WELCOME !

..
Cummins QSV
Diesel Engines

Cummins Corporate Training

QSV Diesel CUMMINS CORPORATION

Cummins Corporate Training

D / Welcome / BMG / 01-01 / Rev. 03

“ Tell me and I will forget…,
Show me and I will remember…,
Involve me and I will understand…”
QSV Training Objectives ‘A’ Familiarisation Course

FAMILIARISATION TRAINING AIM:

To familiarise participants with the layout, construction and
components of the engine.

FAMILIARISATION TRAINING OBJECTIVE :

Participants will be able to state Cummins QSV Diesel engine
terminology, describe the QSV Diesel engine layout and internal
operation. They will be able to demonstrate knowledge of primary
engine systems by tracing the flow path of the Lubrication, Fuel,
Cooling, Intake, Exhaust and Starting Systems.

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QSVDiesel
QSV Gas CUMMINS
CUMMINS CORPORATION
ENGINE COMPANY
CUMMINS CORPORATE TRAINING
CUMMINS CORPORATE TRAINING
C / Training Info.1 / BMG / 02 - 00 / REV 01.
D / Introduction / BMG / 01 - 01 / REV. 03.
3
QSV Training Objectives ‘U’ Operation & Maintenance Course

OPERATION AND MAINTENANCE TRAINING AIM:

To instruct the participants in safe Operation, Maintenance and
Trouble-shooting procedures for the QSV Diesel engine range.

OPERATION AND MAINTENANCE TRAINING OBJECTIVE :

Participants will be able to describe approved start, stop and
running procedures. They will evaluate trouble-shooting
techniques in addition to performing recommended maintenance,
essential for maxim engine life. Successful completion of this
course will authorise distributors, dealers, OEM and end user
technicians to the level of competency required by the Cummins
Engine Company for workplace operation and Maintenance.

4
QSVDiesel
QSV Gas CUMMINS
CUMMINS CORPORATION
ENGINE COMPANY
CUMMINS CORPORATE TRAINING
CUMMINS CORPORATE TRAINING
C / Training Info.1 / BMG / 02 - 00 / REV 01.
D / Introduction / BMG / 01 - 01 / REV. 03.
4
QSV Training Objectives ‘T’ Major Component R& I Course

MAJOR COMPONENT R&I TRAINING AIM:

To certify participants in recommended trouble-shooting and major
component removal and installation techniques relating to the
QSV Diesel engine range.

MAJOR COMPONENT R&I TRAINING OBJECTIVE :

To guide the participant through specific operation, maintenance
and trouble-shooting procedures, then practice operations
designed to minimise operational down time. Successful
completion of this course will qualify distributors, dealers, OEM
and end user technicians to the level of competency required by
the Cummins Engine Company.

5
QSVDiesel
QSV Gas CUMMINS
CUMMINS CORPORATION
ENGINE COMPANY
CUMMINS CORPORATE TRAINING
CUMMINS CORPORATE TRAINING
C / Training Info.1 / BMG / 02 - 00 / REV 01.
D / Introduction / BMG / 01 - 01 / REV. 03.
5
 Student Introduction and Ice Breaker
Please introduce yourself to the group and include the following
information;

• Name and position.

• Company and length of service.

• I am responsible for......…

• My experience with QSV to date is ……..

Plus,

• If I could be anyone else for one day I would be.........

• If I could be anywhere else for one day I would be...........

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QSVDiesel
QSV Gas CUMMINS
CUMMINS CORPORATION
ENGINE COMPANY
CUMMINS CORPORATE TRAINING
CUMMINS CORPORATE TRAINING
C / Training Info.1 / BMG / 02 - 00 / REV 01.
D / Introduction / BMG / 01 - 01 / REV. 03.
6
 QSV Diesel Engines
Module 1 - Introduction

Cummins Corporate Training

QSV Diesel CUMMINS CORPORATION

Cummins Corporate Training

D / Introduction / BMG / 01-01 / Rev. 03

 Introduction Module
Learning Objective
To prepare participants for learning and set background information
relevant to the other modules within the course.
Agenda
• Course Aims & Objectives
• Product History - Cummins
• Cummins approach to HHP Training
• QSV 27/36/73/82 Diesel Engine Range;
Comparative advantage,
Technical Data,
Market Applications.
NOTE: It is imperative that any data or information contained in this training
programme is checked against the latest information issued for the
engine model and serial number before use.

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QSVDiesel
QSV Gas CUMMINS
CUMMINS CORPORATION
ENGINE COMPANY
CUMMINS CORPORATE TRAINING
CUMMINS CORPORATE TRAINING
C / Training Info.1 / BMG / 02 - 00 / REV 01.
D / Introduction / BMG / 01 - 01 / REV. 03.
8
 Cummins QSV - History.
CW:
• Initially 50/50 Joint venture between the Cummins Engine Company, USA and Wartsila SACM
Diesel, Finland.
• Formed in march 1995.
CW AIM:
• To be the world leader in the design and manufacture of large high speed continuously rated engines
(1200 - 1800 RPM).
CW PRODUCTS:
• Initially two new high speed engine families;
170 Series - 170 mm bore development in Surgeres, France. Manufacture in Daventry, England.
200 Series - 200 mm bore development and manufacture in Mulhouse , France.
CW PARTNERSHIP DISSOLVED
• Jan 2000 Wartsila takes ownership of the CW 200/220 products and Cummins takes ownership of
the CW 170/180 products.
• Cummins products are renamed QSV (QSV 27/36/73/82 - Diesel, QSV 81/91- Natural Gas).
• Production of the 170 diesel products ceased due to cost of production and power range within new
and existing products.
• Cummins announce development and expansion of its range of Natural Gas engines with the QSV
81/91 product being the top of the range.
• QSV manufacture and development based in Daventry, England
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QSVDiesel
QSV Gas CUMMINS
CUMMINS CORPORATION
ENGINE COMPANY
CUMMINS CORPORATE TRAINING
CUMMINS CORPORATE TRAINING
C / Training Info.1 / BMG / 02 - 00 / REV 01.
D / Introduction / BMG / 01 - 01 / REV. 03.
9
 QSV High HP Training Centers
DAVENTRY, ENGLAND. PUNE, INDIA. CHINA.
CENTRAL REGION. EASTERN REGION. EASTERN REGION.
(Will also cover all Natural
Gas products).
MINNIAPOLIS, USA. SINGAPORE.
WESTERN REGION. EASTERN REGION.

1) 2) 3) 4) Established
Planned
Future

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QSVDiesel
QSV Gas CUMMINS
CUMMINS CORPORATION
ENGINE COMPANY
CUMMINS CORPORATE TRAINING
CUMMINS CORPORATE TRAINING
C / Training Info.1 / BMG / 02 - 00 / REV 01.
D / Introduction / BMG / 01 - 01 / REV. 03.
10
 QSV 27/36/73/82 Engine Range
Fuels
• Both engine families were produced in Diesel and Gaseous
fuelled versions.
Bore and Configuration
• 170mm bore - Diesel engine, I6, I8, V16 & V18 cylinder
configurations.
Now known as the QSV 27, 36, 73, 82 (4.55 liters / cylinder).
Supported by Cummins, production discontinued.

• 180mm bore - Natural Gas engine, V16 & V18 cylinder

configurations. Now known as the QSV 81 & 91 (5.1 liters /
cylinder). Produced and supported by Cummins.

• 200mm bore (220mm bore gas engine). V16 & V18 cylinder
configurations. Now produced and supported by Wartsila.
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QSVDiesel
QSV Gas CUMMINS
CUMMINS CORPORATION
ENGINE COMPANY
CUMMINS CORPORATE TRAINING
CUMMINS CORPORATE TRAINING
C / Training Info.1 / BMG / 02 - 00 / REV 01.
D / Introduction / BMG / 01 - 01 / REV. 03.
11
 Comparative Advantages
Design Concept
• Medium speed design concepts in a high speed engine:
Longer service intervals, reduction in size for equivalent kW output,
reduction in weight.
Number of Components
• Smaller number of components achieved through integration and
modular design.
Efficiency
• High efficiency for low fuel consumption and low emissions,
achieved via high fuel injection pressure (380/ 560Bar) and high
cylinder pressures (200 Bar).
Service
• Easily accessed service points, hydraulically tensioned major
fasteners.
THE RESULT - LOWER INSTALLATION AND OPERATING COSTS.

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QSVDiesel
QSV Gas CUMMINS
CUMMINS CORPORATION
ENGINE COMPANY
CUMMINS CORPORATE TRAINING
CUMMINS CORPORATE TRAINING
C / Training Info.1 / BMG / 02 - 00 / REV 01.
D / Introduction / BMG / 01 - 01 / REV. 03.
12
 Technical Data
Parameter QSV Diesel Products
Cylinder bore (mm) : 170
Piston stroke (mm) : 200
Nom. Engine speed (rpm) : 1500 / 1800
Max. Cylinder pressure (bar) : 200
Brake mean effective pressure (bar) : 19.1 / 20.2
Mean piston speed (m/s) : 10.0 / 12.0
Compression ratio : 15 : 1
Cylinder configuration diesel products
approximate HP (at 1500 rpm) : I 6 / 925
: I 8 / 1233
: 12V / 1850
: 16V / 2467
: 18V / 2775
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QSVDiesel
QSV Gas CUMMINS
CUMMINS CORPORATION
ENGINE COMPANY
CUMMINS CORPORATE TRAINING
CUMMINS CORPORATE TRAINING
C / Training Info.1 / BMG / 02 - 00 / REV 01.
D / Introduction / BMG / 01 - 01 / REV. 03.
13
 Reliable Power - Diesel

Medium Speed Engines.

RUNNING HOURS UNTIL QSV Series Engines.
MAJOR OVERHAUL
Conventional High Speed Engines.
40,OOO

30,OOO

20,OOO

10,OOO
500 1000 1200 1500 1800

RATED SPEED (RPM)

* ANTICIPATED - 24,000 TO OVER 30,000 HOURS DEPENDANT ON LOAD.

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QSVDiesel
QSV Gas CUMMINS
CUMMINS CORPORATION
ENGINE COMPANY
CUMMINS CORPORATE TRAINING
CUMMINS CORPORATE TRAINING
C / Training Info.1 / BMG / 02 - 00 / REV 01.
D / Introduction / BMG / 01 - 01 / REV. 03.
14
 V-12 Size & Weight Advantage
12V200 Vs CAT 3608

12V200 1200 - 1500 RPM 2300 KWe (1500) Continuous 12.6 Ton
90 litre
CAT-3608 900 - 1000 RPM 2350 KWe (1000) Continuous 19.0 Ton
111 litre
16V200 1200 - 1500 RPM 3000 KWe (1500) Continuous 16.0 Ton
121 litre
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QSVDiesel
QSV Gas CUMMINS
CUMMINS CORPORATION
ENGINE COMPANY
CUMMINS CORPORATE TRAINING
CUMMINS CORPORATE TRAINING
C / Training Info.1 / BMG / 02 - 00 / REV 01.
D / Introduction / BMG / 01 - 01 / REV. 03.
15
 V-18 Size & Weight Advantage
18V200 - 136 Vs CAT 3612

18V200 1200 - 1500 RPM 3400 KWe (1500) Continuous 17.5 Ton
136 litre
CAT-3612 900 - 1000 RPM 3500 KWe (1000) Continuous 25.2 Ton
222 litre
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QSVDiesel
QSV Gas CUMMINS
CUMMINS CORPORATION
ENGINE COMPANY
CUMMINS CORPORATE TRAINING
CUMMINS CORPORATE TRAINING
C / Training Info.1 / BMG / 02 - 00 / REV 01.
D / Introduction / BMG / 01 - 01 / REV. 03.
16
 Service Approach

We need to make special considerations for these new engines

with respect to size and weight:

● Many operations two person.

● Large Lubrication and Coolant capacities.

● Special lifting and handling equipment.

● Assembled using very few seals or gaskets.

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QSVDiesel
QSV Gas CUMMINS
CUMMINS CORPORATION
ENGINE COMPANY
CUMMINS CORPORATE TRAINING
CUMMINS CORPORATE TRAINING
C / Training Info.1 / BMG / 02 - 00 / REV 01.
D / Introduction / BMG / 01 - 01 / REV. 03.
17
 QSV Diesel Applications
QSV Diesel may be found
in:
• Power Generation
• Marine
Versions were also planned for;

• Stationary Industrial
(Oil and Gas)

• Mining
• Rail
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QSVDiesel
QSV Gas CUMMINS
CUMMINS CORPORATION
ENGINE COMPANY
CUMMINS CORPORATE TRAINING
CUMMINS CORPORATE TRAINING
C / Training Info.1 / BMG / 02 - 00 / REV 01.
D / Introduction / BMG / 01 - 01 / REV. 03.
18
 QSV Diesel Power Ratings

MODEL

18VQSV - 82 ltr 3016

2279 MAX

16VQSV - 73 ltr 2681 MIN

1743

12VQSV - 55 ltr 2011

1206 Planned, never developed or produced.

L8QSV - 36 ltr 1340

938

L6QSV - 27 ltr 1005

670

0 1000 2000 3000 4000 5000 6000

APPROXIMATE HORSEPOWER

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QSV Gas CUMMINS
CUMMINS CORPORATION
ENGINE COMPANY
CUMMINS CORPORATE TRAINING
CUMMINS CORPORATE TRAINING
C / Training Info.1 / BMG / 02 - 00 / REV 01.
D / Introduction / BMG / 01 - 01 / REV. 03.
19
 QSV73/V16

‘QSV Series’
72.6 Liters, V16.
2700 HP Approx.
1840Kw m cont
@ 1500.
2080 Kw m cont
@ 1800.
Optimised fuel
consumption;
485 L/Hr @ 1500
580 L/Hr @ 1800

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QSVDiesel
QSV Gas CUMMINS
CUMMINS CORPORATION
ENGINE COMPANY
CUMMINS CORPORATE TRAINING
CUMMINS CORPORATE TRAINING
C / Training Info.1 / BMG / 02 - 00 / REV 01.
D / Introduction / BMG / 01 - 01 / REV. 03.
20
 Power Generation

21
QSVDiesel
QSV Gas CUMMINS
CUMMINS CORPORATION
ENGINE COMPANY
CUMMINS CORPORATE TRAINING
CUMMINS CORPORATE TRAINING
C / Training Info.1 / BMG / 02 - 00 / REV 01.
D / Introduction / BMG / 01 - 01 / REV. 03.
21
 QSV Series - Diesel Engine Ratings

Engine 60Hz 50Hz

Model Continuous DutyLtd. Time Power Continuous Duty Ltd. Time Power
QSV KWm KWe (ref) KWm KWe (ref) KWm KWe (ref) KWm KWe (ref)
L6 - 27L 780 741 900 855 690 655 780 741
L8 - L36 1040 988 1200 1140 920 874 1040 988
V16-73L 1990 1900 2410 2300 1760 1680 2100 2000
V18-82L 2240 2140 2720 2600 1950 1860 2370 2260

NOTES:
QSV Diesel Series 60Hz ratings are at 1800rpm, L6 - L8 electrical ratings to be advised.
IMPORTANT: Figures listed are for engine at A-rating.

22
QSVDiesel
QSV Gas CUMMINS
CUMMINS CORPORATION
ENGINE COMPANY
CUMMINS CORPORATE TRAINING
CUMMINS CORPORATE TRAINING
C / Training Info.1 / BMG / 02 - 00 / REV 01.
D / Introduction / BMG / 01 - 01 / REV. 03.
22
 Module 1 - Introduction

End

Cummins Corporate Training

QSV Diesel CUMMINS CORPORATION

Cummins Corporate Training

D / Introduction / BMG / 01-01 / Rev. 03