Labor Time Guide Sections

SECTION INDEX
Labor Time Guide

SECTION NAME PAGE
A. GENERAL INFORMATION A-3

1. ENGINE (Diesel) DSL - 21
ENGINE (Gasoline) GSL - 63
FOREWORD 2. SUSPENSION 2 - 107
This LTG (Labor Time Guide) has been prepared for

the purpose of implementing the terms of the current
3. DRIVE LINE 3 - 135
Dealer Sales and Service Agreement and is intended
solely for the purpose of computing the compensa-
4. BRAKES 4 - 139
tion payable by Motor Co.,Ltd. to the
authorized dealers for the performance
of warranty, policy and campaign adjustment and 5. POWER TRAIN SYSTEM 5 - 155
other work authorized and performed for the account
of Motor Co., Ltd.
This use of this guide for any other purpose is neither 6. STEERING 6 - 185
intended not authorized by Motor Co.,
Ltd.
Please read the introduction of this guide thoroughly 7. H.V.A.C (Heating,
to acquaint with warranty system. Ventilation & 7 - 193
Air Conditioning)
All time allowances in this guide are subject to change
at any time by Motor Co., Ltd. based
8. RESTRAINTS 8 - 205
on time studies by the company related to improved
methods, techniques or equipment or other advances
in the industry. 9. BODY & ACCESSORIES 9 - 211
2008.07
10. PAINT 10 - 291
PYUNGTAEK, KOREA
11. OTHERS 11 - 300
SECTION
A
GENERAL INFORMATION
CONTENTS
1. INTRODUCTION ............................................................................... 5
2. HOW TO READ THIS MANUAL ...................................................... 6
3. HOW TO USE THIS MANUAL ......................................................... 9
4. PAINT REPAIR ............................................................................... 10
5. DEFECT CODE .............................................................................. 11
6. ABBREVIATION ............................................................................. 13
7. MAIN GROUP CODE...................................................................... 14
GENERAL INFORMATION - A
1. INTRODUCTION
1-1. PAGE LAYOUT
This Labor Time Guide is designed for convenient and accurate use. In order to provide easy location of
operations, the layout has been structured in reading sequence with the corresponding illustration.
1-2. TYPES OF OPERATION
Major Operation
The Labor Operation Codes consist of seven digits. All operation numbers having “0” in the seven digit of
operation number are classified as “major” operations. A major operation time allowance is sufficient to
do the work described as a single operation.
Supplementary Operation (Adds)
All operation numbers having an alphabetical letter in the seventh digit of the operation number are
classified as “Supplementary” operations.
These operations cannot be used as single operation and must be used as additions to the major
operation.
1-3. TIME ALLOWANCES
The time allowances published in this guide have been determined by performing the operation a suffi-
cient number of times to establish an average time or to determine that a fair and equitable time has
been developed. Standard technician’s hand tools and dealer essential and available tools are used in
performing time studies. No power operated tools are used for time studies.
Procedures outlined in Service Manuals, other Service Publications and standard shop practices are
used as a guide when performing the work necessary to establish time allowances.
The time allowance includes the actual time required to perform the operation plus an additional allow-
ance to provide for operating variables.
Time allowances include time to remove and reinstall manufacturer optiones and accessories but do not
include time to remove and reinstall special or aftermarket equipment.
“Repair diagnosis” time is include in all published labor time operations when it is required to perform
the operation.
It is the responsibility of the dealer’s qualified service staff to assist technicians in “customer problem
analysis” and “symtom diagnosis”.
5
A - GENERAL INFORMATION
2. HOW TO READ THIS MANUAL
1 8
1B - DIESEL ENGINE MECHANICAL
131 4810
Operation KYRON ACTYON ACTYON SPORTS

NO. Operation Description
Code D27DT D20DT D20DT D20DT
1 GASKET, CYLINDER HEAD - REPLACE 1312300 5.0 3.0 3.0 3.0
2 HEAD, CYLINDER - REPLACE 1312500 5.0 5.0 5.0 5.0
HEAD, CYLINDER - OVERHAUL 1312600 7.6 7.5 7.5 7.5
3 VALVE (ONE CYLINDER) - REPLACE 1312700 7.6 7.0 7.0 7.0
C - Valves (each additional) 131270C 0.1 0.1 0.1 0.1
2 3B 3A 4 5
6
1) Section
Refer to the main group code in this chapter.
2) Illustration Number
The illustration number corresponds to the reference number on the illustration.
3) Operation Description
3A. Major Operation
The description corresponding to each operation number names the parts or component concerned, and
describes what kind of operation is to be performed.
3B. Supplementary Operation

The description corresponding to each operation number names the parts or component concerned, and
describes the additional operation for removing and reinstalling optional equipment such as power steering,
air conditioning, etc., when major operation is performed on the vehicle with optional equipment.
4) Operation Code
The operation code consist of seven digits.
Main group code

Basic code
Auxiliary code
Main Group Code

The main group code consists of 3 digits which indicates the area of the vehicle where the repair was
performed.
Basic Code
The basic code is a 3-digit serial number to each specific operation.
Auxiliary Code
The Auxiliary Code indicates the type of repairs as shown below :
Auxiliary Code Description

0 Major operation
A
B
.
Supplementary operation
.
.
R
7
Major Operation
The numeric code “0” represents a major operation.
Supplementary Operation (ADD)

The numerical code “A”~“R” represents supplementary work of where time is required additionally for the
incidental repair work of the parts or components related to the originally intended repair.
5) Operation Times
The operation times in this manual are provided in hours and tenths of hours (e.g. 1.1 hours for 1hour and
6 minutes).
Enter the operation time on the warranty claim in the same manner.
6) Model Code
This code represents the vehicle model.
Vehicle model
KYRON
ACTYON
ACTYON SPORTS
7) Engine Type
This designation represents engine types.
D20DT : Direct Injection Diesel Engine
D27DT : Direct Injection Diesel Engine
G23D : M161 Gasoline Engine

G32D : M162 Gasoline Engine
8) SCN No. (SERVICE PARTS CATALOG No.)

This number refers to the group number in the EPC system.
8
3. HOW TO USE THIS MANUAL

The operation time in this manual are provided in hours and tenths of hours (e.g. 1.1 hours for 1hour and 6 minutes).
Enter the operation time on the warranty claim in this manner.
Example : (When supplementary work is performed in addition to the intended repair)
Model : KYRON, ACTYON & ACTYON SPORTS

Major operation : Valve replacement
Supplementary Work : Valves (Each Additional)
Step 1 : First find ENGINE MECHANICAL – CYLINDER HEAD in MAIN GROUP INDEX and then the page
(1B (DSL)-28) for valve from among them.
Step 2 : On page Engine 1B (DSL)-28, note the operation code for Valve. (Replacement)
1312700 VALVE - REPLACE 7.0

131270C VALVES (EACH ADDITIONAL) 0.1
Operation Time Total 7.1

C - Valves (each additional) 131270C 0.1 0.1 0.1 0.1
Major Operation : VALVE - REPLACE 1312700 7.0
Supplementary Work : C - Valves (each additional) 131270C 0.1
Operation Code 1312700 & 131270C
Operation Time Total 7.0 + 0.1 = 7.1
9
4. PAINT REPAIR
4-1. INSTRUCTION
The time allowances herein for painting operations are established on the basis of techniques and
material required for quality work both in appearance and durability.
The basis for determining the paint time allowances is a “Paintable Surface”.
1. After dents have been removed from sheet metal parts and the parts welded they are stored to
their neutral shape.
2. Welding and soldering joints, overlapping seams formed by partial replacement and surfaces
smoothed with fillers are ground down using P80-120 grain sandpaper.
3. And when the painter does not need to apply more than 3 coats of knife-edge putty to the sur-
faces to be painted.
4-2. LABOR TIME

The time allowances for paint work consider all cases such as material preparation time, actual working
process, and material allowances, which are necessary for a proper and professional paint job. It shall
be noted material allowances are converted to hours and included in the operation time, also.
According to the character of paint process and size of area to be painted, the kinds and quantity of the
material will be varied in the course of paint.
The material allowances consist of mixed paint and additional material such as masking tape, sanding
paper, cleaning solvent and etc. needed for the operation of each step.
INCLUDES ; moving the vehicle / mixing all materials / color blending / equipment cleaning / color spray
sample / repainting time on clear coat / masking / sanding / cleaning / spraying / removing
of the masking and polishing.
EXCLUDES; removal and reinstallation of body attaching parts.
4-3. REPAIR TYPE
Type Description
COLOR COAT PAINT EXPOSED SURFACES
Top-coat entire surface, including small dents that have been straightened(without filling in). Its
operation should be used when correcting painting conditions such as thin paint, color mismatch
or surface scratches not extending beyond the prime coat.
REFINISH PAINT NEW PART
This operation involves sanding out a defect to expose a local area of bare metal, prime locally and
then apply color coat.
This applies to those paint repairs that require a repair to the prime coat before the color coat is applied.
POLISHING POLISH THE SURFACES
4-4. HOW TO USE OPERATION CODE ON PARTIAL PAINTING

Use the operation code of the relevant part and enter “P” on PF column in Ssangyong Claim Report.
For example, in case of partial painting on hood in CHAIRMAN model, make out Ssangyong Claim Report as follows;
PF OPERATION CODE HOUR

P 9836080 3.1
10
5. DEFECT CODE
5-1. NATURE CODE
N01 Hard start, no start N41 Sponge pedal

N02 Poor idle N42 Unstable steering
N03 Surge, hesitate, stumble N43 Excessive shock
N04 Engine noise, engine knoking noise N44 Poor release
N05 Choke malfunction N45 Unusual tire wear
N06 Engine stalled (general) N46 Misaligned or mismatched
N07 Excessive fuel consumption N47 Weak
N08 Excessive oil consumption N48 Hard to turn
N09 Overheated N49 Impossible to turn
N10 Shift shock N50 Vehicle bouncing
N11 Engine run-on N51 Deteriorated
N12 Flooded, overflowing N52 Distorsion, rainbow, waving
N13 Poor acceleration, uneven acceleration N53 Color mismatched
N14 Abnormal combustion N54 Defective chrom plate, defective painting
N15 Lack of engine power N55 Rust, corrosion, perforation
N16 Percolation N56 Glazed
N17 Improper exhaust gas (black smoke, white smoke) N57 Loose, poor fit
N18 Backfire, afterfire N58 Bubbles
N19 Vapor lock N59 Vehicle vibration
N20 Blocked N60 Excessive vibration
N21 Shuddering, pulsation, vibration, chattering N61 Dead battery
N22 Slippage (slipping) N62 Inaccurate (meter, gauge, etc.)
N23 Difficult engagement N63 Poor sound (horn, radio, etc.)
N24 Difficult disengagement N64 Overcharged, discharged
N25 Abnormal shifts N65 Electrical failures
N26 Impossible shifts N66 Blown fuse
N27 Squeaking, squealing, abnormal(wind)noise N67 Warning light on
N28 Dragging N68 Intermittent operation
N29 Pulls N69 Pulls to left or right
N30 Stalled while driving N70 Poor AM reception / interference
N31 Stalled while idling N71 Oil leak, oil entering
N32 Stalled between shifts N72 Water leak, water entering
N33 Stalling during sudden braking N73 Leaks-other (air, fuel, refrigerant, vacuum)
N34 Fails to reach normal operating temperature N74 Poor FM reception / interference
N35 RPM too low N75 Radio / CD does not operate properly
N36 RPM too high N76 Tape deck does not operate properly
N37 Jumping-out N77 Improper memory
N38 Improper synchronizing N78 Improper volume control
N39 Oil diluted N80 Head lamp improperly aimed
N40 Misfire N82 Loosening, failing-off, sagged
11
N83 Gas leak, gas entering N92 Inoperative

N84 Improper opening and/or closing N93 High/low operating effort
N85 Grabbed N94 Special policy
N86 Poor maneuverability N95 Glass cracked
N87 Insufficient brake N96 Glass broken
N88 Brake judder N97 Glass chipped
N90 Color rainbow, color waving N98 Glass scratched
N91 Interference or hitting N99 Undefined
5-2. CAUSE CODE
R01 Scored, scratched or chipped R19 Improperly machined

R02 Frozen (temperature) R20 Faulty casting
R03 Peeling, comimg-off R21 Improper clearance, back lash, free play
R04 Rusty, corroded R22 Lack of lubricants
R05 Split, cut or torn R23 Improper welding or soldering, welding or solder-
ing omitted
R06 Broken or cracked R24 Improper tightening, fit or assembly
R07 Porous, pin holes, cavity R25 Sticks, binds, seized
R08 Bent, kinky, twisted, distorted, wraped or wrinkled R26 Foreign material, clogged
R09 Stripped - bolts, holes, nuts R27 Improper sealing, sealer omitted or skipped
R10 Soiled R28 Improper adjustment
R11 Weakened, loss of tension or resilience R31 Incorrect part
(spring, cushion, etc.)
R12 Abnormal wear R32 Improperly installed
R13 Out of balance R33 Improperly routed
R14 Out of round R34 Missing part
R15 Loose or improper connection R35 Flaw in material
R16 Open circuit or short circuit R36 Contaminants
R17 Burnt or burned - out R99 Undefined
R18 Grounded or shorted
12
5-3. PAINT CODE
P01 Oversprayed, drip P19 Atmospheric fallout

P02 Undersprayed, bare P20 Polishing mark, sanding mark
P03 Color mismatched P21 Touch up
P04 Low Gloss P22 Dust, dirt
P05 Mottled, cloudy P23 Poor welding
P06 Sags or runs P24 Rust
P07 Pin hole P25 Blistered
P11 Peeling, scaling P26 Chipped
P12 Orange peel P27 Cracked
P13 Slow drying P30 Surface scratch
P14 Thin no paint P31 Scab corrosion
P15 Wavy P32 Dent
P16 Tape mark, touch mark P33 Rust perforation
P17 Chemical damage P34 Discolored, faded
P18 Acid rain P99 Undefined
6. ABBREVIATION
A/C Air conditioning MAP Manifold absolute pressure
ABD Antilock brake differential MAT Manifold air temperature
ADJ Adjust M/T Manual transaxle
ASSY Assembly OH Overhaul
A/T Auto transaxle PLA Plating
CC Color coat print POL Polishing
CHK Check RAD Radiator
CLN Clean REF Refinish paint
DOHC Double overhead camshaft REKES Remote keyless entry system
ECS Electrical control system RI Reinstall
EGR Exhaust gas recirculation RP Replacement
IAC Idle air control TPS Throttle position sensor
I/P Instrument panel T/C Transfer case
L.C.R.V Load conscious reducing valve T.O.D Torque on demand
13
7. MAIN GROUP CODE

The first 3 digits of 7 digit code classify the units to be serviced into main groups.
SECTION SUB - SECTION MAIN GROUP CODE PAGE

1. DIESEL ENGINE 1B -DSL Diesel Engine Mechanical 111 Engine Unit (25p)
113 Belt System & Timing Case
121 Cylinder Block
122 Crankshaft & Flywheel
123 Oil Pan & Pump
131 Cylinder Head 1
132 Cylinder Head 2
133 Chain Drive
138 Engine Mounting
139 Vacuum Pump
1D -DSL Engine Cooling 141 Radiator (38p)
143 Cooling Fan
144 Oil Filter
145 Radiator Hose & Pipe
148 Cooling System
1E -DSL Engine Electrical 153 Engine Wiring (43p)
& Controls 154 Alternator
156 Starting Motor
157 Battery
158 Fuse & Relay
182 Accelerator Control
186 Emission Control
196 Exhaust System
1F -DSL Engine Fuel 170 Fuel Filter & Line (51p)
171 Fuel Tank
172 Fuel Line
190 Common Rail System
1G -DSL Engine Intake & Exhaust 191 Air Cleaner (56p)
192 Air Intercooler
193 Intake Manifold & EGR Valve
194 Exhaust Manifold
197 Turbo Charger Assembly
198 Engine Sensors
14

1. GASOLINE 1C -GSL Gasoline Engine 111 Engine Unit (67p)
ENGINE Mechanical 113 Belt System & Timing Case
121 Cylinder Block
122 Crankshaft & Flywheel
123 Oil Pan & Pump
131 Cylinder Head 1
132 Cylinder Head 2
133 Chain Drive
138 Engine Mounting
139 Vacuum System
& Secondary Air Injection
1D -GSL Engine Cooling 141 Radiator (82p)

143 Cooling Fan
144 Oil Filter
145 Radiator Hose & Pipe
148 Cooling System
1E -GSL Engine Electrical 151 Ignition Cable (87p)
& Controls 153 Engine Wiring
154 Alternator
156 Starting Motor
157 Battery
158 Fuse & Relay
182 Accelerator Control
186 Emission Control
196 Exhaust System
1F -GSL Engine Fuel 171 Fuel Tank (96p)
172 Fuel Line
173 Canister & Fuel Vacuum
181 Fuel System
1G -GSL Engine Intake & Exhaust 191 Air Intake System & Air Cleaner (100p)
193 Intake Manifold
194 Exhaust Manifold
198 Sensor
15

2. SUSPENSION 2B Frame 201 Frame Assembly (108p)
202 Front Axle Mounting
2C Front Suspension 213 Locking Hub / Front Hub & Disc (110p)
& Front Axle 214 Front Shock Absorber
215 Front Suspension
221 Front Axle (KSC, TONGIL, AAM)
230 Stabilizer Bar
2D Rear Suspension 231 Rear Axle (KSC, TONGIL, AAM) (120p)
& Rear Axle 232 Rear Shock Absorber
235 Rear Knuckle & Hub
236 Rear Axle Mounting
237 Rear Suspension
2E Tires & Wheels 241 Tires & Wheels (128p)
242 TPMS
2F Electronic Suspension 219 EAS (131p)
3. DRIVE LINE 3A Propeller Shaft 323 Propeller Shaft (136p)
4. BRAKES 4A Hydraulic Brake 425 Brake Pipe (140p)
(Non ABS/ESP, W/ABS/ESP)
428 Brake Pedal & Mount
429 HECU
4B Master Cylinder & Booster 431 Master Cylinder & Booster (144p)
4D Front Brake 445 Front Brake (145p)
4E Rear Brake 456 Rear Brake (Drum, Disc) (146p)
4F Anti-Lock Brake System 462 ABS System (148p)
4G Parking Brake 478 Parking Brake (150p)
(Hand Brake, Foot Brake)
479 EPB
16

5. POWER TRAIN 5A Auto Transmission Controls 519 Auto Transmission Controls (156p)
SYSTEM 5B BTR M74 Auto Transmission 541 BTR M74 I (157p)
542 BTR M74 II
543 BTR M74 III
544 BTR M74 IV
5D DC Auto Transmission 551 DC Auto Transmisson I (164p)
556 DC Auto Transmisson II
557 DC Auto Transmisson III
558 DC Auto Transmisson IV
559 DC Auto Transmisson V
5E Manual Transmission 561 Manual Transmission (171p)
563 Input & Output Shaft
566 Rail Shift Fork
569 Shifter Extension
5F Clutch 581 Clutch Housing & Disc (176p)
582 Clutch Control
583 Clutch Pedal
5G Transmission Case 591 Transfer Case (Part Time) (180p)
596 AWD
6. STEERING 6A Power Streering Gear 621 Power Steering Gear (186p)

623 Power Steering Pipe Line
6E Streering Wheel & Column 641 Steering Wheel (188p)
643 Steering Column
647 Tie Rod
7. H.V.A. C 7A H.V.A.C (Air Distribution) 711. Air Distribution (194p)

(Heating, 7B H.V.A.C (Air Conditioner) 713. Evaporator (196p)
Ventilation &
Air Conditioning) 714. Blower
715. FFH
732. Compressor
733. Compressor Mount
734. A/C Hose & Pipe Line
735. A/C Control Switch & Sensor
17

8. RESTRAINTS 8A Seat Belts 812. Front Seat Belt (206p)
822. Rear Seat Belt
8B S.R.S (Supplemental Inflatable 832. Air Bag System (208p)
Restraints)
9. BODY & 9A Body Wiring System 911. Wiring Harness (212p)

ACCESSORIES
9B Lighting System 916. Front Lamp (214p)
918. Rear Lamp
9D Wiper & Washer System 921. Washer System (218p)
923. Wiper System
9E Inst. Driver System 925. Instrument Cluster (220p)
9F Audio / Video, Anti-Theft, 920. Parking Aid System (221p)
Navigation System 924. Car Alarm Anti-Theft System
926. Audio System
927. Navigation System
928. Electrical Parts
929. Auto Cruise
932. Switch & Sensor
9G Interior Trim 931. Instrument Panel (232p)
933. Instrument Parts
934. Console
935. Front Door Trim
936. Rear Door Trim
937. Rear End Trim & Luggage parts
938. Pillar Trim
939. Floor Carpet & Panel
9H Seats 941. Front Seat (244p)
942. Rear Seat
9L Glass & Mirrors 946. Glass & Outside Mirrors (248p)
9M Exterior Parts 951. Emblem & Lettering (250p)
952. Wheel House Cover
9O Bumpers & Fascias 956. Front Bumpers & End Panel (252p)
957. Rear Bumper& End Panel
18

9. BODY & 9P Doors 961A Front Door Panel & Lock (256p)
ACCESSORIES (Open System)
961B Front Window Lifter
961C Front Weatherstrip
963A Rear Door Panel & Lock
(Open System)
963B Rear Window Lifter
963C Rear Weatherstrip
965 Electric Door Lock
966 Fuel Filler Lock
967 Tailgate Panel & Lock
(Open System)
968 Key Set & Roof Panel
9Q Roof 971 Headlining & Roof Panel (270p)
972A Sunshade & Inside Mirror
972B Sun Roof
9R Body Front End 973. Hood Panel (274p)
974 Front Panel
975 Fender & Apron Panel
976 Dash Panel & Cowl
977 Grille
9S Body Side & Rear End 978 Side & Rear Body (282p)
979 Side Body Molding
980 Deck Side / Deck Floor Panel
10. PAINT 10A Paint Exterior 10A KYRON (292p)
10B ACTYON / ACTYON SPORTS
11. OTHERS 11 Others 11 Others (298p)
19
SECTION
1-D
DIESEL ENGINE
CONTENTS
1B-DSL. DIESEL ENGINE MECHANICAL ............................................... 25
1D-DSL. ENGINE COOLING ................................................................... 38
1E-DSL. ENGINE ELECTRICAL & CONTROLS ...................................... 43
1F-DSL. ENGINE FUEL .......................................................................... 51
1G-DSL. ENGINE INTAKE & EXHAUST .................................................. 56
CONTENTS
DIESEL ENGINE MECHANICAL 1B-DSL

111. 1114 25
ENGINE UNIT .................................................................................................................
113. 1333
BELT SYSTEM & TIMING CASE .................................................................................... 1350 26
121. 1125 27
CYLINDER BLOCK .........................................................................................................
122. CRANKSHAFT & FLYWHEEL ........................................................................................ 1120 28
123. 1533 30
OIL PAN & PUMP ..........................................................................................................
131. 1212 32
CYLINDER HEAD 1 ........................................................................................................
132. 1222 34
CYLINDER HEAD2 .........................................................................................................
133. 1312 35
CHAIN DRIVE .................................................................................................................
138. 1990 36
ENGINE MOUNTING ......................................................................................................
139. VACUUM PUMP ............................................................................................................
1610 37
ENGINE COOLING 1D-DSL

141. 2112
RADIATOR ...................................................................................................................... 38
143. 2112
COOLING FAN ............................................................................................................... 39
144. 1543
OIL FILTER ..................................................................................................................... 40
145. RADIATOR HOSE & PIPE .............................................................................................. 2130 41
148. COOLING SYSTEM ........................................................................................................ 1520 42
ENGINE ELECTRICAL & CONTROLS 1E-DSL

153. ENGINE WIRING & EMISSION MODULE ...................................................................... 1412 43
154. 1453 44
ALTERNATOR ................................................................................................................
156. STARTING MOTOR ........................................................................................................1461 45
157. 2610 46
BATTERY .......................................................................................................................
158. FUSE & RELAY .............................................................................................................
8410 47
182. ACCELERATOR CONTROL ............................................................................................ 2010 48
186. EMISSION CONTROL .................................................................................................... 1491 49
196. EXHAUST SYSTEM ....................................................................................................... 2411 50
ENGINE FUEL 1F-DSL

170. 2231
FUEL FILTER & LINE ..................................................................................................... 51
171. 2210
FUEL TANK .................................................................................................................... 52
172. 2220
FUEL LINE ..................................................................................................................... 53
190. 1880 1881
COMMON RAIL SYSTEM ............................................................................................... 54
ENGINE INTAKE & EXHAUST 1G-DSL

191. 2213
AIR CLEANER ................................................................................................................ 56
192. 2330
AIR INTERCOOLER ........................................................................................................ 57
193. INTAKE MANIFOLD & EGR VALVE ............................................................................... 1714 1715 58
194. 1724 1725
EXHAUST MANIFOLD .................................................................................................... 60
197. TURBO CHARGER ASSEMBLY .................................................................................... 1912 1913 61
198. SENSORS ......................................................................................................................
1431 62
DIESEL ENGINE MECHANICAL - 1B (DSL)
1B - DIESEL ENGINE MECHANICAL
1B
111 ENGINE UNIT DSL
1114 1114
1D
1E
1F
1G
1 ENGINE ASSEMBLY (M/T) - OVERHAUL 1110100 16.3 16.4 16.3 16.3
ENGINE ASSEMBLY (A/T) - OVERHAUL 1110300 17.3 17.3 17.3 17.3
2 ENGINE ASSEMBLY (M/T) - REPLACE 1110800 7.6 7.6 7.6 7.6
ENGINE ASSEMBLY (A/T) - REPLACE 1110900 8.5 8.5 8.5 8.5
25
1B (DSL) - DIESEL ENGINE MECHANICAL
113 BELT SYSTEM & TIMING CASE DSL

1333
1350

1 BELT, PULLEY - REPLACE 1132210 0.4 0.4 0.4 0.4
2 PULLEY ASSEMBLY, IDLER - REPLACE 1132500 0.4 0.5 0.4 0.4
3 BELT TENSIONER, ABSORBERASSEMBLY - REPLACE 1132530 0.5 0.6 0.5 0.5
4 PULLEY, COOLING FAN - REPLACE 1132600 0.4 0.4 0.4 0.4
5 SEALING, CRANKSHAFT (FRONT) - REPLACE 1132700 1.3 1.3 1.3 1.3
6 TENSIONER ASSY, BELT - REPLACE 1132800 0.6 0.6 0.6 0.6
7 TIMING CASE - REPLACE 1132900 11.3 11.3 11.3 11.3
8 TIMING GASKET - REPLACE 1132910 14.3 11.3 14.3 14.3
26
1B
121 CYLINDER BLOCK DSL
1125
1D
1E
1F
1G
1125

1 PLUG, EXPANSION - REPLACE 1210700 4.1 4.1 4.1 4.1
A - Replace each additional 121070A 0.1 0.1 0.1 0.1
2 PLUG, CYLINDER BLOCK DRAIN - REPLACE 1210800 0.3 0.3 0.3 0.3
3 BLOCK, CYLINDER - REPLACE 1211100 15.4 15.2 15.4 15.4
4 BALL, PLUG OIL CHANNEL - REPLACE 1211200 1.0 1.0 1.0 1.0
5 SEMI BLOCK (SHORT BLOCK), CYLINDER - REPLACE 1211110 16.8 16.8 16.8 16.8
6 SEALING, CRANKSHAFT (REAR) - REPLACE M/T 1211300 3.1 3.1 3.1 3.1
A/T 1211310 3.5 3.6 3.5 3.5
27
122 CRANKSHAFT & FLYWHEEL DSL

1120 1120
28
1B
1 BEARING, CRANKSHAFT MAIN (ONE) - REPLACE 1220600 15.4 14.8 15.4 15.4
1D
2 BEARING, CRANKSHAFT THRUST - REPLACE 1220610 15.4 14.8 15.4 15.4
3 BEARING, GROOVED BALL (M/T) - REPLACE 1220900 5.4 5.4 5.4 5.4
1E
4 FLYWHEEL (M/T) - REPLACE 1221700 3.5 3.3 3.5 3.5
A - Flywheel ring gear (M/T) 122170A 3.7 3.8 3.7 3.7
5 FLYWHEEL (A/T) - REPLACE 1221900 6.6 6.8 6.6 6.6
A - Flywheel ring gear (AT) 122190A 0.8 0.8 0.8 0.8
1F
6 RING, PISTION – REPLACE 1222200 15.0 14.7 15.0 15.0
7 PIN, PISTON - REPLACE 1222300 15.0 14.6 15.0 15.0
1G
8 SNAP RING, PISTON - REPLACE 1222400 14.6 14.6 14.6 14.6
9 PISTON - REPLACE 1222500 14.6 15.0 14.6 14.6
10 BUSHING, CONNECTING ROD - REPLACE 1222600 14.6 14.6 14.6 14.6
11 CONNECTING, ROD - REPLACE 1222700 14.6 15.0 14.6 14.6
12 BEARING, CONNECTING ROD - REPLACE 1222800 14.6 14.6 14.6 14.6
13 CRANKSHAFT - REPLACE A/T 1222900 15.4 14.4 15.4 15.4
M/T 122290A 14.5 13.8 14.5 14.5
29
123 OIL PAN & PUMP DSL

1533
30
1B
1 PLUG AND/OR GASKET, OIL PAN DRAIN - REPLACE 1231300 0.3 0.3 0.3 0.3
1D
2 PAN AND/OR GASKET, OIL (A/T) - REPLACE 1231510 4.2 4.2 2.1 2.1
3 PUMP, ENGINE OIL - REPLACE 1231700 2.4 3.5 2.4 2.4
4 SPROCKET, OIL PUMP - REPLACE 1232600 2.9 3.8 2.9 2.9
1E
5 CHAIN, OIL PUMP ROLLER - REPLACE 1232670 6.5 6.5 6.5 6.5
6 OIL JET - REPLACE 1232680 2.1 3.6 2.1 2.1
7 TENSIONER, OIL PUMP ROLLER CHAIN - REPLACE 1232690 11.8 11.8 11.8 11.8
8 PLATE, OIL BUFFLE - REPLACE 1234100 - 3.8 - -
1F
9 GUIDE TUBE, OIL LEVEL - REPLACE 1235000 0.4 0.4 0.4 0.4
10 GAUGE, OIL LEVEL - REPLACE 1235100 0.2 0.2 0.2 0.2
1G
31
131 CYLINDER HEAD 1 DSL
1212 1212
32
1B
1D
1E
A - Valves (each additional) 131270A 0.1 0.1 0.1 0.1
4 VALVE GUIDE - REPLACE 1312810 3.0 2.8 3.0 3.0
5 SPRING CAP AND/OR SEAL, VALVE - REPLACE 1312900 2.8 3.0 2.8 2.8
1F
6 BOLT, CYLINDER HEAD (ONE) - REPLACE 1313800 1.3 1.2 1.3 1.3
1G
7 CAP, CAMSHAFT BEARING - REPLACE 1315600 2.6 2.6 2.6 2.6
8 FINGER FOLLOWER 1314000 3.2 3.2 3.2 3.2
9 ADJUSTER, CAMSHAFT - REPLACE 1314100 2.2 3.3 2.2 2.2
10 VALVE COTTER - REPLACE 1314200 2.8 3.0 2.8 2.8
11 RETAINER, VALVE SPRING - REPLACE 1314300 2.8 3.0 2.8 2.8
12 SEAL, VALVE GUIDE - REPLACE 1314400 6.7 6.3 6.7 6.7
13 BOLT WASHER, CYLINDER HEAD - REPLACE 1314500 - 1.2 - -
33
132 CYLINDER HEAD2 DSL

1222 1222

1 COVER, CYLINDER HEAD - REPLACE 1322110 1.3 1.6 1.3 1.3
2 CAMSHAFT - REPLACE 1322300 2.9 2.9 2.9 2.9
3 CAP AND/OR GASKET, OIL FILLER - REPLACE 1322700 0.2 0.2 0.2 0.2
4 OIL, SEPERATOR ASSY - REPLACE 1322800 0.2 0.2 0.2 0.2
5 BRACKET, OIL SEPERATOR - REPLACE 1322900 0.2 0.2 0.2 0.2
6 HOSE, BLOW BY INLET - REPLACE 1323000 0.2 0.2 0.2 0.2
HOSE, BLOW BY INLET - RECLAMPING 1323001 0.2 0.2 0.2 0.2
7 HOSE, BLOW BY OUTLET - REPLACE 1323100 0.2 0.2 0.2 0.2
8 HOSE, OIL RETURN - REPLACE 1323200 0.2 0.2 0.2 0.2
34
1B
133 CHAIN DRIVE DSL
1312
1D
1E
1F
1G
1 BELT OR CHAIN, TIMING - REPLACE 1332500 6.5 6.5 6.5 6.5
2 SPROCKET, CAMSHAFT TIMING - REPLACE 1333300 2.4 2.4 2.4 2.4
3 CHAIN TIGHTENER - REPLACE 1337300 0.4 0.4 0.4 0.4
4 RAIL ASSY, SLIDING - REPLACE 1332600 5.4 5.4 5.4 5.4
5 RAIL ASSY, GUIDE UPER - REPLACE 1332700 2.4 2.4 2.4 2.4
35
138 ENGINE MOUNTING DSL

1990

1 MOUNT, ENGINE (FRONT) - REPLACE One 1380200 0.5 0.5 0.5 0.5
Two 1380210 1.0 1.0 1.0 1.0
2 BRACKET, ENGINE MOUNT (FRONT) - REPLACE One 1380400 0.6 0.6 0.6 0.6
Two 1380410 0.9 0.9 0.9 0.9
3 STOPPER, ENGINE MOUNTING - REPLACE 1380420 0.3 0.3 0.3 0.3
4 CROSS MEMBER, REAR ENGINE MOUNTING - REPLACE 1380440 0.3 0.3 0.3 0.3
5 CROSS MEMBER, FRONT AXLE MOUNTING - REPLACE 1380600 0.3 0.3 0.3 0.3
36
1B
139 VACUUM PUMP DSL
1610
1D
1E
1F
1G
1 VACUUM PUMP ASSEMBLY - REPLACE 1390100 1.9 1.9 1.9 1.9
2 O-RING, VACUUM PUMP ASS’Y 1390110 0.7 0.7 0.7 0.7
37
1D (DSL) - ENGINE COOLING
1D - ENGINE COOLING
141 RADIATOR DSL
2112

1 COOLANT - REPLACE 1410100 0.5 0.5 0.5 0.5

2 COCK OR PLUG, RADIATOR DRAIN - REPLACE 1410300 1.0 1.0 1.0 1.0
3 RADIATOR ASSEMBLY - REPLACE 1410500 1.3 1.3 1.3 1.3
4 COOLING SYSTEM - FLUSH 1411700 0.5 0.5 0.5 0.5
38
ENGINE COOLING - 1D (DSL)
1B
143 COOLING FAN DSL
2112
Operation KYRON ACTYON ACTYON SPORTS 1D

1E
1F
1G
1 SHROUD, RADIATOR FAN - REPLACE 1430700 0.5 0.5 0.5 0.5
2 COOLING FAN-SHROUD 1431710 0.3 0.3 0.3 0.3
3 CLUTCH, FAN - REPLACE 1431700 0.5 0.5 0.5 0.5
4 COOLING FAN PULLEY 1431730 0.7 0.7 0.7 0.7
39
144 OIL FILTER DSL

1543

1 HOUSING, OIL FILTER - REPLACE 1720200 1.0 1.1 1.0 1.0
2 COVER, OIL FILTER HOUSING - REPLACE 1720230 0.3 0.3 0.3 0.3
3 FILTER AND/OR O-RING, OIL - REPLACE 1720240 0.3 0.3 0.3 0.3
4 GASKET, OIL FILTER HOUSING - REPLACE 1720250 1.1 1.1 1.1 1.1
5 COOLER ASSY, OIL - REPLACE 1720950 1.0 0.9 1.0 1.0
6 COOLER GASKET, OIL - REPLACE 1720960 0.8 0.8 0.8 0.8
7 HOSE, COIL COOLER - REPLACE 1720970 0.6 0.5 0.6 0.6
40
ENGINE COOLING - 1D (DSL)
1B
145 RADIATOR HOSE & PIPE DSL
2130
1D
1E
1F
1G
1 RESERVOIR, RADIATOR COOLANT - REPLACE 1450400 0.3 0.3 0.3 0.3
2 HOSE, MAKE UP - REPLACE 1450600 0.3 0.3 0.3 0.3
3 HOSE, UPPER ENGINE COOLANT - REPLACE 1450700 0.3 0.3 0.3 0.3
4 HOSE, LOWER ENGINE COOLANT - REPLACE 1450800 0.5 0.5 0.5 0.5
5 HOSE AND/OR TUBE, DEAERATION - REPLACE 1451400 0.3 0.3 0.3 0.3
6 CAP ASSY - RESERVOIR TANK - REPLACE 1450420 0.2 0.2 0.2 0.2
41
148 COOLING SYSTEM DSL

1520

1 THERMOSTAT AND/OR GASKET DIESEL - REPLACE 1480400 0.8 0.8 0.8 0.8
2 PORT AND/OR GASKET, COOLANT OUTLET - REPLACE 1480600 1.2 1.4 1.2 1.2
3 WATER PUMP AND/OR GASKET - REPLACE 1481200 1.5 1.9 1.5 1.5
4 WATER PUMP ASS’Y- REPLACE 1481250 1.5 1.5 1.5 1.5
5 WATER PUMP HOUSING ASS’Y - REPLACE 1481260 1.5 1.5 1.5 1.5
6 PULLEY, WATER PUMP - REPLACE 1481270 0.4 0.4 0.4 0.4
42
ENGINE ELECTRICAL & CONTROLS - 1E (DSL)
1E - ENGINE ELECTRICAL & CONTROLS
1B
153 ENGINE WIRING & EMISSION MODULE DSL
1D
1412
1E
1F
1G

1 PLUG, PRE-HEATING-REPLACE 1365800 0.1 0.1 0.1 0.1
2 ENGINE WIRING - REPLACE 1530100 2.0 2.0 2.1 2.1
43
1E (DSL) - ENGINE ELECTRICAL & CONTROLS
154 ALTERNATOR DSL

1453

1 PULLEY AND/OR FAN, ALTERNATOR - REPLACE 1540100 0.6 0.8 0.6 0.6
2 ALTERNATOR ASSEMBLY - REPLACE 1541700 0.7 0.7 0.7 0.7
3 ALTERNATOR ASSEMBLY - OVERHAUL 1541900 1.5 1.5 1.5 1.5
4 BRACKET, ALTERNATOR MOUNTING - REPLACE 1544100 0.9 0.9 0.9 0.9
44
1B
156 STARTING MOTOR DSL
1461
1D
1E
1F
1G

1 MOTOR ASSEMBLY, STARTER DIESEL - REPLACE 1561000 0.5 0.5 0.5 0.5
2 SWITCH, STARTER MOTOR MAGNETIC - REPLACE 1562700 0.8 0.8 0.8 0.8
45
157 BATTERY DSL

2610

1 BATTERY - REPLACE 1570300 0.2 0.2 0.2 0.2
2 RETAINER AND/OR BOLTS, BATTERY - REPLACE 1570500 0.2 0.2 0.2 0.2
3 CARRIER, BATTERY - REPLACE 1571100 0.3 0.3 0.3 0.3
4 CABLE - BATTERY GROUND 1571200 0.3 0.3 0.3 0.3
46
1B
158 FUSE & RELAY DSL
8410
1D
1E
1F
1G
1 RELAY - REPLACE
Fog Lamp 1580200 0.2 0.2 0.2 0.2
Enable (ABS) 1580500 0.2 0.2 0.2 0.2
Window Wiper Motor 1580900 0.2 0.2 0.2 0.2
Head Lamp 1581100 0.2 0.2 0.2 0.2
Other Relays 1581500 0.2 0.2 0.2 0.2
Turn Signal 1582100 0.2 0.2 0.2 0.2
Preheating Time 1582200 0.2 0.2 0.2 0.2
Fuse-blow 1583700 0.2 0.2 0.2 0.2
2 COVER, FUSE BOX - REPLACE 1582300 0.1 0.1 0.1 0.1
3 BOX, REALY & FUSE - REPLACE 1582700 0.4 0.4 0.4 0.4
5 CONTROL UNIT - P/WINDOW AUTO DOWN - REPLACE 1584700 0.5 0.5 - -
6 BOX, IP FUSE - REPLACE 1585700 0.5 0.5 0.5 0.5
47
182 ACCELERATOR CONTROL DSL

2010

1 MODULE, ACCELERATOR PEDAL - REPLACE 1820600 0.3 0.3 0.3 0.3
48
1B
186 EMISSION CONTROL DSL
1491
1D
1E
1F
1G
1 ECU, ENGINE - REPLACE 1980600 0.6 0.6 0.6 0.6
2 ECU, REPROGRAMMING - REPLACE 1980630 - 0.3 - -
49
196-1 EXHAUST SYSTEM DSL

2411

1 HANGER AND/OR CLAMP, EXHAUST SYSTEM-REPLACE 1960300 0.2 0.2 0.2 0.2
2 PIPE, FRONT EXHAUST - REPLACE 1960900 - 0.2 - -
3 HEAT SHIELD, CENTER MUFFLER - REPLACE 1961420 0.4 0.4 0.4 0.4
4 MUFFLER - REPLACE 1962100 0.5 0.5 0.5 0.5
5 PIPE, TAIL - REPLACE 1962600 0.3 0.3 0.3 0.3
6 CONVERTER (DOC) - REPLACE 1961500 0.3 0.3 0.3 0.3
7 EXHAUST PIPE GASKET - REPLACE 1961510 0.2 0.2 0.2 0.2
8 SHIELD - FRONT HEAT, REPLACE 1961520 0.4 0.4 0.4 0.4
9 EXHAUST SYSTEM (COMPLETE) - REPLACE 1962500 1.2 1.2 1.2 1.2
50
1B
196-2 EXHAUST SYSTEM DSL
2411
1D
1E
1F
1G
1 CDPF COM;LE - REPLACE 1971000 0.4 0.4 0.4 -
2 TRANSDUCER -PRESSURE (DP SENSOR) - REPLACE 1971100 0.4 0.4 0.4 -
3 TUBE ASSY - DIFF PRESS - REPLACE 1971200 0.6 0.6 0.6 -
4 SENSOR ASSY - EGT RR 1971300 0.3 0.3 0.3 -
51
1F (DSL) - ENGINE FUEL
1F - ENGINE FUEL
170 FUEL FILTER & LINE DSL
2231
52
ENGINE FUEL - 1F (DSL)
1B
1 FILTER ASSY, FUEL - REPLACE 1700100 0.3 0.3 0.3 0.3
1D
2 BRACKET, FUEL FILTER - REPLACE 1700200 0.3 0.3 0.3 0.3
3 PUMP, FUEL PRIMING - REPLACE 1700300 0.2 0.2 0.2 0.2
4 HOSE, PRIMING PUMP TO FILTER - REPLACE 1700400 0.2 0.2 0.2 0.2
1E
5 HOSE, FUEL RETURN - REPLACE 1700500 0.3 0.3 0.3 0.3
6 HOSE, SUPPLY PIPE TO PRIMING PUMP - REPLACE 1700600 0.5 0.5 0.5 0.5
7 TUBE ASSY, FUEL FILTER TO PUMP - REPLACE 1700700 0.3 0.3 0.3 0.3
8 TUBE ASSY, FUEL FILTER - REPLACE 1700800 0.3 0.3 0.3 0.3
1F
9 WATER SEPERATOR - REPLACE 1700910 0.2 0.2 0.2 0.2
10 WATER SEPERATOR - HOSE 1700920 0.1 0.1 0.1 0.1
1G
53
171 FUEL TANK DSL

2210

1 AIR BLEEDING, FUEL 1710400 0.6 0.6 0.6 0.6
2 NECK, FUEL TANK FILLER - REPLACE 1710500 0.6 0.6 0.6 0.6
3 TANK, FUEL - REPLACE 1710900 1.1 1.1 1.1 1.1
TANK, FUEL - OVERHAUL 1710910 1.5 1.5 1.5 1.5
4 UNIT - GASKET 1711700 0.4 0.4 0.4 0.4
5 HOSE, AIR BLEEDER - REPLACE 1712000 0.6 0.6 0.6 0.6
6 PROTECTOR, FUEL TANK - REPLACE 1712200 0.3 0.3 0.3 0.3
7 HOSE, AIR VENT - REPLACE 1713500 0.6 0.6 0.6 0.6
8 CAP, FUEL TANK - REPLACE 1713600 0.1 0.1 0.1 0.1
54
1B
172 FUEL LINE DSL
2220
1D
1E
1F
1G
1 PIPE, FUEL RETURN - REPLACE 1720700 0.7 0.7 0.7 0.7
2 PIPE, FUEL SUPPLY - REPLACE 1720760 0.7 0.7 0.7 0.7
3 FUEL SUPPLY PIPE (HIGH PRESSURE TO FUEL PAIL) 1726700 0.4 0.4 0.4 0.4
55
190 COMMON RAIL SYSTEM DSL

1880
1881
56
1B
1 PIPE ASSY, FUEL - REPLACE 1900100 0.2 0.2 0.2 0.2
1D
2 PIPE, HIGH PRESSURE PUMP - REPLACE 1900200 0.2 0.2 0.2 0.2
3 HOSE, FUEL RETURN - REPLACE 1900300 0.3 0.3 0.3 0.3
1E
4 PUMP ASSY, FUEL - REPLACE 1900400 2.8 3.8 2.8 2.8
5 BRACKET, FUEL PUMP - REPLACE 1900500 0.8 0.7 0.8 0.8
6 HOLDER, INJECTOR - REPLACE 1900600 0.3 0.3 0.3 0.3
1F
7 SPROCKET, PUMP - REPLACE 1900410 1.5 2.5 1.5 1.5
8 BEARING HOUSING, PUMP - REPLACE 1900420 1.5 2.7 1.5 1.5
9 BEARING SHAFT, PUMP - REPLACE 1900430 - 2.9 - -
1G
10 GASKET, FUEL PUMP - REPLACE 1900440 2.8 3.8 2.8 2.8
11 HOUSING BOLT - REPLACE 1900450 3.0 3.0 3.0 3.0
12 COMMON RAIL - REPLACE 1900000 0.5 0.5 0.4 0.4
13 INJECTOR ASSY, FUEL - REPLACE 1900150 0.1 0.1 0.1 0.1
57
1G (DSL) - ENGINE INTAKE & EXHAUST
1G - ENGINE INTAKE & EXHAUST

191 AIR CLEANER DSL
2213

1 AIR CLEANER - REPLACE 1910300 0.4 0.4 0.4 0.4
2 FILTER, AIR CLEANER - REPLACE 1910500 0.2 0.2 0.2 0.2
3 METER, AIR METER - REPLACE 1911320 0.2 0.2 0.2 0.2
4 SNORKEL ASSY - REPLACE 1910400 0.2 0.2 0.2 0.2
5 HOUSING, AIR CLEANER UPR - REPLACE 1910410 0.2 0.2 0.2 0.2
6 HOUSING, AIR CLEANER LWR - REPLACE 1910420 0.3 0.3 0.3 0.3
7 HOSE, TURBO CHARGER- REPLACE 1910430 0.2 0.2 0.2 0.2
58
ENGINE INTAKE & EXHAUST - 1G (DSL)
1B
192 AIR INTERCOOLER DSL
2330
Operation KYRON ACTYON ACTYON SPORTS 1D

1E
1F
1G
1 INTERCOOLER - TURBO 1970510 1.0 0.9 1.0 1.0
2 HOSE AND DUCT 1, 2 - REPLACE 1970520 0.2 0.2 0.2 0.2
59
193 INTAKE MANIFOLD & EGR VALVE DSL

1714 1715
60
1B
1 MANIFOLD, INTAKE DIESEL - REPLACE 1930250 1.7 2.0 1.7 1.7
1D
2 VALVE AND/OR GASKET, EGR - REPLACE 1930700 0.4 0.3 0.4 0.4
3 ELECTRIC SWITCH VALVE - REPLACE 1930710 0.5 0.5 0.5 0.5
4 HOSE, EGR VACUUM OUTLET - REPLACE 1930730 0.2 0.2 0.2 0.2
1E
5 GASKET, INTAKE MANIFOLD - REPLACE 1933100 1.7 2.0 1.7 1.7
6 BRACKET, INTAKE MANIFOLD - REPLACE 1935000 0.5 0.5 0.5 0.5
7 PIPE ASSY, EGR - REPLACE 1935100 0.4 0.4 0.4 0.4
8 GASKET, EGR PIPE - REPLACE 1935200 0.3 0.3 0.3 0.3
1F
9 PIPE ASSY, EGR (LH) - REPLACE 1935300 0.3 0.3 0.3 0.3
10 PIPE ASSY, EGR (RH) - REPLACE 1935400 0.3 0.3 0.3 0.3
11 MODULATOR, VACUUM M - REPLACE 1935500 0.3 0.3 0.3 0.3
1G
12 E-EGR VALVE - REPLACE 1936000 0.6 0.6 0.6 0.6
13 E-EGR VALVE GASKET - REPLACE 1936100 0.6 0.6 0.6 0.6
14 E-EGR COOLER IN-HOSE - REPLACE 1936200 0.7 0.7 0.7 0.7
15 E-EGR COOLER OUT-HOSE - REPLACE 1936300 0.3 0.3 0.3 0.3
16 E-EGR COOLER PIPE - REPLACE 1936400 0.6 0.6 0.6 0.6
61
194 EXHAUST MANIFOLD DSL
1724 1725
3 3

1 MANIFOLD AND/OR GASKET, EXHAUST - REPLACE 1940400 1.1 1.1 1.1 1.1
A - Replave each additional 194040A 0.6 0.6 0.6 -
2 NUT, EXHAUST MANIFOLD - REPLACE 1940900 0.3 0.3 0.3 0.3
3 SENSOR ASSY - EGT FRT - REPLACE 1941000 0.3 0.3 0.3 -
62
1B
197 TURBO CHARGER ASSEMBLY DSL
1912 1913
1D
1E
1F
1G
1 TURBO CHARGER ASSEMBLY - REPLACE 1970100 0.9 0.8 0.9 0.9
2 TUBE-OIL SUPPLY - REPLACE 1970110 0.5 0.5 0.5 0.5
3 TUSE-OIL RETURN - REPLACE 1970120 0.7 0.7 0.7 0.7
4 GASKET, OIL RETURN - REPLACE 1970130 0.3 0.3 0.3 0.3
63
198 SENSORS DSL
1431 1431

1 SENSOR, CRANKSHAFT POSITION - REPLACE 1980100 0.4 0.4 0.4 0.4
2 SENSOR ASSY - CAM POSITION 1980200 0.3 0.3 0.3 0.3
3 SENSOR, KNOCK - REPLACE 1980300 0.7 0.7 0.7 0.7
4 SENSOR ASSY - COOLANT 1980400 0.9 0.9 0.9 0.9
5 SENSOR, 8P - REPLACE 1980700 0.3 0.3 0.3 0.3
64
SECTION
1-G
GASOLINE ENGINE
CONTENTS
1C-GSL. GASOLINE ENGINE MECHANICAL .......................................... 69
1D-GSL. ENGINE COOLING ................................................................... 84
1E-GSL. ENGINE ELECTRICAL & CONTROLS ...................................... 89
1F-GSL. ENGINE FUEL .......................................................................... 98
1G-GSL. ENGINE INTAKE & EXHAUST ................................................ 102
CONTENTS
DIESEL ENGINE MECHANICAL 1C-GSL

111. ENGINE UNIT .................................................................................................................
1112 1113 67
113. 1331 1332
BELT SYSTEM & TIMING CASE .................................................................................... 1350 68
121. CYLINDER BLOCK .........................................................................................................
1121 69
122. CRANKSHAFT & FLYWHEEL ........................................................................................ 1130 70
123. OIL PAN & PUMP ..........................................................................................................
1531 1532 72
131. 1211 74
CYLINDER HEAD 1 ........................................................................................................
132. CYLINDER HEAD 2 ........................................................................................................
1221 76
133. 1311 78
CHAIN DRIVE .................................................................................................................
138. ENGINE MOUNTING ......................................................................................................
1990 80
139. VACUUM SYSTEM & SECONDARY AIR INJECTION .................................................... 1623 1624 1750 81
ENGINE COOLING 1D-GSL

141. RADIATOR ......................................................................................................................
2112 82
143. COOLING FAN ...............................................................................................................
2112 83
144. OIL FILTER .....................................................................................................................
1541 1542 84
145. RADIATOR HOSE & PIPE .............................................................................................. 2130 85
148. COOLING SYSTEM ........................................................................................................
1521 1522 86
ENGINE ELECTRICAL & CONTROLS 1E-GSL

151. IGNITION CABLE ............................................................................................................
1440 1441 87
153. ENGINE WIRING ............................................................................................................
1411 88
154. ALTERNATOR ................................................................................................................
1453 89
156. STARTING MOTOR ........................................................................................................1462 90
157. 2610
BATTERY ....................................................................................................................... 91
158. 8410
FUSE & RELAY ............................................................................................................. 92
182. ACCELERATOR CONTROL ............................................................................................ 2010 93
186. EMISSION CONTROL .................................................................................................... 1490 94
196. EXHAUST SYSTEM .......................................................................................................
2421 2422 95
ENGINE FUEL 1F-GSL

171. FUEL TANK ....................................................................................................................
2211 96
172. FUEL LINE & OIL LINE ...................................................................................................
2221 97
173. CANISTER & FUEL VACUUM ........................................................................................ 98
181. FUEL INJECTION ...........................................................................................................
2241 2242 99
ENGINE INTAKE & EXHAUST 1G-GSL

191. AIR INTAKE SYSTEM & AIR CLEANER ...................................................................... 2320 2321 100
193. INTAKE MANIFOLD ......................................................................................................
1712 1713 101
194. EXHAUST MANIFOLD ..................................................................................................
1722 1723 102
198. SENSOR ......................................................................................................................
1430 103
GASOLINE ENGINE MECHANICAL - 1C (GSL)
1C - GASOLINE ENGINE MECHANICAL
1C
111 ENGINE UNIT GSL
1113
1D
1E
1F
1G
1112
Operation KYRON ACTYON

NO. Operation Description REMARK
Code G32D G23D G23D
1 ENGINE ASSEMBLY (M/T) - OVERHAUL 1110100 26.0 24.2 24.2
ENGINE ASSEMBLY (A/T) - OVERHAUL 1110300 26.0 23.2 23.2
2 ENGINE ASSEMBLY (M/T) - REPLACE 1110800 8.0 7.7 7.7
ENGINE ASSEMBLY (A/T) - REPLACE 1110900 8.7 8.7 8.7
69
1C (GSL) - GASOLINE ENGINE MECHANICAL
113 BELT SYSTEM & TIMING CASE GSL

1350 / 1332
1350 / 1331

Code G32D G23D G23D
1 POLY-BELT - REPLACE 1132210 0.5 0.5 0.5
2 PULLEY, AUTO TENSIONER - REPLACE 1132410 0.5 0.5 0.5
3 TIGHTENER ASSEMBLY, BELT - REPLACE 1132550 1.2 1.2 1.2
4 SHOCK ABSORBER, TENSIONER - REPLACE 1132560 - 0.5 0.5
5 COVER AND/OR GASKET, TIMING - REPLACE 1332200 5.8 5.8 5.8
70
1C
121 CYLINDER BLOCK GSL
1121
1D
1E
1F
1G
1121

Code G32D G23D G23D
1 OIL LEVEL INDICATOR AND/OR O-RING - REPLACE 1210200 0.2 0.2 0.2
2 TUBE, OIL LEVEL INDICATOR - REPLACE 1210300 0.3 0.3 0.3
3 PLUG, EXPANSION - REPLACE 1210700 4.4 4.1 4.1
A - Replace each additional 121070A 0.1 0.1 0.1
4 PLUG, CYLINDER BLOCK DRAIN - REPLACE 1210800 0.5 0.5 0.5
5 BLOCK, CYLINDER - REPLACE 1211100 26.0 23.2 23.2
6 SEMI BLOCK (SHORT BLOCK), CYLINDER - REPLACE 1211110 21.5 19.2 19.2
71
122 CRANKSHAFT & FLYWHEEL GSL

1130
1
2
10 14
9
7, 8
6 5
7, 8
11, 12
13
72
1C
Code G32D G23D G23D
1 SEAL (S), CRANKSHAFT REAR MAIN (A/T) - REPLACE 1220200 6.3 6.3 6.3
1D
SEAL (S), CRANKSHAFT REAR MAIN (M/T) - REPLACE 1220400 5.4 5.4 5.4
2 COVER, CRANKSHAFT SEALING (A/T) - REPLACE 1220410 6.3 6.3 6.3
COVER, CRANKSHAFT SEALING (M/T) - REPLACE 1220420 5.4 5.4 5.4
1E
3 DAMPER, CRANKSHAFT VIBRATION - REPLACE 1220500 2.8 2.8 2.8
4 BEARING, CRANKSHAFT MAIN (ONE) - REPLACE 1220600 9.7 9.7 9.7
5 BEARING, CRANKSHAFT THRUST - REPLACE 1220610 10.3 10.3 10.3
1F
6 BEARING, CONNECTING ROD (ONE) - REPLACE 1220800 10.8 10.8 10.8
7 CRANKSHAFT (M/T) - REPLACE 1221100 13.8 13.8 13.8
1G
D - Replace one piston ring 122110D 0.4 0.4 0.4
E - Replace all piston rings 122110E 1.2 1.2 1.2
F - Replace one connecting rod 122110F 0.5 0.5 0.5
G - Replace all connecting rods 122110G 1.2 1.2 1.2
8 CRANKSHAFT (A/T) - REPLACE 1221200 18.0 17.0 17.0
D - Replace one piston ring 122120D 0.4 0.4 0.4
E - Replace all piston rings 122120E 1.2 1.2 1.2
F - Replace one connecting rod 122120F 0.6 0.6 0.6
G - Replace all connecting rods 122120G 1.2 1.2 1.2
9 PISTON, ROD AND/OR RINGS (ONE) - REPLACE 1221500 19.5 19.5 19.5
10 BUSHING, CONNECTING ROD - REPLACE 1221540 19.5 19.5 19.5
11 FLYWHEEL (M/T) - REPLACE 1221700 5.3 5.3 5.3
A - Flywheel ring gear 122170A 0.8 0.8 0.8
12 FLYWHEEL (A/T) - REPLACE 1221900 6.3 6.3 6.3
A - Flywheel ring gear 122190A 0.8 0.8 0.8
13 BEARING, PILOT - REPLACE 1222100 5.6 5.6 5.6
14 BEARING, GROOVED BALL(M/T)-REPLACE 1222110 5.6 5.6 5.6
73
123 OIL PAN & PUMP GSL

1532
12
7
9
10
8
11
5
1
1531
12
9 7
10
8
11
11
74
1C
Code G32D G23D G23D
1 PLUG AND/OR GASKET, OIL PAN DRAIN - REPLACE 1231300 0.2 0.2 0.2
1D
2 PAN AND/OR GASKET, OIL - REPLACE 1231500 5.0 5.0 5.0
PAN AND/OR GASKET, OIL (AUTO) - REPLACE 1231510 5.0 5.0 5.0
3 SWITCH AND/OR GASKET, OIL LEVEL - REPLACE 1231600 0.3 0.3 0.3
1E
4 PUMP, ENGINE OIL - REPLACE 1231700 4.0 4.0 4.0
PUMP, ENGINE OIL - OVERHAUL 1231710 5.7 5.7 5.7
5 SWITCH, OIL PRESSURE GAUGE - REPLACE 1231900 0.4 0.4 0.4
6 OIL SEAL, CRANKSHAFT (FRONT) - REPLACE 1232300 3.9 3.7 3.7
1F
7 SPROCKET, OIL PUMP - REPLACE 1232600 5.6 5.6 5.6
8 STRAINER ASSEMBLY, OIL - REPLACE 1232610 5.6 5.6 5.6
9 CHAIN, OIL PUMP ROLLER - REPLACE 1232670 5.6 5.6 5.6
1G
10 TENSIONER, OIL PUMP ROLLER CHAIN - REPLACE 1232690 5.6 5.6 5.6
11 VALVE, OIL PRESSURE RELIEF - REPLACE 1232700 5.6 5.6 5.6
12 SHAFT, OIL PUMP DRIVE - REPLACE 1232800 5.6 5.6 5.6
13 PLATE, OIL BAFFLE - REPLACE 1234100 5.6 - -
75
131 CYLINDER HEAD 1 GSL

1211
10
9
6 6
76
1C
Code G32D G23D G23D
1 GASKET, CYLINDER HEAD - REPLACE 1312300 6.0 5.6 5.6
1D
2 HEAD, CYLINDER - REPLACE 1312500 6.3 6.3 6.3
HEAD, CYLINDER - OVERHAUL 1312600 8.6 8.4 8.4
3 VALVE (ONE CYLINDER) - REPLACE 1312700 8.6 8.4 8.4
1E
A - Valves (each additional) 131270A 0.1 0.1 0.1
4 GUIDE, VALVE - REPLACE 1312800 6.3 6.3 6.3
5 SEAL, VALVE GUIDE - REPLACE 1312810 6.6 6.6 6.6
1F
6 SPRING CAP AND/OR SEAL, VALVE - REPLACE 1312900 6.6 6.6 6.6
7 LIFTER, VALVE - REPLACE 1313600 2.0 2.0 2.0
1G
8 PLUG, CYLINDER HEAD CORE HOLE - REPLACE 1314700 1.4 0.9 0.9
9 BOLT, CYLINDER HEAD (ONE) - REPLACE 1313800 1.2 1.2 1.2
10 CAP, CAMSHAFT BEARING - REPLACE 1315600 1.2 1.2 1.2
77
132 CYLINDER HEAD 2 GSL
1221
7
5
6
4
3
78
1C
Code G32D G23D G23D
1 COVER AND/OR GASKET, CYLINDER HEAD - REPLACE 1322110 0.5 0.5 0.5
1D
2 COVER, CYLINDER HEAD FRONT - REPLACE 1322210 4.1 4.1 4.1
3 CAMSHAFT - REPLACE 1322300 2.2 2.2 2.2
4 PIN, CAMSHAFT - REPLACE 1322610 0.7 0.7 0.7
1E
5 CAP OR SEAL, OIL FILLER - REPLACE 1322700 0.2 0.2 0.2
6 SEALING, SPARK PLUG HOLE - REPLACE 1322710 0.3 0.3 0.3
7 SEALING, VENTILATION - REPLACE 1322720 0.3 0.3 0.3
1F
1G
79
133 CHAIN DRIVE GSL

1311
80
1C
Code G32D G23D G23D
1 PULLEY, CRANKSHAFT - REPLACE 1332100 4.0 2.0 2.0
1D
2 BELT OR CHAIN, TIMING - REPLACE 1332500 5.6 5.2 5.2
3 SPROCKET, CRANKSHAFT TIMING - REPLACE 1333100 16.0 14.0 14.0
4 HUB OR VIBRATION DAMPER - REPLACE 1333140 3.4 3.4 3.4
1E
5 SPROCKET, CAMSHAFT TIMING - REPLACE 1333300 2.7 2.7 2.7
6 ADJUST ASSEMBLY - REPLACE 1333400 3.0 3.0 3.0
7 MAGNET, CAMSHAFT ADJUST - REPLACE 1333430 0.2 0.2 0.2
8 SENSOR, CAMSHAFT POSITION - REPLACE 1333800 0.4 0.4 0.4
1F
9 RAIL, CLAMPING SLIDING - REPLACE 1336500 1.5 1.5 1.5
10 RAIL, SLIDING - REPLACE 1336700 5.6 5.2 5.2
11 RAIL, UPPER SLIDING - REPLACE 1336900 1.2 1.2 1.2
1G
12 CHAIN TIGHTENER - REPLACE 1337300 0.5 0.5 0.5
13 WASHER, CHAIN TIGHTENER - REPLACE 1337500 0.5 0.5 0.5
81
138 ENGINE MOUNTING GSL

1990

Code G32D G23D G23D
1 MOUNT INSULATOR, ENGINE (FRONT) - REPLACE One 1380200 0.5 0.5 0.5
Two 1380210 1.0 0.8 0.8
2 BRACKET, ENGINE MOUNT (FRONT) - REPLACE One 1380400 0.5 0.5 0.5
Two 1380410 0.8 0.8 0.8
3 STOPPER ENGINE MOUNTING - REPLACE 1380420 0.5 0.5 0.5
4 CROSS MEMBER, ENGINE MOUNTING REAR - REPLACE 1380440 0.6 0.6 0.6
5 CROSS MEMBER, FRONT AXLE MOUNTING - REPLACE 1380600 0.6 0.6 0.6
6 INSULATOR, HEAT SHIELD - REPLACE 1384500 0.3 0.3 0.3
82
1C
139 VACUUM SYSTEM & SECONDARY AIR INJECTION GSL
G20D, G23D 1623 1750
1D
1E
1F
1G
G28D, G32D 1624

Code G32D G23D G23D
1 VALVE, PURGE CONTROL - REPLACE 1391300 0.5 0.5 0.5
2 VACUUM HOSE AND/OR TUBE - REPLACE 1391310 0.5 0.5 0.5
3 AUXILIARY AIR PUMP’S AIR VALVE - REPLACE 1391400 0.2 - -
4 AUXILIARY AIR PUMP’S HOSE AND PIPE - REPLACE 1391410 0.2 - -
5 AUXILIARY AIR PUMP - REPLACE 1391420 0.2 - -
6 AUXILIARY AIR PUMP’S ELECTRIC SWITCH VALVE 1391430 0.2 - -
- REPLACE
83
1D (GSL) - ENGINE COOLING
1D - ENGINE COOLING
141 RADIATOR GSL
2112 2112

Code G32D G23D G23D
1 COOLANT - REPLACE 1410100 0.5 0.5 0.5
2 COCK OR PLUG, RADIATOR DRAIN - REPLACE 1410300 1.0 1.0 1.0
3 RADIATOR ASSEMBLY - REPLACE 1410500 1.6 1.6 1.6
4 COOLING SYSTEM - FLUSH 1411700 0.6 0.6 0.6
84
ENGINE COOLING - 1D (GSL)
1C
143 COOLING FAN GSL
2112
1D
1E
1F
1G

Code G32D G23D G23D
1 DEFLECTOR AND/OR SEAL (LOWER) - REPLACE 1430500 0.8 0.8 0.8

2 SHROUD, RADIATOR FAN (ONE PIECE) - REPLACE 1430700 0.5 0.5 0.5
3 CLUTCH, FAN - REPLACE 1431700 0.7 0.7 0.7
4 PULLEY, FAN BELT IDLE - REPLACE 1431900 0.5 0.5 0.5
5 BRACKET, COOLING FAN - REPLACE 1431910 4.1 - -
85
144 OIL FILTER GSL

1541 / 1542
6
2
5
3

Code G32D G23D G23D
1 OIL COOLER REINFORCEMENT 1443010 3.6 - -
2 OIL COOLER ASSEMBLY - REPLACE 1443020 3.8 - -
3 OIL COOLER GASKET - REPLACE 1443030 3.9 - -
4 PIPE, OIL COOLANT - REPLACE 1443040 0.7 - -
5 RING, OIL COOLANT - REPLACE 1443050 0.7 - -
6 OUTLET HOSE OIL COOLANT - REPLACE 1443060 0.7 - -
7 HOUSING, OIL FILTER - REPLACE 1440200 2.7 2.7 2.7
8 COVER, OIL FILTER HOUSING - REPLACE 1440230 0.2 0.2 0.2
9 FILTER, OIL - REPLACE 1440240 0.5 0.5 0.5
10 GASKET, OIL FILTER - REPLACE 1440250 2.7 2.7 2.7
86
ENGINE COOLING - 1D (GSL)
1C
145 RADIATOR HOSE & PIPE GSL
2130
1D
1E
1F
1G
Code G32D G23D G23D
1 RESERVOIR, RADIATOR COOLANT - REPLACE 1450400 0.4 0.4 0.4
2 HOSE, MAKE UP - REPLACE 1450600 0.6 0.6 0.6
3 HOSE, UPPER ENGINE COOLANT - REPLACE 1450700 0.4 0.4 0.4
4 HOSE, LOWER ENGINE COOLANT - REPLACE 1450800 0.6 0.6 0.6
5 CHOSE AND/OR TUBE, DEAERATION - REPLACE 1451400 0.3 0.3 0.3
6 HOSE, INLET HEATER - REPLACE 1453100 1.0 1.0 1.0
7 HOSE, OUTLET HEATER - REPLACE 1453200 1.0 1.0 1.0
8 CAP ASSY - RESERVOIR TANK - REPLACE 1450420 0.1 0.1 0.1
87
148 COOLING SYSTEM GSL
2 1521
1 1522
8
6 5 2
4 9 1
7
3
9
10
5
6
4
3
10

Code G32D G23D G23D
1 THERMOSTAT AND/OR GASKET - REPLACE 1480500 0.5 0.5 0.5
2 PORT AND/OR GASKET, COOLANT OUTLET - REPLACE 1480600 1.0 1.0 1.0
3 FLANGE, WATER PUMP - REPLACE 1481250 0.5 0.5 0.5
4 PULLEY, WATER PUMP - REPLACE 1481270 0.3 0.3 0.3
5 IMPELLER, WATER PUMP - REPLACE 1481280 4.2 4.2 4.2
6 SEAL, WATER PUMP MECHANICAL - REPLACE 1481700 3.2 3.2 3.2
7 WATER PUMP - REPLACE 1482100 4.2 4.2 4.2
8 SENSOR, WATER PUMP TEMPERATURE - REPLACE 1482200 0.2 0.2 0.2
9 PORT, COOLING WATER DUTLET - REPLACE 1482210 0.8 0.8 0.8
10 PIPE, HOT WATER INLET - REPLACE 1482220 0.9 0.9 0.9
88
1E - ENGINE ELECTRICAL & CONTROL
1C
151 IGNITION CABLE GSL
1440
1D
1441
1E
1F
1G
Code G32D G23D G23D
1 WIRES, SPARK PLUG(ONE OR TWO) DOHC - REPLACE 1510200 0.2 0.2 0.2
WIRES, SPARK PLUG(ALL) DOHC - REPLACE 1510500 0.3 0.3 0.3
2 PLUGS, SPARK(ONE OR TWO) DOHC - REPLACE 1510900 0.5 0.4 0.4
PLUGS, SPARK(ALL) DOHC - REPLACE 1511200 0.7 0.5 0.5
3 COIL, IGNITION CONTROL DOHC - REPLACE 1511400 0.3 0.3 0.3
4 PLUG, COUPLING - REPLACE 1511600 0.3 0.3 0.3
5 COVER, PROTECTION - REPLACE 1512000 - 0.2 0.2
89
1E (GSL) - ENGINE ELECTRICAL
153 ENGINE WIRING GSL

1411

Code G32D G23D G23D
1 ENGINE WIRING - REPLACE 1530100 2.0 2.0 2.0
90
ENGINE ELECTRICAL - 1E (GSL)
1C
154 ALTERNATOR GSL
1453
1D
1E
1F
1G

Code G32D G23D G23D
1 PULLEY AND/OR FAN, ALTERNATOR - REPLACE 1540100 0.5 0.5 0.5
2 BEARING, ALTERNATOR-REPLACE Front 1540300 0.8 0.8 0.8
Rear 1540500 0.8 0.8 0.8
3 ALTERNATOR ASSEMBLY - REPLACE 1541700 0.8 0.8 0.8
ALTERNATOR ASSEMBLY - OVERHAUL 1541900 1.5 1.5 1.5
4 BRACKET, ALTERNATOR MOUNTING - REPLACE 1544100 1.2 1.2 1.2
91
156 STARTING MOTOR GSL

1462

Code G32D G23D G23D
1 MOTOR ASSEMBLY, STARTER DOHC - REPLACE 1560900 1.0 1.0 1.0
2 SWITCH, STARTER MOTOR MAGNETIC - REPLACE 1562700 1.2 1.2 1.2
92
1C
157 BATTERY GSL
2610
1D
1E
1F
1G

Code G32D G23D G23D
1 BATTERY - REPLACE 1570300 0.2 0.2 0.2
2 RETAINER AND/OR BOLTS, BATTERY - REPLACE 1570500 0.2 0.2 0.2
3 CARRIER, BATTERY - REPLACE 1571100 0.3 0.3 0.3
4 CABLE - BATTERY GROUND 1571200 0.2 0.2 0.2
93
158 FUSE & RELAY GSL

8410

Code G32D G23D G23D
1 RELAY - REPLACE
Fog Lamp 1580200 0.2 0.2 0.2
Enable (ABS) 1580500 0.2 0.2 0.2
Window Wiper Motor 1580900 0.2 0.2 0.2
Head Lamp 1581100 0.2 0.2 0.2
Other Relays 1581500 0.2 0.2 0.2
Turn Signal 1582100 0.2 0.2 0.2
Fuse 1583700 0.2 0.2 0.2
2 COVER, FUSE BOX - REPLACE 1582300 0.2 0.2 0.2
3 BOX, RELAY & FUSE - REPLACE 1582700 0.6 0.6 0.6
4 CONTROL UNIT P/WINDOW AUTO DOWN - REPLACE 1584700 0.4 0.4 0.4
94
1C
182 ACCELERATOR CONTROL GSL
2010
1D
1E
1F
1G
Code G32D G23D G23D
1 CABLE, ACCELERATOR CONTROL - REPLACE 1820300 0.4 0.4 0.4
2 PEDAL, ACCELERATOR - REPLACE 1820500 0.4 0.4 0.4
3 MODULE, ACCELERATOR PEDAL - REPLACE 1820600 0.3 0.3 0.3
4 SPRING, THROTTLE RETURN - REPLACE 1820700 0.2 0.2 0.2
5 PAD, ACCELERATOR PEDAL - REPLACE 1821100 0.2 0.2 0.2
6 BRACKET, ACCELERATOR PEDAL MOUNT - REPLACE 1821230 0.4 0.4 0.4
7 LEVER, ACCELERATOR CONTROL - REPLACE 1822310 0.3 0.3 0.3
8 SPRING, ACCELERATOR CONTROL - REPLACE 1822330 0.2 0.2 0.2
9 BRACKET, ACCELERATOR CONTROL LEVER BEARING 1822340 0.5 0.5 0.5
- REPLACE
10 ROD, CONNECTING - REPLACE 1822350 0.3 0.3 0.3
11 LEVER, REVERSING - REPLACE 1822380 0.4 0.4 0.4
12 LEVER, SLOTTED GATE - REPLACE 1822400 0.4 0.4 0.4
95
186 EMISSION CONTROL GSL
/ 1490

Code G32D G23D G23D
1 SENSOR, KNOCK - REPLACE 1861300 0.8 0.8 0.8
A - Additional sensor, knock 186130A 0.8 0.8 0.8
2 ECU (ENGINE) - REPLACE 1862110 0.8 0.8 0.8
3 SENSOR, AIR TEMPERATURE - REPLACE 1862120 0.8 0.8 0.8
96
1C
196 EXHAUST SYSTEM GSL
2421 2422
1D
1E
1F
1G
6
2
2, 6

Code G32D G23D G23D
1 HANGER AND/OR CLAMP, EXHAUST SYSTEM - REPLACE 1960300 0.2 0.2 0.2
2 PIPE, FRONT EXHAUST - REPLACE 1960900 0.6 0.6 0.6
3 SHIELD, CONVERTER - REPLACE 1961300 0.5 0.5 0.5
4 HEAT SHIELD, FRONT - REPLACE 1961400 0.5 0.5 0.5
5 HEAT SHIELD, CENTER MUFFLER - REPLACE 1961420 0.5 0.5 0.5
6 CONVERTER - REPLACE 1961500 0.6 0.6 0.6
7 MUFFLER - REPLACE 1962100 0.5 0.5 0.5
8 EXHAUST SYSTEM (COMPLETE) - REPLACE 1962500 1.5 1.5 1.5
9 PIPE, TAIL - REPLACE 1962600 0.5 0.5 0.5
10 GASKET 1962700 0.2 0.2 0.2
A - Additional - Gasket 196270A 0.2 0.2 0.2
97
1F (GSL) - ENGINE CONTROLS
1F - ENGINE FUEL
171 FUEL TANK GSL
2211

Code G32D G23D G23D
1 PUMP, FUEL AND/OR GAUGE, ORING - REPLACE 1710300 0.7 0.7 0.7
2 AIR BLEEDING, FUEL 1710400 0.5 0.5 0.5
3 NECK, FUEL TANK FILLER - REPLACE 1710500 0.7 0.7 0.7
4 TANK, FUEL - REPLACE 1710900 1.3 1.3 1.3
5 PROTECTOR, FUEL TANK - REPLACE 1712200 0.3 0.3 0.3
6 HOSE, AIR VENT - REPLACE 1713500 0.7 0.7 0.7
7 CAP, FUEL TANK - REPLACE 1713600 0.2 0.2 0.2
98
ENGINE CONTROLS - 1F (GSL)
1C
172 FUEL LINE & OIL LINE GSL
2221
1D
1E
1F
1G
Code G32D G23D G23D
1 FILTER, FUEL ELEMENT - REPLACE 1720300 0.2 0.2 0.2
2 BRACKET, FUEL FILTER - REPLACE 1720310 0.2 0.2 0.2
3 VALVE, 2WAY CHECK - REPLACE 1720330 0.5 0.5 0.5
4 HOSE, FUEL RETURN OR SUPPLY - REPLACE 1720340 0.3 0.3 0.3
5 PIPE, FUEL VAPOR - REPLACE 1720600 1.0 1.0 1.0
6 PIPE, FUEL RETURN - REPLACE 1720700 0.7 0.7 0.7
7 PIPE, FUEL SUPPLY - REPLACE 1720760 0.7 0.7 0.7
8 ANOTHER HOSE, FUEL - REPLACE 1720870 0.3 0.3 0.3
A - Additional another hose, fuel 172087A 0.3 0.3 0.3
99
1F (GSL) - ENGINE CONTROLS
173 CANISTER & FUEL VACUUM GSL

Code G32D G23D G23D
1 HOSE OR PIPE, 2WAY CHECK VALVE TO CANISTER 1731410 0.3 0.3 0.3
- REPLACE
2 CANISTER, FUEL VAPOR - REPLACE 1731500 0.4 0.4 0.4
3 PIPE,CANISTER TO PURGE CONTROL VALVE 1731910 0.3 0.3 0.3
- REPLACE
4 SOLENOID, EVAP EMISSION PURGE - REPLACE 1732700 0.3 0.3 0.3
100
ENGINE CONTROLS - 1F (GSL)
1C
181 FUEL INJECTION GSL
2242
1D
1E
1F
1G
2241

Code G32D G23D G23D
1 REGULATOR AND/OR GASKETS DOHC - REPLACE 1810900 0.3 0.3 0.3
2 INJECTOR, FUEL (ONE OR ALL) DOHC - REPLACE 1811200 1.1 1.1 1.1
3 RAIL, FUEL DOHC - REPLACE 1811400 1.0 1.0 1.0
4 RING SEAL, CONNETOR ASSY FUEL SUPPLY 1811500 0.3 0.3 0.3
5 PIPE ASSY, FUEL RETURN - REPLACE 1811600 0.5 0.5 0.5
6 CONNECTOR ASSY, FUEL PRESSURE- REPLACE 1811700 0.3 0.3 0.3
101
1G (GSL) - ENGINE INTAKE & EXHAUST
1G - ENGINE INTAKE & EXHAUST

191 AIR INTAKE SYSTEM & AIR CLEANER GSL
2320 2321

Code G32D G23D G23D
1 AIR CLEANER - REPLACE 1910300 0.5 0.5 0.5
2 BRACKET, AIR CLEANER HOUSING MOUNTING-REPLACE 1910350 0.7 0.7 0.7
3 FILTER, AIR CLEANER - REPLACE 1910500 0.2 0.2 0.2
4 DUCT AND/OR HOSE, OUTSIDE AIR - REPLACE 1910700 0.3 0.3 0.3
5 SENSOR, MAP - REPLACE 1910900 0.4 0.4 0.4
6 HOUSING, INLET AIR - REPLACE 1911310 0.5 0.5 0.5
7 METER, AIR MASS - REPLACE 1911320 0.2 0.2 0.2
8 DUCT INT AIR - REPLACE 1910800 0.3 0.3 0.3
9 BODY, THROTTLE DOHC - REPLACE 1810300 0.8 0.8 0.8
102
ENGINE INTAKE & EXHAUST - 1G (GSL)
1C
193 INTAKE MANIFOLD GSL
1D
1712
1713
1E
1F
1G
Code G32D G23D G23D
1 MANIFOLD, INTAKE LOWER - REPLACE 1930220 1.3 1.3 1.3
2 GASKET, UPPER INTAKE MANIFOLD - REPLACE 1930210 0.7 0.7 0.7
3 MANIFOLD, INTAKE UPPER - REPLACE 1930230 2.3 2.3 2.3
4 FLAP, RESONANCE - REPLACE 1932200 1.6 - -
5 PACKING - REPLACE 1932400 1.6 - -
6 SENSOR ASSY, MAP - REPLACE 1932700 - 0.2 0.2
7 ADAPTOR, MAP SENSOR - REPLACE 1932800 - 0.3 0.3
103
1G (GSL) - ENGINE INTAKE & EXHAUST
194 EXHAUST MANIFOLD GSL
1722
1723

Code G32D G23D G23D
1 MANIFOLD AND/OR GASKET EXHAUST DOHC-REPLACE 1940300 1.4 0.8 0.8
2 SENSOR, OXYGEN DOHC - REPLACE 1940600 0.2 0.2 0.2
3 COVER, EXHAUST MANIFOLD UPPER - REPLACE 1940810 0.6 0.5 0.5
4 COVER, EXHAUST MANIFOLD LOWER - REPLACE 1940830 0.4 0.4 0.4
104
ENGINE INTAKE & EXHAUST - 1G (GSL)
1C
198 SENSOR GSL
1430
1D
1E
1F
1G

Code G32D G23D G23D
1 SENSOR, CRANKSHAFT POSITION - REPLACE 1333700 0.6 0.6 0.6
105
SECTION
2
SUSPENSION
CONTENTS
2B. FRAME ............................................................................................ 110
2C. FRONT SUSPENSION & FRONT AXLE .......................................... 112
2D. REAR SUSPENSION & REAR AXLE .............................................. 122
2E. TIRES & WHEELS .......................................................................... 130
2F. ELECTRONIC SUSPENSION .......................................................... 133
CONTENTS
FRAME 2B
201. FRAME ASSEMBLY ....................................................................................................
4010 108
202. FRONT AXLE MOUNTING ............................................................................................
4310 109
FRONT SUSPENSION & FRONT AXLE 2C

213. LOCKING HUB / FRONT HUB & DISC .........................................................................
4110 4115 4116 110
214. FRONT SHOCK ABSORBER ....................................................................................... 4411 112
215. FRONT SUSPENSION .................................................................................................
4410 114
221-1. FRONT AXLE (KSC, TONGIL) .......................................................................................
4120 4121 116
221-2. FRONT AXLE (IOP - AAM) ...........................................................................................
4122 118
230. STABILIZER BER .........................................................................................................
4420 119
REAR SUSPENSION & REAR AXLE 2D

231. REAR AXLE (KSC, TONGIL, AAM) ..............................................................................
4210 4211 4220 120
232. REAR SHOCK ABSORBER .........................................................................................
4511 4512 123
235. KNUCKLE & HUB .........................................................................................................
4221 124
236. REAR AXLE MOUNTING ..............................................................................................
4320 125
237. REAR SUSPENSION ...................................................................................................
4510 4520 126
TIRES & WHEELS 2E

241. TIRES & WHEELS ....................................................................................................... 4170 128
242. TPMS ...........................................................................................................................
4190 130
ELECTRONIC SUSPENSION 2F
219. EAS ..............................................................................................................................
4480 4512 131
2B - FRAME
2B - FRAME
201 FRAME ASSEMBLY
4010
Operation ACTYON
NO. Operation Description KYRON ACTYON
Code SPORTS
1 SUB FRAME (FRONT) ASSEMBLY 2180100 3.9 3.9 3.9

2 SUB FRAME (REAR) ASSEMBLY 2340500 3.3 3.3 3.3
110
FRAME - 2B
2B
202 FRONT AXLE MOUNTING
4310
2C
2D
2E
2F
Operation ACTYON
Code SPORTS
1 FRONT AXLE MOUNTING - REPLACE 2020100 0.8 0.8 0.8

2 FRONT AXLE MOUNTING ASSY - REPLACE 2020200 0.3 0.3 0.3
111
2C - FRONT SUSPENSION & FRONT AXLE

213 LOCKING HUB / FRONT HUB & DISC
4115
4110
4116
112
FRONT SUSPENSION & FRONT AXLE - 2C
2B
Operation ACTYON
Code SPORTS
1 HUB AND FRONT BRAKE DISC - REPLACE
2C
Right 2130470 0.5 0.5 0.5
Left 2130480 0.5 0.5 0.5
Both 2130490 1.0 1.0 1.0
2D
2 BEARING, FRONT HUB INNER AND/OR OUTER - REPLACE
Right 2130710 0.8 0.8 0.8
Left 2130720 0.8 0.8 0.8
Both 2130730 1.6 1.6 1.6
2E
3 VALVE, LOCKING HUB SOLENOID - REPLACE 2130950 0.2 0.2 0.2
4 KNUCKLE ASSEMBLY, STEERING - REPLACE
Right 2131100 0.8 0.8 0.8
2F
Left 2131200 0.8 0.8 0.8
Both 2131300 1.6 1.6 1.6
5 SEAL, KNUCKLE OIL - REPLACE
Right 2131400 1.2 1.2 1.2
Left 2131410 1.2 1.2 1.2
Both 2131420 2.0 2.0 2.0
6 SHIELD, DISC BRAKE - REPLACE
Right 2132100 0.6 0.6 0.6
Left 2132200 0.6 0.6 0.6
Both 2132300 1.2 1.2 1.2
7 HOSE, VACUUM, LOCKING HUB - REPLACE 2133750 0.3 0.3 0.3
8 O-RING, WHEEL END HUB - REPLACE 2136100 0.5 0.5 0.5
Additional 2136200 0.1 0.1 0.1
Opposite 2136300 0.4 0.4 0.4
9 HUB ACTUATOR, FRT LOCKING - REPLACE 2137100 0.8 0.8 0.8
Additional 2137200 0.2 0.2 0.2
Opposite 2137300 0.7 0.7 0.7
10 HOSE, LOCKING HUB ACTUATOR - REPLACE 2138100 0.3 0.3 0.3
113
214 FRONT SHOCK ABSORBER

4411
114
2B
Operation ACTYON
Code SPORTS
1 SPRING, FRONT COIL - REPLACE
2C
Right 2140100 0.8 0.8 0.8
Left 2140200 0.8 0.8 0.8
Both 2140300 1.5 1.5 1.5
2D
2 SEAT AND/OR INSULATOR - REPLACE
Right 2141500 0.8 0.8 0.8
Left 2141600 0.8 0.8 0.8
Both 2141700 1.5 1.5 1.5
2E
3 BUMPER, STOPPER - REPLACE
Right 2142330 0.8 0.8 0.8
Left 2142340 0.8 0.8 0.8
2F
Both 2142350 1.5 1.5 1.5
4 BOOT, DAMPER STRUT - REPLACE
Right 2142360 0.8 0.8 0.8
Left 2142370 0.8 0.8 0.8
Both 2142380 1.5 1.5 1.5
5 SHOCK ABSORBER - REPLACE
Right 2143100 0.8 0.8 0.8
Left 2143200 0.8 0.8 0.8
Both 2143300 1.5 1.5 1.5
6 SHOCK ABSORBER & SPING ASSEMBLY - REPLACE
Right 2140600 0.6 0.6 0.6
Left 2140610 0.6 0.6 0.6
Both 2140620 1.0 1.0 1.0
7 YOKE, FRT SHOCK ABSORBER - REPLACE
Right 2145100 0.7 0.6 0.6
Left 2145200 0.7 0.6 0.6
Both 2145300 1.4 1.2 1.2
115
215 FRONT SUSPENSION

4410
116
2B
Operation ACTYON
Code SPORTS
1 CAM BOLT, FRONT LOWER ARM MOUNTING - REPLACE
2C
Right 2151800 0.3 0.3 0.3
Left 2151810 0.3 0.3 0.3
Both 2151820 0.5 0.5 0.5
2D
2 ARM ASSEMBLY, FRONT UPPER CONTROL - REPLACE
Right 2154000 0.4 0.4 0.4
Left 2154100 0.4 0.4 0.4
Both 2154200 0.8 0.8 0.8
2E
3 BUSHING, FRONT UPPER CONTROL ARM - REPLACE
Right 2154230 0.5 0.5 0.5
Left 2154240 0.5 0.5 0.5
2F
Both 2154250 1.0 1.0 1.0
4 BUSHING, FRONT LOWER CONTROL ARM - REPLACE
Right 2154260 1.0 1.0 1.0
Left 2154270 0.9 0.9 0.9
Both 2154280 0.9 0.9 0.9
5 ARM ASSEMBLY, FRONT LOWER CONTROL - REPLACE
Right 2154500 1.0 1.0 1.0
Left 2154600 1.0 1.0 1.0
Both 2154700 2.0 2.0 2.0
6 OIL, FRONT AXLE - REPLACE 2154900 0.3 0.3 0.3
117
221-1 FRONT AXLE (KSC, TONGIL)

4120 / 4121
13
118
2B
Operation ACTYON
Code SPORTS
1 AXLE ASSEMBLY, FRONT DRIVE - REPLACE 3211100 2.1 2.1 2.1
2C
AXLE ASSEMBLY, FRONT - OVERHAUL 3211310 5.0 5.0 5.0
2 SHAFT ASSY, FRONT AXLE - REPLACE
Right 3211510 0.8 0.8 0.8
2D
Left 3211520 0.8 0.8 0.8
Both 3211530 1.6 1.6 1.6
3 BEARING, OUTER PINION - REPLACE 3211730 2.0 2.0 2.0
4 BEARING, INNER PINION - REPLACE 3211740 5.0 5.0 5.0
2E
5 GEAR SET (PINION, RING, SIDE), FRONT AXLE - REPLACE 3211750 5.0 5.0 5.0
6 COVER, FRONT AXLE HOUSING - REPLACE 3211760 2.2 2.2 2.2
7 BRACKET, FRONT AXLE MOUNTING - REPLACE
2F
Right 3211770 0.9 0.9 0.9
Left 3211780 0.9 0.9 0.9
Both 3211790 1.8 1.8 1.8
8 BEARING BALL AND/OR SEAL, SHAFT OIL - REPLACE
Right 3211830 0.7 0.7 0.7
Left 3211840 0.7 0.7 0.7
Both 3211850 1.2 1.2 1.2
9 SHAFT, INNER - REPLACE
Right 3211860 0.7 0.7 0.7
Left 3211870 0.7 0.7 0.7
Both 3211880 1.2 1.2 1.2
10 HOSE, AIR BENT - REPLACE 3212100 0.3 0.3 0.3
11 PINION GEAR, FRONT AXLE - REPLACE 3212130 5.0 5.0 5.0
12 OIL, FRONT AXLE - REPLACE 3211320 0.6 0.6 0.6
13 BOOT SET, OUTER - REPLACE
Right 3211610 1.9 1.9 1.9
Left 3211620 1.9 1.9 1.9
Both 3211630 3.8 3.8 3.8
14 OIL SEAL (PINION), FRONT AXLE - REPLACE 3211640 0.4 0.4 0.4
15 RING GEAR, FRONT AXLE - REPLACE 3211650 5.0 5.0 5.0
119
221-2 FRONT AXLE (IOP - AAM)

4122
Operation ACTYON
Code SPORTS
1 IOP INTERMEDIATE SHAFT - REPLACE 3242100 1.0 - -

2 IOP CONNECTOR BRACKET - REPLACE 3242200 0.8 - -
3 IOP AXLE - REPLACE 3242300 1.7 - -
4 IOP AXLE OIL SEAL (LH) - REPLACE 3242400 0.7 - -
5 IOP AXLE OIL SEAL (EXTRA) - REPLACE 324240A 0.1 - -
6 IOP AXLE OIL SEAL (RH) - REPLACE 3242405 1.7 - -
7 IOP AXLE OIL - REPLACE 3242500 0.5 - -
120
2B
230 STABILIZER BER
4420
2C
2D
2E
2F
Operation ACTYON
Code SPORTS
1 LINK AND/OR BUSHING, FRONT STABILIZER - REPLACE

Right 2150100 0.3 0.3 0.3
Left 2150200 0.3 0.3 0.3
Both 2150300 0.5 0.5 0.5
2 STABILIZER, FRONT - REPLACE 2150500 0.5 0.5 0.5
3 BUSHING, STABILIZER SUPPORT 2155100 0.3 0.3 0.3
4 CLAMP, STABILIZER BUSHING 2156100 0.3 0.3 0.3
5 BUSHING, STABILIZER - REPLACE
Right 2157100 0.1 0.1 0.1
Left 2157200 0.3 0.3 0.3
Both 2157300 0.4 0.4 0.4
121
2D - REAR SUSPENSION & REAR AXLE

231 REAR AXLE (KSC, TONGIL, AAM)
4210 / 4211 / 4220
122
REAR SUSPENSION & REAR AXLE - 2D
2B
Operation ACTYON
Code SPORTS
1 AXLE ASSEMBLY, REAR - REPLACE 2310900 2.4 2.4 2.4
2C
AXLE ASSEMBLY, REAR - OVERHAUL 2310910 5.9 5.9 5.9
2 BREATHER AIR - REPLACE 2310930 0.3 0.3 0.3
4 CAP, HUB - REPLACE
2D
Right 2312100 0.2 0.2 0.2
Left 2312200 0.2 0.2 0.2
Both 2312300 0.3 0.3 0.3
5 KNUCKLE, REAR (DISC) - REPLACE
2E
Right 2315100 1.1 1.1 1.1
Left 2315200 1.1 1.1 1.1
Both 2315300 2.2 2.2 2.2
2F
6 COVER, DIFFERENTIAL BEARING - REPLACE 2315310 3.0 3.0 3.0
7 HOUSING, REAR AXLE - REPLACE 2316300 2.9 2.9 2.9
8 SHAFT, REAR AXLE - REPLACE
Right 2316410 0.7 0.7 0.7
Left 2316420 0.7 0.7 0.7
Both 2316430 1.4 1.4 1.4
9 GASKET, REAR DIFFERENTIAL CARRIER - REPLACE 2316630 0.8 0.8 0.8
10 NUT, LOCK - REPLACE 2316710 0.6 0.6 0.6
11 FLANGE, PINION - REPLACE 2316720 0.4 0.4 0.4
12 BEARING, PINION - REPLACE 2316730 3.0 3.0 3.0
13 BEARING, REAR AXLE SHAFT - REPLACE
Right 2316810 1.3 1.3 1.3
Left 2316820 1.3 1.3 1.3
Both 2316830 2.6 2.6 2.6
14 SEAL, DRIVE PINION GEAR OIL - REPLACE 2316850 3.0 3.0 3.0
15 RING, DIFFERENTIAL BEARING COVER - REPLACE 2316860 0.8 0.8 0.8
16 SEAL, REAR AXLE OIL - REPLACE
Right 2316900 1.0 1.0 1.0
Left 2317000 1.0 1.0 1.0
Both 2317100 2.0 2.0 2.0
17 SEAL, REAR AXLE OIL INNER - REPLACE
Right 2317110 3.2 3.2 3.2
Left 2317120 3.2 3.2 3.2
Both 2317130 5.9 5.9 5.9
123
Operation ACTYON
Code SPORTS
18 SEAL, REAR AXLE OIL OUTER - REPLACE

Right 2317140 3.2 3.2 3.2
Left 2317150 3.2 3.2 3.2
Both 2317160 5.9 5.9 5.9
19 SHIM, BEARING COVER - REPLACE 2317210 2.9 2.9 2.9
20 COVER, REAR AXLE CASE - REPLACE 2317700 0.5 0.5 0.5
21 CASE, DIFFERENTIAL - REPLACE 2317760 4.0 4.0 4.0
22 GEAR SET - REPLACE 2317780 0.4 0.4 0.4
23 OIL, REAR AXLE - REPLACE 2310920 0.4 0.4 0.4
24 SHAFT, REAR DRIVE AXLE (IRS) 2318100 0.6 - -
124
2B
232 REAR SHOCK ABSORBER
4512 4511
2C
2D
2E
2F
NO. Operation Description ACTYON
Code IRS 5-LINK SPORTS
1 SPRINGS, REAR COIL - REPLACE

Right 2320100 - 0.8 0.8 0.8
Left 2320300 - 0.8 0.8 0.8
Both 2320400 - 1.6 1.6 1.6
2 SEAT AND/OR INSULATOR - REPLACE
Right 2320700 0.8 0.8 0.8 0.8
Left 2320800 0.8 0.8 0.8 0.8
Both 2320900 1.6 1.6 1.6 1.6
3 SHOCK ABSORBER, REAR - REPLACE
Right 2321100 0.3 0.3 0.3 0.3
Left 2321200 0.3 0.3 0.3 0.3
Both 2321300 0.6 0.6 0.6 0.6
4 BUMPER, SHOCK - REPLACE
Right 2321410 1.1 1.1 1.1 1.1
Left 2321510 1.1 1.1 1.1 1.1
Both 2321610 2.0 2.0 2.0 2.0
5 RUBBER RING, REAR S/ABS - REPLACE
Right 2321630 1.1 1.1 1.1 1.1
Left 2321640 1.1 1.1 1.1 1.1
Both 2321650 2.0 2.0 2.0 2.0
6 REAR SPRING SEAT - REPLACE 2327100 0.3 0.3 0.3 0.3
7 AIR SPRING - REPLACE 2320500 0.3 - - -
125
235 KNUCKLE & HUB

4221
Operation ACTYON
Code SPORTS
1 REAR BRAKE DISC 2350100 0.5 0.5 0.5

2 WHEEL BEARING ASSEMBLY 2350200 2.0 - -
3 CARRIER ASSEMBLY, WHEEL REAR - REPLACE 2350300 1.1 - -
126
2B
236 REAR AXLE MOUNTING
4320
2C
2D
2E
2F
Operation ACTYON
1 REAR AXLE MOUNTING REAR ADAPTER - REPLACE 2342700 1.4 - -

2 RUBBER MOUNTING, SUB FRAME - REPLACE
Front 2340100 2.2
Rear 2340300 2.2
127
237 REAR SUSPENSION

4
4520
9
4510
3
10
7
6
1
128
2B
NO. Operation Description ACTYON
Code IRS 5-LINK SPORTS
1 ROD AND/OR BUSH, LATERAL - REPLACE 2323500 0.2 0.2 0.2 0.2
2C
2 ARM & BUSH ASSEMBLY, REAR UPPER - REPLACE
Right 2323510 0.4 0.4 0.4 0.4
Left 2323511 0.4 0.4 0.4 0.4
2D
Both 2323512 0.6 0.6 0.6 0.6
3 ARM & BUSH ASSEMBLY, REAR ROWER - REPLACE
Right 2323530 0.4 0.4 0.4 0.4
Left 2323531 0.4 0.4 0.4 0.4
2E
Both 2323532 0.6 0.6 0.6 0.6
4 BUMPER, REAR SUSPENSION - REPLACE
Right 2324100 0.2 0.2 0.2 0.2
2F
Left 2324200 0.2 0.2 0.2 0.2
Both 2324300 0.3 0.3 0.3 0.3
5 REAR UPPER ARM 2328100 0.5 0.5 0.5 0.5
6 COVER, LATERAL LOD - REPLACE 2329100 - - 0.2 0.2
7 BUSHING, LATERAL LOD - REPLACE 2329200 - - 0.4 0.4
8 BUSHING, LOWER ARM - REPLACE 2329300 0.5 0.5 0.5 0.5
9 BUSHING, UPPER ARM - REPLACE 2329400 0.5 0.5 0.5 0.5
10 LINK AND/OR BUSHING, REAR STABILIZER - REPLACE
Right 2314100 - 0.3 0.3 0.3
Left 2314200 - 0.3 0.3 0.3
Both 2314300 - 0.6 0.6 0.6
129
2E - TIRES & WHEELS
2E - TIRES & WHEELS

241 TIRES & WHEELS
KYRON 8
4170
ACTYON & ACTYON SPORTS

8 4170
130
TIRES & WHEELS - 2E
2B
Operation ACTYON
Code SPORTS
1 WHEEL - BALANCE 2410700 0.3 0.3 0.3
2C
A - Each additional 241070A 0.2 0.2 0.2
2 WHEEL (ONE) - REPLACE 2411100 0.4 0.4 0.4
2D
3 TIRE (ONE) - REPLACE 2411300 0.3 0.3 0.3
4 STEM, VALVE (ONE) - REPLACE 2411500 0.5 0.5 0.5
5 BOLT, WHEEL - REPLACE 2411700 0.2 0.2 0.2
2E
6 CAP, WHEEL - REPLACE 2411900 0.2 0.2 0.2
2F
7 WINCH ASSY - SPARE TIRE - REPLACE 2411800 0.4 0.4 0.4
8 UNDER COVER (FRONT) - REPLACE 2411900 0.2 0.2 0.2
9 WHEEL ALIGNMENT - REPLACE 2130300 1.0 1.0 1.0
131
2E - TIRES & WHEELS
242 TPMS
4190
Operation ACTYON
Code SPORTS
1 TPMS FRONT ANTENNA (LH) - REPLACE 2420100 0.3 - -

TPMS FRONT ANTENNA (LH), ADD - REPLACE 242010A 0.3 - -
2 TPMS FRONT ANTENNA (RH) - REPLACE 2420200 0.3 - -
TPMS FRONT ANTENNA (RH), ADD - REPLACE 242020A 0.1 - -
3 TPMS REAR ANTENNA - REPLACE 2420300 0.4 - -
TPMS REAR ANTENNA, ADD - REPLACE 242030A 0.1 - -
4 TPMS BRAKET, REAR ANTENNA - REPLACE 2420302 0.3 - -
5 TPMS WHEEL MODULE (1EA) - REPLACE 2420402 0.4 - -
TPMS WHEEL MODULE (2EA) - REPLACE 2420403 0.6 - -
6 TPMS TIRE AIR PRESSURE ADJUSTMENT (ALL) - ADJUST 2420520 0.2 - -
7 TPMS TIRE VALVE - REPLACE 2420600 0.5 - -
TPMS TIRE VALVE, ADD - REPLACE 242060A 0.2 - -
8 TPMS ID RECOGNITION AFTER REPLACEMENT OF WHEEL 2420720 0.5 - -
MODULE - INSPECT
132
ELECTRONIC SUSPENSION - 2F
2F - ELECTRONIC SUSPENSION
2B
219 EAS
4480 / 4512
2C
2D
2E
2F
Operation ACTYON
Code SPORTS
1 EAS SYSTEM INSPECTION - REPAIR 2190020 0.3 - -

2 EAS REAR HEIGHT SENSOR ASSY (ONE) - REPLACE 2190300 0.3 - -
EAS REAR HEIGHT SENSOR ASSY (TWO) - REPLACE 2190302 0.2 - -
3 EAS REAR HEIGHT LINK (ONE) - REPLACE 2190400 0.3 - -
EAS REAR HEIGHT LINK (TWO) - REPLACE 2190402 0.1 - -
4 EAS REAR AIR SPRING (ONE) - REPLACE 2190600 0.7 - -
EAS REAR AIR SPRING (TWO) - REPLACE 2190601 0.3 - -
5 EAS COMPRESSOR - REPLACE 2190900 0.5 - -
6 EAS AIR TUBE CONNECTOR (REAR) (ONE) - REPLACE 2191900 0.6 - -
EAS AIR TUBE CONNECTOR (REAR) (TWO) - REPLACE 2191902 0.3 - -
7 EAS AIR VENTING HOSE - REPLACE 2192200 0.3 - -
8 EAS AIR VENTING FILTER - REPLACE 2192300 0.2 - -
9 EAS PROTECTOR, AIR COMPRESSOR UNIT - REPLACE 2192600 0.2 - -
10 EAS AIR TUBE (REAR, LH) - REPLACE 2192700 0.8 - -
EAS AIR TUBE (REAR, LH), ADD - REPLACE 2192701 0.3 - -
11 EAS AIR TUBE (REAR, RH) - REPLACE 2192800 0.7 - -
EAS AIR TUBE (REAR, RH), ADD - REPLACE 2192801 0.2 - -
12 EAS AIR TUBE, AIR COMPRESSOR - REPLACE 2192900 0.3 - -
EAS AIR TUBE, AIR COMPRESSOR, ADD - REPLACE 2192901 0.1 - -
133
SECTION
3
DRIVE LINE
CONTENTS
3A. PROPELLER SHAFT ...................................................................... 138
CONTENTS
PROPELLER SHAFT 3A
323. PROPELLER SHAFT ....................................................................................................
3310 136
3A - PROPELLER SHAFT
3A - PROPELLER SHAFT
323 PROPELLER SHAFT
3310
Operation ACTYON
Code SPORTS
1 SHAFT, PROPELLER - REPLACE

Front 3230110 0.3 0.3 0.3
Rear 3230120 0.4 0.4 0.4
2 JOINT, UNIV, PROPELLER FRONT - REPLACE
One 3230310 0.7 0.7 0.7
Two 3230320 1.0 1.0 1.0
3 JOINT, UNIV, PROPELLER REAR - REPLACE
One 3230330 0.7 0.7 0.7
Two 3230340 1.0 1.0 1.0
4 YOKE, JOINT, FRONT - REPLACE
One 3230510 0.7 0.7 0.7
Two 3230520 1.2 1.2 1.2
5 YOKE, JOINT, REAR - REPLACE
One 3230530 0.7 0.7 0.7
Two 3230540 1.2 1.2 1.2
138
SECTION
4
BRAKES
CONTENTS
4A. HYDRAURIC BRAKE ...................................................................... 142
4B. MASTER CYLINDER & BOOSTER ................................................. 146
4D. FRONT BRAKE .............................................................................. 147
4E. REAR BRAKE ................................................................................ 148
4F. ANTI-LOCK BRAKE SYSTEM ......................................................... 150
4G. PARKING BRAKE .......................................................................... 152
CONTENTS
HYDRAURIC BRAKE 4A
425. BRAKE PIPE (NON ABS/ESP, W/ABS/ESP) ..............................................................
4824 4825 140
428. BRAKE PEDAL & MOUNT ...........................................................................................
4810 142
429. HECU (HYDRAULIC & ELECTRONIC CONTROL UNIT) ................................................ 4890 4892 143
MASTER CYLINDER & BOOSTER 4B

431. MASTER CYLINDER & BOOSTER ..............................................................................
4850 144
FRONT BRAKE 4D
445. FRONT BRAKE ............................................................................................................
4830 145
REAR BRAKE 4E
456. REAR BRAKE ..............................................................................................................
4840 4841 146
ANTI-LOCK BRAKE SYSTEM 4F

462. ABS SYSTEM ..............................................................................................................
4890 148
PARKING BRAKE 4G
478. PARKING BRAKE ........................................................................................................
4910 4911 150
479. EPB (ELECTRIC PARKING BRAKE) ............................................................................ 4920 152
4A - HYDRAURIC BRAKES
4A - HYDRAURIC BRAKE
425 BRAKE PIPE (NON ABS/ESP, W/ABS/ESP)
4824
4825
142
HYDRAURIC BRAKES - 4A
4A
Operation ACTYON
Code SPORTS
1 HOSE, BRAKE - REPLACE
4B
Right Front 4250100 0.5 0.5 0.5
Lef Front 4250200 0.5 0.5 0.5
Both Front 4250300 0.9 0.9 0.9
4D
Right Rear 4250400 0.4 0.4 0.4
Left Rear 4250500 0.4 0.4 0.4
Both Rear 4250600 0.7 0.7 0.7
2 PIPE, REAR BRAKE - REPLACE
4E
Right 4250800 0.5 0.5 0.5
Left 4251100 0.5 0.5 0.5
3 PIPE, MASTER CYLINDER TO MODULATOR VALVE FRONT
4F
-REPLACE 4251500 0.5 0.5 0.5
4 PIPE, FRONT BRAKE - REPLACE
Right 4253800 0.7 0.7 0.7
Left 4253810 0.7 0.7 0.7
4G
Both 4253820 1.2 1.2 1.2
143
4A - HYDRAURIC BRAKES
428 BRAKE PEDAL & MOUNT

4810
Operation ACTYON
Code SPORTS
1 PEDAL AND/OR BUSHING, BRAKE - REPLACE 4280100 0.5 0.5 0.5

2 SPRING, BRAKE PDEAL RETURN - REPLACE 4280300 0.5 0.5 0.5
3 PAD, BRAKE PEDAL - REPLACE 4280500 0.2 0.2 0.2
4 SWITCH, STOP LAMP - REPLACE 4280700 0.2 0.2 0.2
5 BRACKET, BRAKE PEDAL - REPLACE 4281300 0.5 0.5 0.5
144
HYDRAURIC BRAKES - 4A
4A
429 HECU (HYDRAULIC & ELECTRONIC CONTROL UNIT)
4890
4B
4892
4D
4E
4F
4G
Operation ACTYON
Code SPORTS
1 HECU (HYDRAULIC & ELECTRONIC CONTROL UNIT) 4290100 0.8 0.8 0.8
ASSEMBLY - REPLACE
145
4B - MASTER CYLINDER & BOOSTER
4B - MASTER CYLINDER & BOOSTER

431 MASTER CYLINDER & BOOSTER
4850
Operation ACTYON
Code SPORTS
1 CYLINDER, BRAKE MASTER - OVERHAUL 4310100 1.4 1.4 1.4

CYLINDER, BRAKE MASTER - REPLACE 4310200 0.6 0.6 0.6
2 VALVE, BOOSTER CHECK - REPLACE 4310210 0.2 0.2 0.2
3 SEAL, BOOSTER MOUNTING - REPLACE 4310220 0.3 0.3 0.3
4 BRAKE SYSTEM - BLEED 4310230 1.2 1.2 1.2
5 BOOSTER, VACUUM POWER BRAKE - REPLACE 4310600 0.8 0.8 0.8
6 RESERVOIR, BRAKE MASTER CYLINDER - REPLACE 4310800 0.4 0.4 0.4
7 HOSE, BRAKE BOOSTER VACUUM - REPLACE 4312100 0.2 0.2 0.2
146
FRONT BRAKE - 4D
4D - FRONT BRAKE
4A
445 FRONT BRAKE
4830
4B
4D
4E
4F
4G
Operation ACTYON
Code SPORTS
1 PADS, DISC BRAKE (FRONT) - REPLACE

Both 4450100 0.6 0.6 0.6
Right 4450110 0.4 0.4 0.4
Left 4450120 0.4 0.4 0.4
2 CALIPER ASSEMBLY, FRONT - REPLACE
Right 4450300 0.6 0.6 0.6
Left 4450400 0.6 0.6 0.6
Both 4450500 1.2 1.2 1.2
147
4E - REAR BRAKES
4E - REAR BRAKE
456 REAR BRAKE
4841
4840
148
REAR BRAKES - 4E
4A
Operation ACTYON
Code SPORTS
1 PLATE, BRAKE BACKING - REPLACE
4B
Right 4563800 0.8 0.8 0.8
Left 4563900 0.8 0.8 0.8
Both 4564100 1.4 1.4 1.4
4D
2 SLIDING CALIPER, REAR - REPLACE
Right 4564300 0.6 0.6 0.6
Left 4564400 0.6 0.6 0.6
Both 4564500 1.2 1.2 1.2
4E
3 DISC, REAR BRAKE - REPLACE
Right 4565100 0.5 0.5 0.5
Left 4565200 0.5 0.8 0.8
4F
Both 4565300 1.0 1.0 1.0
4 PAD, REAR BRAKE - REPLACE
Right 4566300 0.6 0.6 0.6
Left 4566400 0.6 0.6 0.6
4G
Both 4566500 1.2 1.2 1.2
5 HUB, REAR - REPLACE
Right 4566700 1.3 1.3 1.3
Left 4566800 1.3 1.3 1.3
Both 4566900 2.3 2.3 2.3
6 BACK PLATE (IRS), RR BRAKE - REPLACE 4566910 1.9 - -
7 ABS IMPULSERING (REAR) - REPLACE 4566920 0.8 0.8 0.8
149
4F - ANTI-LOCK BRAKE SYSTEM
4F - ANTI-LOCK BRAKE SYSTEM

462 ABS SYSTEM
4890
150
ANTI-LOCK BRAKE SYSTEM - 4F
4A
Operation ACTYON
Code SPORTS
1 SENSOR, WHEEL SPEED, FRONT AND/OR REAR - REPLACE
4B
Right Front 4620100 0.5 0.5 0.5
Left Front 4620200 0.4 0.4 0.4
Both Front 4620300 0.9 0.9 0.9
4D
Right Rear 4620400 0.4 0.4 0.4
Left Rear 4620500 0.3 0.3 0.3
Both Rear 4620600 0.7 0.7 0.7
2 HYDRAULIC MODULATOR ASSEMBLY (ABS, ABD) - REPLACE 4620800 0.8 0.8 0.8
4E
3 ECU (ABS) - REPLACE 4620900 0.9 0.9 0.9
4 ABS IMPULSERING - REPLACE
Right Front 4620910 1.0 1.0 1.0
4F
Left Front 4620920 1.0 1.0 1.0
Both Front 4620930 1.9 1.9 1.9
Right Rear 4620940 1.5 1.5 1.5
Left Rear 4620950 1.5 1.5 1.5
4G
Both Rear 4620960 2.8 2.8 2.8
5 SENSOR, ACCEL - REPLACE 4620970 0.8 0.8 0.8
6 ESP SENSOR CLUSTER - REPLACE 4620980 0.4 0.4 -
151
4G - PARKING BRAKES
4G - PARKING BRAKE
478 PARKING BRAKE
4911
4910
152
PARKING BRAKES - 4G
4A
Operation ACTYON
Code SPORTS
1 PARKING BRAKE - ADJUST 4780100 0.3 0.3 0.3
4B
2 GRIP, PARKING BRAKE HANDLE - REPLACE 4780200 0.4 0.4 0.4
3 CABLE, PARKING BRAKE - REPLACE
Front 4780500 0.6 0.6 0.6
4D
Rear Both 4780600 0.7 0.7 0.7
4 SPRING, TENSION - REPLACE 4780700 0.4 0.4 0.4
5 BODY, PARKING BRAKE - REPLACE 4781600 0.6 - -
6 PEDAL, PARKING BRAKE - REPLACE 4780810 0.5 - -
4E
7 DAMPER, PARKING BRAKE - REPLACE 4780830 0.4 - -
8 CABLE, RELEASE - REPLACE 4780890 0.6 - -
9 SHOE ASSY, PARKING BRAKE - REPLACE
4F
Rear Both 4781320 1.5 1.5 1.5
Right 4781300 0.9 0.9 0.9
Left 4781310 0.9 0.9 0.9
10 EQUALIZER, PARKING BRAKE - REPLACE 4781400 0.3 0.3 0.3
4G
11 HANDLE, PARKING BRAKE - REPLACE 4781410 0.3 - -
12 SWITCH, PARKING BRAKE - REPLACE 4782000 0.5 0.5 0.5
153
4G - PARKING BRAKES
479 EPB (ELECTRIC PARKING BRAKE)

4920
4
3
Operation
NO. Operation Description KYRON ACTYON REMARK
Code
1 EPB PARKING BRAKE TO BE BROKEN IN. - ADJUST 4791620 0.3

2 EPB MODULE - REPLACE 4792000 1.8
3 EPB MODULE BRAKET - REPLACE 4792100 1.8
4 EPB HANDLE ASSY - EPB RELEASE - REPLACE 4792400 0.2
154
SECTION
5
POWER TRAIN SYSTEM
CONTENTS
5A. AUTO TRANSMISSION CONTROLS .............................................. 158
5B. BTR M74 AUTO TRANSMISSION ................................................... 159
5D. DC AUTO TRANSMISSION ............................................................. 166
5E. MANUAL TRANSMISSION .............................................................. 173
5F. CLUTCH ......................................................................................... 178
5G. TRANSMISSION CASE ................................................................... 182
CONTENTS
AUTO TRANSMISSION CONTROLS 5A

519. AUTO TRANSMISSION CONTROLS ............................................................................
3721 3740 156
BTR M74 AUTO TRANSMISSION 5B

541. BTR M74 - I ..................................................................................................................
3640 157
542. BTR M74 - II .................................................................................................................
3641 158
543. BTR M74 - III .................................................................................................................
3642 160
544. BTR M74 - IV ................................................................................................................
3643 162
545. DSI M78 6-SPEED AUTOMATIC TRANSMISSION ....................................................... 3640 163
DC AUTO TRANSMISSION 5D
551. DC AUTO TRANSMISSON - I .......................................................................................
3650 164
556. DC AUTO TRANSMISSON - II ......................................................................................
3651 165
557. DC AUTO TRANSMISSON - III .....................................................................................
3652 3653 3655 3656 3657 3658 166
558. DC AUTO TRANSMISSON - IV .....................................................................................
3654 3659 3660 168
559. DC AUTO TRANSMISSON - V ......................................................................................
3750 170
MANUAL TRANSMISSION 5E
561. MANUAL TRANSMISSION ...........................................................................................
3170 3180 171
563. INPUT & OUTPUT SHAFT ............................................................................................
3172 172
566. RAIL SHIFT FORK ........................................................................................................
3175 173
569. SHIFT EXTENTION .......................................................................................................
3176 3186 174
CLUTCH 5F
581. CLUTCH HOUSING & DISC ..........................................................................................3010 176
582. CLUTCH CONTROL ......................................................................................................
3020 177
583. CLUTCH PEDAL ...........................................................................................................
3030 178
TRANSMISSION CASE 5G
591. TRANSFER CASE (PART TIME) .................................................................................. 3241 3242 180
596. AWD .............................................................................................................................
3260 182
5A - AUTO TRANSMISSION CONTROLS
5A - AUTO TRANSMISSION CONTROLS

519 AUTO TRANSMISSION CONTROLS
3721 3740
Operation ACTYON
Code SPORTS
1 KNOB, SHIFT LEVER - REPLACE 5190100 0.2 0.2 0.2

2 ROD, SHIFT CONNECTOR - REPLACE 5190510 0.3 0.3 0.3
LEVER, SHIFT CONTROL (A/T) - REPLACE 5190700 0.5 0.5 0.5
3 BUSH - TGS LOW LEVER 5190710 0.3 0.3 0.3
KNOB FITTING - TGS LEVER 5190720 0.3 0.3 0.3
4 HOUSING, UPPER - REPLACE 5191110 0.2 0.2 0.2
5 ROD ADJUST 5191111 0.3 0.3 0.3
158
BTR M74 AUTO TRANSMISSION - 5B
5B - BTR M74 AUTO TRANSMISSION
5A
541 BTR M74 - I
3640
5B
5D
5E
5F
5G
3640
5H
Operation ACTYON
Code SPORTS
1 AUTO TRANSMISSION - REPLACE 5410100 5.8 5.8 5.8

AUTO TRANSMISSION - OVERHAUL 5410200 13.2 13.2 13.2
2 TORQUE CONVERTER - REPLACE 5410300 6.0 6.0 6.0
3 SEAL AND/OR HOUSING, CONVERTOR - REPLACE 5410500 6.1 6.1 6.1
4 T.C.U - REPLACE 5410600 0.5 0.5 0.5
159
542 BTR M74 - II

3641
160
5A
Operation ACTYON
Code SPORTS
1 PUMP ASSEMBLY, FRONT - REPLACE 5420100 6.0 6.0 6.0
5B
2 SHAFT ASSEMBLY, INPUT - REPLACE 5420300 7.2 7.2 7.2
3 SHAFT AND HUB ASSEMBLY, OVER DRIVE - REPLACE 5420500 7.3 7.3 7.3
4 DISC AND CYLINDER ASSEMBLY - REPLACE 5420700 7.3 7.3 7.3
5D
5 CLUTCH ASSEMBLY - REPLACE 5420900 7.5 7.5 7.5
6 OUTPUT SHAFT ASSEMBLY - REPLACE 5421100 6.9 6.9 6.9
5E
5F
5G
5H
161
543 BTR M74 - III

3642
162
5A
Operation ACTYON
Code SPORTS
1 SERVO, FRONT - REPLACE 5430100 0.6 0.6 0.6
5B
2 SERVO, REAR - REPLACE 5430300 0.7 0.7 0.7
3 OIL SEAL AND/OR MANUAL VALVE DETENT LEVER - REPLACE 5430500 0.6 0.6 0.6
4 INHIBITOR SWITCH - REPLACE 5430700 0.5 0.5 0.5
5D
5 ROD ASSEMBLY, ACTUATING - REPLACE 5430900 0.7 0.7 0.7
6 GASKET, ADAPTER HOUSING - REPLACE 5431100 1.2 1.2 1.2
7 HOUSING ASSEMBLY, ADAPTER - REPLACE 5431300 1.2 1.2 1.2
8 OIL SEAL, ADAPTER HOUSING - REPLACE 5431500 1.2 1.2 1.2
5E
5F
5G
5H
163
544 BTR M74 - IV

3643
Operation ACTYON
Code SPORTS
1 OIL, A/T - REPLACE 5440100 1.4 1.4 1.4

2 VALVE BODY - REPLACE 5440300 1.5 1.5 1.5
VALVE BODY - OVERHAUL 5440400 3.1 3.1 3.1
3 SOLENOID, VALVE BODY - REPLACE 5440500 1.6 1.6 1.6
4 GASKET, OIL PAN - REPLACE 5440700 0.9 0.9 0.9
5 FILTER, A/T OIL - REPLACE 5440900 1.5 1.5 1.5
6 PAN, OIL - REPLACE 5441100 0.9 0.9 0.9
7 WIRING, A/T SOLENOIL - REPLACE 5441300 1.1 1.1 1.1
8 PIPE, OIL COOLER - REPLACE One 5441400 0.4 0.4 0.4
Two 5441410 0.3 0.3 0.3
9 HOSE, OIL COOLER - REPLACE One 5441500 0.3 0.3 0.3
Two 5441510 0.3 0.3 0.3
164
5A
546 DSI M78 6-SPEED AUTOMATIC TRANSMISSION
5B
5D
5E
1
5F
5G
5H
2
Operation ACTYON
Code SPORTS
AUTO T/M ASSY (4WD) - REPLACE 5460100 3.4 3.4 3.4

1
AUTO T/M ASSY (2WD) - REPLACE 5460110 3.0 3.0 3.0
2
165
5D - DC AUTO TRANSMISSION
551 DC AUTO TRANSMISSON - I
4WD 3650
Operation ACTYON
Code SPORTS
1 AUTOMATIC TRANSMISSTION - REPLACE 5510100 5.3 - -

AUTOMATIC TRANSMISSTION - OVERHAUL 5510110 16.1 - -
2 TORQUE CONVERTER - REPLACE 5510200 5.5 - -
3 T.C.U - REPLACE 5510300 0.5 - -
166
DC AUTO TRANSMISSION - 5D
5A
556 DC AUTO TRANSMISSON - II
3651
Operation ACTYON 5B
5D
5E
5F
5G
5H
Code SPORTS
1 OIL PUMP (A/T) - REPLACE 5560100 3.6 - -

2 SEALING, OIL PUMP - REPLACE 5560300 3.6 - -
3 CONVERTER HOUSING (A/T) - REPLACE 5560500 6.1 - -
4 PLATE, INTERMEDIATE - REPLACE 5560700 6.0 - -
167
557 DC AUTO TRANSMISSON - III
3655 3652
3653 3656
3657 3658
168
5A
Operation ACTYON
Code SPORTS
1 BAND, BRAKE B1 - OVERHAUL 5570100 8.8 - -
5B
2 K1 CLUTCH AND FRONT PLANETARY GEAR - OVERHAUL 5570300 13.1 - -
3 CARRIER, PLANETARY - REPLACE 5570500 6.9 - -
4 DRIVE SHAFT AND/OR CLUTCH K2 - OVERHAUL 5570700 8.7 - -
5D
5 CENTER & REAR PLANETARY GEAR - OVERHAUL 5570900 13.1 - -
6 CLUTCH, K3 - OVERHAUL 5571100 8.7 - -
7 BAND, BRAKE B2, B3 - REPLACE 5571300 8.8 - -
8 BLEEDER, AIR - REPLACE 5572300 0.3 - -
5E
5F
5G
5H
169
558 DC AUTO TRANSMISSON - IV

3659 / 3654 / 3660
170
5A
Operation ACTYON
Code SPORTS
1 LOCK ASSEMBLY - REPLACE 5580100 6.9 - -
5B
2 BALL BEARING (A/T) - REPLACE 5580300 3.2 - -
3 SEALING, FLANGE - REPLACE 5580500 0.3 - -
4 FLANGE - REPLACE 5580700 1.8 - -
5D
5 VALVE GEAR, ELECTRIC HYDRAULIC CONT UNIT - REPLACE 5580900 6.1 - -
VALVE GEAR, ELECTRIC HYDRAULIC CONT UNIT - OVERHAUL 5581000 8.8 - -
6 DETENT - REPLACE 5581100 6.1 - -
7 ELECTRICS KIT - REPLACE 5581300 1.8 - -
5E
8 VALVE, SOLENOID - REPLACE 5581500 1.8 - -
A - Replace each additional 558150A 0.2 - -
9 SPRING, DETENT PLATE LEAF - REPLACE 5581700 0.3 - -
5F
10 PAN AND/OR GASKET, OIL - REPLACE 5581900 0.8 - -
11 FILTER, OIL - REPLACE 5582100 0.9 - -
12 BODY, CLAMPING - REPLACE 5582300 0.2 - -
13 ADAPTER, PLUG - REPLACE 5582400 0.5 - -
5G
5H
171
559 DC AUTO TRANSMISSON - V

3750
Operation ACTYON
Code SPORTS
1 TUBE (A/T) - REPLACE Inlet 5590100 0.4 - -

Outlet 5590110 0.4 - -
2 HOSE, OIL COOLER - REPLACE One 5590310 0.8 - -
Two 5590320 0.8 - -
3 HOSE (A/T) - REPLACE Inlet 5590500 0.5 - -
Outlet 5590510 0.5 - -
4 OIL FILLER TUBE - REPLACE 5590600 0.4 - -
172
MANUAL TRANSMISSION - 5E
5E - MANUAL TRANSMISSION
5A
561 MANUAL TRANSMISSION
3170 3180
5B
5D
5E
5F
5G
5H
Operation ACTYON
Code SPORTS
1 TRANSMISSION ASSEMBLY - REPLACE 5610100 3.7 3.7 3.7

TRANSMISSION ASSEMBLY - OVERHAUL 5610300 9.3 9.3 9.3
2 T/M OIL - REPLACE 5610500 0.3 0.3 0.3
3 PLUG, FILLER AND DRAIN - REPLACE 5611200 0.2 0.2 0.2
4 TRANSMISSION MOUNTING - REPLACE 5611400 0.4 0.4 0.4
5 TRANSMISSION CASE - REPLACE 5661100 2.7 2.7 2.7
173
563 INPUT & OUTPUT SHAFT

3172
Operation ACTYON
Code SPORTS
1 GEAR, 5TH SPEED DRIVE - REPLACE 5630100 9.3 9.3 9.3

2 SHAFTAND/OR BEARING, TRANSMISSTION COUNTER - REPLACE 5631200 9.3 9.3 9.3
3 SYNCRONIZER ASSY (3RD AND 4TH) - REPLACE 5631510 9.3 9.3 9.3
4 SYNCHRONIZER ASSY (1ST AND 2ND) - REPLACE 5631710 9.3 9.3 9.3
5 SYNCHRONIZER ASSY (5TH) - REPLACE 5631720 9.3 9.3 9.3
6 SHAFT, INPUT DRIVE - REPLACE 5633100 6.8 6.8 6.8
7 GEAR, REVERSE IDLE - REPLACE 5633400 9.3 9.3 9.3
8 INPUT SHAFT BEARING - CUP AND CONE - REPLACE 5634000 6.8 6.8 6.8
9 RETAINER AND/OR SEAL, INPUT SHAFT - REPLACE 5633710 5.4 5.4 5.4
10 3RD GEAR AND/OR BEARING - REPLACE 5634110 9.3 9.3 9.3
11 2ND GEAR AND/OR BEARING - REPLACE 5634120 9.3 9.3 9.3
12 1ST GEAR AND/OR BEARING - REPLACE 5634130 9.3 9.3 9.3
13 5TH GEAR AND/OR BEARING - REPLACE 5634140 10.0 10.0 10.0
14 MUT - 5TH SELF LOCK - REPLACE 5634140 9.3 9.3 9.3
174
5A
566 RAIL SHIFT FORK
3175
5B
5D
5E
5F
5G
5H
Operation ACTYON
Code SPORTS
1 FORK AND/OR SHAFT, SHIFT (1ST AND 2ND) - REPLACE 5660300 4.6 4.6 4.6
2 FORK AND/OR SHAFT, SHIFT (3RD AND 4TH) - REPLACE 5660500 4.6 4.6 4.6
3 FORK AND OR SHAFT, SHIFT (5TH) - REPLACE 5660700 4.6 4.6 4.6
4 LEVER - REPLACE 5661000 6.9 6.9 6.9
175
569 SHIFTER EXTENTION

3176 / 3186
176
5A
Operation ACTYON
Code SPORTS
1 KNOB, GEARSHIFT LEVER - REPLACE 5690300 0.2 0.2 0.2
5B
2 LEVER, OFFSET - REPLACE 5690400 3.0 3.0 3.0
3 LEVER, GEARSHIFT CONTROL - REPLACE 5690500 0.4 0.4 0.4
4 BOOT, GEARSHIFT LEVER - REPLACE 5691300 0.3 0.3 0.3
5D
5 SHIFT ASSY, REMORT - REPLACE 5690600 1.0 1.0 1.0
6 LINK, SHIFT ROD - REPLACE 5690700 1.1 1.1 1.1
7 Clip, pin shIft rod retainer - REPLACE 5690800 0.8 0.8 0.8
5E
8 FIXED BRAKET, SHIFT LEVER - REPLACE 5690810 0.5 0.5 0.5
9 COVER AND/OR GASKET, TRANSMISSION - REPLACE 5660100 3.3 3.3 3.3
6 TRANSMISSTION CASE - REPLACE 5661100 2.7 2.7 2.7
5F
10 SWITCH, BACK UP - REPLACE 5661200 0.5 0.5 0.5
11 EXTENSION - REPLACE 5664000 3.2 3.2 3.2
12 GASKET, EXTENSION - REPLACE 5664100 3.2 3.2 3.2
13 RING, SEAL - REPLACE 5664200 0.5 0.5 0.5
5G
5H
177
5F - CLUTCH
5F - CLUTCH
581 CLUTCH HOUSING & DISC
3010
Operation ACTYON
Code SPORTS
1 DISC - CLUTCH (4WD) - REPLACE 5811100 2.9 2.9 2.9

DISC - CLUTCH (2WD) - REPLACE 581110B - 2.8 2.8
1A COVER - CLUTCH (4WD) - REPLACE 5811120 2.9 2.9 2.9
COVER - CLUTCH (2WD) - REPLACE 581112B - 2.5 2.5
2 HOUSING AND GASKET, CLUTCH - REPLACE 5811400 4.5 4.5 4.5
3 CYLINDER, CLUTCH RELEASE (4WD) - REPLACE 5812800 3.2 3.2 3.2
CYLINDER, CLUTCH RELEASE (2WD) - REPLACE 581280B 2.9 2.9 2.9
4 TYBE, CLUTCH RELESE (4WD) - REPLACE 5812810 3.0 3.0 3.0
TYBE, CLUTCH RELESE (2WD) - REPLACE 581281B 2.9 2.9 2.9
178
CLUTCH - 5F
5A
582 CLUTCH CONTROL
3020
5B
5D
5E
5F
5G
5H
Operation ACTYON
Code SPORTS
1 CYLINDER, ACTUATOR CLUTCH MASTER - REPLACE 5820100 0.6 0.6 0.6

CYLINDER, ACTUATOR CLUTCH MASTER - OVERHAUL 5820200 0.8 0.8 0.8
2 PIPE, HYDRAULIC CLUTCH - REPLACE
One 5820500 0.5 0.5 0.5
Two 5820510 1.0 1.0 1.0
3 DAMPER, CLUTCH - REPLACE 5821100 0.4 0.4 0.4
4 PEAK, TORQUE LIMITER - REPLACE 5821110 0.3 0.3 0.3
5 HOSE, CLUTCH - REPLACE 5821300 0.5 0.5 0.5
6 OIL, CLUTCH CONTROL - REPLACE 5822300 0.4 0.4 0.4
7 ADAPTER ASSY - REPLACE 5820800 0.4 0.4 0.4
8 HOSE - OIL, CLUTCH 5820810 0.3 0.3 0.3
179
5F - CLUTCH
583 CLUTCH PEDAL

3030
180
CLUTCH - 5F
5A
Operation ACTYON
Code SPORTS
1 CLUTCH PEDAL ASSY - REPLACE 5830100 1.0 1.0 1.0
5B
2 SPRING, CLUTCH PEDAL RETURN - REPLACE 5830300 0.2 0.2 0.2
3 COVER, PEDAL PLATE - REPLACE 5830700 0.2 0.2 0.2
4 SHAFT, CLUTCH PEDAL - REPLACE 5830900 0.3 0.3 0.3
5D
5 SWITCH, CLUTCH START - REPLACE 5831100 0.3 0.3 0.3
6 BRACKET, CLUTCH PEDAL - REPLACE 5831300 1.0 1.0 1.0
5E
5F
5G
5H
181
5G - TRANSMISSION CASE
591 TRANSFER CASE (PART TIME)
3241 / 3242
9
17
20
16
18
19
7
11
10
21
6
5 13
15
22
1
3
12
14
182
TRANSMISSION CASE - 5G
5A
Operation ACTYON
Code SPORTS
1 T/C ASSEMBLY (PART TIME, AWD) - REPLACE 5910100 2.0 2.0 2.0
5B
T/C ASSEMBLY (PART TIME, AWD) - OVERHAUL 5910300 4.5 4.5 4.5
2 SHAFT, SHIFT - REPLACE 5910500 2.3 2.3 2.3
3 SPROCKET & BEARING A, DRIVE - REPLACE 5910600 2.3 2.3 2.3
5D
4 HUB, REDUCTION - REPLACE 5911100 2.8 2.8 2.8
5 FORK, REDUCTION SHIFT - REPLACE 5911300 2.8 2.8 2.8
6 FORK, LOCK UP - REPLACE 5911500 2.8 2.8 2.8
7 SHAFT & PUMP - REPLACE 5911700 2.8 2.8 2.8
5E
8 LOCK UP ASSEMBLY - REPLACE 5911800 2.8 2.8 2.8
9 DAMPER, PLANE - REPLACE 5912900 0.2 0.2 0.2
10 DAMPER, TORSIONAL - REPLACE 5913100 0.3 0.3 0.3
5F
11 PLUG, AIR BLEEDER - REPLACE 5913300 0.5 0.5 0.5
12 SEAL, T/C OIL FRONT - REPLACE
Front 5913500 0.5 0.5 0.5
Rear 5913700 0.5 0.5 0.5
5G
13 MOTOR, T/C DRIVE - REPLACE 5913900 0.5 0.5 0.5
14 UNIT, T/C CONTROL - REPLACE 5914100 0.5 0.5 0.5
15 GASKET, T/C HOUSING - REPLACE 5914300 2.3 2.3 2.3
5H
16 SHAFT, INPUT - REPLACE 5914500 2.8 2.8 2.8
17 CARRIER ASSEMBLY - REPLACE 5914600 2.8 2.8 2.8
18 BEARING, INPUT - REPLACE 5914700 2.8 2.8 2.8
19 ADAPTER ASSEMBLY - REPLACE 5914800 2.8 2.8 2.8
20 SENSOR SPEEDOMETER (T/C) - REPLACE 5915900 0.5 0.5 0.5
21 GEAR, SPEED DRIVE - REPLACE 5920300 0.6 0.6 0.6
22 MAGNET - REPLACE 5920700 2.3 2.3 2.3
23 BEARING, OUTPUT SHAFT - REPLACE 5920900 2.8 2.8 2.8
24 OIL, TRANSFER CASE - REPLACE 5920910 0.3 0.3 0.3
183
596 AWD
3260
Operation ACTYON
Code SPORTS
1 AWD T/C ASSEMBLY - REPLACE 5963700 1.0 - -

2 TRANSFER INPUT SHAFT - REPLACE 5963800 2.3 - -
3 AWD T/C REAR OUTPUT SHAFT OIL SEAL - REPLACE 5963900 1.9 - -
4 AWD T/C REAR OUTPUT SHAFT REAR SUN GEAR - REPLACE 5964000 1.9 - -
184
SECTION
6
STEERING
CONTENTS
6A. POWER STREERING GEAR .......................................................... 188
6E. STREERING WHEEL & COLUMN .................................................. 190
CONTENTS
POWER STREERING GEAR 6A

621. POWER STEERING GEAR ..........................................................................................
4620 186
623. POWER STEERING PIPE LINE ...................................................................................
4640 187
STREERING WHEEL & COLUMN 6E

641. STEERING WHEEL ...................................................................................................... 4610 188
643. STEERING COLUMN .................................................................................................... 4610 189
647. TIE ROD ....................................................................................................................... 190
6A - POWER STREERING GEAR
6A - POWER STREERING GEAR

621 POWER STEERING GEAR
4620
Operation ACTYON
Code SPORTS
1 GEAR ASSEMBLY, POWER STEERING - REPLACE 6210800 1.2 1.2 1.2
188
POWER STREERING GEAR - 6A
6A
623 POWER STEERING PIPE LINE
4640
6E
Operation ACTYON
Code SPORTS
1 PULLEY, POWER STEERING - REPLACE 6230300 0.7 0.7 0.7

2 HOSES, SUCTION LINE - REPLACE 6230500 0.6 0.6 0.6
3 PIPE, POWER STEERING PRESSURE - REPLACE 6230900 0.6 0.6 0.6
4 PUMP ASSEMBLY, POWER STEERING - REPLACE 6231900 1.0 1.0 1.0
5 RESERVOIR, PS FLUID - REPLACE 6232100 0.3 0.3 0.3
6 FILTER, PS FLUID - REPLACE 6234800 0.2 0.2 0.2
7 HOSE, GEAR RETURN - REPLACE 6232300 0.6 0.6 0.6
8 PIPE, GEAR RETURN - REPLACE 6232900 0.5 0.5 0.5
9 OIL, POWER STEERING - REPLACE 6233700 0.5 0.5 0.5
10 CAP, POWER STEERING RESERVOIR TANK - REPLACE 6235200 0.1 0.1 0.1
189
6E - STREERING WHEEL & COLUMN

641 STEERING WHEEL
4610
Operation ACTYON
Code SPORTS
1 WHEEL, STEERING - REPLACE 6410100 0.3 0.3 0.3

2 SWITCH, MULTIFUNCTION - REPLACE 6410700 0.6 0.6 0.6
3 CAP, HORN - REPLACE 6411300 0.2 0.2 0.2
4 DAMPER - REPLACE 6410110 0.3 0.3 0.3
5 COVER, STEERING COLUMN - REPLACE 6410120 0.3 0.3 0.3
6 SENSOR ASSY, STEERING WHEEL ANGLE 6410130 0.3 0.3 0.3
190
STREERING WHEEL & COLUMN - 6E
6A
643 STEERING COLUMN
4610
6E
Operation ACTYON
Code SPORTS
1 SHAFT, STEERING COLUMN - REPLACE 6430900 0.8 0.8 0.8

2 SHAFT, STEERING COLUMN (AIR BAG) - REPLACE 6430910 0.8 0.8 0.8
3 SHAFT, STEERING LOWER - REPLACE 6433700 0.4 0.4 0.4
191
647 TIE ROD
Operation ACTYON
Code SPORTS
1 TIE ROD END AND/OR ADJUSTER SLEEVE - REPLACE

Right 6470500 0.6 0.6 0.6
Left 6470600 0.6 0.6 0.6
Both 6470700 1.1 1.1 1.1
2 BOOT, RACK AND PINION - REPLACE
Right 6472100 0.6 0.6 0.6
Left 6472110 0.6 0.6 0.6
Both 6472120 1.1 1.1 1.1
3 RUBBER, STEERING - REPLACE
Both 6473000 0.3 0.3 0.3
4 CLAMP, STEERING - REPLACE
Right 6474100 0.2 0.2 0.2
Left 6474200 0.2 0.2 0.2
Both 6474300 0.3 0.3 0.3
192
SECTION
7
H.V.A.C (HEATING, VENTILATION

& AIR CONDITIONING)
CONTENTS
7A. H.V.A.C (AIR DISTRIBUTION) ........................................................ 196
7B. H.V.A.C (AIR CONDITIONER) ........................................................ 198
CONTENTS
H.V.A.C (AIR DISTRIBUTION) 7A

711. AIR DISTRIBUTION .......................................................................................................
6830 194
H.V.A.C (AIR CONDITIONER) 7B

713. EVAPORATOR ............................................................................................................. 6810 196
714. BLOWER ......................................................................................................................
6810 197
715. FFH ..............................................................................................................................
6910 198
732. COMPRESSOR ............................................................................................................ 6820 199
733. COMPRESSOR MOUNT .............................................................................................. 6820 200
734. A/C HOSE & PIPE LINE ............................................................................................... 6820 201
735. A/C CONTROL SWITCH & SENSOR ........................................................................... 6810 8510 202
7A - H.V.A.C (AIR DISTRIBUTION)
7A - H.V.A.C (AIR DISTRIBUTION)

711 AIR DISTRIBUTION
6830
196
H.V.A.C (AIR DISTRIBUTION) - 7A
7A
Operation ACTYON
Code SPORTS
1 DUCT, CENTER DEFROSTER - REPLACE
7B
Right 7110300 2.0 2.0 2.0
Left 7110400 2.0 2.0 2.0
Both 7110500 4.0 4.0 4.0
2 DUCT, SIDE DEFROSTER - REPLACE
Right 7110700 0.3 0.3 0.3
Left 7110800 0.3 0.3 0.3
Both 7110900 0.6 0.6 0.6
3 DUCT, AIR DISTRIBUTION MAIN - REPLACE
Right 7111300 3.3 3.3 3.3
Left 7111310 0.1 0.1 0.1
Both 7111320 3.4 3.4 3.4
4 JUNCTION BLOCK - REPLACE 7111900 3.4 3.4 3.4
5 DUCT, AIR LEG ROOM REAR - REPLACE
Right 7112700 0.7 0.7 0.7
Left 7112800 0.2 0.2 0.2
Both 7112900 1.1 1.1 1.1
6 DUCT, EXTENSION REAR - REPLACE
Right 7113100 0.7 0.7 0.7
Left 7113200 0.7 0.7 0.7
Both 7113300 0.4 0.4 0.4
7 UNDER COVER, INSTRUMENT (DRIVER) - REPLACE 7114000 0.3 0.3 0.3
8 UNDER COVER, INSTRUMENT (PASSENGER) - REPLACE 7114100 0.3 0.3 0.3
9 COVER, FILTER - A/C - REPLACE 7114200 0.2 0.2 0.2
10 GRILL, DEFROSTER - REPLACE 7114300 2.0 2.0 2.0
11 GRILL, BENT SIDE - REPLACE 7114400 0.4 0.4 0.4
12 GRILL, BENT CENTER - REPLACE 7114500 0.3 0.3 0.3
197
7B - H.V.A.C (AIR CONDITIONER)

713 EVAPORATOR
6810
Operation ACTYON
Code SPORTS
1 MODULE, HEATER - REPLACE 7130300 3.1 3.1 3.1

A - Recover/recharge A/C system 713030A 0.3 0.3 0.3
2 EVAPORATOR - REPLACE 7130700 3.1 3.1 3.1
3 MOTOR, MODE - REPLACE 7132900 1.9 1.8 1.8
4 MOTOR, AIR MIX - REPLACE 7133200 1.9 1.8 1.8
5 SENSOR, WATER - REPLACE 7133300 0.5 0.5 0.5
6 RESISTER - REPLACE 7130720 0.2 0.2 0.2
7 MODE ACTUATOR - REPLACE 7130730 0.3 0.3 0.3
198
H.V.A.C (AIR CONDITIONER) - 7B
7A
714 BLOWER
6810
7B
Operation ACTYON
Code SPORTS
1 RESISTOR FRONT, BLOWER MOTOR - REPLACE 7140100 0.3 0.3 0.3

2 MOTOR AND/OR FAN, BLOWER - REPLACE 7140700 1.0 1.0 1.0
3 HOUSING, BLOWER MOTOR - REPLACE 7140900 3.2 3.2 3.2
4 AMP, HEATER - REPLACE 7140910 1.0 1.0 1.0
5 AIR FILTER - REPLACE 7140200 0.2 0.2 0.2
6 AIR FILTER COVER - REPLACE 7140300 0.2 0.2 0.2
7 MOTOR BLOWER, FRONT - REPLACE 7140400 0.5 0.5 0.5
199
715 FFH
6910
Operation ACTYON
Code SPORTS
1 FFH, ASST - REPLACE 7150100 0.6 0.6 0.6

2 HOSE, FFH - REPLACE 7150200 0.3 0.3 0.3
3 FUEL PUMP, FFH - REPLACE 7150300 0.3 0.3 0.3
4 SENSOR, FFH OUT-TEMP - REPLACE 7150400 0.3 0.3 0.3
5 WATER PUMP, FFH - REPLACE 7150500 0.3 0.3 0.3
200
7A
732 COMPRESSOR
6820
7B
Operation ACTYON
Code SPORTS
1 CLUTCH PLATE AND HUB, COMPRESSOR - REPLACE 7320400 1.0 1.0 1.0
2 COMPRESSOR ASSEMBLY - REPLACE 7322100 0.8 0.8 0.8
A - Recover/recharge A/C system - replace 732210A 0.7 0.7 0.7
201
733 COMPRESSOR MOUNT

6820
Operation ACTYON
Code SPORTS
1 BRACKET, COMPRESSOR MAIN - REPLACE 7330100 0.8 0.8 0.8
202
7A
734 A/C HOSE & PIPE LINE
6820 6820
7B
Operation ACTYON
Code SPORTS
1 HOSE, EVAPORATOR DRAIN - REPLACE 7340100 0.3 0.3 0.3

2 CONDENSER - REPLACE 7341400 1.6 1.7 1.7
3 DRYER, RECEIVER - REPLACE 7341700 0.3 0.9 0.9
4 PIPE, LIQUID (RECEVA) - REPLACE 7343500 0.5 0.9 0.9
5 PIPE, LIQUID (CONREC) - REPLACE 7343600 0.3 0.9 0.9
6 HOSE, HIGH PRESSURE - REPLACE 7343700 0.3 0.3 0.3
7 HOSE, LOWER PRESSURE - REPLACE 7343900 0.4 0.4 0.4
8 O - RING, EVAPORATOR INLET - REPLACE 7340110 0.2 0.2 0.2
9 O - RING, EVAPORATOR OUTLET - REPLACE 7340120 0.2 0.2 0.2
10 O-RING, RECEIVER DRYER INLET - REPLACE 7340130 0.2 0.2 0.2
11 PIPE, FRONT JOINT 7340200 0.8 0.8 0.8
12 PIPE, LIQUID 7340210 - 0.9 0.9
203
735 A/C CONTROL SWITCH & SENSOR

8510 / 6810
Operation ACTYON
Code SPORTS
1 SWITCH, CONTROL ASSEMBLY - REPLACE 7350100 0.3 0.3 0.3

2 AMP,THERMO - REPLACE 7351300 0.3 0.3 0.3
3 SENSOR, OUTSIDE TEMPERATURE - REPLACE 7351700 0.3 0.3 0.3
4 SENSOR, SUN - REPLACE 7352100 0.2 0.2 0.2
5 SENSOR, INCAR - REPLACE 7352300 0.3 0.3 0.3
204
SECTION
8
RESTRAINTS
CONTENTS
8A. SEAT BELTS .................................................................................. 208
8B. S.R.S (SUPPLEMENTAL INFLATABLE RESTRAINTS) .................. 210
CONTENTS
SEAT BELTS 8A
812. FRONT SEAT BELT .....................................................................................................
7430 206
822. REAR SEAT BELT .......................................................................................................
7530 207
S.R.S (SUPPLEMENTAL INFLATABLE RESTRAINTS) 8B

832. AIR BAG SYSTEM .......................................................................................................
8810 208
8A - SEAT BELTS
8A - SEAT BELTS
812 FRONT SEAT BELT
7430
Operation ACTYON
Code SPORTS
1 BUCKLE, FRONT SEAT BELT - REPLACE

Right 8120100 0.4 0.4 0.4
Left 8120200 0.4 0.4 0.4
Both 8120300 0.6 0.6 0.6
2 BELT,SAFETY FRONT (RETRACTOR SIDE) - REPLACE
Right 8120500 0.4 0.4 0.4
Left 8120600 0.4 0.4 0.4
Both 8120700 0.6 0.6 0.6
3 ADJUSTER, FRONT SAFETY BELT - REPLACE
Right 8121300 0.4 0.4 0.4
Left 8121400 0.4 0.4 0.4
Both 8121500 0.6 0.6 0.6
4 COVER, FRONT SAFETY BELT - REPLACE 8120800 0.2 0.2 0.2
208
SEAT BELTS - 8A
8A
822 REAR SEAT BELT
7530 7530
8B
Operation ACTYON
Code SPORTS
1 BELT, SAFETY REAR ( 2-RETRACTOR SIDE ) - REPLACE

Right 8220400 0.7 0.7 0.7
Left 8220500 0.7 0.7 0.7
Both 8220700 0.4 0.4 0.4
2 BUCKLE, REAR SEAT BELT ( 2 ) - REPLACE
Right 8220900 0.3 0.3 0.3
Left 8220910 0.3 0.3 0.3
Both 8220920 0.6 0.6 0.6
3 LOCKER, SEAT MIDDLE - REPLACE
Right 8220710 0.3 0.3 0.3
Left 8220720 0.3 0.3 0.3
Both 8220730 0.5 0.5 0.5
4 BELT, SAFETY REAR ( 3 ) - REPLACE
Right 8221100 0.2 - -
Left 8221200 0.2 - -
Both 8221300 0.4 - -
5 BUCKLE, REAR SEAT BELT ( 3 ) - REPLACE
Right 8221400 0.3 - -
Left 8221410 0.3 - -
Both 8221420 0.6 - -
6 LOCKER, SEAT REAR - REPLACE 8221500 0.5 - -
209
8B - S.R.S (SUPPLEMENTAL INFLATABLE RESTRAINTS)
8B - S.R.S (SUPPLEMENTAL INFLATABLE RESTRAINTS)

832 AIR BAG SYSTEM
8810 8810
Operation ACTYON
Code SPORTS
1 MODULE, STEERING WHEEL INFLATOR - REPLACE 8320700 0.3 0.3 0.3

2 AIR BAG UNIT - REPLACE 8320710 0.7 0.7 0.7
3 MODULE, PASSENGER INFLATABLE CUSHION - REPLACE 8320900 2.2 2.1 2.1
4 AIR BAG SENSOR, SIDE - REPLACE 8320910 0.2 0.2 0.2
5 COIL ASSEMBLY, STEERING CONTACT - REPLACE 8320920 0.6 0.6 0.6
6 SIDE/CURTAIN AIR BAG SENSOR 8320800 0.4 0.4 0.4
7 CURTAIN AIR BAG MODULE 8320810 2.2 2.1 2.1
210
SECTION
9
BODY & ACCESSORIES
CONTENTS
9A. BODY WIRING SYSTEM .................................................................. 214
9B. LIGHTING SYSTEM ......................................................................... 216
9D. WIPER & WASHER SYSTEM .......................................................... 220
9E. INSTRUMENT DRIVER SYSTEM ..................................................... 222
9F. AUDIO / VIDEO, ANTI-THEFT, NAVIGATION SYSTEM .................... 223
9G. INTERIOR TRIM ............................................................................... 234
9H. SEATS ............................................................................................. 246
9L. GLASS & MIRRORS ........................................................................ 250
9M. EXTERIOR PARTS .......................................................................... 252
9O. BUMPER & FASCIAS ...................................................................... 254
9P. DOORS ........................................................................................... 258
9Q. ROOF .............................................................................................. 272
9R. BODY FRONT END ......................................................................... 276
9S. BODY SIDE & REAR END ............................................................... 284
CONTENTS
BODY WIRING SYSTEM 9A EXTERIOR PARTS 9M
911. WIRING HARNESS ................................................

8210 212 951. EMBLEM & LETTERING ..................................
7950 250
952. WHEEL HOUSE COVER .................................
7970 251
LIGHTING SYSTEM 9B
BUMPERS & FASCIAS 9O
916. FRONT LAMP ......................................................
8310 214
918. REAR LAMP .......................................................
8320 216 956. FRONT BUMPER .............................................
7870 252
957. REAR BUMPER ...............................................
7880 254
WIPER & WASHER SYSTEM 9D
DOORS 9P
921. WIPER SYSTEM .................................................
7810 218
923. WASHER SYSTEM .............................................
7820 219 961A. FRONT DOOR PANEL & LOCK
(OPEN SYSTEM) .............................................
7110 256
INSTRUMENT DRIVER SYSTEM 9E 961B. FRONT WINDOW LIFTER ................................ 7120 258
961C. FRONT WEATHER STRIP ................................ 7121 259
925. INSTRUMENT CLUSTER .....................................
7610 220
963A. REAR DOOR PANEL & LOCK
7210 260
(OPEN SYSTEM) .............................................
AUDIO / VIDEO, ANTI-THEFT, 963B. REAR WINDOW LIFTER .................................. 7220 262
9F
NAVIGATION SYSTEM 963C. REAR WEATHER STRIP .................................. 7221 263
965. ELECTRIC DOOR LOCK .................................. 264
920. PARKING AID SYSTEM ......................................
8790 221
966. FUEL FILLER LOCK .........................................7090 265
924. CAR ALARM ANTI-THEFT SYSTEM ................... 8710 222
967. TAILGATE PANEL & LOCK
926. AUDIO SYSTEM .................................................
8910 223
(OPEN SYSTEM) .............................................
7310 266
927. NAVIGATION SYSTEM .......................................
8930 224
968. KEY SET ...........................................................
7010 268
928. ELECTICAL PARTS .............................................
8610 226
929. AUTO CRUISE .................................................... 228
932. SWITCH & SENSOR ...........................................
8510 230 ROOF 9Q
971. HEADLINING & ROOF PANEL ......................... 5510 270

INTERIOR TRIM 9G
972A. SUNSHADE & INSIDE MIRROR ....................... 7770 272
931. INSTRUMENT PANEL .........................................
7610 7620 232 972B. SUN ROOF .......................................................
7340 273
933. INSTRUMENT PARTS ......................................... 7610 233
934. CONSOLE ...........................................................
7630 7632 234 BODY FRONT END 9R
935. FRONT DOOR TRIM ............................................
7115 236
936. REAR DOOR TRIM ..............................................
7215 238 973.HOOD PANEL .................................................. 6110 274
937. REAR END TRIM & LUGGAGE PARTS .............. 7321 239 9743 FRONT PANEL ................................................. 5710 275
938. PILLAR TRIM .......................................................
7730 240 975-1.FENDER PANEL - KYRON .............................. 5210 5720 276
939. FLOOR CARPET & PANEL .................................
5610 5620 7710 242 975-2.FENDER PANEL - ACTYON / ACTYON SPORTS
.........................................................................
5210 5720 278
976. DASH PANEL & COWL ................................... 5730 280
SEATS 9H
977. GRILLE .............................................................
7910 281
941. FRONT SEAT ......................................................
7410 244
942. REAR SEAT ........................................................
7510 246 BODY SIDE & REAR END 9S
GLASS & MIRRORS 9L 978. SIDE & REAR BODY - KYRON / ACTYON ......... 5210 282
979. SIDE BODY MOULDING .................................. 284
946. GLASS & OUT SIDE MIRRORS ..........................
7840 248 980. DECK SIDE / DECK FLOOR PANEL ............... 286
9A - BODY WIRING SYSTEM
9A - BODY WIRING SYSTEM

911 WIRING HARNESS
8210
8210
214
BODY WIRING SYSTEM - 9A
9A
Operation ACTYON
Code SPORTS
9B
1 WIRING, MAIN - REPLACE 9110500 2.8 2.8 2.8
2 WIRING, ECU - REPLACE 9110510 3.4 3.4 3.4
3 WIRING, INST PANEL - REPLACE 9110700 1.5 1.5 1.5
9D
4 WIRING, ROOF - REPLACE 9110900 5.6 5.6 5.6
5 WIRING, ABS - REPLACE 9111100 1.5 1.5 1.5
6 WIRING, FLOOR - REPLACE 9111300 4.0 4.0 4.0
7 WIRING, FRONT DOOR - REPLACE
9E
Right 9112300 1.0 1.0 1.0
Left 9112310 1.0 1.0 1.0
Both 9112320 1.9 1.9 1.9
9F
8 WIRING, REAR DOOR - REPLACE
Right 9112500 0.9 0.9 0.9
Left 9112530 0.9 0.9 0.9
9G
Both 9112540 1.7 1.7 1.7
9 WIRING, TAILGATE - REPLACE 9112510 0.7 0.7 0.7
10 WIRING, ENGINE CONTROL - REPLACE 9112900 2.0 2.0 2.0
9H
11 WIRING, A/CON - REPLACE 9110520 2.7 2.7 2.7
12 CABLE, DSP - HEAD UNIT - REPLACE 9110530 1.8 1.8 1.8
13 WIRING, SUN ROOF - REPLACE 9110910 2.3 2.3 2.3
9L
14 WIRING, AIR BAG - REPLACE 9110920 2.7 2.7 2.7
15 WIRING - THE OTHERS - REPLACE 9119000 0.5 0.5 0.5
16 WIRING, CURTAIN AIR BAG MAIN - REPLACE 9110600 3.5 3.5 3.5
9M
WIRING, MAIN - REPAIR 9113000 0.7 0.7 0.7
WIRING, ENGINE ROOM - REPAIR 9113100 0.5 0.5 0.5
WIRING, REAR ASSEMBLY - REPAIR 9113200 0.5 0.5 0.5
9O
WIRING, FRONT DOOR - REPAIR 9113300 0.5 0.5 0.5
WIRING, REAR DOOR - REPAIR 9113400 0.5 0.5 0.5
WIRING, FRONT SPEAKER - REPAIR 9113500 0.6 0.6 0.6
9P
WIRING, ALTERNATOR - REPAIR 9113600 0.7 0.7 0.7
WIRING, AIRCONDITIONING - REPAIR 9113700 0.4 0.4 0.4
WIRING, OTHERS 1 - REPAIR 9113810 0.3 0.3 0.3
9Q

9R
9S
215
9B - LIGHTING SYSTEM
916 FRONT LAMP
8310
8310 8310
216
LIGHTING SYSTEM - 9B
9A
Operation ACTYON
Code SPORTS
9B
1 LAMP, FRONT TURN SIGNAL (1) - REPLACE
One 9160010 0.3 0.3 0.3
Two 9160020 0.6 0.6 0.6
9D
2 HEADLAMP ASSY, COMPOSITE - REPLACE
Right 9160100 0.3 0.3 0.3
Left 9160200 0.3 0.3 0.3
Both 9160300 0.6 0.6 0.6
9E
3 BULB, HEADLAMP - REPLACE
Right 9160400 0.3 0.3 0.3
Left 9160500 0.3 0.3 0.3
9F
Both 9160600 0.6 0.6 0.6
4 BULB, FRONT TURN SIGNAL (1) - REPLACE One 9161110 0.3 0.3 0.3
Two 9161120 0.6 0.6 0.6
9G
5 LAMP, FOG (1) - REPLACE One 9161500 0.4 0.8 0.8
Two 9161520 0.5 0.9 0.9
5-1 LAMP, FOG (1) - REPLACE (‘07 M/Y) One 9161510 0.7
9H
Two 9161530 0.8
6 BULB, FOG LAMP (1) - REPLACE One 9161710 0.2 0.2 0.2
Two 9161720 0.3 0.3 0.3
9L
7 LAMP, FRONT SIDEMARKER - REPLACE
Right 9162400 0.2 0.2 0.2
Left 9162500 0.2 0.2 0.2
9M
8 BULB, FRONT SIDEMARKER LAMP - REPLACE
Right 9162700 0.2 0.2 0.2
Left 9162800 0.2 0.2 0.2
9O
9P
9Q
9R
9S
217
918 REAR LAMP

8320
218
LIGHTING SYSTEM - 9B
9A
Operation ACTYON
Code SPORTS
9B
1 LAMP, REAR COMBINATION - REPLACE
Right 9180100 0.2 0.2 0.2
Left 9180200 0.2 0.2 0.2
9D
Both 9180300 0.4 0.4 0.4
2 BULB, COMBINATION LAMP - REPLACE
Right 9180500 0.2 0.2 0.2
Left 9180600 0.2 0.2 0.2
9E
3 LAMP, LICENSE - REPLACE
Right 9180810 0.2 0.2 0.2
Left 9180820 0.2 0.2 0.2
9F
Both 9180830 0.3 0.3 0.3
4 LAMP, HIGH MOUNTED STOP - REPLACE 9181700 0.3 0.3 0.3
5 BULB, HIGH MOUNTED STOP LAMP - REPLACE 9181710 0.3 0.3 0.3
9G
6 LAMP, REAR FOG - REPLACE
Right 9181800 - 0.2 -
Left 9181810 - 0.2 -
9H
Both 9181820 - 0.4 -
7 BULB, REAR FOG LAMP - REPLACE
Right 9181900 - 0.2 -
9L
Left 9181910 - 0.2 -
9M
9O
9P
9Q
9R
9S
219
9D - WIPER & WASHER SYSTEM
9D - WIPER & WASHER SYSTEM

921 WIPER SYSTEM
7810
Operation ACTYON
Code SPORTS
1 MOTOR, WIPER (WINDSHIELD) - REPLACE 9210200 0.5 0.5 0.5

2 MOTOR, BACK WINDOW - REPLACE 9210300 0.5 0.5 -
3 BLADE, WIPER (WINDSHIELD) - REPLACE One 9210700 0.1 0.1 0.1
Two 9210710 0.2 0.2 0.2
4 BLADE, WIPER (BACK WINDOW) - REPLACE 9210730 0.1 0.1 -
5 ARM, WIPER (WINDSHIELD) - REPLACE One 9210900 0.1 0.1 0.1
Two 9210910 0.2 0.2 0.2
6 ARM, WIPER (BACK WINDOW) - REPLACE 9210930 0.1 0.1 -
7 LINKAGE, WIPER - REPLACE 9211110 0.4 0.4 0.4
220
WIPER & WASHER SYSTEM - 9D
9A
923 WASHER SYSTEM
9B
7820 7820
9D
9E
9F
9G
9H
9L
9M
9O
9P
Operation ACTYON
Code SPORTS
1 RESERVOIR, WASHER FLUID - REPLACE 9230100 0.4 0.4 0.4

9Q
2 HOSES, NOZZLES, REAR WASHER - REPLACE 9230240 0.9 0.9 0.9

3 HOSES, NOZZLES, FRONT WASHER - REPLACE
One 9230300 0.4 0.4 0.4
9R
Two 9230310 0.6 0.6 0.6

4 PUMP ASSY, WASHER - REPLACE 9230700 0.6 0.6 0.6
9S
221
9E - INSTRUMENT DRIVER SYSTEM
9E - INSTRUMENT DRIVER SYSTEM

925 INSTRUMENT CLUSTER
7610
Operation ACTYON
Code SPORTS
1 CLUSTER ASSY, INSTRUMENT PANEL - REPLACE 9250300 0.4 0.4 0.4

2 SPEEDOMETER - REPLACE 9250500 0.6 0.6 0.6
3 TACHOMETER - REPLACE 9250700 0.6 0.6 0.6
4 BULB, CLUSTER - REPLACE 9251700 0.8 0.8 0.8
5 METER, FUEL - REPLACE 9250340 0.6 0.6 0.6
6 METER, TEMPERATURE - REPLACE 9250350 0.6 0.6 0.6
222
AUDIO / VIDEO, ANTI-THEFT, NAVIGATION SYSTEM - 9F
9F - AUDIO / VIDEO, ANTI-THEFT, NAVIGATION SYSTEM
9A
920 PARKING AID SYSTEM
9B
8790
9D
9E
9F
9G
9H
9L
9M
9O
9P
9Q
Operation ACTYON
9R

Code SPORTS
1 CONTROL UNIT, PARKING AID - REPLACE 4781000 0.7 0.6 0.6

2 SENSOR, PARKING BRAKE AID - REPLACE 4781010 1.0 1.0 1.0
9S
223
924 CAR ALARM ANTI-THEFT SYSTEM

8710
Operation ACTYON
Code SPORTS
1 RECEIVER, REKES - REPLACE 9291160 0.5 0.5 0.5

2 ANTENNA, REKES - REPLACE 9293500 0.4 0.4 0.4
3 HORN, BUGLAR ALARM - REPLACE 9293200 0.3 0.3 0.3
4 TRANSMITTER ASSY(RKSTICS) - REPLACE 9312400 0.3 0.3 0.3
224
9A
926 AUDIO SYSTEM
9B
8910
9D
9E
9F
9G
9H
9L
9M
9O
9P
Operation ACTYON
Code SPORTS
9Q
1 CASSETTE - REPLACE 9283100 0.5 0.5 0.5

2 CABLE, RADIO G/ANT FEEDER FRT - REPLACE 9291700 0.5 0.5 0.5
3 AUDIO & VIDEO AUX CABLE - REPLACE 9286100 0.1 0.1
9R
4 RADIO ANTENNA FRONT FEEDER CABLE - REPLACE 9286200 0.7 0.7

5 DMB FRONT FEEDER CABLE(AUDIO CENTER CONNECTOR) - REPLACE 9286300 0.7 -
5-1 DMB FRONT FEEDER CABLE(AUDIO CENTER CONNECTOR) - ADDITIONAL 9286400 0.3 -
9S
7 DMB REAR FEEDER CABLE(CENTER CONNECTOR 9286500 1.7 -

INTEGRATED ANTENNA) - REPLACE
225
927 NAVIGATION SYSTEM

8930
226
9A
Operation ACTYON
Code SPORTS
9B
1 CHANGER ASSY, DVD - REPLACE 9283400 0.5 - -
2 TWEETER, INNER COVER - REPLACE
Right 9283600 0.2 0.2 0.2
9D
Left 9283700 0.2 0.2 0.2
3 UNIT ASSY, TN TUNER - REPLACE 9291600 0.5 0.5 0.5
4 FRAM ASSY, AUDIO - REPLACE 9291800 0.6 0.6 0.6
5 HEAD UNI - AUDIO & VIDEO - REPLACE 9291810 0.4 0.4 0.4
9E
6 DIN CABLE - POWER AMP OR TV TUNER - REPLACE 9285000 1.0 1.0 1.0
7 ANTENNA ASSY - COMBINATION - REPLACE 9287000 0.7 0.7 0.7
9F
9G
9H
9L
9M
9O
9P
9Q
9R
9S
227
928 ELECTICAL PARTS
8610
228
9A
Operation ACTYON
Code SPORTS
9B
1 SPEAKER, RADIO, FRONT - REPLACE
Right 9280300 0.4 0.4 0.4
Left 9280400 0.4 0.4 0.4
9D
Both 9280500 0.7 0.7 0.7
2 SPEAKER, RADIO, REAR - REPLACE
Right 9280600 0.3 0.3 0.3
Left 9280700 0.3 0.3 0.3
9E
Both 9280800 0.5 0.5 0.5
3 HORN ASSY - REPLACE 9281100 0.5 0.5 0.5
4 CHIME BELL AND/OR BUZZER - REPLACE 9281120 0.5 0.5 0.5
9F
5 LAMP, REAR COMPARTMENT - REPLACE 9281300 0.2 0.2 0.2
6 LAMP, ROOM (CENTRAL) - REPLACE 9281500 0.2 0.2 0.2
7 BULB, ROOM LAMP (CENTRAL) - REPLACE 9281510 0.2 0.2 0.2
9G
8 LAMP ASSY (ROOM) - REPLACE 9281700 0.2 0.2 0.2
9 LAMP, GLOVE BOX - REPLACE 9281900 0.3 0.3 0.3
10 LAMP, DOOR COURTESY (1) - REPLACE 9281930 0.2 0.2 0.2
9H
11 WOOFER - REPLACE 9291740 0.4 0.4 0.4
12 REAR DOOR TWEETER SPEAKER - REPLACE 9291750 0.4 0.4 0.4
13 IP CENTER SPEAKER - REPLACE 9291770 0.2 0.2 0.2
9L
9M
9O
9P
9Q
9R
9S
229
929 AUTO CRUISE
230
9A
Operation ACTYON
Code SPORTS
9B
1 C/INTERLOCK CONTROL UNIT - REPLACE 9293700 0.3 0.3 0.3
2 REAR WASHER WIPER CONTROL UNIT - REPLACE 9293400 0.3 0.3 0.3
3 PULLEY ASSY, A/CRUISE - REPLACE 9293600 0.4 0.4 0.4
9D
4 CABLE, PULLEY TO GOVERNOR - REPLACE 9292300 0.4 0.4 0.4
5 CABLE, ACTUATOR TO PULLEY - REPLACE 9292400 0.4 0.4 0.4
6 VACUUM PUMP, A/CRUISE - REPLACE 9292500 0.3 0.3 0.3
9E
9F
9G
9H
9L
9M
9O
9P
9Q
9R
9S
231
932 SWITCH & SENSOR

8510
232
9A
Operation ACTYON
Code SPORTS
9B
1 SWITCH, HAZARD - REPLACE 9320300 0.3 0.3 0.3
2 SWITCH, DOOR LOCK/UNLOCK - REPLACE 9320320 0.3 0.3 0.3
3 TILT/TELESCOPIC - REPLACE 9320330 0.3 0.3 0.3
9D
4 SWITCH, FRONT FOG LAMP - REPLACE 9320400 0.3 0.3 0.3
5 SWITCH, REAR FOG LAMP - REPLACE 9320440 0.2 0.2 0.2
6 SWITCH, REAR DEFOGGER - REPLACE 9320450 0.2 0.2 0.2
7 SWITCH, CRUISE MAIN - REPLACE 9320460 0.2 0.2 0.2
9E
8 SWITCH, 4WD - REPLACE 9320470 0.3 0.3 0.3
9 SWITCH, MULTIFUNCTION - REPLACE 9320480 0.2 0.2 0.2
10 SWITCH, REAR WASHER WIPER - REPLACE 9320490 0.4 0.4 0.4
9F
11 CLOCK - REPLACE 9320600 0.3 0.3 0.3
12 SWITCH, SEAT WARMER - REPLACE 9320630 0.3 0.3 0.3
13 SWITCH, ELECTRIC REMOTE MIRROR - REPLACE 9320800 0.3 0.3 0.3
9G
14 SWITCH, HEAD LAMP LEVELING - REPLACE 9321500 0.3 0.3 0.3
15 SWITCH, GLOVE BOX - REPLACE 9320500 0.3 0.3 0.3
16 SWITCH, HOOD CONTACT - REPLACE 9320510 0.3 0.3 0.3
9H
17 SWITCH, ETC. - REPLACE 9320520 0.3 0.3 0.3
9L
9M
9O
9P
9Q
9R
9S
233
9G - INTERIOR TRIM
9G - INTERIOR TRIM
931 INSTRUMENT PANEL
7610 / 7620
Operation ACTYON
Code SPORTS
1 LOCK, COMPARTENT I/P - REPLACE 9310100 0.2 0.2 0.2

2 BOX, GLOVE - REPLACE 9310700 0.2 0.2 0.2
3 PANEL, CARRIER INSTRUMENT CONTROL - REPLACE 9310900 2.1 1.9 1.9
4 PANEL, CRASH PAD LOWER MAIN - REPLACE 9310960 0.3 0.3 0.3
5 COVER, BLANK - REPLACE One 9311600 0.1 0.1 0.1
Two 9311610 0.2 0.2 0.2
6 DEFLECTOR, CENTER AIR - REPLACE 9311800 0.3 0.3 0.3
7 NOZZLE, DEFROSTER SIDE - REPLACE
Right 9312100 2.6 2.6 2.6
Left 9312110 0.1 0.1 0.1
Both 9312200 2.7 2.7 2.7
8 PANEL, CLUSTER FASCIA - REPLACE 9311830 0.4 0.4 0.4
9 NOZZLE, VENTILATION - REPLACE
Right 9311920 3.4 3.4 3.4
Left 9311930 0.2 0.2 0.2
Both 9311940 3.5 3.5 3.5
10 BLANKER - REPLACE 9311700 0.3 0.3 0.3
234
INTERIOR TRIM - 9G
9A
933 INSTRUMENT PARTS
9B
7610
9D
9E
9F
9G
9H
9L
9M
9O
Operation ACTYON
Code SPORTS
9P
1 CUP HOLDER, INSTRUMENT PANEL - REPLACE 9330300 0.1 0.1 0.1
2 CONSOLE FACIA - REPLACE 9330800 0.6 0.6 0.6
9Q
9R
9S
235
9G - INTERIOR TRIM
934 CONSOLE
7630
7632
236
INTERIOR TRIM - 9G
9A
Operation ACTYON
Code SPORTS
9B
1 TRAY, CONSOLE - REPLACE 9340800 0.1 0.1 0.1
2 LIGHTER, CONSOLE CIGARETTE - REPLACE 9340900 0.1 0.1 0.1
3 CONSOLE ASSEMBLY - REPLACE 9341100 0.3 0.3 0.3
9D
4 ARMREST, CONSOLE - REPLACE 9341110 0.4 0.4 0.4
5 COVER, CONSOLE SWITCH - REPLACE 9341200 0.3 0.3 0.3
6 FASCIA, CONSOLE REAR - REPLACE 9341210 0.3 0.3 0.3
7 ASH TRAY, REAR CONSOLE - REPLACE 9340810 0.3 0.3 0.3
9E
8 GRILLE, CONSOLE VENT - REPLACE 9340820 0.3 0.3 0.3
9 CONSOLE REAR CUP HOLDER 9342000 0.1 0.1 0.1
10 COVER, CONSOLE FASCIA - REPLACE 9342200 0.2 0.2 0.2
9F
11 FASCIA, CONSOLE - REPLACE 9342400 0.2 0.2 0.2
12 BOOTH, CONSOLE - REPLACE 9342500 0.3 0.3 0.3
13 COVER, T/M INDICATOR - REPLACE 9342600 - 0.1 0.1
9G
9H
9L
9M
9O
9P
9Q
9R
9S
237
9G - INTERIOR TRIM
935 FRONT DOOR TRIM

7115
238
INTERIOR TRIM - 9G
9A
Operation ACTYON
Code SPORTS
9B
1 TRIM ASSY, FRONT DOOR - REPLACE
Right 9350100 0.3 0.3 0.3
Left 9350200 0.3 0.3 0.3
9D
Both 9350300 0.6 0.6 0.6
2 HANDLE, FRONT DOOR INSIDE - REPLACE
Right 9350500 0.4 0.4 0.4
Left 9350600 0.3 0.3 0.3
9E
3 SEAL, FRONT DOOR TRIM - REPLACE
Right 9350810 0.3 0.3 0.3
Left 9350820 0.3 0.3 0.3
9F
Both 9350830 0.7 0.7 0.7
4 SWITCH, WINDOW LIFTER - REPLACE 9351300 0.5 0.5 0.5
5 ARMREST,FRONT DOOR - REPLACE 9351400 0.4 0.4 0.4
9G
6 COVER, SPEAKER - REPLACE
Right 9351500 0.4 0.4 0.4
Left 9351510 0.4 0.4 0.4
9H
Both 9351520 0.7 0.7 0.7
7 POCKET, FRONT - REPLACE
Right 9351600 0.4 0.4 0.4
9L
Left 9351610 0.4 0.4 0.4
Both 9361620 0.7 0.7 0.7
8 MOULD’G, FRONT DOOR TRIM UPR - REPLACE
9M
Right 9353100 0.5 0.5 0.5
Left 9353200 0.5 0.5 0.5
Both 9353300 0.8 0.8 0.8
9O
9P
9Q
9R
9S
239
9G - INTERIOR TRIM
936 REAR DOOR TRIM

7215
Operation ACTYON
Code SPORTS
1 TRIM ASSY, REAR DOOR - REPLACE

Right 9360300 0.3 0.3 0.3
Left 9360400 0.3 0.3 0.3
Both 9360500 0.5 0.5 0.5
2 HANDLE, REAR DOOR INSIDE - REPLACE
Right 9360700 0.4 0.4 0.4
Left 9360800 0.4 0.4 0.4
Both 9360900 0.7 0.7 0.7
3 SEAL, REAR DOOR TRIM - REPLACE 9361100 0.4 0.4 0.4
4 ASH TRAY, REAR DOOR - REPLACE 9361140 0.3 0.3 0.3
5 POCKET, REAR - REPLACE
Right 9361200 0.4 0.4 0.4
Left 9361210 0.4 0.4 0.4
Both 9361220 0.7 0.7 0.7
240
INTERIOR TRIM - 9G
9A
937 REAR END TRIM & LUGGAGE PARTS
7321
9B
9D
9E
9F
9G
9H
9L
9M
9O
9P
9Q
Operation ACTYON
9R

Code SPORTS
1 TRIM ASSY, BACK CTR UPR - REPLACE 9373100 - - 0.5

2 TRIM ASSY, BACK CTR LWR - RELPACE 9373110 - - 0.5
9S
3 BOX ASSY, FLOOR RR - REPLACD 9373120 - - 0.2
241
9G - INTERIOR TRIM
938 PILLAR TRIM

7730
242
INTERIOR TRIM - 9G
9A
Operation ACTYON
Code SPORTS
9B
1 TRIM, CENTER PILLAR UPPER - REPLACE
Right 9380100 0.2 0.2 0.2
Left 9380400 0.2 0.2 0.2
9D
Both 9380420 0.3 0.3 0.3
2 COVER, ROCKER PANEL FRONT - REPLACE
Right 9380700 0.2 0.2 0.2
Left 9380800 0.2 0.2 0.2
9E
Both 9380900 0.3 0.3 0.3
3 COVER, ROCKER PANEL REAR - REPLACE
Right 9381100 0.2 0.2 0.2
9F
Left 9381200 0.2 0.2 0.2
4 MOULDING, WINDSHIELD GARNISH - REPLACE
Right 9381610 0.2 0.2 0.2
9G
Left 9381620 0.2 0.2 0.2
Both 9381630 0.5 0.5 0.5
5 TRIM, ROOF REAR - REPLACE 9381670 0.3 0.3 -
9H
6 TRIM, SHROUD SIDE - REPLACE
Right 9382100 0.2 0.2 0.2
Left 9382200 0.2 0.2 0.2
9L
Both 9382300 0.3 0.3 0.3
7 TRIM, QUARTER UPPER - REPLACE
Right 9382810 0.5 0.5 0.5
9M
Left 9382820 0.5 0.5 0.5
Both 9382830 0.7 0.7 0.7
8 TRIM, REAR QUARTER LOWER - REPLACE
9O
Right 9382840 0.7 0.7 0.7
Left 9382850 0.7 0.7 0.7
Both 9382860 1.4 1.4 1.4
9P
9 TRIM, REAR TRANSVERSE - REPLACE 9383200 0.7 0.7 -
10 TRIM, CENTER PILLAR LOWER - REPLACE
Right 9380500 0.2 0.2 0.2
9Q
Left 9380510 0.2 0.2 0.2

Both 9380520 0.3 0.3 0.3
11 BOARD, LUGGAGE - REPLACE 9380530 - 0.2 -
9R
12 LID, LUGGAGE - REPLACE 9380540 - 0.1 -

13 COVER, SERVICE - REPLACE 9380550 0.2 0.2 0.2
14 ANCHOR-TOOL BOX - REPLACE 9380560 0.4 - -
9S
243
9G - INTERIOR TRIM
939-1 FLOOR CARPET & PANEL

5610 / 5620
244
INTERIOR TRIM - 9G
9A
939-2 FLOOR CARPET & PANEL
9B
5620 / 7710
9D
9E
9F
9G
9H
9L
9M
9O
Operation ACTYON
9P
Code SPORTS
1 CARPET, ONE PIECE FLOOR - REPLACE 9390100 2.8 2.8 2.8

2 PANEL, SIDE SILL INNER - REPLACE
9Q
Right 9390170 3.4 3.4 3.4

Left 9390180 3.4 3.4 3.4
Both 9390190 5.5 5.5 5.5
9R
3 CARPET, REAR COMPARTMENT FLOOR PANEL - REPLACE 9390300 0.2 0.2 0.2
4 PANEL, REAR FLOOR - REPLACE 9390310 17.9 17.9 17.9
5 PANEL, BACK OUTER - REPLACE 9390320 1.0 1.0 1.0
9S
6 PANEL, FRONT FLOOR - REPLACE 9390330 23.3 23.3 23.3
245
9H - SEATS
9H - SEATS
941 FRONT SEAT
7410
246
SEATS - 9H
9A
Operation ACTYON
Code SPORTS
9B
1 COVER, FRONT SEAT SIDE PASSENGER - REPLACE 9412100 0.4 0.4
2 COVER, FRONT SEAT SIDE DRIVER - REPLACE 9412200 0.4 0.4
3 HEADREST, FRONT SEAT PASSENGER - REPLACE 9412700 0.1 0.1
9D
4 HEADREST, FRONT SEAT DRIVER - REPLACE 9412800 0.1 0.1
5 SWITCH, POWER SEAT FRONT - REPLACE 9413810 0.3 0.3
6 UNIT, POWER SEAT CONTROL - REPLACE 9413840 0.4 -
7 SEAT, WARMER UNIT - REPLACE 9413850 0.4 -
9E
8 SLEEVE, HEADREST PASSENGER - REPLACE 9414100 0.2 0.2
9 SEAT ASSEMBLY, FRONT - REPLACE 9414600 0.5 0.5
10 WARMER PAD, FRT SEAT (UPP CUSHION) - REPLACE 9414710 0.8 0.8
9F
11 WARMER PAD, FRT SEAT (CUSHION) - REPLACE 9414720 0.9 0.9
12 FRONT SEAT RECLINEG MOTOR - REPLACE 9414810 0.6 0.6
9G
9H
9L
9M
9O
9P
9Q
9R
9S
247
9H - SEATS
942 REAR SEAT

7510
248
SEATS - 9H
9A
Operation ACTYON
Code SPORTS
9B
1 SEAT ASSY, REAR - REPLACE 9420100 0.4 - -
2 HEADREST, REAR SEAT - REPLACE 9420140 0.1 0.1 0.1
3 SEAT, REAR BACK CUSHION - REPLACE 9420300 0.5 0.5 0.5
9D
4 SEAT, REAR CUSHION - REPLACE 9420500 0.6 0.4 0.4
5 ARMREST, REAR SEAT BACK - REPLACE 9421100 0.3 0.3 0.3
6 SEAT ASSEMBLY, 3RD - REPLACE 9422100 0.3 - -
7 HEADREST, 3RD SEAT - REPLACE 9422200 0.1 - -
9E
8 PANAL, LUGGAGE, SEAT BACK - REPLACE 9422210 0.2 - -
9 GEAR, SEAT RECLINING, 3RD - REPLACE 9422220 0.6 - -
10 RECLINER, REAR SEAT - REPLACE 9422230 0.7 0.6 0.6
9F
11 TABLE, SEAT BACK - REPLACE 9422240 0.3 0.3 -
9G
9H
9L
9M
9O
9P
9Q
9R
9S
249
9L - GLASS & MIRRORS
9L - GLASS & MIRRORS

946 GLASS & OUT SIDE MIRRORS
7840
250
GLASS & MIRRORS - 9L
9A
Operation ACTYON
Code SPORTS
9B
1 GLASS, WINDSHIELD - REPLACE 9460100 1.6 1.6 1.6
2 MOULDING, WINDSHIELD FRONT - REPLACE 9460600 1.6 1.6 1.6
3 MOULDING, WINDSHIELD UPPER - REPLACE 9460610 0.4 0.4 0.4
9D
4 MOULDING, WINDSHIELD SIDE - REPLACE
Right 9460620 0.3 0.3 0.3
Left 9460630 0.3 0.3 0.3
Both 9460640 0.5 0.5 0.5
9E
5 GLASS, FRONT DOOR - REPLACE
Right 9461100 0.4 0.4 0.4
Left 9461200 0.4 0.4 0.4
9F
Both 9461300 0.8 0.8 0.8
6 GLASS, REAR DOOR - REPLACE
Right 9461400 0.6 0.6 0.6
9G
Left 9461500 0.6 0.6 0.6
Both 9461600 1.2 1.2 1.2
7 MIRROR, OUTSIDE REAR VIEW - REPLACE
9H
Right 9462300 0.4 0.4 0.4
Left 9462400 0.4 0.4 0.4
Both 9462500 0.6 0.6 0.6
9L
8 COVER, OUTSIDE MIRROR OR - REPLACE
Right 9462510 0.2 0.2 0.2
Left 9462520 0.2 0.2 0.2
9M
Both 9462530 0.3 0.3 0.3
9 GLASS, QUARTER WINDOW - REPLACE
Right 9463100 1.1 - -
9O
Left 9463200 1.1 - -
Both 9463300 2.2 - -
10 MOULDING, REAR FIXED DOOR GLASS - REPLACE
9P
Right 9463400 0.6 - -
Left 9463500 0.6 - -
Both 9463600 1.2 - -
9Q
11 GLASS, TAILGATE (H/B, WAGON) - REPLACE 9463700 1.2 1.2 1.2

12 MOULDING, TAILGATE GLASS - REPLACE 9463800 1.2 1.2 1.2
13 SPACER, WINDSHIELD - REPLACE 9463900 0.3 0.3 0.3
9R
14 SWITCH, OUTSIDE MIRROR ADJUSTER - REPLACE 9464910 0.4 0.4 0.4

9S
251
9M - EXTERIOR PARTS
9M - EXTERIOR PARTS
951 EMBLEM & LETTERING
7950
Operation ACTYON
Code SPORTS
1 EMBLEM - REPLACE 9510100 0.2 0.2 0.2

2 EMBLEM - REPLACE 9510110 0.2 0.2 0.2
252
EXTERIOR PARTS - 9M
9A
952 WHEEL HOUSE COVER
9B
7970
9D
9E
9F
9G
9H
9L
9M
9O
Operation ACTYON
Code SPORTS
1 GUARD, MUD FRONT - REPLACE 9P

Right 9520100 0.3 0.3 0.3
Left 9520200 0.3 0.3 0.3
9Q
Both 9520300 0.5 0.5 0.5

2 GUARD, MUD REAR - REPLACE
Right 9520600 0.3 0.3 0.3
9R
Left 9520700 0.3 0.3 0.3

Both 9520800 0.5 0.5 0.5
3 BOX, O.V.M - REPLACE 9520810 - 0.2 0.2
9S
4 CASE, TRUNK - REPLACE 9520820 0.2 0.2 0.2
253
9O - BUMPERS & FASCIAS

956 FRONT BUMPER
7870
254
BUMPERS & FASCIAS - 9O
9A
Operation ACTYON
Code SPORTS
9B
1 FASCIA, FRONT BUMPER - REPLACE 9560100 0.9 1.0 1.0
2 BUMPER ASSY, FRONT - REPLACE 9560700 0.7 0.8 0.8
3 SHOCK ABSORBER - REPLACE 9560720 0.7 0.8 0.8
9D
4 IMPACT ASSY, FRONT BUMPER - REPLACE 9560730 0.4 0.4 0.4
5 COVER, EXTENSION, FRONT BUMPER - REPLACE
Right 9560740 0.2 0.2 0.2
Left 9560750 0.2 0.2 0.2
9E
Both 9560760 0.4 0.4 0.4
9F
9G
9H
9L
9M
9O
9P
9Q
9R
9S
255
957 REAR BUMPER

7880
256
BUMPERS & FASCIAS - 9O
9A
Operation ACTYON
Code SPORTS
9B
1 FASCIA, REAR BUMPER - REPLACE 9570100 0.7 0.7 0.7
2 BUMPER ASSY, REAR - REPLACE 9571100 0.5 0.5 0.5
3 SHOCK ABSORBER ENERGY - REPLACE 9571110 0.5 0.5 -
9D
4 IMPACT BAR ASSY, REAR BUMPER - REPLACE 9571120 0.9 0.8 -
5 GUIDE, REAR BUMPER - REPLACE 9571130 0.8 0.7 0.7
6 UPPER BRACKET, REAR BUMPER - REPLACE 9571140 - 0.7 -
9E
9F
9G
9H
9L
9M
9O
9P
9Q
9R
9S
257
9P - DOORS
9P - DOORS
961A FRONT DOOR PANEL & LOCK (OPEN SYSTEM)
7110
258
DOORS - 9P
9A
Operation ACTYON
Code SPORTS
9B
1 DOOR ASSY, FRONT - REPLACE
Right 9610100 1.2 1.2 1.2
Left 9610200 1.2 1.2 1.2
DOOR ASSY, FRONT - ALIGN
9D
Right 9610400 1.2 1.2 1.2
Left 9610500 1.2 1.2 1.2
2 HINGE, FRONT DOOR, UPPER - REPLACE
9E
Right 9610700 1.2 1.2 1.2
Left 9610800 1.2 1.2 1.2
HINGE, FRONT DOOR, LOWER - REPLACE
9F
Right 9610900 1.2 1.2 1.2
Left 9611100 1.2 1.2 1.2
HINGE, FRONT DOOR, BOTH - REPLACE
9G
Right 9611200 1.4 1.4 1.4
Left 9611300 1.4 1.4 1.4
3 LINK OR SPRING, FRONT DOOR HOLD OPERATION-REPLACE
Right 9611500 0.4 0.4 0.4
9H
Left 9611600 0.4 0.4 0.4
4 HANDLE, FRONT DOOR OUTSIDE - REPLACE
Right 9612100 0.4 0.4 0.4
9L
Left 9612200 0.4 0.4 0.4
Both 9612300 0.8 0.8 0.8
5 STRIKER, FRONT DOOR LOCK - REPLACE
9M
Right 9612500 0.2 0.2 0.2
Left 9612600 0.2 0.3 0.3
6 LATCH, FRONT DOOR - REPLACE
9O
Right 9612800 0.4 0.4 0.4
Left 9612900 0.4 0.4 0.4
Both 9613000 0.8 0.8 0.8
7 ROD, FRONT DOOR INSIDE LOCKING - REPLACE
Right 9613100 0.5 0.5 0.5 9P
Left 9613200 0.5 0.5 0.5
8 ROD, FRONT DOOR ACTUATOR - REPLACE
9Q
Right 9613210 0.5 0.5 0.5

Left 9613220 0.5 0.5 0.5
9 SWITCH, DOOR CONTACT - REPLACE
9R
Right Front 9613400 0.1 0.1 0.1

Left Front 9613500 0.1 0.1 0.1
Both 9613600 0.2 0.2 0.2
9S
259
9P - DOORS
961B FRONT WINDOW LIFTER

7120
Operation ACTYON
Code SPORTS
1 RAIL, FRONT DOOR GUIDE - REPLACE

Right 9615100 0.4 0.4 0.4
Left 9615200 0.3 0.3 0.3
2 GLASS RUN, FRONT DOOR - REPLACE
Right 9615400 0.5 0.5 0.5
Left 9615500 0.5 0.5 0.5
3 REGULATOR, FRONT DOOR WINDOW POWER - REPLACE
Right 9616400 0.5 0.5 0.5
Left 9616500 0.5 0.5 0.5
4 FRONT DOOR COURTESY LAMP LENS 9616510 0.1 0.1 0.1
5 MOTOR, POWER WINDOW - REPLACE
Right Front 9616700 0.5 0.5 0.5
Left Front 9616800 0.5 0.5 0.5
260
DOORS - 9P
9A
961C FRONT WEATHER STRIP
9B
7121
9D
9E
9F
9G
9H
Operation ACTYON
Code
9L
SPORTS
1 WEATHER STRIP, FRONT DOOR - REPLACE

Right 9618100 0.3 0.3 0.3
9M
Left 9618200 0.3 0.3 0.3
2 WEATHER STRIP, SECD - REPLACE
Right 9618300 0.3 0.3 0.3
9O
Left 9618400 0.3 0.3 0.3
3 MOULDING, FRONT DOOR OUT - REPLACE
Right 9618600 0.4 0.4 0.4
9P
Left 9618700 0.4 0.4 0.4
4 WEATHER STRIP, FRONT DOOR GLASS - REPLACE
Right 9618800 0.3 0.3 0.3
9Q
Left 9618900 0.3 0.3 0.3

5 MOULDING, FRONT DOOR FRAME - REPLACE
Right 9619350 0.3 0.3 0.3
Left 9619360 0.3 0.3 0.3
9R
6 WEATHER STRIP, O/S BELT, FRONT DOOR - REPLACE

Right 9619400 0.2 0.2 0.2
Left 9619410 0.2 0.2 0.2
9S
7 GARNISH/TAPE, FRONT DOOR FRAME - REPLACE 9619500 0.2 0.2 0.2
261
9P - DOORS
963A REAR DOOR PANEL & LOCK (OPEN SYSTEM)

7210
262
DOORS - 9P
9A
Operation ACTYON
Code SPORTS
9B
1 DOOR ASSY, REAR - REPLACE
Right 9630100 1.2 1.2 1.2
Left 9630200 1.2 1.2 1.2
9D
DOOR ASSY, REAR - ALIGN
Right 9630400 1.2 1.2 1.2
Left 9630500 1.2 1.2 1.2
2 HINGE, REAR DOOR - REPLACE
9E
Right 9630510 1.4 1.4 1.4
Left 9630520 1.4 1.4 1.4
3 LINK OR SPRING, REAR DOOR HOLD OPEN - REPLACE
9F
Right 9631500 0.4 0.4 0.4
Left 9631600 0.4 0.4 0.4
4 HANDLE, REAR DOOR OUTSIDE - REPLACE
9G
Right 9631800 0.4 0.4 0.4
Left 9631900 0.4 0.4 0.4
Both 9632000 0.8 0.8 0.8
9H
5 STRIKER, REAR DOOR LOCK - REPLACE
Right 9632100 0.3 0.3 0.3
Left 9632200 0.3 0.3 0.3
9L
6 LATCH, REAR DOOR - REPLACE
Right 9632400 0.4 0.4 0.4
Left 9632500 0.4 0.4 0.4
9M
Both 9632600 0.8 0.8 0.8
7 ROD, REAR DOOR LOCKING - REPLACE
Right 9632700 0.4 0.4 0.4
9O
Left 9632800 0.4 0.4 0.4
8 SWITCH, DOOR CONTACT - REPLACE
Right Rear 9633100 0.1 0.1 0.1
9P
Left Rear 9633200 0.1 0.1 0.1
Both Rear 9633300 0.2 0.2 0.2
9 ROD, REAR DOOR OUTSIDE HANDLE - REPLACE
9Q
Right Rear 9633400 0.5 0.5 0.5

Left Rear 9633410 0.5 0.5 0.5
9R
9S
263
9P - DOORS
963B REAR WINDOW LIFTER

7220
Operation
Code
1 RAIL, REAR DOOR GUIDE - REPLACE

Right 9635100 0.5 0.4 0.4
Left 9635200 0.5 0.4 0.4
2 MOULDING, REAR DOOR WINDOW - REPLACE
Right 9635400 0.2 0.2 0.2
Left 9635500 0.2 0.2 0.2
3 REGULATOR, REAR DR WINDOW POWER - REPLACE
Right 9636300 0.5 0.5 0.5
Left 9636400 0.5 0.5 0.5
4 MOTOR, REAR DOOR WINDOW - REPLACE
Right Rear 9636600 0.5 0.5 0.5
Left Rear 9636700 0.5 0.5 0.5
264
DOORS - 9P
9A
963C REAR WEATHER STRIP
9B
7221
9D
9E
9F
9G
9H
9L
9M
Operation ACTYON
Code SPORTS
1 WEATHER STRIP, REAR DOOR - REPLACE
9O
Right 9638100 0.4 0.4 0.4
Left 9638200 0.4 0.4 0.4
2 MOULDING, REAR DOOR OUT - REPLACE
9P
Right 9638600 0.4 0.4 0.4
Left 9638700 0.4 0.4 0.4
3 WEATHER STRIP, REAR DR GLASS - REPLACE
9Q
Right 9638800 0.4 0.4 0.4

Left 9638900 0.4 0.4 0.4
4 GLASS RUN, REAR DOOR - REPLACE
9R
Right 9639100 0.5 0.5 0.5

Left 9639200 0.5 0.5 0.5
5 MOULDING, REAR DOOR FRAME - REPLACE
Right 9639330 0.1 0.1 0.1
9S
Left 9639340 0.1 0.1 0.1
265
9P - DOORS
965 ELECTRIC DOOR LOCK
Operation ACTYON
Code SPORTS
1 ACTUATOR , DOOR LOCK - REPLACE

Right Front 9650100 0.6 0.6 0.6
Left Front 9650200 0.6 0.6 0.6
Right Rear 9620300 0.6 0.6 0.6
Left Rear 9650400 0.6 0.6 0.6
2 LOCK UNIT, CENTRAL DOOR - REPLACE 9650700 0.4 0.4 0.4
266
DOORS - 9P
9A
966 FUEL FILLER LOCK
9B
7090
Operation ACTYON
9D
9E
9F
9G
9H
9L
9M
9O
9P
Code SPORTS
9Q
1 DOOR, FUEL FILLER - REPLACE 9660100 0.3 0.3 0.3

2 CABLE, FUEL FILLER DOOR - REPLACE 9660500 0.7 0.7 0.7
3 HANDLE, FUEL DOOR - REPLACE 9660200 0.3 0.3 0.3
9R
4 CABLE, FUEL FILLER DOOR - REPLACE 9660300 - - 0.5

5 CABLE(REAR), FUEL FILLER DOOR - REPLACE 9660400 - - 0.4
9S
267
9P - DOORS
967 TAILGATE PANEL & LOCK (OPEN SYSTEM)

7310
268
DOORS - 9P
9A
Operation ACTYON
Code SPORTS
9B
1 STRIKER, REAR COMPARTMENT LID LOCK - REPLACE 9670300 0.3 0.3 -
2 LIFTER, TAILGATE - REPLACE
Right 9670310 0.2 0.2 -
9D
Left 9670320 0.2 0.2 -
Both 9670330 0.4 0.4 -
3 ROD, TAILGATE - REPLACE 9670340 0.4 0.4 -
4 LATCH, TAILGATE - REPLACE 9670710 0.4 0.4 -
9E
5 DOOR ACTUATOR, TAILGATE - REPLACE 9370500 0.4 0.4 -
6 PANEL, TAILGATE TRIM - REPLACE 9381410 0.3 0.3 0.3
7 W/STRIP, TAILGATE OPENING - REPLACE 9381430 0.2 0.2 -
9F
8 COVER, TILGATE UPER TRIM(SIDE COVER) - REPLACE 9381440 0.2 0.2 -
9 TAILGATE - REPLACE 9781500 0.3 0.3 -
10 HANDLE ASSEMBLY, TAILGATE OUTSIDE - REPLACE 9784240 0.3 0.3 -
9G
11 HANDLE ASSEMBLY, TAILGATE INSIDE - REPLACE 9784250 0.3 0.3 -
12 TRIM - T/GATE - REPLACE 9670400 0.1 - 0.1
13 COVER ASSY - T/GATE INR - REPLACE 9670410 - - 0.2
9H
14 LATCH ASSY - T/GATE - REPLACE 9670420 - - 0.4
15 CRANK ASSY - T/GATE O/S HDL - REPLACE 9670430 - - 0.3
16 ACTUATOR ASSY - DR LOCK T/GATE - REPLACE 9670440 - - 0.3
9L
17 HANDLE ASSY - T/GATE O/S - REPLACE 9670450 - - 0.3
18 CABLE ASSY - STOPPER - REPLACE 9670460 - - 0.1
19 PANEL & HINGE ASSY, TAILGATE - REPLACE 9670470 - - 1.0
9M
9O
9P
9Q
9R
9S
269
9P - DOORS
968 KEY SET

7010
270
DOORS - 9P
9A
Operation ACTYON
Code SPORTS
9B
1 CYLINDER, FRONT DOOR LOCK - REPLACE
Right 9680100 0.4 0.4 0.4
Left 9680200 0.4 0.4 0.4
9D
2 CYLINDER, REAR COMPARTMENT LID LOCK - REPLACE 9680400 0.4 0.4 0.4
3 CYLINDER, IGNITION LOCK - REPLACE 9680600 0.6 0.6 0.6
4 CAR LOCK SET - REPLACE 9680700 1.2 1.2 1.2
5 ANTENIVA, IMMOBILIZER - REPLACE 9680710 0.5 0.5 -
9E
9F
9G
9H
9L
9M
9O
9P
9Q
9R
9S
271
9Q - ROOF
9Q - ROOF
971 HEADLINING & ROOF PANEL
5510
272
ROOF - 9Q
9A
Operation ACTYON
Code SPORTS
9B
1 HEADLINING ASSY - REPLACE 9710100 1.9 1.9 1.9
2 HANDLE, ASSIST - REPLACE
Right Rear 9710200 0.2 0.2 0.2
9D
Left Rear 9710300 0.2 0.2 0.2
Right Front 9710400 0.2 0.2 0.2
Left Front 9710500 0.2 0.2 0.2
3 RAIL NO.1, ROOF - REPLACE 9711920 3.0 3.0 -
9E
4 FRAME, SUNROOF - REPLACE 9711930 2.3 2.3 -
-MOUNTING REINF, SUNROOF - REPLACE 9711940 3.5 3.5 -
5 RAIL, NO.2, ROOF - REPLACE 9712930 3.0 3.0 3.0
9F
6 RAIL NO.3, ROOF - REPLACE 9712940 3.0 3.0 3.0
7 RAIL ROOF REAR - REPLACE 9712950 5.6 5.6 5.6
8 PANEL, ROOF (ALL) - REPLACE 9712960 16.7 16.7 16.7
9G
9 RAIL, ROOF FRONT - REPLACE 9712970 5.6 5.6 5.6
10 MOULDING, ROOF - REPLACE 9791220 0.3 0.3 0.3
9H
9L
9M
9O
9P
9Q
9R
9S
273
9Q - ROOF
972A SUNSHADE & INSIDE MIRROR

7770
Operation ACTYON
Code SPORTS
1 MIRROR, VISOR VANITY (1EA) - REPLACE 9720100 0.2 0.2 0.2

2 SUNSHADE AND/OR SUPPORT - REPLACE
Right 9720300 0.2 0.2 0.2
Left 9720400 0.2 0.2 0.2
3 BRACKET, SUNVISOR PIVOT - REPLACE 9720410 0.2 0.2 0.2
4 MIRROR, INSIDE REAR VIEW - REPLACE 9720600 0.2 0.2 0.2
5 CONSOLE OVERHEAD - REPLACE 9720700 0.2 0.2 0.2
274
ROOF - 9Q
9A
972B SUN ROOF
9B
7340
9D
9E
9F
9G
9H
9L
9M
9O
Operation ACTYON
Code SPORTS
1 MOTOR, SUN ROOF - REPLACE 9725100 0.6 0.6 -
9P
2 SUN ROOF ASSY - REPLACE 9725110 2.3 2.3 -
3 MODULE, SUN ROOF - REPLACE 9725120 0.6 0.6 -
4 GLASS, SUN ROOF - REPLACE 9725200 0.5 0.5 -
9Q
5 FRAME, SUN ROOF - REPLACE 9725400 4.5 4.5 -

6 SUNSHADE ASSY, SUN ROOF - REPLACE 9725740 0.6 0.6 -
7 WIND DEFLECTOR - REPLACE 9725410 0.2 0.2 -
8 DRAIN CHANNEL - REPLACE 9725420 0.6 0.6 -
9R
9 COVER, OUTER SIDE - REPLACE 9725430 0.5 0.5 -

10 COVER, INNER SIDE - REPLACE 9725440 0.2 0.2 -
11 WEAHER STRIP, SUNROOF - REPLACE 9725450 0.3 0.3 -
9S
12 DRAIN HOSE, SUNROOF - REPLACE 9725460 2.1 2.1 -
275
9R - BODY FRONT END
9R - BODY FRONT END

973 HOOD PANEL
6110 6110
Operation ACTYON
Code SPORTS
1 PANEL, HOOD - REPLACE 9730100 1.1 1.1 1.1

PANEL, HOOD - ALIGN 9730300 1.1 1.1 1.1
2 CABLE, HOOD LATCH - REPLACE 9730500 0.6 0.6 0.6
3 HINGE, HOOD - REPLACE
Right 9731100 0.5 0.5 0.5
Left 9731200 0.5 0.5 0.5
Both 9731300 0.8 0.8 0.8
4 INSULATION, ENGINE HOOD - REPLACE 9731700 0.8 0.8 0.8
5 SEAL, HOOD - REPLACE 9731900 0.5 0.5 0.5
6 LIFTER, HOOD - REPLACE 9731800 0.2 - -
276
BODY FRONT END - 9R
9A
974 FRONT PANEL
5710
9B
9D
9E
9F
9G
9H
9L
9M
9O
9P
9Q
Operation ACTYON
NO. Operation Description KYRON KYRON
Code SPORTS
1 LATCH, HOOD - REPLACE 9740100 0.4 0.4 0.4

9R
2 HOOK, HOOD STRIKER & SAFETY - REPLACE 9740110 0.4 0.4 0.4
3 HANDLE, HOOD LATCH RELEASE - REPLACE 9740120 0.2 0.2 0.2
4 PANEL, FRONT - REPLACE 9741200 8.0 8.0 8.0
9S
5 BUMPER, HOOD - REPLACE 9740500 0.1 0.1 0.1
277
9R - BODY FRONT END
975-1 FENDER PANEL - KYRON

5210 / 5720
278
BODY FRONT END - 9R
9A
Operation ACTYON
Code SPORTS
9B
1 GUARD, WHEEL - REPLACE
Right 9750110 0.3 0.3 0.3
Left 9750120 0.3 0.3 0.3
9D
2 GUARD, SPLASH - REPLACE
Right 9750310 0.4 0.4 0.4
Left 9750320 0.4 0.4 0.4
3 FENDER, FRONT - REPLACE
9E
Right 9750400 1.8 1.8 1.8
Left 9750500 1.8 1.8 1.8
4 RAIL, COWL TOP DRIP - REPLACE
9F
Right 9750530 2.5 2.5 2.5
Left 9750540 2.5 2.5 2.5
5 ‘A’ PILLAR UPPER - REPLACE
9G
Right 9750550 4.0 4.0 4.0
Left 9750560 4.0 4.0 4.0
6 ‘A’ PILLAR LOWER - REPLACE
9H
Right 9750570 4.0 4.0 4.0
Left 9750580 4.0 4.0 4.0
7 ‘A’ PILLAR - REPLACE 9750590 4.0 4.0 4.0
9L
8 ‘B’ PILLAR - REPLACE
Right 9750930 3.4 3.4 3.4
Left 9750940 3.4 3.4 3.4
9M
9 PANEL ASSY, FRONT APRON - REPLACE
Right 9751210 6.3 6.3 6.3
Left 9751220 6.3 6.3 6.3
9O
10 SHIELD, UNDER - REPLACE 9751280 0.5 0.5 0.5
11 TRIM, COWL SIDE - REPLACE
Right 9751600 6.3 6.3 6.3
9P
Left 9751610 6.3 6.3 6.3
9Q
9R
9S
279
9R - BODY FRONT END
975-2 FENDER PANEL - ACTYON / ACTYON SPORTS

5210 / 5720
280
BODY FRONT END - 9R
9A
Operation ACTYON
Code SPORTS
9B
1 GUARD, WHEEL - REPLACE
Right 9750110 0.3 0.3 0.3
Left 9750120 0.3 0.3 0.3
9D
2 GUARD, SPLASH - REPLACE
Right 9750310 0.4 0.4 0.4
Left 9750320 0.4 0.4 0.4
3 FENDER, FRONT - REPLACE
9E
Right 9750400 1.8 1.8 1.8
Left 9750500 1.8 1.8 1.8
4 RAIL, COWL TOP DRIP - REPLACE
9F
Right 9750530 2.5 2.5 2.5
Left 9750540 2.5 2.5 2.5
5 ‘A’ PILLAR UPPER - REPLACE
9G
Right 9750550 4.0 4.0 4.0
Left 9750560 4.0 4.0 4.0
6 ‘A’ PILLAR LOWER - REPLACE
9H
Right 9750570 4.0 4.0 4.0
Left 9750580 4.0 4.0 4.0
7 ‘A’ PILLAR - REPLACE 9750590 4.0 4.0 4.0
9L
8 ‘B’ PILLAR - REPLACE
Right 9750930 3.4 3.4 3.4
Left 9750940 3.4 3.4 3.4
9M
9 PANEL ASSY, FRONT APRON - REPLACE
Right 9751210 6.3 6.3 6.3
Left 9751220 6.3 6.3 6.3
9O
10 SHIELD, UNDER - REPLACE 9751280 0.5 0.5 0.5
11 TRIM, COWL SIDE - REPLACE
Right 9751600 6.3 6.3 6.3
9P
Left 9751610 6.3 6.3 6.3
9Q
9R
9S
281
9R - BODY FRONT END
976 DASH PANEL & COWL

5730
Operation ACTYON
Code SPORTS
1 SHIELD, COWL - REPLACE 9760100 0.3 0.3 0.3

2 COWL CROSS MEMBER - REPLACE 9760610 3.2 3.2 3.2
3 PANEL, DASH - REPLACE 9760630 12.4 12.4 12.4
4 COWL CROSS MEMBER - REPLACE 9760640 4.7 4.7 4.7
282
BODY FRONT END - 9R
9A
977 GRILLE
9B
7910
9D
9E
9F
9G
9H
9L
9M
9O
9P
9Q
Operation ACTYON
Code SPORTS
1 GRILLE ASSY (ONE PIECE) - REPLACE 9770100 0.9 1.0 1.0

9R
2 COVER, ENGINE - REPLACE 9770200 0.2 0.2 0.2

3 GARNISH, HOOD - REPLACE 9770210 - 0.3 0.3
9S
283
9S - BODY SIDE & REAR END

978 SIDE & REAR BODY - KYRON / ACTYON
5210
284
BODY SIDE & REAR END - 9S
9A
Operation ACTYON
Code SPORTS
9B
1 HINGE, REAR COMPARTMENT LID - REPLACE
Right 9780100 1.0 1.0 -
Left 9780200 1.0 1.0 -
9D
Both 9780300 1.2 1.2 -
2 WEATHER STRIP, REAR COMPARTMENT - REPLACE 9781500 0.3 0.3 -
3 TAIL GATE - REPLACE 9781900 1.2 1.2 -
2 SPOILER, REAR - REPLACE 9783300 0.4 0.4 -
9E
3 PANEL, QUARTER OUTER - REPLACE
Right 9783400 6.3 6.3 -
Left 9783410 6.3 6.3 -
9F
4 PANEL, ‘D’ PILLAR - REPLACE 9783430 4.0 4.0 -
5 PANEL, WHEEL HOUSE - REPLACE
Right 9783440 5.0 5.0 -
9G
Left 9783450 5.0 5.0 -
6 PANEL, QUARTER INNER - REPLACE
Right 9783460 0.6 0.6 -
9H
Left 9783470 0.6 0.6 -
7 RAIL ASSY - REPLACE
Right 9785100 2.1 - -
9L
Left 9785200 2.1 - -
Both 9785300 2.5 - -
8 REAR GARNISH UPPER - REPLACE 9783310 0.3 0.3 -
9M
9 REAR BODY EXTENSI COVER, RIGHT - REPLACE 9786100 0.2
9-1 REAR BODY EXTENSI COVER, LEFT - REPLACE 9786200 0.2
9-2 REAR BODY EXTENSI COVER, BOTH - REPLACE 9786300 0.3
9O
9P
9Q
9R
9S
285
979 SIDE BODY MOULDING
286
9A
Operation ACTYON
Code SPORTS
9B
1 MOULDING, FRONT DOOR - REPLACE
Right 9790200 0.3 0.3 0.3
Left 9790210 0.3 0.3 0.3
9D
2 MOULDING, REAR DOOR - REPLACE
Right 9790300 0.3 0.3 0.3
Left 9790310 0.3 0.3 0.3
3 MOULDING, SIDE SILL FRONT - REPLACE
9E
Right 9790600 0.3 0.3 0.3
Left 9790610 0.3 0.3 0.3
4 MOULDING, SIDE SILL REAR - REPLACE
9F
Right 9790700 0.3 0.3 0.3
Left 9790710 0.3 0.3 0.3
5 COVER ASSY - QUADRANT
9G
Right 9791200 0.3 0.3 0.3
Left 9791210 0.3 0.3 0.3
9H
9L
9M
9O
9P
9Q
9R
9S
287
980 DECK SIDE / DECK FLOOR PANEL
288
9A
Operation ACTYON
Code SPORTS
9B
1 TRIM ASS’Y - DECK - REPLACE 9800100 - - 0.3
2 PANEL, ASS’Y - DECK FRONT - REPLACE 9800110 - - 3.5
3 DECK ASS’Y - REPLACE 9800120 - - 1.8
9D
4 PANEL, COMPLETE - DECK SIDE - REPLACE 9800140 - - 5.0
5 PANEL, COMPLETE - DECK FLOOR ASSY - REPLACE 9800150 - - 15.9
9E
9F
9G
9H
9L
9M
9O
9P
9Q
9R
9S
289
SECTION
10 & 11
PAINT & OTHERS
CONTENTS
10A. PAINT EXTERIOR .......................................................................... 294
11. OTHERS ........................................................................................ 300
CONTENTS
PAINT EXTERIOR 10A

10A. KYRON .......................................................................................................................... 292
10B-1. ACTYON ..................................................................................................................... 293
10B-2. ACTYON SPORTS ...................................................................................................... 294
OTHERS 11
10A - PAINT EXTERIOR

10A KYRON
294
PAINT EXTERIOR - 10A
10A
10B-1 ACTYON
11
295
10B-2 ACTYON SPORTS
296
10A
Operation ACTYON
Code SPORTS
11
CAR ALL REF 9802060 24.0 24.0 24.0
CAR ALL CC 9802080 15.0 15.0 15.0
COATING : UNDER, ALL CC 9803080 2.7 2.7 2.7
COATING : UNDER, FRONT CC 9804080 1.0 1.0 1.0
COATING : UNDER, CENTER CC 9805080 1.0 1.0 1.0
COATING : UNDER, REAR CC 9806080 1.2 1.2 1.2
1 PANEL : DASH REF 9807060 1.2 1.2 1.2
PANEL : DASH CC 9807080 1.0 1.0 1.0
2 PANEL : ROOF REF 9808060 5.4 5.4 5.4
PANEL : ROOF CC 9808080 4.1 4.1 4.1
3 PILLAR : FRONT, LH REF 9811060 1.5 1.5 1.5
PILLAR : FRONT, LH CC 9811080 1.3 1.3 1.3
4 PILLAR : FRONT, RH REF 9812060 1.5 1.5 1.5
PILLAR : FRONT, RH CC 9812080 1.3 1.3 1.3
5 B PILLAR, LH REF 9812120 1.5 1.5 1.5
B PILLAR, LH CC 9812140 1.3 1.3 1.3
6 B PILLAR, RH REF 9812160 1.5 1.5 1.5
B PILLAR, RH CC 9812180 1.3 1.3 1.3
7 C PILLAR, LH REF 9812220 1.5 1.5 1.5
C PILLAR, LH CC 9812240 1.3 1.3 1.3
8 C PILLAR, RH REF 9812260 1.5 1.5 1.5
C PILLAR, RH CC 9812280 1.3 1.3 1.3
9 D PILLAR, LH REF 9812320 1.5 1.5 1.5
D PILLAR, LH CC 9812340 1.3 1.3 1.3
10 D PILLAR, RH REF 9812360 1.5 1.5 1.5
D PILLAR, RH CC 9812380 1.3 1.3 1.3
11 DOOR : FR, LH REF 9813060 2.8 2.8 2.8
DOOR : FR, LH CC 9813080 2.6 2.6 2.6
12 DOOR : FR, RH REF 9815060 2.8 2.8 2.8
DOOR : FR, RH CC 9815080 2.6 2.6 2.6
13 DOOR : RR, LH REF 9817060 2.8 2.8 2.8
DOOR : RR, LH CC 9817080 2.6 2.6 2.6
14 DOOR : RR, RH REF 9818060 2.8 2.8 2.8
DOOR : RR, RH CC 9818080 2.6 2.6 2.6
15 PANEL : STEP, LH REF 9819060 2.3 2.3 2.3
PANEL : STEP, LH CC 9819080 2.1 2.1 2.1
297
Operation ACTYON
Code SPORTS
16 PANEL : STEP, RH REF 9820060 2.3 2.3 2.3

PANEL : STEP, RH CC 9820080 2.1 2.1 2.1
17 DOOR : FRONT, UPPER,LH REF 9821060 2.0 2.0 2.0
DOOR : FRONT, UPPER,LH CC 9821080 1.8 1.8 1.8
18 DOOR : FRONT, LOWER,LH REF 9823060 1.6 1.6 1.6
DOOR : FRONT, LOWER,LH CC 9823080 1.4 1.4 1.4
19 DOOR : FRONT, UPPER,RH REF 9825060 2.0 2.0 2.0
DOOR : FRONT, UPPER,RH CC 9825080 1.8 1.8 1.8
20 DOOR : FRONT, LOWER,RH REF 9827060 1.6 1.6 1.6
DOOR : FRONT, LOWER,RH CC 9827080 1.4 1.4 1.4
21 DOOR : RR, UPPER,LH REF 9829060 2.0 2.0 2.0
DOOR : RR, UPPER,LH CC 9829080 1.8 1.8 1.8
22 DOOR : RR, LOWER,LH REF 9830060 1.6 1.6 1.6
DOOR : RR, LOWER,LH CC 9830080 1.4 1.4 1.4
23 DOOR : RR, UPPER,RH REF 9831060 2.0 2.0 2.0
DOOR : RR, UPPER,RH CC 9831080 1.8 1.8 1.8
24 DOOR : RR, LOWER,RH REF 9832060 1.6 1.6 1.6
DOOR : RR, LOWER,RH CC 9832080 1.4 1.4 1.4
25 FENDER : FR, LH REF 9834060 2.4 2.4 2.4
FENDER : FR, LH CC 9834080 2.1 2.1 2.1
26 FENDER : FR, RH REF 9835060 2.4 2.4 2.4
FENDER : FR, RH CC 9835080 2.1 2.1 2.1
27 HOOD REF 9836060 3.8 3.8 3.8
HOOD CC 9836080 3.1 3.1 3.1
28 BUMPER, FR REF 9837060 2.0 2.0 2.0
BUMPER, FR CC 9837080 1.5 1.5 1.5
29 PANEL : BACK REF 9842060 1.0 1.0 1.0
PANEL : BACK CC 9842080 1.0 1.0 1.0
30 BUMPER : RR REF 9848060 3.0 3.0 3.0
BUMPER : RR CC 9848080 2.6 2.6 2.6
31 GRILLE : RADIATOR CC 9850080 1.2 1.2 1.2
32 MIRROR : OUTSIDE REAR VIEW, LH REF 9851060 1.0 1.0 1.0
MIRROR : OUTSIDE REAR VIEW, LH CC 9851080 0.8 0.8 0.8
33 MIRROR : OUTSIDE REAR VIEW, RH REF 9852060 1.0 1.0 1.0
MIRROR : OUTSIDE REAR VIEW, RH CC 9852080 0.8 0.8 0.8
298
10A
Operation ACTYON
Code SPORTS
11
34 PANEL : TAILGATE REF 9853060 3.5 3.5 3.5
PANEL : TAILGATE CC 9853080 2.7 2.7 2.7
35 PANEL : QUARTER, LH REF 9854160 3.3 3.3 3.3
PANEL : QUARTER, LH CC 9854180 2.5 2.5 2.5
36 PANEL : QUARTER, RH REF 9854260 3.3 3.3 3.3
PANEL : QUARTER, RH CC 9854280 2.5 2.5 2.5
37 PANEL : QUARTER, UPPER, LH REF 9854360 2.6 2.6 2.6
PANEL : QUARTER, UPPER, LH CC 9854380 1.8 1.8 1.8
38 PANEL : QUARTER, UPPER, RH REF 9854460 1.6 1.6 1.6
PANEL : QUARTER, UPPER, RH CC 9854480 1.8 1.8 1.8
39 PANEL : QUARTER, LOWER, LH REF 9854560 2.4 2.4 2.4
PANEL : QUARTER, LOWER, LH CC 9854580 1.7 1.7 1.7
40 PANEL : QUARTER, LOWER, RH REF 9854660 2.4 2.4 2.4
PANEL : QUARTER, LOWER, RH CC 9854680 1.7 1.7 1.7
41 DOOR : FUEL FILLER REF 9856060 0.4 0.4 0.4
42 SPOILER : REAR REF 9862060 1.5 1.5 1.5
SPOILER : REAR CC 9862080 1.2 1.2 1.2
299
11 - OTHERS
11 - OTHERS
Operation ACTYON
Code SPORTS
1 OTHERS 9910000 0.1 0.1 0.1
300
EDITION HISTORY
No. PART NO. CODE NO. PRINTING DATE MODEL NAME REMARKS
1 D145LTG0807E KAS-8LTG0E-8G-120A July. 2008 D145 09 M/Y
LABOR TIME GUIDE
ISSUED BY
OVERSEAS A/S TEAM
SSANGYONG MOTOR CO., LTD.
150-3, CHILGOI-DONG, PYUNGTAEK-SI

GYEONGGI-DO, 459-711 KOREA
TELEPHONE : 82-31-610-2740
FACSIMILE : 82-31-610-3762
NOTE:All rights reserved. Printed in SSANGYONG Motor Co., Ltd.

No part of this book may be used or reproduced without the
written permission of Overseas A/S Team.

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SECTION INDEX

Labor Time Guide

A. GENERAL INFORMATION A-3

FOREWORD 2. SUSPENSION 2 - 107

This LTG (Labor Time Guide) has been prepared for

1-2. TYPES OF OPERATION

Supplementary Operation (Adds)

1-3. TIME ALLOWANCES

2. HOW TO READ THIS MANUAL

1B - DIESEL ENGINE MECHANICAL

Operation KYRON ACTYON ACTYON SPORTS

3B. Supplementary Operation

Main group code

Main Group Code

Auxiliary Code Description

Supplementary Operation (ADD)

G23D : M161 Gasoline Engine

8) SCN No. (SERVICE PARTS CATALOG No.)

3. HOW TO USE THIS MANUAL

Example : (When supplementary work is performed in addition to the intended repair)

Model : KYRON, ACTYON & ACTYON SPORTS

1312700 VALVE - REPLACE 7.0

Operation KYRON ACTYON ACTYON SPORTS

Major Operation : VALVE - REPLACE 1312700 7.0

Supplementary Work : C - Valves (each additional) 131270C 0.1

Operation Code 1312700 & 131270C

Operation Time Total 7.0 + 0.1 = 7.1

4-2. LABOR TIME

4-3. REPAIR TYPE

4-4. HOW TO USE OPERATION CODE ON PARTIAL PAINTING

PF OPERATION CODE HOUR

N01 Hard start, no start N41 Sponge pedal

N83 Gas leak, gas entering N92 Inoperative

5-2. CAUSE CODE

R01 Scored, scratched or chipped R19 Improperly machined

5-3. PAINT CODE

P01 Oversprayed, drip P19 Atmospheric fallout

7. MAIN GROUP CODE

SECTION SUB - SECTION MAIN GROUP CODE PAGE

SECTION SUB - SECTION MAIN GROUP CODE PAGE

1D -GSL Engine Cooling 141 Radiator (82p)

SECTION SUB - SECTION MAIN GROUP CODE PAGE

SECTION SUB - SECTION MAIN GROUP CODE PAGE

6. STEERING 6A Power Streering Gear 621 Power Steering Gear (186p)

7. H.V.A. C 7A H.V.A.C (Air Distribution) 711. Air Distribution (194p)

SECTION SUB - SECTION MAIN GROUP CODE PAGE

9. BODY & 9A Body Wiring System 911. Wiring Harness (212p)

SECTION SUB - SECTION MAIN GROUP CODE PAGE

DIESEL ENGINE MECHANICAL 1B-DSL

ENGINE COOLING 1D-DSL

ENGINE ELECTRICAL & CONTROLS 1E-DSL

ENGINE FUEL 1F-DSL

ENGINE INTAKE & EXHAUST 1G-DSL

1B - DIESEL ENGINE MECHANICAL

113 BELT SYSTEM & TIMING CASE DSL

Operation KYRON ACTYON ACTYON SPORTS

Operation KYRON ACTYON ACTYON SPORTS

122 CRANKSHAFT & FLYWHEEL DSL

123 OIL PAN & PUMP DSL

131 CYLINDER HEAD 1 DSL

132 CYLINDER HEAD2 DSL

Operation KYRON ACTYON ACTYON SPORTS

138 ENGINE MOUNTING DSL