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Doc.

No P-11179-001-C
Product Data
Revision No C
on Rev. Date
[Wash Sludge Pump] Page 1

KARNAPHULI WATER SUPPLY


PROJECT PHASE 2

PRODUCT DATA
on
[Wash Sludge Pump]
CONTRACT No. KWSP2/W-1
(Construction of Intake Facilities, Water Treatment Plant,
Reservoir and Elevated Tank)

SUBCONTRACT No. P170300039-0

C 2017.09.10 For Approval Khan SM Lee GH.Kim


B 2017.08.03 For Approval Khan SM Lee GH.Kim
A 2017.06.07 For Approval Khan SM Lee GH.Kim
Rev Date Description Orig. by Chk’d by App By Remarks
References
Spec. Tag No.
Chittagong Water Supply
& Sewerage Authority
(CWASA)
DWG No.

Kolon Global Corporation Kubota Construction Co., Ltd


ISSUE PURPOSE
NJS Consultants Co., Ltd INFORMATION

(NJS) REVIEW
ACCEPTANCE X
CONST.

Name of REV
Subcontractor DOCUMENT NO. NO

DAI JIN PRECISION CO., LTD. P-11179-001-B C

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Karnaphuli Water Supply Project Phase 2 Subcontract No::P170300039-0
Product Data on Wash Sludge Pump Doc. No.: P-11179-001-B

Table of Contents

0. GENERAL .......................................................................................................... 3
1. SUBMITTAL SCHEDULE .................................................................................. 6
2. COMPLIANCE TABLE ....................................................................................... 7
3. VENDOR LIST .................................................................................................... 8
4. EQUIPMENT LIST .............................................................................................. 8
5. DATA SHEET ..................................................................................................... 9
6. CATALOGUE ................................................................................................... 11
7. SUB-VENDOR LIST ......................................................................................... 12
8. OUTLINE DWG ................................................................................................ 13
9. SECTIONAL DRAWING................................................................................... 15
10. MOTOR ............................................................................................................ 16
11. LUBRICANT & OIL LIST.................................................................................. 18
12. PAINTING ......................................................................................................... 19
13. SPARE PARTS LIST........................................................................................ 21
14. INSPECTION & TEST PLAN ........................................................................... 24
15. INSPECTION & TEST PROCEDURE .............................................................. 25
16. INSTALLATION MANUAL ............................................................................... 30
17. OPERATION & MAINTENANCE MANUAL ..................................................... 36

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Karnaphuli Water Supply Project Phase 2 Subcontract No::P170300039-0
Product Data on Wash Sludge Pump Doc. No.: P-11179-001-B

0. GENERAL

This is resubmission of the product data by the Subcontractor, DAI JIN PRECISION CO., LTD for the item of
“05DP 11-14 Wash Sludge Pump” in accordance with the instruction NJS Comments Sheet: No. Wl-0265 given
by the Engineer on 13 July 2017.

Contractor'
Subcontractor’s Resubmission
The Engineer’s Comment Wl-0265 s Review
Description Refer to Result
1. Data Sheet
1.Data Sheet
1.1 Location shall be "Filter Drain Tank The Location to be Filter Location:
Okay
Facility" Drain Tank Facility. Drain Tank Facility.

1.Data Sheet
1.2 Service name shall be "Wash Sludge Service name to be Wash
Service name: Okay
Pump" Sludge Pump.
Wash Sludge Pump
1.3 Impeller: Clarify maximum dia. of
passing through particle which shall be maximum dia. of passing
9. Remark Okay
more than 40mm because of the through particle 70mm.
opening of inlet Screen.
1.4 Motor Voltage shall be 400V, refer to
"Particular Specification, Group3-Major Motor Voltage shall be 400V. 3. Pump Driver Okay
Electrical Works"
1.5 Accessories: Oil quantity shall have Oil quantity is revised to
7. Accessories Okay
volumetric unit, not set. volumetric unit.
* WINDING TEMP. SENSOR
(PT100Ω), Output(4~20mA),
Range(0℃~200℃)
* BEARING TEMP.
1.6 Sensors: Output contact type and
SENSOR(PT100Ω), 9. Remark Okay
capacity shall be clarified.
Output(4~20mA),
Range(0℃~200℃
* LEAKAGE SEAL
SENSOR(A Contact)
2. Catalogue
It will be removed in final
2.1 Remove ADS Type, not necessary. x Okay
submission of Product Data.
2.2 Mark the subjected pump. It is Marked. 2.Catalogue Okay
3. Sub-vendor List: Received as
Well noted. x Okay
information only.
4. Outline Dwg.
4.1 Clarify anchor B&N material, Stainless Anchor B&N material shall
Anchor B&N Okay
steel 304 as per 2.02 of Section I 1179. be Stainless steel 304.
4.2 Show the minimum continuous
4.Outline Dwg
operation water level from the bottom of Revised. Okay
Refer to L.W.L
the tank.
5. Sectional Drawing
5.1 Table: Describe in English Revised. 5.Sectionla Drawing Okay
5.2 No. 22 shall be Guide Pipe and its
material shall be stainless steel 304, Revised. No. 22 Okay
not carbon steel.
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Karnaphuli Water Supply Project Phase 2 Subcontract No::P170300039-0
Product Data on Wash Sludge Pump Doc. No.: P-11179-001-B

Contractor'
Subcontractor’s Resubmission
The Engineer’s Comment Wl-0265 s Review
Description Refer to Result
No.26 : 4 ea
5.3 Add anchor bolt & nut. Added. Okay
No.27 : 3 ea
6. Motor
6.Motor
6.1 Voltage shall be 400V. Revised. Okay
Voltage:400V
6.2 Ingress Protection shall be shown. Revised. IP68 Ingress Protection Okay
7. Lubricant List: Accepted x x Confirmed
8. Painting: Tar epoxy can not be used in
WTP. Painting specification is discussed Revised. 8.Painting Okay
later with other equipment.
9. Spare Parts List
9.1 M/C Seal : 8 EA?, Impeller 1 EA?,
Spares for 5years operation 9.Spare Part list Okay
Shaft:! EA?
10.Calculation: Accepted x x Confirmed
11.Inspection & Test Plan: Accepted x x Confirmed
12. Inspection & Test Procedure: Blank
form of inspection Report shall be
Attached Check List Okay
attached. It is agreeable to re-submit it
2 months before the inspection.
13. Installation, Operation & Maintenance
Manual
14.1Blank form of installation Report shall
Installation
be attached. It is agreeable to re-submit Attached Okay
inspection check list
it 2 months before the installation.
15. Operation & Maintenance Manual:
Show the criteria to judge if the
Check-up period of
equipment is healthy or not and
Refer to the last page submersible motor Okay
functioning for each check item. It is
pump
agreeable to submit it just after
installation

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Karnaphuli Water Supply Project Phase 2 Subcontract No::P170300039-0
Product Data on Wash Sludge Pump Doc. No.: P-11179-001-B

This is resubmission of the product data by the Subcontractor, DAI JIN PRECISION CO., LTD for the item of
“05DP 11-14 Wash Sludge Pump” in accordance with the instruction NJS Comments Sheet: No. Wl-0293 given
by the Engineer on 20 Aug 2017.

Contractor's
Subcontractor’s Resubmission
The Engineer’s Comment Wl-0293 Review
Description Refer to Result
1. Data Sheet
Spare parts : Please add oil seal x 2
Revised. No.13 Spare part List Okay
/unit. Please revise “Spare part List” also
Accessories :What do you mean ”ea”?
If it means “each”, “4ea” for cable, Revised. No.5 Data Sheet Okay
Chain and other do not make sense
1.3. Accessories : Checker Plate :
Revised. No.8 Outline Drawing Okay
Submit the drawing

2. Inspection Test Plan

2.1 CV of the Contractor’s Inspector


Who witness the test shall be submitted Well noted Confirmed
1 month before the witnesses inspection
3. Installation and Commissioning
3.1 CV of the Contractor’s
Installation/Commissioning engineer who is
in charge of installation/commissioning work Well noted Confirmed
shall be submitted at least 1 month before
each work.

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Karnaphuli Water Supply Project Phase 2 Subcontract No::P170300039-0
Product Data on Wash Sludge Pump Doc. No.: P-11179-001-B

1. SUBMITTAL SCHEDULE

No. Item Field Schedule Remark


General at the Beginning
Submittal Schedule A E M OK
Compliance Table A E M OK
Vendor List A E M OK
Equipment List I E M OK
Painting Schedule A M OK
Inspection A E M OK
Equipment at Design Stage
Deviation Sheet A E M OK
Data Sheet A E M OK
Shop Drawing A E M OK
Spare Parts List A E M OK
Special Tool List A E M OK
Additional requirements in Particular Spec. A E M N/A
Calculation A E M OK
Electrical I&O List A E M N/A
Working Drawings & other submittals at
design stage
Schematic Flow Diagram A E M N/A
Layout A E M N/A
Embedded Pipe and Box Out A E M N/A
Equipment Base A E M N/A
Piping A M N/A
Pipe Support A M N/A
Inspection and Test
Inspection and Test Plan(ITP) A E M OK
Method Statement at Installation Stage
Installation Method Statement A E M OK
Piping Method Statement A M N/A
Pressure Test Method Statement A M N/A
Operation and Maintenance Manual
General A E M OK
Operation A E M OK
Maintenance A E M OK
Manufacture's O&M Manual A E M OK
Lubrication List A E M OK
Maintenance log A E M N/A
A: for Approval, I: for Information, M: Mechanical Part, E: Electrical Part, N/A: Not Applicable
Note: OK means the submittals attached hereof and dd/mm/yyyy means the submittals in the column named
“No.” shall be submitted by the date in the column named “Schedule”.

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Karnaphuli Water Supply Project Phase 2 Subcontract No::P170300039-0
Product Data on Wash Sludge Pump Doc. No.: P-11179-001-B

2. COMPLIANCE TABLE

Contract requirement Subcontractor’s Offer Contractor’s Evaluation Remarks


Clause Item Specification Specification Res Comment Result
ult
Wash Sludge Pump
Part 2A Particular Specification
6. Drain Pump
a. General Wash Sludge Pump shall be Confirm. OK Confirm. OK
installed in the filter drain tank
and shall be capable of pumping
settled sludge to the sludge
receiving tanks.
b. Spec. OK OK
Tag. Number : 05 DP 11 to 14 05 DP 11 to 14 OK 05 DP 11 to 14 OK
Type : Submersible Sewage Pump Submersible Sewage Pump OK Submersible Sewage Pump OK
Quantity : 4 units 4 units OK 4 units OK
Discharge capacity 3 3 OK 3 OK
: 5.0 m / min 5.0 m / min 5.0 m / min
head : 10 m 10 m OK 10 m OK
Motor output : 15 kW 15 kW OK 15 kW OK
c. Fabrication
The machine hatch cover shall be Mild steel with checker plate STS 304 OK STS 304 OK
furnished for each pump.
Cover material
Part 2B Standard Specification
2.02 Materials
Casing and discharge elbow Cast iron or equivalent A48-CL35 OK A48-CL35 OK
Impeller Cast iron or equivalent A48-CL35 OK A48-CL35 OK
Shaft Stainless steel A276-TP420 OK A276-TP420 OK
Bolt & nut 304 stainless steel A276-304 OK A276-304 OK
Motor Housing Cast iron or equivalent A48-CL35 OK A48-CL35 OK
2.04 Accessories (per Unit)
Cable & chain 1 set 1 set OK 1 set OK
Junction Box (outdoor stand-alone 1 set 1 set OK 1 set OK

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Karnaphuli Water Supply Project Phase 2 Subcontract No::P170300039-0
Product Data on Wash Sludge Pump Doc. No.: P-11179-001-B

Contract requirement Subcontractor’s Offer Contractor’s Evaluation Remarks


Clause Item Specification Specification Res Comment Result
ult
type HI PVC)
Pressure gauge(diaphragm type) 1 set 1 set OK 1 set OK
Checker plate 1 set 1 set OK 1 set OK
Monitoring Unit 1 set 1 set 1 set
2.07 Tools and Spare parts OK OK
Two sets of upper and lower seals 8 set 8 set OK 8 set OK
One set of complete bearings 8 set 8 set OK 8 set OK
One set of gaskets/”O” Rings 8 set 8 set OK 8 set OK
Impeller 1 set 1 set OK 1 set OK
Shaft 1 set 1 set OK 1 set OK
Tool box 1 set 1 set OK 1 set OK

3. VENDOR LIST

Original Vendor Proposed Vendor


EQ Name
Name Country of Origin Name Country of Origin
Wash Sludge Pump Nil DAI JIN PRECISION CO., LTD KOREA

4. EQUIPMENT LIST

Quantity Motor
Tag No. Name Duty St-by Total Type Short Spec. Material Vol kW Starter Speed Attachment
Control
05 DP Wash Sludge 2 2 4 Submersible 5.0 m3/ min x Casing: A48-CL30 400 15
11~14 Pump 10mH Shaft: A48-CL30
Impeller: A48-CL30

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Karnaphuli Water Supply Project Phase 2 Subcontract No::P170300039-0
Product Data on Wash Sludge Pump Doc. No.: P-11179-001-B

5. DATA SHEET

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Karnaphuli Water Supply Project Phase 2 Subcontract No::P170300039-0
Product Data on Wash Sludge Pump Doc. No.: P-11179-001-B

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Karnaphuli Water Supply Project Phase 2 Subcontract No::P170300039-0
Product Data on Wash Sludge Pump Doc. No.: P-11179-001-B

6. CATALOGUE

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Karnaphuli Water Supply Project Phase 2 Subcontract No::P170300039-0
Product Data on Wash Sludge Pump Doc. No.: P-11179-001-B

7. SUB-VENDOR LIST

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Karnaphuli Water Supply Project Phase 2 Subcontract No::P170300039-0
Product Data on Wash Sludge Pump Doc. No.: P-11179-001-B

8. OUTLINE DWG

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Karnaphuli Water Supply Project Phase 2 Subcontract No::P170300039-0
Product Data on Wash Sludge Pump Doc. No.: P-11179-001-B

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Karnaphuli Water Supply Project Phase 2 Subcontract No::P170300039-0
Product Data on Wash Sludge Pump Doc. No.: P-11179-001-B

9. SECTIONAL DRAWING

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Karnaphuli Water Supply Project Phase 2 Subcontract No::P170300039-0
Product Data on Wash Sludge Pump Doc. No.: P-11179-001-B

10. MOTOR

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Karnaphuli Water Supply Project Phase 2 Subcontract No::P170300039-0
Product Data on Wash Sludge Pump Doc. No.: P-11179-001-B

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Karnaphuli Water Supply Project Phase 2 Subcontract No::P170300039-0
Product Data on Wash Sludge Pump Doc. No.: P-11179-001-B

11. LUBRICANT & OIL LIST

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Karnaphuli Water Supply Project Phase 2 Subcontract No::P170300039-0
Product Data on Wash Sludge Pump Doc. No.: P-11179-001-B

12. PAINTING

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Karnaphuli Water Supply Project Phase 2 Subcontract No::P170300039-0
Product Data on Wash Sludge Pump Doc. No.: P-11179-001-B

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Karnaphuli Water Supply Project Phase 2 Subcontract No::P170300039-0
Product Data on Wash Sludge Pump Doc. No.: P-11179-001-B

13. SPARE PARTS LIST

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Karnaphuli Water Supply Project Phase 2 Subcontract No::P170300039-0
Product Data on Wash Sludge Pump Doc. No.: P-11179-001-B

CALCULATION

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Karnaphuli Water Supply Project Phase 2 Subcontract No::P170300039-0
Product Data on Wash Sludge Pump Doc. No.: P-11179-001-B

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Karnaphuli Water Supply Project Phase 2 Subcontract No::P170300039-0
Product Data on Wash Sludge Pump Doc. No.: P-11179-001-B

14. INSPECTION & TEST PLAN

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Karnaphuli Water Supply Project Phase 2 Subcontract No::P170300039-0
Product Data on Wash Sludge Pump Doc. No.: P-11179-001-B

15. INSPECTION & TEST PROCEDURE

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Karnaphuli Water Supply Project Phase 2 Subcontract No::P170300039-0
Product Data on Wash Sludge Pump Doc. No.: P-11179-001-B

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Karnaphuli Water Supply Project Phase 2 Subcontract No::P170300039-0
Product Data on Wash Sludge Pump Doc. No.: P-11179-001-B

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Karnaphuli Water Supply Project Phase 2 Subcontract No::P170300039-0
Product Data on Wash Sludge Pump Doc. No.: P-11179-001-B

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Karnaphuli Water Supply Project Phase 2 Subcontract No::P170300039-0
Product Data on Wash Sludge Pump Doc. No.: P-11179-001-B

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Karnaphuli Water Supply Project Phase 2 Subcontract No::P170300039-0
Product Data on Wash Sludge Pump Doc. No.: P-11179-001-B

16. INSTALLATION MANUAL

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Karnaphuli Water Supply Project Phase 2 Subcontract No::P170300039-0
Product Data on Wash Sludge Pump Doc. No.: P-11179-001-B

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Karnaphuli Water Supply Project Phase 2 Subcontract No::P170300039-0
Product Data on Wash Sludge Pump Doc. No.: P-11179-001-B

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Karnaphuli Water Supply Project Phase 2 Subcontract No::P170300039-0
Product Data on Wash Sludge Pump Doc. No.: P-11179-001-B

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Karnaphuli Water Supply Project Phase 2 Subcontract No::P170300039-0
Product Data on Wash Sludge Pump Doc. No.: P-11179-001-B

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Karnaphuli Water Supply Project Phase 2 Subcontract No::P170300039-0
Product Data on Wash Sludge Pump Doc. No.: P-11179-001-B

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Karnaphuli Water Supply Project Phase 2 Subcontract No::P170300039-0
Product Data on Wash Sludge Pump Doc. No.: P-11179-001-B

17. OPERATION & MAINTENANCE MANUAL

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Karnaphuli Water Supply Project Phase 2 Subcontract No::P170300039-0
Product Data on Wash Sludge Pump Doc. No.: P-11179-001-B

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Karnaphuli Water Supply Project Phase 2 Subcontract No::P170300039-0
Product Data on Wash Sludge Pump Doc. No.: P-11179-001-B

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Karnaphuli Water Supply Project Phase 2 Subcontract No::P170300039-0
Product Data on Wash Sludge Pump Doc. No.: P-11179-001-B

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Karnaphuli Water Supply Project Phase 2 Subcontract No::P170300039-0
Product Data on Wash Sludge Pump Doc. No.: P-11179-001-B

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