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CRJ Cockpit Mockup Instructions

CRJ Cockpit Mockup Instructions


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Materials Required

Frame (approx $25) Panels (approx $40)

4 10ft 3/4” PVC Piping 1 set of panels (9 pgs 11x17”)


4 3/4” Corners 1 20”x30” Foamboard
4 3/4” Threaded to Slip Adapters 1 30”x40” Foamboard
10 3/4” “Tees”
3/4 Tees 1 8ft roll x 18” contact p
paper
p
8 3/4” 90° Elbows 1 Glue stick (0.77oz)
2 3/4” 45° Elbows 12 Grommets
12 Zip-Ties

Tools Required
Saw Ruler / Measuring Tape
Meas ring Tape
Measuring Pencil
Scissors
Straight Edge (Ruler/Taping Knife)
Utility Knife (sharp blade required)
Drill or Awl
Hammer
Cut the PVC Piping into the following
sections of the following lengths

10ft p
piping
p g
2 38 inch
1 36 inch
1 8 inch

10ft piping
1 36 inch
3 23 inch
1 15 inch

10ft piping
1 23 inch
2 21 inch
2 18 inch
1 10 inch
1 8 inch
1 1 inch

10 ft piping
1 15 inch
1 14 inch
2 10 inch
2 9 inch
1 8 inch
2 6 inch
2 3 inch
3 1 inch
(24 inch piece left over)
Frame (Base)

2 36 inch
2 15 inch
4 Corners

Corner Corner
15in

36in 36in

15in
Corner Corner
Frame (Legs)

2 21 inch
2 9 inch
4 Threaded-to-Slip Adapters

21 in

9 in

Adapter

Rear Front
Frame (Rear Center Pedestal Crossframe)

1 8 inch
2 1 inch
2 “Tees”
2 90° Elbows

1 in 8 in 1 in

Elbow T T Elbow

Rear Front
Frame (Front Center Pedestal Crossframe)

2 3 inch
2 1 inch
5 “Tees”

1 in 3 in 3 in 1 in

T T T T T

Rear Front
Frame (Center Pedestal)

2 38 inch

Insert into T’s


T s on front and
rear crossframe
38 in

Rear Front
Frame (EICAS Console)
1 10 inch
2 8 inch
2 6 inch
3 “Tees”

8 in 8 in
6 in T 6 in
T T

10 in
Insert into
middle T of
front crossframe

Front

Rear
Frame (Capt/FO Console)
4 23 inch
2 10 inch
4 90° Elbows

Elbow 23 in 23 in Elbow

10 in 10 in

Elbow 23 in 23 in Elbow
Frame (Overhead Support)
2 18 inch
1 14 inch
2 90° Elbows
2 45° Elbows
Elbow Elbow
18 in

14 in 14 in

45°
45 45°
45
Panels
Print out CRJ Page xx.pdf files at Office Max
11x17 color 100% sizing (no zoom)

Center Overhead Instrument


Pedestal Panel Panel & EICAS
Cut 40x30 board in half 15 inches wide
Cut 1 15in wide piece into 2 smaller 20in pieces
Paste panels as shown onto foamboard
15 in 15 in
2 inch space

20 in
40 in
4
0 in
20

30 in

Trim off all white


Divide (DO NOT CUT) 30x20 board into
3 sections each 10 inches tall

Paste panels as shown onto foamboard

Trim off white on


top and bottom
20 in
10 iin

30 in
n
10 in
10 in

20 in
Cut roll of laminate into 3 sections
of 17in, 42in, 32in (5in piece leftover)
18 in
Laminate as shown

Fold over excess

17 in
n
laminate onto back
18 in

18 in
42 in

32 in
Cut the 30x20 board into 3 sections
as indicated by the lines
Drill holes as indicated and install grommets
Use zip-ties to attach panels to frame
Alternate Layout (20x30 foamboard)
(for building 2 mockups)

x2
15 in
15 in
Alternate Layout (40x30 foamboard)
(for building 2 mockups)

15 in 15 in