Académique Documents
Professionnel Documents
Culture Documents
NMAX
NMAX 150
MOTORCYCLE
GPD125-A
GPD150-A
BV3-F8199-E0
Table of contents
Safety information ............................1-1 General maintenance and
Further safe-riding points................1-5 lubrication chart........................... 6-4
Removing and installing panels ...... 6-7
Description ........................................2-1 Checking the spark plug................. 6-9
Left view ..........................................2-1 Engine oil and oil strainer.............. 6-10
Right view........................................2-2 Final transmission oil .................... 6-12
Controls and instruments................2-3 Coolant ......................................... 6-13
Air filter and V-belt case air
Instrument and control functions....3-1 filter elements ............................ 6-17
Main switch/steering lock ...............3-1 Checking the throttle grip
Keyhole shutter ...............................3-2 free play..................................... 6-19
Indicator lights and warning Valve clearance............................. 6-20
lights ............................................3-3 Tires .............................................. 6-20
Multi-function meter unit .................3-4 Cast wheels .................................. 6-22
Handlebar switches.........................3-9 Checking the front and rear
Front brake lever ...........................3-10 brake lever free play .................. 6-23
Rear brake lever ............................3-11 Checking the front and rear
ABS ...............................................3-11 brake pads................................. 6-24
Fuel tank cap.................................3-12 Checking the brake fluid level....... 6-25
Fuel................................................3-13 Changing the brake fluid............... 6-26
Fuel tank overflow hose ................3-15 Checking the V-belt ...................... 6-26
Catalytic converter ........................3-15 Checking and lubricating the
Seat ...............................................3-16 cables ........................................ 6-27
Storage compartments .................3-16 Checking and lubricating the
Sidestand ......................................3-17 throttle grip and cable ............... 6-27
Ignition circuit cut-off system........3-18 Lubricating the front and rear
brake levers ............................... 6-28
For your safety – pre-operation Checking and lubricating the
checks ...............................................4-1 centerstand and sidestand........ 6-28
Checking the front fork ................. 6-29
Operation and important riding Checking the steering ................... 6-29
points .................................................5-1 Checking the wheel bearings ....... 6-30
Starting the engine ..........................5-1 Battery .......................................... 6-30
Starting off.......................................5-2 Replacing the fuses ...................... 6-32
Acceleration and deceleration.........5-3 Headlight....................................... 6-33
Braking ............................................5-3 Replacing an auxiliary light bulb ... 6-34
Tips for reducing fuel Brake light..................................... 6-35
consumption ................................5-4 Replacing the taillight bulb ........... 6-35
Engine break-in ...............................5-4 Replacing a front turn signal
Parking ............................................5-5 light bulb.................................... 6-37
Replacing a rear turn signal
Periodic maintenance and light bulb.................................... 6-38
adjustment ........................................6-1 Troubleshooting ............................ 6-39
Owner’s tool kit ...............................6-2 Troubleshooting charts ................. 6-40
Periodic maintenance chart for
the emission control system ........6-3
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Table of contents
Scooter care and storage ............... 7-1
Matte color caution ........................ 7-1
Care ................................................ 7-1
Storage ........................................... 7-4
Specifications................................... 8-1
Index................................................ 10-1
UBV3E0E0.book Page 1 Monday, September 26, 2016 3:42 PM
Safety information
EAU1026B
an accident or equipment damage.
See page 4-1 for a list of pre-operation
checks.
Be a Responsible Owner This scooter is designed to carry
As the vehicle’s owner, you are re- the operator and a passenger. 1
sponsible for the safe and proper oper- The failure of motorists to detect
ation of your scooter. and recognize scooters in traffic is
Scooters are single-track vehicles. the predominating cause of auto-
Their safe use and operation are de- mobile/scooter accidents. Many
pendent upon the use of proper riding accidents have been caused by
techniques as well as the expertise of an automobile driver who did not
the operator. Every operator should see the scooter. Making yourself
know the following requirements be- conspicuous appears to be very
fore riding this scooter. effective in reducing the chance of
He or she should: this type of accident.
Obtain thorough instructions from Therefore:
a competent source on all aspects • Wear a brightly colored jacket.
of scooter operation. • Use extra caution when you are
Observe the warnings and mainte- approaching and passing
nance requirements in this Own- through intersections, since in-
er’s Manual. tersections are the most likely
Obtain qualified training in safe places for scooter accidents to
and proper riding techniques. occur.
Obtain professional technical ser- • Ride where other motorists can
vice as indicated in this Owner’s see you. Avoid riding in another
Manual and/or when made neces- motorist’s blind spot.
sary by mechanical conditions. • Never maintain a scooter with-
Never operate a scooter without out proper knowledge. Contact
proper training or instruction. Take an authorized scooter dealer to
a training course. Beginners inform you on basic scooter
should receive training from a cer- maintenance. Certain mainte-
tified instructor. Contact an autho- nance can only be carried out
rized scooter dealer to find out by certified staff.
about the training courses nearest Many accidents involve inexperi-
you. enced operators. In fact, many op-
erators who have been involved in
Safe Riding accidents do not even have a cur-
Perform the pre-operation checks rent driver’s license.
each time you use the vehicle to make • Make sure that you are qualified
sure it is in safe operating condition. and that you only lend your
Failure to inspect or maintain the vehi- scooter to other qualified opera-
cle properly increases the possibility of tors.
1-1
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Safety information
• Know your skills and limits. This scooter is designed for on-
Staying within your limits may road use only. It is not suitable for
help you to avoid an accident. off-road use.
• We recommend that you prac-
1 tice riding your scooter where Protective Apparel
there is no traffic until you have The majority of fatalities from scooter
become thoroughly familiar with accidents are the result of head inju-
the scooter and all of its con- ries. The use of a safety helmet is the
trols. single most critical factor in the pre-
Many accidents have been vention or reduction of head injuries.
caused by error of the scooter op- Always wear an approved helmet.
erator. A typical error made by the Wear a face shield or goggles.
operator is veering wide on a turn Wind in your unprotected eyes
due to excessive speed or under- could contribute to an impairment
cornering (insufficient lean angle of vision that could delay seeing a
for the speed). hazard.
• Always obey the speed limit and The use of a jacket, substantial
never travel faster than warrant- shoes, trousers, gloves, etc., is ef-
ed by road and traffic condi- fective in preventing or reducing
tions. abrasions or lacerations.
• Always signal before turning or Never wear loose-fitting clothes,
changing lanes. Make sure that otherwise they could catch on the
other motorists can see you. control levers or wheels and cause
The posture of the operator and injury or an accident.
passenger is important for proper Always wear protective clothing
control. that covers your legs, ankles, and
• The operator should keep both feet. The engine or exhaust sys-
hands on the handlebar and tem become very hot during or af-
both feet on the operator foot- ter operation and can cause
rests during operation to main- burns.
tain control of the scooter. A passenger should also observe
• The passenger should always the above precautions.
hold onto the operator, the seat
strap or grab bar, if equipped, Avoid Carbon Monoxide Poisoning
with both hands and keep both All engine exhaust contains carbon
feet on the passenger footrests. monoxide, a deadly gas. Breathing
Never carry a passenger unless carbon monoxide can cause head-
he or she can firmly place both aches, dizziness, drowsiness, nausea,
feet on the passenger footrests. confusion, and eventually death.
Never ride under the influence of Carbon Monoxide is a colorless, odor-
alcohol or other drugs. less, tasteless gas which may be
present even if you do not see or smell
1-2
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Safety information
any engine exhaust. Deadly levels of The total weight of the operator, pas-
carbon monoxide can collect rapidly senger, accessories and cargo must
and you can quickly be overcome and not exceed the maximum load limit.
unable to save yourself. Also, deadly Operation of an overloaded vehicle
levels of carbon monoxide can linger could cause an accident. 1
for hours or days in enclosed or poorly
ventilated areas. If you experience any Maximum load:
symptoms of carbon monoxide poi- 168 kg (370 lb)
soning, leave the area immediately, get
When loading within this weight limit,
fresh air, and SEEK MEDICAL TREAT-
keep the following in mind:
MENT.
Cargo and accessory weight
Do not run engine indoors. Even if
should be kept as low and close to
you try to ventilate engine exhaust
the scooter as possible. Securely
with fans or open windows and
pack your heaviest items as close
doors, carbon monoxide can rap-
to the center of the vehicle as pos-
idly reach dangerous levels.
sible and make sure to distribute
Do not run engine in poorly venti-
the weight as evenly as possible
lated or partially enclosed areas
on both sides of the scooter to
such as barns, garages, or car-
minimize imbalance or instability.
ports.
Shifting weights can create a sud-
Do not run engine outdoors where
den imbalance. Make sure that
engine exhaust can be drawn into
accessories and cargo are se-
a building through openings such
curely attached to the scooter be-
as windows and doors.
fore riding. Check accessory
mounts and cargo restraints fre-
Loading
quently.
Adding accessories or cargo to your
• Properly adjust the suspension
scooter can adversely affect stability
for your load (suspension-ad-
and handling if the weight distribution
justable models only), and
of the scooter is changed. To avoid the
check the condition and pres-
possibility of an accident, use extreme
sure of your tires.
caution when adding cargo or acces-
• Never attach any large or heavy
sories to your scooter. Use extra care
items to the handlebar, front
when riding a scooter that has added
fork, or front fender. Such items
cargo or accessories. Here, along with
can create unstable handling or
the information about accessories be-
a slow steering response.
low, are some general guidelines to fol-
This vehicle is not designed to
low if loading cargo to your scooter:
pull a trailer or to be attached to
a sidecar.
1-3
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Safety information
Genuine Yamaha Accessories ly inspect the accessory before
Choosing accessories for your vehicle using it to make sure that it does
is an important decision. Genuine not in any way reduce ground
Yamaha accessories, which are avail- clearance or cornering clearance,
1 able only from a Yamaha dealer, have limit suspension travel, steering
been designed, tested, and approved travel or control operation, or ob-
by Yamaha for use on your vehicle. scure lights or reflectors.
Many companies with no connection • Accessories fitted to the han-
to Yamaha manufacture parts and ac- dlebar or the front fork area can
cessories or offer other modifications create instability due to improp-
for Yamaha vehicles. Yamaha is not in er weight distribution or aerody-
a position to test the products that namic changes. If accessories
these aftermarket companies produce. are added to the handlebar or
Therefore, Yamaha can neither en- front fork area, they must be as
dorse nor recommend the use of ac- lightweight as possible and
cessories not sold by Yamaha or should be kept to a minimum.
modifications not specifically recom- • Bulky or large accessories may
mended by Yamaha, even if sold and seriously affect the stability of
installed by a Yamaha dealer. the scooter due to aerodynamic
effects. Wind may attempt to lift
Aftermarket Parts, Accessories, and the scooter, or the scooter may
Modifications become unstable in cross
While you may find aftermarket prod- winds. These accessories may
ucts similar in design and quality to also cause instability when
genuine Yamaha accessories, recog- passing or being passed by
nize that some aftermarket accesso- large vehicles.
ries or modifications are not suitable • Certain accessories can dis-
because of potential safety hazards to place the operator from his or
you or others. Installing aftermarket her normal riding position. This
products or having other modifications improper position limits the
performed to your vehicle that change freedom of movement of the
any of the vehicle’s design or operation operator and may limit control
characteristics can put you and others ability, therefore, such accesso-
at greater risk of serious injury or ries are not recommended.
death. You are responsible for injuries Use caution when adding electri-
related to changes in the vehicle. cal accessories. If electrical ac-
Keep the following guidelines in mind, cessories exceed the capacity of
as well as those provided under “Load- the scooter’s electrical system, an
ing” when mounting accessories. electric failure could result, which
Never install accessories or carry could cause a dangerous loss of
cargo that would impair the per- lights or engine power.
formance of your scooter. Careful-
1-4
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Safety information
Aftermarket Tires and Rims EAU57600
The tires and rims that came with your Further safe-riding points
scooter were designed to match the Be sure to signal clearly when
performance capabilities and to pro- making turns.
vide the best combination of handling, Braking can be extremely difficult 1
braking, and comfort. Other tires, rims, on a wet road. Avoid hard braking,
sizes, and combinations may not be because the scooter could slide.
appropriate. Refer to page 6-20 for tire Apply the brakes slowly when
specifications and more information on stopping on a wet surface.
replacing your tires. Slow down as you approach a
corner or turn. Once you have
Transporting the Scooter completed a turn, accelerate
Be sure to observe following instruc- slowly.
tions before transporting the scooter in Be careful when passing parked
another vehicle. cars. A driver might not see you
Remove all loose items from the and open a door in your path.
scooter. Railroad crossings, streetcar rails,
Point the front wheel straight iron plates on road construction
ahead on the trailer or in the truck sites, and manhole covers be-
bed, and choke it in a rail to pre- come extremely slippery when
vent movement. wet. Slow down and cross them
Secure the scooter with tie-downs with caution. Keep the scooter up-
or suitable straps that are at- right, otherwise it could slide out
tached to solid parts of the scoot- from under you.
er, such as the frame or upper The brake pads or linings could
front fork triple clamp (and not, for get wet when you wash the scoot-
example, to rubber-mounted han- er. After washing the scooter,
dlebars or turn signals, or parts check the brakes before riding.
that could break). Choose the lo- Always wear a helmet, gloves,
cation for the straps carefully so trousers (tapered around the cuff
the straps will not rub against and ankle so they do not flap), and
painted surfaces during transport. a brightly colored jacket.
The suspension should be com- Do not carry too much luggage on
pressed somewhat by the tie- the scooter. An overloaded scoot-
downs, if possible, so that the er is unstable. Use a strong cord
scooter will not bounce exces- to secure any luggage to the carri-
sively during transport. er (if equipped). A loose load will
affect the stability of the scooter
and could divert your attention
from the road. (See page 1-3.)
1-5
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Description
EAU63371
Left view
1 2 3 4 5
11 10 8,9 7 6
1. Front storage compartment (page 3-16)
2. Fuel tank cap (page 3-12)
3. Owner’s tool kit (page 6-2)
4. Rear storage compartment (page 3-16)
5. Air filter element (page 6-17)
6. Final transmission oil filler cap (page 6-12)
7. Final transmission oil drain bolt (page 6-12)
8. Engine oil drain bolt A (page 6-10)
9. Engine oil drain bolt B (page 6-10)
10.Coolant drain bolt (page 6-14)
11.V-belt case air filter element (page 6-17)
2-1
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Description
EAU63391
Right view
1 2,3 4
9 8 7 6 5
1. Tail/brake light (page 6-35)
2. Battery (page 6-30)
3. Fuse box (page 6-32)
4. Headlight (page 6-33)
5. Coolant reservoir (page 6-13)
6. Spark plug (page 6-9)
7. Coolant drain screw (page 6-14)
8. Engine oil filler cap (page 6-10)
9. Radiator cap (page 6-13)
2-2
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Description
EAU63401
1 2 3 4 5 6 7 8
2-3
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EAU1068B
LOCK
The steering is locked and all electrical 3
systems are off. The key can be re-
The main switch/steering lock controls moved.
the ignition and lighting systems, and is
used to lock the steering. The various To lock the steering
main switch positions are described
below. 1 2
TIP
The main switch/steering lock is
equipped with a keyhole shutter. (See
page 3-2 for keyhole shutter opening
and closing procedures.)
EAU60600
ON 1. Push.
All electrical circuits are supplied with 2. Turn.
power; the meter lighting, taillight and
auxiliary lights come on, and the en- 1. Turn the handlebars all the way to
gine can be started. The key cannot be the left.
removed. 2. With the key in the “OFF” position,
push the key in and turn it to
TIP “LOCK”.
The headlight comes on automatically 3. Remove the key.
when the engine is started and stays
on until the key is turned to “OFF”, TIP
even if the engine stalls. If the steering will not lock, try turning
the handlebars back to the right slight-
EAU10662 ly.
OFF
All electrical systems are off. The key
can be removed.
3-1
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Keyhole shutter
1 2
1 2
3
1. Push.
2. Turn. 1. “PUSH SHUT” button
2. Key head
From the “LOCK” position, push the
key in and turn it to “OFF”. To open the keyhole shutter
Insert the key head into the keyhole
shutter receptacle as shown, and then
turn the key to the right to open the
keyhole shutter.
3-2
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EAU73171
EAU11032
Turn signal indicator lights “ ” Engine trouble warning light “ ”
and “ ” This warning light comes on if a prob-
Each indicator light will flash when its lem is detected in the engine or other
corresponding turn signal lights are vehicle control system. If this occurs,
flashing. have a Yamaha dealer check the on-
board diagnostic system.
EAU11081 The electrical circuit of the warning
High beam indicator light “ ” light can be checked by turning the key
This indicator light comes on when the to “ON”. The warning light should
high beam of the headlight is switched come on for a few seconds, and then
on. go off.
If the warning light does not come on
EAU67440
Coolant temperature warning initially when the key is turned to “ON”,
light “ ” or if the warning light remains on, have
This warning light comes on if the en- a Yamaha dealer check the vehicle.
gine overheats. If this occurs, stop the EAUU1810
engine immediately and allow the en- ABS warning light “ ” ABS
3-3
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3-4
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Speedometer
The speedometer shows the vehicle’s
traveling speed.
Clock
1 3
1. Fuel meter
2. Fuel level warning indicator “ ”
3-5
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3-7
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3 1 1 2
1. Average fuel consumption display 1. Oil change indicator “OIL”
2. Oil change tripmeter
This display shows the average fuel
consumption since it was last reset. The oil change tripmeter shows the
The average fuel consumption display distance traveled since it was last reset
can be set to either “km/L” or “L/100 (i.e., since the last oil change).
km”, and either “MPG” or “L/100 km” The oil change indicator “OIL” will flash
(for the UK). at the initial 1000 km (600 mi), and ev-
“km/L”: The average distance that ery 6000 km (3500 mi) thereafter to in-
can be traveled on 1.0 L of fuel is dicate that the engine oil should be
shown. changed.
“L/100 km”: The average amount After changing the engine oil, reset the
of fuel necessary to travel 100 km oil change tripmeter and the oil change
is shown. indicator. To reset them both, select
“MPG”: The average distance that the oil change tripmeter, and then push
can be traveled on 1.0 lmp. gal of the “RESET” button for one second.
fuel under the current riding condi- Then, while “OIL” and the oil change
tions is shown. tripmeter are flashing, push the “RE-
To switch between the average fuel SET” button for three seconds. The oil
consumption display settings, push change indicator will be reset.
the “SELECT” button for one second. If the engine oil is changed before the
To reset the average fuel consumption, oil change indicator comes on (i.e., be-
push the “RESET” button for at least fore the periodic oil change interval has
one second. been reached), the oil change tripmeter
must be reset for the next periodic oil
TIP
change to be indicated at the correct
After resetting the average fuel time.
consumption, “_ _._” will be
shown until the vehicle has trav-
eled 0.1 km (0.06 mi).
When MPG is selected, no units
indicator will be displayed.
3-8
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Handlebar switches
Left
2
1 2 3 3
1. V-belt replacement indicator “V-BELT”
2. V-belt replacement tripmeter
1. Dimmer switch “ / ”
The V-belt replacement tripmeter 2. Turn signal switch “ / ”
shows the distance traveled since it 3. Horn switch “ ”
was last reset (i.e., since the last V-belt
replacement). Right
The V-belt replacement indicator “V-
BELT” will flash at every 18000 km 1
(10500 mi) thereafter to indicate that
the V-belt should be replaced.
After replacing the V-belt, reset the V-
belt replacement tripmeter and the V-
belt replacement indicator. To reset
them both, select the V-belt replace-
ment tripmeter, and then push the
“RESET” button for one second. Then, 1. Start switch “ ”
while “V-BELT” and the V-belt replace-
EAU12401
ment tripmeter are flashing, push the Dimmer switch “ / ”
“RESET” button for three seconds. The Set this switch to “ ” for the high
V-belt replacement indicator will be re- beam and to “ ” for the low beam.
set.
If the V-belt is replaced before the V- EAU12461
3-9
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EAU12722
Start switch “ ” 1
With the sidestand up, push this switch
while applying the front or rear brake to
crank the engine with the starter. See
page 5-1 for starting instructions prior
to starting the engine.
3
1. Front brake lever
3-10
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3-11
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3-12
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2 1
3-13
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WARNING
EWA15152 E10
Gasoline is poisonous and can
cause injury or death. Handle gaso-
line with care. Never siphon gasoline
3
by mouth. If you should swallow TIP
some gasoline or inhale a lot of gas- This mark identifies the recom-
oline vapor, or get some gasoline in mended fuel for this vehicle as
your eyes, see your doctor immedi- specified by European regulation
ately. If gasoline spills on your skin, (EN228).
wash with soap and water. If gaso- Check that gasoline nozzle has
line spills on your clothing, change the same identifier when fueling.
your clothes.
Your Yamaha engine has been de-
EAU76750 signed to use regular unleaded gaso-
line with a research octane number of
95 or higher. If knocking (or pinging)
Recommended fuel: occurs, use a gasoline of a different
Regular unleaded gasoline (Gasohol brand or premium unleaded fuel. Use
[E10] acceptable)
Fuel tank capacity: of unleaded fuel will extend spark plug
6.6 L (1.7 US gal, 1.5 Imp.gal) life and reduce maintenance costs.
Gasohol
ECA11401
There are two types of gasohol: gaso-
NOTICE hol containing ethanol and that con-
Use only unleaded gasoline. The use taining methanol. Gasohol containing
of leaded gasoline will cause severe ethanol can be used if the ethanol con-
damage to internal engine parts, tent does not exceed 10% (E10). Gas-
such as the valves and piston rings, ohol containing methanol is not
as well as to the exhaust system. recommended by Yamaha because it
can cause damage to the fuel system
or vehicle performance problems.
3-14
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WARNING
The exhaust system is hot after op-
eration. To prevent a fire hazard or
burns:
1 Do not park the vehicle near
possible fire hazards such as 3
1. Fuel tank overflow hose grass or other materials that
easily burn.
Before operating the vehicle: Park the vehicle in a place
Check the fuel tank overflow hose where pedestrians or children
connection and routing. are not likely to touch the hot
Check the fuel tank overflow hose exhaust system.
for cracks or damage, and replace Make sure that the exhaust sys-
it if necessary. tem has cooled down before
Make sure that the fuel tank over- doing any maintenance work.
flow hose is not blocked, and Do not allow the engine to idle
clean it if necessary. more than a few minutes. Long
idling can cause a build-up of
heat.
ECA10702
NOTICE
Use only unleaded gasoline. The use
of leaded gasoline will cause unre-
pairable damage to the catalytic
converter.
3-15
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3 1
3-16
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WARNING Sidestand
Do not exceed the load limit of 5 The sidestand is located on the left
kg (11 lb) for the rear storage side of the frame. Raise the sidestand
compartment. or lower it with your foot while holding
Do not exceed the maximum the vehicle upright.
load of 168 kg (370 lb) for the ve- TIP
hicle. The built-in sidestand switch is part of
ECA21150 the ignition circuit cut-off system,
NOTICE which cuts the ignition in certain situa- 3
Keep the following points in mind tions. (See the following section for an
when using the storage compart- explanation of the ignition circuit cut-
ment. off system.)
Since the storage compartment EWA10242
TIP
Do not leave your vehicle unattended
with the seat open.
3-17
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3-18
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3-19
UBV3E0E0.book Page 1 Monday, September 26, 2016 3:42 PM
Inspect your vehicle each time you use it to make sure the vehicle is in safe oper-
ating condition. Always follow the inspection and maintenance procedures and
schedules described in the Owner’s Manual.
EWA11152
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility
of an accident or equipment damage. Do not operate the vehicle if you find
any problem. If a problem cannot be corrected by the procedures provided
in this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
4 ITEM CHECKS PAGE
4-1
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4-2
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NOTICE
If a warning light does not come on
initially when the main switch is
turned on, or if a warning light re-
mains on, see page 3-3 for the corre-
sponding warning light circuit
check.
2. Close the throttle completely.
3. While applying the front or rear
brake, push the start switch.
If the engine does not start, re-
lease the start switch, wait a few
seconds, and then try again. Each
starting attempt should be as
short as possible to preserve the
battery. Do not crank the engine
more than 10 seconds on any one
attempt.
5-1
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5
1. Grab bar
5-2
UBV3E0E0.book Page 3 Monday, September 26, 2016 3:42 PM
WARNING
(b) Avoid braking hard or suddenly
(especially when leaning over to
one side), otherwise the scooter
may skid or overturn.
(a) Railroad crossings, streetcar
rails, iron plates on road con-
ZAUM0199
struction sites, and manhole
covers become extremely slip-
The speed can be adjusted by opening pery when wet. Therefore, slow
and closing the throttle. To increase down when approaching such
the speed, turn the throttle grip in di- areas and cross them with cau-
rection (a). To reduce the speed, turn tion.
5 the throttle grip in direction (b). Keep in mind that braking on a
wet road is much more difficult.
Ride slowly down a hill, as brak-
ing downhill can be very diffi-
cult.
1. Close the throttle completely.
2. Apply both front and rear brakes
simultaneously while gradually in-
creasing the pressure.
5-3
UBV3E0E0.book Page 4 Monday, September 26, 2016 3:42 PM
NOTICE
If any engine trouble should occur
during the engine break-in period,
immediately have a Yamaha dealer
check the vehicle.
5-4
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Parking
When parking, stop the engine, and
then remove the key from the main
switch.
EWA10312
WARNING
Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them and be burned.
Do not park on a slope or on soft
ground, otherwise the vehicle
may overturn, increasing the
risk of a fuel leak and fire.
5
Do not park near grass or other
flammable materials which
might catch fire.
5-5
UBV3E0E0.book Page 1 Monday, September 26, 2016 3:42 PM
WARNING
Turn off the engine when performing
maintenance unless otherwise
specified.
A running engine has moving
parts that can catch on body
parts or clothing and electrical
parts that can cause shocks or
fires.
Running the engine while ser-
vicing can lead to eye injury,
burns, fire, or carbon monoxide
poisoning – possibly leading to
6-1
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6-2
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TIP
The annual checks must be performed every year, except if a kilometer-
based maintenance, or for the UK, a mileage-based maintenance, is
performed instead.
From 30000 km (17500 mi), repeat the maintenance intervals starting from
6000 km (3500 mi).
Items marked with an asterisk should be performed by a Yamaha dealer as
they require special tools, data and technical skills.
EAU71060
ANNUAL CHECK
READING
MAINTENANCE JOB
NO. ITEM
X 1000 km 1 6 12 18 24
6
X 1000 mi 0.6 3.5 7 10.5 14
6-3
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ANNUAL CHECK
READING
MAINTENANCE JOB
NO. ITEM
X 1000 km 1 6 12 18 24
6-4
UBV3E0E0.book Page 5 Monday, September 26, 2016 3:42 PM
ODOMETER
CHECK OR
ANNUAL CHECK
READING
MAINTENANCE JOB
NO. ITEM
X 1000 km 1 6 12 18 24
6-5
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ODOMETER
CHECK OR
ANNUAL CHECK
READING
MAINTENANCE JOB
NO. ITEM
X 1000 km 1 6 12 18 24
EAU72790
TIP
Engine air filter and V-belt air filter
• This model’s engine air filter is equipped with a disposable oil-coated pa-
per element, which must not be cleaned with compressed air to avoid
damaging it.
• The engine air filter element needs to be replaced and the V-belt air filter
6 element needs to be serviced more frequently when riding in unusually wet
or dusty areas.
Hydraulic brake service
• After disassembling the brake master cylinders and calipers, always
change the fluid. Regularly check the brake fluid levels and fill the reser-
voirs as required.
• Every two years replace the internal components of the brake master cyl-
inders and calipers, and change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
6-6
UBV3E0E0.book Page 7 Monday, September 26, 2016 3:42 PM
2 Panel B
1. Panel A
2. Panel B To remove the panel 6
1. Remove panel A.
EAU67270 2. Remove the quick fasteners and
the bolt.
Panel A
1
To remove the panel
1. Remove the bolts.
2
1
2 2
1. Panel B
2. Quick fastener
1. Panel A
2. Bolt
6-7
UBV3E0E0.book Page 8 Monday, September 26, 2016 3:42 PM
2
1. Bolt
2. Quick fastener
1
1. Floorboard mat
1. Bolt
6-8
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6-9
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1. Clean the surface of the spark Engine oil and oil strainer
plug gasket and its mating sur- The engine oil level should be checked
face, and then wipe off any grime before each ride. In addition, the oil
from the spark plug threads. must be changed and the oil strainer
2. Install the spark plug with the cleaned at the intervals specified in the
spark plug wrench, and then tight- periodic maintenance and lubrication
en it to the specified torque. chart.
6-10
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3
2
4 2 1
1 3 5
4 6
1. Engine oil filler cap 1. Engine oil drain bolt A
2. Engine oil dipstick 2. Gasket
3. Maximum level mark 3. Oil strainer
4. Tip of the engine oil dipstick 4. Compression spring
5. O-ring
4. If the engine oil is not between the 6. Engine oil drain bolt B
tip of the dipstick and the maxi-
mum level mark, add sufficient oil 4. Clean the engine oil strainer with
of the recommended type to raise solvent, and then check it for dam-
it to the correct level. age and replace it if necessary.
6
5. Insert the dipstick into the oil filler 5. Install the engine oil strainer, com-
hole, and then tighten the oil filler pression spring, new O-ring and
cap. engine oil drain bolt B.
TIP
To change the engine oil and clean Make sure that the O-ring is properly
the oil strainer seated.
1. Start the engine, warm it up for
several minutes, and then turn it 6. Install engine oil drain bolt A and
off. its new gasket, and then tighten
2. Place an oil pan under the engine both drain bolts to their specified
to collect the used oil. torques.
3. Remove the engine oil filler cap
and engine oil drain bolts A and B Tightening torque:
Engine oil drain bolt A:
to drain the oil from the crankcase. 20 N·m (2.0 kgf·m, 14 lb·ft)
NOTICE: When removing the Engine oil drain bolt B:
engine oil drain bolt B, the O- 32 N·m (3.2 kgf·m, 23 lb·ft)
ring, compression spring, and
oil strainer will fall out. Take 7. Refill with the specified amount of
care not to lose these parts. the recommended engine oil, and
[ECAT1022] then install and tighten the oil filler
cap.
6-11
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6-12
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Coolant
The coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
2 1 and lubrication chart.
EAUN1090
To check the coolant level
1. Final transmission oil drain bolt 1. Place the vehicle on the center-
2. Gasket stand.
6. Install the final transmission oil TIP
drain bolt and its new gasket, and The coolant level must be
then tighten the bolt to the speci- checked on a cold engine since
fied torque. the level varies with engine tem-
perature.
Tightening torque: Make sure that the vehicle is posi-
Final transmission oil drain bolt: tioned straight up when checking
20 N·m (2.0 kgf·m, 14 lb·ft) 6
the coolant level. A slight tilt to the
7. Refill with the specified amount of side can result in a false reading.
the recommended final transmis- 2. Check the coolant level through
sion oil. WARNING! Make sure the check window.
that no foreign material enters
TIP
the final transmission case.
The coolant should be between the
Make sure that no oil gets on
minimum and maximum level marks.
the tire or wheel. [EWA11312]
6-13
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1
1. Floorboard mat
2
2
4. Place a container under the en- 7. Remove the coolant drain bolt and
gine to collect the used coolant. its gasket to drain the cooling sys-
5. Remove the radiator cap. tem.
WARNING! Never attempt to re-
move the radiator cap when the
engine is hot. [EWA10382]
6
2
1
6-15
UBV3E0E0.book Page 16 Monday, September 26, 2016 3:42 PM
Tightening torque:
Coolant drain bolt:
10 N·m (1.0 kgf·m, 7.2 lb·ft)
6-16
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1 6
6-17
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2
1. V-belt case air filter element cover
2. Screw
6-18
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6-19
UBV3E0E0.book Page 20 Monday, September 26, 2016 3:42 PM
WARNING
Operation of this vehicle with im-
6 proper tire pressure may cause se-
vere injury or death from loss of
control.
The tire air pressure must be
checked and adjusted on cold
tires (i.e., when the temperature
of the tires equals the ambient
temperature).
The tire air pressure must be
adjusted in accordance with the
riding speed and with the total
weight of rider, passenger, car-
go, and accessories approved
for this model.
6-20
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Tire information
This model is equipped with tubeless
1. Tire sidewall tires and rubber tire air valves.
2. Tire tread depth Tires age, even if they have not been
used or have only been used occasion-
The tires must be checked before each ally. Cracking of the tread and sidewall
ride. If the center tread depth reaches rubber, sometimes accompanied by
the specified limit, if the tire has a nail carcass deformation, is an evidence of
or glass fragments in it, or if the side- ageing. Old and aged tires shall be
wall is cracked, have a Yamaha dealer checked by tire specialists to ascertain
replace the tire immediately. their suitability for further use.
6-21
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6-22
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Rear
1
6
WARNING
A soft or spongy feeling in the brake
lever can indicate the presence of
air in the hydraulic system. If there is
air in the hydraulic system, have a
Yamaha dealer bleed the system be-
fore operating the vehicle. Air in the
hydraulic system will diminish the
6-23
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EAU22432
Front brake pads
1
1. Brake pad wear indicator
6-24
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NOTICE
Brake fluid may damage painted
surfaces or plastic parts. Always
1 clean up spilled fluid immediately.
As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake
1. Minimum level mark
system leakage; therefore, be sure to
check the brake pads for wear and the
Specified brake fluid:
DOT 4
brake system for leakage. If the brake
fluid level goes down suddenly, have a
EWA16011 Yamaha dealer check the cause before
WARNING further riding.
Improper maintenance can result in
loss of braking ability. Observe
these precautions:
Insufficient brake fluid may al-
low air to enter the brake sys-
tem, reducing braking
performance.
6-25
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6-26
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Recommended lubricant: 6
Yamaha cable lubricant or other
suitable cable lubricant
6-27
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6-28
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ECA10591
NOTICE
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-
pair it.
6-29
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1 2
1. Battery
The front and rear wheel bearings must
2. Positive battery lead (red)
be checked at the intervals specified in 3. Negative battery lead (black)
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel The battery is located under the seat.
hub or if the wheel does not turn (See page 3-16.)
smoothly, have a Yamaha dealer This model is equipped with a VRLA
check the wheel bearings. (Valve Regulated Lead Acid) battery.
6 There is no need to check the electro-
lyte or to add distilled water. However,
the battery lead connections need to
be checked and, if necessary, tight-
ened.
EWA10761
WARNING
Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severe
burns. Avoid any contact with
skin, eyes or clothing and al-
ways shield your eyes when
working near batteries. In case
of contact, administer the fol-
lowing FIRST AID.
• EXTERNAL: Flush with plenty
of water.
• INTERNAL: Drink large quan-
tities of water or milk and im-
mediately call a physician.
• EYES: Flush with water for 15
minutes and seek prompt
medical attention.
6-30
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KEEP THIS AND ALL BATTER- 4. After installation, make sure that
IES OUT OF THE REACH OF the battery leads are properly con-
CHILDREN. nected to the battery terminals.
ECA16531
6-31
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1
1. Battery cover
2. Screw
8 7 Specified fuses:
Main fuse:
15.0 A
Main fuse 2:
7.5 A
1. Main fuse 1 Taillight fuse:
2. ABS solenoid fuse 7.5 A
3. Main fuse 2 Signaling system fuse:
4. Taillight fuse 7.5 A
5. Signaling system fuse
ABS motor fuse:
30.0 A
6. ABS control unit fuse
ABS solenoid fuse:
7. ABS motor fuse 15.0 A
8. Spare fuse ABS control unit fuse:
7.5 A
If a fuse is blown, replace it as follows.
1. Turn off the electrical circuit in 5. Turn the main switch on, and then
question, and then turn off the turn on the electrical circuit in
main switch. question to check if the device op-
2. Open the seat. (See page 3-16.) erates.
3. Remove the battery cover by re-
moving the screws.
6-32
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6-33
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1
1. Windshield
6 2. Screw
2
1. Headlight cover
2. Bolt
6-34
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1. Grab bar
2. Bolt
1. Taillight cover
2. Screw
6-35
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1 1
2
1
6
2
1. Screw
2. Quick fastener
1. Screw 1
2. Quick fastener
6-36
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nal position, and then install the Replacing a front turn signal
screws and quick fasteners. light bulb
11. Install the taillight cover by install- 1. Place the vehicle on the center-
ing the screws. stand.
2. Remove the turn signal light bulb
socket (together with the bulb) by
turning it counterclockwise.
6-37
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1
1. Turn signal light bulb socket
1
1. Grab bar
2. Bolt
6-38
UBV3E0E0.book Page 39 Monday, September 26, 2016 3:42 PM
WARNING
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
heaters or furnaces. Gasoline or
gasoline vapors can ignite or ex-
plode, causing severe injury or prop-
erty damage.
6-39
UBV3E0E0.book Page 40 Monday, September 26, 2016 3:42 PM
Troubleshooting charts
There is no
Have a Yamaha dealer check the vehicle.
compression.
6-40
UBV3E0E0.book Page 41 Monday, September 26, 2016 3:42 PM
WARNING
Do not remove the radiator cap when the engine and radiator are hot.
Scalding hot fluid and steam may be blown out under pressure, which
could cause serious injury. Be sure to wait until the engine has cooled.
Place a thick rag, like a towel, over the radiator cap, and then slowly ro-
tate the cap counterclockwise to the detent to allow any residual pres-
sure to escape. When the hissing sound has stopped, press down on the
cap while turning it counterclockwise, and then remove the cap.
TIP
If coolant is not available, tap water can be temporarily used instead, provided
that it is changed to the recommended coolant as soon as possible.
6-41
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Before cleaning
1. Cover the muffler outlet with a
plastic bag after the engine has
cooled down.
2. Make sure that all caps and cov-
7 ers as well as all electrical cou-
plers and connectors, including
the spark plug cap, are tightly in-
stalled.
3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such prod-
ucts onto seals, gaskets and
wheel axles. Always rinse the dirt
and degreaser off with water.
Cleaning
ECA10784
NOTICE
Avoid using strong acidic wheel
cleaners, especially on spoked
wheels. If such products are
used on hard-to-remove dirt, do
not leave the cleaner on the af-
fected area any longer than in-
7-1
UBV3E0E0.book Page 2 Monday, September 26, 2016 3:42 PM
7-2
UBV3E0E0.book Page 3 Monday, September 26, 2016 3:42 PM
WARNING
Contaminants on the brakes or tires
can cause loss of control.
7-3
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7-4
UBV3E0E0.book Page 5 Monday, September 26, 2016 3:42 PM
7-5
UBV3E0E0.book Page 1 Monday, September 26, 2016 3:42 PM
Specifications
Dimensions: Engine oil quantity:
Overall length: Oil change:
1955 mm (77.0 in) 0.90 L (0.95 US qt, 0.79 Imp.qt)
Overall width: Final transmission oil:
740 mm (29.1 in) Type:
Overall height: Motor oil SAE 10W-30 type SE or higher or
1115 mm (43.9 in) Gear oil SAE 85W GL-3
Seat height: Quantity:
765 mm (30.1 in) 0.15 L (0.16 US qt, 0.13 Imp.qt)
Wheelbase: Coolant quantity:
1350 mm (53.1 in) Coolant reservoir (up to the maximum level
Ground clearance: mark):
135 mm (5.31 in) 0.25 L (0.26 US qt, 0.22 Imp.qt)
Minimum turning radius: Radiator (including all routes):
2.0 m (6.56 ft) 0.46 L (0.49 US qt, 0.40 Imp.qt)
Weight: Air filter:
Curb weight: Air filter element:
127 kg (280 lb) Oil-coated paper element
Engine: Fuel:
Combustion cycle: Recommended fuel:
4-stroke Regular unleaded gasoline (Gasohol [E10]
Cooling system: acceptable)
Liquid cooled Fuel tank capacity:
Valve train: 6.6 L (1.7 US gal, 1.5 Imp.gal)
SOHC Fuel reserve amount:
Number of cylinders: 1.4 L (0.37 US gal, 0.31 Imp.gal)
Single cylinder Fuel injection:
Displacement: Throttle body:
125 cm³ (GPD125-A) ID mark: 8
155 cm³ (GPD150-A) 2DS1 00
Bore × stroke: Spark plug(s):
52.0 × 58.7 mm (2.05 × 2.31 in) (GPD125-A) Manufacturer/model:
58.0 × 58.7 mm (2.28 × 2.31 in) (GPD150-A) NGK/CPR8EA-9
Compression ratio: Spark plug gap:
10.5 : 1 (GPD150-A) 0.8–0.9 mm (0.031–0.035 in)
11.2 : 1 (GPD125-A) Clutch:
Starting system:
Clutch type:
Electric starter Dry, centrifugal, shoe
Lubrication system:
Drivetrain:
Wet sump
Primary reduction ratio:
Engine oil: 1.000
Recommended brand:
Final drive:
YAMALUBE
Gear
SAE viscosity grades:
Secondary reduction ratio:
10W-40
10.208 (56/16 x 35/12)
Recommended engine oil grade:
Transmission type:
API service SG type or higher, JASO
V-belt automatic
standard MA or MB
Chassis:
Frame type:
Underbone
8-1
UBV3E0E0.book Page 2 Monday, September 26, 2016 3:42 PM
Specifications
Caster angle: Rear brake:
26.0 ° Type:
Trail: Hydraulic single disc brake
92 mm (3.6 in) Specified brake fluid:
Front tire: DOT 4
Type: Front suspension:
Tubeless Type:
Size: Telescopic fork
110/70-13M/C 48P Spring:
Manufacturer/model: Coil spring
DUNLOP/SCOOTSMART Shock absorber:
Rear tire: Hydraulic damper
Type: Wheel travel:
Tubeless 100 mm (3.9 in)
Size: Rear suspension:
130/70-13M/C 57P Type:
Manufacturer/model: Unit swing
DUNLOP/SCOOTSMART Spring:
Loading: Coil spring
Maximum load: Shock absorber:
168 kg (370 lb) Hydraulic damper
(Total weight of rider, passenger, cargo Wheel travel:
and accessories) 90 mm (3.5 in)
Tire air pressure (measured on cold Electrical system:
tires): System voltage:
1 person: 12 V
Front: Ignition system:
150 kPa (1.50 kgf/cm², 22 psi) TCI
8 Rear: Charging system:
250 kPa (2.50 kgf/cm², 36 psi) AC magneto
2 persons: Battery:
Front: Model:
150 kPa (1.50 kgf/cm², 22 psi) YTZ7V
Rear: Voltage, capacity:
250 kPa (2.50 kgf/cm², 36 psi) 12 V, 6.0 Ah (10 HR)
Front wheel: Bulb wattage:
Wheel type: Headlight:
Cast wheel LED
Rim size: Brake/tail light:
13M/C x MT3.00 LED/10.0 W
Rear wheel: Front turn signal light:
Wheel type: 10.0 W
Cast wheel Rear turn signal light:
Rim size: 10.0 W
13M/C x MT3.50 Auxiliary light:
Front brake: 5.0 W
Type: Meter lighting:
Hydraulic single disc brake LED
Specified brake fluid: High beam indicator light:
DOT 4 LED
8-2
UBV3E0E0.book Page 3 Monday, September 26, 2016 3:42 PM
Specifications
Turn signal indicator light:
LED
Coolant temperature warning light:
LED
Engine trouble warning light:
LED
ABS warning light:
LED
Fuse(s):
Main fuse:
15.0 A
Main fuse 2:
7.5 A
Taillight fuse:
7.5 A
Signaling system fuse:
7.5 A
ABS control unit fuse:
7.5 A
ABS motor fuse:
30.0 A
ABS solenoid fuse:
15.0 A
8-3
UBV3E0E0.book Page 1 Monday, September 26, 2016 3:42 PM
Consumer information
EAU53562
9
EAU26411
Vehicle identification number
1
1. Model label
9-1
UBV3E0E0.book Page 2 Monday, September 26, 2016 3:42 PM
Consumer information
EAU69910 EAU74701
9-2
UBV3E0E0.book Page 1 Monday, September 26, 2016 3:42 PM
Index
A I
ABS.......................................................3-11 Identification numbers............................ 9-1
ABS warning light ...................................3-3 Ignition circuit cut-off system............... 3-18
Acceleration and deceleration ................5-3 Indicator lights and warning lights ......... 3-3
Air filter and V-belt case air filter K
elements .............................................6-17 Keyhole shutter ...................................... 3-2
Auxiliary light bulb, replacing................6-34 M
B Main switch/steering lock....................... 3-1
Battery ..................................................6-30 Maintenance and lubrication, periodic ... 6-4
Brake fluid, changing ............................6-26 Maintenance, emission control
Brake fluid level, checking ....................6-25 system.................................................. 6-3
Brake lever, front ..................................3-10 Matte color, caution ............................... 7-1
Brake lever, rear....................................3-11 Model label............................................. 9-1
Brake levers, lubricating .......................6-28 Multi-function meter unit ........................ 3-4
Brake light.............................................6-35 P
Braking....................................................5-3 Panels, removing and installing.............. 6-7
C Parking ................................................... 5-5
Cables, checking and lubricating .........6-27 Part locations ......................................... 2-1
Care ........................................................7-1 S
Catalytic converter................................3-15 Safe-riding points ................................... 1-5
Centerstand and sidestand, Safety information .................................. 1-1
checking and lubricating ....................6-28 Seat ...................................................... 3-16
Coolant .................................................6-13 Sidestand ............................................. 3-17
Coolant temperature warning light .........3-3 Spark plug, checking ............................. 6-9
D Specifications ......................................... 8-1
Data recording, vehicle ...........................9-2 Starting off.............................................. 5-2
Diagnostic connector..............................9-2 Starting the engine ................................. 5-1
Dimmer switch ........................................3-9 Start switch .......................................... 3-10
E Steering, checking................................ 6-29
Engine break-in.......................................5-4 Storage................................................... 7-4
Engine oil and oil strainer......................6-10 Storage compartments ........................ 3-16
Engine serial number ..............................9-1 T
Engine trouble warning light ...................3-3 Taillight bulb, replacing ........................ 6-35
F Throttle grip and cable,
Final transmission oil ............................6-12 checking and lubricating.................... 6-27
10 Front and rear brake lever free play, Throttle grip free play, checking........... 6-19
checking .............................................6-23 Tires...................................................... 6-20
Front and rear brake pads, checking....6-24 Tool kit.................................................... 6-2
Front fork, checking..............................6-29 Troubleshooting ................................... 6-39
Fuel .......................................................3-13 Troubleshooting charts ........................ 6-40
Fuel consumption, tips for reducing .......5-4 Turn signal indicator lights ..................... 3-3
Fuel tank cap ........................................3-12 Turn signal light bulb (front),
Fuel tank overflow hose........................3-15 replacing ............................................ 6-37
Fuses, replacing....................................6-32 Turn signal light bulb (rear),
H replacing ............................................ 6-38
Handlebar switches ................................3-9 Turn signal switch .................................. 3-9
Headlight...............................................6-33 V
High beam indicator light........................3-3 Valve clearance .................................... 6-20
Horn switch...........................................3-10 V-belt, checking ................................... 6-26
Vehicle identification number ................. 9-1
10-1
UBV3E0E0.book Page 2 Monday, September 26, 2016 3:42 PM
Index
W
Wheel bearings, checking .................... 6-30
Wheels.................................................. 6-22
10
10-2
Original instructions
PRINTED IN INDONESIA
2016.12
DIC183