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Dennis F. Grosjean
Innovative Scientific Solutions, Inc.
2766 Indian Ripple Road, Dayton, OH 45440, U.S.A.
ABSTRACT
Partial-discharge (PD) characteristics in air and argon under low pressures down
to 13.3 Pa (0.1 Torr) and 60 Hz ac energization are studied in an energized
needle-plane electrode arrangement. The electrode configuration, vacuum cham-
ber, facilities, and electrical connections for the experimental setup are described.
Two cases are studied for each of two gases, air and argon, with 20 mm spacing
between the two electrodes: (1) with and (2) without a Teflon 䊛 cap (dielectric bar-
rier). Results for the four series of experiments and analysis of the discharge cur-
rent pulse waveforms are presented. Topics discussed are the typical waveforms of
the discharge current pulses at different pressures, and discharge current pulse rise
time vs. pressure relationships.
Index Terms — Partial discharges, experimental setup, inception voltage, par-
tial discharge current pulse waveform, rise time.
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breaks down long before the dielectric strength of the solid designed with the unique requirements of detecting low-
insulation is reached. PDs are undesirable in that they pressure PD, as explained below.
eventually lead to deterioration, degradation, and perma- It is recognized that the physical phenomena that deter-
nent damage Že.g., erosion. of the section of the insulation mine the collision-dominated nature of electrical dis-
in proximity. Some of the principal factors that can influ- charges at low pressure influence the inception and tem-
ence PDs and other such discharges are the pressure of poral characteristics of the PD events. Hence, detection
the gaseous environment and gas composition, the magni- systems typically tuned to detect specific frequency ranges
tude and frequency of the applied voltage, the electrode for terrestrial equipment can be ineffectual for detecting
arrangement and geometry, and the properties, condition, the PD events at low pressure. Later in this paper it is
and age of the insulation. shown that the frequency content of low-pressure PD is in
In general, discharge-degradation effects under atmo- a range that is significantly lower than that of atmospheric
spheric-pressure conditions in air are well known w2x. The pressure PD. The experiments described in this paper
degradation process caused by PD is both chemical and were performed to demonstrate these physical phenom-
physical in nature. The actual failure mechanism may have ena and to characterize PD and similar discharge events
electrical, mechanical, chemical, or thermal manifesta- that may develop at sub-atmospheric pressures. To this
tions. The discharge process is erratic, and the sequence, end, a needle-plane electrode arrangement and vacuum
phase, magnitude, rise time, and waveform of the PD chamber were designed to provide a controlled environ-
pulses change during the process. PD measurements are ment for demonstrating the variations in discharge tempo-
standardized, for example, in IEC 60270 w3x. Specialized ral characteristics as a function of the conditions of the
test systems have been developed to detect and character- gaseous media.
ize PD in electrical equipment at atmospheric pressures. This paper reports the discharge behavior of a needle-
The sea-level normal atmospheric pressure is 101.3 kPa plane electrode system with a 20 mm gap distance, sub-
Ž760 Torr.. jected to power-frequency high voltage:
䢇 for pressures in the range of 13.3 Pa to 101.3 kPa Ž0.1
For utility or terrestrial applications, numerous tests are
performed during the manufacturing process of high volt- to 760 Torr.
䢇 with and without a dielectric ŽTeflon . barrier between
age components and insulation systems. Examples of
properties that are measured are the dielectric-withstand the electrodes
voltage, insulation resistance, and dielectric loss. The PD 䢇 in air and argon Žargon was selected for reference
test is one of the essential quality control andror perfor- purposes because it is an inert, non-attaching gas..
mance monitoring measurements to verify the integrity of
the insulation system. 2 BACKGROUND
Although the behavior of electrical insulation in a low- One of the definitions of partial discharge ŽPD. in IEEE
pressure environment has been the subject of numerous Std 100 w6x is given as a ‘‘localized electric discharge re-
studies, no adequate PD testing standards exist for low sulting from ionization in an insulating system when the
pressures. Some studies are related to airborne-equipment voltage stress exceeds the critical value. This discharge
high-voltage specifications and tests w4x. Next-generation partially bridges the insulation between electrodes’’. The
aerospace vehicles, however, will employ voltages much definition of PD is given in IEC 60270 w3x as ‘‘localized
higher than the traditional 28 V dc or 120r208 V, 400 Hz electrical discharge that only partially bridges the insula-
ac power, e.g., 270 V dc or 400 V, 20 kHz ac voltages w5x. tion between conductors and which can or cannot occur
The combination of higher operating voltages and high adjacent to a conductor’’.
altitude flight profiles point to some serious concerns with The definition of corona in a gas is given in w6x as a
respect to the on-board electrical insulation systems. As a ‘‘discharge with slight luminosity produced in the neigh-
result, the existing specifications available for power borhood of a conductor, without greatly heating it, and
equipment manufacturers will require review and revision limited to the region surrounding the conductor in which
for application in low pressure environments. In addition, the electric field exceeds a certain value’’. The definition
appropriate qualification test procedures will be needed of corona in w3x is as follows: ‘‘Corona is a form of partial
for the design of new equipment in order to ensure high discharge that occurs in gaseous media around conductors
operational reliability. which are remote from solid or liquid insulation. Corona
For low-pressure applications, it is anticipated that PD should not be used as a general term for all forms of PD’’.
testing on power equipment would be an equally valuable In case of partial discharges, a glow is visible in a por-
tool for evaluation of insulation integrity as it currently is tion of the gap but the glow does not completely bridge
for terrestrial equipment. Numerous devices for measur- the gap. Although a current flows in the remainder of the
ing PD activity at atmospheric pressure are presently gap, it is in the form of displacement current or signifi-
available on the market. However, these devices were not cantly lower current density and ‘‘breakdown’’ does not
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364 Kasten et al.: Partial Discharge Measurements in Air and Argon at Low Pressures
occur. At low pressures with voltages above the partial per is that the critical value of ŽE irp. for discharge incep-
discharge inception voltage, however, the probability of tion, where E i is the electric field strength and p is the
breakdown in the entire gaseous gap is high. pressure, depended on the gas medium, but was indepen-
In this paper the term PD is applied to a broader range dent of the non-uniformity of the electric field.
of discharges than those normally characterized by the James et al. w11x described PD properties in voids in
classical definition of PD w2, 3, 6, 7x. Since the focus of epoxy covering the pressure range of 13.3 Pa to 101.3 kPa.
this investigation is to characterize the temporal nature of The 60 Hz ac voltage magnitudes applied were up to about
these discharge events, they are referred to as PD in the 8 kVrms . The gases used were N2 and SF6 . The PD detec-
broadest sense to include gap closure. tor was a commercial system. The paper shows several
Paschen-type plots for these two gases for two different
Papers reporting discharge tests at low pressures w8᎐12x
void sizes. A conclusion of the paper was that electric field
describe experiments with a variety of electrode sizes,
enhancement in large voids is difficult to determine since
shapes, and spacings, i.e., for various electric-field config-
the field is non-uniform.
urations. Also, a variety of gases was used for the experi-
ments described, e.g., room air, Ar, N2 , He, and SF6 . The Breakdown experiments at low pressures with dc-shifted
detection criteria ranged from visual appearance of the sinusoidal voltages are reported in a recent paper by Kir-
glow through the observation of pulses on an oscilloscope kici and Koppisetty w12x. The pressure range was from 26.6
to the use of a PD detector. to 400 Pa. The frequency range of the ac component of
the applied dcqac voltage was from 12 to 30 kHz. Helium
Karady et al. w8x described corona-inception-voltage ex- and a point-point electrode arrangement were used. An
periments, with pressures maintained in a vacuum cham- oscilloscope was utilized to measure the discharge cur-
ber in the range of 13.3 Pa to 1.3 kPa Ž0.1 to 10 Torr.. The rent. The paper contains plots of the helium breakdown
60 Hz ac voltage magnitudes applied were up to 2000 Vrms . voltage vs. pressure at three different frequencies with
The gas used was room air. The electrode arrangement breakdown voltages up to about 400 Vpeak . The discharge
was a cylindrical metal wire Žcopper, aluminum or steel. process is analyzed. The main thrust of the study was the
parallel to a grounded horizontal aluminum plane. The analysis of discharge starting voltage as a function of the
discharge detector used was a commercially available de- frequency of the applied voltage.
vice. Several Paschen-type plots are shown for various wire
sizes and wire-plane spacings. The authors concluded that 3 DESCRIPTION OF EXPERIMENTAL
the electric power distribution systems for aerospace vehi- SETUP
cles must be designed carefully to prevent the occurrence 3.1 VACUUM CHAMBER AND GAS FLOW
of corona discharges in the pressure range of 13.3 Pa to SYSTEM
1.3 kPa.
Inside dimensions of the cylindrical acrylic vacuum
The frequency characteristics of corona discharges at chamber are 89 mm diameter and 254 mm height. To re-
low pressures are described by Lewis w9x. The range of duce the effects of outgassing of the acrylic chamber, a
pressures was from 8 to 933 Pa Ž0.06 to 7 Torr.. The 60 flow of high-purity gas was maintained. Gas sources were
Hz ac voltage magnitudes applied were up to about 1000 ‘‘zero’’ air ŽH 2 O - 3 ppm, total hydrocarbon content -
Vrms and the gas used was room air. The electrode ar- 1 ppm. and Grade-4.8 argon Ž99.998% purity. from com-
rangement was two parallel wires, one energized and the mercially available K-size cylinders. Figure 2 is a photo-
other grounded. Waveforms of the corona current pulses graph of the vacuum chamber. The vacuum pumping sys-
were monitored and analyzed by an oscilloscope at vari- tem consisted of a molecular-drag pump backed by a di-
ous pressures. The main conclusion of the thesis is that a aphragm pump. From outgassing data of w13x, the flow rate
strong 17 kHz component of the corona current wave- of 0.338 Pa-m 3rs Ž200 standard cm3rminute. should main-
forms was predominant in the lower pressure range for tain a gas purity level of - 100 ppm of outgassing prod-
the wire-wire electrode arrangement of bare copper wires. ucts. Because of limited pumping throughput at very low
Experiments covering much lower pressures are re- pressures, the flow rate was - 0.338 Pa-m 3rs and the gas
ported by Okubo et al. w10x for non-uniform electric-field impurity level ) 100 ppm at pressures - 213 Pa Ž1.6
conditions. The range of pressures was from 1.3 =10y4 to Torr..
133.3 Pa. A positive dc ramp voltage was applied up to The experimental arrangement, shown in Figure 3, was
about 10 kV. The gases used were He, Ar, and air. A a needle-plane electrode system. The needle electrode was
needle, rod, cone, or sphere was used as the energized a No. 7 stainless-steel sewing needle, with a diameter of
electrode; the grounded electrode was a flat disc. The dis- 0.7 mm and a tip radius of about 70 m. These needle
charge inception voltages were measured by an RC detec- dimensions are comparable to those of the needle elec-
tor with 10 pC sensitivity. The discharge inception voltage trodes used by Okubo et al. w10x. The needle electrode
and the electric field were analyzed for various gases and was energized; and the bottom electrode Ža cylindrical
electrode arrangements. One of the conclusions of the pa- plane. was grounded through a 50 ⍀ resistor Žsee Section
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366 Kasten et al.: Partial Discharge Measurements in Air and Argon at Low Pressures
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guished because the source voltage is reduced to a level Žsustained . discharge current pulses were detected even at
that was insufficient to maintain the discharge. doubling of the inception voltage.
Žb. For pressures in the range of 9.7᎐20 kPa in air with- Figure 7 contains a representative set of waveforms for
out the dielectric barrier, the discharge current pulse various pressure ranges, obtained for a needle-plane elec-
waveforms at inception differed from the lower-pressure trode system with a 20 mm gap distance, at 60 Hz ac ener-
cases. Instead of a ‘‘single’’ Žsustained . discharge pulse, a gization, without a dielectric barrier on the bottom elec-
pulse train of relatively low amplitude pulses was ob- trode, and in air. The magnitude and duration of the
served. The pulses also appeared close to the negative waveforms shown in Figure 7 vary with pressure and ap-
maxima of the applied voltage wave. Example waveforms plied voltage. The 2nd and 4th columns are related to
are shown in Figure 6. conditions shown in Figure 5. The 3rd column represents
Also, for pressures in the range of 9.7᎐20 kPa, an in- conditions shown in Figure 6.
crease in the voltage by a few percent above inception In the top area of Figure 7, the pressures and corre-
resulted in pulse waveforms differing from those observed sponding altitudes above sea level are shown, based on
at inception. They were similar to the ‘‘single’’ discharge w1x. The waveforms shown in the main area of Figure 7 are
current pulse waveform shown in Figure 5, and their am- arranged for easy comparison related to vertical ŽmVrdiv.
plitude was larger than that of the initial discharges shown and horizontal Žtime. scales. In the bottom area, for a spe-
in Figure 6. It appears that a sustained, ‘‘single’’, dis- cific pressure, the discharge inception voltage, rise time,
charge developed at the higher voltage. and zero-to-peak time are given. As indicated above, it is
Žc. For pressures in the range of 20 to 80 kPa, the dis- anticipated that additional waveforms will be identified as
charge current pulse waveforms observed were similar to the electrode arrangement, gap distance, energization lev-
those shown in Figure 6. In this pressure range, however, els and waveforms, and gas constituents are varied.
increasing the voltage well above the discharge inception It is important to note that the pressure Žand altitude .
voltage level did not change the waveform, though it in- values indicated in Figure 7 are for a specific spacing, and
creased the pulse magnitude. In other words, no ‘‘single’’ the pressure values will likely increase as the gap spacing
Figure 6. Typical current pulses at discharge inception for 9.7 kPa Ž72.5 Torr., in air, no dielectric barrier. a, 5 msrdiv time scale, with limited
digitizing rate; b, 0.5 msrdiv time scale; c, 10 srdiv time scale; d, 50 nsrdiv time scale. The upper trace is the voltage across the 50 ⍀ viewing
resistor showing the discharge current pulse; the lower trace is the voltage across a 1000:1 divider, showing the applied voltage waveform.
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368 Kasten et al.: Partial Discharge Measurements in Air and Argon at Low Pressures
Figure 7. Typical discharge current pulses for a wide range of sub-atmospheric pressures in air for 20 mm needle-plane electrode spacing, no
dielectric barrier.
is decreased below 20 mm. Sets of waveforms can also be determined. ‘‘First pulse’’ refers to either a single pulse or
presented for experiments in air with a dielectric barrier, the first one of a group of consecutive pulses at irregular
and for argon, with and without dielectric barrier. Work is intervals, or the first pulse in a pulse train with pulses at
continuing in order to compile a more complete set of regular intervals. The dominant Žmajor. peak of the first
waveforms. pulse is used, except where noted, even if there is a minor
peak before the major peak.
4.2 DISCHARGE CURRENT PULSE RISE To characterize the dirdt on the front of a discharge
TIME AS A FUNCTION OF PRESSURE AT current pulse, various time concepts can be used, illus-
DISCHARGE INCEPTION trated in Figure 8. The time required for the pulse to in-
To analyze the relationship between the frequency con- crease from 10 to 90% of its maximum value is called ‘‘rise
tent of the discharge current pulses and the pressure at time’’, t r w6x. The rise time is less, of course, than the
discharge inception, the rise times of the first pulses were ‘‘zero-to-peak time’’, t zp , the time interval between the ac-
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370 Kasten et al.: Partial Discharge Measurements in Air and Argon at Low Pressures
Figure 12. Zero-to-peak time vs. pressure, for air, with dielectric 4.3 IMPORTANCE OF THE RISE TIME VS.
barrier Žx.; and without dielectric barrier, single pulses Žo., and pulse PRESSURE RELATIONSHIP
trains ŽU .; all negative pulses.
A literature review of commercially available detection
systems was performed. Manufacturers of this equipment
barrier present, these times Žand the rise times as well. generally specify either the lowest frequency of PD signals
generally decrease with increasing pressure. If there is no detected, typically in the range of 40᎐150 kHz, or the low-
dielectric barrier in place, for pressures over 9.7 kPa Ž72.5 est cut-off frequency of their PD signal-filtering system,
Torr., the zero-to-peak times related to the first pulses of typically between 20 and 50 kHz. As was shown above,
pulse trains illustrated in Figure 6 are significantly shorter however, the estimated dominant frequency component of
than the case of single pulse Žsustained . discharges. This discharge current pulses is much lower at low pressures
pressure corresponds to an altitude of about 15 km w1x. than at atmospheric pressure, as low as 400 to 1200 Hz.
The rise times of pulses in pulse trains are in the range of Commercially available PD-detection equipment is de-
tens of nanoseconds. If the pressure is between 1.33 and signed for the detection and measurement of the higher
13.3 kPa, the rise times of the ‘‘single’’ discharge pulses frequency PD pulses that occur at atmospheric pressure.
are much longer, as discussed above, in conjunction with Thus, more appropriate PD-detection equipment and
Figure 5. quantification systems are needed for insulation inspec-
According to w15x, the Townsend-type discharges have tion at low pressures.
small magnitudes, while streamer-type discharges have a
5 DISCUSSION
larger peak value. From the experimental results, it ap-
pears that the introduction of the dielectric barrier on the This investigation has provided a baseline of represen-
bottom electrode changed the length of the discharge path, tative data, characterizing the temporal nature of the low
pressure PD event. This is necessary to enable the goal of
developing PD testing and diagnostics for evaluating the
insulation integrity of electrical power-system components
that must operate reliably in a low pressure environment.
The experimental series with air, no dielectric barrier
present, showed sustained discharges below 9.7 kPa Ž72.5
Torr.. In the pressure range of 9.7᎐20 kPa, intermittent
short discharges were found at discharge inception volt-
ages, but sustained discharges were observed at voltages
above inception. Above 20 kPa, only intermittent short
discharges were found even when the applied voltage was
significantly higher than the inception voltage. It appears
that, for the conditions described here, 9.7 kPa represents
a threshold value at which there is a transition from sus-
tained discharges to intermittent short discharges. This ef-
fect is also reported by Okubo w10x where the threshold
pressure is termed the ‘‘critical pressure’’.
Figure 13. Significant times of discharge current pulses between
1.33 and 13.3 kPa Žbetween 15 and 30 km altitudes ., no dielectric The distribution of the electric field strength over pres-
barrier, for air. sure ŽErp. can be calculated in the needle-plane elec-
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Figure 14. Erp vs. distance from the tip of the needle on axis, for Figure 15. Three-dimensional view of Erp vs. distance from the tip
needle-plane electrodes, for air, no dielectric barrier, at various pres- of the needle, on axis, for air, for needle-plane electrodes, no dielec-
sures. tric barrier, at various pressures.
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have rise times much less than 1 s at high pressures. The optimum pressure for testing of aerospace compo-
However, discharges with much longer rise times that can nents is dependent upon the intended operational envi-
be found at low pressures are out of the detection capabil- ronment. Certainly, equipment must operate reliably at the
ities of the same commercially available PD detectors. pressure that corresponds to the altitude of normal system
Aerospace equipment is designed to operate without Žor operation. For space systems, the vacuum of space is gen-
with minimal. discharge activity, making discharge-detec- erally sufficient to assure the absence of discharges. How-
tion equipment an important asset in the determination of ever, if the equipment is expected to operate during as-
the suitability of equipment to perform its functions. cent or descent, PD could occur at particular altitudes.
The range of pressures that is most favorable to discharge
6 CONCLUSIONS inception is dependent upon possible gap spacings. It is
expected, however, that pressures down to about 6.7 kPa
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