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1080P

Direct View LCD 42SL80

Original February 11, 2010


Updated May 04, 2010
OUTLINE

42SL80

Section 1
Contact Information, Preliminary Matters, Specifications,
LCD Overview, General Troubleshooting Steps,
Signal Distribution, Disassembly Instructions and Voltages

Section 2
Circuit Board Operation, Troubleshooting of :
• Switch mode Power Supply
• Two Inverter Boards
• Main Board
• T-CON Board P-DIM (Digital Dimming) Routed from the Main
board to the T-CON to the Ballast.
• Ft Control Board

2 February 2010 LCD DV 42SL80


Overview of Topics to be Discussed

42SL80 LCD Direct View Display

Section 1

This Section will cover Contact Information and remind the Technician of Important Safety Precautions for
the Customers Safety as well as the Technician and the Equipment.

Basic Troubleshooting Techniques which can save time and money sometimes can be overlooked. These
techniques will also be presented.

This Section will get the Technician familiar with the Disassembly, Identification and Layout of the LCD
Display Panel.

At the end of this Section the Technician should be able to Identify the Circuit Boards and have the ability
and knowledge necessary to safely remove and replace any Circuit Board or Assembly.

3 February 2010 LCD DV 42SL80


Preliminary Matters (The Fine Print)

IMPORTANT SAFETY NOTICE


The information in this training manual is intended for use by persons possessing an adequate background in
electrical equipment, electronic devices, and mechanical systems. In any attempt to repair a major Product,
personal injury and property damage can result. The manufacturer or seller maintains no liability for the
interpretation of this information, nor can it assume any liability in conjunction with its use. When servicing this
product, under no circumstances should the original design be modified or altered without permission from LG
Electronics. Unauthorized modifications will not only void the warranty, but may lead to property damage or
user injury. If wires, screws, clips, straps, nuts, or washers used to complete a ground path are removed for
service, they must be returned to their original positions and properly fastened.

CAUTION
To avoid personal injury, disconnect the power before servicing this product. If electrical power is required for
diagnosis or test purposes, disconnect the power immediately after performing the necessary checks. Also be
aware that many household products present a weight hazard. At least two people should be involved in the
installation or servicing of such devices. Failure to consider the weight of an product could result in physical
injury.

4 February 2010 LCD DV 42SL80


ESD Notice (Electrostatic Static Discharge)

Today’s sophisticated electronics are electrostatic discharge (ESD) sensitive. ESD can weaken or damage
the electronics in a manner that renders them inoperative or reduces the time until their next failure.
Connect an ESD wrist strap to a ground connection point or unpainted metal in the product. Alternatively,
you can touch your finger repeatedly to a ground connection point or unpainted metal in the product. Before
removing a replacement part from its package, touch the anti-static bag to a ground connection point or
unpainted metal in the product. Handle the electronic control assembly by its edges only. When
repackaging a failed electronic control assembly in an anti-static bag, observe these same precautions.

Regulatory Information
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to
Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference when the equipment is operated in a residential installation. This equipment generates, uses,
and can radiate radio frequency energy, and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. However, there is no guarantee that
interference will not occur in a particular installation. If this equipment does cause harmful interference to
radio or television reception, which can be determined by turning the equipment off and on, the user is
encouraged to try to correct the interference by one or more of the following measures: Reorient or relocate
the receiving antenna; Increase the separation between the equipment and the receiver; Connect the
equipment to an outlet on a different circuit than that to which the receiver is connected; or consult the
dealer or an experienced radio/TV technician for help.

5 February 2010 LCD DV 42SL80


LCD Direct View Overview
Safety and Handling Regulations
1. Approximately 20 minute pre-run time is required before making any picture performance
adjustments from the Menu.
2. Refer to the Voltage/Current silk screening on the Switch Mode Power Supply.
3. C-MOS circuits are sensitive to static electricity.
Use caution when dealing with these IC and circuits.
4. Exercise care when making voltage and waveform checks to prevent costly short circuits
from damaging the unit.
5. Be cautious of lost screws and other metal objects to prevent a possible short in the
circuitry.

Checking Points to be Considered

1. Check the appearance of the Replacement Panel and Circuit Boards for both physical
damage and part number accuracy.
2. Check the model label. Verify model names and board model matches.
3. Check details of defective condition and history. Example: Oscillator failure dead set, etc…

7 February 2010 LCD DV 42SL80


Basic Troubleshooting Steps
Define, Localize, Isolate and Correct

•Define Look at the symptom carefully and determine what circuits could be causing
the failure. Use your senses Sight, Smell, Touch and Hearing. Look for burned parts and
check for possible overheated components. Capacitors will sometimes leak dielectric material
and give off a distinct odor. Frequency of power supplies will change with the load, or listen for
relay closing etc. Observation of the front Power LED may give some clues.

•Localize After carefully checking the symptom and determining the circuits to be
checked and after giving a thorough examination using your senses the first check should
always be the DC Supply Voltages to those circuits under test. Always confirm the supplies
are not only the proper level but be sure they are noise free. If the supplies are missing check
the resistance for possible short circuits.

•Isolate To further isolate the failure, check for the proper waveforms with the
Oscilloscope to make a final determination of the failure. Look for correct Amplitude Phasing
and Timing of the signals also check for the proper Duty Cycle of the signals. Sometimes
“glitches” or “road bumps” will be an indication of an imminent failure.

•Correct The final step is to correct the problem. Be careful of ESD and make sure to
check the DC Supplies for proper levels. Make all necessary adjustments and lastly always
perform a Safety AC Leakage Test before returning the product back to the Customer.

8 February 2010 LCD DV 42SL80


42SL80 PRODUCT INFORMATION SECTION

This section of the manual will discuss the specifications of the


42SL80
LCD Direct View Display
9 February 2010 LCD DV 42SL80
42SL80 Basic Specifications
• TruMotion 240Hz
• Intelligent Sensor Mode
• Full HD 1080p HD Resolution
• 150,000:1 Dynamic Contrast Ratio (Brightness 500 cd/m2)
• 2.2ms Response Time (Gray To Gray)
• 500 cd/m2 Brightness
• Wide Color Gamut
• Super IPS Panel
• Wide Viewing Angle (178º / 178º)
• XD Engine®
• 24p Real Cinema
• ISFccc® Ready
• Picture Wizard
• AV Mode II (Cinema, Sports, Game)
• 60,000 Hour Panel Life (typical)
• NTSC/ATSC Tuners with Clear QAM
• 2 HD Component Video Inputs
• 2 Composite inputs
• 1 Digital Audio Out
• USB 2.0 (JPEG, MP3, MP4, Divx)
• PC Connectivity (D-Sub 15pin)

10 February 2010 LCD DV 42SL80


Basic Specifications (LOGO Familiarization)

Full HD 1080p Resolution


Displays HDTV programs in full 1920 x 1080p
resolution for a more detailed picture.

11 February 2010 LCD DV 42SL80


Remote Control Familiarization p/n MKJ61841701
TOP PORTION
BOTTOM PORTION

12 February 2010 LCD DV 42SL80


Accessing the Service Menu

To access the Service Menu.


1) You must have the Service
Remote. p/n 105-201M
2) Press “In-Start”
3) A Password screen appears.

Note: A Password is required


to enter the Service Menu.
Enter; 0000

13 February 2010 LCD DV 42SL80


Rear and Side Input Jacks
Side Input Jacks

Rear Input Jacks

Side A/V Input

Main Board
Orientation

Side AV

14 February 2010 LCD DV 42SL80


42SL80 Product Dimensions
42LS80 Dimensions
There must be at least 4 inches of Clearance on all sides 1.13/16"
39.3/8" 4.572mm
Wattage
1000mm
Average 210W
7-7/8"
Stand By 0.36W
200mm

6.11/16"
15.¾“ 170mm
400mm 12.1/4”
24.1/2” 31.15mm
622.3
Model No.
7-7/8" Serial No.
19.11/16" 200mm Label
Center
500.06mm
27.1/8" Model No. 7-7/8"
688.34mm Serial No. 200mm
Label

10.1/16"
255mm
Remove 4 screws to
remove stand for
wall mount

2-5/8"
66.04mm

11.5/16"
Weight without Stand: 41.2 lb 21.7/8"
287.02mm
Weight with Stand: 52.2 lb 500mm
15
DISASSEMBLY and TROUBLESHOOTING SECTION
This section of the manual will discuss Disassembly, Layout and Circuit
Board Identification, of the 42SL80 LCD Direct View Television.

Decorative Cap
(If Installed)
The Stand must be Must be removed
assembled when TV first To take back off.
received out of the box.

Upon completion of this section the Technician will have a better


understanding of the disassembly procedures, the layout of the
printed circuit boards and be able to identify each board.
16 February 2010 LCD DV 42SL80
Removing the Back Cover

The Stand does not need to be removed


Remove the 19 screws indicated.
Pay attention to the size and type of screw
as there are many different types.
Putting in the improper screw when
reassembling may Cause damage.

The top two stand screws


Need to be removed, but
Not the bottom two screws. If the customer has installed the
Warning: The stand base is decorative Plastic Cap, it must be
“Glass” be careful, it will break. removed before the back will come off.

17 February 2010 LCD DV 42SL80


Circuit Board Layout Inverters p/n EAY60750201

INVERTER A p/n EAT60667401 INVERTER B


T-CON

LVDS

p/n EAY58470001 MAIN


LVDS

SMPS
p/n EBR63774601
SIDE
A/V
FRONT CONTROL (IR)
p/n EBR63322103 KEY BOARD
p/n EBR63609903

Main Invisible Speakers Invisible Speakers


AC Input
Power Switch EAB60866701 EAB60866701

18 February 2010 LCD DV 42SL80


42LS80 Connector Identification Diagram

CN5 CN4
TFT Panel
T-CON
CN3 CN1 CN2 INVERTER
INVERTER SC1
MC1
P204 P205 P201

Black
CN201 Black

CN2
CN3 CN203

CN1 POWER
SUPPLY
P400 P800 P801

P1000 N/C
P803
P300
CN5 MAIN CN205
BOARD

P101
L SK100 P100 A/V IN
LN P101
AC In

P101 FRONT IR

P100
J2 Speakers (Front Right)
Front Keys Speakers (Front Left)

Main Power Front “Soft Switch” Keys


Switch

19
Power Supply Board Removal
P204 to Inverter A
P204 P205 P201 P201 to Main
Disconnect P201, P205,
P205 to Inverter B
P204, P101 and AC In
SK100.

Remove the 6 screws


indicated by the arrows.

Caution: Be careful when


touching the back side of
the Power Supply as
some capacitors can still
hold a charge.

To Main Power Switch P1 SK100 AC In


01 0
K10
S

20 February 2010 LCD DV 42SL80


Main Board Removal Flip the locking tabs upward, pull the LVDS ribbon up and out

Disconnect P800 P801


P100, P300,
P400, P800, To P400
SMPS
P801

Remove the 4
screws P1000

indicated by To
the arrows. SPKs

Remove any tape holding P300


down any cables.

NOTE: Be sure to check on


top and behind the
Micro/Video Processor IC.
Look for Chocolate
(Heat Transfer Material). To A/V
Be sure to transfer to new Board
Board if present.
P100

21 February 2010 LCD DV 42SL80


Removing the T-CON Board (1 of 2)
Remove the LVDS Connectors CN1 and CN2 Be careful with the tabs.
They are fragile and will break.
Rock the connector side ways while
pulling the cable out.
Press Press
In In

Remove the 3 Screws in the T-CON shield.

There is a small
lip at the top of the
shield, pull straight
out slightly to
remove.

22 February 2010 LCD DV 42SL80


Removing the T-CON Board (2 of 2)
Flip the Locking Mechanism upward on CN4 and CN5 to release the LVDS cables to the Panel.

Flip Flip
Downward Downward

T-CON SERVICE POSITION


Pull out (CN3) Remember, these two screws have to be replaced in the board
if the TV is to be run with the T-CON shield removed.

Pull Out

23 February 2010 LCD DV 42SL80


Inverter A Removal Be careful not to drop these screws. p/n EAY60750201
Includes both Inverters
Remove 4 screws.

To
Backlights

2
CN
To T-CON
CN3
Disconnect To Inverter B
CN1, CN2, CN1
CN3 and
CN5 To SMPS

CN5

24 February 2010 LCD DV 42SL80


Inverter B Removal Be careful not to drop these screws. p/n EAY60750201
Includes both Inverters
Remove 4 screws.

To
Backlights
To SMPS

CN201

CN203

To Inverter A

Disconnect
CN201,
CN203 and
CN205
CN205

25 February 2010 LCD DV 42SL80


POWER SUPPLY SECTION p/n EAY58470001

This set utilizes a Switch Mode Power Supply.

Input Voltages: AC

Stand-By Output Voltages:

• +5V (Stand By 5V) to the Main.

Run Output Voltages:

• +5V (Stand By 5V) to the Main Run Input Commands from Main:
• 12V to the Main
(Video Processing, Tuner B+ • PWR-ON (Relay On Command)
and T-CON B+) Brings the SMPS out of Stand-By
• 24V to the Main • INV-ON (In and Out to the Ballast)
(Audio B+) This line also called “I-C”
• 24V to both Inverters Turns on the Backlights

26 February 2010 LCD DV 42SL80


Power Supply (Main Power Switch Type 1) Location
There are three types of Main Power switch used in LG televisions.

Type 1: Shuts off AC to the Power Supply.

Type 2: Opens ground to the front IR board. (Stand-By 5V Remains, the Main board stays alive).

This prevents any activity of the IR or the Key Board. When the Switch is opened, a line called Power Key pulls up high
when ground opens. When the switch is closed, this same line called Power Key feeds back to the Microprocessor and the
Micro. Turns on the Power.

Type 3: Opens ground to the front IR board. (Stand-By 5V turns off, the Main board is dead).

This prevents any activity of the IR or the Key Board. When the Switch is opened, a line called Power Key pulls up high
when ground opens. This line feeds back to the Main board and from there it routes to the Power Supply. The high tells the
Controller chip to turn off STBY-5V. When the switch is closed, this same line called Power Key now goes high and feeds
back to the Power Supply and tells the controller chip to turn STBY-5V on.

If the TV won’t come on, be sure to check the Main


Power Switch before assuming a failure has occurred.
This switch breaks AC to the SMPS.

MAIN POWER SWITCH LOCATION


Type 1
(Bottom Left Side viewed from rear)
On Off

27 February 2010 LCD DV 42SL80


Power Supply (SMPS) Board Layout

F1
3.15A/250V
STBY 170V
Run 388.5V
From Hot
Gnd

P101
To Hot Ground
Main Shock
Power Hazard
Switch

SK100
AC IN
L

28 February 2010 LCD DV 42SL80


42SL80 Power Supply Start Up Sequence
CN101
AC In 1 Primary side fuse: POWER SUPPLY (SMPS) P205 24V
Inverter B
Stand-By 170V 6 10
Run 388.5V (Hot Gnd)
CN203
24V B+ for the Inverters

Backlights
To Panel
Bridge No AC Sync INV On
Main Det in 6 P203 CN1 CN3
Power this 6 Inverter On 24V
Switch Stand model
12V/24V
Regulators Starts the Inverters 6 Inverter A
By 5V Reg

P201 8 8 INV 10
On CN4

Stand 12V 24V PWM-DIM 10 Manipulates


By 5V T-CON Board CN3 Backlights
At point 4 TV is in Video
Stand-By state. Inv On LVDS cables
CN4 3.3V, 26V, -5V, 16V
8 Video To Panel
Energy Star compliant. RL_ON On 12V LVDS
Less than 1 Watt
CN5 3.3V, 26V, -5V, 16V
2 6 6 6 8 12V 7 7 Voltages developed by U5
On T-CON
IC406 P400 24V 9
3.3V Reg Audio Cust Menu for
Inverter On
Tuner B+

For 12V Video LVDS PWM-DIM Backlight


P800
3 Micro Processing Q408
Video Digital 10 and
Relay On

5V Q408 Dimming Picture Content


6 Switch LVDS Manipulate P-DIM
Other Circuits 12V
Power On

5V General Switch
12V
And 5V MAIN BOARD Tru-Motion
6 8 7
LVDS Video
9
IC603 3 Power (RL_ON) Inv On/Off
On LVDS Panel Control
Reset Microprocessor IC600 P801
Generator
4 Also Video Processor 5 Ft IRKey Soft Touch Key
P1000
Remote or Power Button Key

29
47LH85 P400 on Main Board to SMPS P201 Turn On Circuit
L411
P800 +12V +3.3V_ST
1 L419 Q408 R454 47KΩ
12V_TCON 6 3 R783
To 2 Q407 Q405 10KΩ
T-CON 3 Panel Power 5 4
6V 0.6V 0V
4 R455 47KΩ
L417
+5V 8 1 5.2V
SMPS MAIN PWB Q406 0.6V R437 10KΩ
+5V General 7 2
P201 P400 R434
L418 R450 0.2V R442 0Ω
Power
n/c 1
n/c
1 PWR ON 560Ω
0Ω
PWR PWR On 4.9V
R449 10KΩ On/Off
2 2
Gnd Gnd 5V_ST F6 GPIO 185
3 3 C421 R412
Gnd Gnd 0Ω
Q400 R792
4 4 15pF 100Ω
Gnd Gnd R421 R425 R431
5 5
Gnd RL_ON E5 GPIO 134
Gnd
6 6 0Ω 0Ω R787 Relay On
R420 20K
5.14V
7 7 L405 0Ω 100Ω
5.14V Micro B+
8 8 5V_ST 3 2 +3.3V_ST
5.2V 5.14V IC406 Multiple Pins
9 9 C407
10 5.14V 10 C412 IC600
1
Gnd 11 Gnd
11 100uF Mstar
Gnd Gnd C400
12 12 R418 GPIO137 H5
11.9V L402 22uF 3.3KΩ
13 13 R775
12V 11.9V +12V +5V General Panel Control 100
14 14
Gnd 15 Gnd
15 C408 C405 +3.3V ST Video
Gnd Gnd 47uF 0.1uF
16 16 R426 Processor
24.7V Q401
17 17 +24V 10KΩ
24V 24.7V C425
18 18 L407 C430 G5 GPIO 136
n/c 19
n/c
19
C427
0.1uF R414
I-C 4.3V INV ON/OFF 68uF R422 R430 0Ω R774 Inverter On/Off
20 20 10KΩ 100Ω
A.DIM 21
1.6V
21 100Ω
R713
Error Out
R427 4.7KΩ 100Ω
ERROR 22
0V
22 E8 GPIO 97
n/c 23
n/c
23 n/c L403 R726
PWM 3
P-DIM 0V AA13 PWM3
24 24 n/c
C409 1.2K
A-DIM (Analog Dimming) Fixed Value. 1uF A-DIM
PWM-DIM is not used
CN203 CN3 CN2 CN3 CN1 P800
Inverter B
Duty 1
Inverter A
Scan 1
T-CON (UC1) P-DIM
Processes P-DIM 1 9 Processes P-DIM 2 2 Processes P-DIM R843 R725 PWM 2
INVERTER A T-CON 8 44 AB12 PWM2
INVERTER B Duty 2 Scan 2
3 11 3 3 0Ω 1.2K

30
Power Supply (SMPS) Board Operational Troubleshooting
Power Supply Troubleshooting
AC voltage is supplied to the Power Supply at Connector SC100. This set does not use AC Detect.
The AC input generates a Hot Ground primary power supply that runs in two states, Stand-By (170) and
Run (388.5V) measured at Fuse F1 from Hot Ground. This primary voltage develops all other voltages
that are output from the SMPS. During Stand-By, the 5 Volt Standby (5V_ST) should be present at
connector P201, Pins 7,8,9 or 10. If Missing remove AC Power and unplug Connector P201, apply AC
Power and recheck for presence of 5V_ST (5.1V to 4.7V). Loss of 5V_ST would be a SMPS Failure. If
5V_ST returns, it would be an indication of a failure on the Main Board or possibly the Front Board (IR)
assembly. Suspect a possible short circuit loading the supply. Remember to observe the Front Power
Indicating LED this may save some time. A lit LED indicates the Stand-By 5V voltage is present
and the Microprocessor is communicating with the front LED driver IC!

The Main Board sends two commands to the Power Supply Board one being PWR_ON and the other is
INV ON. These two signals are used to control the SMPS turn on sequence. First the command PWR_ON
(Pin 2) also known as POWER ON, activates the Inverter voltages 24V and the 24V and 12V lines to the
Main board. The 2nd command is INV ON (I_C) (P201 pin 20). It is the Lamp Lighting Command Signal.
If either command (PWR-ON or INV-ON) is missing it will result in a no picture symptom and the backlights
will not turn on.

These voltages can not be easily checked using the normal “Stand-Alone” Power Supply check.
This Power Supply utilizes many different voltage sensing circuits that will prevent the usual procedure.

The Stand-By 5V to the Main Board MUST BE LOADED for the SMPS to stay on.

You can not just jump the PWR_ON command from 5V_ST like it was done before. Using a simple 12V
flashlight bulb from 5V_ST to Gnd. Will supply a sufficient load to run the SMPS stand alone.

31 February 2010 LCD DV 42SL80


TEST 1 Power Supply Board Low Voltage Test

AC Should not be applied at any time while


adding the light bulb, resistors or while
unplugging connectors as damage to the
circuit Board may occur.

• The SMPS “MUST” be producing STBY 5V on either pin 7, 8, 9 or 10 (5V).

If 5V Standby is not being generated, the SMPS is defective and must be replaced.
There is no need to continue with the next test.

• Unplug P400 on the Main Board. Use Main Board P400 Side to insert the
light bulb and resistors.

TEST 1: LOW VOLTAGE TEST:

Step (A) Add a 12V Light Bulb (10W) between 5V_ST and Gnd. This Supplies a load on the 5V_ST line that will
allow the supply to be powered up one section at a time.

Step (B) Add a 100Ω ¼ watt resistor from 5V_ST to PWR ON and the 12V and 24V Run Lines will become active.

Connector P201 Check pins 13 and 14 for 13.3V. Check pins 17 and 18 for 26.2V.
Connector P205 Check pins 1 through 5 for 26.2V.
Connector P204 Check pins 1 through 5 for 26.2V.

Remove AC power.

32 February 2010 LCD DV 42SL80


TEST 2 Power Supply Board Backlight Test

TEST 2: BACKLIGHT TEST:


Leave the Light Bulb and the resistor that was
added in the previous steps A and B connected.

Step (C)
Pull the Connector CN3 from the T-CON board.
Add a 100Ω ¼ watt resistor from 5V Standby to I-C (Inverter On) pin 20.
Add AC Power, the Backlights should turn on.

Note: If they do not, confirm that the I-C line (Inverter On voltage) is sent out pin 12 of both P203 and P205 going to
each Inverter. If 24V and I-C are present on both Inverters, see the Inverter Section of this book.

Remove AC power and return all connectors to the correct location.

Note: Using the test above, Inverter B can not be run Stand-Alone. Inverter A can be run by removing Inverter B
CN201. But the Right side of the screen (as viewed from the front) will be brighter and the Backlights will blink.
If CN203 is removed, then Inverter A will not run.

If 24V and I-C are present on both Inverters, see the Inverter Section of this book.

33 February 2010 LCD DV 42SL80


Power Supply Connector P201 Voltage and Diode Check
P201
P201 "SMPS" to P400 "Main Board"
Diode
Pin Label STBY Run
2
P-DIM Pin 24 Check
2
is not used. 24 P-DIM n/c n/c Open
23 nc nc nc nc
1
A-DIM 22 Err Out 0V 0V Open
Pin 21 1
Pin 1
Fixed Voltage 21 A-DIM 0V 1.67V Open
20 I-C 0V 4.3V Open
I-C 19 nc nc nc nc P201 Label
Same as
17-18 24V 0V 24.7V 0.42V
Inverter
Control 16 AGND Gnd Gnd Gnd
On/Off 15 Gnd Gnd Gnd Gnd
13-14 12V 0V 11.9V 0.72V
11-12 Gnd Gnd Gnd Gnd
7-10 *5.2V 5.14V 5.14V Open
*
Stand By 5V
3-6 Gnd Gnd Gnd Gnd
2 PWR on 0V 4.9V 1.6V
1 nc nc nc Open
Diode Check taken with meter in Diode Mode with all Connectors Removed

34 February 2010 LCD DV 42SL80


Power Supply P204 to Inverter A CN1 Voltage and Diode Check
There are no Stand-By voltages.

P204 "SMPS" to CN1 “Inverter A"

Pin Label Run Diode Check


1-5 24V 24.7V 0.42V
6-10 Gnd Gnd Gnd
11 A-DIM 1.6V Open
12 I-C (INV On/Off) 4.3V Open
13 PWM-DIM 3.40V Open
14 Error 0V Open

Pin 1

Diode Check taken with meter in Diode Mode with all Connectors Removed

35 February 2010 LCD DV 42SL80


Power Supply P205 to Inverter B CN201 Voltage and Diode Check
There are no Stand-By voltages.

P205 "SMPS" to CN201 “Inverter B"

Pin Label Run Diode Check


1-5 24V 24.7V 0.42V
6-10 Gnd Gnd Gnd
11 A-DIM 1.6V Open
12 I-C (INV On/Off) 3.45V Open

Pin 1

Diode Check taken with meter in Diode Mode with all Connectors Removed

36 February 2010 LCD DV 42SL80


Power Supply Connector SK100 and P101 Voltage and Diode Check
Diode Check taken with meter in Diode Mode with all Connectors Removed

SK100 "SMPS" to AC IN P101 "SMPS" to MAIN POWER SWITCH

Pin Label STBY Run Diode Check Pin Label STBY Run Diode Check
1 L OL 1 n/a OL
120Vac 120Vac
2 N OL 2 n/a OL
AC Voltage Readings Across Pins 1 and 2 AC Voltage Readings for either pin 1 or pin
for STBY and RUN. 2 in STBY and RUN with one lead on
Neutral of SK101.
With the Main Power Switch Closed (On) AC flows.
When Open (Off) AC open and does not flow.

Bottom Left of SMPS

SK101
P100
AC In

To Main From Main Neutral Live


Power Switch Power Switch
37 February 2010 LCD DV 42SL80
INVERTER A and B SECTION
Inverter A and B Boards
Each Inverter receives it B+ from the Switch Mode Power Supply. Inverter A
CN1 Pins 1~5 and Inverter B CN201 Pins 1~5. 24V is delivered when the
“Power On” command arrives at the SMPS.

The Backlights are turned on when the “Inverter On” command arrives. INV-
ON is sent from the Main board through the SMPS to Inverter A CN1 Pin 12.
Then Inverter A sends the On/Off (Inverter On/Off) command to Inverter B via
CN3 to CN203 pin 7.
The Backlights are manipulated by the control signal
“P-DIM (Digital Dimming)” coming from the T-CON board via CN2 pins 2 and 3
to Inverter A CN3. Then the controller chip on Inverter A sends Duty 1 and
Duty 2 to Inverter B on CN205 pins 1 and 3.
The output of 1.2Kv is sent to three sections of the backlight behind the LCD
panel. These three sections are broken up as follows: The Top and Bottom
sections are tied together, each containing 6 bulbs (total 12). The Center
section has 13 bulbs. All total 25 bulbs.

38 February 2010 LCD DV 42SL80


EEFL Compared to CCFL (This set uses EEFL Bulbs)
Complex structure, High price Simple structure, Low price
CCFL (Cold Cathode Fluorescent Lamp) EEFL (External Electrode Fluorescent Lamp)

V Starting V
Starting Voltage
Voltage and
Operating
Voltage

Operating
Voltage
I I
Wide Range for Operating Voltage More Consistent Operating Voltage

Inverter Top 6 Bulbs Inverter


1 2

Center 13 Bulbs

A
Transformer
for every bulb.
Bottom 6 Bulbs

Complicated and more


expensive structure

Simple structure Low Cost


Lamp manufacturing process Large number of Lamp
Lamp assembly structure Drive by single inverter

39 February 2010 LCD DV 42SL80


EEFL Compared to CCFL Electrodes
Key: Long Life Time

• For CCFL, Hg gas is consumed mainly near the internal electrode


• For EEFL, longer life time is expected because there is no internal electrode consuming Hg gas

40 February 2010 LCD DV 42SL80


General Backlight Information
Number of lamps “25”

Connection Connection
board to board to
6 Bulbs Inverter A Inverter B 6 Bulbs

Connection Connection
25 Bulbs
board to board to
13 Bulbs 13 Bulbs

Ties Top Ties Top


board with board with
bottom bottom
board board

Connection To Backlights To Backlights Connection


board to Over 1.2KV Over 1.2KV board to
6 Bulbs 6 Bulbs

EEFL (External Electrode Fluorescent Lamp)


LOW COST Large number of lamps driven by a single inverter

41 February 2010 LCD DV 42SL80


Inverter A (Shield Removed) Layout p/n EAY60750201
Includes both Inverters

To Top 6 bulbs
and Bottom
6 bulbs Driver ICs

Center 13
bulbs CN2 To CN3 of T-CON

CN3 To CN203 of Inverter B

CN1 To P204 of SMPS

Driver FETs
F1
Ballast 12A/65V
Transformers

CN5
To Backlights
Left Side

42 February 2010 LCD DV 42SL80


Inverter B (Shield Removed) Layout
To Top 6
bulbs and
Driver ICs Bottom
6 bulbs

To Center
To P205 of SMPS CN201 13 bulbs

F201
To CN3 of Inverter A CN203 12A/65V

Driver FETs

Ballast
Transformers

p/n EAY60750201
Includes both Inverters CN205
To Backlights
Right Side

43 February 2010 LCD DV 42SL80


42SL80 Inverter A & B Layout and Component Volatages
CN1 Connector "Inverter A" to P204 "SMPS" Inverter A Inverter B
Pin Label STBY Run Resistance
14 STATUS 0V 0V OPEN
U101 & U1 are DC-AC U201 & U301 are DC-AC
13 NC 0V 0V OPEN
Inverter Control ICs Inverter Control ICs
12 ON/OFF 0V 4.3V OPEN
11 Vbr-A 0V 1.6V OPEN
6-10 GND GND GND GND
CN201 Connector "Inverter B" to P205 "SMPS"
1-5 VIN 0V 24.7V OPEN U1 Do Not U201 U301 Pin Label STBY Run Resistance
CN3 Connector "Inverter A" to CN203 "Inverter B"
U101 Adjust 1-5 VIN 0V 24.7V OPEN
Pin Label STBY Run Resistance 6-10 GND GND GND GND
11 DUTY_M1 0V 0.71V-2.4V OPEN 11 Vbr-A 0V 1.6V OPEN
C243 C208
10 GND GND GND GND C43
CN201 12 n/c n/c 4.3V OPEN
9 DUTY_M2 0V 0.71V-2.4V OPEN
35V 35V CN203 Connector "Inverter A" to CN3 "Inverter B"
8 FB_S1 0V 0.96V 2.9V 35V
680 680 Pin Label STBY Run Resistance
680 C8
7 ON/OFF 0V 4.3V OPEN uF uF
uF 1 DUTY_S1 0V 0.71V-2.4V OPEN
6 STB 0V 3.2V OPEN - + - +
5 VREF 0V 1.0V OPEN
- + 35V CN2 2 GND GND GND GND

680 3 DUTY_S2 0V 0.71V-2.4V OPEN


4 FB_M1 0V 1.0V 2.9V
uF 4 FB_S1 0V 0.96V 2.9V
3 SRT 0V 1.4V OPEN
2 SS 0V 2.9V OPEN
- + 5 ON/OFF 0V 4.3V OPEN

CN203 F1 6 STB 0V 3.2V OPEN

CN3
1 CT_SYNC_IN 0V 1.5V 1.7V 65V/ 12A 7 VREF 0V 1.0V OPEN
CN2 Connector "Inverter A" to CN3 "T-CON" Q202 Q204 Q304 Q302
Pin Label STBY Run Diode Check Q104 Q102 Q2 Q4 8 FB_M1 0V 1.0V 2.9V
D D D D 9 SRT 0V 1.4V OPEN
D D D D
4 GND GND GND GND
10 SS 0V 2.9V OPEN
3 SCAN 2 0V 0.67V-2.4V OPEN
F1 11 CT_SYNC_IN 0V 1.5V 1.7V
2 SCAN 1 0V 0.67V-2.4V OPEN S G S G S G S G
G S G S G S G S 65V/ 12A
1 NC 0V 3.3V OPEN
Q203 Q208 Q303
Q106 Q103 Q6 Q206 G
S G Q3 S G
G S S
Backlights Backlights
at 100%
Q2/Q4 Q3/Q6 at 100%
Q202/Q204 Q203/Q206
S D S G
D G S D D G D
G 24.1V G 0.73V D G S D G 24.1V G 0.73V
D
D 24.6V D 20.4V CN1 D 24.6V D 20.4V
S 20.3V S GND S 20.3V S GND
Q104/Q102 Q106/Q103 Q302/Q304 Q306/Q303
G 21.7V G 0.6V G 21.7V G 0.6V
D 24.6V D 21.6V D 24.6V D 21.6V
S 24.8V S Gnd S 24.8V S Gnd

Backlights Q2/Q4 Q3/Q6 Backlights Q202/Q204 Q203/Q206


at 0% T101 T1 T201 T301 at 0%
G 26.9V G 0.3V G 26.9V G 0.3V
D 24.6V D 23.0V D 24.6V D 23.0V
S 23.1V S GND S 23.1V S GND
Q104/Q102 Q106/Q103 Q302/Q304 Q306/Q303
G 27.0V G 0.28V G 27.0V G 0.28V
D 24.6V D 23V D 24.6V D 23V
S 23.1V S Gnd
CN5 CN205 S 23.1V S Gnd
Backlights Backlights
at 100% at 100%
CN5 Connector "Inverter A" TO MC1 and Black "LCD Panel"
CN205 Connector "Inverter B" TO "LCD Panel"
Pin Label Run AC Resistance
Pin Label Run AC Resistance
1 TO MC1 1.2Kv 72 Ohms
1 TO SC1 1.2Kv 72 Ohms
2 TO BLACK 1.2Kv 72 Ohms
2 TO BLACK 1.2Kv 72 Ohms

44
Ballast Transformer Waveforms
Both Inverters have
6 1 6 1 2 Drive Transformers.
FET Drivers They have the same
configuration.
Primary

Warning, secondary
is over 1.2Kv
Do Not Measure without
Secondary
proper equipment.

29.2V p/p 48kHz (5uSec) 30V p/p 48kHz (5uSec)

All Transformers Pin 1 All Transformers Pin 6

45 February 2010 LCD DV 42SL80


Ballast Transformer Noise Suppression Pads
Both Inverters have 2 Drive Transformers.
There is a rubber pad that covers both drive transformers on both A and B
Inverters. These pads reduce the vibration noise being generated from
these transformers, be sure to replace these.

Padding

Drive
Transformers

46 February 2010 LCD DV 42SL80


RF Prevention Shields behind the Inverters
Behind the Inverters are shields

Inverters A side Inverters B side

The Shield on The Shield on


Inverters A side Inverters B side
is adhered to is adhered to
the panel. the panel.

Shield Shield

47 February 2010 LCD DV 42SL80


42LS80 Inverters Turn On Circuit P400 on Main Board To Power Supply P201
INVERTER CN3 CN203 INVERTER
11 Pins Carrying On/Off, Duty, Sync and 11 Pins Receiving On/Off, Duty, Sync and
A B
Drive signals. Receiving Error feedback. Drive signals. Sending Error feedback.

P205 POWER MAIN PWB


P201 P700
SUPPLY
5V General
1~5 7 8 9 10 Stby 5V IC600
Mstar
CN1 P204 Q401 CN201
INV On/Off
G5 Inverter On
On/Off 12 12 20 20 24.7V
4.3V 4.82V GPIO136 1~5
INV On/Off
Q400 E5 Relay On VIN
VIN SMPS
PWR 24V
24.7V 24V Controler GPIO131
24V 1~5 1~5 2 2 For Circuit Details, see
2.86V P400 ON MAIN PWB TO
24V SMPS P201 TURN ON
12V 13 13 12V CIRCUIT
Reg
Reg 14 14
5V_ST ERROR 4th time this line
17 17 24V goes high, power shuts off.
18 18

ERR 0V Hi if Lamps do not light ERR 0V E8 GPIO97


14 14 22 22
11
1.6V
11
A-DIM
21 21
1.67V
AB13 VBR-A
Fixed PWM-0
P-DIM not A-DIM (Analog Dimming) VBR-B
13 13 24 24 n/c AB12
Ballast Ballast used Fixed Voltage 1.6V PWM-2 Ballast Ballast
n/c
Driver 1 Driver 2 PWM-DIM Driver 2 Driver 1
48K
48K PWM-DIM (PWM Dimming) Manipulates the Backlight Brightness via Customer’s 44 P800 Drive
Drive
CN2 OSD, via the video processor IC400 and by the Intelligent Sensor. Darker Picture,
LVDS signals
Cable
signals Darker Backlights to facilitate improved Contrast Ratio. 0.7V ~ 2.4V Range 8 CN1
Output
Scan 1
Output
2 2 FETs
Scan 2 UC1
FETs 3 3
SCAN 1 and SCAN 2 are manipulated by PWM-DIM (PWM Dimming)
CN3 Output
T-CON PWB
Transformers
Output
Transformers
1.2kV
1.2kV Out
Out

48
Power Supply Backlight Drive Signal Effects

Note:
Backlights will
attempt to fire 4
times. During these
attempts, the Error
PWM-DIM line will change
manipulates from 5V to 0V.
the Burst
Triangle 0V when lamp tries
Oscillator in to fire or is lit.
the ballast 5V when the lamps
are not lit.
drive IC.
After 4 attempts, if
A-DIM also the Error Out line
manipulates returns to 5V, this
the Burst tells the Micro to
Triangle turn the set off.
Oscillator
But it is not
used.

49 February 2010 LCD DV 42SL80


Inverter A Connector CN1 and CN2 Voltage and Diode Check
There are no Stand-By voltages.
CN1

CN1 “Inverter A" to P203 "SMPS"

Pin Label Run Diode Check


14 Status 0V Open Pin 13 PDIM
(Digital Dimming)
13 n/c 0V Open This pin is not used.

12 On/Off 4.3V Open


11 VRB-A 1.6V Open
6-10 Gnd Gnd Gnd

1 1-5 VIN 24.7V Open

Pins 2/3 CN2 “Inverter A" to CN3 “T-CON"


(Digital Dimming)
Pin Label Run Diode Check CN2
Can vary according to
the brightness level of
1 Gnd Gnd Gnd
the video signal and the
OSD Backlight setting. 2 Scan 1 *0.67V~2.4V Open
0.67V 0% to 2.4V
100%. Output from the 3 Scan 2 *0.67V~2.4V Open
Video Processing chip
1
IC100 (Mstar) through 4 n/c 3.3V Open
T-CON.

Diode Check taken with meter in Diode Mode with all Connectors Removed

50 February 2010 LCD DV 42SL80


Inverter A Connector CN3 Voltage and Diode Check
There are no Stand-By voltages.

CN3 “Inverter A" to P203 “Inverter B"

CN3 Pin Label Run Diode Check


Varies with PDIM
11 DUTY_M1 *0.71V~2.4V Open
10 Gnd Gnd Gnd
Varies with PDIM
9 DUTY_M2 *0.71V~2.4V Open
8 FB_S1 0.96V 2.9V
7 ON/OFF 4.3 Open
6 STB 3.2V Open
5 VREF 1.0V Open
1
4 On/Off 1.0V 2.9V
3 SRT 1.4V Open
2 SS 2.9V Open
1 CT-SYNC-IN 1.5V 1.7V

Diode Check taken with meter in Diode Mode with all Connectors Removed

51 February 2010 LCD DV 42SL80


Inverter B Connector CN201 Voltage and Diode Check

CN201
There are no Stand-By voltages.

CN201 “Inverter B" to P205 "SMPS"

Pin Label Run Diode Check


1-5 VIN 24.7V Open
6-10 Gnd Gnd Gnd
11-12 N/C 1.6V Open

Pin 11 and 12
are not used.

F201
24.7V Fuse

Diode Check taken with meter in Diode Mode with all Connectors Removed

52 February 2010 LCD DV 42SL80


Inverter B Connector CN203 Voltage and Diode Check
There are no Stand-By voltages.

CN203 CN203 “Inverter B" to CN3 “Inverter A"

Pin Label Run Diode Check


Varies with PDIM
1 DUTY_S1 *0.71V~2.4V Open
2 Gnd Gnd Gnd
Varies with PDIM
3 DUTY_S2 *0.71V~2.4V Open
4 FB_S1 0.96V 2.9V
5 ON/OFF 4.3 Open
6 STB 3.2V Open Pins 1/3 Duty
(Digital Dimming)
7 VREF 1.0V Open Can vary according to
the brightness level of
8 FB_M1 1.0V 2.9V the video signal and the
OSD Backlight setting.
9 SRT 1.4V Open 0.67V 0% to 2.4V
100%. Output from the
10 SS 2.9V Open Video Processing chip
IC100 (Mstar) through
11 CT-SYNC-IN 1.5V Open T-CON.

Diode Check taken with meter in Diode Mode with all Connectors Removed

53 February 2010 LCD DV 42SL80


T-CON (TFT DRIVE) SECTION
LCD Controller Board
The T-CON IC UC1 receives from the Main Boards LVDS Video Signals at CN1 and CN2.
This is a Dual 12 Bit (24 pin) LVDS Video Signal which it processes into TFT Drive Signals
which are delivered through connectors CN4 and CN5 to the LCD TFT Panel.

T-CON B+: 12V is supplied to the T-Con Board on connector CN1 from the Main Board
P800 easily measured at fuse F1, (3A and 125V).

There is a DC to DC converter (U5) that creates;


(16V Measured at VDD). (26V Measured at pin 8 of U5).
(3.3V Measured at VCC). (-5V Measured at D9 top right leg).

These Voltages can also be measured at the ribbon connectors delivering signals to the
TFT panel
(CN4 26V pin 4, -5V pin 2, 3.3V pins 53, 54 and 16V pins 56, 57 and 58).
(CN5 26V pin 57, -5V pin 59, 3.3V pins 7, 8 and 16V pins 3,4 and 5).

See the 11X17 Foldout (Interconnect Diagram) for more details.

In the set the T-CON also receives the P-DIM voltage from the Main board on CN1 pin 8.
Then the Controller UC1 outputs P-DIM control signals now called Scan 1 and Scan 2 on
the CN3 connector, pins 2 and 3 to Inverter A CN2.

54 February 2010 LCD DV 42SL80


T-CON (TFT Drive) with (Shield Removed) Components Identified
p/n EAT60667401
(VGL) Pin 59 -5V (VDD_LCM) Pin 3,4,5 16V (VDD_LCM) Pin 56,57,58 16V (VGL) Pin 2 -5V
(VGH_M) Pin 57 26V (VCC) Pin 7,8 3.3V (VCC) Pin 53,54 3.3V (VGH_M) Pin 4 26V
TO TFT MODULE 3.3V 16.3V 16.3V 3.3V TO TFT MODULE

CN5 CN4

C306
C305
C301
C302
C303 C307
C304 C308
1) 6.9V 15) 3.3V
VCC Gnd Protect
T-CON BOARD
2) 13.7V 16) Gnd
3) 15.7V 17) Gnd VGL -5V
3.3V
(TFT Driver)
4) 13.7V 18) Gnd
5) 13.0V
6) 12.0V
19) 5.8V
20) 5.0V
FL2
7) 10.9V U12 21) 3.9V Gnd
8) Gnd 22) 2.9V U13
9) 16.0V 23) 6.0V
10) 10.1V 24) Gnd D9 27V
11) 8.2V 25) 2.2V
12) 7.7V 26) 0.3V D7 -2.4V
13) 3.3V
14) 3.3V
27) 2.2V
28) 6.9V L2 20.5V
U11 3.8V P/P D10
9.97Mhz 3.3V
1) Gnd UC1 14.25V
1 Gnd
2) 1.8V
U5

R704
R705
R706
2 2 12V
FL3 3) 3.3V C
3
Gnd Protect L1 26V
3.3V
U10 1~4) Gnd Q1 VGH_M
5) 0V B E D8 16V

C744
R721
6) 3.3V F1 (12V) 2.78V 3.3V
7) 3.3V 125V / 3A
8) 3.3V (CN1) Pin 48-51 U5 B+ 12V VDD
16V
CN3
CN1 CN2

Warning:
T-Con PWB under shield. Be sure to reinsert screws before operating set with shield removed.

55
T-CON (TFT Drive) Board Checks
T-CON Board (Locations)
Check the Regulator for
Correct Voltage

Gnd

U11 1.8V

3.3V

F1

1~4) Gnd
5) 0V Check
U10 6) 3.3V Fuse
F1 (12V)
7) 3.3V
8) 3.3V
CN1
Check Fuse F1 for 12V
Voltage supplied from CN1
Pins 48, 49, 50, and 51.

56 February 2010 LCD DV 42SL80


T-CON (TFT Drive) Panel Voltage Development Checks

The development for the


voltages on the CN4 and CN5
connectors are shown here.
This is an excerpt from the
Interconnect diagram.
Panel voltages are outlined
in the rounded cornered
boxes.

57 February 2010 LCD DV 42SL80


T-CON Board Connector CN1 to Main Board Voltage and Diode Check
CN1 CONNECTOR "T-CON Board“ to P800 "Main"

Pin Label Run Diode Check Pin Label Run Diode Check

48-51 12V T-CON 12.06V 3.18V 23 URSA_A-3 1.3V 1.1V

41 URSA_B-4 1.3V 1.1V 22 URSA_A+3 1.3V 1.1V Pins 1, 18, 21, 26, 34, 37,
20 URSA_ACK- 1.2V 1.1V 42, 43, 44, 45 and 46 are
40 URSA_B+4 1.3V 1.1V
all ground.
39 URSA_B-3 1.3V 1.1V 19 URSA_ACK+ 1.1V 1.1V

38 URSA_B+3 1.3V 1.1V 17 URSA_A-2 1.1V 1.1V Pins 2, 3, 4, 5, 6 and 47


16 URSA_A+2 1.2V 1.1V are all no connection.
36 URSA_BCK- 1.1V 1.1V

35 URSA_BCK+ 1.2V 1.1V 15 URSA_A-1 1.3V 1.1V

33 URSA_B-2 1.3V 1.1V 14 URSA_A+1 1.3V 1.1V


Text in Blue are
32 13 URSA_A-0 1.3V 1.1V
URSA_B+2 1.3V 1.1V LVDS video
31 URSA_B-1 1.3V 1.1V 12 URSA_A+0 1.3V 1.1V signals.
30 URSA_B+1 1.3V 1.1V 11 N/C 0V Open

29 URSA_B-0 1.3V 1.1V 10 OPC_EN 0.6V 1.75V

28 URSA_B+0 1.3V 1.1V 9 N/C 0V Open

27 N/C 0V Open 8 PWM-DIM *2.7V 1.3V

25 URSA_A-2 1.3V 1.1V 7 N/C 0V Open CN1


24 URSA_A+2 1.3V 1.1V

*Pin 8 PWM-DIM 3.15V (Max 100%) to 0.6V (Min 0%)


Customer’s Menu Backlight setting.
Diode Check taken with meter in Diode See arrow on the T-CON
Mode with all Connectors Removed board CN1 indicating pin 1

58 February 2010 LCD DV 42SL80


T-CON Board Connector CN2 to the Main Board (Voltage and Diode Check)

CN2 “T-CON“ to P801 CONNECTOR "Main"


See arrow on the
Pin Label Run Diode Test T-CON board CN1
1-9 n/c n/c n/c indicating pin 1
10 URSA-C+0 1.28V Open
Pin Label Run Diode Test
11 URSA-C-O 1.2V Open CN2
12 URSA-C+1 1.3V Open 26 URSA-D+0 1.29V Open

13 URSA-C-1 1.2V Open 27 URSA-D-0 1.25V Open

14 URSA-C+2 1.3V Open 28 URSA-D+1 1.29V Open

15 URSA-C-2 1.2V Open 29 URSA-D-1 1.3V Open

16 Gnd Gnd Gnd 30 URSA-D+2 1.3V Open

17 URSA-CCK+ 1.23V Open 31 URSA-D-2 1.2V Open


Text in Blue are
32 Gnd Gnd Gnd
18 URSA-CCK- 1.23V Open LVDS video
19 Gnd Gnd Gnd 33 URSA-DCK+ 1.23V Open signals.
20 URSA-C+3 1.3V Open 34 URSA-DCK- 1.29V Open

21 URSA-C-3 1.2V Open 35 Gnd Gnd Gnd

22 URSA-C+4 1.13V Open 36 URSA-D+3 1.3V Open

23 URSA-C-4 1.18V Open 37 URSA-D-3 1.25V Open

24 Gnd Gnd Gnd 38 URSA-D+4 1.4V Open

25 Gnd Gnd Gnd 39 URSA-D-4 1.15V Open


40-41 Gnd Gnd Gnd

Diode Mode values taken with all Connectors Removed

59 February 2010 LCD DV 42SL80


T-CON Board Connector CN3 to Inverter A (Voltage and Diode Check)

See arrow on the


T-CON board CN3
indicating pin 1
CN3 “T-CON“ to CN2 “Inverter A"

Pin Label Run Diode Test


1 n/c n/c n/c
2 SCAN 1 0.67V~2.4V Open
3 SCAN 2 0.67V~2.4V Open
4 Gnd Gnd Gnd CN3

Pins 2 SCAN 1 and 3 SCAN 2 (Digital Dimming)


Can vary according to the brightness level of the
video signal and the OSD Backlight setting.
0.67V 0% to 2.4V 100%.
P-DIM Output from the Video Processing chip IC100
(Mstar) and input on CN1 pin 8 T-CON.

Diode Mode values taken with


all Connectors Removed

60 February 2010 LCD DV 42SL80


MAIN BOARD SECTION
The Main board receives its operational B+ from the Power Supply via P400.
There are two LVDS cable feeds that go to the T-CON (TFT Driver) section. These carry the Dual 12
bit LVDS Video signals and the TruMotion 60Hz Dual 12 bit LVDS. These signals have already been
prepared for the T-CON board. The Main board also includes the Tuner, Audio and Audio/Video
inputs and selection circuits.
Input Voltages from SMPS.
STAND-BY RUN
For Tuner Voltage (Dropped to 5V)
• STBY 5V pins 7~10 Stand By • 12V pins 13 and 14 and output (Switched) for T-CON
For all other regulators except 12V/24V • 24V pins 17 and 18. For Audio Amplification
and output to Ft. IR (Converted to 24V_Amp)

The Main board also develops several B+ sources on the board.


STAND-BY VOLTAGES GENERAL
• 3.3V_ST Voltage_Stand By • 5V_General For Video Processing / DDRs
For Microprocessor and output to Ft. IR • 5V_EXT For Tuner Demodulator Low Voltage
LVDS Development

• LVDS 12V Not generated, but switched from the


12V arriving from the SMPS. AUDIO
• 3.3V
• 1.8V_AMP Amplifier (Audio)
TUNER and VSB CIRCUIT
• 9V For Tuner B+ Developed from 12V Input Mstar IC600 Video and Micro Processors
• 5V TU Tuner Developed from 9V above • 1.2V
• 3.3V_DVDD_PVSB Digital Video Demodulator/Decoder IC3502 Tru-Motion IC. Motion
Progressive Vestal Side Band Estimation
• 1.2V_DVDD_PVSB (Dif + / Dif -) • 1.26V_MEMC, 1.8V_MEMC, Motion
• 3.3V_DVDD_PVSB IF_P / IF_N 1.8V_DDR, and 3.3V Compensation
Double Data Rate-Synchronous RAM Memory

61 February 2010 LCD DV 42SL80


Additional Main Board Information
Input Signal Processing
IC600 is the main Microprocessor and the main Signal Processor.
The Main board is responsible for :

• ATSC, NTSC, and QAM reception and processing


• RS 232 service only Port (software upgrades and home theater environment).
• Wired Remote Port
• (2) Component Input Y, Pr, Pb and Audio L R
• (3) HDMI Inputs (back) (1) HDMI (Side Input)
• RGB PC and (PC Audio)
• USB (software upgrades using flash drive). USB located on the Side.
• AV Composite (1 Rear and 1 Side Input)
• SIF and SAP
Output Signals
• Dual 12 Bit (24 pin) LVDS to the T-CON Board via P800 and P801.
• Including 12V T-CON.
• Audio output signals to the Speakers P300.
• Digital Audio Output Coaxial and Optical Always active, (Note: HDMI converts to Stereo)
• ON OFF Controls to the SMPS turning on low voltage generation and Backlights.
• Backlight intensity control signal (Digital Dimming) P-DIM sent to the T-CON board.

62 February 2010 LCD DV 42SL80


Main Board Layout T-CON Board P800 P801 T-CON Board

VIDEO PROCESSOR
IC600 RUNS HOT,
IC600
THIS IS NORMAL.
Microprocessor
P700 To and
SMPS Video Processor

IC801
Tru-Motion
To Front IR
Board P1000
Assembly

To Speakers P300 IC1200


Audio Amp

Look carefully on top


and behind the Video
Processor IC for
Chocolate
(Heat Transfer)
material.
Be sure to transfer to
new Board if replaced.

63 February 2010 LCD DV 42SL80


P800 P801
42SL80 IC406 E B

Main Board Q406


Q408 L412
12V LVDS
Pins 1~4 IC901
IC605
(Front Side) P400 2 1
3 X800
DDR

25Mhz IC801
Component IC400 IC2 Tru-
Motion
Layout L406
DDR
IC801 Operates at
IC900

high temperature DDR


P803
N/A
42LS80 L422

P1000
IC300 IC1
MAIN BOARD
IC602 DDR
IC600 IC604
L424
Mstar IC404
E B C
D1003 NAND
C A1 A2
Q1000 FLASH
USB
IC600
L305 Micro/Video
P300 X600 Processor
12Mhz Mstar
R-
L304
R+
L-
L+
IC1200 IC301
HDMI
SW600 IC504
4

PC RS232 IC500

D500
(1)

IC502
(4) Tuner 5V_TU TU500 Tuner
HDMI 3 TDVW-H103F
(8) Data
PC (9) Clock
Audio Video L R X500 P100
25Mhz (12) Dig DIF+
(13) Dig DIF-
HDMI 2
(16) SIF
Y Pr Pb L R
(19) Analog Video
Q500
HDMI 1 E B

Audio C
Y Pr Pb

64
42SL80 Main (Front Side) Component Voltages
IC300 +1.8V AMP IC406 +3.3V_ST IC605 Reset Gen Q500 Tuner Video IC403 +1.6V_MEMC
Pin Regulator Pin Regulator Pin for Power_Det Pin Buffer Pin Regulator
[1] Gnd [1] 0V [1] Gnd B 1.7V [1] 0V
[2] 1.8V [2] 3.3V [2] 3.5V C 0V [2] 0.8V
[3] 3.3V [3] 5.0V [3] 3.3V E 2.3V [3] 1.2V
[4] 1.2V
IC400 +1.8V_DDR IC500 9V Reg Q406 5V Switch Q1000 Moving LED [5] 1.8V
Pin Regulator Pin to IC501 Tuner 5V Pin Control Pin Inverter [6] 5.0V
[1] n/c [1] 12V B 0.6V B 0V [7] 1.2V
[2] 3.2V [2] Gnd C 0V C 3.3V [8] 5.0V
[3] 3.2V [3] 8.9V E Gnd E Gnd
[4] n/c
[5] n/c IC504 +3.3V_PVSB Q408 +5V/12VLVDS D500 Speed Up Reset
[6] 1.8V Pin Regulator Pin Switch Pin IC502
[7] 0.8V [1] 4.94V [1] 5.1V C 3.4V
[8] Gnd [2] 4.94V [2] 0.29V A 3.38V
[3] Gnd [3] 11.9V
IC404 +1.8V_MEMC [4] 3.4V [4] 5.99V D1003 Moving LED
Pin Regulator [5] 1.25V [5] 11.98V Pin Routing
[1] 0.8V [6] 11.98V A1 0V
[2] Gnd IC602 HDCP [7] 5.06V C 0.1V
[3] 4.92V Pin EEPROM [8] 5.06V A2 0V
[4] 6.5V [1] Gnd
[5] 4.8V [2] Gnd
[6] 1.8V [3] 5.0V
[7] 1.8V [4] Gnd
[8] 4.8V [5] 3.3V
[6] 3.3V
[7] 5.0V
[8] 5.0V

65
42SL80
Q407
Main Board IC800
C E
B
42SL80 MAIN BOARD B
C Q405
(Back Side)
E
IC402
(Back View) Q604
B
C
E
Q400
B
B C
Component Layout E
Q605
C E

IC401
Q401
E B

Q600
IC504 B C
E
IC606

IC601

IC1000

IC503
D600
A1 A2
C
C B E
Q300
IC603
IC501 3 C
Q603 D200
1 2 B E
B C A1 A2
Q101 E
B C Q602 C
Q200
E
A1 A2
D129
C

(1)
1 IC100 IC102
(4) Tuner 5V_TU
TUNER TU500
TDVW-H103F

(8) Data
IC101
(9) Clock

(12) Dig DIF+


(13) Dig DIF-
C
(16) SIF Q501
B E
(19) Analog Video

66
42SL80 Main (Back Side) Component Voltages
IC100 RS232 IC402 +3.3V_MEMC IC601 Serial Flash Q101 IR RS232 Q501 Tuner SIF
Pin Rx/Tx Pin Regulator Pin for Boot Pin Buffer Pin Buffer
[1] 3.3V [1] [1] 0.04V B 0.634V B 2.4V
[2] 5.56V [2] Gnd [2] 3.2V C 0V C 0V
[3] 0.02V [3] 4.98V WARNING [3] 2.5V E 0V E 3.0V
[4] 0.03V [4] 7.6V Measure Pin 1 [4] 0V
[5] 5.5V [5] 4.9V with O-scope [5] 0V Q200 HDMI CEC Q600 Write Protect
[6] 5.5V [6] 3.3V ONLY [6] 0V Pin Pin for IC601
[7] 5.5V [7] 3.3V [7] 3.2V [1] 3.2V B 0V
[8] 0V [8] 0V [8] 3.2V [2] 3.2V C 2.5V
[9] 3.29V [3] 0V E Gnd
[10] 3.24V IC405 +5V EXT IC606 Micro IC600 [4] 0V
[11] n/c Pin Regulator Pin EEPROM [5] 0V Q602 S5/S6 Reset
[12] 3.31V [1] 0.8V [1] Gnd [6] 3.16V Pin Switch for Mstar
[13] 0V [2] Gnd [2] Gnd B 0V
[14] 5.5V [3] 12V [3] Gnd Q300 Audio Mute C 3.28V
[15] Gnd [4] 9.6V [4] Gnd Pin Switch E 0V
[16] 3.29V [5] 5V [5] 3.24V B 0.62V
[6] 4.97V [6] 3.24V C 0.01V Q603 Power_On_
IC101 SPIF Optical [7] 4.97V [7] 0V E Gnd Pin Delay Switch
Pin Audio [8] 1.9V [8] 3.24V B 0V
[1] 0.03V Q400 PWR On/Off C 0.04V
[2] 0V IC501 +5V_TU IC800 SPI Flash IC801 Pin Switch E Gnd
[3] 0V Pin for Tuner Pin Memory B 2.9V
[4] 0V [1] 8.92V [1] 0V C 5V Q604 Power_Det
[5] 0V [2] 1.88V [2] 0.8V E 5V Pin Switch
[3] 5.04V [3] 3.2V B 0V
IC102 RGB [4] 0V [4] 0V Q401 INV_ON C 3.3V
Pin EEPROM [5] Gnd [5] 0V Pin Inverter E Gnd
[1] Gnd [6] 0.09V B 0.05V
[2] Gnd IC503 +1.2V_PVSB [7] 3.2V C 4.35V Q605 Power_Det
[3] Gnd Pin Regulator [8] 3.2V E Gnd Pin +12V Side
[4] Gnd [1] 0V B 0.65V
[5] 3.3V [2] 3.3V IC1000 USB +5V Q405 12V LVDS C 0.0V
[6] 3.3V [3] 3.4V Pin Switch Pin Switch Control E Gnd
[7] 3.18V [4] 0V [1] 4.95V B 0.05V
[8] 0V [5] 0V [2] Gnd C 0.65V D129 5V Routing
[6] 1.2V [3] 3.21V E Gnd Pin for IC1200
IC401 +1.26V_VDDC [7] 0.8V [4] 4.95V A1 0.03V
Pin Regulator [8] 0V [5] 0V Q407 12V LVDS C 4.5V
[1] [6] 4.95V Pin Source A2 5.1V
[2] Gnd IC504 +1.26V_PVSB B 0.65V
WARNING
[3] 5.0V Pin Regulator IC603 Reset Gen C 0.0V D200 Shunt for
Measure Pin 1
[4] 6.0V [1] 0.8V Pin for IC600 E Gnd Pin Q200
with O-scope
[5] 4.9V [2] 0V [1] 0V A1 0V
ONLY
[6] 0V [3] 11.8V [2] 0V C 3.1V
[7] 0V [4] 9.6V [3] 3.3V A2 3.2V
[8] 3.2V [5] 5.0V
[6] 5.0V D600 Audio Mute
[7] 5.0V Pin Routing
[8] 0.9V A1 0.01V
C 2.7V
A2 3.29V
67
Main Board X600 and X800 Check

2.28Vp/p 2.8Vp/p
IC600 Microprocessor Crystal 12Mhz 12Mhz

X600

Set on or off Only when set is on


1.58V 1.62V

1.6V

X800
X600
Location
X800
Location
1.58V

Crystal for TruMotion IC801

MAIN Board
68 February 2010 LCD DV 42SL80
Main Board Tuner with Shield Off (Pin ID)

9
12

13

18

19

69 February 2010 LCD DV 42SL80


Main Board Tuner Video and SIF Output Check
MAIN Board USING COLOR BAR SIGNAL INPUT Pin 12 and Pin 13
Tuner Location “Dig IF” Signal

Note: “Dig IF” Signal only


when receiving a Digital
Channel.

Pin 1
700mVp/p

Pin 16 “SIF” Signal

Pin 19
“Video”
Signal

2.24Vp/p
450mVp/p

Note: “Video Out” Signal only when


receiving an analog Channel.

70 February 2010 LCD DV 42SL80


Main Board Tuner Clock and Data Lines

Note:
SCL and SDA only active Pin 8 SDA
during an actual
Channel Change.

1V per/div 100uS 5V p/p

Pin 9 SCL

1V per/div 100uS 5V p/p

71 February 2010 LCD DV 42SL80


Main Board LVDS P800 Video Output Check
To confirm that the Main Board is outputting Picture Content signals, check P800 (LVDS) cable for
output. Check pins 11-14,16-17, 19-24, 27-30, 32-33 and 35-40. Pins 35-36 carry the clock for TA
and 19-20 carry the clock for TB. These signals vary from each other, but looking for signals like
the ones shown below on any of these pins will confirm the output of video content. This signal is
using standard SMTE Color Bar output from a generator as the input source.

P800
Pin 51 Pin 1 2uS

Pin 1, 2, 3, 4 (LVDS 12V) Pin 11


500nS
P800
Location

MAIN Board
2uS

Pin 39

This is just a sample of two pins on the LVDS. 500nS


There are 20 pins on P801 carrying video.

72 February 2010 LCD DV 42SL80


Main Board Connector P400 to Power Supply Voltage and Diode Check
P400 “Main” to P201 “SMPS” 1
P400
Diode
Pin Label STBY Run
Check
1 nc nc nc nc
2 PWR on 0V 4.9V 2.7V
3-6 Gnd Gnd Gnd Gnd
Stand By 7-10 5.2V 5.14V 5.14V 1.1V
5V
11-12 Gnd Gnd Gnd Gnd
13-14 12V 0V 11.9V 2.1V
15-16 Gnd Gnd Gnd Gnd
17-18 24V 0V 24.7V Open
19 nc nc nc nc
20 INV.ON 0V 4.3V Open
1
21 A-DIM 0V 1.8V Open
22 ERROR 0V 0V Open
23 nc nc nc nc
2
24 PDIM 0V 0V Open
1 2
(A-DIM) Pin 21 Fixed and not used PDIM Pin 24 is open on the Main Board

Diode Check taken with meter in Diode Mode with all Connectors Removed

73 February 2010 LCD DV 42SL80


Main Board LVDS Connector P800 Pin Identification
P800

51 1

12V for
10bit TA or Video Video Video
T-CON
10bit TB
Video Video Video Board

TB Resolution TA
Clock Clock

Pin 44 PDIM (Digital Dimming) Can vary according to the brightness level
of the video signal and the OSD Backlight setting. 0.6V 0% to 3.3V 100%.
Output from the Video Processing chip IC100 (Mstar).

74 February 2010 LCD DV 42SL80


Main Board Connector P800 to T-CON Voltage and Diode Check
Diode Check taken with meter in Diode Mode with all Connectors Removed
P800 "Main" CONNECTOR to CN1 "T-CON Board“
Pin Label Run Diode Check Pin Label Run Diode Check

1~4 12V T-CON 12.06V 3.18V 28 URSA_A+2 1.3V 1.1V

11 URSA_B-4 1.3V 1.1V 29 URSA_A-3 1.3V 1.1V Pins 5, 41, 43, 46, 47, 48,
12 URSA_B+4 1.3V 1.1V 30 URSA_A+3 1.3V 1.1V 49 and 50 are all no
connection.
13 URSA_B-3 1.3V 1.1V 32 URSA_ACK- 1.2V 1.1V
Pins 6,7,8,9,10, 15, 18, 26,
14 URSA_B+3 1.3V 1.1V 33 URSA_ACK+ 1.1V 1.1V 31, 34, and 51 are all
16 URSA_BCK- 1.1V 1.1V 35 URSA_A-2 1.1V 1.1V ground.
17 URSA_BCK+ 1.2V 1.1V 36 URSA_A+2 1.2V 1.1V

19 URSA_B-2 1.3V 1.1V 37 URSA_A-1 1.3V 1.1V Text in Blue are


20 URSA_B+2 1.3V 1.1V 38 URSA_A+1 1.3V 1.1V LVDS video
signals.
21 URSA_B-1 1.3V 1.1V 39 URSA_A-0 1.3V 1.1V

22 URSA_B+1 1.3V 1.1V 40 URSA_A+0 1.3V 1.1V

23 URSA_B-0 1.3V 1.1V 41 N/C N/C N/C

24 URSA_B+0 1.3V 1.1V 42 OPC_EN 0.6V 1.75V

25 N/C N/C N/C 43 N/C N/C N/C

27 URSA_A-2 1.3V 1.1V 44 PWM-DIM *3.2V 1.3V

45 N/C N/C N/C


*Pin 44 PWM-DIM 3.2V (Max 100%) to
0.6V (Min 0%) Customer’s Menu Backlight setting.
The T-CON then routes P-DIM to the Ballast.
(Pin 1) is on the right

75 February 2010 LCD DV 42SL80


Main Board Connector P801 to the T-CON Board Voltage and Diode Check
P801 CONNECTOR "Main" to CN2 “T-CON"

Pin Label Run Diode Test Pin Label Run Diode Test
1-2 Gnd Gnd Gnd 19 URSA-C-4 1.18V Open
3 URSA-D-4 1.15V Open 20 URSA-C+4 1.13V Open
4 URSA-D+4 1.4V Open 21 URSA-C-3 1.2V Open
5 URSA-D-3 1.25V Open 22 URSA-C+3 1.3V Open
6 URSA-D+3 1.3V Open 23 Gnd Gnd Gnd
7 Gnd Gnd Gnd 24 URSA-CCK- 1.23V Open
Text in Blue
8 URSA-DCK- 1.29V Open 25 URSA-CCK+ 1.23V Open are LVDS
9 URSA-DCK+ 1.23V Open 26 Gnd Gnd Gnd video
signals.
10 Gnd Gnd Gnd 27 URSA-C-2 1.2V Open
11 URSA-D-2 1.2V Open 28 URSA-C+2 1.3V Open
12 URSA-D+2 1.3V Open 29 URSA-C-1 1.2V Open
13 URSA-D-1 1.3V Open 30 URSA-C+1 1.3V Open
14 URSA-D+1 1.29V Open 31 URSA-C-O 1.2V Open
15 URSA-D-0 1.25V Open 32 URSA-C+0 1.28V Open
16 URSA-D+0 1.29V Open 33 n/c n/c n/c
17 Gnd Gnd Gnd 34-41 n/c n/c n/c
18 Gnd Gnd Gnd

Diode Mode values taken with all Connectors Removed (Pin 1) is on the right

76 February 2010 LCD DV 42SL80


Main Board Connector P1000 to (Ft. IR/LED Control) Voltage and Diode Check

P1000 CONNECTOR "MAIN Board" to P100 "Front IR / LED Board Assy"


Pin Label STBY Run Diode Check
1 1 SCL 0V 3.2V 1.6V
2 SDA 0V 3.2V 1.6V
3 Gnd Gnd Gnd Gnd
4 Key1 3.26V 3.26V 1.0V
5 Key2 3.26V 3.26V 1.3V
6 5V ST 5.1V 5.1V 1.1V
7 Gnd Gnd Gnd Gnd
8 Warm_ST Gnd Gnd Gnd
9 IR 4.18V 4.18V Open
P1000 10 Gnd Gnd Gnd Gnd
11 3.3V_ST 3.31V 3.31V 0.67V
12 PWR_ON 0V 3.29V Open

Diode Check taken with meter in Diode Mode with all Connectors Removed

77 February 2010 LCD DV 42SL80


Main Board Connector P300 to Speakers Voltage and Diode Check

P300 CONNECTOR "Main" to "Speakers"

Pin LABEL SBY Run Diode Check

1 SPK-R(-) 0V 12.0V 2.63V

2 SPK-R(+) 0V 12.0V 2.63V

3 SPK-L(-) 0V 12.0V 2.63V

4 SPK-L(+) 0V 12.0V 2.63V

Use speaker out to test for defective Audio Amp IC301

1
IC301

Diode Check taken with meter in Diode Mode with all Connectors Removed

78 February 2010 LCD DV 42SL80


Side A/V Board Connector P100 to Main P101 Voltage and Diode Check
P101 Connector “Side A/V IN Board" to P100 "Main"
Diode Check taken with meter in Diode Mode
Diode with all Connectors Removed
Pin Label STBY Run
Check
1 Gnd Gnd Gnd Gnd
2 CVBS_IN 0V 0V Open
P100
3 AV_DET 0V 0V Open Main
4 Gnd Gnd Gnd Gnd
1
5 AV_L_IN 0V 0V Open
6 Gnd Gnd Gnd Gnd
1
7 AV_R_IN 0V 0V Open
8 Gnd Gnd Gnd Gnd

P100 Connector “Main" to P100 " Side A/V IN Board"


Diode
Pin Label STBY Run
Check
8 Gnd Gnd Gnd Gnd
7 AV_R_IN 0V 0V Open Main
6 Gnd Gnd Gnd Gnd P101
Side AV Board
5 AV_L_IN 0V 0V Open
4 Gnd Gnd Gnd Gnd
3 AV_DET 0V 0V Open
2 CVBS_IN 0V 0V 0.07V
1 Gnd Gnd Gnd Gnd

79 February 2010 LCD DV 42SL80


FRONT IR SECTION
The Front IR board contains the Infrared receiver and the Intelligent Sensor.

This board receives its B+ (STBY5V) from the Main Board. It also has connections to the side Key
board. The 3.3V pull up for the Soft Touch Keys is routed from the Main board through the Front IR
board to the Soft Touch Key board.

The Front Power LEDs are now on the Soft Touch Key Board section and pulsate incrementally as the
set turns on and decrease as the set turns off. This is accomplished using an LED driver IC which
communicates with the Main board via Clock and Data lines.

There are several Zener diodes on the board as well and since it receives STAND-BY 5V (STBY 5V) it
could make the Power Supply or the Main board appear to be defective if a short was introduced to the
stand by line.

IR Board

Soft Touch
Key and LED
Board

80 February 2010 LCD DV 42SL80


Front Board Assembly (IR and Power LED) Layout (Front and Back View)
To Main Board P100
Main Power SW Removed

P101 P100 1
IC101
To Soft Touch To Main P101 IR Sensor
Key Board Board

Intelligent
IR Sensor
Sensor

Note: STBY5V is routed to this board.


Be aware of a possibility for a short.

p/n: EBR63322103

81 February 2010 LCD DV 42SL80


Front Board Assembly Component Check

D100
0V

Q100 D100 5.14V both sides

0V 5.14V

IC101

5V Gnd 4.18V

82 February 2010 LCD DV 42SL80


Front Connector P100 to Main Voltage and Diode Check

P100 Connector “IR Board“


to "MAIN Board" P1000 P100

Pin Label STBY Run Diode Check


12 POWER_ON 0V 3.29V Open
11 3.3V_ST 3.31V 3.31V Open
10 Gnd Gnd Gnd Gnd
9 IR 4.18V 4.18V 2.6V
8 Gnd Gnd Gnd Gnd
7 Gnd Gnd Gnd Gnd
6 5V ST 5.1V 5.1V 2.6V
5 Key2 3.26V 3.26V Open
4 Key1 3.26V 3.26V Open
3 Gnd Gnd Gnd Gnd
2 SDA 0V 3.2V Open
1 SCL 0V 3.2V Open

Diode Check taken with meter in Diode Mode with all


Connectors Removed
83 February 2010 LCD DV 42SL80
Front Connector P101 to Soft Key Board Voltage and Diode Check

P101 Connector “IR Board“ to


“Soft Touch Key Board" J2

Pin Label STBY Run Diode Check


1 SCL 0V 3.29V Open P101
2 SDA 3.31V 3.31V Open
3 Gnd Gnd Gnd Gnd
4 5V ST 5.1V 5.1V Open
5 Reset 0V 0V Open
6 Key1 3.26V 3.26V Open
7 Key2 3.26V 3.26V Open
8 PWM BUZZ 0V 0V 0.8V

Diode Check taken with meter in Diode Mode with all


Connectors Removed
84 February 2010 LCD DV 42SL80
SOFT TOUCH KEY BOARD SECTION

To Ft. IR
p/n: EBR63609903
J2
Note: The Soft Touch Key Board is Glued into place.
1

Glue

85 February 2010 LCD DV 42SL80


Soft Touch Key Assembly J2 Information
1

P101 Connector “IR Board“ to J2


“Soft Touch Key Board" J2

Pin Label STBY Run Diode Check


1 SCL 0V 3.29V 1.5V
2 SDA 3.31V 3.31V 1.5V
3 Gnd Gnd Gnd Gnd
4 5V ST 5.1V 5.1V 1.6V
5 Reset 0V 0V Open
6 Key1 3.26V 3.26V 1.5V
7 Key2 3.26V 3.26V 1.5V
8 PWM BUZZ 0V 0V 1.3V

86 February 2010 LCD DV 42SL80


INVISIBLE SPEAKER SYSTEM SECTION
Invisible Speaker System Overview (Full Range Speakers)
The 42SL80 contains the Invisible Speaker system.
The Full Range Speakers point downward, so there are no front viewable
speaker grills or air ports.

Top View
Reading
across speaker
wires, 8.2 ohm.

Side View

p/n: EAB60866701

87 February 2010 LCD DV 42SL80


INTERCONNECT DIAGRAM (11 X 17 Foldout) SECTION

This section shows the Interconnect Diagram called the 11X17


foldout that’s available in the Paper and Adobe version of the
Training Manual.

Use the Adobe version to zoom in for easier reading.

When Printing the Interconnect diagram, print from the Adobe


version and print onto 11X17 size paper for best results.

88 February 2010 LCD DV 42SL80


42SL80 INTERCONNECT DIAGRAM To Top 6 and Bottom 6 bulbs SC1
-5V 16V 16V -5V PANEL BACKLIGHT CONNECTIONS
MC1
(VGL) Pin 59 (VDD_LCM) Pin 3,4,5 (VDD_LCM) Pin 56,57,58 (VGL) Pin 2
To Top 6 and Bottom 6 bulbs P204 "SMPS" to CN1 "Inverter A"
Pin Label STBY Run Diode Check
(VGH_M) Pin 57 26V
TO TFT MODULE
(VCC) Pin 7,8 3.3V (VCC) Pin 53,54 3.3V (VGH_M) Pin 4

TO TFT MODULE
26V CN3 "Inverter A" To CN203 "Inverter B"
Diode
"A" "B"
Diode
To Center 13 bulbs Black
3.3V 16.3V 16.3V 3.3V Pin Label STBY Run
PANEL BACKLIGHT CONNECTIONS 1,2,3,4,5 24V 0V 24.7V 0.42V Check Check
6,7,8,9,10 Gnd Gnd Gnd Gnd CN5 CN4 11 DUTY_M1 0V 0.71V-2.4V OPEN OPEN
Black To Center 13 bulbs *I-C is Inverter On
*P-DIM is not used on this pin. 11 A-DIM 0V 1.7V Open Inverter B

C306
C305
U12

C301
C302
C303 C307 10 GND GND GND GND GND
12 *I-C 0V 4.3V Open 1) 6.9V 15) 3.3V C304 C308
13 *PWM-DIM 0V N/C Open 2) 13.7V 16) Gnd T-CON BOARD VCC 3.3V
VGL -5V 9 DUTY_M2 0V 0.71V-2.4V OPEN OPEN U201 & U301 are DC-AC
Inverter Control ICs
Open 3) 15.7V 17) Gnd
(TFT Driver) Gnd
Inverter A
14 ERROR 0V 0V FL2 8 FB_S1 0V 0.96V 2.9V 2.9V
4) 13.7V 18) Gnd Protect
5) 13.0V 19) 5.8V U12 Gnd
P205 "SMPS" to CN501 "Inverter B" 6) 12.0V 20) 5.0V
U13
D9 27V
7 ON/OFF 0V 4.3V OPEN OPEN
U101 & U1 are DC-AC Inverter Pin Label STBY Run Diode Check 7) 10.9V 21) 3.9V D7 -2.4V 6 STB 0V 3.2V OPEN OPEN
Control ICs 8) Gnd 22) 2.9V 20.5V
1,2,3,4,5
1 24V 0V 24.7V 0.42V L2 U201 U301
9) 16.0V 23) 6.0V 3.8V P/P D10
5 VREF 0V 1.0V OPEN OPEN
6
6,7,8,9,10 Gnd Gnd Gnd Gnd 10) 10.1V 24) Gnd U11 9.97Mhz 3.3V
11
11 A-DIM 0V 1.7V Open 11) 8.2V 25) 2.2V 1) Gnd UC1 Gnd
14.25V 4 FB_M1 0V 1.0V 2.9V 2.9V
12) 7.7V 26) 0.3V 2) 1.8V 1
*I-C 0V U5
U5

R704
R705
R706
U1 12
12 4.3V Open 2 2 12V 3 SRT 0V 1.4V OPEN OPEN C243 C208
Do Not 13) 3.3V 27) 2.2V 3) 3.3V
U101
FL3 CN201
Adjust CN2 "Inverter A" to CN3 "T-CON" T-CON Side
14) 3.3V 28) 6.9V
Gnd Protect
3
C 3.3V
L1
26V 2 SS 0V 2.9V OPEN OPEN
Pin Label STBY Run Diode Check Diode Check 1~4) Gnd VGH_M 1 CT_SYNC_IN 0V 1.5V 1.7V 1.7V
35V 35V
U10 Q1 680uF 680uF
4 Gnd Gnd Gnd Gnd Gnd 5) 0V
C43 B E D8 16V

C744
R721
3 Scan 2 0V 0.67V-2.4V Open 0.98V 6) 3.3V F1 (12V) 2.78V 3.3V
2 Scan 1 0V 0.67V-2.4V Open 0.98V 7) 3.3V (CN1) Pin 48-51 125V / 3A -
35V 8) 3.3V U5 B+ 12V VDD + - +
680 C8 1 n/c n/c n/c Open 0.98V
uF 16V
F1
CN3 CN1
35V CN2 CN2 CN203
65V/ 12A
680 24V
- + uF Q202 Q204 Q304 Q302
D D D D

- + Pin 1 T101/T1
CN3
Q104 Q102 Q2 Q4 29.2V p/p 48kHz See second page of Interconnect G S G S G S G S
D D D D Pin 6 T101/T1 12V to T-CON LVDS Diagram for Main board DC Voltages Q203
G G Q206 Q306 G Q303
Pin 48~51. G
F1 30V p/p 48kHz Q406
65V/ 12A See pages 3/4 of Interconnect D S S
IC406 E B D D S S D
G S
Q106
G S G S G S P201 "SMPS" to P400 "Main" C
Q408 Diagram for LVDS Waveforms
G G Q103 Q3
G G Q6
F1
Pin Label STBY Run Diode Check Q407
E
P800 P801 IC800
STBY 170V B C 12V LVDS IC901
RUN 188.5V 1 N/C N/C N/C Open Q405 C B E
L412
S S Q604 C 2 1 Pins 1~4
D D D S S 2 PWR-ON 0V 4.9V 1.6V Q400 DDR
D X800
CN1 3-6 Gnd Gnd Gnd Gnd
C B
E C
E B
B 3 IC402
25Mhz
P204 P205 P201 E IC605 IC801
7-10 5.2V 5.14V 5.14V Open Q605 Tru- 6 1 6 1
IC401 IC2
D222 D221 IC251 11-12 Gnd Gnd Gnd Gnd Motion
P400 IC400 L406
Power Supply IC252 MC201 13-14
15
12V
Gnd
0V
Gnd
11.9V
Gnd
0.27V
Gnd B E
DDR
IC801 Operates at
IC900
6 1 6 1 Q401 DDR
16 A-Gnd Gnd Gnd Gnd C high temperature
T201 T301
P803
T102 T101 IC502 17-18 24V 0V 24.7V 0.42V
IC102 L422 N/A
19 N/C N/C N/C Open Grayed Out Components are on the Back Side
T501 IC103 IC300 IC1
T101 T1 Q503
20 I-C 0V 4.3V Open
P1000 Q600
B IC405
Q501 21 *A-DIM 0V 1.6V Open DDR C E
IC602
Q502 22 ERR OUT 0V 0V Open IC600 IC604
IC501 IC606 IC601
Mstar IC404
F1 23 N/C N/C N/C Open
C612
C611

E B C
Q111 Q110 D1003 NAND USB
3.15A/250V 24 *P-DIM N/C N/C Open C
Q1000 A1 A2 X600 FLASH L424

*PWM-DIM (P-DIM) is open on the Main board, n/c. 12Mhz CN205


39uF/450V
39uF/450V
39uF/450V
39uF/450V

39uF/450V
39uF/450V

Micro/Video
L305 IC1000
Processor
*A-DIM is fixed and does not move. P300 Mstar
D600 IC503
CN5 L102 SMPS TEST 1: To Force Power Supply On. To
R-
R+ L304
A2 A1
HDMI
Disconnect P800 on Main board.
C
MAIN BOARD
CX104

Spks L- C
4
C616
C615
C614
C613

L+ E B IC603
Load the 5V line using a 12V light bulb. IC1200 IC301 Q300 C 3
L103 D602 Jump pins 7,8,9 or 10 (5V) to pin 2 using a 100Ω A2 A1
Q603 E B 2 1
SW600 IC504 IC501
Pin 1 T201/T301 To
C B
resistor. (Test Voltage Outputs 12V, 24V to Main C D200 E
Q602
Q101 29.2V p/p 48kHz Backlights
CX103 Q605 B
Q200 C TU500 Tuner 1.2K
and 24V to both Inverters). A2 A1
PC RS232
E
TDVW-H103F IC500 Pin 6 T201/T301
L1

To 30V p/p 48kHz


01

Backlights L600 D129 C D500


CX105
1.2K SMPS TEST 2: Jump pins 7,8,9 or 10 (5V) to pin 20 (1) (4) Tuner 5V_TU
D603 IC100
R103 (INV-ON). The Backlights should turn on. IC102 (8) Data
CX102

CX101

IC502
(9) Clock
PWR ON
STBY 5V

SMPS TEST 1 + Q606


100Ω BD101 HDMI 3 (12) Dig DIF+
B F100 PC (13) Dig DIF-
24V 12V
6.3A/250V - L601 Indicates Hot IC101 Audio Video L R X500 P100 (16) SIF
P201

24 22 20 18 16 14 12 10 8 6 4 2
Ground 25Mhz Q501 (19) Analog Video
23 21 19 17 15 13 11 9 7 5 3 1 P101 SK100 HDMI 2 C
24V 12V
E B
P101
STBY 5V

A Y Pr Pb
Q101 RL101 L R
Gnd

(19)
HDMI 1
Q500
E B Side A/V
Audio C
12V Light Bulb Y Pr Pb
P1000 “Main” to P100 “Front IR”
C Front IR Pin Label STBY Run Diode Check P1000 “Main” to P100 “Front IR” P100 “Main” to P101 “Side A/V” P101 “Side A/V” to P100 “Main”
STBY 5V
INV-ON

100Ω 100Ω IR Receiver P100 Intelligent Sensor 1 SCL 0V 3.2V 1.6V Pin Label STBY Run Diode Check Pin Label STBY Run Diode Check Pin Label STBY Run Diode Check
B 1
24V 12V Intelligent Sensor Intelligent Sensor 2 SDA 0V 3.2V 1.6V Remote 9 IR 4.18V 4.18V Open 8 Gnd Gnd Gnd Gnd Gnd Gnd Gnd Gnd
7 AV_R_IN AV_R_IN
P201

24 22 20 18 16 14 12 10 8 6 4 2 3 Gnd Gnd Gnd Gnd 0V 0V Open 2 0V 0V Open


23 21 19 17 15 13 11 9 7 5 3 1 P101 10 Gnd Gnd Gnd Gnd
24V 12V 4 Key1 3.26V 3.26V 1.0V 11 3.3V_ST 3.31V 3.31V 0.67V 6 Gnd Gnd Gnd Gnd 3 Gnd Gnd Gnd Gnd
STBY 5V

A 5 Key2 3.26V 3.26V 1.3V 12 PWR_ON 0V 3.29V Open 5 AV_L_IN 0V 0V Open 4 AV_L_IN 0V 0V Open
Gnd

SMPS TEST 2
Stand-by 5V 6 5V_ST 5.1V 5.1V 1.1V 4 Gnd Gnd Gnd Gnd 5 Gnd Gnd Gnd Gnd
J2 Front “Soft Switch” 7 Gnd Gnd Gnd Gnd 3 AV_DET 0V 0V Open 6 AV_DET 0V 0V Open
12V Light Bulb Keys 8 Warm_ST Gnd Gnd Gnd 2 CVBS_IN 0V 0V 0.07V 7 CVBS_IN 0V 0V Open
1 Gnd Gnd Gnd Gnd 8 Gnd Gnd Gnd Gnd
42SL80 MAIN (FRONT SIDE) SIMICONDUCTORS

IC300 +1.8V AMP IC404 +1.8V_MEMC IC504 +3.3V_PVSB IC605 Reset Gen Q500 Tuner Video IC403 +1.6V_MEMC
Pin Regulator Pin Regulator Pin Regulator Pin for Power_Det Pin Buffer Pin Regulator
[1] Gnd [1] 0.8V [1] 4.94V [1] Gnd B 1.7V [1] 0V
[2] 1.8V [2] Gnd [2] 4.94V [2] 3.5V C 0V [2] 0.8V
[3] 3.3V [3] 4.92V [3] Gnd [3] 3.3V E 2.3V [3] 1.2V
[4] 6.5V [4] 3.4V [4] 1.2V
IC400 +1.8V_DDR [5] 4.8V [5] 1.25V Q406 5V Switch Q1000 Moving LED [5] 1.8V
Pin Regulator [6] 1.8V Pin Control Pin Inverter [6] 5.0V
[1] n/c [7] 1.8V IC602 HDCP B 0.6V B 0V [7] 1.2V
[2] 3.2V [8] 4.8V Pin EEPROM C 0V C 3.3V [8] 5.0V
[3] 3.2V [1] Gnd E Gnd E Gnd
[4] n/c IC406 +3.3V_ST [2] Gnd
[5] n/c Pin Regulator [3] 5.0V Q408 +5V/12VLVDS D500 Speed Up Reset
[6] 1.8V [1] 0V [4] Gnd Pin Switch Pin IC502
[7] 0.8V [2] 3.3V [5] 3.3V [1] 5.1V C 3.4V
[8] Gnd [3] 5.0V [6] 3.3V [2] 0.29V A 3.38V
[7] 5.0V [3] 11.9V
IC500 9V Reg [8] 5.0V [4] 5.99V D1003 Moving LED
Pin to IC501 Tuner 5V [5] 11.98V Pin Routing
[1] 12V [6] 11.98V A1 0V
[2] Gnd [7] 5.06V C 0.1V
[3] 8.9V [8] 5.06V A2 0V

42SL80 MAIN (BACK SIDE) SIMICONDUCTORS

IC100 RS232 IC102 RGB IC405 +5V EXT IC503 +1.2V_PVSB IC606 Micro IC600 IC603 Reset Gen Q401 INV_ON Q603 Power_On_
Pin Rx/Tx Pin EEPROM Pin Regulator Pin Regulator Pin EEPROM Pin for IC600 Pin Inverter Pin Delay Switch
[1] 3.3V [1] Gnd [1] 0.8V [1] 0V [1] Gnd [1] 0V B 0.05V B 0V
[2] 5.56V [2] Gnd [2] Gnd [2] 3.3V [2] Gnd [2] 0V C 4.35V C 0.04V
[3] 0.02V [3] Gnd [3] 12V [3] 3.4V [3] Gnd [3] 3.3V E Gnd E Gnd
[4] 0.03V [4] Gnd [4] 9.6V [4] 0V [4] Gnd
[5] 5.5V [5] 3.3V [5] 5V [5] 0V [5] 3.24V Q101 IR RS232 Q405 12V LVDS Q604 Power_Det
[6] 5.5V [6] 3.3V [6] 4.97V [6] 1.2V [6] 3.24V Pin Buffer Pin Switch Control Pin Switch
[7] 5.5V [7] 3.18V [7] 4.97V [7] 0.8V [7] 0V B 0.634V B 0.05V B 0V
[8] 0V [8] 0V [8] 1.9V [8] 0V [8] 3.24V C 0V C 0.65V C 3.3V
[9] 3.29V E 0V E Gnd E Gnd
[10] 3.24V IC401 +1.26V_VDDC IC504 +1.26V_PVSB IC800 SPI Flash IC801
[11] n/c Pin Regulator Pin Regulator Pin Memory Q200 HDMI CEC Q407 12V LVDS Q605 Power_Det
[12] 3.31V [1] 8.0V Oscilloscope ONLY [1] 0.8V [1] 0V Pin Pin Source Pin +12V Side
[13] 0V [2] Gnd WARNING [2] 0V [2] 0.8V [1] 3.2V B 0.65V B 0.65V
[14] 5.5V [3] 5.0V Measure Pin IC501 +5V_TU [3] 11.8V [3] 3.2V [2] 3.2V C 0.0V C 0.0V
[15] Gnd [4] 6.0V 1 with O- Pin for Tuner [4] 9.6V [4] 0V [3] 0V E Gnd E Gnd
[16] 3.29V [5] 4.9V scope ONLY [1] 8.92V [5] 5.0V [5] 0V [4] 0V
[6] 0V [2] 1.88V [6] 5.0V [6] 0.09V [5] 0V Q501 Tuner SIF D129 5V Routing
IC101 SPIF Optical [7] 0V [3] 5.04V [7] 5.0V [7] 3.2V [6] 3.16V Pin Buffer Pin for IC1200
Pin Audio [8] 3.2V [4] 0V [8] 0.9V [8] 3.2V B 2.4V A1 0.03V
[1] 0.03V [5] Gnd Q300 Audio Mute C 0V C 4.5V
[2] 0V IC402 +3.3V_MEMC IC601 Serial Flash IC1000 USB +5V Pin Switch E 3.0V A2 5.1V
[3] 0V Pin Regulator Pin for Boot Pin Switch B 0.62V
[4] 0V [1] 8.0V Oscilloscope ONLY [1] 0.04V [1] 4.95V C 0.01V Q600 Write Protect D200 Shunt for
[5] 0V [2] Gnd [2] 3.2V [2] Gnd E Gnd Pin for IC601 Pin Q200
[3] 4.98V WARNING [3] 2.5V [3] 3.21V B 0V A1 0V
[4] 7.6V Measure Pin [4] 0V [4] 4.95V Q400 PWR On/Off C 2.5V C 3.1V
[5] 4.9V 1 with O- [5] 0V [5] 0V Pin Switch E Gnd A2 3.2V
[6] 3.3V scope ONLY [6] 0V [6] 4.95V B 2.9V
[7] 3.3V [7] 3.2V C 5V Q602 S5/S6 Reset D600 Audio Mute
[8] 0V [8] 3.2V E 5V Pin Switch for Mstar Pin Routing
B 0V A1 0.01V
C 3.28V C 2.7V
E 0V A2 3.29V
42SL80 LVDS P800 WAVEFORMS

Pin 11 Pin 12 Pin 13 Pin 14 Pin 16

Pin 17 Pin 19 Pin 20 Pin 21 Pin 22

Pin 23 Pin 24 Pin 27 Pin 28 Pin 29

Pin 30 Pin 32 Pin 33 Pin 35 Pin 36

42SL80 P800 LVDS CABLE WAVEFORMS:


Waveforms taken using SMTP Color Bar input.
All readings give the Scale 10mV and Time Base
Pin 37 Pin 38 Pin 39 Pin 40 related to scope settings.
Top waveform in each image gives a slower rate,
2us per division. Outlined area is shown in the
bottom waveform at 500ns per division time
base.
42SL80 LVDS P801 WAVEFORMS

Pin 3 Pin 4 Pin 5 Pin 6 Pin 8

Pin 9 Pin 11 Pin 12 Pin 13 Pin 14

Pin 15 Pin 16 Pin 19 Pin 20 Pin 21

Pin 22 Pin 24 Pin 25 Pin 27 Pin 28

42SL80 P801 LVDS CABLE WAVEFORMS:


Waveforms taken using SMTP Color Bar input.
All readings give the Scale 10mV and Time Base
Pin 29 Pin 30 Pin 31 Pin 32 related to scope settings.
Top waveform in each image gives a slower rate,
2us per division. Outlined area is shown in the
bottom waveform at 500ns per division time
base.
42SL80
Direct View LCD

This concludes the 42SL80


training session.
www.s-manuals.com

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