**Model QC12Y－HYDRAULIC SWING PLATE SHEARING MACHINE

Model QC12Y－6×2500 HYDRAULIC SWING PLATE SHEARING MACHINE

Model QC12Y－4×HYDRAULIC SWING PLATE SHEARING MACHINE

OPERATION MANUAL

Shearing Thickness: 6 mm
Shearing Width: 2500 mm
Delivery No:
 Contents

1. Outline photo of the machine…………………………………1

2. Fundamental Data……………………………………………..2

3. Main Applications, Functions and Features…………………...3

4. Hydraulic Driving System……………………………………..3

5. Structure of the machine………………………………………..7

6. Electric System of the Machine………………………………...14

7. Hoist and Conveyance, Installation……………………………..23

8. Lubrication of the Machine……………………………………...23

9. Adjustment and operation of the Machine……………………….26

10.Safety Technique and Maintenance………………………………27

11.List of Rolling Bearings…………………………………………..29

12.List of Gears……………………………………………………….29

13.List of Basic Accessories Attached to the Machine………………..30

14.List of Easily Worn Parts Attached to the Machine………………...30

15.List of Easily Worn Parts Provided by Subscribers…………………31

Appendix: Figures of Wearing Parts

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Ⅰ. Outline Photo of the Machine

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Ⅱ. Fundamental Data
No. Name Numerical Value Unit Remark

1 Shearing Thickness 6 mm

2 Shearing Width 2500 mm

3 Shearing Rigidity 450 N/mm2

4 Shearing Angle 1°30′

5 Max Length of Back Gauge 800 mm

6 Times of Strokes 8 Min-2

7 Uprights Distance 2140 mm

8 Blade Length 2600 mm

9 Worktable Length 2500

Type YE2-132m-4
10 Main Motor Power 7.5 kw
Speed 1400 r/min
Type YU80M6B/Y802-6
11 Back Gauge Motor Power 0.55 kw
Speed 900 r/min
Type HGO-20-01R-VPC
12 Pump Flow 20 L/min
Pressure 25 MPa
L 3350 mm
13 Dimension W 1700 mm
H 1800 mm
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Ⅲ.Main Applications Functions and Features

This machine is used for shearing of steel plates with thickness of

0.5-6mm and width of 2500mm.

The strength of the plate to be shorn should be 450N/mm2. If the plates

of other strength are to be shorn, the thickness of them should be reduced.

This machine adopts plate-welded structure, hydraulic driving. The

accumulator stroke cylinder is used. The machine is of steadiness, safety

while being used. And it is without much volume, light weight and good

rigidity. The blade clearance is adjusted quickly and simply. It has front and

back gauge. The equipment of the back gauge is mechanical driving. There is

a counter to show the value. And there is installation of a manually operated

frimming. It is easily adjusted and of desirableness. The front gauge is

counted with the scale. It has installation for lights of cutting. Stroke step less

countroler raises working efficiency in shearing narrow plate. The shack is

used as the protective device. The machine will stop working automatically, if

the shack is opened. So it is of safety.

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Ⅳ. Hydraulic Driving System

The hydraulic system (figure 1) is made of 10 MCY 14-1b axial plunger
pump, combined valve 3, relief valve 9, magnetic directional valve 6. the
whole system is reasonable.
The needed pressure oil is provided by 10 MCY-14-1B axial plunger
pump2. The max working pressure is 24Mpa. The return stroke of the top rest
is completed by nitrogen cylinder and the pressure is about 4-5.5 Mpa.
The working principle of hydraulic system (figure 1) is : the oil carried
from the pipes enters every oil cylinder(main oil cylinder 8 hold down
cylinder 9) and combined valve 4 while the oil pump is working. After
entering the combined valve, the oil is divided into main oil route and
controlled oil route. The controlled oil rome will enter magnetic directional
valve 24EI1-H6B-T which is always through the throttle hole to the oil tank.
No pressure is formed, because of the orifice 4a, certain pressure difference
is formed.
The pressure to the oil mouth through are Taper valve 4b will be higher
than that at the controlled end. And then the taper valve4b will open after
overcoming the effect of the spring. The oil will come back to the oil tank
through the return oil mouth. No pressure is formed. And the machine will
make no action. When the magnetic directional valve is switched on the
controlled oil will enter the relief valve8 through the magnetic directional
valve. The relief valve 8 is closed under the adjusted pressure, so the oil route
will increase bit by bit. The pressure is the same on earth side of the taper
valve 4b.
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But it is cloded because of the area difference of the valve pitch and the
effect of the oil route pressure, hold down cylinder 9 will press down first
after overcoming the pulling force of the spring. The top rest moves down
after the main oil cylinder 8 overcoming the supporting force of return. At this
time the hold-down cylinder 9and top blade beam will work in order in the
short time. The top blade beam moves to the dead point. The whole oil route
is unloaded. The top blade beam returns because of the effect of nitrogen
cylinder. The hold-down cylinder 9 will come to the original position because
of the effect of the spring.
Normal Breakdowns and Their Fixing
Description and
Causes Fixing Method
Appearance

Loose contace of the magnetic Examine and repair

directional valve’s electric plug the electric plug.

The pith of magnetic directional valve

The oil route is formed
is blocked up or coarse. And there is
without pressure. And no
no operation. The valve pith of the
operation of the top balde
combined valve has useless things at Examine, strip and
beam.
the month of the sealing washer. clean.
There is no sealing effect. The throttle
hole of the combined valve is blocked
up.
Top blade beam stops
slowly or can’t return to top Charge the nitrogen
Lack of pressure form nitrogen
dead point. Top blade beam for improving the
cylinder
and plate pressed pump pressure.
can’t work harmoniously.
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Ⅴ. Structure of the machine
⑴. Machine Frame
This machine is of frame-type construction joined together by welding
with food rigidity. Two cylinders are placed on the left and tight of vertical
columns. Supplementary blade beam is placed on the surface of the work
table. So that the bottom blade beam can be adjusted slightly. The rolling balls
for delivering plates are also placed on the work table. It’s operated easily.
⑵. Top blade beam
It’s made of steel plates joined together by welding which ensures fine
rigidity. It sues eccentric sleeve as bearing point and finishes shearing the
plates by swinging repeatedly after the driving of the left and right oil cylinder
and accumulator stroke is vertical and it forms curve. The clearance of the top
and bottom blade beam can be identical.
⑶. Plate-pressed Equipment
It is consisted of several plate-pressed oil cylinder(figure 4) which are
fitted on the supporting board in front of the frame. The plate pressed head
will overcome the pulling force of the spring(18) and press down after the
plate-pressed oil cylinder is filled with oil. Press the plate tightly. After
shearing, it will come back to its’ original position with the help of the pulling
force of the spring. The plate pressed pressure can be increased with the
thickness of the sheared plates increasing.
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⑷ Front and back gauge

Front gauge: it is placed on the surface of the work table. The numerical

value is shown with a staff. Gauge meter can be got by adjusting moving ram.

It is more convenient to use the front gauge in shearing the thin plates.

Back gauge(figure6) is fitted on the top blade beam. And it moves up and

down with the top blade beam. The adjustment of the back gauge is driven by

the 0.55kw motor. The gear reduces the speed and the rod drives the back

gauge. Pushing the adjusting button”+”(or”-“) can move the gauge plate

forward or backward. If all these can’t be done by the machine adjustment,

manually turning the hand wheel(41),give you the right adjustment value. So

the adjustment of the back gauge is convenient and reliable.

The adjustment range of the back gauge is from 20 to 480mm. When the

length of a sheet metal to be sheared is longer than the max distance of the

back gauge. The gauge board(29) should be driven to the end position. And

the bearing(36) and the oblique plane on supporting beam(33) can raise

the6gauge board(29). The plate of difference length can be sheared.

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Pig 3 Oil cylinder and stroke cylinder

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Tool rest and cutting edge gap control element

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FIG 4 PLATE-PRESSED
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FIG5.COMBINED VALVE
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Ⅵ. Electric system of the machine

The present machine tool employs the three-phase 380V 50Hz. The
Motor of the machine employs the three-phase 380V. The beam light adopts
the single-phase 220V. Controlling transformer is used for the controlling
return circuit 20V can be used for the back gauge. After being commutated,
29V supplies the machine in the magnetic directional value and counter relay
6V supplies the Indicating lamp. 220V is used for other controlling elements.
The electric box is placed on the left of of the machine tool. The electric
box is equipped with interlocking mechanism for controlling the power source
of the whole machine.
Except the pedal switch SA4. The operating elements of the machine are
all equipped in the button center, which is in the front of the machine. The
function of each controlling element is marked with the symbol.
The following are the operating requirements:
Turn on the interlocking machanism of the electric box with the key.
Turm the handle to its “ON” Position. The machine’s power is switch on. Turn
on the key button SAI( ) switch on the controlling circuit. Indicating
lamp HL2( ) is on to the show that the power is switched on.
Pressing the button switch SB3 or SB4(+ ) can make the
back gauge have the required dimensions. And they are shown on the count
meter which is on the bottom left button center. There are spacing strokes
switch(SQR.SQ5) on the max and mini dimensions. The max distance is
600mm. The mini distance is 20mm.
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Pressing the button switch SB2( ) can start the oil pump motor.
Indicating lamp is fitted inside the button switch(SB2) to show the oil pump is
working.
Turn the switch over switch SA3 to select to be shearing standard.
Turning SA3 to position means “single stroke”, SA3 position means
“continuous stroke”. In the “single stroke” position, the pedal switch SA4 is
actuated. The top blade beam shears downwards. Release SA4 and the top
blade beam will stop shearing downwards and return to the top dead point.
The pedal switch should be re-pressed if the shearing should go on.
Don’t release the pedal switch SA4, if the plate hasn’t been completely
sheared. Otherwise the plate will be sheared badly. If SA# is on continuous
position, press pedal switch SA4, the continuous shearing will go on (Time
for pressing can’t be long, otherwise it will be single shearing). Pressing SA4
again will make the continuous shearing stop.
This machine has the adjustment of shearing length, mechanism of
shearing times count and beam lamp. Turning the potential equipment
RP( ) can adjust the shearing length.
Turn the switch over switch(0 × × × 1) to “1” position. Shearing
count can be done on “0” position. Shearing count can’t be done. Shearing
times value can be got from the count relay(Press the button of the count
relay, push the number window, turn evry number to be the nedded value and
the close the number window, it has been decided). When the shearing times
can reach the decided value. The machine will stop working unless the
resuming button is pressed and then the machine shears the plate according to
the original needed value. Count shearing can be done when the machine is on
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“Single Stroke” and “Continuous Stroke”. But attention must be paid to:
on “CONTINUOUS” standard. The machine can share the plate according to
the original needed value with the resuming button on (without actuation the
pedal switch). If shearing is unnecessary, turn SA3 to “SINGLE” position
before resuming position.
Turn the switch over switch SA2( ) and turn on the beam lamp. Then
move the plate to be sheared to let the plate’s working line coincide with the
machine’s projection line. And the required result can be got.
Before leaving the machine. The operator can’t forget to lock key switch
SA1 and the electric interlocking mechanism.
The machine must have reliable ground connection.
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“Single Stroke” and “Continuous Stroke”. But attention must be paid to:
on “CONTINUOUS” standard. The machine can share the plate according to
the original needed value with the resuming button on (without actuation the
pedal switch). If shearing is unnecessary, turn SA3 to “SINGLE” position
before resuming position.
Turn the switch over switch SA2( ) and turn on the beam lamp. Then
move the plate to be sheared to let the plate’s working line coincide with the
machine’s projection line. And the required result can be got.
Before leaving the machine. The operator can’t forget to lock key switch
SA1 and the electric interlocking mechanism.
The machine must have reliable ground connection.
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Ⅶ. Hoist, conveyance and Installation

1. While the machine being transported the ways given on the
Diagram(figure 10) for hoisting should be taken.
2. foundation of the machine:
a.the foundations dimension may refer to the installation diagram of
foundation(figure 11)
b.the earth around the foundation should be rammed. The depth depends
on the soil texture.
3. The installation
While the machine being installed and fixed the rolling ball cover should
be taken apart and a one-meter straight ruler should be put on the two cushion.
It is no more than 0.2mm on the crisscross level for every 1000mm.

Ⅷ. Lubrication
Oil gun filling form is used to lubricate every main lubricating points. The
following are the lubricating points:
Lubricating Oil Filling Type and trade mark
Names of lubricating points
Point No. amount times Lubricating oil
One point on the left and right of the bottom of Once for 16
1 Small
the stroke cylinder hours
One point on the left and right of the screw of Once for 8
2 Middle
the back gauge hours Grease
One point on the left and right of the swing Once for 24 ZG-3GB491_65
3 Small
fulcrum of the top blade beam hours Mechanical oil
One point on the left and right of the axel sleeve Once for 48 N46GB443-84
4 Small
of the adjusting axel hours
One point on the left and right of the position Once for 8
5 Middle
rod middle of the left and right oil cylinder hours
One point on the left and right of cushion of the Once for 8 4# graphite lithium grease
6 middle
left and right oil cylinder hours Q/SY 1000-65
Note: 1. In practical use grease ZG(50%) should be mixed with mechanical oil (50%)
2. Graphite lithium grease should be mixed with mechanical oil（30%） in use.
3. The oil in the oil box should be changed once half a year in principle.
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INSTALLATION;
When install the machine ,take off the ball cover on the working table. Measure
two pads with two rulers and correct them on length and cross directions by using
the level gauge tolerance of every 1000mm;<0.2mm
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Installation:
Taking the working table as the leveling standard, in
portrait, it should be 1000:0.30mm. The machine is fixed on
the base. Finally, two times of grountings, after the cements
is solidified, level again.
Two times grounting
□200
±0.00

200
700
800

□250

700
350

Conduit outlet
300

G3/4″
1650

350
350

Front of the machi ne

2960
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2．Preparation before the operation:
1 . Clean the parts of the machine and make the surface oil dirt away. Make
sure the ball vale should be in the opening position.
2 . Every lubricating point must be filled with lubricating grease.
3 . Fill the oil tank with thick N68 hydraulic oil.
4 . The machine must have ground connection. Switch it on and examine the
coordination of each electric equipment’s action.

3．Operation
1 . Sraer the machine to let it run without material several times. When the
machine is proved to be all right, try to shear the material of different
thickness(from thickness to thickness)
2 . Turn on the pressure meter while operating. Observe the pressure valve of
the oil route. If there is something unusual, adjust the discharge valve to
make it up to the specification.
3 . While operating, ig there is unusual noise or the oil tank is too hot, the
machine should be stopped to be examined. The top temperature of the oil
tank is ≤60℃.

Ⅹ. Safety technique and maintenance

1. operators must get familiar with the machine’s structure and function. The
machine is operated by several persons at the same time. So a person
should ne in charge of it and direct work.
2. Don’t put the hands between top and bottom blades to avoid accident.
3. All impurities and tools mustn’t be placed on the work table. Otherwise,
they will be rolled into the blade edge to cause accident.
4. Examine the thickness of the blade edges at regular intervals. If the blades
are blunt, sharpen or change them in time. Just sharpe the thickness of the
blades.
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5. Examine every part of the machine at regular intervals. Keep the machine
the place nearby clean. The insulation should be OK.
6. Net shape oil-filter fitted on the mouth of the oil pump should often be
examined and cleaned to keep the oil filter full of proper oil pump absorbs
nothing. The service life of the pump will be affected.
7. Oxygen，compressed air or other easily burning air can’t be filled into the
nitrogen cylinder. It’s better to fill the nitrogen slowly, so that the rubber
can’t be broken.
8. Fill the nitrogen cylinder with air instead of liquial first. Filling tool should
be used in filling the nitrogen. The filling pressure is 5MPa.
9. Let the pressure oil out first before the nitrogen cylinder is taken apart.
 UL25 0IC SWING PLATE SHEARING MACHINE
QC12Y－6×2500 HYDRAULIC SWING PLATE SHEARING MACHINE
Model QC12Y－6×HYDRAULIC SWING PLATE SHEARING MACHINE

QUALITY CERTIFICATE

Shearing Thickness: 6 mm
Shearing Width: 2500 mm
Delivery No:
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This machine has been proved excellent through

examination and is qualified for delivery.

Inspector:

Head of Inspection Department:

Date:
1 Precision check list

Serial Examination Schematic drawing Allowable

Actual
number project (inspection method) deviation

Bit gap
G1 uniformity
0.25mm

Parallelism
between of
1000：
G2 lower blade and
0.2mm
stock stop's

With previous
bit fitting
vertical
supporting
facing upper
G3
tool post 0.2mm～
traveling 0.3mm
schedule
parallelism
2 Precision check list

Serial Examination Schematic drawing Allowable

Actual
number project (inspection method) deviation

Cuts the strip

material the 1000：
P1 straight line
0.2-1mm

Cuts the strip

material the 1000：
P2 parallelism
0.3-0.8mm

Note: The work precision cuts thickness with 0.5 time of engine bed name the
cutting workpiece survey
 Model QC12Y－6×HYDRAULIC SWING PLATE SHEARING MACHINE
Model QC12Y－6×2500 HYDRAULIC SWING PLATE SHEARING MACHINE
Model QC12Y－6×HYDRAULIC SWING PLATE SHEARING MACHINE

PACKING LIST

Delivery No.:
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PACKING LIST
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Case No.:

Case Dimension(L×M×H): 3350x1700x1800mm

Cross Weight: 4075kgs

Net weight: 4000kgs

No. Code Name and Specification Qty Remark

1 The machine 1 set
2 Operational manual 1set
3 Certification 1 set
4 Packing list 1set
5 Front support 1set
6 Foot pedal 1set
7 Foundation bolt 4pcs
8 Gas filling 1pc
9 Wrench 1set
10 Oil gun 1 set
11 Feeler gauge 1 set
12 Key to Electric Box 1 set
13 Key to Button Power 1 set

Packing Inspector:

Date:
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Hydraulics Questions
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QC12Y series analysis of common faults and shears shears knife

in the dead can not cut a solenoid valve not energized 1 Check
the electrical parts will be troubleshooting (2) pressure relief
valve stuck 2 Remove the overflow valve clean diesel than on
the back turret can shearing dead return not check the cylinder
pressure nitrogen tanks and leaks from the joints are excluded
from re-filling the shearing pressure of nitrogen gas pressure
cylinder leg muscles not check whether the reduced added gas
pressure according to the standard 6-8MP is generally cut the
sound when there is friction cylinder or cylinder head parts of
the ball short of oil in daily use according to the requirements of
each point in time refueling machine clipboard material burr
edge blade gap adjustment in the wrong check the gap is
adjusted according to thickness of the gap caused by the
corresponding (to be cut thickness x0.08mm) knife-edge blade
wear and tear or damage the blade seriously re-grinding