Académique Documents
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This user manual provides detailed and exact information about the design to
be chosen for different applications – whether planning a ground level
terrace or a cantilevered balcony. The first planning step must always be a
close look at the type of construction: Is it a pure form or hybrid between
different types? Other important questions to be addressed are: What‘s the
tile or slab material to be installed – ceramic or natural stone? Which size This brochure provides background information and
will be chosen? So, to be on the safe side you should plan properly – right important tips – from the planning to the execution stage.
from the start.
planning –
demands. Our system covers the whole range, all the way from products for
substrate preparation and waterproofing to matching tile adhesives and tile 3. Requirements to be met by tiles and slabs 08 – 11
right from
grouts. When each component teams up with others and when suitable tiles
4. Ground level terraces 12 – 17
are chosen, you can be sure to achieve the desired result: attractive outdoor
5. Balconies and terraces above heated rooms 18 – 21
the start
living space that adds value to your home, enhances your comfort of living
and offers a long service life.
6. Rooftop terraces above unheated rooms 22 – 23
Schlüter
2 3
1. Applicable standards and guidelines Ceresit – Leading brand quality from Henkel
STANDARDS
Standards
wall and floor tiles and slabs – indoors and outdoors“ pressing water, including waterproofing under intensive green roof
stipulates the moisture exposure class B0 for balconies areas water pressing from outside and temporarily accumulating DIN 18352
and guidelines
and terraces. If, however, heated or unheated rooms are seepage water against water pressing from inside This German standard defines the general technical specifications
located below balconies, terraces, loggias or arcades, in construction contracts which apply to large- and small-format
provide security
the structural waterproofing must comply with the DIN EN 752 tiling work.
requirements of DIN 18195. This European standard lays down the objectives and basic require-
ments to the operation of drain and sewer systems outside buildings. DIN 18202
This German standard specifies dimensional tolerances in building
DIN EN 1610 construction, irrespective of the building materials used. Among
This European standard forms the basis for the tightness testing of others, the standard lays down the permitted deviations from
drains and sewers for new or significantly changed drains and lengths, widths and openings. The tolerances specified in the
sewers. DIN EN 1610 lays down the mandatory requirements to be standard ensure the basic usability of a building.
met by the testing of waste water tightness. According to DIN EN
1610 and worksheet ATV-DVWK-A 139, a newly installed sewer Flat Roof Guideline
and its accessory components must be tested for leak tightness by This guideline governs the waterproofing of used and unused roof
subjecting them to a pressure test with water or air prior to start of areas and is issued by the Central Association of the German
operation (methods LC and LD: testing with air, method W: testing Roofing Trade – Professional Association of Roofing, Wall and
with water). DIN EN 1610 also stipulates a test protocol where the Waterproofing Technology. However, it does not replace the
tightness test is to be documented. regulations laid down in the relevant DIN standards. To ensure that
work is carried out in a proper and workmanlike manner, the
DIN EN 14411 contractor must always observe the recognized rules of the trade as
This European standard defines the terms and specifies the well as the DIN standards.
properties for ceramic tiles and slabs produced by extrusion and
dry-pressing techniques for indoor and/or outdoor use on floors ZDB Information Sheets
(including stairs) and walls. Furthermore, it defines the level of • “Advice for the installation of liquid bonded waterproofing
requirements for these properties and provides references to the test materials for wall and floor tiles and slabs – indoors and
methods applied. In addition, it contains provisions for the outdoors“
evaluation of conformity and marking of ceramic tiles. • “Code of Practice governing the installation of floor tiles and
slabs outside buildings“
DIN EN 12004 • “Movement joints in ceramic wall and floor tiling“
This European standard distinguishes between mandatory
performance standards that all bedding mortars or adhesives must ETAG 005 – Parts 1-8
fulfil, e.g. minimum adhesive tensile strength of 0.5 N/mm², and European Technical Approval Guideline for liquid-applied roof
optional performance standards, e.g. high tensile adhesion strength waterproofing kits.
of ≥ 1.0 N/mm², which is tested under various storage conditions
for high-performance mortars.
4 5
2. Requirements to the substrate and slope design Ceresit – Leading brand quality from Henkel
Before making any decisions concerning the water- Basically, there are two options for producing the
proofing and top covering, it is essential to test and necessary slope:
assess the substrate type and condition. For a simple
reason: it forms the basis for the construction of balconies • Slope of the load-bearing concrete slab
and terraces with a long service life. When doing repair When building a house or installing new balconies
work on existing structures, proper preparation is or terraces, the slope may already be defined by the
paramount. load-bearing concrete slab. However, this is rarely
found in practice.
Important
long-term effective drainage system. Balconies and surface) to have adequate slope. This ensures proper
terraces must be planned with a minimum slope of 2 %. drainage of the water. Exception: a loose-layered
prerequisites
If, however, the slope exceeds 3 %, the slant may cause structure with a built-in drainage system that allows the
negative effects for the use of the balcony or terrace. water to run off underneath the top layer.
6 7
3. Requirements to be met by tiles and slabs Ceresit – Leading brand quality from Henkel
Design and
options with a long service life and easy care. Today,
there is an astounding and ever-growing choice of
functionality
beautiful designs and exceptional formats to suit every
style and taste.
Ströher
Special requirements
Throughout the seasons, outdoor flooring is at the mercy normally exposed to medium stress levels. Glazed tiles
of the weather, exposed to heavy stress caused by the for use on balconies and terraces must therefore meet the
elements. Before installing tiles or slabs outdoors, it must requirements of class 3. By contrast, unglazed tiles have
be duly considered that they will be exposed to strong a harder surface and thus higher wear resistance so that
temperature changes. Floor temperatures of -20°C in there is no need for classification. Porcelain stoneware is
winter and +80°C in summer are not unusual. Therefore produced from clay, feldspar and quartz. As the wet
outdoor tiles are expected to meet the following powder is stamped under very high pressure, the
requirements: resulting tiles are highly wear-resistant.
foot traffic or mechanical action. There is a total of 5 class C – offering the highest slip resistance – to walk-
wear resistance classes. Balconies and terraces are through pools.
8 9
3. Requirements to be met by tiles and slabs Ceresit – Leading brand quality from Henkel
Ströher
is key. with slip tiles Porcelain stoneware
Frost resistance is the name of the To date, there is no other ceramic Porcelain stoneware is trendy and highly in demand • The biggest problem is caused by the vitrified rear
game when it comes to choosing material that is better able to meet because it comes in a wide range of colours and sizes. surface of the tiles. In the last few years, numerous
the right materials for outdoor the high demands of outdoor Especially popular are large formats of up to 90 x 90 cm cases of delamination were reported where the tiles
applications. And this applies to both installation than unglazed extruded size. But while the functionality of these dry-pressed tiles came off the substrate. This damage even occurred
the installation system and the tiles and slabs (Table: Method A). makes them highly suitable for indoor use, caution is when using a flexible tile adhesive, because there is
selection of tiles or slabs. Their water Not only the low water absorbency recommended when installing them on balconies and no interlock ("keying effect") between the adhesive
absorbency must be so low that they is of crucial importance; there also terraces. and the tile. A field test has shown that it is better not
are able to survive frost attacks needs to be an excellent bond to use tiles with cut edges along the exposed perimeter
without damage. According to EN between the ceramic material and Porcelain stoneware tiles (Table: Method B) feature a very of balconies or terraces.
14411, extruded and dry-pressed the bedding mortar. The profiled tile low water absorption rate of less than 0.5 percent. The • The low water absorption capacity of porcelain
tiles and slabs of groups I and II are underside combined with the low raw materials are sintered at more than 1300 degrees so stoneware goes hand in hand with a low water
well suited for use on balconies and water absorption causes the split tiles that a vitreous ("glass-like") surface is produced on the release. Even small amounts of condensation water
terraces. Their water absorption rate to key into the substrate, thus forming front and rear. At first sight, this surface seems to offer cannot escape and are therefore likely to cause
must be not more than 6 percent. a strong mechanical bond between great advantages since it is highly wear- and scratch- damage in the long run.
the tile and the thin-bed mortar. resistant and very easy to clean and care for. • Only adhesives with a high amount of dispersible
When trying to chip the tiles off the polymer powder or another dispersion additive should
floor, it shows that they do not be used – ideally of flexibility class S1.
Ströher
separate from the mortar, but detach • If care is taken to install the tiles stress- and void-free
together with the mortar from the with a high-quality tile adhesive, it is possible to use
screed surface. suitable porcelain stoneware tiles also in outdoor
For the reasons above, extruded areas. But never forget that this material does not
The advantages of split tiles at materials like split tiles and heavy forgive the slightest mistake.
a glance: clay ceramics should be the pro-
Water absorption of tiles
• Mechanical bond with the mortar ducts of choice. In the past, tiles
due to the profiled underside and slabs were offered in sizes of Natural stones
("keying effect") 11.5 x 24 cm up to max. 30 x 30 cm.
Ströher
Ströher
thickness are called slabs according to DIN 12057 and
12058. When used outdoors, flame treatment of the tile
Classification of ceramic tiles and slabs based on their water absorption and shaping surface can improve the slip resistance. With some types,
But when installing these tiles outdoors, the as for example sandstone, special care must be taken to
Water absorption (∑b) same advantages can turn into disadvantages: quickly remove moss and algae; otherwise, the danger of
Shaping • The term porcelain stoneware is not protected by law slipping will considerably increase.
Group 1 ∑b ≤ 3 % Group 2a 3 % < ∑b ≤ 6 % Group 2b 6 % < ∑b ≤ 10 % Group 3 ∑b > 10 % so that there can be considerable differences in
quality. When choosing tiles for outdoor installation, it As natural stones are susceptible to staining, make sure to
Group A1a ∑b ≤ 0.5 % Group A2a-1a Group A2b-1a Group A3 is important to get expert advice. use only high-quality, dye-free adhesives. Also stagnant
Method A
Extrusion • If the surface of the porcelain stoneware is too smooth, moisture may cause staining and must therefore be
Group A1b 0.5 % < ∑b ≤ 3 % Group A2a-2a Group A2b-2a
the tiles are likely to be slippery, especially when avoided by all means. In some cases, it is therefore
covered by water, snow or leaves. A higher number of recommended to use special drainage mats.
Group B1a ∑b ≤ 0.5 % joints can produce an anti-slip effect. Besides, also tiles
Method B Group B2a Group B2b Group B3b
Dry-pressing Group B1b 0.5 % < ∑b ≤ 3 % with a profiled back are available.
10 11
4. Ground level terraces Ceresit – Leading brand quality from Henkel
Ground level terraces are naturally subject to high This special substructure is equipped with a built-in
stresses caused by changing temperatures, water, snow drainage system, separating the soil from the reinforced
and ground frost. To preserve the value in the best concrete slab through a capillary-breaking layer made
possible way and avoid structural damage caused by of coarse gravel, crushed stone, chippings or similar
that counts
with ground contact, additional functional layers under‑ accumulation of water and protects from rising damp, thus
neath the actual waterproofing layer are required. ensuring resistance to frost attack even in the cold season.
Two different
waterproofing systems
Edge designs
12 13
4. Ground level terraces Ceresit – Leading brand quality from Henkel
Marazzi
Marazzi
Marazzi
Composite waterproofing
I I I
J J J
H H H
E E E
D G D G D G
C C C
A A A
B B B
An L-shaped end profile provides a neat edge and protects A T-shaped end profile with a vertical leg screens off the An end profile with a drip edge is used for the exposed edge
the screed from the adjoining area. complete layered structure. areas of balconies and terraces.
I
J
H
G F H E F
E F
I
J I J
H
D E
D D
C
C C
B
G
B B
A
A A
Waterproof insulation on top of the soil prevents capillary water absorption into An expansion joint profile interrupts the transmission of sound A floor drain connectsAthe waterproofing layers with the drainage system of the building in compliance with the recognized rules of the
the adhesive mortar and compensates for thermal deformation stresses. A
through the covering material and reduces the transmission of trade laid down in ZDB Information Sheet “Installation of floor tiles and slabs outside buildings“.
impact and structure-borne sound.
14 15
4. Ground level terraces Ceresit – Leading brand quality from Henkel
I I
I J J J
H H H
E F E F E F
D D G D G
C G C C
A A
B A B B
An L-shaped end profile provides a neat edge and protects A T-shaped end profile with a vertical leg screens off the An end profile with closed outer edges protects the exposed edge
I the screed from the adjoining area. complete layered structure. areas against weathering and decay.
J H
Schlüter
G F H F E
E I I
J
J
D E H
C D D
C C
B B B G
A
Waterproof insulation on top of the soil prevents capillary water absorption into An expansion joint profile interrupts the transmission of sound A floor drain connects the composite waterproofing layers with the
the adhesive mortar and compensates for thermal deformation stresses. through the covering material and reduces the transmission of drainage system of the building in compliance with the recognized
impact and structure-borne sound. rules of the trade.
16 17
5. Balconies and terraces above heated rooms Ceresit – Leading brand quality from Henkel
Waterproofing
building fabric against the ingress of moisture and
resulting damage. When planning balconies or terraces Vapour barrier
and thermal
above heated rooms, the structure must consist of a
vapour barrier, thermal insulation and waterproofing
insulation
layer. All materials to be installed must have been tested The layered structure of balconies or terraces above
and approved for use by the building authorities. heated rooms must include a vapour barrier, installed
directly on top of the concrete slab. Its function is to keep
water vapour away from the thermal insulation and from
the structural components.
Gutjahr Systemtechnik
18 19
5. Balconies and terraces above heated rooms Ceresit – Leading brand quality from Henkel
A > Concrete slab D > Sloping screed waterproof bridging of expansion G > Drain, edge or corner element setting adhesive mortar for thin-, tiles and slabs on difficult substrates
B > Vapour barrier BT 20 or BT 21 E > CT 19 Special primer to ensure a and connection joints, pipe entries, H > CM 17 Highly flexible thin-bed medium- and thick-bed applications I > CS 25 Water-resistant, flexible
Waterproofing membrane secure bond floor drains and room corners or mortar or CM 22 Highly flexible or CM 90 Flexible, dust-reduced mortar for joints up to 20 mm width
C > Thermal insulation F > CL 50 Alternative sealant for the CL 69, CR 166, CR 72 adhesive mortar or CM 29 Fast- thin-bed mortar for installing ceramic J > Ceramic tiles / natural stone slabs
I I I
J J J
H H H
F F F
E E E
D G D D
G G
I C C C
B B B
J A A A
H
F Gutter system to ensure proper drainage, completed by L-shaped end profile with projecting drip edge, gutter and L-shaped end profile with projecting drip edge (upper part) and
L-shaped end profiles to provide a neat edge finish. additional protection of the exposed lower edges. DIN-conforming gutter.
E
D G E F H E H F
Gutjahr Systemtechnik
C
I
I J
J
G G
D D
B
A
C C
B B
A A
Terraces above heated rooms are particularly vulnerable to temperature variations Movement joint profile to ensure a flexible connection between A floor drain connects the composite waterproofing layers with the
and the resulting deformation of materials. terrace/balcony and stationary building components. drainage system of the building.
Gutjahr Systemtechnik
balconies: despite their low thickness, these boards are proofing layer must therefore be
able to achieve the required insulation value. This aspect drained immediately. Compared to
is of particular importance when doing renovation work roof terraces, the risk of damage is
where the installation height may be limited. even higher with roof gardens.
20 21
6. Rooftop terraces above unheated rooms Ceresit – Leading brand quality from Henkel
Protection against
the layered structure (see pages 20-21). But just a liquid compounds. The screed is covered with a liquid
bonded waterproofing product or waterproofing waterproofing product. Finally, the balcony/terrace Fast-acting special primer:
CT 19 »Contact Primer SuperGrip«
the ingress of
membrane installed between the ceramic covering and edges are made watertight with a suitable sealing tape.
the screed is by no means sufficient to reliably protect the All materials to be installed on balconies and terraces Need an adhesion promoter
moisture
rooms underneath the exposed areas against the ingress above unheated space must have been tested and for difficult substrates?
of moisture. approved for use by the building authorities. Ceresit special primer
CT 19 with “super grip”
ensures high adhesion and
good surface key while
drying super fast.
Schlüter
22 23
7. Loggias and arcades Ceresit – Leading brand quality from Henkel
Loggias
Exceptions and
information about the respective building style. Based on shelter from the weather than other and execution of loggias will
this knowledge, you can proceed to choose a suitable types of outdoor living space. It can therefore largely correspond to the
mixed forms
design for your project that includes the required be located above heated but also practice described on pages 18-21
functional layers. above unheated rooms. According to or on pages 22-23.
Arcades
In case of doubt:
Access the building plans
24 25
8. Cantilevered balconies on concrete or reinforced concrete slabs Ceresit – Leading brand quality from Henkel
Practical tip:
Water-free installation
To prevent structural damage caused by efflorescence,
Ceresit offers a cement-free, low-stress system that is
ideally suited for all outdoor tiles, slabs and natural
Semicircular, rectangular or curved? stones. Since the innovative product combination is
Cantilevered balconies are an important element of the capillary- and water-free, the system does not absorb
facade character and can be designed in different styles. or release moisture. It rather allows rainwater to be
As a rule, the following planning principles should be drained exactly where it hits the covering material.
taken into account: Another benefit is the low installation height: with a
maximum height of 5 mm, the layered structure is
Balconies
• The minimum balcony depth should not be less than extremely thin. The system includes:
1.20 m to ensure enough useful space.
Waterproofing and Uncoupling
enhance the
• The bigger the balcony, the higher the shading and the
less light for the rooms below. Membrane: CL 69 »Ultra-Tight«
quality of
• The installation of thermal insulation elements helps This crack-bridging polyethylene
prevent acoustic and thermal bridges. sheeting comes with a fabric
backing on both sides. It is used
for waterproofing and uncoupling
indoor and outdoor surfaces.
26 27
8. Cantilevered balconies on concrete or reinforced concrete slabs Ceresit – Leading brand quality from Henkel
H I
Recommended G
D
system C E
F
(see pages 40-55 for details) H I
B F
D G
A C
A >
Concrete slab B
CN 94 Primer for all difficult
B > A
substrates
An L-shaped end profile provides a neat edge finish and protects
C >
Sloping screed with a slope of
the screed.
1.5 to 2 % to ensure proper
drainage
CL 50 Alternative sealant for
D > H
the waterproof bridging of joints H I
G An expansion joint profile interrupts the transmission of sound
or CR 166 or CR 72 I D
C through the covering material and reduces the transmission of
CL 82 Sealing tape or CL 84
E > E G
B F impact and structure-borne sound.
Floor sealing collar for the D
reliable sealing of floor drains A
E
F >
Drain, edge or corner element
G > C
M 17 Highly flexible thin-bed C
mortar or CM 22 Highly E G
A T-shaped end profile with a vertical leg screens off the complete
flexible adhesive mortar for
F layered structure. H I
large format tiles or CM 29
Fast-setting adhesive with a long B D
working time or CM 90 C
B
Flexible, dust-reduced mortar for H I
difficult substrates A G
D
H > C
S 25 High-quality silicone or C
CS 28 High-quality silicone for B F
natural stone and marble or
CS 29 PU Joint sealant A A F
I >
Ceramic tiles / natural stone
slabs
An L-shaped end profile with projecting drip edge protects the A floor drain connects the waterproofing layers with the building
exposed edge area. drainage system in compliance with the ZDB Information Sheet.
28 29
9. Gutters, drains, connections and accessibility Ceresit – Leading brand quality from Henkel
ACO
Care must be taken to prevent the water from seeping When installing drains, gutters and similar drainage
behind the waterproofing layer. For this reason, it is elements, it goes without saying that the connections also
mandatory to run the waterproofing layer 15 cm up from need to be watertight. For this purpose, the craftsman
the water-draining layer onto the vertical area of the can choose from a number of different sealing solutions
rising components. Where floor and wall meet, as for example adhesive flanges, welding flanges,
Besides the correct layer build-up, also the connections watertight and age-proof sealing tapes should be used: sealing collars or loose/fixed flange connections.
and endings must be carefully planned. Otherwise, there they are easy to apply and offer a safe solution.
is the risk of water penetrating the building and causing Moreover, the edges of the waterproofing layer should
structural damage, especially around fixtures and fittings not, or only minimally, be exposed to water. Where Expansion joints
like gutters, drains or penetrations of the waterproofing balcony or terrace areas are exposed to driving rain,
layer like railing posts. The design and execution of these special precautions must be taken to prevent water
Critical details
structural components is governed seepage from behind. In addition, the edge area must be When installing tiles or slabs on large balconies or
by DIN 18195-9. protected against mechanical damage. terraces, the already existing expansion joints must be
maintained and continued through the floor surface. They
are required around the perimeter of the covered surface
and between dissimilar building materials to avoid the
ACO
formation of cracks.
Accessibility
30 31
10. Installation methods Ceresit – Leading brand quality from Henkel
Ceramic tiles and natural stones are excellently suited for Floating-buttering method
covering the floors of balconies and terraces. If expertly
installed, they offer a long service life. For outdoor areas,
DIN 18157 specifies that the adhesive mortar must be To ensure the mortar ridges are completely flattened,
applied in such a way as to ensure full-surface wetting of the floating-buttering method works in two steps:
the tile and slab underside (100 % adhesive coverage). With a notched trowel, the thin-bed mortar is first applied
If the tiles and slabs are not fully embedded in the on the waterproofed surface and then on the underside
adhesive, voids will form in which water can accumulate. of the tiles or slabs. This allows the complete bedding of
The moisture trapped in the adhesive bed will eventually the covering material. Choose the notch size depending
lead to various problems, ranging from efflorescence on on the tile format; suitable notch sizes are indicated on
the tile joints to frost damage and resulting tile the mortar packaging. Because of the two work steps,
delamination. floating-buttering is also referred to as “combined
method“.
There are only two installation techniques that are
How to
able to meet the requirements of DIN 18157 in outdoor
areas: the floating-buttering method and the use of a flow
avoid cavities
bed mortar. Both techniques ensure a virtually
void-free tile installation.
Flow bed mortars
By contrast, flow bed mortars are easy way to level out uneven floors
applied in a single step. After mixing, and provide a smooth surface.
the mortar is poured onto the surface Concer-ning the time factor,
and spread with a notched trowel installation with a flow bed mortar is
whose size likewise depends on the a bit quicker than the floating-
tile format. When placing the tiles, buttering method. In addition, it is
they sink into the mortar bed, thus also suitable for installing porcelain
ensuring full adhesive transfer without stoneware on balconies and terraces.
any voids. Moreover, this is also an
32 33
11. Alternative installation methods Ceresit – Leading brand quality from Henkel
Gutjahr Systemtechnik
products described on the previous pages, some and impact sound insulation
manufacturers offer complete drainage systems. They
consist of plastic mats or membranes for very different
applications and are complemented by matching system The advantage of such drainage mats and surface
products and special elements. These systems are drainage systems is that they always offer an excellent
particularly recommendable for renovation projects drainage performance and thus reduce the risk of
where, for instance, a maximum installation height must residual moisture. Another benefit is that they can be
not be exceeded. But such drainage systems can also used as an uncoupling layer to absorb stresses between
help reduce the weight of the construction, especially the substructure and the tile covering. Some products in
when choosing loose installation. the market even provide additional impact sound
insulation.
Low installation
To offer the building owner a reliable solution, you
should always combine the products with others in the
Drainage systems:
heights and
system. Also make sure to carefully follow the
manufacturer‘s installation instructions. Compared to functional layers
weights
standard products for installation and waterproofing, the
costs of such drainage systems are clearly higher.
It goes without saying that the structural requirements of
different balcony and terrace types always need to be
fulfilled. This also applies when installing a drainage
system. In particular, it must be clarified whether or not
structural waterproofing, thermal insulation and a vapour
barrier are needed. The requirements to be met have
been explained in detail on pages 12 to 29.
Schlüter
On top of the drainage system, the tiles or slabs are
installed in a bed of thin-set mortar, using either the
floating-buttering method or a flow bed mortar (bonded
installation). Some systems offer additional possibilities:
completely loose installation of the tiles or slabs, e.g. on
a gravel bed, or loose installation on support pads, e.g.
mortar bags.
34 35
12. Damage symptoms, causes and their prevention Ceresit – Leading brand quality from Henkel
What
frequently, the complete structure needs to be removed should be taken. • Silicone grouts require
and newly installed. But such problems can be avoided maintenance. They must be
Remedial measures:
happens if …
if you are aware well in advance of potential problem If unsightly white deposits occur on regularly checked and renewed if
sources and preventive measures. and around the tile joints, this is due • Renew or reseal the tile grout. necessary since the material loses
to efflorescence caused by alkali However, this measure only makes its elasticity due to thermal stress.
silica reaction. If there are only slight sense when all tiles are still firmly
traces, this is mostly due to the attached to the substrate.
crumbling and therefore leaky tile
grout. If water is allowed to penetrate
the joint, it will cause a chemical
reaction in the bedding mortar.
36 37
12. Damage symptoms, causes and their prevention Ceresit – Leading brand quality from Henkel
Penetration of moisture
Practical tip: Concrete repair
Apart from the freeze-thaw cycles Remedial measures: Preventive measures: If not only the tiles and the waterproofing layer but
mentioned above, there is a number First of all, locate the cause of trouble • Choose the right tile grout, also parts of the concrete structure are affected, the
of other reasons why the concrete – otherwise, it doesn‘t make sense to bedding material, installation only way to remedy the problem is complete
slab below balconies or terraces – or rectify the damage caused. So, method and layer build-up restoration of the concrete. Ceresit PCC Concrete
other parts of the building – are where and why does water penetrate (as described earlier). Repair System helps you repair defective areas and
affected by water damage. This the structure? In most cases, a • Check the slope: it must be at reprofile balconies and terraces. It offers reliable
leads to corrosion of the reinforcing complete refurbishment of the least 2 %. corrosion protection and provides the basis for the
steel, formation of mould in the balcony or terrace will be necessary. • Balconies above heated rooms: long useful life of the layered structure.
adjoining rooms and other harmful install a vapour barrier and
consequences. Typical causes • Remove the ceramic tiles and sufficiently thick insulation layer
include among others: all functional layers. (pressure-resistant). For reinforced concrete:
• Perform a full-scale concrete • Run the waterproofing layer up the CD 30 Corrosion Protection
• Wrong layer build-up, therefore no repair. Start by chipping off the vertical surface: 15 cm on walls, 5 This 1-component, mineral mortar
proper water drainage; missing or destroyed concrete, then treat the cm on door thresholds. is a "2-in-1" product:
defective waterproofing reinforcing bars with a corrosion • Select suitable waterproofing it not only provides corrosion
• Missing slope or tile depressions in inhibitor and fill all cracks with systems for the connection of protection for reinforced concrete,
which water ponds repair mortar. fixtures and fittings. but also a contact layer before
• Water seeping behind the • Plan a new layer build-up that • Plan for suitably sized drains applying other products from the
waterproofing layer because the matches the balcony type (if necessary, install an emergency PCC system.
edge waterproofing is not high (see pages 12-29). drain), gutters and drainage grates Special case: Water inside the It features excellent adhesion
enough • Take the total height into account. – depending on the respective layered structure to both steel and concrete.
• Faulty connections to doors and If the installation height is limited, balcony or terrace design.
penetrations or fixtures we recommend using for instance
• Lack of suitable drains and gutters drainage mats (see pages 34-35). A typical damage that occurs with balconies above Fine-grained concrete:
heated rooms is the accumulation of water between the CD 25 and CD 26
vapour barrier and the waterproofing layer. These are Repair Mortars
Voids, cracks and loose tiles possible causes: If you need to produce layers
of 5 to 30 mm thickness, use
• Water seeping behind the waterproofing layer along CD 25 Repair Mortar. For
When confronted with such damage of the reinforcing steel (see under Preventive measures: edges, around doors and fixtures, caused by faulty layers up to 100 mm use
symptoms, you can be sure that the “Penetration of moisture“). • Choose the right tile grout, connections CD 26. Both mortars are
required water drainage no longer bedding material and installation • Ingress of water through the damaged top covering or mineral-based, fast-setting,
works properly. Early warning signs Remedial measures: method (as described earlier). a leaky waterproofing layer water-proof and frost-resistant.
like fine cracks or loose tiles went • Remove the ceramic tiles and all • Determine the type of balcony
unrecognized or were ignored. functional layers. design and carefully plan the layer The damage symptoms and the measures for remedia-
Moisture damage can also occur on • Plan a new layer build-up that build-up. tion and prevention largely correspond to those presen- Fast and convenient:
the underside of the balcony, for matches the balcony type (see ted in the section “Penetration of moisture“ (page 38). CD 40 Express Concrete
example efflorescence and pages 12-29). Repair
delamination of coatings. In most • Take the total height into account. Damage diagnosis By producing layers of 2 to
cases, the overall damage will be so If the installation height is limited, By making a list of possible problem sources, 50 mm, this repair mortar helps
high that the entire structure needs to we recommend using for instance troubleshooting options and preventive measures, it is you save time: you can do repair
be removed. And it is often reason drainage mats (see pages 34-35). only possible to provide a first orientation. Often, work and corrosion protection in
able to assume that a partial different aspects interact and influence each other. For one single step. In addition, the
renovation will not be possible or this reason, it is indispensable to carry out a precise mortar is reinforced with fibres
sufficient – either due to faulty damage analysis with the help of appropriate test and offers high strength.
workmanship or the wrong choice of methods. In case of doubt, qualified experts should be
materials. It needs to be checked consulted to provide expert advice.
whether water has penetrated the
masonry and caused e.g. corrosion
38 39
13. Ceresit Material Science Ceresit – Leading brand quality from Henkel
CD 40 (Concrete repair)
Ceramic tiles on balconies and terraces have a long service life while at the same time offering a multitude of
Repair mortar with integrated corrosion
high-quality design options. Naturally, their installation requires good workmanship. But also the choice of the right
protection for rapid repair work on 12
12kg/mm
N/mm22 15
15kg/mm
N/mm22
waterproofing systems and installation materials plays a crucial role. Ceresit guarantees high-performance system C12 C15
concrete structures – layers of 2 to 50 mm
COMPRESS. COMPRESS.
STRENGTH STRENGTH
solutions designed to offer the necessary security for both craftsmen and building owners. For every demand the thickness in one application 2 - 50 mm
right product – always teamed up with other products in a well-matched system. Whether for refurbishment projects
• Fibre-reinforced, high-strength mortar
or new-builds: Ceresit has a range of versatile products that offer clear benefits in practical use. Put your trust in layer thickness
corrosion
frost-resistant fast setting
• Integrated corrosion protection protection
technical expertise from a single source where innovation and experience go hand in hand. • Excellent workability, can be feather-edged
• Frost-resistant
• Fast-setting
• Consumption: approx. 1.6 kg/m² for 1 mm
layer thickness
thickness slurries
COMPRESS. COMPRESS.
STRENGTH STRENGTH flexible workability areas
containers 4 mm containers 1 mm
• High water impermeability, can be used for • High water impermeability, can be used for
pump resisting
negative-side waterproofing low shrinkage frost-resistant application layer thickness
negative-side waterproofing frost-resistant water pressure crack-bridging
• Vapour-permeable • Vapour-permeable
• Frost-resistant • Frost-resistant
• Also suitable for drinking water tanks • Also suitable for drinking water tanks
CD 30 (Concrete repair) CR 72
40 41
13. Ceresit Material Science Ceresit – Leading brand quality from Henkel
CR 90 »Crystaliser« CN 87
• Resists positive and negative water pressure • Rapid hardening – set to foot traffic after 3 hours
• Seals hairline cracks up to 0.4 mm in the 0.4 mm
• Ready for covering after 24 hours
concrete structure • High strength frost-resistant
resisting
– Against ground moisture: 3.0 kg/m² • For indoor and outdoor use
– Against pressurized water: 4.0 kg/m² • 2-component product
CN 83 CL 69 »Ultra-tight«
• Vapour-retarding
• Stiff consistency • Crack-bridging
• Frost-resistant • National technical approval for moisture
balconies &
• Consumption: approx. 2.0 kg/m² per mm • No drying times, direct tiling possible saving from the roll
• Resistant to chemicals
• For indoor and outdoor use • Waterproof
• Walkable after 3 hours • Crack-bridging
balconies & chemical
• Solvent-free
indoor outdoor humid areas
• Rapid hardening patios environments
42 43
12. Ceresit Material Science – Waterproofing Ceresit – Leading brand quality from Henkel
CL 82 CL 87
Sealing tape for the waterproof bridging External sealing corner capable of
of expansion and connection joints, pipe absorbing shear stress under tiles and
entries, floor drains and room corners natural stone coverings on indoor walls
under ceramic tiles and floors
• For indoor and outdoor use • Waterproof
• For use on floors and walls • Flexible
• Flexible permanent bond • Permanent bond
• Waterproof • Tearproof
• Tearproof • Non-ageing
• Non-ageing • Size: 145 mm
• Width: 120 mm
CL 83 CL 89
Wall sealing collar for the reliable Sealing tape for the waterproof bridging
sealing of pipe passages of 15 mm Ø of expansion and connection joints
under ceramic coverings in combination • Waterproof
with CL 50 and CL 51 • Flexible, permanent bond
• Waterproof • Tearproof
• Flexible permanent bond • Resistant to ageing
• Tearproof • Ozone- and UV-resistant
• Non-ageing • Width: 120 mm
• Size: 120 x 120 mm
CL 84 CL 152
Floor sealing collar for the reliable Sealing tape for the waterproof bridging
sealing of floor drains up to 330 mm Ø of expansion and connection joints
under ceramic coverings in combination • Waterproof
with CL 50 and CL 51 • Flexible, permanent bond
• Waterproof • Tearproof
• Flexible • Resistant to ageing
• Permanent bond • Ozone- and UV-resistant
• Tearproof • Width: 120 mm
• Non-ageing
• Size: 425 x 425 mm
• Solvent-free
and floors • Excellent adhesion and bonding strength
• Waterproof • Good penetration
• Flexible • Suitable for use as binder
• Permanent bond • Consumption (depending on the application):
• Tearproof – As adhesive/primer: approx. 200–400 g/m2
• Non-ageing –A s binder for mortar: approx. 250–500 g/m2 per
• Size: 145 mm mm layer thickness
44 45
12. Ceresit Material Science – Primers Ceresit – Leading brand quality from Henkel
CT 17 »PROFI«
How to properly assess the surface condition Visual inspection
Deeply-penetrating synthetic resin
Before choosing a suitable primer and commencing work, it is essential to assess A visual check of the subfloor can
primer for difficult substrates
indoor outdoor
under
ceramic tiles
fully pointed
brickwork
under putty the condition of the surface. For this purpose, the areas to be primed are inspected provide answers to important
• Solvent-free
visually and, if necessary, subjected to a mechanical test. Basically, the surface must questions such as: What materials do
• Surface-strengthening effect
fulfill the following conditions: it must be sufficiently load-bearing, dry, even and free walls and floors consist of? Does the
• Reduces substrate absorbency under paint
for gypsum
boards
of dust and grease. Uneven surfaces must be levelled with a floor levelling area to be primed consist of different
• For indoor and outdoor use
• Consumption: 0.1 to 0.2 l/m² compound or a plaster from the Ceresit system. materials? Are there any visible
surface imperfections like cracks,
efflorescence, moisture damage or
soiling?
Substrates Preparation CT 17 CT 19 CL 71 CN 94
Scratch test
CT 19 »Contact Primer SuperGrip« Old floors with adhesive
vacuum off * Using a sharp metal object, the
residues
surface is scratched crosswise.
Fast-acting special primer that ensures a
Concrete, vacuum The deeper the scratch, the lower the
secure bond between ceramic coverings, concrete
brush off, vacuum off *
for critical
strength or bearing capacity of the
natural stones, wall & floor screeding
indoor outdoor excellent bond for PVC
surfaces
46 47
12. Ceresit Material Science – Adhesive mortars Ceresit – Leading brand quality from Henkel
CM 29 »MULTI XPRESS«
Ceresit stands for a broad range of adhesive mortars that are suitable for outdoor applications and offer many
advantages in practical use. These include short setting times, dust-free handling and high flexibility in application
Fast-setting tile adhesive for thin-,
– to name only a few. For instance, products like our CM 90 can be applied using the buttering-floating method but
medium- and thick-bed applications with
also like a flow bed mortar. In addition, we have the right solution to meet your every need, ranging from very quick-
a long working and adjustment time
drying products for natural stones, products for heavy-duty surfaces, up to special products that are able to resist high
• Walkable and groutable after only 90 minutes
chemical stress.
• Long open time
balconies & humid areas heavy time critical
• Especially for large-format tiles and slabs in public patios traffic saving
Highly flexible thin-bed mortar for Silane-modified tile adhesive for the
installing ceramic tiles, slabs and natural highly flexible installation of ceramic
R2
stones on difficult substrates coverings on all difficult substrates
• Long open time 10
0 cm
• Long-lasting, strong adhesion
• High strength • Permanently elastic bond
balconies & super long open time balconies & ready- to- use no need chemical difficult
large tiles critical
• For walls and floors patios elastic
• Ready for use patios for priming resistant substrates
• Ready for grouting after 24 hours • Resistant to chemical attack compensates hardens under sound speed up curing
humid areas
reduction with water
• Consumption: 1.3 kg/m² with 4 mm notch depth
surface expansions extreme conditions
ultra-high ultra-strong
flexibility bond
-90 %
0 cm
• Very high tolerances and an increased retention • 30 % higher area coverage dust
reduced
balconies &
patios heated floors humid areas critical
balconies & super
of water (6.8 - 8.8 litres of water) patios large tiles critical elastic heated floors
• Consistency adjustable for wall or floor application
• Resistant to deformation an the surface, on balconies,
10
• Excellent workability
0 cm
H2 O
48 49
12. Ceresit Material Science – Adhesive mortars Ceresit – Leading brand quality from Henkel
CM 92 »PREMIUM FLEX«
TILE ADHESIVES CM 16 CM 17 CM 22 CM 29 CM 74 CM 77 CM 90 CM 92 CM 117
Rooms / Areas
95 % ultra-high ultra-strong heavy
bond traffic large tiles
wetting flexibility
Permanently wet
Public showers, swimming baths
natural stone gres tiles
CC 83 »Elastic Emulsion«
Substrates
Sealed
Protective coating / alternative sealing (epoxy, oil,
Synthetic resin additive for thin-bed 4 mm
dispersion varnish, cementitious slurries)
mortars on difficult substrates with high
load conditions
flexible waterproof layer thickness
Easily deformable
Chipboard, old floorboards
• Considerably increases the tensile bond strength
• Increases the imperviousness to water
Difficult
• Improves the flexiblity Tile-on-tile, floor covering remnants, exhibition
• Improves the crack resistance rooms, surfaces subject to thermal stress
• Consumption:
On average 0.25 kg/m² as additive for CM 15 Earthenware (porous)
On average 0.22 kg/m² as additive for CM 29
On average 0.25 kg/m² as additive for CM 117
Fine stoneware
Water absorption < 0.5 %, frost-resistant
Marble
Mosaic
= recommended
50 51
12. Ceresit Material Science – Tile grouts Ceresit – Leading brand quality from Henkel
CE 40 »AQUASTATIC«
CG2 A CG2 W
• Perfectly smooth joint surface
• Hydrophobic (resistant to water absorption)
• Flexible, for heated floors
balconies &
• For indoor and outdoor use patios heated floors humid areas gres tiles mosaic
CE 43 »grand´elit flexible«
Today, many home owners want But after only a short time, the defined products are installed with
Water-resistant, flexible mortar for joints
attractive floor coverings made of attractive appearance of tiled floors expert workmanship by qualified
up to 20 mm width ≤ 1000 mm3 ≤ 5 g/240 min.
ceramic or natural stone that require is often ruined by unsightly companies. CG2 A CG2 W
• For walls and floors
little maintenance. For a good efflorescence, cracks or delamina-
• For indoor and outdoor use
reason: Hardly any other building tion, resulting in unhappy customers With these strong partners at your
• For balconies, terraces and heated floors
material has such a long service life and complaints. This damage can be side, new possibilities open up for balconies & heavy
• For areas subject to high mechanical and patios heated floors humid areas staircases traffic
and is as easy to clean as expertly prevented by using a system where you. Why not take advantage of the chemical stress
laid tiles.Tiles not only offer a great all installation components are huge potential of balcony and terrace • Dirt- and mildew-resistant
variety of individual design options, perfectly matched. flooring installation, either in the
gres tiles natural stone
• Hydrophobic (resistant to water absorption)
but are also ideally suited for the newbuild or refurbishment sector? • Consumption: 1.2 kg/m² with 5 mm notch depth
installation on balconies and Ceresit has now joined forces with Team up with Ceresit and its alliance
terraces. Among other advantages, leading manufacturers of comple- partners to become a provider of
CE 46 »ULTRADUR«
they are: mentary systems and products. They complete system solutions for
• durably UV-resistant and jointly offer a project-specific 5-year balconies and terraces. Convince
Highly flexible joint filler for joints of
colour-fast warranty that ensures not only the your clients of the quality and long
2 to 12 mm width with high resistance
• resistant to stains, acids functional safety, but also the frost service life of floors laid with ceramic RG
to acid and alkaline cleaners
and bases and weather resistance of balconies or natural stone tiles!
• High resistance to acid and alkaline cleaners
• extremely hard-wearing and terraces covered with ceramic • Highly wear-resistant
• frost-resistant when specifically tiles or natural stone slabs. This • High mechanical resistance balconies &
patios heated floors humid areas heavy
traffic
chemical
resistant
designed for outdoor use. warranty is only valid if the pre- Our current alliance partners are: • Consumption: depends on joint width, joint depth
and tile/slab format
• Available colours: grey, white, silver grey, gres tiles
manhattan, pergamon
52
52
53
12. Ceresit Material Science – Tile grouts Ceresit – Leading brand quality from Henkel
FEatures
• Waterproof Watertight / water-resistant
• Resistant to chemical attack
balconies & easy chemical abrasion trendy
Indoors
Private living rooms and kitchens
Outdoors
CS 25 »SANITARY« Facades, entrance areas, pathways, squares
Rooms / Areas
• Temperature-resistant
Permanently wet
• Easy application
Public showers, swimming baths
• Consumption: 25 ml/m for 5 x 5 mm joints
Public
CS 28 »Marble Joint Sealant« Offices, walls, stairs, corridors
Natural stone
FT 101 »FLEXTEC« / CS 29
Tiles / Slabs
Granite, terrazzo
54 55
CER0000_07.13_0ABC
Always well advised ACO Hochbau Vertrieb GmbH
with Ceresit Neuwirtshauser Str. 14, D-97723 Oberthulba/Reith
Phone +49 9736 41 60
Fax +49 9736 41 69
Our commitment to quality is not only hochbau@aco.com, www.aco-hochbau.de
reflected in our products but also in our
service offerings. Our service hotline will be GUTJAHR Systemtechnik GmbH
glad to answer any questions and offer Philipp-Reis-Str. 5-7, D-64404 Bickenbach/Bergstraße
quick and competent support. Phone +49 62 57 93 06-0
Fax +49 62 57 93 06 31
Our website provides you with comprehen info@gutjahr.com, www.gutjahr.com
sive information about our product portfolio
as well as interesting news. In our Download Marazzi Group S.P.A.
section, you will find a number of useful Viale Virgilio 30, I-41123 Modena
brochures on various specialist subjects Phone +39 059 384 111
(only available in German). Fax +39 059 384 303
info@marazzi.it, www.marazzi.it
Our training courses provide you with the
knowhow and background information from Schlüter-Systems KG
many years of experience and daily Schmölestr. 7, D-58640 Iserlohn
practice. Inform yourself about the dates Phone + 49 2371 971-0
and contents of our seminars on our Fax + 49 2371 971-111
German website: info@schlueter.de, www.schlueter.de