised
11/6/03
CRANKCASE
GROUP (C201)
3B1
11/6/03
5
Revised
11/6/03 CRANKCASE GROUP (C201) 3B1
REF PART# DESCRIPTION QTY
810-1205 ENGINE (remanufactured, see note 1) 1
1 101-222 BLOCK - cylinder 1
2 11-2755 • CAP - sealing (32 mm dia) 2
3 55-3529 • PIN - cylinder body to oil base 2
4 11-3821 • PLATE - front 1
5 55-2409 • PIN - front plate 2
6 * 33-1058 • GASKET - front plate 1
7 55-1920 • PLUG - tappet chamber 2
11-3369 • CAP - sealing (tappet chamber) 2
8 11-3387 • DUCT - water 1
9 55-2411 • BOLT - bearing cap 10
10 11-3845 • BEARING SET - camshaft 1
11 * 30-197 • KIT - crankshaft 1
33-2055 •• SEAL - only 1
12 11-3392 • SPACER - oil seal 1
15 11-2757 • PLUG - frost (45 mm dia, see note 2) 3
11-5954 • CAP - sealing (46 mm dia, see note 2) 3
16 55-4144 PLUG - cylinder body 1
17 55-2408 BOLT - front plate 3
18 55-2407 PLUG - oil gallery 2
20 11-3083 NIPPLE - injection pump oil feed 1
22 * 33-653 GASKET - plug 1
23 11-3380 COVER - tappet 1
24 * 33-783 • GASKET - cover 1
25 NSS • BAFFLE - cover 1
26 55-2401 • RIVET 6
27 55-2408 BOLT - cover 14
28 * 33-659 GASKET - breather 1
29 * 33-784 GASKET - breather 1
30 11-5326 BREATHER 1
31 55-1935 BOLT - breather 1
32 55-2069 CLAMP - hose 2
33 11-2943 HOSE - breather (before S/N 540022) 1
11-5521 HOSE - breather (S/N 540022 & after) 1
34 11-3383 PLUG - plate 1
35 55-2412 NIPPLE - rocker oil feed 1
6
3B1 CRANKCASE GROUP (C201)
Revised
11/6/03
7
Revised
11/6/03 CRANKCASE GROUP (C201) 3B1
36 11-3384 PLATE - rear 1
37 55-2023 SCREW - plate 3
55-3528 BOLT - reamer (11 mm dia) 1
55-4187 BOLT - reamer (replacement, 0.498 dia) 1
55-6370 BOLT - reamer (replacement, 0.560 dia) 1
55-852 NUT - reamer 1
38 55-2094 PIN - dowel (standard) 1
55-4009 PIN - dowel (1st oversize) 1
55-6362 PIN - dowel (2nd oversize) 1
39 11-3385 CAP - sealing (36 mm) 1
40 55-2405 PIN - dowel (cylinder head) 2
41 11-7043 SLEEVE - repair A/R
810-269 KIT - engine overhaul 1
10-258 PLUG - freeze, block (incl 2, 13, 14, 15, 18, 34, 39) 1
42 40-224 KIT - frost plug heater 1
43 40-522 KIT - low speed start 1
44 204-480 INSTALLER - camshaft bearing 1
* 30-175 GASKET SET - engine overhaul 1
NOTE: Includes Block and internal parts, Head Assembly, Valve Cover, Oil Pan, Intake & Exhaust Manifold,
Tappet Cover, Timing Gear Case, Flywheel Housing, Flywheel, Injection Pump, Injectors, Injector
Lines, Water Pump, Oil Filter, Thermostat Housing & Glow Plugs. Does not include Water Pump Pul-
ley, Crankshaft Pulley, Alternator, Solenoids, Exhaust Flanges, Intake Manifold Elbow, Flywheel Dowel
Pins, Rocker Arm Cover Tube, Petcock, Thermostat, Thermostat Cover, Dipstick, Oil Tube Assembly.
NOTE: Engines between S/N 693199 and 695764 may need the larger diameter (46 mm) cap.
8
3C1 CYLINDER HEAD GROUP (C201)
Revised
3/13/00
CYLINDER HEAD
GROUP (C201)
3C1
3/13/00
9
Revised
3/13/00 CYLINDER HEAD GROUP (C201) 3C1
1 11-5567 HEAD - cylinder (incl 2 - 12) 1
2 11-3371 • TUBE - push rod guide (not used on engines after S/N 8
566103)
3 11-3375 • GUIDE - valve exhaust 4
4 11-3374 • GUIDE - valve intake 4
6 11-2757 • PLUG - frost (45 mm dia) 1
7 55-5239 • PLUG - taper 1
10 11-5568 • VALVE SEAT - insert (41 mm, intake, new style, eng No. 4
662494 & later)
11-3372 • VALVE SEAT - insert (40 mm, intake, old style, before eng 4
No. 662494)
11 11-5569 • VALVE SEAT - insert (35 mm, exhaust, new style, eng No. 4
662494 & later)
11-3373 • VALVE SEAT - insert (34 mm, exhaust, old style, before eng 4
No. 662494)
12 11-3367 • HOT PLUG & BALL (32mm, 1.2599 dia, before S/N 536863, 1
set of 4)
11-4059 • HOT PLUG & BALL (S/N 536863 & after, set of 4) 1
13 55-2396 SCREW - valve cover 2
14 55-2397 WASHER 2
15 * 55-2398 GASKET - valve cover 2
16 11-4079 COVER - cylinder head 1
17 11-3377 PLUG - cover 1
18 * 33-2374 O-RING - cover 1
19 11-4033 HANGER - engine 1
20 55-3427 SPACER - hanger 1
21 55-2393 STUD - manifold (51 mm lg) 2
22 55-2395 BOLT - cylinder head 19
24 11-4414 SEAL - valve stem (set of 8) 1
26 55-4145 SCREW - thermostat housing 4
27 * 33-792 GASKET - cylinder head 1
28 11-3379 TUBE - oil line 1
29 55-2399 CLIP - tube 1
30 55-5745 BOLT - hollow 1
31 * 33-1719 GASKET - oil tube 2
32 55-2390 PLUG 1
33 * 33-1719 GASKET - plug 1
10
3C1 CYLINDER HEAD GROUP (C201)
Revised
3/13/00
11
Revised
3/13/00 CYLINDER HEAD GROUP (C201) 3C1
* 30-175 GASKET SET - engine overhaul
* 30-148 KIT - cylinder head gasket
10-259 PLUG - freeze, head (incl 5, 6, 8 & 9)
34 204-355 REPLACER - valve guide (C201) 1
12
3C11 CRANKSHAFT GROUP (C201)
Revised
3/13/00
CRANKSHAFT
GROUP (C201)
3C11
3/13/00
13
Revised
3/13/00 CRANKSHAFT GROUP (C201) 3C11
1 11-3417 ROD - connecting (before S/N 645050, screw mounts the 4
cap, see note 1)
2 55-2435 • BOLT - connecting rod 8
3 11-3418 • BUSHING - small end (before S/N 645050) 4
11-5657 • BUSHING - small end (S/N 645050 & after) 4
11-6859 • BUSHING - unfinished 4
4 11-5593 ROD - connecting (S/N 645050 & after, nut mounts the cap, 4
see note 1)
5 55-5250 BOLT - connecting rod 8
6 55-5251 NUT - connecting rod 8
7 11-5744 BEARING SET (standard) 4
11-5745 BEARING SET (0.25 us) 4
11-5746 BEARING SET (0.50 us) 4
11-5747 BEARING SET (0.75 us) 4
11-5748 BEARING SET (1.00 us) 4
8 11-4848 PISTON (std, incl rings, clips & pin) 4
11-4849 PISTON (0.25 mm os, incl rings, clips & pin) 4
9 11-8078 • RING SET (std) 4
11-4745 • RING SET (0.25 os) 4
11-8080 • RING SET (0.50 os) 4
11-5687 • RING SET (0.75 os) 4
11-8081 • RING SET (1.00 os) 4
10 11-7996 • PIN - piston 4
11 11-8001 • CLIP - piston 8
12 11-4785 BEARING - crank (std) 1
11-4786 BEARING - crankshaft (0.25 mm us) 1
13 11-3404 BEARING - thrust (standard) 2
11-5655 BEARING - thrust (0.125 mm os) 2
11-5656 BEARING - thrust (0.250 mm os) 2
14 11-5749 CRANKSHAFT 1
15 55-2437 PIN - straight 1
16 11-4046 LOCKPLATE (12 mm) 1
11-4885 LOCKRING (13 mm) 1
17 55-2438 BOLT - flywheel (M12 x 25) 6
55-4513 SCREW - flywheel (M13 x 25) 6
14
3C11 CRANKSHAFT GROUP (C201)
Revised
3/13/00
15
Revised
3/13/00 CRANKSHAFT GROUP (C201) 3C11
18 55-1933 KEY - gear 1
19 11-3429 GEAR - crankshaft 1
20 11-4769 BOSS - pulley (see note 3) 1
77-1366 BOSS - pulley (see note 3) 1
21 55-2046 WASHER - crankshaft 1
22 55-1972 WASHER - tab, locking (used on engines before S/N 559233) 1
23 55-4969 BOLT - boss (before S/N 635602) 1
10-256 KIT - bolt (pulley boss 77-1366, S/N 635602 & after) 1
24 30-197 KIT - repair sleeve (for repairing crankshaft rear seal, see 1
note 2)
11-7259 • SLEEVE - repair 1
33-2535 • SEAL - rear 1
NOTE: Items 1 and 4 Connecting Rods are ONLY interchangeble in sets of 4.

NOTE: Use 30-197 Repair Sleeve for repairing crankshaft rear seal. See Service Bulletin 43A and Parts Bul-
letin 298-1.
NOTE: Use pulley boss 11-4769 on engines before S/N 569365 with timing cover 11-3393. Use Pulley boss
77-1366 on engines S/N 569365 and after with timing cover 11-5571. The crankshaft pulley mounts to
pulley boss 77-1366 with 4 screws.
16
3D12 CAMSHAFT GROUP (C201)
Revised
3/13/00
CAMSHAFT
GROUP (C201)
3D12
3/13/00
17
Revised
3/13/00 CAMSHAFT GROUP (C201) 3D12
1 55-2447 RING - snap 2
2 +55-2449 WASHER 2
3 +11-3446 SPRING (before S/N 620077 only) 2
4 11-3441 ARM - rocker 4
11-3442 • BUSHING 4
5 11-3443 ARM - rocker 4
11-3442 • BUSHING 4
6 +11-5467 SHAFT - rocker arm 1
7 11-3445 BRACKET - rocker shaft 4
8 55-2448 SCREW - bracket (M8 x 50) 8
55-2093 WASHER (M8) 8
9 11-2775 SPRING 3
10 55-2446 NUT 8
11 55-1952 PLUG - shaft end 2
12 11-2929 LOCK - valve 16
13 * 11-3438 RETAINER - spring (use w/ double springs) 8
* 11-4050 RETAINER - spring (use w/ single spring) 8
14 * 11-2840 O-RING - sealing 8
15 55-2450 SEAT - valve spring 8
16 * 11-5847 SPRING - valve (engines w/ single spring) 8
11-3437 SPRING - outer (engines w/ dual springs) 8
17 11-2719 VALVE - exhaust 4
18 11-3436 SPRING - inner (engines w/ dual springs) 8
19 11-2727 VALVE - inlet 4
20 11-3440 ROD - push 8
21 11-3439 TAPPET 8
22 55-5492 SCREW - adjust 8
23 11-3433 SHAFT - idle gear 1
24 11-3434 GEAR (w/ bushing) 1
25 11-2816 COLLAR - thrust 1
26 55-2444 SCREW 2
55-790 LOCKWASHER 2
27 11-3435 BUSHING 1
28 55-3454 SCREW - camshaft (M12 x 47) 1
55-2442 SCREW - camshaft (M12 x 28) 1
29 55-3526 LOCKWASHER (for screw 55-2442 only) 1
30 11-4048 WASHER (for screw 55-3454 only) 1
55-2440 WASHER (for screw 55-2442) 1
31 11-3432 GEAR - camshaft 1
32 55-2443 SCREW - thrust plate (M8 x 16) 2
55-790 LOCKWASHER 2
33 55-2030 KEY 1
18
3D12 CAMSHAFT GROUP (C201)
Revised
3/13/00
19
Revised
3/13/00 CAMSHAFT GROUP (C201) 3D12
34 11-2857 PLATE - thrust 1
35 11-3431 CAMSHAFT (incl screw 55-3454 & washer 11-4048) 1
30-148 KIT - cylinder head gasket
NOTE: +When using 11-5576 Rocker Arm Shaft, Spring 11-3446 and Washer 55-2449 should not be used.
The early style double (valve) springs for the C201 (11-3436 & 11-3437) are no longer available. One
spring replaces both. Use spring 11-5847 and retainer 11-4050. The new spring replaces the old
springs in an engine as a set, or one at a time.
CAUTION: The valve spring retainers are not interchangeable and must be used with their respective springs.
If old retainers are used with new springs, the spring tension will be weak. If new retainers are
used with old springs, the perfect circle seals will be knocked off. Do not use a new spring with an
old inner spring. New springs are ONE per valve. VALVE SPRING. Early style double spring sup-
plied in engine B-4 Serial No. 539423. Free length inner1.567 in (39.62 mm) Free length
outer1.535 in (38.86 mm) Compressed pressure inner15.5 psi (106.4 kPa) @1.220 in (30.98 mm)
Compressed pressure outer31.5 psi (217.2 kPa) @1.300 in (31.02 mm) Total compressed pres-
sure 47.0 (324.1 kP)
20
4A11 OIL BASE GROUP (C201)
Revised
4/16/03
OIL BASE GROUP

(C201)
4A11
4/16/03
21
Revised
4/16/03 OIL BASE GROUP (C201) 4A11
1 11-4058 HOUSING - thermostat 1
2 55-4145 SCREW - housing 4
55-2433 NUT - housing 4
55-790 LOCKWASHER 4
55-2434 FLATWASHER 4
3 11-4002 HANGER - thermostat 1
4 * 33-787 GASKET - housing to cylinder head 1
5 11-4564 HOSE - bypass (neoprene) 1
11-3946 HOSE - bypass (silicone) 1
6 55-1521 CLAMP - hose 2
7 55-5240 SCREW - oil base (22 mm lg) 14
55-5241 SCREW - oil base (55 mm lg) 2
55-5242 SCREW - oil base (115 mm lg) 2
8 12-319 PAN - oil base 1
9 * 33-799 GASKET - oil base 2
10 55-2418 PLUG - oil drain (before S/N 572671) 1
55-5238 PLUG - oil drain (S/N 572671 & after) 1
11 55-2416 ADAPTER - breather (before S/N 642359) 1
11-5572 ADAPTER - breather (S/N 642359 & after) 1
12 33-184 GASKET - flange (before S/N 542343) 1
* 33-1655 GASKET - flange (S/N 542343 & after) 1
13 11-2477 COVER (before S/N 542343) 1
11-4641 COVER (S/N 542343 & after) 1
11-3858 COVER (w/ hole for bypass oil filter) 1
14 55-3531 SCREW - oil fill tube & cover 4
15 33-144 O-RING (use w/ tube 11-4989) 1
16 11-4989 TUBE - oil fill (nylon) 1
17 11-7486 DIPSTICK - nylon 1
18 33-2965 • GASKET - dipstick 1
19 33-1160 GASKET - tube to oil base 1
20 11-4332 TUBE - oil fill (metal) 1
21 11-2893 DIPSTICK - oil (metal, use w/ 11-4332) 1
22 33-631 • GASKET - dipstick 1
23 55-2774 ELBOW - hose (45 deg) 1
24 11-3183 HOSE - oil drain 1
25 55-1633 CAP - drain hose 1
26 99-7258 CLIP - drain hose 1
22
3G4 GEARCASE COVER (C201)
Revised
2/15/02
GEARCASE
COVER (C201)
3G4
2/15/02
23
Revised
2/15/02 GEARCASE COVER (C201) 3G4
1 11-5571 GEARCASE - timing (incl 2, 3, 5, 7) 1
2 * 33-786 GASKET - cover 1
3 11-3394 COVER - gearcase 1
4 * 33-2375 GASKET - cover, o-ring 1
5 * 33-713 O-RING - screw 2
6 55-2453 SCREW - cover (M8 x 80) 2
7 * 33-2881 SEAL - oil 1
8 55-3530 SCREW - cover (M8 x 35) 13
9 55-4421 SCREW - cover (M6 x 12) 4
10 11-5582 POINTER 1
11 11-6845 SLEEVE - repair (front) 1
24
20B5 DRIVE COUPLING GROUP (C201)
Revised
2/4/03
DRIVE COUPLING
GROUP (C201)
20B5
2/4/03
25
Revised
2/4/03 DRIVE COUPLING GROUP (C201) 20B5
1 11-3839 FLYWHEEL (see note) 1
11-3427 • GEAR - ring 1
77-2856 BUSHING - flywheel (for 50s) 6
2 55-1123 PIN - dowel 6
55-6754 PIN - dowel (oversize) 6
3 11-4885 LOCKRING (w/ 13 mm holes) 1
11-4046 LOCKPLATE (w/ 12 mm holes) 1
4 55-4513 SCREW - flywheel (13 mm) 6
55-2438 BOLT - flywheel (12 mm) 6
5 55-4316 SCREW - compressor coupling (socket head) 1
6 55-4002 WASHER - compressor mounting 1
7 55-9024 KEY - coupling to compressor 1
8 77-663 COUPLING - compressor drive 1
NOTE: Flywheel has 6 bushings P/N 77-397 for 50s, 6 dowel pins P/N 55-1123 must be installed for 30s.
26
20A12 FUEL PUMP ASSEMBLY (C201)
Revised
9/3/04
FUEL PUMP
ASSEMBLY (C201)
20A12
9/3/04
27
Revised
9/3/04 FUEL PUMP ASSEMBLY (C201) 20A12
11-9924 PUMP - fuel (incl 1-17) 1
1 11-2738 • COVER - dust 1
2 11-2725 • PUMP - priming 1
3 11-2808 • SPRING - check valve 2
4 11-2930 • VALVE - check 2
5 55-5189 • WASHER - check valve 1
6 33-1290 • O-RING 1
7 11-2760 • NIPPLE 1
8 55-1922 • WASHER - hollow screw 2
9 55-1965 • BOLT - hollow 1
10 55-4515 • ADAPTER 2
11 11-2923 • PISTON 1
12 11-2924 • SPRING 1
13 33-1652 • GASKET - piston chamber 1
14 55-1953 • PLUG 1
15 55-1922 • WASHER 2
16 55-5524 • SCREW - hollow 1
17 11-2854 •• FILTER - screen 1
18 33-457 GASKET - fuel pump 1
19 55-1150 STUD - fuel pump (M6 x 25) 3
20 55-1567 LOCKWASHER 3
55-1153 NUT 3
21 33-1290 O-RING 1
28
4A12 INJECTION PUMP GROUP
Revised
1/26/00
INJECTION PUMP
GROUP
4A12
1/26/00
29
Revised
1/26/00 INJECTION PUMP GROUP 4A12
1 11-3361 TUBE - fuel return 1
2 11-4076 NOZZLE - injection 4
811-4076 INJECTOR - nozzle (remanufactured) 4
3 55-2459 WASHER - nozzle holder 4
4 11-4054 LINE - injection (No. 4) 1
7 11-3452 CLIP 4
9 55-2453 SCREW - injection pump (M8 x 80) 2
10 * 33-714 GASKET - injection pump 1
11 55-2903 FLATWASHER 4
55-790 LOCKWASHER 4
12 55-3530 SCREW - injection pump (M8 x 322) 4
13 11-3453 PIPE - oil 1
14 55-3534 WASHER - corrugated 4
15 11-3450 HEAT SHIELD - nozzle 4
16 101-198 PUMP - injection (before S/N 672625, w/ rear fuel shutoff 1
lever)
101-254 PUMP - injection (w/ front fuel shutoff lever, S/N 672625 & 1
after)
17 55-2057 SCREW - hollow (oil line) 1
55-1156 WASHER - eye joint 2
18 11-3753 GEAR - drive 1
19 55-2024 SCREW & ADAPTER - bleeding 1
55-2098 WASHER - screw 1
20 55-1960 WASHER - adapter 1
21 55-3345 WASHER - heat shield 1
22 55-2227 SPACER 1
23 55-5450 SCREW - gear 6
55-1567 LOCKWASHER 6
24 33-1414 O-RING 1
25 11-2753 BRACKET - injection pump 1
26 55-3634 STUD 2
27 55-3633 NUT 2
28 11-4779 LEVER - throttle 1
29 55-2128 SCREW - lever 1
30 11-3744 LEVER 1
31 11-5591 ADAPTER 1
32 11-2928 COVER 1
33-559 GASKET - inspection plate 1
33 55-1960 GASKET - plug 1
34 55-5248 SCREW - cover 2
30
4A12 INJECTION PUMP GROUP
Revised
1/26/00
31
Revised
1/26/00 INJECTION PUMP GROUP 4A12
35 55-2098 GASKET - screw 2
36 55-2020 NUT - injection pump 4
37 55-3859 KEY - lever 1
38 33-796 GASKET 8
39 55-2467 BOLT - pipe joint 4
40 55-5247 PLUG 1
41 55-4646 SCREW - lever 1
42 11-5754 HUB 1
44 55-5516 NUT 1
45 99-4740 NAMEPLATE - injection setting 1
46 204-431 GAUGE - injection pump 1
47 204-488 SOCKET - injection pump 1
32
4B5 INJECTION PUMP GROUP
Revised
6/22/95
INJECTION PUMP
GROUP
4B5
6/22/95
33
Revised
6/22/95 INJECTION PUMP GROUP 4B5
11-4076 INJECTOR - nozzle (incl 1-20) 4
811-4076 INJECTOR - nozzle (remanufactured, incl 1-20) 4
1 11-3468 • ROD - push 1
2 NSS • BODY - nozzle holder 1
3 55-2467 • BOLT - pipe joint 1
4 33-796 • GASKET 2
5 11-5592 • NUT - cap 1
6 33-794 • GASKET 2
7 11-3470 • SCREW - spring adjusting 1
9 55-2466 • WASHER 1
10 11-3469 • SPRING - nozzle 1
11 33-795 • GASKET 1
12 11-3474 • CONNECTOR - fuel inlet 1
13 11-3475 • STRAINER - fuel 1
14 11-3476 • SCREW - nozzle holder 1
15 11-3473 • NUT - nozzle 1
16 11-3365 • NOZZLE 1
34
3E11 OIL PUMP ASSEMBLY
Revised
3/24/99
OIL PUMP ASSEM-

BLY
3E11
3/24/99
35
Revised
3/24/99 OIL PUMP ASSEMBLY 3E11
11-5338 PUMP - oil 1
1 55-2464 • PIN - pinion 1
2 11-3458 • GEAR - pinion 1
3 55-2463 • SCREW - pump (M8 x 25) 2
4 * 11-5329 • ROTOR & SHAFT (engines after S/N 617025, 1 in thk) 1
5 11-3462 • COVER - oil pump 1
6 55-3535 • SCREW - cover to body (M8 x 50) 2
55-2463 • SCREW - cover to body (M8 x 25) 2
55-790 • LOCKWASHER 4
55-2093 • WASHER 4
7 11-5316 • CASE - oil strainer 1
8 11-4056 SCREEN - oil strainer (after S/N 504765) 1
9 55-2462 SCREW - case to cover (M8 x 12) 1
55-790 LOCKWASHER (M8) 1
10 11-4037 TUBE - pump to block 1
11 33-144 O-RING (if required) 1
204-462 TOOL - o-ring groove cutter 1
NOTE: *The 3/4 in thick Rotor and Shaft assembly (11-3672) is no longer available. If the 3/4 in thick Rotor
and Shaft assembly requires replacement, the engine must be updated with Oil Pump 11-5338 which
has the 1-in thick rotor and shaft.
36
4G1 OIL FILTER ASSEMBLY
Revised
10/5/98
OIL F ILTER
ASSEMBLY
4G1
10/5/98
37
Revised
10/5/98 OIL FILTER ASSEMBLY 4G1
11-3788 FILTER - oil 1
1 11-3540 • BOLT - center 1
2 33-686 • WASHER 1
3 11-3541 • BODY - oil filter (chrome) 1
4 11-3047 • SPRING 1
5 11-3051 • SEAT - spring 1
6 33-675 • GASKET 1
7 11-3054 • HOLDER - element 1
8 55-3424 • RING - snap 1
9 11-2093 • ELEMENT 1
10 33-1044 • GASKET - cover 1
11 11-3088 • COVER - oil filter 1
12 11-4078 • VALVE - relief 1
13 33-656 • GASKET 1
14 11-3698 • SPRING 1
15 55-183 • SCREW 4
16 55-1173 • WASHER - spring 4
55-2113 • WASHER 4
17 33-646 • GASKET 1
18 11-2861 • PLUG - adapter 1
19 55-2165 • PLUG - taper 1
20 * 33-791 • O-RING (current units) 1
33-791 • O-RING (old units) 1
21 33-766 • GASKET 1
22 33-646 • GASKET 1
23 11-2801 • BALL 1
24 11-2800 • SPRING 1
25 55-2032 • CAP 1
26 11-9099 • FILTER (see kit 10-214) 1
11-9100 FILTER - oil (ESP) 1
27 99-2780 • FILTER - adapter (stud) 1
28 99-2779 • FILTER - adapter (ring) 1
29 33-967 • GASKET 1
30 33-1044 • GASKET 1
31 33-1152 • GASKET - oil flange 1
38
33D4 OIL FILTER
Revised
10/5/98
OIL F ILTER
33D4
10/5/98
39
Revised
10/5/98 OIL FILTER 33D4
11-5977 FILTER - oil (incl 1-9) 1
1 NSS • BRACKET - filter (use 11-5977 filter assembly) 1
2 11-9099 • FILTER - oil (standard) 1
11-9100 • FILTER - oil (EMI) 1
3 11-2801 • BALL 1
4 11-4814 • SPRING 1
5 33-646 • GASKET 1
6 55-2032 • CAP 1
7 11-4078 • VALVE - relief (incl gasket) 1
8 33-656 • GASKET 1
9 55-3527 • PLUG 1
10 55-4191 SCREW - filter (M10 x 118) 1
12 55-2113 WASHER 4
13 55-4190 SCREW - filter (M10 x 46) 3
14 * 33-791 O-RING - flange 1
15 33-1152 GASKET - flange 1
16 44-4774 SWITCH - oil pressure 1
40
3F5 WATER PUMP ASSEMBLY
Revised
9/23/99
WATER PUMP
ASSEMBLY
3F5
9/23/99
41
Revised
9/23/99 WATER PUMP ASSEMBLY 3F5
11-4576 PUMP - water (incl 1-9, C201PT Pump has BTK cast in the 1
pump body)
811-4576 PUMP - water (remanufactured) 1
1 11-4020 • CENTER - pulley 1
2 NSS • BEARING - water pump 1
3 55-2454 • SCREW - set 1
4 11-3043 • THROWER - bearing 1
5 11-4250 • SEAL - engines (S/N 501061 & after) 1
11-3455 • SEAL - engines (before S/N 501061) 1
6 11-4251 • IMPELLER - engines (S/N 501061 & after) 1
11-3456 • IMPELLER - engines (before S/N 501061) 1
7 33-1398 • GASKET - cover to pump 1
8 11-3454 • COVER - water pump 1
9 55-2455 • SCREW - cover (M8 x 16) 1
10 33-790 GASKET - water pump 1
11 55-2457 SCREW - pump (M10 x 60) 1
55-2458 SCREW - pump (M10 x 50) 5
11-4576 PUMP - water (incl 1, 2, 6, 7, 12, 13, TK pump does not have 1
BTK cast in the body)
811-4576 PUMP - water (remanufactured) 1
1 11-4020 CENTER - pulley 1
2 11-4981 BEARING 1
6 11-4980 IMPELLER 1
7 33-1398 GASKET 1
10 33-790 GASKET - pump 1
11 55-2457 SCREW - pump (M10 x 60) 1
55-2458 SCREW - pump (M10 x 50) 5
12 11-4576 SEAL 1
13 11-4576 SEAL (ceramic) 1
NOTE: Item 10, 33-790 is included in Kit 30-175, Engine Overhaul Gasket Set.
42
5B11 INTAKE & EXHAUST MANIFOLD
Revised
11/7/95
INTAKE &
EXHAUST MANI-
FOLD
5B11
11/7/95
43
Revised
11/7/95 INTAKE & EXHAUST MANIFOLD 5B11
1 11-5577 MANIFOLD - intake 1
2 * 33-1059 GASKET - manifold 1
3 55-2391 STUD (M8 x 34) 3
55-2392 STUD (M8 x 47) 3
55-2393 STUD (M8 x 52) 2
4 11-4033 HANGER - engine (rear) 1
5 11-4057 SPACER 1
6 55-2093 WASHER 9
8 55-2433 NUT 7
9 55-2451 SCREW - intake manifold (M8 x 60) 2
10 11-3879 MANIFOLD - exhaust 1
11 55-2164 PLUG 1
* 30-148 KIT - cylinder head gasket 1
44
3A15 GASKET SET (C201)
Revised
2/12/07
GASKET SET
(C201)
3A15
2/12/07
45
Revised
2/12/07 GASKET SET (C201) 3A15
30-175 GASKET SET 1
1 55-2459 • WASHER - nozzle 4
2 55-3534 • GASKET - nozzle 4
3 33-714 • O-RING - injection pump 1
4 33-791 • O-RING - oil filter 1
5 33-790 • GASKET - water pump 1
6 33-1058 • GASKET - front plate 1
7 33-792 • GASKET - cylinder head 1
8 33-787 • GASKET - housing 1
9 33-2374 • GASKET - valve cover 1
10 11-4414 • SEAL - valve stem (set of 8) 1
11 33-1059 • GASKET - intake/exhaust manifold 1
12 55-3345 • SEAL - heat shield 1
13 55-2398 • GASKET - valve cover 2
14 33-783 • GASKET - tappet cover 1
15 11-2840 • RING - seal 1
16 33-2535 • SEAL - oil (crankshaft rear) 1
17 33-799 • SEAL - oil 1
18 33-784 • GASKET - oil breather 1
19 33-659 • GASKET - oil breather 1
20 33-1655 • GASKET - oil fill tube & cover 2
21 33-653 • GASKET - plug 1
22 33-713 • O-RING - gear case 2
23 33-2881 • SEAL - oil (crankshaft front) 1
24 33-2375 • O-RING - gear cover 1
25 33-1719 • O-RING - oil pipe 2
46
15B2 ELECTRICAL ENGINE PARTS
Revised
2/15/01
ELEC TRICAL
ENGINE PARTS
15B2
2/15/01
47
Revised
2/15/01 ELECTRICAL ENGINE PARTS 15B2
1 11-4061 CONNECTOR - glow plug 1
2 44-2922 GLOW PLUG (12V) 4
44-4687 GLOW PLUG (24V) 4
* 44-6347 GLOW PLUG (12V, guick glow) 4
3 44-2911 SOLENOID - starter 1
4 45-1285 STARTER - gear reduction 1
55-2422 SCREW - starter 1
55-2421 SCREW - starter 1
55-2426 SPACER 1
55-2425 NUT 2
5 204-419 ADAPTER - compression tester 1
204-563 ADAPTER - compression tester (right angle) 1
204-542 GAUGE - compression tester 1
NOTE: Do not use 44-6347 quick glow plugs on units with CYCLE-SENTRY or glow plug timer kits.
48
15C14 STARTER ASSEMBLY
Revised
1/25/96
STARTER ASSEM-
BLY
15C14
1/25/96
49
Revised
1/25/96 STARTER ASSEMBLY 15C14
44-5443 • STARTER - assembly 1
1 55-2468 • BOLT 2
2 55-2472 • PIN - cotter 1
3 44-5676 • GEARCASE - assembly 1
4 44-2936 • LEVER - shift 1
5 44-2937 • PIN 1
6 44-2935 • GASKET 1
7 44-2911 • SOLENOID 1
8 44-2933 • BEARING 1
9 44-2932 • BEARING - center 1
10 44-4672 • WASHER - thrust (set) 1
11 44-2924 • ARMATURE 1
12 Not Used
13 Not Used
14 55-2469 • BOLT - thru 2
15 44-2921 • BRUSH (set of 4) 1
16 55-2470 • SCREW 6
17 44-2135 • SPRING - brush 4
18 44-2910 • PINION - assembly 1
19 44-4671 • STOPPER - pinion set 1
20 Not Used
21 Not Used
22 44-2920 • BEARING 1
23 44-2929 • COIL - field 1
24 Not Used
25 55-2471 • SCREW - set (pole core) 1
26 44-2931 • HOLDER - brush 4
27 44-2930 • COVER - assembly (rear) 1
28 44-2919 • BEARING 1
29 55-4439 • NUT 1
NOTE: Starter 44-5433 is no longer available. Use 45-1285 (see 74G12).
50
15A14 STARTER ASSEMBLY
Revised
8/18/04
STARTER ASSEM-
BLY
15A14
8/18/04
51
Revised
8/18/04 STARTER ASSEMBLY 15A14
* 44-4753 STARTER - assembly 1
1 44-5071 • HEAD - compressor end 1
2 55-2767 • THRUSTWASHER (package) 1
3 55-4373 • STUD - terminal (package) 1
4 44-3447 • SOLENOID 1
5 44-3448 • SPRING & PLUG 1
6 44-5077 • CORE - moving 1
44-3442 • CAP - rubber 1
7 55-2768 • YOKE 1
8 44-3441 • PIN - clamp to cover (package) 1
9 44-3440 • BEARING - pinion head 1
10 44-5075 • HOUSING - assembly 1
11 44-3444 • PINION STOP - package 1
12 44-5078 • CLUTCH 1
13 55-4372 • BOLT - thru 1
14 44-5072 • COIL - field 1
15 44-5079 • BRUSH SET 1
16 44-5076 • ARMATURE 1
17 44-5073 • PLATE - brush 1
18 44-3446 • SPRING - set (brush) 1
19 44-3909 • CAP - solenoid 1
55-277 • NUT - terminal 2
55-448 • FLATWASHER 2
55-346 • NUT - terminal 1
55-401 • FLATWASHER 1
52
64A14 STARTER ASSEMBLY (GEAR REDUCTION)
Revised
11/22/99
STARTER ASSEM-
BLY (GEAR
REDUCTION)
64A14
11/22/99
53
Revised
11/22/99 STARTER ASSEMBLY (GEAR REDUCTION) 64A14
* 44-5674 STARTER - assembly 1
1 33-1589 • O-RING 1
2 44-6326 • HOLDER - brush 1
3 44-6327 • SPRING - brush 4
4 44-5460 • WASHER (felt) 1
5 44-6328 • ARMATURE 1
6 44-6406 •• BEARING - ball 1
7 44-6407 •• BEARING - ball 1
8 44-6361 • YOKE - assembly, housing 1
9 44-6362 • BRUSH 2
10 55-5306 • NUT 1
11 55-790 • LOCKWASHER 1
12 55-5310 • NUT 1
13 44-6405 • SWITCH - assembly, solenoid 1
14 44-6366 •• CONTACT - M terminal 1
15 44-6367 •• CONTACT - C terminal 1
16 55-5309 • RETAINER 1
17 44-5466 • ROLLER - clutch 5
18 44-5464 • GEAR 1
19 44-5465 • GEAR - starter 1
20 44-5469 • BALL 1
21 44-7144 • SPRING - ball 1
22 NSS • HOUSING 1
23 44-6364 • CLUTCH - assembly 1
24 44-6404 • HOUSING 1
25 55-5345 • SCREW - armature & starter 2
26 55-4685 • LOCKWASHER 2
27 55-5308 • FLATWASHER 2
28 33-1590 • O-RING 2
29 55-5311 • SCREW - housing 2
54
STARTER - 12V GEAR REDUCTION (C201, di 2.2 & se
74G12 2.2)
Revised
9/15/06
STARTER - 12V
GEAR REDUC-
TION (C201, di 2.2
& se 2.2)
74G12
9/15/06
55
STARTER - 12V GEAR REDUCTION (C201, di 2.2 & se
Revised
9/15/06 2.2) 74G12
* 45-1285 STARTER (C201) 1
* 845-1285 STARTER (remanufactured, C201) 1
* 845-1263 STARTER (remanufactured, se & di 2.2) 1
1 77-1581 • RETAINER - bearing 1
2 44-6681 • SHAFT 1
3 77-1580 • BEARING - ball 1
4 77-1579 • BEARING - ball 1
5 44-6676 • PINION - clutch assembly (incl 2, 3, 4, 6) 1
6 44-6677 • STOPPER - assembly 1
7 55-5556 • BOLT - solenoid 2
8 44-6422 • GEAR CASE (45-1229 & 45-1285) 1
44-7401 • GEAR CASE (45-1263) 1
9 44-6424 • SOLENOID (45-1229 & 45-1285) 1
44-6679 • SOLENOID (45-1263) 1
10 44-6678 • SHIFT LEVER - assembly 1
11 77-1578 • BEARING - ball 1
12 44-7016 • ARMATURE (incl 11 & 13) 1
13 77-1577 • BEARING - ball 1
14 44-6671 • COIL - field 1
15 44-7311 • BRUSH (set of 4) 1
16 44-7019 • HOLDER - brush 1
17 44-6674 •• SPRING - brush 4
18 55-5363 • SCREW - retainer 3
19 44-6413 • COVER - rear (45-1229 & 45-1285) 1
44-7402 • COVER - rear (45-1263) 1
20 55-5364 • SCREW - brush holder 4
21 55-5555 • BOLT - thru 2
22 44-6680 • KIT - dust cover 1
NOTE: Starter ID number: S-13-89C

NOTE: *Starter 45-1229 has been replaced with 45-1285. Parts for starter 45-1285 will work in 45-1229
NOTE: **Starter 845-1263 (se & di 2.2) has the same parts as 45-1285 except for items 8, 9 & 19 (Gear Case,
Solenoid and Rear Cover).
56
128G1 STARTER ASSEMBLY (C201, di 2.2 & se 2.2)
Revised
1/2/02
STARTER ASSEM-
BLY (C201, di 2.2 &
se 2.2)
128G1
1/2/02
57
Revised
1/2/02 STARTER ASSEMBLY (C201, di 2.2 & se 2.2) 128G1
45-1993 STARTER (see note) 1
1 * 77-2331 • RETAINER - bearing 1
2 55-5363 • SCREW - retainer 3
3 44-6676 • PINION - clutch assembly 1
4 44-6681 •• SHAFT 1
5 77-1580 •• BEARING 1
6 77-1579 •• BEARING 1
7 44-6677 •• STOPPER - assembly 1
8 * 41-1360 • CASE - gear 1
9 44-6679 • SOLENOID 1
10 44-6680 •• KIT - dust cover 1
11 55-5556 • SCREW - solenoid 2
12 44-6678 • LEVER - shift 1
13 * 41-1353 • ARMATURE 1
14 77-1578 •• BEARING 1
15 77-1577 •• BEARING 1
16 * 41-1354 • COIL - field 1
17 41-1359 • KIT - brush (incl positive & negative brushes, set of 4) 1
18 * 41-1356 • BRUSH & HOLDER - assembly 1
19 * 41-1357 •• SPRING - brush 4
20 Not Used
21 44-7402 • COVER - rear 1
22 55-5363 • SCREW - brush holder 4
23 * 55-8422 • SCREW - thru 2
NOTE: STARTER (P/N 45-1671), has been replaced with STARTER (P/N 45-1993).
58
INDEX NUMERICAL BY PART NUMBER
101-198 30 11-3394 24 11-4056 36

101-222 6 11-3404 14 11-4057 44
101-254 30 11-3417 14 11-4058 22
10-256 16 11-3418 14 11-4059 10
10-258 8 11-3427 26 11-4061 48
10-259 12 11-3429 16 11-4076 30, 34
11-2093 38 11-3431 20 11-4078 38, 40
11-2477 22 11-3432 18 11-4079 10
11-2719 18 11-3433 18 11-4250 42
11-2725 28 11-3434 18 11-4251 42
11-2727 18 11-3435 18 11-4332 22
11-2738 28 11-3436 18 11-4414 10, 46
11-2753 30 11-3437 18 11-4564 22
11-2755 6 11-3438 18 11-4576 42
11-2757 6, 10 11-3439 18 11-4641 22
11-2760 28 11-3440 18 11-4745 14
11-2775 18 11-3441 18 11-4769 16
11-2800 38 11-3442 18 11-4779 30
11-2801 38, 40 11-3443 18 11-4785 14
11-2808 28 11-3445 18 11-4786 14
11-2816 18 11-3446 18 11-4787 14
11-2819 6 11-3450 30 11-4788 14
11-2840 18, 46 11-3452 30 11-4800 14
11-2854 28 11-3453 30 11-4814 40
11-2857 20 11-3454 42 11-4848 14
11-2861 38 11-3455 42 11-4849 14
11-2893 22 11-3456 42 11-4851 14
11-2923 28 11-3458 36 11-4885 14, 26
11-2924 28 11-3462 36 11-4980 42
11-2928 30 11-3468 34 11-4981 42
11-2929 18 11-3469 34 11-4989 22
11-2930 28 11-3470 34 11-5316 36
11-2943 6 11-3473 34 11-5326 6
11-3043 42 11-3474 34 11-5329 36
11-3047 38 11-3475 34 11-5338 36
11-3051 38 11-3476 34 11-5467 18
11-3054 38 11-3540 38 11-5521 6
11-3083 6 11-3541 38 11-5567 10
11-3088 38 11-3698 38 11-5568 10
11-3183 22 11-3744 30 11-5569 10
11-3361 30 11-3753 30 11-5571 24
11-3365 34 11-3788 38 11-5572 22
11-3367 10 11-3821 6 11-5577 44
11-3368 10 11-3839 26 11-5582 24
11-3369 6, 10 11-3845 6 11-5591 30
11-3370 6, 10 11-3858 22 11-5592 34
11-3371 10 11-3879 44 11-5593 14
11-3372 10 11-3946 22 11-5655 14
11-3373 10 11-4002 22 11-5656 14
11-3374 10 11-4020 42 11-5657 14
11-3375 10 11-4033 10, 44 11-5686 14
11-3377 10 11-4037 36 11-5687 14
11-3379 10 11-4046 14, 26 11-5744 14
11-3380 6 11-4048 18 11-5745 14
11-3383 6 11-4050 18 11-5746 14
11-3384 8 11-4051 30 11-5747 14
11-3385 8 11-4052 30 11-5748 14
11-3387 6 11-4053 30 11-5749 14
11-3392 6 11-4054 30 11-5754 32
INDEX - 1
11-5847 18 33-713 24, 46 44-5079 52

11-5954 6 33-714 30, 46 44-5443 50
11-5977 40 33-766 38 44-5460 54
11-6845 24 33-783 6, 46 44-5464 54
11-6859 14 33-784 6, 46 44-5465 54
11-7043 8 33-786 24 44-5466 54
11-7259 16 33-787 22, 46 44-5469 54
11-7486 22 33-790 42, 46 44-5674 54
11-7996 14 33-791 38, 40, 46 44-5676 50
11-8001 14 33-792 10, 46 44-6326 54
11-8078 14 33-794 34 44-6327 54
11-8080 14 33-795 34 44-6328 54
11-8081 14 33-796 32, 34 44-6347 48
11-9099 38, 40 33-799 22, 46 44-6361 54
11-9100 38, 40 33-967 38 44-6362 54
11-9924 28 40-224 8 44-6364 54
12-319 22 40-522 8 44-6366 54
204-355 12 41-1353 58 44-6367 54
204-419 48 41-1354 58 44-6404 54
204-431 32 41-1356 58 44-6405 54
204-462 36 41-1357 58 44-6406 54
204-480 8 41-1359 58 44-6407 54
204-488 32 41-1360 58 44-6413 56
204-542 48 44-2135 50 44-6422 56
204-563 48 44-2910 50 44-6424 56
30-148 12, 20, 44 44-2911 48, 50 44-6671 56
30-175 8, 12, 20, 22, 24, 32, 38, 44-2919 50 44-6674 56
40, 42, 44, 46 44-2920 50 44-6676 56, 58
30-197 6, 16 44-2921 50 44-6677 56, 58
33-1044 38 44-2922 48 44-6678 56, 58
33-1058 6, 46 44-2924 50 44-6679 56, 58
33-1059 44, 46 44-2929 50 44-6680 56, 58
33-1152 38, 40 44-2930 50 44-6681 56, 58
33-1160 22 44-2931 50 44-7016 56
33-1290 28 44-2932 50 44-7019 56
33-1398 42 44-2933 50 44-7144 54
33-1414 30 44-2935 50 44-7311 56
33-144 22, 36 44-2936 50 44-7401 56
33-1589 54 44-2937 50 44-7402 56, 58
33-1590 54 44-3440 52 45-1285 48, 56
33-1652 28 44-3441 52 45-1993 58
33-1655 22, 46 44-3442 52 55-1123 26
33-1719 10, 46 44-3444 52 55-1150 28
33-184 22 44-3446 52 55-1153 28
33-2055 6 44-3447 52 55-1156 30
33-2374 10, 46 44-3448 52 55-1173 38, 40, 42
33-2375 24, 46 44-3909 52 55-1521 22
33-2535 16, 46 44-4671 50 55-1567 28, 30
33-2881 24, 46 44-4672 50 55-1633 22
33-2965 22 44-4687 48 55-183 38
33-457 28 44-4753 52 55-1852 52
33-559 30 44-4774 40 55-1920 6
33-631 22 44-5071 52 55-1922 28
33-646 38, 40 44-5072 52 55-1933 16
33-653 6, 46 44-5073 52 55-1935 6
33-656 38, 40 44-5075 52 55-1952 18
33-659 6, 46 44-5076 52 55-1953 28
33-675 38 44-5077 52 55-1960 30
33-686 38 44-5078 52 55-1965 28
INDEX - 2
55-1967 6 55-2454 42 55-5240 22

55-1972 16 55-2455 42 55-5241 22
55-2020 32 55-2457 42 55-5242 22
55-2023 8 55-2458 42 55-5247 32
55-2024 30 55-2459 30, 46 55-5248 30
55-2030 18 55-2462 36 55-5250 14
55-2032 38, 40 55-2463 36 55-5251 14
55-2046 16 55-2464 36 55-5306 54
55-2057 30 55-2466 34 55-5308 54
55-2069 6 55-2467 32, 34 55-5309 54
55-2093 18, 36, 44 55-2468 50 55-5310 54
55-2094 8 55-2469 50 55-5311 54
55-2098 30, 32 55-2470 50 55-5345 54
55-2113 38, 40 55-2471 50 55-5363 56, 58
55-2128 30 55-2472 50 55-5364 56
55-2164 44 55-2767 52 55-5450 30
55-2165 38 55-2768 52 55-5461 6
55-2227 30 55-277 52 55-5492 18
55-2390 10 55-2774 22 55-5516 32
55-2391 10, 44 55-2903 30 55-5524 28
55-2392 10, 44 55-3258 52 55-5555 56
55-2393 10, 44 55-3345 30, 46 55-5556 56, 58
55-2395 10 55-3424 38 55-5745 10
55-2396 10 55-3427 10 55-6362 8
55-2397 10 55-3454 18 55-6370 8
55-2398 10, 46 55-346 52 55-6754 26
55-2399 10 55-3526 18 55-790 18, 22, 30, 36, 42, 44, 54
55-2401 6 55-3527 40 55-8422 58
55-2405 8 55-3528 8 55-852 8
55-2407 6 55-3529 6 55-9024 26
55-2408 6 55-3530 24, 30 77-1366 16
55-2409 6 55-3531 22 77-1577 56, 58
55-2411 6 55-3534 30, 46 77-1578 56, 58
55-2412 6 55-3535 36 77-1579 56, 58
55-2414 28 55-3633 30 77-1580 56, 58
55-2416 22 55-3634 30 77-1581 56
55-2418 22 55-3859 32 77-2331 58
55-2421 48 55-4002 26 77-2856 26
55-2422 48 55-4009 8 77-663 26
55-2423 48 55-401 52 810-1205 6
55-2424 32, 48 55-4144 6 810-269 8
55-2425 48 55-4145 10, 22 811-4076 30, 34
55-2426 48 55-4187 8 811-4576 42
55-2433 22, 44 55-4190 40 845-1263 56
55-2434 22 55-4191 40 845-1285 56
55-2435 14 55-4316 26 99-2779 38
55-2437 14 55-4372 52 99-2780 38
55-2438 14, 26 55-4373 52 99-4740 32
55-2440 18 55-4421 24 99-7258 22
55-2442 18 55-4439 50
55-2443 18 55-448 52
55-2444 18 55-4513 14, 26
55-2446 18 55-4515 28
55-2447 18 55-4646 32
55-2448 18 55-4685 54
55-2449 18 55-4969 16
55-2450 18 55-5189 28
55-2451 44 55-5238 22
55-2453 24, 30 55-5239 10
INDEX - 3
INDEX - 4
INDEX ALPHABETICAL BY DESCRIPTION
A CASE - oil strainer 36 GASKET - housing to cylinder head 22

ADAPTER 28, 30 CENTER - pulley 42 GASKET - injection pump 30
ADAPTER - breather 22 CLAMP - hose 6, 22 GASKET - inspection plate 30
ADAPTER - compression tester 48 CLIP 30 GASKET - intake/exhaust manifold 46
ARM - rocker 18 CLIP - drain hose 22 GASKET - manifold 44
ARMATURE 50, 52, 54, 56, 58 CLIP - piston 14 GASKET - nozzle 46
CLIP - tube 10 GASKET - oil base 22
B CLUTCH 52 GASKET - oil breather 46
BAFFLE - cover 6 CLUTCH - assembly 54 GASKET - oil fill tube & cover 46
BALL 38, 40, 54 COIL - field 50, 52, 56, 58 GASKET - oil flange 38
BEARING 42, 50, 58 COLLAR - thrust 18 GASKET - oil tube 10
BEARING - ball 54, 56 CONNECTOR - fuel inlet 34 GASKET - piston chamber 28
BEARING - center 50 CONNECTOR - glow plug 48 GASKET - plug 6, 10, 30 , 46
BEARING - crank 14 CONTACT - C terminal 54 GASKET - pump 42
BEARING - crankshaft 14 CONTACT - M terminal 54 GASKET - screw 32
BEARING - pinion head 52 CORE - moving 52 GASKET - tappet cover 46
BEARING - thrust 14 COUPLING - compressor drive 26 GASKET - tube to oil base 22
BEARING - water pump 42 COVER 22, 30 GASKET - valve cover 10, 46
BEARING SET 14 COVER - assembly 50 GASKET - water pump 42, 46
BEARING SET - camshaft 6 COVER - cylinder head 10 GASKET SET 46
BLOCK - cylinder 6 COVER - dust 28 GASKET SET - engine overhaul 8, 12,
BODY - nozzle holder 34 COVER - gearcase 24 20, 22, 24, 32, 38, 40,
BODY - oil filter 38 COVER - oil filter 38 42, 44
BOLT 50 COVER - oil pump 36 GAUGE - compression tester 48
BOLT - bearing cap 6 COVER - rear 56, 58 GAUGE - injection pump 32
BOLT - boss 16 COVER - tappet 6 GEAR 18, 54
BOLT - breather 6 COVER - water pump 42 GEAR - camshaft 18
BOLT - center 38 CRANKSHAFT 14 GEAR - crankshaft 16
BOLT - connecting rod 14 GEAR - drive 30
BOLT - cover 6 D GEAR - pinion 36
BOLT - cylinder head 10 DIPSTICK - nylon 22 GEAR - ring 26
BOLT - flywheel 14, 26 DIPSTICK - oil 22 GEAR - starter 54
BOLT - front plate 6 DUCT - water 6 GEAR CASE 56
BOLT - hollow 10, 28 GEARCASE - assembly 50
BOLT - pipe joint 32, 34 E GEARCASE - timing 24
BOLT - reamer 8 ELBOW - hose 22 GLOW PLUG 48
BOLT - solenoid 56 ELEMENT 38 GUIDE - valve exhaust 10
BOLT - thru 50, 52, 56 ENGINE 6 GUIDE - valve intake 10
BOSS - pulley 16
BRACKET - filter 40 F H
BRACKET - injection pump 30 FILTER 38 HANGER - engine 10, 44
BRACKET - rocker shaft 18 FILTER - adapter 38 HANGER - thermostat 22
BREATHER 6 FILTER - oil 38, 40 HEAD - compressor end 52
BRUSH 50, 54, 56 FILTER - screen 28 HEAD - cylinder 10
BRUSH SET 52 FLATWASHER 22, 28, 30, 48, 52, 54 HEAT SHIELD - nozzle 30
BRUSH & HOLDER - assembly 58 FLYWHEEL 26 HOLDER - brush 50, 54, 56
BUSHING 18 HOLDER - element 38
BUSHING - flywheel 26 G HOSE - breather 6
BUSHING - small end 14 GASKET 32, 34, 38, 40, 42, 50 HOSE - bypass 22
BUSHING - unfinished 14 GASKET - breather 6 HOSE - oil drain 22
GASKET - cover 6, 24, 38 HOT PLUG & BALL 10
C GASKET - cover to pump 42 HOUSING 54
CAMSHAFT 20 GASKET - cover, o-ring 24 HOUSING - assembly 52
CAP 38, 40 GASKET - cylinder head 10, 46 HOUSING - thermostat 22
CAP - drain hose 22 GASKET - dipstick 22 HUB 32
CAP - rubber 52 GASKET - flange 22, 40
CAP - sealing 6, 8, 10 GASKET - front plate 6, 46 I
CAP - solenoid 52 GASKET - fuel pump 28 IMPELLER 42
CASE - gear 58 GASKET - housing 46 IMPELLER - engines 42
INDEX - 1
INJECTOR - nozzle 30, 34 O-RING - sealing 18 SCREW - adjust 18

INSTALLER - camshaft bearing 8 SCREW - armature & starter 54
P SCREW - bracket 18
K PAN - oil base 22 SCREW - brush holder 56, 58
KEY 18 PIN 50 SCREW - camshaft 18
KEY - coupling to compressor 26 PIN - clamp to cover 52 SCREW - case to cover 36
KEY - gear 16 PIN - cotter 50 SCREW - compressor coupling 26
KEY - lever 32 PIN - cylinder body to oil base 6 SCREW - cover 24, 30, 42
KIT - bolt 16 PIN - dowel 8, 26 SCREW - cover to body 36
KIT - brush 58 PIN - front plate 6 SCREW - filter 40
KIT - crankshaft 6 PIN - pinion 36 SCREW - flywheel 14, 26
KIT - cylinder head gasket 12, 20, 44 PIN - piston 14 SCREW - gear 30
KIT - dust cover 56, 58 PIN - straight 14 SCREW - hollow 28, 30
KIT - engine overhaul 8 PINION - assembly 50 SCREW - housing 22, 54
KIT - frost plug heater 8 PINION - clutch assembly 56, 58 SCREW - injection pump 30
KIT - low speed start 8 PINION STOP - package 52 SCREW - intake manifold 44
KIT - repair sleeve 16 PIPE - oil 30 SCREW - lever 30, 32
PISTON 14, 28 SCREW - nozzle holder 34
L PLATE - brush 52 SCREW - oil base 22
LEVER 30 PLATE - front 6 SCREW - oil fill tube & cover 22
LEVER - shift 50, 58 PLATE - rear 8 SCREW - plate 8
LEVER - throttle 30 PLATE - thrust 20 SCREW - pump 36, 42
LINE - injection 30 PLUG 10, 28, 32, 40, 44 SCREW - retainer 56, 58
LOCK - valve 18 PLUG - adapter 38 SCREW - set 42, 50
LOCKPLATE 14, 26 PLUG - cover 10 SCREW - solenoid 58
LOCKRING 14, 26 PLUG - cylinder body 6 SCREW - spring adjusting 34
LOCKWASHER 18, 22, 28, 30, 32, 36, PLUG - freeze, block 8 SCREW - starter 48
40, 42, 44, 48 , 52, 54 PLUG - freeze, head 12 SCREW - thermostat housing 10
PLUG - frost 6, 10 SCREW - thru 58
M PLUG - oil drain 22 SCREW - thrust plate 18
MANIFOLD - exhaust 44 PLUG - oil gallery 6 SCREW - valve cover 10
MANIFOLD - intake 44 PLUG - plate 6 SCREW & ADAPTER - bleeding 30
PLUG - shaft end 18 SEAL 42
N PLUG - taper 10, 38 SEAL - engines 42
NAMEPLATE - injection setting 32 PLUG - tappet chamber 6 SEAL - heat shield 46
NIPPLE 28 POINTER 24 SEAL - oil 24, 46
NIPPLE - injection pump oil feed 6 PUMP - fuel 28 SEAL - only 6
NIPPLE - rocker oil feed 6 PUMP - injection 30 SEAL - rear 16
NOZZLE 34 PUMP - oil 36 SEAL - valve stem 10, 46
NOZZLE - injection 30 PUMP - priming 28 SEAT - spring 38
NUT 18, 28, 30, 32, 44, 48, 50, 54 PUMP - water 42 SEAT - valve spring 18
NUT - cap 34 SHAFT 56, 58
NUT - connecting rod 14 R SHAFT - idle gear 18
NUT - housing 22 REPLACER - valve guide 12 SHAFT - rocker arm 18
NUT - injection pump 32 RETAINER 54 SHIFT LEVER - assembly 56
NUT - nozzle 34 RETAINER - bearing 56, 58 SLEEVE - repair 8, 16, 24
NUT - reamer 8 RETAINER - spring 18 SOCKET - injection pump 32
NUT - terminal 52 RING - seal 46 SOLENOID 50, 52, 56, 58
RING - snap 18, 38 SOLENOID - starter 48
O RING SET 14 SPACER 30, 44, 48
O-RING 22, 28, 30 , 36, 38, 54 RIVET 6 SPACER - hanger 10
O-RING - cover 10 ROD - connecting 14 SPACER - oil seal 6
O-RING - flange 40 ROD - push 18, 34 SPRING 18, 28, 38, 40
O-RING - gear case 46 ROLLER - clutch 54 SPRING - ball 54
O-RING - gear cover 46 ROTOR & SHAFT 36 SPRING - brush 50, 54, 56, 58
O-RING - injection pump 46 SPRING - check valve 28
O-RING - oil filter 46 S SPRING - inner 18
O-RING - oil pipe 46 SCREEN - oil strainer 36 SPRING - nozzle 34
O-RING - screw 24 SCREW 18, 38, 50 SPRING - outer 18
INDEX - 2
SPRING - set 52
SPRING - valve 18
SPRING & PLUG 52
STARTER 56, 58
STARTER - assembly 50, 52, 54
STARTER - gear reduction 48
STOPPER - assembly 56, 58
STOPPER - pinion set 50
STRAINER - fuel 34
STUD 30, 44
STUD - fuel pump 28
STUD - manifold 10
STUD - terminal 52
SWITCH - assembly, solenoid 54
SWITCH - oil pressure 40
T
TAPPET 18
THROWER - bearing 42
THRUSTWASHER 52
TOOL - o-ring groove cutter 36
TUBE - fuel return 30
TUBE - oil fill 22
TUBE - oil line 10
TUBE - pump to block 36
TUBE - push rod guide 10
V
VALVE - check 28
VALVE - exhaust 18
VALVE - inlet 18
VALVE - relief 38, 40
VALVE SEAT - insert 10
W
WASHER 10, 18, 28, 34, 36, 38, 40,
44, 54
WASHER - adapter 30
WASHER - check valve 28
WASHER - compressor mounting 26
WASHER - corrugated 30
WASHER - crankshaft 16
WASHER - eye joint 30
WASHER - heat shield 30
WASHER - hollow screw 28
WASHER - nozzle 46
WASHER - nozzle holder 30
WASHER - screw 30
WASHER - spring 38
WASHER - tab, locking 16
WASHER - thrust 50
Y
YOKE 52
YOKE - assembly, housing 54
INDEX - 3
INDEX - 4

C201 Diesel

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C201 Diesel

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C201 Diesel

March 04, 2008)

Printed (March 4, 2008)

Copyright © 1979 - Thermo King Corp. - Minneapolis, MN U.S.A.

For example: the switch panel nameplate (99-6280) is

ABBREVIATIONS The following abbreviations appear in parts manuals

NOTE: Items 1 and 4 Connecting Rods are ONLY interchangeble in sets of 4.

OIL BASE GROUP

OIL PUMP ASSEM-

NOTE: Starter 44-5433 is no longer available. Use 45-1285 (see 74G12).

NOTE: Starter 44-4753 is no longer available. Use 45-1285 (see 74G12).

NOTE: Starter 44-5674 is no longer available. Use 45-1285 (see 74G12).

NOTE: Starter ID number: S-13-89C

101-198 30 11-3394 24 11-4056 36

11-5847 18 33-713 24, 46 44-5079 52

55-1967 6 55-2454 42 55-5240 22

A CASE - oil strainer 36 GASKET - housing to cylinder head 22

INJECTOR - nozzle 30, 34 O-RING - sealing 18 SCREW - adjust 18

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