006 0M

Parts Manual
FC4000 Series
MP-FC4000-GB 04/02 Rev. B • Printed in Germany
Order Number: 812673-006
This master maintenance manual is subject to continual updates.
It is meant exclusively for businesses authorized by CROWN.
It is not permitted to pass on the contents or copies thereof to third parties.
CROWN Gabelstapler GmbH

- European Headquarter -
Moosacher Str. 52
80809 Munich
Germany
Phone +49 (0)89 93 00 2 – 0

Fax +49 (0)89 93 00 2 – 133
All rights reserved under international and Pan-American Copyright Agreement.

Copyright 2002
CROWN Equipment Corporation
TABLE OF CONTENT
Printed in Germany
1
Page intentionally left blank
Printed in Germany
M1.0-0000-0002
M1.0-0000-0002
2
TABLE OF CONTENT
Table of Content
ITD – INTRODUCTION PAGE SERIAL NR. CUT REV.

General .................................................................................. 7
Model - Number ..................................................................... 8
SECTION 1 – COVERS PAGE SERIAL NR. CUT REV.

Covers ................................................................................... 14,16,18,20,22
Seat & Pan ............................................................................ 24
Seat (Static) ........................................................................... 26
Seat (Suspension) ................................................................. 28
SECTION 2 – HYDRAULIC PARTS PAGE SERIAL NR. CUT REV.

Tube/Hose Layout .................................................................. 32,34.36,38,40,42
Control Valve Linkage ............................................................. 44,46,48
Control Lever ......................................................................... 50
Hydraulic TL & TT Mast ......................................................... 52
Hydraulic Accessories TL Mast .............................................. 54
Hydraulic Accessories TT Mast ............................................. 56
Valve Bloc ............................................................................. 58,60
Tilt Manifold ........................................................................... 62
Park Brake Release Manifold ................................................. 64
Lowering Flow Control Manifold .............................................. 66
Accessory Manifold ............................................................... 68
Pump ..................................................................................... 72
Pump Motor ........................................................................... 74
SECTION 3 – DRIVE UNIT PAGE SERIAL NR. CUT REV.

Gear Box ............................................................................... 78
Drive Motor ............................................................................ 82
Drive Tire ............................................................................... 84
SECTION 4 – ELEKTICAL PAGE SERIAL NR. CUT REV.

Socket - Housing ................................................................... 90
Electrical Components ........................................................... 94
Contactor Panel ..................................................................... 96,100,104
Panel...................................................................................... 108,110
Distribution Panel ................................................................... 112
Fuse Box ............................................................................... 114
Contactor (Forward & Reverse) .............................................. 116 ........................................................... Rev. 4 09/95
Contactor ("EE") .................................................................... 118 ........................................................... Rev. 2 11/01
Contactor ("EE") .................................................................... 120 ........................................................... Rev. 3 11/01
Contactor (Steering) ............................................................... 122 ........................................................... Rev. 2 12/93
Contactor ("EE") .................................................................... 124 ........................................................... Rev. 3 11/01
Contactor (Pump) ................................................................... 126
Tilt Limit Switch ..................................................................... 128
Mast Wiring (TL & TT) ............................................................ 130,132
Directional Control .................................................................. 134 ........................................................... Rev. 1 09/01
Foot Operated Directional Control .......................................... 136
Accelerator ............................................................................ 138
Diagnostic Switch .................................................................. 140
Park Brake Switch ................................................................. 142
Working Light ......................................................................... 144 ........................................................... Rev. 1 03/02
MP-FC4000-Rev.A-GB 04/02 • Printed in Germany M/P-IDX-2040
M1.0-0000-0003
33
TABLE OF CONTENT
Working Light ......................................................................... 146
Working Light - TT Mast ......................................................... 148
Light Rear .............................................................................. 150,152
SECTION 5 – BRAKE PAGE SERIAL NR. CUT REV.

Foorbrake ............................................................................... 156
Drive Brake ............................................................................ 158
Park - Brake ........................................................................... 160
Brake Cylinder ....................................................................... 162
SECTION 6 – STEERING PAGE SERIAL NR. CUT REV.

Pump - Steering & Drive Brake .............................................. 166
Pump Motor (Steering) ........................................................... 168 ........................................................... Rev. 2 10/00
Steer Wheel ........................................................................... 170
Steer Axle .............................................................................. 172
Steer Cylinder ........................................................................ 174 ........................................................... Rev. 2 05/96
Steering Column .................................................................... 176,178,180
SECTION 7 – MAST/LIFT STRUCTURE PAGE SERIAL NR. CUT REV.

TL Mast ................................................................................. 184
TL Mast Accessories ............................................................. 186
Lift Chain TL Mast .................................................................. 188
TT Mast ................................................................................. 190
TT Mast Accessories ............................................................. 194
Lift Chain TT Mast ................................................................. 196
Fork Carriage ......................................................................... 198,200
Sideshift ................................................................................ 202
Fork ....................................................................................... 204
Load Backrest ........................................................................ 208
Yoke ....................................................................................... 210
SECTION 8 – CYLINDER PAGE SERIAL NR. CUT REV.

Lift Cylinder ............................................................................ 214
Free Lift Cylinder .................................................................... 216
Tilt Cylinder ............................................................................ 218
Sideshift Cylinder ................................................................... 220
SECTION 10 – LABELS & DECALS PAGE SERIAL NR. CUT REV.

Labels & Decals ..................................................................... 224,226,228
This Manual contains 230 Pages
M/P-IDX-2040 MP-FC4000-Rev.A-GB 04/02 • Printed in Germany
4 4M1.0-0000-0004
INTRODUCTION
Printed in Germany
5
Printed in Germany
M1.0-0000-0006
M1.0-0000-0006
6
INTRODUCTION
General
Maintenance and Repair

Only qualified and Crown authorised personnel may
carry out work on the truck.
Otherwise warranty will be void.
Ordering Spare Parts Battery Weight Lbs. D.C. V oltage

Max. Min.
Spare parts can be ordered by quoting: Max. A. H. Cap. HR. Rate Batt. Type
● The truck model number Truck Wt.

Less Batt.
Max. Grade With 12 In. %
● The truck serial number Max. Fork Height
Load Tire Tread

Width
● The truck specification number
180° Traverse
Sideshift
This information can be found on the truck's data plate. Model Number Fork Length
Only if this information is provided can the order be

Serial Number Max. Tilt Back
processed quickly, correctly and reliably. °
Truck Data Number
Please refer to the Technical Specifications Sheet for
the utilisable loads, technical data and dimensions for This truck as released from the factory conforms to the
mandatory requirements of the ANSI B56.1 Standard.
this series. Brochures can be obtained from your Crown Equipment Corp. New Bremen, OH 45869 CL B
CROWN dealer or from the following address:

TRUCK DATA PLATE
6312
CROWN Gabelstapler GmbH

Moosacher Str. 52
80809 Munich
GERMANY
Tel.: +49 (0)89 / 93 002 -0
Fax: +49 (0)89 / 93 002 -175 oder 133
MP-FC4000-Rev.A-GB 04/02 • Printed in Germany MP-ITD-2040
M1.0-0000-0007
77
INTRODUCTION
Model-Number
MODEL NUMBER EXAMPLE
Series Update
Significant change(s) to the product
that would not merit a new series
number (generation). * Capacity
40 = 1815 kg. (4000 lb.)
50 = 2270 kg. (5000 lb.)
Image Generator 55 = 2495 kg. (5500 lb.)
FC - Four Wheel Sitdown Rider Counterbalanced 60 = 2720 kg. (6000 lb.)
FC4010-40
Series Relative Size or Performance

Major technical and design changes 10 = 685 mm (27 in.) Battery Compartment
making the product a new and im- 20 = 840 mm (33 in.) Battery Compartment
proved generation. 40 = 915 mm (36 in.) Battery Compartment
The example of the model number shown above (FC4010-40) is a FC4000 series. It has a 685 mm (27 in.) battery
compartment and 1815 kg. (4000 lb.) capacity.
* Actual rated capacity may vary, depending on special equipment or modifications. Consult capacity plate located on the
overhead guard.
MP-ITD-2040 MP-FC4000-Rev.A-GB 04/02 • Printed in Germany
8 8M1.0-0000-0008
INTRODUCTION
The truck data number provides you and your Crown dealer with a wealth of information to insure the selection of proper parts
for your Crown truck. You may simply provide this number to your Crown dealer, or use the following breakdown if selecting
your own part numbers or service information from this manual.
Sideshifter
-- = No Attachment Voltage
SS = Sideshifter 36 = 36 Volt
PP = Push/Pull 48 = 48 Volt
CC = Carton Clamp -- = Mast Only
FP = Fork Positioner Display
PR = Paper Roll Clamp S = Standard Display
Tires
S = Standard Smooth E = Enhanced Display
O = Optional Parking Brake
S = Standard Parking Brake
Battery Compartment Size A = Automatic Parking Brake
27 = 685 mm (27 in.)
33 = 840 mm (33 in.) Fans
36 = 915 mm (36 in.) - = No Operator/Electronic
Comp. Fan
Mast Type 1 = Operator Fan
TL = Telescopic Limited Free Lift 2 = Electronic Compartment Fan
TT = Telescopic Triple Stage 3 = Operator Fan & Electronic
QD = Quad Comp. Fan
-- = No Mast
-TT18833FSSSS1362E-A1
Foot Operated Directional Control

- = No Foot Operated Directional
Control
Standard / Custom / Special 1 = Foot Operated Directional Control
– = Standard
C = Custom
Alarm/Light Options
S = Special
– = No Alarms/Lights
1 = Strobe Light
Lift Height
2 = Travel Alarm
118 = 118 in. (2995 mm) 223 = 223 in. (5665 mm)
3 = Front Worklights
126 = 126 in. (3200 mm) 231 = 231 in. (5865 mm)
4 = Travel Alarm & Strobe Light
130 = 130 in. (3300 mm) 238 = 238 in. (6045 mm)
5 = Front Worklights & Strobe Light
138 = 138 in. (3505 mm) 240 = 240 in. (6095 mm)
6 = Travel Alarm, Worklights & Strobe Light
142 = 142 in. (3605 mm) 246 = 246 in. (6250 mm)
150 = 150 in. (3810 mm) 250 = 250 in. (6350 mm) 7 = Travel Alarm & Worklights
180 = 180 in. (4570 mm) 258 = 258 in. (6555 mm)
188 = 188 in. (4775 mm) 276 = 276 in. (7010 mm)
198 = 198 in. (5030 mm) 291 = 291 in. (7390 mm) Lift System
206 = 206 in. (5230 mm) Custom = Pulls Custom Hgt. 1 = SCR
208 = 208 in. (5285 mm) SPC = Special Lift Height 2 = Contactor
216 = 216 in. (5485 mm)
Hydraulic Accessory
Freezer Conditioning - = None
- = No Freezer/No Corrosion Conditioning S = Single Function
F = Freezer Conditioning D = Double Function
C = Corrosion Conditioning
MP-FC4000-Rev.A-GB 04/02 • Printed in Germany MP-ITD-2040
M1.0-0000-0009
99
Printed in Germany
10
PARTS
Printed in Germany
11
Printed in Germany
12M1.0-0000-00012
SECTION 1
Printed in Germany
13
COVERS
MP-2040-001
MP-1.1-2040 MP-FC4000-Rev.A-GB 04/02 • Printed in Germany
14M1.0-0000-00014
COVERS
INDEX PART NUMBER PART NAME NUMBER REQUIRED
1 ..................... 126905-001 ............................ Power Unit Frame (685mm Battery Compartment) ............................... 1
126905-002 ............................ Power Unit Frame (840mm Battery Compartment) ............................... 1
126905-003 ............................ Power Unit Frame (915mm Battery Compartment) ............................... 1
2 ..................... 129297 .................................... Plug ........................................................................................................ 3
3 ..................... 127017 .................................... Door ........................................................................................................ 1
129691 .................................... Door with Fan ......................................................................................... 1
060115-002 ............................ Screw ...................................................................................................... 2
4 ........................................................................ Counterweight (see Table) .................................................................... 1
111594 .................................... Foam Tape ............................................................................................. AR
060099-003 ............................ Screw ...................................................................................................... 4
060030-066 ............................ Flatwasher ............................................................................................. 4
5 ........................................................................ Auxiliary Counter Weight (see Table) ................................................... 1
Screw (see Table) .................................................................................. 2
060059-017 ............................ Nut .......................................................................................................... 2
6 ........................................................................ Auxiliary Counter Weight (see Table) ................................................... 1
Screw (see Table) .................................................................................. 2
060059-017 ............................ Nut .......................................................................................................... 2
7 ..................... 126260 .................................... Front Cover ............................................................................................. 1
060102-004 ............................ Nut .......................................................................................................... 2
060063-015 ............................ Screw ...................................................................................................... 2
126297 .................................... Plug ........................................................................................................ AR
8 ..................... 126261 .................................... Rear Cover ............................................................................................. 1
060032-063 ............................ Screw ...................................................................................................... 2
9 ..................... 128583 .................................... Hook ....................................................................................................... 1
060032-063 ............................ Screw ...................................................................................................... 2
10 ................... 128159 .................................... Front Floor Cover ................................................................................... 1
11 ................... 128160 .................................... Rear Floor Cover ................................................................................... 1
12 ................... 128173 .................................... Floor Bracket .......................................................................................... 1
050025-010 ............................ Screw ...................................................................................................... 2
050068-004 ............................ Nut .......................................................................................................... 2
13 ................... 128289 .................................... Floor Mat ................................................................................................ 1
14 ................... 128246 .................................... Mat .......................................................................................................... 1
15 ................... 128604 .................................... Mat .......................................................................................................... 2
16 ................... 128248 .................................... Mat .......................................................................................................... 1
060102-004 ............................ Nut .......................................................................................................... 2
060063-016 ............................ Screw ...................................................................................................... 2
17 ................... 128588 .................................... Mat .......................................................................................................... 1
060102-004 ............................ Nut .......................................................................................................... 2
060063-016 ............................ Screw ...................................................................................................... 2
18 ................... 128245 .................................... Lift Motor Cover (without Battery Rollers) ............................................. 1
128249 .................................... Lift Motor Cover (with Battery Rollers) .................................................. 1
Not illustrated
127774 .................................... Towpin .................................................................................................... 1
Model Numbers Position 4 Position 5 and Position 6
Auxiliary
Screw
Counterweight
4010-40, 4020-40 ,4020-50, 4040-50, 4010-2.0, 4020-2.0,

126886
4020-2.5, 4040-2.5
4010-50, 4020-55 ,4020-60, 4040-55, 4040-60, 4010-2.5,

126887
4020-3.0, 4040-3.0
4020-50, 4020-60, 4020-2.5, 4020-3.0 Contact Factory 060099-004
4010-40, 4010-50, 4040-50, 4020-55, 4010-2.0, 4010-2.5,

Contact Factory 060099-005
4040-2.5
Always Specify Model & Serial Number Tab001gb

To select part number, refer to truck data number.
See Section ITD
MP-FC4000-Rev.A-GB 04/02 • Printed in Germany MP-1.1-2040
15
COVERS
MP-2040-003
16M1.0-0000-00016
COVERS
1 .....................124029 .................................... Top Cover ............................................................................................... 1

2 .....................124030 .................................... Cover ...................................................................................................... 1
3 .....................124269 .................................... Stand-Off ................................................................................................ 2
4 .....................124031 .................................... Cover ...................................................................................................... 1
5 .....................050005-057 ............................ Screw ...................................................................................................... 9
6 .....................124034 .................................... Console Cover ....................................................................................... 1
124503 .................................... Switch Blank (Trucks without Console Switches) ................................. 3
7 ..................... 124033 .................................... Front Cover ............................................................................................. 1
8 ..................... 124036-001 ............................ Rear Cover ............................................................................................. 1
9 ..................... 050067-012 ............................ Screw ...................................................................................................... 11
060102-002 ............................ Nut .......................................................................................................... 2
10 ................... 060075-008 ............................ Screw ...................................................................................................... 2
11 ................... 124812 .................................... Cover Plate ............................................................................................ 1
060062-004 ............................ Screw ...................................................................................................... 2
12 ................... 124713 .................................... Label ...................................................................................................... 1
13 ................... 124819 .................................... Dash Display Contactor Lift ................................................................... 1
128507 .................................... Enhanced Dash Display ........................................................................ 1
129042 .................................... Dash Display SCR Lift (Not Shown) .................................................... 1
061002-002 ............................ Harness Clamp ...................................................................................... 1
050004-012 ............................ Screw ...................................................................................................... 1
050008-001 ............................ Nut .......................................................................................................... 1
14 ................... 124340 .................................... Bracket R.H. ........................................................................................... 1
050025-008 ............................ Carriage Bolt .......................................................................................... 2
060059-001 ............................ Nut .......................................................................................................... 2
15 ................... 124339 .................................... Bracket L.H. ............................................................................................ 1
050025-008 ............................ Carriage Bolt .......................................................................................... 2
060059-001 ............................ Nut .......................................................................................................... 2
16 ................... 124345 .................................... Extension ............................................................................................... 1
17 ................... 050067-044 ............................ Screw ...................................................................................................... 4
060059-010 ............................ Nut .......................................................................................................... 4
18 ................... 124993 .................................... Bumper ................................................................................................... 2
19 ................... 124531 .................................... Grommet Æ 25 mm ................................................................................ 1
20 ................... 124532 .................................... Grommet Æ 19 mm ................................................................................ 1
21 ................... 060115-003 ............................ Screw ...................................................................................................... 4
22 ...................................................................... Overhead Guard (see Table) ................................................................. 1
23 ................... 124530 .................................... Plug ........................................................................................................ 2
24 ................... 062595-002 ............................ Switch LGS1 .......................................................................................... 1
129925-001 ............................ Label ...................................................................................................... 1
25 ................... 062595-002 ............................ Switch LGS2 .......................................................................................... 1
129925-002 ............................ Label ...................................................................................................... 1
26 ................... 062595-001 ............................ Switch FNS ............................................................................................. 1
129925-003 ............................ Label ...................................................................................................... 1
27 ................... 129549 .................................... Guard ...................................................................................................... 1
050006-024 ............................ Screw ...................................................................................................... 2
28 ................... 128229 .................................... Alarm Brake ALM1 ................................................................................. 1
29 ................... 127103 .................................... Bracket ................................................................................................... 1
050067-012 ............................ Screw ...................................................................................................... 2
050008-015 ............................ Nut .......................................................................................................... 2
30 ................... 062783-001 ............................ Thermostat Assembly (THS1 includes Thermostat,Leads&Terminals) 1
062524 .................................... Thermostat THS1 .............................................................................. 1
050004-025 ............................. Screw ................................................................................................ 2
050008-004 ............................. Nut .................................................................................................... 2
31 ................... 127417 .................................... Bracket ................................................................................................... 1
050004-013 ............................ Screw ...................................................................................................... 2
050008-001 ............................ Nut .......................................................................................................... 2
Always Specify Model & Serial Number

See Section ITD
17
COVERS
MP-2040-003
18M1.0-0000-00018
COVERS
Battery Compar tment Size Height Overhead Guard Position 22
685 mm 2120 mm Standard 127011-001
685 mm 2185 mm Standard 127011-002
685 mm 2250 mm Standard 127011-003
840 mm 2120 mm Standard 126635-001
840 mm 2185 mm Standard 126635-002
840 mm 2250 mm Standard 126635-003
915 mm 2120 mm Standard 127012-001
915 mm 2185 mm Standard 127012-002
915 mm 2250 mm Standard 127012-003
685 mm 2185 mm Drive - Thru 128650-001
840 mm 2185 mm Drive - Thru 128650-002
915 mm 2185 mm Drive - Thru 128650-003
Tab002gb

See Section ITD
19
COVERS
MP-2040-004
20M1.0-0000-00020
COVERS
1 ..................... 127571 .................................... Disconnect Handle (Shown) ................................................................. 1

129353 .................................... Disconnect Handle International .......................................................... 1
050005-059 ............................ Screw ...................................................................................................... 3
061004-026 ............................ Thread Locking Adhesive ..................................................................... 1
2 ........................................................................
Label See Section 10.9 ......................................................................... 1
3 ..................... 078723-001 ............................ Connector Gray ...................................................................................... 1
078723-003 ............................ Connector Red ....................................................................................... 1
078723-006 ............................ Connector Blue ...................................................................................... 1
078723-009 ............................ Connector Yellow ................................................................................... 1
108801-001 ............................ Connector Gray International ................................................................ 1
108801-003 ............................ Connector Red International ................................................................. 1
108801-006 ............................ Connector Blue International ................................................................ 1
108801-008 ............................ Connector Yellow International ............................................................. 1
108802-001 ............................ Contact Connector ................................................................................. 2
050007-014 ............................ Screw ...................................................................................................... 2
050008-015 ............................ Nut .......................................................................................................... 2
4 ..................... 129176-001 ............................ Roller Assembly Includes Shaft, Roller & Bearings 685 mm ............... 2
Battery Compartment
129176-001 ............................ Roller Assembly Includes Shaft, Roller & Bearings 840 & 915 mm .... 4
Battery Compartment
121619-001 ............................. Shaft Qty. for 1 Battery Roller ........................................................... 1
129177-001 ............................. Roller Qty. for 1 Battery Roller ......................................................... 1
065081-018 ............................. Bearing Qty. for 1 Battery Roller ...................................................... 2
129176-003 ............................ Roller Assembly Includes Shaft, Roller & Bearings 685 mm ............... 3
Battery Compartment
129176-003 ............................ Roller Assembly Includes Shaft, Roller & Bearings 840 & 915 mm .... 1
Battery Compartment
121619-007 ............................. Shaft Qty. for 1 Battery Roller ........................................................... 1
129177-003 ............................. Roller Qty. for 1 Battery Roller ......................................................... 1
065081-018 ............................. Bearing Qty. for 1 Battery Roller ...................................................... 2
5 ..................... 128249 .................................... Motor Cover Plate .................................................................................. 1
6 ..................... 127052-001 ............................ R.H. Cover 685 mm Battery Compartment ............................................ 1
127052-002 ............................ R.H. Cover 840 mm Battery Compartment ............................................ 1
127052-003 ............................ R.H. Cover 915 mm Battery Compartment ............................................ 1
7 ..................... 128472-001 ............................ R.H. Retainer 685 mm Battery Compartment ....................................... 1
128472-002 ............................ R.H. Retainer 840 mm Battery Compartment ....................................... 1
128472-003 ............................ R.H. Retainer 915 mm Battery Compartment ....................................... 1
8 ..................... 060063-022 ............................ Screw ...................................................................................................... 4
9 ..................... 050006-050 ............................ Screw ...................................................................................................... 2
050009-026 ............................ Flatwasher ............................................................................................. 2
050068-004 ............................ Nut .......................................................................................................... 2
10 ................... 050025-010 ............................ Carriage Bolt .......................................................................................... 4
128511 .................................... Bushing .................................................................................................. 4
050009-025 ............................ Flatwasher ............................................................................................. 4
050068-004 ............................ Nut .......................................................................................................... 4
11 ................... 128178 .................................... R.H. Hook ............................................................................................... 1
050025-010 ............................ Carriage Bolt .......................................................................................... 2
050068-004 ............................ Nut .......................................................................................................... 2
12 ................... 127044-001 ............................ L.H. Cover 685 mm Battery Compartment ............................................ 1
127044-002 ............................ L.H. Cover 840 mm Battery Compartment ............................................ 1
127044-003 ............................ L.H. Cover 915 mm Battery Compartment ............................................ 1
13 ................... 128475-001 ............................ L.H. Lower Strip 685 mm Battery Compartment ................................... 1
128475-002 ............................ L.H. Lower Strip 840 mm Battery Compartment ................................... 1
128475-003 ............................ L.H. Lower Strip 915 mm Battery Compartment ................................... 1
14 ................... 128180 .................................... L.H. Hook ................................................................................................ 1
050025-010 ............................ Carriage Bolt .......................................................................................... 2
050068-004 ............................ Nut .......................................................................................................... 2
15 ................... 060075-005 ............................ Screw ...................................................................................................... 2

See Section ITD
21
COVERS
MP-2040-004
22M1.0-0000-00022
COVERS
16 ................... 128613 .................................... Battery Adjustment Screw ..................................................................... 1

060063-011 ............................ Screw ...................................................................................................... 1
060059-001 ............................ Nut .......................................................................................................... 1
119218 .................................... Block ....................................................................................................... 1
17 ................... 128642 .................................... Battery Adjustment Plate ....................................................................... 1
050003-024 ............................ Nut .......................................................................................................... 4
18 ................... 060099-002 ............................ Screw ...................................................................................................... 1
050008-068 ............................ Nut .......................................................................................................... 1
061004-026 ............................ Thread Locking Adhesive ..................................................................... 1
19 ................... 129003 .................................... Bracket ................................................................................................... 1
20 ................... 105523 .................................... Actuator .................................................................................................. 1
21 ................... 050004-012 ............................ Screw ...................................................................................................... 2
060030-252 ............................ Flatwasher ............................................................................................. 2
050008-005 ............................ Nut .......................................................................................................... 2
22 ................... 126046 .................................... Spacer .................................................................................................... 1
23 ................... 062752-005 ............................ Sealed Switch BRES ............................................................................. 1
050004-005 ............................ Screw ...................................................................................................... 2
060059-014 ............................ Nut .......................................................................................................... 2
24 ................... 124960-002 ............................ Spacer .................................................................................................... 1
050008-005 ............................ Nut .......................................................................................................... 1
25 ................... 050068-002 ............................ Nut .......................................................................................................... 2
26 ...................................................................... Spacer (see Table) ................................................................................. 1
27 ................... 128945-001 ............................ Battery Door 685 mm Battery Compartment ......................................... 1
128945-002 ............................ Battery Door 840 mm Battery Compartment ......................................... 1
128945-003 ............................ Battery Door 915 mm Battery Compartment ......................................... 1
104329 .................................... Compression Spring .............................................................................. 1
128967 .................................... Latch ....................................................................................................... 1
128966 .................................... Handle .................................................................................................... 1
060009-136 ............................ Retaining Ring ....................................................................................... 1
060120-001 ............................ Screw ...................................................................................................... 1
28 ................... 050068-004 ............................ Nut .......................................................................................................... 2
129504 .................................... Battery Roller Kit 685 mm Battery Compartment .................................. 1

129505 .................................... Battery Roller Kit 840 & 915 mm Battery Compartment ....................... 1
Battery Compar tment Size Battery Width Spacer Kit Position 26
685 mm 675 to 690 mm Not Required Not Required
840 mm 740 to 760 mm 129503 128669
840 mm 795 to 810 mm 129501 128667
915 mm 855 to 870 mm 129502 128668
Tab003gb

See Section ITD
23
SEAT & PAN
MP-2040-002
24M1.0-0000-00024
SEAT & PAN
1 ..................... 129992 .................................... Spring Clip ............................................................................................. 2

060012-014 ............................ Screw ...................................................................................................... 4
061004-026 ............................ Adhesive Thread Locking ...................................................................... 1
2 ..................... 050006-032 ............................ Screw ...................................................................................................... 2
050068-003 ............................ Nut .......................................................................................................... 2
3 ..................... 129988 .................................... Storage Tray ........................................................................................... 1
4 ..................... 129984 .................................... Rod ......................................................................................................... 1
5 ..................... 065004-029 ............................ Grommet 25 mm .................................................................................... 1
6 ..................... 124593 .................................... Seat Deck 685 mm Battery Compartment ............................................. 1
124594 .................................... Seat Deck 840 mm Battery Compartment ............................................. 1
124595 .................................... Seat Deck 915 mm Battery Compartment ............................................. 1
129350 .................................... Seat Deck 685 mm Battery Comp. with Armrest & Storage Tray .......... 1
7 ..................... 124887 .................................... Hold Down ............................................................................................. 1
050006-036 ............................ Screw ...................................................................................................... 2
060030-017 ............................ Flatwasher ............................................................................................. 2
8 ..................... 050005-032 ............................ Screw ...................................................................................................... 1
050008-030 ............................ Nut .......................................................................................................... 1
9 ..................... 127341-002 ............................ Edging .................................................................................................... 1
10 ................... 124962 .................................... Gas Spring 685 mm Battery Compartment ........................................... 2
124412 .................................... Gas Spring 840 & 915 mm Battery Compartment ................................ 2
11 ................... 050009-025 ............................ Flatwasher ............................................................................................. 4
12 ................... 050008-030 ............................ Nut Torque to 45 Nm .............................................................................. 2
13 ................... 060100-003 ............................ Pin Ring Cotter ....................................................................................... 4
14 ................... 050003-020 ............................ Screw ...................................................................................................... 4
15 ................... 124469 .................................... Latch ....................................................................................................... 1
16 ................... 127383 .................................... Handle .................................................................................................... 1
17 ................... 124407 .................................... Latch Pin ................................................................................................ 1
18 ................... 124409 .................................... Torsion Spring ........................................................................................ 2
19 ................... 124836 .................................... Plate ....................................................................................................... 1
050006-036 ............................ Screw ...................................................................................................... 2
060030-017 ............................ Flatwasher ............................................................................................. 2
20 ................... 060030-177 ............................ Spacer .................................................................................................... 6
21 ................... 124411 .................................... Latch Bar ................................................................................................ 1
127366 .................................... Spacer .................................................................................................... AR
050025-010 ............................ Carriage Bolt .......................................................................................... 2
050068-004 ............................ Nut .......................................................................................................... 2
22 ................... 128953 .................................... Seat Deck Support without Battery Doors ............................................ 1
050025-010 ............................ Carrige Bolt ............................................................................................ 1
050068-004 ............................ Nut .......................................................................................................... 1
23 ................... 129226-001 ............................ Battery Insulator “EE” Only, 685 mm Battery Compartment ................. 1
129226-002 ............................ Battery Insulator “EE” Only, 840 mm Battery Compartment ................. 1
129226-003 ............................ Battery Insulator “EE” Only, 915 mm Battery Compartment ................. 1
24 ................... 060062-001 ............................ Screw 685 mm Battery Compartment ................................................... 4
060062-007 ............................ Screw 840 mm Battery Compartment ................................................... 2
050006-027 ............................ Screw 915 mm Battery Compartment ................................................... 2
25 ................... 060030-141 ............................ Flatwasher 685 mm Battery Compartment ........................................... 4
060030-141 ............................ Flatwasher 840 & 915 mm Battery Compartment ................................. 6
26 ................... 103418-008 ............................ Spacer 685 mm Battery Compartment .................................................. 4
075523-002 ............................ Spacer 840 mm Battery Compartment .................................................. 2
103418-026 ............................ Spacer 915 mm Battery Compartment .................................................. 2
27 ................... 060059-011 ............................ Nut 685 mm Battery Compartment ........................................................ 4
060059-011 ............................ Nut 840 & 915 mm Battery Compartment ............................................. 2
060030-012 ............................ Flatwasher 685 mm Battery Compartment ........................................... 4
060030-012 ............................ Flatwasher 840 & 915 mm Battery Compartment ................................. 2
28 ................... 060062-001 ............................ Screw 840 & 915 mm Battery Compartment ........................................ 4
062488-008 ............................ Spacer 840 & 915 mm Battery Compartment ....................................... 4
060102-002 ............................ U-Nut 840 & 915 mm Battery Compartment ......................................... 4
29 ...................................................................... Seat (see next Page) ............................................................................. 1

See Section ITD
25
SEAT
Static Seat
MP-2040-005
26M1.0-0000-00026
SEAT
1 ..................... 122001 .................................... Seat Fabric ............................................................................................. 1

122002 .................................... Seat Vinyl ............................................................................................... 1
2 ..................... 124022 .................................... Cover Back ............................................................................................. 1
3 ..................... 060032-062 ............................ Screw ...................................................................................................... 1
4 ..................... 122044 .................................... Cover Foam ........................................................................................... 2
5 ..................... 122029 .................................... Restraint ................................................................................................. 1
122030 .................................... Restraint Trucks with Drive Through Rack Option ................................ 1
6 ..................... 060017-035 ............................ Screw ...................................................................................................... 3
060005-009 ............................ Lockwasher ............................................................................................ 5
7 ..................... 122004 .................................... Seat Belt (Includes 8, 9 & 10) ................................................................ 1
122003 .................................... Seat Belt Anti-Cinch (Includes 8, 9 & 10) ............................................. 1
8 ........................... 060018-001 ............................. Screw ................................................................................................ 1
060021-052 ............................. Nut .................................................................................................... 1
061004-026 ............................. Adhesive Thread Lock ..................................................................... 1
9 ........................... 060019-011 ............................. Screw ................................................................................................ 1
10 ......................... 060019-050 ............................. Screw ................................................................................................ 1
11 ................... 112262 .................................... Slide ....................................................................................................... 1
12 ................... 112261 .................................... Slide Locking ......................................................................................... 1
13 ................... 112299 .................................... Bracket ................................................................................................... 2
14 ................... 107989 .................................... Cupped Washer ..................................................................................... 2
15 ................... 122033 .................................... Spacer .................................................................................................... 2
16 ................... 060016-012 ............................ Screw ...................................................................................................... 2
17 ................... 060016-004 ............................ Screw ...................................................................................................... 2
18 ................... 060030-232 ............................ Flatwasher ............................................................................................. 2
19 ................... 060005-020 ............................ Lockwasher ............................................................................................ 4
060021-009 ............................ Nut .......................................................................................................... 4
20 ................... 060015-037 ............................ Screw ...................................................................................................... 2
060005-007 ............................ Lockwasher ............................................................................................ 2
21 ................... 115556 .................................... Bracket ................................................................................................... 1
22 ................... 093603 .................................... Insulator ................................................................................................. 4
23 ................... 115558 .................................... Switch SES1 & SES2 ............................................................................. 2
062752-003 ............................ Sealed Switch Freezer/Corrosion SES1 & SES2 ................................. 2
061002-003 ............................ Harness Clamp ...................................................................................... 1
060065-007 ............................ Screw ...................................................................................................... 1
050008-001 ............................ Nut .......................................................................................................... 1
24 ................... 115557 .................................... Heater Bracket ....................................................................................... 1
25 ................... 060011-013 ............................ Screw ...................................................................................................... 4
060030-005 ............................ Flatwasher ............................................................................................. 2
060005-049 ............................ Lockwasher ............................................................................................ 4
060021-023 ............................ Nut .......................................................................................................... 4
26 ................... 115559 .................................... Flat Spring .............................................................................................. 2
060013-002 ............................ Screw ...................................................................................................... 2
060005-004 ............................ Lockwasher ............................................................................................ 2
27 ................... 115565 .................................... Travel Alarm (Optional) ALM2 .............................................................. 1
28 ................... 060030-047 ............................ Screw ...................................................................................................... 2
060030-046 ............................ Flatwasher ............................................................................................. 2
29 ................... 130006 .................................... Bracket ................................................................................................... 1
30 ................... 060019-010 ............................ Screw ...................................................................................................... 1
060030-187 ............................ Flatwasher ............................................................................................. 1
31 ................... 060016-012 ............................ Screw ...................................................................................................... 2
32 ................... 811145 .................................... Arm Rest Assembly R.H. Includes Indexes 33 & 34 ............................. 1
33 ......................... 811147 .................................... Fixing Screw ..................................................................................... 1
34 ......................... 811149 .................................... Cover ................................................................................................ 1
35 ................... 060017-011 ............................ Screw ...................................................................................................... 2

See Section ITD
27
SEAT
Suspension Seat
MP-2040-006
28M1.0-0000-00028
SEAT
1 ..................... 122015 .................................... Seat Assembly Vinyl (includes 13, 15 & 16) ......................................... 1
128351 .................................... Seat Assembly Fabric (includes 13, 15 & 16) ....................................... 1
129629 .................................... Seat Cushion Vinyl ........................................................................... 1
129630 .................................... Seat Back Cushion Vinyl .................................................................. 1
128371 .................................... Seat Cushion Fabric ........................................................................ 1
128372 .................................... Seat Back Cushion Fabric ............................................................... 1
2 ..................... 122031 .................................... Restraint ................................................................................................. 1
3 ..................... 050003-059 ............................ Screw ...................................................................................................... 5
4 ..................... 050008-060 ............................ Nut Lock ................................................................................................. 3
5 ..................... 050008-026 ............................ Nut Thin .................................................................................................. 2
6 ..................... 124023 .................................... Cover Back ............................................................................................. 1
7 ..................... 060059-001 ............................ Nut .......................................................................................................... 2
050009-020 ............................ Washer ................................................................................................... 2
8 ..................... 060032-005 ............................ Screw Self Tapping ................................................................................ 1
060030-046 ............................ Washer ................................................................................................... 1
9 ..................... 115565 .................................... Alarm Travel ........................................................................................... 1
10 ................... 060032-047 ............................ Screw Self Tapping ................................................................................ 2
060030-046 ............................ Flatwasher ............................................................................................. 2
11 ................... 060063-011 ............................ Screw ...................................................................................................... 4
12 ................... 060030-242 ............................ Flatwasher ............................................................................................. 4
060059-001 ............................ Nut .......................................................................................................... 4
13 ......................... 129633 .................................... Switch SES1 ..................................................................................... 1
14 ................... 122017 .................................... Seat Belt W/Mounting Hardware ........................................................... 1
122016 .................................... Anti-Cinch Seat Belt Kit ......................................................................... 1
15 ......................... 129632 .................................... Slide Locking .................................................................................... 1
16 ......................... 129631 .................................... Slide .................................................................................................. 1
17 ................... 050073-003 ............................ Spring Nut .............................................................................................. 4
18 ................... 060063-011 ............................ Screw ...................................................................................................... 1
050009-020 ............................ Flatwasher ............................................................................................. 1
060059-001 ............................ Nut .......................................................................................................... 1
19 ................... 810736 .................................... Bracket ................................................................................................... 1
20 ................... 050067-035 ............................ Screw ...................................................................................................... 1
050068-004 ............................ Nut .......................................................................................................... 1
21 ................... 811145 .................................... Arm Rest R.H. (includes 22 & 23) ......................................................... 1
22 ................... 811147 .................................... Fixing Screw .......................................................................................... 1
23 ................... 811149 .................................... Cover ...................................................................................................... 1

See Section ITD
29
Printed in Germany
30M1.0-0000-00030
SECTION 2
Printed in Germany
31
TUBE/HOSE LAYOUT
Suction Line
MP-2040-007
32M1.0-0000-00032
TUBE/HOSE LAYOUT
1 ..................... 064091-002 ............................ Plug Includes O-Ring ............................................................................ 1

064019-029 ............................. O-Ring .............................................................................................. 1
2 ..................... 128313 .................................... Dipstick ................................................................................................... 1
3 ..................... 129045 .................................... Breather ................................................................................................. 1
4 ..................... 124351-001 ............................ Strainer Suction Includes O-Ring ......................................................... 1
064019-026 ............................. O-Ring .............................................................................................. 1
5 ..................... 061022-009 ............................ Clamp Hose ........................................................................................... 2
6 ..................... 124709 .................................... Hose ....................................................................................................... 1
7 ..................... 064297 .................................... Tee Includes O-Ring .............................................................................. 1
8 ........................... 064019-075 ............................. O-Ring .............................................................................................. 1
9 ..................... 061022-015 ............................ Clamp Hose ........................................................................................... 2
10 ................... 128870 .................................... Hose ....................................................................................................... 1
11 ................... 064143-002 ............................ Hose Nipple Includes O-Ring ............................................................... 1
12 ......................... 064019-030 ............................. O-Ring .............................................................................................. 1

See Section ITD
33
TUBE/HOSE LAYOUT
Pressure Line
MP-2040-008
34M1.0-0000-00034
TUBE/HOSE LAYOUT
1 ..................... 060063-015 ............................ Screw ...................................................................................................... 3

2 ..................... 064019-099 ............................ O-Ring .................................................................................................... 4
3 ..................... 064280-006 ............................ Adapter (includes O-Ring) ..................................................................... 1
4 ..................... 064019-101 ............................ O-Ring .................................................................................................... 5
5 ..................... 127214 .................................... Quick Disconnect (Test Point) ............................................................... 1
6 ..................... 064019-045 ............................ O-Ring .................................................................................................... 2
7 ..................... 064280-010 ............................ Adapter (includes O-Ring) ..................................................................... 1
8 ..................... 060016-003 ............................ Screw ...................................................................................................... 4
9 ..................... 064324-001 ............................ Hose ....................................................................................................... 1
10 ................... 064019-102 ............................ O-Ring .................................................................................................... 2
11 ................... 064279-001 ............................ Adapter (includes O-Ring) ..................................................................... 1
12 ................... 060017-054 ............................ Screw ...................................................................................................... 2
060030-177 ............................ Flatwasher ............................................................................................. 2
13 ................... 128030 .................................... Tube ........................................................................................................ 1
14 ................... 061022-017 ............................ Clamp ..................................................................................................... 1
15 ................... 126465 .................................... Accumulator Precharged ....................................................................... 1
16 ................... 127341-005 ............................ Edging .................................................................................................... 1
17 ................... 064019-030 ............................ O-Ring .................................................................................................... 3
18 ................... 064317-008 ............................ Union (includes O-Ring) ........................................................................ 1
19 ................... 127945 .................................... Tee .......................................................................................................... 1
20 ................... 064019-031 ............................ O-Ring .................................................................................................... 3
22 ................... 128446 .................................... Switch Pressure PS1 ............................................................................. 1
24 ................... 064019-029 ............................ O-Ring .................................................................................................... 3
25 ................... 064288-002 ............................ Hose ....................................................................................................... 1
26 ................... 064318-004 ............................ Tee (includes three O-Rings) ............................................................... 1
27 ................... 130051 .................................... Tube ........................................................................................................ 1
28 ................... 064319-006 ............................ Tee (includes three O-Rings) ................................................................ 1
29 ................... 064298-010 ............................ Hose ....................................................................................................... 1
30 ................... 064279-007 ............................ Adapter (includes O-Rings) ................................................................... 1
31 ................... 126878 .................................... Tube ........................................................................................................ 1
32 ................... 064074-040 ............................ Ring Back-up ......................................................................................... 1
33 ................... 064019-049 ............................ O-Ring .................................................................................................... 1
34 ................... 126272 .................................... Plate Retainer ........................................................................................ 1
35 ................... 050006-048 ............................ Screw ...................................................................................................... 2

See Section ITD
35
TUBE/HOSE LAYOUT
Lift & Tilt Line
MP-2040-009
36M1.0-0000-00036
TUBE/HOSE LAYOUT
1 ..................... 064280-006 ............................ Adapter (includes O-Rings) ................................................................... 3

2 ..................... 064019-029 ............................ O-Ring .................................................................................................... 8
3 ..................... 064019-101 ............................ O-Ring .................................................................................................... 13
4 ..................... 064337-001 ............................ Hose ....................................................................................................... 1
5 ..................... 064322-001 ............................ Hose ....................................................................................................... 1
6 ..................... 064327-006 ............................ Elbow (includes O-Rings) ..................................................................... 1
8 ..................... 064019-030 ............................ O-Ring .................................................................................................... 2
9 ..................... 064296-006 ............................ Elbow (includes O-Rings) ..................................................................... 1
10 ................... 064280-002 ............................ Elbow (includes O-Rings) ..................................................................... 1
11 ................... 127041 .................................... Tube ........................................................................................................ 1
12 ................... 127040 .................................... Tube ........................................................................................................ 1
14 ................... 128194 .................................... Plate ....................................................................................................... 1
15 ................... 050006-040 ............................ Screw ...................................................................................................... 2
050068-003 ............................ Nut .......................................................................................................... 2
16 ................... 064319-006 ............................ Tee (includes O-Rings) .......................................................................... 2
17 ................... 064323-001 ............................ Hose ....................................................................................................... 1
18 ................... 064338-001 ............................ Hose ....................................................................................................... 1
19 ................... 127341-003 ............................ Edging .................................................................................................... 1
20 ................... 127341-004 ............................ Edging .................................................................................................... 1
22 ................... 064019-045 ............................ O-Ring .................................................................................................... 1
23 ................... 064019-102 ............................ O-Ring .................................................................................................... 1
24 ................... 064321-001 ............................ Hose TT & TL Mast ................................................................................. 1
064321-002 ............................ Hose Quad Mast .................................................................................... 1
064281-006 ............................ Adapter Quad Mast Not Shown ............................................................. 1

See Section ITD
37
TUBE/HOSE LAYOUT
Steer & Brake Line
MP-2040-011
38M1.0-0000-00038
TUBE/HOSE LAYOUT
1 ..................... 050007-014 ............................ Screw ...................................................................................................... 2

050068-002 ............................ Nut Flanged ........................................................................................... 2
2 ..................... 064019-029 ............................ O-Ring .................................................................................................... 2
3 ..................... 064279-005 ............................ Adapter (included O-Rings) .................................................................. 1
4 ..................... 064019-099 ............................ O-Ring .................................................................................................... 4
5 ........................................................................ Retainer (see next Page) ...................................................................... 1
6 ..................... 064019-049 ............................ O-Ring .................................................................................................... 2
7 ..................... 064074-040 ............................ Ring Back-up ......................................................................................... 2
8 ..................... 126880 .................................... Tube ........................................................................................................ 1
9 ..................... 126881 .................................... Tube ........................................................................................................ 1
10 ................... 064309-007 ............................ Hose (685 mm Battery Compartment) .................................................. 1
064309-008 ............................ Hose (840 & 915 mm Battery Compartment) ....................................... 1
11 ................... 064309-009 ............................ Hose (685 mm Battery Compartment) .................................................. 1
064309-010 ............................ Hose (840 & 915 mm Battery Compartment) ....................................... 1
12 ................... 064019-101 ............................ O-Ring .................................................................................................... 4
13 ................... 128106 .................................... Clamp ..................................................................................................... 2
14 ................... 050025-002 ............................ Bolt Carriage .......................................................................................... 4
050068-002 ............................ Nut Flanged ........................................................................................... 4
15 ................... 124481-001 ............................ Clamp ..................................................................................................... 2
16 ................... 064319-006 ............................ Tee (included all three O-Rings) ........................................................... 1
17 ................... 064307-003 ............................ Hose ....................................................................................................... 2
18 ................... 061002-003 ............................ Clamp ..................................................................................................... 1
19 ................... 060061-006 ............................ Screw ...................................................................................................... 1
21 ................... 064019-031 ............................ O-Ring .................................................................................................... 3
24 ................... 064289-002 ............................ Hose ....................................................................................................... 1
25 ................... 065060-014 ............................ Grommeting ........................................................................................... 1

See Section ITD
39
TUBE/HOSE LAYOUT
Return Line
MP-2040-012
40M1.0-0000-00040
TUBE/HOSE LAYOUT
1 .....................064019-029 ............................ O-Ring .................................................................................................... 4

2 .....................064279-010 ............................ Adapter (includes O-Rings) ................................................................... 1
3 .....................064019-101 ............................ O-Ring .................................................................................................... 1
4 .....................128113 .................................... Tube ........................................................................................................ 1
5 .....................064019-100 ............................ O-Ring .................................................................................................... 1
6 .....................064279-011 ............................ Adapter (includes O-Rings) ................................................................... 1
7 .....................064019-076 ............................ O-Ring .................................................................................................... 4
8 .....................127965 .................................... Filter ........................................................................................................ 1
077145 .................................... Filter Element Replacement .................................................................. 1
9 ..................... 050006-026 ............................ Screw ...................................................................................................... 2
10 ................... 061022-014 ............................ Clamp ..................................................................................................... 2
11 ................... 064143-016 ............................ Nipple Hose (includes O-Ring) ............................................................. 1
12 ................... 127341-005 ............................ Edging .................................................................................................... 1
13 ................... 126879 .................................... Tube ........................................................................................................ 1
14 ...................................................................... Retainer (see Pressure Line Hydraulics) ............................................. 1
15 ................... 064019-049 ............................ O-Ring .................................................................................................... 1
16 ................... 064074-040 ............................ Ring Back-up ......................................................................................... 1
17 ................... 064100-125 ............................ Hose ....................................................................................................... 1
18 ................... 064083-014 ............................ Insert Beaded (includes O-Ring) .......................................................... 3
19 ................... 061091-001 ............................ Clamp ..................................................................................................... 6
20 ................... 064100-126 ............................ Hose ....................................................................................................... 1
21 ................... 064100-127 ............................ Hose ....................................................................................................... 1
22 ................... 064143-009 ............................ Nipple Hose (includes O-Ring) ............................................................. 1
23 ................... 061022-015 ............................ Clamp ..................................................................................................... 2
24 ................... 127958 .................................... Hose ....................................................................................................... 1
25 ................... 064083-009 ............................ Insert Beaded (includes O-Ring) .......................................................... 1
26 ................... 064316-001 ............................ Y Fitting .................................................................................................. 1
27 ................... 064100-124 ............................ Hose ....................................................................................................... 1

See Section ITD
41
TUBE/HOSE LAYOUT
Accessory Line
MP-2040-010
42M1.0-0000-00042
TUBE/HOSE LAYOUT

2 ........................... 064019-030 ............................. O-Ring .............................................................................................. 4
3 ........................... 064019-101 ............................. O-Ring .............................................................................................. 4
4 ..................... 064291-002 ............................ Hose (TL & TT Mast) .............................................................................. 1
064309-019 ............................ Hose (Quad Mast) .................................................................................. 1
064309-021 ............................ Hose (Quad Mast & F/C) ........................................................................ 1
5 ..................... 064330-002 ............................ Hose (TL & TT Mast) .............................................................................. 1
064309-020 ............................ Hose (Quad Mast) .................................................................................. 1
064309-022 ............................ Hose (Quad Mast & F/C) ........................................................................ 1
6 ..................... 064291-003 ............................ Hose (TL & TT Mast) .............................................................................. 1
064309-019 ............................ Hose (Quad Mast) .................................................................................. 1
064309-021 ............................ Hose (Quad Mast & F/C) ........................................................................ 1
7 ..................... 064330-001 ............................ Hose (TL & TT Mast) .............................................................................. 1
064309-020 ............................ Hose (Quad Mast) .................................................................................. 1
064309-022 ............................ Hose (Quad Mast & F/C) ........................................................................ 1

See Section ITD
43
CONTROL VALVE LINKAGE
Standard
MP-2040-025
44M1.0-0000-00044
1 ..................... 050006-026 ............................ Screw ...................................................................................................... 4

2 ..................... 124723 .................................... Bracket with SCR Lift ............................................................................. 1
3 ..................... 076470-011 ............................ Clevis Pin ............................................................................................... 4
060100-001 ............................ Cotter Pin ............................................................................................... 4
4 ..................... 065007-027 ............................ Bushing .................................................................................................. 6
5 ..................... 060046-013 ............................ Washer Spring ....................................................................................... 4
6 ..................... 060030-067 ............................ Flatwasher ............................................................................................. 2
7 ..................... 124265-002 ............................ Bellcrank ................................................................................................ 1
8 ..................... 124265-003 ............................ Bellcrank ................................................................................................ 1
9 ..................... 060011-022 ............................ Screw With SCR Lift .............................................................................. 2
060005-049 ............................ Lockwasher with SCR Lift ..................................................................... 2
10 ................... 124268-003 ............................ Spacer .................................................................................................... 1
050000-068 ............................ Roll Pin ................................................................................................... 1
11 ................... 124137 .................................... Bracket Pivot .......................................................................................... 1
12 ................... 050005-024 ............................ Screw Stop ............................................................................................. 1
060059-001 ............................ Nut .......................................................................................................... 1
13 ................... 124205 .................................... Shaft ....................................................................................................... 1
14 ................... 060046-010 ............................ Spring Washer ....................................................................................... 1
15 ................... 124133 .................................... Bracket ................................................................................................... 1
050025-010 ............................ Screw ...................................................................................................... 4
050008-030 ............................ Nut .......................................................................................................... 4
16 ................... 060046-012 ............................ Spring Washer ....................................................................................... 1
17 ................... 060030-221 ............................ Flatwasher ............................................................................................. 1
18 ................... 124369 .................................... Torsion Spring ........................................................................................ 1
19 ................... 124204-001 ............................ Link ......................................................................................................... 2
20 ................... 124725 .................................... Cam ........................................................................................................ 2
21 ................... 060015-068 ............................ Screw (Included with Valve) .................................................................. 4
22 ................... 062714 .................................... Switch RAS without SCR Lift ................................................................. 1
062752-005 ............................ Sealed Switch RAS Freezer/Corrosion without SCR Lift ..................... 1
23 ................... 062715 .................................... Switch TLT .............................................................................................. 1
062752-004 ............................ Sealed Switch TLT Freezer/Corrosion ................................................... 1
24 ................... 125504 .................................... Switch Plate without SCR Lift ................................................................ 3
125504 .................................... Switch Plate with SCR Lift ..................................................................... 5
25 ................... 060011-013 ............................ Screw without SCR Lift .......................................................................... 6
060011-013 ............................ Screw with SCR Lift ............................................................................... 8
060005-049 ............................ Lockwasher without SCR Lift ................................................................ 6
060005-049 ............................ Lockwasher with SCR Lift ..................................................................... 8
26 ................... 093603 .................................... Insulator without SCR Lift ...................................................................... 3
129001 .................................... Insulator Freezer/Corrosion without SCR Lift ....................................... 3
093603 .................................... Insulator With SCR Lift ........................................................................... 5
129001 .................................... Insulator Freezer/Corrosion with SCR Lift ............................................ 5
27 ................... 124721 .................................... Switch Bracket Without SCR Lift ........................................................... 1
28 ................... 124722 .................................... Switch Bracket ....................................................................................... 1
29 ................... 102471 .................................... Retainer without SCR Lift ...................................................................... 3
102471 .................................... Retainer with SCR Lift ........................................................................... 5
30 ................... 124933 .................................... Actuator Switch with SCR Lift ................................................................ 1
31 ................... 062715 .................................... Switch TBS ............................................................................................. 1
062752-004 ............................ Sealed Switch TBS Freezer/Corrosion .................................................. 1
32 ................... 062715 .................................... Switch HSS With SCR Lift ..................................................................... 1
062752-004 ............................ Sealed Switch HSS Freezer/Corrosion with SCR Lift .......................... 1
33 ................... 062654 .................................... Switch RAS with SCR Lift ...................................................................... 1
062752-002 ............................ Sealed Switch RAS Freezer/Corrosion with SCR Lift .......................... 1

See Section ITD
45
One Accessory
MP-2040-026
46M1.0-0000-00046
1 ..................... 050006-026 ............................ Screw ...................................................................................................... 6

2 ..................... 124723 .................................... Bracket (with SCR Lift) ........................................................................... 1
3 ..................... 076470-011 ............................ Clevis Pin ............................................................................................... 6
060100-001 ............................ Cotter Pin ............................................................................................... 6
4 ..................... 065007-027 ............................ Bushing .................................................................................................. 8
5 ..................... 060046-013 ............................ Spring Washer ....................................................................................... 5
6 ..................... 060030-067 ............................ Flatwasher ............................................................................................. 2
7 ..................... 124265-002 ............................ Bellcrank ................................................................................................ 1
8 ..................... 124265-003 ............................ Bellcrank ................................................................................................ 1
9 ..................... 124265-004 ............................ Bellcrank ................................................................................................ 1
10 ................... 124268-002 ............................ Spacer .................................................................................................... 1
050000-068 ............................ Roll Pin ................................................................................................... 1
11 ................... 124137 .................................... Pivot Bracket .......................................................................................... 1
12 ................... 050005-024 ............................ Screw Stop ............................................................................................. 1
060059-001 ............................ Nut .......................................................................................................... 1
13 ................... 124205 .................................... Shaft ....................................................................................................... 1
14 ................... 060046-010 ............................ Spring Washer ....................................................................................... 1
15 ................... 124133 .................................... Bracket ................................................................................................... 1
050025-010 ............................ Screw ...................................................................................................... 4
050008-030 ............................ Nut .......................................................................................................... 4
16 ................... 060046-012 ............................ Spring Washer ....................................................................................... 1
17 ................... 060030-221 ............................ Flatwasher ............................................................................................. 1
18 ................... 124369 .................................... Torsion Spring ........................................................................................ 1
19 ................... 124204-001 ............................ Link ......................................................................................................... 3
20 ................... 124725 .................................... Cam ........................................................................................................ 3
21 ................... 060015-068 ............................ Screw (included with Valve) .................................................................. 6
22 ................... 062714 .................................... Switch RAS (without SCR Lift) .............................................................. 1
062752-005 ............................ Sealed Switch RAS (Freezer/Corrosion without SCR Lift) ................... 1
23 ................... 062715 .................................... Switch TLT .............................................................................................. 1
062752-004 ............................ Sealed Switch TLT (Freezer/Corrosion) ................................................ 1
24 ................... 125504 .................................... Switch Plate (without SCR Lift) ............................................................. 4
125504 .................................... Switch Plate (with SCR Lift) .................................................................. 6
25 ................... 060011-013 ............................ Screw (without SCR Lift) ........................................................................ 8
060011-013 ............................ Screw( with SCR Lift) ............................................................................. 10
060005-049 ............................ Lockwasher (without SCR Lift) .............................................................. 8
060005-049 ............................ Lockwasher (with SCR Lift) ................................................................... 10
26 ................... 093603 .................................... Insulator (without SCR Lift) ................................................................... 4
129001 .................................... Insulator (Freezer/Corrosion without SCR Lift) ..................................... 4
093603 .................................... Insulator (with SCR Lift) ......................................................................... 6
129001 .................................... Insulator (Freezer/Corrosion with SCR Lift) .......................................... 6
27 ................... 124721 .................................... Switch Bracket ....................................................................................... 2
28 ................... 124722 .................................... Switch Bracket ....................................................................................... 1
29 ................... 102471 .................................... Retainer (without SCR Lift) .................................................................... 4
102471 .................................... Retainer (with SCR Lift) ......................................................................... 6
30 ................... 060011-022 ............................ Screw (with SCR Lift) ............................................................................. 2
31 ................... 062715 .................................... Switch TBS ............................................................................................. 1
062752-004 ............................ Sealed Switch TBS (Freezer/Corrosion) ............................................... 1
32 ................... 062715 .................................... Switch AXS1 .......................................................................................... 1
062752-004 ............................ Sealed Switch AXS1(Freezer/Corrosion) ............................................. 1
33 ................... 062654 .................................... Switch RAS (with SCR Lift) .................................................................... 1
062752-002 ............................ Sealed Switch RAS (Freezer/Corrosion with SCR Lift) ........................ 1
34 ................... 124933 .................................... Actuator Switch (with SCR Lift) ............................................................. 1
35 ................... 062715 .................................... Switch HSS (with SCR Lift) .................................................................... 1
062752-004 ............................ Sealed Switch HSS (Freezer/Corrosion with SCR Lift) ........................ 1

See Section ITD
47
Two Accessory
MP-2040-027
48M1.0-0000-00048
1 ..................... 050006-026 ............................ Screw ...................................................................................................... 8

2 ..................... 124265-001 ............................ Bellcrank ................................................................................................ 1
3 ..................... 076470-011 ............................ Clevis Pin ............................................................................................... 8
060100-001 ............................ Cotter Pin ............................................................................................... 8
4 ..................... 065007-027 ............................ Bushing .................................................................................................. 10
5 ..................... 060046-013 ............................ Spring Washer ....................................................................................... 6
6 ..................... 060030-067 ............................ Flatwasher ............................................................................................. 2
7 ..................... 124265-002 ............................ Bellcrank ................................................................................................ 1
8 ..................... 124265-003 ............................ Bellcrank ................................................................................................ 1
9 ..................... 124265-004 ............................ Bellcrank ................................................................................................ 1
10 ................... 124268-001 ............................ Spacer .................................................................................................... 1
050000-068 ............................ Roll Pin ................................................................................................... 1
11 ................... 124137 .................................... Pivot Bracket .......................................................................................... 1
12 ................... 050005-024 ............................ Screw Stop ............................................................................................. 1
060059-001 ............................ Nut .......................................................................................................... 1
13 ................... 124205 .................................... Shaft ....................................................................................................... 1
14 ................... 060046-010 ............................ Spring Washer ....................................................................................... 1
15 ................... 124133 .................................... Bracket ................................................................................................... 1
050025-010 ............................ Screw ...................................................................................................... 4
050008-030 ............................ Nut .......................................................................................................... 4
16 ................... 060046-012 ............................ Spring Washer ....................................................................................... 1
17 ................... 060030-221 ............................ Flatwasher ............................................................................................. 1
18 ................... 124369 .................................... Torsion Spring ........................................................................................ 1
19 ................... 124204-001 ............................ Link ......................................................................................................... 4
20 ................... 124725 .................................... Cam ........................................................................................................ 4
21 ................... 060015-068 ............................ Screw (included with Valve) .................................................................. 8
22 ................... 062714 .................................... Switch RAS (without SCR Lift) .............................................................. 1
062752-005 ............................ Sealed Switch RAS (Freezer/Corrosion without SCR Lift) ................... 1
23 ................... 062715 .................................... Switch TLT .............................................................................................. 1
062752-004 ............................ Sealed Switch TLT (Freezer/Corrosion) ................................................ 1
24 ................... 125504 .................................... Plate Switch Without SCR Lift ............................................................... 5
125504 .................................... Plate Switch With SCR Lift ..................................................................... 7
25 ................... 060011-013 ............................ Screw (without SCR Lift) ........................................................................ 10
060011-013 ............................ Screw (with SCR Lift) ............................................................................. 12
060005-049 ............................ Lockwasher (without SCR Lift) .............................................................. 10
26 ................... 093603 .................................... Insulator (without SCR Lift) ................................................................... 5
129001 .................................... Insulator (Freezer/Corrosion without SCR Lift) ..................................... 5
093603 .................................... Insulator (with SCR Lift) ......................................................................... 7
129001 .................................... Insulator (Freezer/Corrosion with SCR Lift) .......................................... 7
27 ................... 124721 .................................... Switch Bracket ....................................................................................... 3
28 ................... 124722 .................................... Switch Bracket ....................................................................................... 1
29 ................... 102471 .................................... Retainer (without SCR Lift) .................................................................... 5
102471 .................................... Retainer (with SCR Lift) ......................................................................... 7
30 ................... 062654 .................................... Switch RASB (with SCR Lift) ................................................................. 1
062752-002 ............................ Sealed Switch RASB (Freezer/Corrosion with SCR Lift) ..................... 1
31 ................... 062715 .................................... Switch TBS ............................................................................................. 1
062752-004 ............................ Sealed Switch TBS (Freezer/Corrosion) ............................................... 1
32 ................... 062715 .................................... Switch AXS1 .......................................................................................... 1
062752-004 ............................ Sealed Switch AXS1 (Freezer/Corrosion) ............................................ 1
33 ................... 062715 .................................... Switch AXS2 .......................................................................................... 1
062752-004 ............................ Sealed Switch AXS2 (Freezer/Corrosion) ............................................ 1
34 ................... 062654 .................................... Switch RAS (with SCR Lift) .................................................................... 1
062752-002 ............................ Sealed Switch RAS (Freezer/Corrosion with SCR Lift) ........................ 1
35 ................... 124933 .................................... Actuator Switch (with SCR Lift) ............................................................. 1
36 ................... 124723 .................................... Bracket (with SCR Lift) ........................................................................... 1
37 ................... 062715 .................................... Switch HSS (with SCR Lift) .................................................................... 1
062752-004 ............................ Sealed Switch HSS (Freezer/Corrosion with SCR Lift) ........................ 1
38 ................... 060011-022 ............................ Screw (with SCR Lift) ............................................................................. 2

See Section ITD
49
CONTROL LEVER
Third Accessory
MP-2040-024

REV.3 11/01
50M1.0-0000-00050
CONTROL LEVER
0 ..................... 129721-001 ............................ Lever Assembly / Lift & Lower (includes 1,2,3) .................................... 1
129721-002 ............................ Lever Assembly / Tilt (includes 1,2,3) ................................................... 1
129721-003 ............................ Lever Assembly (1st Accessory) / Sideshift (includes 1,2,3) ............... 1
129721-004 ............................ Lever Assembly (1st Accessory) / Fork Arm Spread (includes 1,2,3) .. 1
129721-005 ............................ Lever Assembly (1st Accessory) / Load Stabilizer (includes 1,2,3) ..... 1
129721-006 ............................ Lever Assembly (1st Accessory) / Push/Pull (includes 1,2,3) .............. 1
129721-007 ............................ Lever Assembly (1st Accessory) / Clamp (includes 1,2,3) ................... 1
129721-008 ............................ Lever Assembly (1st Accessory) / Rotate (includes 1,2,3) ................... 1
129721-009 ............................ Lever Assembly (1st Accessory) / Upender (includes 1,2,3) ............... 1
129721-010 ............................ Lever Assembly (2nd Accessory) / Plain (includes 1,2,3) .................... 1
129721-011 ............................ Lever Assembly (2nd Accessory) / Fork Arm Spread (includes 1,2,3) 1
129721-012 ............................ Lever Assembly (2nd Accessory) / Load Stabilizer (includes 1,2,3) ... 1
129721-013 ............................ Lever Assembly (2nd Accessory) / Push/Pull (includes 1,2,3) ............ 1
129721-014 ............................ Lever Assembly (2nd Accessory) / Clamp (includes 1,2,3) ................. 1
129721-015 ............................ Lever Assembly (2nd Accessory) / Rotate (includes 1,2,3) ................. 1
129721-016 ............................ Lever Assembly (2nd Accessory) / Upender (includes 1,2,3) .............. 1
129721-017 ............................ Lever Assembly (2nd Accessory) / Plain (includes 1,2,3) .................... 1
1 ........................... 124514 .................................... Lever ................................................................................................. 1
127436 .................................... Lever (3rd Accessory) ...................................................................... 1
2 ........................... 129714-001 ............................. Label / Lift & Lower ......................................................................... 1
129714-002 ............................. Label / Tilt ........................................................................................ 1
129714-003 ............................. Label / Sideshift .............................................................................. 1
129714-004 ............................. Label / Fork Arm Spread ................................................................. 1
129714-005 ............................. Label / Load Stabilizer .................................................................... 1
129714-006 ............................. Label / Push/Pull ............................................................................. 1
129714-007 ............................. Label / Clamp .................................................................................. 1
129714-008 ............................. Label / Rotate .................................................................................. 1
129714-009 ............................. Label / Upender .............................................................................. 1
129714-010 ............................. Label / Plain (grey) .......................................................................... 1
129714-011 ............................. Label / Plain (blue) .......................................................................... 1
3 ........................... 129716 .................................... Insert (Lift & Lower) .......................................................................... 1
129715-004 ............................. Insert (Tilt)
129715-001 ............................. Insert (1st Accessory) ....................................................................... 1
129715-002 ............................. Insert (2nd Accessory) ..................................................................... 1
129715-003 ............................. Insert (3rd Accessory) ...................................................................... 1
4 ..................... 129717 .................................... Insert ....................................................................................................... 1
5 ..................... 077133-001 ............................ Switch ..................................................................................................... 1
6 ..................... 060011-022 ............................ Screw ...................................................................................................... 2
061001-020 ............................ Adhesive ................................................................................................ 1

See Section ITD
REV. 3 11/01
51
HYDRAULIC TL & TT MAST
MP-2040-013
52M1.0-0000-00052
HYDRAULIC TL & TT MAST
Position 1 thru 7 used on TL & TT Mast
1 ..................... 064019-045 ............................ O-Ring .................................................................................................... 2

2 ..................... 128130-002 ............................ Fuse Velocity (includes O-Rings) .......................................................... 1
3 ..................... 064019-102 ............................ O-Ring .................................................................................................... 2
4 ..................... 128308 .................................... Tube R.H. ............................................................................................... 1
5 ..................... 128309 .................................... Tube L.H. ................................................................................................ 1
7 ..................... 060063-009 ............................ Screw ...................................................................................................... 2
060059-001 ............................ Nut .......................................................................................................... 2
Position 8 thru 18 used on TT Mast only
8 ..................... 128449 .................................... Insert Clamp ........................................................................................... 4

9 ..................... 129265 .................................... Guide ...................................................................................................... 2
10 ................... 060063-023 ............................ Screw ...................................................................................................... 4
11 ...................................................................... Hose (see Table) .................................................................................... 1
12 ................... 064325-010 ............................ Nut Bulkhead ......................................................................................... 1
13 ................... 129145 .................................... Tube ........................................................................................................ 1
14 ................... 064019-111 ............................ O-Ring .................................................................................................... 1
15 ................... 128131-001 ............................ Regulator Flow ....................................................................................... 1
16 ................... 064019-112 ............................ O-Ring .................................................................................................... 1
17 ................... 130032 .................................... Guide ...................................................................................................... 1
18 ................... 060063-006 ............................ Screw ...................................................................................................... 2
060059-001 ............................ Nut .......................................................................................................... 2
Collapsed Height Lift Height Position 11
2110 mm 4570 & 4775 mm 064263-023
2260 mm 5030 & 5230 mm 064263-024
2415 mm 5285 & 5485 mm 064263-025
2565 mm 5665 & 5865 mm 064263-026
2718 mm 6045 & 6250 mm 064263-027
2870 mm 6350 & 6555 mm 064263-028
3025 mm 6805 & 7010 mm 064263-029
3175 mm 7190 & 7390 mm 064263-030
Tab028gb

See Section ITD
53
HYDRAULIC ACCESSORIES TL MAST
Accessory Hose Control Valve Connections
3A To Top Port of 1st Accy Section

3B To Top Port of 1st Accy Section
4A To Top Port of 2nd Accy Section
4A To Top Port of 2nd Accy Section
MP-2040-014
54M1.0-0000-00054
HYDRAULIC ACCESSORIES TL MAST
1 ........................................................................ Hose ....................................................................................................... AR

2 ..................... 129667 .................................... Clamp ..................................................................................................... 6
3 ..................... 129265 .................................... Guide ...................................................................................................... 3
4 ..................... 060063-023 ............................ Screw ...................................................................................................... 4
5 ..................... 060059-001 ............................ Nut .......................................................................................................... 2
6 ..................... 129666 .................................... Bracket ................................................................................................... 1
060075-009 ............................ Screw ...................................................................................................... 2
7 ..................... 064296-008 ............................ Elbow (includes O-Ring) ....................................................................... AR
8 ..................... 064019-100 ............................ O-Ring .................................................................................................... AR
9 ..................... 130055 .................................... Tube ........................................................................................................ 1
10 ................... 130054 .................................... Tube ........................................................................................................ 1
2110 mm 2995 & 3200 mm 064255-336
2260 mm 3300 & 3505 mm 064255-337
2415 mm 3605 & 3810 mm 064255-338
Tab029gb

See Section ITD
55
HYDRAULIC ACCESSORIES TT MAST
Accessory Hose Control Valve Connections
3A To Top Port of 1st Accy Sektion

3B To Top Port of 1st Accy Sektion
4A To Top Port of 2nd Accy Sektion
4A To Top Port of 2nd Accy Sektion
MP-2040-015
56M1.0-0000-00056
HYDRAULIC ACCESSORIES TT MAST
1 ........................................................................ Hose (see Table) .................................................................................... AR

2 ..................... 129231 .................................... Guide Hose ............................................................................................ AR
060063-004 ............................ Screw ...................................................................................................... AR
060059-001 ............................ Nut .......................................................................................................... AR
2110 mm 4570 & 4775 mm 064255-328
2260 mm 5030 & 5230 mm 064255-329
2415 mm 5285 & 5485 mm 064255-330
2565 mm 5665 & 5865 mm 064255-331
2718 mm 6045 & 6250 mm 064255-332
2870 mm 6350 & 6550 mm 064255-333
3025 mm 6805 & 7010 mm 064255-334
3175 mm 7190 & 7390 mm 064255-335
Tab004gb

See Section ITD
57
VALVE BLOC
Three Spool
MP-2040-018
58M1.0-0000-00058
VALVE BLOC
0 ..................... 129938 .................................... Valve Block (three Spool) ...................................................................... 1

1 ........................... 127564 .................................... Adapter Spool End (9.5 +/- 1.5Nm) ................................................. 3
2 ........................... 130157 .................................... O-Ring .............................................................................................. 5
3 ........................... 112671 .................................... Plate Seal ......................................................................................... 3
4 ........................... 060015-002 ............................. Screw (5.4 +/- 1.5Nm) ...................................................................... 6
5 ........................... 130161 .................................... O-Ring .............................................................................................. 6
6 ........................... 112676 .................................... Wiper ................................................................................................ 6
7 ........................... 112660 .................................... Nut (19 +/- 2Nm) ............................................................................... 4
8 ........................... 112658 .................................... Nut (45 +/- 4.5Nm) ........................................................................... 2
9 ........................... 127566-006 ............................. Screw Flow Control (9.5 +/- 1.5Nm) ................................................ 1
10 ......................... 112670 .................................... Poppet C.V. ....................................................................................... 3
11 ......................... 127555 .................................... Spring ............................................................................................... 3
12 ......................... 112690 .................................... Shuttle .............................................................................................. 2
13 ......................... 130163 .................................... O-Ring .............................................................................................. 2
14 ......................... 112672 .................................... Seat Spring ....................................................................................... 6
15 ......................... 112673 .................................... Spring ............................................................................................... 3
16 ......................... 112674 .................................... End Spool (9.5 +/- 1.5Nm) ............................................................... 3
17 ......................... 112675 .................................... Cap Spool ........................................................................................ 3
18 ......................... 060015-016 ............................. Screw (9.5 +/- 1.5Nm) ...................................................................... 6
19* ......................... 130167 .................................... Inlet Section Assembly (9.5 +/- 1.5Nm) ........................................... 1
20 ......................... 127566-005 ............................. Screw Flow Control (9.5 +/- 1.5Nm) ................................................ 1
21 ......................... 064091-007 ............................. Plug (65 +/- 7Nm) ............................................................................. 1
22 ......................... 130160 .................................... O-Ring .............................................................................................. 1
23 ......................... 130162 .................................... O-Ring .............................................................................................. 1
24 ......................... 127563 .................................... Orifice Set Screw (2.7 +/- 0.3Nm) .................................................... 2
25 ......................... 130171 .................................... Plug (45 +/- 4.5Nm) .......................................................................... 1
26 ......................... 130158 .................................... O-Ring .............................................................................................. 1
27 ......................... 127556 .................................... Rod Tie ............................................................................................. 2
28 ......................... 127558 .................................... Rod Tie ............................................................................................. 1
29 ......................... 130165 .................................... Valve Relief Secondary (45 +/- 4.5Nm) ........................................... 1
30 ......................... 130166 .................................... Spring ............................................................................................... 1
31 ......................... 130164 .................................... Valve Relief Main (45 +/- 4.5Nm) .................................................... 1
32* ......................... 127554 .................................... Spool Section Assembly .................................................................. 1
130170 .................................... Kit Seal (includes 2,5,6,13,22,23,24) .................................................... 1

130193 .................................... Kit Conversion From 3 Spool to 4 Spool Valve ..................................... 1
* ..................... Housing and spool are matched, if damaged replace complete spool or inlet section assembly

See Section ITD
59
VALVE BLOC
Four Spool
MP-2040-019
60M1.0-0000-00060
VALVE BLOC
0 ..................... 129939 .................................... Valve Block (four Spool) ........................................................................ 1

1 ........................... 127564 .................................... Adapter Spool End (9.5 +/- 1.5Nm) ................................................. 4
2 ........................... 130157 .................................... O-Ring .............................................................................................. 7
3 ........................... 112671 .................................... Plate Seal ......................................................................................... 4
4 ........................... 060015-002 ............................. Screw (5.4 +/- 1.5Nm) ...................................................................... 8
5 ........................... 130161 .................................... O-Ring .............................................................................................. 8
6 ........................... 112676 .................................... Wiper ................................................................................................ 8
7 ........................... 112660 .................................... Nut (19 +/- 2.0Nm) ........................................................................... 4
8 ........................... 112658 .................................... Nut (45 +/- 4.5Nm) ........................................................................... 2
9 ........................... 127566-003 ............................. Screw Flow Control (9.5 +/- 1.5Nm) ................................................ 1
10 ......................... 112670 .................................... Poppet C.V. ....................................................................................... 4
11 ......................... 127555 .................................... Spring ............................................................................................... 4
12 ......................... 112690 .................................... Shuttle .............................................................................................. 3
13 ......................... 130163 .................................... O-Ring .............................................................................................. 3
14 ......................... 112672 .................................... Seat Spring ....................................................................................... 8
15 ......................... 112673 .................................... Spring ............................................................................................... 4
16 ......................... 112674 .................................... End Spool (9.5 +/- 1.5Nm) ............................................................... 4
17 ......................... 112675 .................................... Cap Spool ........................................................................................ 4
18 ......................... 060015-016 ............................. Screw (9.5 +/- 1.5Nm) ...................................................................... 8
20* ......................... 130167 .................................... Inlet Section Assembly (9.5 +/- 1.5Nm) ........................................... 1
22 ......................... 064091-007 ............................. Plug (65 +/- 7Nm) ............................................................................. 1
23 ......................... 130160 .................................... O-Ring .............................................................................................. 1
24 ......................... 130162 .................................... O-Ring .............................................................................................. 1
25 ......................... 127563 .................................... Orifice Set Screw (2.7 +/- 0.3Nm) .................................................... 2
26 ......................... 130171 .................................... Plug (45 +/- 4.5Nm) ......................................................................... 1
27 ......................... 130158 .................................... O-Ring .............................................................................................. 1
28 ......................... 127557 .................................... Rod Tie ............................................................................................. 2
29 ......................... 127559 .................................... Rod Tie ............................................................................................. 1
30 ......................... 130165 .................................... Valve Relief Secondary (45 +/- 4.5Nm) .......................................... 1
31 ......................... 130166 .................................... Spring ............................................................................................... 1
32 ......................... 130164 .................................... Valve Relief Main (45 +/- 4.5Nm) ................................................... 1
130170 .................................... Kit Seal (includes 2,5,6,13,23,24,27) .............................................. 1
* ........................... Housing and spool are matched, if damaged replace complete spool or inlet section assembly

See Section ITD
61
TILT MANIFOLD
MP-2040-020
62M1.0-0000-00062
TILT MANIFOLD
0 ..................... 130123S ................................. Tilt Manifold ............................................................................................ 1

1 ........................... 130118 .................................... Block Manifold .................................................................................. 1
2 ........................... 126944 .................................... Valve Counterbalanced Assembly (includes 3) .............................. 1
3 ................................. 111791 ..................................... Kit Seal ....................................................................................... 1
4 ........................... 064091-006 ............................. Plug (includes O-Ring) .................................................................... 3
064019-031 ............................. O-Ring ......................................................................................... 3
5 ........................... 130122 .................................... Valve Solenoid Assembly (includes Seal Kit) ................................. 1
Seal Kit ....................................................................................... 1
6 ........................... 127269-001 ............................. Solenoid Coil 36V ............................................................................ 1
............................ 127269-002 ............................. Solenoid Coil 48V ............................................................................ 1
7 .............................................................................. Nut .................................................................................................... 1

See Section ITD
63
PARK BRAKE RELEASE MANIFOLD
MP-2040-021
64M1.0-0000-00064
PARK BRAKE RELEASE MANIFOLD
0 ..................... 126727 .................................... Manifold Assembly (includes 1-3) ......................................................... 1

1 ........................... 129723 .................................... Pump Hand ...................................................................................... 1
129724 .................................... Kit Seal ............................................................................................. 1
2 ........................... 129725 .................................... Valve Manual Brake Release .......................................................... 1
129726 .................................... Kit Seal ............................................................................................. 1
3 ........................... 129740 .................................... Valve Solenoid ................................................................................. 1
111790-015 ............................. Kit Seal ............................................................................................. 1
4 ........................... 127269-001 ............................. Coil Solenoid 36V SV2 .................................................................... 1
127269-002 ............................. Coil Solenoid 48V SV2 .................................................................... 1

See Section ITD
65
LOWERING FLOW CONTROL MANIFOLD
MP-2040-022
66M1.0-0000-00066
LOWERING FLOW CONTROL MANIFOLD
0 ..................... 128306-001 ............................ Manifold Block (TT Mast) ....................................................................... 1

128306-002 ............................ Manifold Block (TL Mast) ....................................................................... 1
1 ........................... 064019-102 ............................. O-Ring .............................................................................................. 4
2 ........................... 064279-013 ............................. Adapter (TT Mast/includes O-Rings) ............................................... 1
064091-005 ............................. Plug (TL Mast/includes O-Rings) .................................................... 1
3 ........................... 064019-075 ............................. O-Ring .............................................................................................. 1
4 ........................... 128307 .................................... Manifold Block .................................................................................. 1
5 ........................... 064319-010 ............................. Tee (includes O-Rings) .................................................................... 1
6 ........................... 064019-045 ............................. O-Ring .............................................................................................. 1
7 ........................... 128716-001 ............................. Regulator Flow (includes O-Rings) ................................................. 1
8 ........................... 064019-112 ............................. O-Ring .............................................................................................. 1

See Section ITD
67
ACCESSORY MANIFOLD
129425-001, -003, -005 & -006

Accessory Manifold Block
with Quick Disconnect
129425-001, -002, -003 & -004

129425-005
129425-002, -004
129425-006 Accessory Manifold Block
Accessory Manifold Block without Quick Disconnect
MP-2040-023
68M1.0-0000-00068
ACCESSORY MANIFOLD
Parts Common to 129425-001 - 006 Accessory Manifold Block
1 ........................... 129213 .................................... Block Manifold .................................................................................. 1

2 ........................... 126233 .................................... Valve Crossover Relief (included O-Ring) ...................................... 1
3 ........................... 064019-045 ............................. O-Ring .............................................................................................. 1

(TT and TL Mast with Quick Disconnect)
4 ........................... 064279-008 ............................. Adapter (includes O-Rings) ............................................................. 2

5 ................................. 064019-100 ............................. O-Ring ......................................................................................... 2
6 ................................. 064019-030 ............................. O-Ring ......................................................................................... 6
7 ........................... 064004-001 ............................. Connector (included O-Ring) .......................................................... 2
8 ........................... 064004-001 ............................. Connector (included 6) ................................................................... 2
9 ........................... 064231-001 ............................. Cap Dust .......................................................................................... 2
10 ......................... 064333-003 ............................. Nipple ............................................................................................... 2
11 ......................... 064232-001 ............................. Plug Dust .......................................................................................... 2
12 ......................... 064334-003 ............................. Coupler ............................................................................................. 2
13 ......................... 064019-030 ............................. O-Ring .............................................................................................. 2

(TT and TL Mast without Quick Disconnect)
4 ........................... 064279-008 ............................. Adapter (included O-Ring) ............................................................... 2

5 ................................. 064019-100 ............................. O-Ring ......................................................................................... 2
6 ................................. 064019-030 ............................. O-Ring ......................................................................................... 4

(Quad Mast with Quick Disconnect)

6 ................................. 064019-030 ............................. O-Ring ......................................................................................... 6
8 ........................... 064004-001 ............................. Connector (included 6) .................................................................... 2
9 ........................... 064231-001 ............................. Cap Dust .......................................................................................... 2
10 ......................... 064333-003 ............................. Nipple ............................................................................................... 2
11 ......................... 064232-001 ............................. Plug Dust .......................................................................................... 2
12 ......................... 064334-003 ............................. Coupler ............................................................................................. 2
13 ......................... 064019-030 ............................. O-Ring .............................................................................................. 2

(Quad Mast without Quick Disconnect)

See Section ITD
69
ACCESSORY MANIFOLD
129425-001, -003, -005 & -006

with Quick Disconnect
129425-001, -002, -003 & -004

129425-005
129425-002, -004
Accessory Manifold Block without Quick Disconnect
MP-2040-023
70M1.0-0000-00070
ACCESSORY MANIFOLD

6 ................................. 064019-030 ............................. O-Ring ......................................................................................... 4

(TT and TL Mast with Quick Disconnect and SideShift)

5 ................................. 064019-100 ............................. O-Ring ......................................................................................... 2
6 ................................. 064019-030 ............................. O-Ring ......................................................................................... 8
9 ........................... 064231-001 ............................. Cap Dust .......................................................................................... 2
10 ......................... 064333-003 ............................. Nipple ............................................................................................... 2
11 ......................... 064232-001 ............................. Plug Dust .......................................................................................... 2
12 ......................... 064334-003 ............................. Coupler ............................................................................................. 2
13 ......................... 064019-030 ............................. O-Ring .............................................................................................. 2
14 ......................... 064280-009 ............................. Connector (included O-Ring) .......................................................... 2
064019-100 ............................. O-Ring ......................................................................................... 2

(Quad Mast with Quick Disconnect and SideShift)

6 ................................. 064019-030 ............................. O-Ring ......................................................................................... 8
9 ........................... 064231-001 ............................. Cap Dust .......................................................................................... 2
10 ......................... 064333-003 ............................. Nipple ............................................................................................... 2
11 ......................... 064232-001 ............................. Plug Dust .......................................................................................... 2
12 ......................... 064334-003 ............................. Coupler ............................................................................................. 2
13 ......................... 064019-030 ............................. O-Ring .............................................................................................. 2
15 ......................... 064061-003 ............................. Connector (included O-Ring) .......................................................... 2

See Section ITD
71
PUMP
MP-2040-016
72M1.0-0000-00072
PUMP
1 ..................... 128506 .................................... Lift Pump ................................................................................................ 1

2 ..................... 060017-054 ............................ Screw ...................................................................................................... 2
060030-177 ............................ Flatwasher ............................................................................................. 2
063002-027 ............................ Grease (Spline) ...................................................................................... AR

130173 .................................... Seal Kit ................................................................................................... 1

See Section ITD
73
PUMP MOTOR
MP-2040-017
74M1.0-0000-00074
PUMP MOTOR
0 ..................... 020726-001 ............................ Pump Motor 36V/48V (with Sensors) .................................................... 1

020726-002 ............................ Pump Motor 36V/48V (with Sensors EE) .............................................. 1
1 ........................... 060078-007 ............................. Screw (16-17Nm) ............................................................................. 4
2 ........................... 020245 .................................... Commutator End Head .................................................................... 1
3 ........................... 020584 .................................... Headband EE (Commutator End) ................................................... 1
4 ........................... 062547 .................................... Connector Brush Wear Sensor ........................................................ 1
020291 .................................... Lead BWI 190 mm/ ........................................................................... 1
020292 .................................... Lead BWI 310 mm/ ........................................................................... 1
5 ........................... 119040 .................................... Kit Terminal Stud (includes all Components for 1 Motor) ............... 1
6 ........................... 062547 .................................... Connector Over Temperature Sensor ............................................. 1
7 ........................... 060009-144 ............................. Ring Retaining ................................................................................. 1
8 ........................... 020240-002 ............................. Brush Box (includes 11) .................................................................. 1
9 ........................... 020252-001 ............................. Brush ................................................................................................ 8
10 ......................... 060078-011 ............................. Screw ................................................................................................ 8
11 ......................... 118991 .................................... Spring Kit (includes 8 Springs) ........................................................ 1
12 ......................... 060032-051 ............................. Screw ................................................................................................ 4
13 ......................... 060046-020 ............................. Washer Spring ................................................................................. 1
14 ......................... 065081-056 ............................. Bearing Ball ...................................................................................... 1
15 ......................... 020749-002 ............................. Frame & Field ................................................................................... 1
16 ......................... 060078-003 ............................. Screw Thread Forming ..................................................................... 12
17 ......................... 020727 .................................... Armature (includes Fan/Fan not Servicable) ................................... 1
18 ......................... 020421 .................................... Headband EE (Drive End) ............................................................... 1
19 ......................... 020242 .................................... Drive End Head ................................................................................ 1
020241 .................................... Drive End Head (includes 7 & 21) ................................................... 1
20 ......................... 060078-009 ............................. Screw ................................................................................................ 4
21 ......................... 065081-054 ............................. Bearing Ball ...................................................................................... 1
118942 .................................... Kit Brush (includes 9) ....................................................................... 1

See Section ITD
75
Printed in Germany
76M1.0-0000-00076
SECTION 3
Printed in Germany
77
GEAR BOX
MP-2040-029
78M1.0-0000-00078
GEAR BOX
1 ..................... 130053 .................................... Drive Unit Housing Assembly (includes LH & RH) .............................. 1
078885-006 ............................ Bolt (545Nm) .......................................................................................... 12
061004-016 ............................ Thread Locking Adhesive Primer ......................................................... 1
061004-030 ............................ Gasket Eliminator Red ........................................................................... 1
2 ..................... 121909 .................................... Pin .......................................................................................................... 1
061004-024 ............................ Retaining Compound ............................................................................ 1
3 ..................... 065159 .................................... Needle Bearing ...................................................................................... 2
4 ..................... 121912 .................................... Thrust Washer ........................................................................................ 2
5 ..................... 126752 .................................... 2nd Reduction Gear .............................................................................. 1
6 ..................... 125530 .................................... Differential Assembly ............................................................................. 1
129980 .................................... 3rd Reduction Gear ............................................................................... 1
060017-100 ............................ Screw (545Nm) ...................................................................................... 12
7 ..................... 065023 .................................... Bearing Cup ........................................................................................... 2
065024 .................................... Bearing Cone ......................................................................................... 2
8 ..................... 060019-075 ............................ Set Screw ............................................................................................... 2
9 ..................... 126497-001 ............................ Adjusting Cup ........................................................................................ 1
060015-051 ............................ Set Screw (545Nm) ............................................................................... 2
064019-103 ............................ O-Ring .................................................................................................... 1
10 ................... 126497-002 ............................ Adjusting Cup ........................................................................................ 1
060015-051 ............................ Set Screw (545Nm) ............................................................................... 2
11 ................... 061011-006 ............................ Dowel Pin ............................................................................................... 2
12 ................... 064329-001 ............................ Magnetic Plug (with O-Ring) ................................................................. 1
13 ................... 064091-006 ............................ Plug (with O-Ring) ................................................................................. 1
14 ................... 064091-001 ............................ Plug (with O-Ring) ................................................................................. 1
061004-023 ............................ Hydraulic Thread Sealant ...................................................................... 1
15 ................... 121923 .................................... Axle Housing RH ................................................................................... 1
060020-051 ............................ Screw (545Nm) ...................................................................................... 12
16 ................... 121922 .................................... Axle Housing LH .................................................................................... 1
060019-070 ............................ Screw (545Nm) ...................................................................................... 4
061004-016 ............................ Primer ..................................................................................................... 1
061004-030 ............................ Gasket Eliminator .................................................................................. 1
17 ................... 121917 .................................... Axle Mount ............................................................................................. 1
18 ................... 060020-051 ............................ Screw (for RH Brake Assembly/545Nm) ............................................... 10
060030-325 ............................ Flatwasher ............................................................................................. 10
19 ................... 060020-050 ............................ Screw (for LH Brake Assembly/545Nm) ............................................... 10
060030-325 ............................ Flatwasher ............................................................................................. 10
20 ................... 125531 .................................... Axle Hub Assembly (includes Stud) ...................................................... 2
121920 .................................... Axle Hub ........................................................................................... 2
129130 .................................... Stud 6 Per Axle Hub ......................................................................... 12
21 ................... 064138-017 ............................ Oil Seal ................................................................................................... 2
22 ................... 065157 .................................... Bearing Cone ......................................................................................... 2
065158 .................................... Bearing Cup ........................................................................................... 2
23 ................... 060051-005 ............................ Tabbed Washer ...................................................................................... 2
24 ................... 060044-011 ............................ Lockwasher ............................................................................................ 2
25 ................... 060043-010 ............................ Locknut ................................................................................................... 2
26 ................... 121921 .................................... Differential Axle ..................................................................................... 2
060017-070 ............................ Screw (545Nm) ...................................................................................... 24
27 ................... 121915 .................................... 1st Reduction Pinion ............................................................................. 1
28 ................... 126498 .................................... Locking Nut (545Nm) ............................................................................ 1
29 ................... 060000-076 ............................ Roll Pin ................................................................................................... 1
30 ................... 060009-067 ............................ Retaining Ring ....................................................................................... 1
31 ................... 121910 .................................... Gear ........................................................................................................ 1
32 ................... 060018-009 ............................ Screw (545Nm) ...................................................................................... 5
061004-026 ............................ Removable Thread Locker .................................................................... 1

See Section ITD
79
GEAR BOX
MP-2040-029
80M1.0-0000-00080
GEAR BOX
33 ................... 065161 .................................... Bearing Cone ......................................................................................... 2

065162 .................................... Bearing Cup ........................................................................................... 2
34 ................... 064011-005 ............................ Elbow ...................................................................................................... 1
064194-002 ............................ Breather Vent .......................................................................................... 1
061004-023 ............................ Hydraulic Thread Sealant ...................................................................... 1
35 ................... 060099-006 ............................ Screw (545Nm) ...................................................................................... 8
060030-339 ............................ Flatwasher ............................................................................................. 12
060059-013 ............................ Nut .......................................................................................................... 4
36 ................... 129296 .................................... Dowel Pin ............................................................................................... 4
060106-001 ............................ Roll Pin (used on Left Hand/Side not Shown) ...................................... 1

See Section ITD
81
DRIVE MOTOR
MP-2040-030
82M1.0-0000-00082
DRIVE MOTOR
0 ..................... 020723-001 ............................ Drive Motor 36V/48V ............................................................................. 1

020723-002 ............................ Drive Motor 36V/48V EE ........................................................................ 1
1 ........................... 020823 .................................... Commutator End Head .................................................................... 1
2 ........................... 060017-095 ............................. Screw ................................................................................................ 12
060005-009 ............................. Lockwasher ...................................................................................... 12
3 ........................... 062547 .................................... Connector Brush Wear Sensor ........................................................ 1
020217 .................................... Lead BWI 290 mm ............................................................................ 1
020220 .................................... Lead BWI 430 mm ............................................................................ 1
4 ........................... 020305 .................................... Headband ........................................................................................ 1
020408 .................................... Headband EE ................................................................................... 1
5 ........................... 020306 .................................... Headband ........................................................................................ 1
020409 .................................... Headband EE ................................................................................... 1
6 ........................... 060029-005 ............................. Screw Drive ...................................................................................... 4
7 ........................... 116958 .................................... Kit Terminal Stud (includes all Components for 1 Motor) ............... 1
8 ........................... 020207 .................................... Brush Box (includes 12) .................................................................. 1
9 ........................... 116961 .................................... Kit Brush (includes 8 Brushes) ........................................................ 1
10 ......................... 060078-011 ............................. Screw ................................................................................................ 12
11 ......................... 020281 .................................... Bracket Terminal ............................................................................... 4
12 ......................... 116960 .................................... Kit Spring (includes 8 Brushes) ....................................................... 1
13 ......................... 060015-037 ............................. Screw ................................................................................................ 4
060005-022 ............................. Lockwasher ...................................................................................... 4
14 ......................... 060046-018 ............................. Washer Spring ................................................................................. 1
15 ......................... 065081-058 ............................. Bearing Ball ...................................................................................... 1
16 ......................... 020820 .................................... Frame and Field (includes Associated Components of 7,16,18 .... 1
17 ......................... 060016-012 ............................. Screw ................................................................................................ 8
060005-008 ............................. Lockwasher ...................................................................................... 8
18 ......................... 062547 .................................... Connector Over Temperature Sensor ............................................. 1
19 ......................... 020724 .................................... Armature (includes Fan) .................................................................. 1
20 ......................... 020280 .................................... Headband Narrow ........................................................................... 1
020431 .................................... Headband Narrow EE ..................................................................... 1
060031-023 ............................. Nut Speed ........................................................................................ 1
060015-039 ............................. Screw ................................................................................................ 1
21 ......................... 060009-148 ............................. Ring Beveled Retainer .................................................................... 1
22 ......................... 065081-059 ............................. Bearing Ball ...................................................................................... 1
23 ......................... 020821 .................................... Drive End Head ................................................................................ 1
020732 .................................... Drive End Head Assembly (includes 21 & 22) ............................... 1
24 ......................... 064211-006 ............................. Seal Oil ............................................................................................. 1
25 ......................... 060009-149 ............................. Ring Beveled Retainer .................................................................... 1

See Section ITD
83
DRIVE TIRE
Torque Lug Nuts in Sequence

of 50, 270 & 415-440Nm
MP-2040-031
84M1.0-0000-00084
DRIVE TIRE
1 ..................... 127091 .................................... Wheel Nut .............................................................................................. 6

065005-003 ............................ Anti-Seize (0,62l) ................................................................................... 1
2 ........................................................................ Hub (see Table) ...................................................................................... 1
3 ........................................................................ Tire (see Table) ...................................................................................... 1
4 ........................................................................ Tire (see Table) ...................................................................................... 1
Standard Tread
1815kg Capacity
Tire Size 535 x 180 x 380 mm
Drive Tire Assembly Tire Hub Tread Design Composition/Color
128401-001 129219-001 121973 Lugged Ruber/Black
128401-002 129219-002 121973 Lugged Ruber/Grey
128401-003 129219-003 121973 Smooth Ruber/Grey
128401-004 129219-004 121973 Smooth Ruber/Black
Tab005gb
Wide Tread
1815kg Capacity
Tab006gb
Standard Tread
2270kg Capacity
Tab007gb

See Section ITD
85
DRIVE TIRE
Torque Lug Nuts in Sequence

of 50, 270 & 415-440Nm
MP-2040-031
86M1.0-0000-00086
DRIVE TIRE
Wide Tread
2270kg Capacity
Tab008gb
Standard Tread
2495/2720kg Capacity
Tab009gb
Wide Tread
Tab010gb

See Section ITD
87
Printed in Germany
88M1.0-0000-00088
SECTION 4
Printed in Germany
89
SOCKET - HOUSING
3
3
1
1
2
2
MP-2040-047
MP-2040-048
90M1.0-0000-00090
SOCKET - HOUSING
1 ..................... 130197-*** .............................. Connector (see Table) ........................................................................... 1

2 ..................... 062706 .................................... Tool Extraction ....................................................................................... 1
3 ..................... 062737 .................................... Tool Crimp .............................................................................................. 1
4,5,6,7,8 ............................................................... Connector (see Table, next Page) ......................................................... AR
9 ........................................................................ Terminal (see Table, next Page) ............................................................ AR
10 ...................................................................... Seal (see Table, next Page) .................................................................. AR
Designation Position 1
CA 401 130197-008
CA 402 130197-008
CA 403 130197-012
CA 404 130197-008
CA 405 130197-002
CA 407 130197-012
CA 410 130197-006
CA 601 130197-011
CA 602 130197-004
CA 603 130197-008
CA 604 130197-008
CA 605 130197-008
CA 606 130197-008
CA 611 130197-003
CA 625 130197-003
CA 626 130197-003
CA 631 130197-012
CA 632 130197-012
CA 633 130197-004
CA 641 130197-006
CA 642 130197-002
CA 651 130197-012
CA 661 130197-003
CA 671 130197-008
CA 672 130197-012
CA 674 130197-004
CA 6813 130197-006
Tab012gb

See Section ITD
91
SOCKET - HOUSING
3
3
1
1
2
2
MP-2040-047
MP-2040-048
92M1.0-0000-00092
SOCKET - HOUSING
Designation Index Connector P/N Position 9 Position 10 Terminal
PC 201 4 062717-006 not Applicable not Required not Applicable
PC 206 4 062717-004 not Applicable not Required 062007-005
062007-032
PC 421 5 062365-001 062007-066 not Required 062397
PC 422 5 062365-002 062007-066 062397 062007-036
PC 423 6 062453 062007-066 062451 062007-050
not Required 062007-068
not Required 062007-078
PC 426 5 062365-001 062007-066 062397 not Applicable
PC 427 5 062365-002 062007-066 062397 not Applicable
PC 428 6 062453 062007-066 062451 062007-036
PC 675 7 062724-001 062007-002 not Required 062725-001
PC 676 7 062724-001 062007-002 not Required 062725-001
PC 801 not Applicable not Required 062007-050
PC 808 4 062717-012 not Applicable not Required 062007-063
062007-076
Tab013gb
See Section ITD
93
ELECTRICAL COMPONENTS
MP-2040-032
94M1.0-0000-00094
ELECTRICAL COMPONENTS
1 ..................... 126489 .................................... 48V Fan FAN1 ........................................................................................ 1

2 ..................... 128458 .................................... Fan Guard .............................................................................................. 2
3 ..................... 060065-009 ............................ Screw ...................................................................................................... 4
4 ..................... 102126-001 ............................ Grounding Strap .................................................................................... 1
5 ..................... 050025-010 ............................ Carriage Bolt .......................................................................................... 1
050068-004 ............................ Nut .......................................................................................................... 1
6 ..................... 060075-005 ............................ Screw ...................................................................................................... 4
060030-080 ............................ Flatwasher ............................................................................................. 4
050068-004 ............................ Nut .......................................................................................................... 4
7 ..................... 093786-001 ............................ Vibration Mount ...................................................................................... 4
8 ..................... 050067-035 ............................ Screw ...................................................................................................... 2
9 ..................... 129995 .................................... Bracket ................................................................................................... 1
050025-010 ............................ Carriage Bolt .......................................................................................... 3
050068-004 ............................ Nut .......................................................................................................... 3
10 ................... 129943 .................................... Tilt Module ............................................................................................. 1
060062-014 ............................ Screw ...................................................................................................... 2
11 ................... 124668 .................................... Bus Fuse Panel ...................................................................................... 1
12 ................... 060102-002 ............................ U-Nut ...................................................................................................... 2
13 ................... 050007-009 ............................ Screw ...................................................................................................... 2
050009-013 ............................ Flatwasher ............................................................................................. 2
14 ................... 124629 .................................... Bus Bar ................................................................................................... 2
15 ................... 060062-008 ............................ Screw ...................................................................................................... 6
060030-060 ............................ Flatwasher ............................................................................................. 6
060005-026 ............................ Lockwasher ............................................................................................ 6
16 ................... 065004-035 ............................ Grommet ................................................................................................ 2
17 ................... 128496 .................................... Mounting Plate ....................................................................................... 1
18 ................... 109305-001 ............................ Receptacle ............................................................................................. 1
19 ................... 060086-002 ............................ Stud ........................................................................................................ 1
060087 .................................... Retainer ................................................................................................. 1

See Section ITD
95
CONTACTOR PANEL
SCR Lift
MP-2040-033
96M1.0-0000-00096
CONTACTOR PANEL
0 ..................... 127992 .................................... Contactor Panel Assembly .................................................................... 1

1 ........................... 129812 .................................... Base .................................................................................................. 1
2 ........................... 050067-035 ............................. Screw ................................................................................................ 2
3 ........................... 116205 .................................... Insulation Boot ................................................................................. 4
4 ........................... 060075-001 ............................. Screw ................................................................................................ 2
050009-026 ............................. Flatwasher ........................................................................................ 2
050010-032 ............................. Lockwasher ...................................................................................... 2
5 ........................... 114618 .................................... Bus Bar PSCR Neg .......................................................................... 1
6 ........................... 129813 .................................... Bus Bar P-Pos, P1 ............................................................................ 1
7 ........................... 129813 .................................... Bus Bar P-T2, P1 .............................................................................. 1
8 ........................... 125707 .................................... Contactor P2 (High Speed Bypass - Hydraulic) ............................. 1
060062-004 ............................. Screw ................................................................................................ 2
9 ........................... 129814 .................................... Bus Bar P1, P2 ................................................................................. 1
10 ......................... 129815 .................................... Bus Bar T-A2, RB .............................................................................. 1
11 ......................... 129816 .................................... Spacer .............................................................................................. 1
12 ......................... 129817 .................................... Bus Bar 1A, RB Sensor .................................................................... 1
13 ......................... 125707 .................................... Contactor 1A (High Speed Bypass - Traction) ................................ 1
060062-004 ............................. Screw ................................................................................................ 2
14 ......................... 125707 .................................... Contactor RB (Regenerative Braking) ............................................ 1
112224 .................................... Varistor ............................................................................................. 1
060062-004 ............................. Screw ................................................................................................ 2
15 ......................... 112220 .................................... Contactor S Steering ........................................................................ 1
060062-004 ............................. Screw ................................................................................................ 2
16 ......................... 112218 .................................... Contactor P1 (Turn On/Off Pump Motor) .......................................... 1
060062-004 ............................. Screw ................................................................................................ 2
17 ......................... 129818 .................................... Bus Bar R, 1A ................................................................................... 1
18 ......................... 129819 .................................... Bus Bar 1A, FU1 ............................................................................... 1
19 ......................... 129820 .................................... Insulator ............................................................................................ 1
20 ......................... 076924-020 ............................. Fuse 250A FU1 ................................................................................ 1
21 ......................... 129821 .................................... Bus Bar S, FU3 ................................................................................. 1
22 ......................... 076924-001 ............................. Fuse 60A FU3 .................................................................................. 1
23 ......................... 129822 .................................... Bus Bar FU3, FU1 ............................................................................ 1
24 ......................... 129823 .................................... Insulator ............................................................................................ 1
25 ......................... 129824 .................................... Bus Bar P1, FU2 ............................................................................... 1
26 ......................... 076924-020 ............................. Fuse 250A FU2 ................................................................................ 1
27 ......................... 129050 .................................... Support Bar ...................................................................................... 1
28 ......................... 129825 .................................... Insulator ............................................................................................ 1
29 ......................... 112226 .................................... Shunt ................................................................................................ 1
30 ......................... 114267 .................................... Rectifier 7 ......................................................................................... 1
105575 .................................... Insulator ............................................................................................ AR
112228 .................................... Insulation Tubing .............................................................................. 1
31 ......................... 129826 .................................... Bus Bar RB Sensor, 7 Rec ............................................................... 1
32 ......................... 129827 .................................... Heatsink 7 Rec ................................................................................. 1
129828 .................................... Insulator ............................................................................................ 1
33 ......................... 103005 .................................... Insulation Bushing ........................................................................... 2
34 ......................... 112248 .................................... Bus Bar R, FW .................................................................................. 1
35 ......................... 112223 .................................... Resistor FW ...................................................................................... 1
36 ......................... 112249 .................................... Bus Bar FW, FW Res ........................................................................ 1
37 ......................... 112250 .................................... Bus Bar F, FW ................................................................................... 1
38 ......................... 104483 .................................... Contactor (F & R Forward & Reverse Travel) .................................. 1
060062-004 ............................. Screw ................................................................................................ 2

See Section ITD
97
CONTACTOR PANEL
SCR Lift
MP-2040-033
98M1.0-0000-00098
CONTACTOR PANEL
39 ......................... 112220 .................................... Contactor FW Field Weakening ...................................................... 1

060062-004 ............................. Screw ................................................................................................ 2
40 ......................... 129829 .................................... Bus Bar T-Pos, 1A ............................................................................. 1
127189-002 ............................. Contact Lubricant (GE Connectors only) ........................................ 1
Metric hardware is used in making electrical connections between contactors, fuses and bus bars.
When selecting lenght of screw, make certain screw does not cause an electrical short
050006-024 ............................. Screw M6 x 1.25 x 16 mm ................................................................ AR

050009-012 ............................. Flatwasher ........................................................................................ AR
050010-015 ............................. Lockwasher ...................................................................................... AR
060063-008 ............................. Screw M8 x 1.25 x 14 mm ................................................................ AR
060063-006 ............................. Screw M8 x 1.25 x 16 mm ................................................................ AR
060063-011 ............................. Screw M8 x 1.25 x 20 mm ................................................................ AR
050009-018 ............................. Flatwasher ........................................................................................ AR
050010-020 ............................. Lockwasher ...................................................................................... AR
060059-001 ............................. Nut .................................................................................................... AR

See Section ITD
99
CONTACTOR PANEL
Contactor Lift
MP-2040-034
M1.0-0000-000100
100
CONTACTOR PANEL

127991 .................................... Contactor Panel Assembly (with TMM) ................................................. 1
1 ........................... 129812 .................................... Base .................................................................................................. 1
2 ........................... 050067-035 ............................. Screw ................................................................................................ 2
3 ........................... 116205 .................................... Insulation Boot ................................................................................. 2
4 ........................... 060075-001 ............................. Screw ................................................................................................ 2
050009-026 ............................. Flatwasher ........................................................................................ 2
050010-032 ............................. Lockwasher ...................................................................................... 2
5 ........................... 112225 .................................... Card TMM ......................................................................................... 1
6 ........................... 060065-006 ............................. Screw ................................................................................................ 2
050009-004 ............................. Flatwasher ........................................................................................ 2
050010-006 ............................. Lockwasher ...................................................................................... 2
7 ........................... 126811 .................................... Module BDI ....................................................................................... 1
060062-014 ............................. Screw ................................................................................................ 2
8 ........................... 112235 .................................... Insulator ............................................................................................ 2
9 ........................... 112252 .................................... Bus Bar NEG .................................................................................... 1
10 ......................... 129815 .................................... Bus Bar SCR A2, RB ........................................................................ 1
11 ......................... 129816 .................................... Spacer .............................................................................................. 1
12 ......................... 129817 .................................... Bus Bar 1A, RB Sensor .................................................................... 1
13 ......................... 125707 .................................... Contactor 1A (High Speed Bypass - Traction) ................................ 1
060062-004 ............................. Screw ................................................................................................ 2
14 ......................... 125707 .................................... Contactor RB (Regenerative Braking) ............................................ 1
112224 .................................... Varistor ............................................................................................. 1
060062-004 ............................. Screw ................................................................................................ 2
15 ......................... 112220 .................................... Contactor S Steering ........................................................................ 1
060062-004 ............................. Screw ................................................................................................ 2
16 ......................... 112218 .................................... Contactor P1 (Turn On/Off Pump Motor) .......................................... 1
060062-004 ............................. Screw ................................................................................................ 2
17 ......................... 129818 .................................... Bus Bar R, 1A ................................................................................... 1
18 ......................... 129819 .................................... Bus Bar 1A, FU1 ............................................................................... 1
19 ......................... 129820 .................................... Insulator ............................................................................................ 1
20 ......................... 076924-020 ............................. Fuse 250A FU1 ................................................................................ 1
21 ......................... 129821 .................................... Bus Bar S, FU3 ................................................................................. 1
22 ......................... 076924-001 ............................. Fuse 60A FU3 .................................................................................. 1
23 ......................... 129822 .................................... Bus Bar FU3, FU1 ............................................................................ 1
24 ......................... 129823 .................................... Insulator ............................................................................................ 1
25 ......................... 129824 .................................... Bus Bar P1, FU2 ............................................................................... 1
26 ......................... 076924-020 ............................. Fuse 250A FU2 ................................................................................ 1
27 ......................... 129050 .................................... Support Bar ...................................................................................... 1
28 ......................... 129825 .................................... Insulator ............................................................................................ 1
29 ......................... 112226 .................................... Shunt ................................................................................................ 1
30 ......................... 114267 .................................... Rectifier 7 ......................................................................................... 1
105575 .................................... Insulator ............................................................................................ AR
112228 .................................... Insulation Tubing .............................................................................. 1
31 ......................... 129826 .................................... Bus Bar RB Sensor, 7 Rec ............................................................... 1
32 ......................... 129827 .................................... Heatsink 7 Rec ................................................................................. 1
129828 .................................... Insulator ............................................................................................ 1
33 ......................... 103005 .................................... Insulation Bushing ........................................................................... 2
34 ......................... 112248 .................................... Bus Bar R, FW .................................................................................. 1
35 ......................... 112223 .................................... Resistor FW ...................................................................................... 1
36 ......................... 112249 .................................... Bus Bar FW, FW Res ........................................................................ 1
37 ......................... 112250 .................................... Bus Bar F, FW ................................................................................... 1
38 ......................... 104483 .................................... Contactor (F & R Forward & Reverse Travel) .................................. 1
060062-004 ............................. Screw ................................................................................................ 2

See Section ITD
101
CONTACTOR PANEL
Contactor Lift
MP-2040-034
M1.0-0000-000102
102
CONTACTOR PANEL
39 ......................... 112220 .................................... Contactor FW (Field Weakening) .................................................... 1

060062-004 ............................. Screw ................................................................................................ 2
40 ......................... 129829 .................................... Bus Bar T-Pos, 1A ............................................................................. 1
127189-002 ............................. Contact Lubricant (GE Connectors Only) ....................................... 1
Metric hardware is used in making electrical connectins between contactors, fuses and bus bars.
When selecting lenght of screw, make certain screw does not cause an electrical short
050006-024 ............................. Screw M6 x 1.25 x 16 mm ................................................................ AR

050009-012 ............................. Flatwasher ........................................................................................ AR
050010-015 ............................. Lockwasher ...................................................................................... AR
060063-008 ............................. Screw M8 x 1.25 x 14 mm ................................................................ AR
060063-006 ............................. Screw M8 x 1.25 x 16 mm ............................................................... AR
060063-011 ............................. Screw M8 x 1.25 x 20 mm ............................................................... AR
050009-018 ............................. Flatwasher ........................................................................................ AR
050010-020 ............................. Lockwasher ...................................................................................... AR
060059-001 ............................. Nut .................................................................................................... AR

See Section ITD
103
CONTACTOR PANEL
SCR Lift „EE“
MP-2040-035
M1.0-0000-000104
104
CONTACTOR PANEL

1 ........................... 119960 .................................... Bracket ............................................................................................. 8
050006-008 ............................. Screw ................................................................................................ 18
060030-044 ............................. Flatwasher ........................................................................................ 18
2 ........................... 060061-007 ............................. Screw ................................................................................................ 16
............................ 050010-010 ............................. Lockwasher ...................................................................................... 16
3 ........................... 118283-001 ............................. EE Contactor RB, 1A & P124 V (see Section 4.4) ........................... 3
119976 .................................... Insulator ............................................................................................ 3
4 ........................... 119987 .................................... Varistor Assembly ............................................................................ 1
5 ........................... 128987 .................................... Bus Bar ............................................................................................. 1
060005-031 ............................. Lockwasher ...................................................................................... 1
060059-001 ............................. Nut .................................................................................................... 1
6 ........................... 114267 .................................... Rectifier Assembly 7 REC ............................................................... 1
060063-006 ............................. Screw .......................................................................................... 1
060005-008 ............................. Lockwasher ................................................................................ 1
7 ........................... 060061-004 ............................. Screw ................................................................................................ 2
050010-010 ............................. Lockwasher ...................................................................................... 2
060030-044 ............................. Flatwasher ........................................................................................ 2
103005 .................................... Insulator ............................................................................................ 2
8 ........................... 112226 .................................... Heatsink ........................................................................................... 1
105575 .................................... Insulator ............................................................................................ 1
9 ........................... 060062-008 ............................. Screw ................................................................................................ 1
060005-022 ............................. Lockwasher ...................................................................................... 1
10 ......................... 112227 .................................... Shunt Sensor 2 ................................................................................. 1
060063-006 ............................. Screw ................................................................................................ 1
060005-008 ............................. Lockwasher ...................................................................................... 1
11 ......................... 128979 .................................... Bus Bar ............................................................................................. 1
060063-006 ............................. Screw ................................................................................................ 1
060005-008 ............................. Lockwasher ...................................................................................... 1
12 ......................... 060005-031 ............................. Lockwasher ...................................................................................... 1
060059-001 ............................. Nut .................................................................................................... 1
13 ......................... 128980 .................................... Bus Bar ............................................................................................. 1
060030-017 ............................. Flatwasher ........................................................................................ 1
060005-008 ............................. Lockwasher ...................................................................................... 1
103327 .................................... Nut .................................................................................................... 1
14 ......................... 060063-006 ............................. Screw ................................................................................................ 1
060005-008 ............................. Lockwasher ...................................................................................... 1
060030-017 ............................. Flatwasher ........................................................................................ 1
15 ......................... 119159 .................................... EE Contactor F/R (see Section 4.4) ................................................ 1
119988 .................................... Insulator ............................................................................................ 1
060005-031 ............................. Lockwasher ...................................................................................... 2
060059-001 ............................. Nut .................................................................................................... 2
16 ......................... 128985 .................................... Bus Bar ............................................................................................. 1
17 ......................... 118281-001 ............................. EE Contactor S (see Section 4.4) .................................................... 1
119975 .................................... Insulator ............................................................................................ 1
060005-031 ............................. Lockwasher ...................................................................................... 1
060059-001 ............................. Nut .................................................................................................... 1
18 ......................... 128981 .................................... Bus Bar ............................................................................................. 1
19 ......................... 060005-020 ............................. Lockwasher ...................................................................................... 1
050008-024 ............................. Nut .................................................................................................... 1
20 ......................... 060065-007 ............................. Screw ................................................................................................ 2
050010-006 ............................. Lockwasher ...................................................................................... 2
21 ......................... 119961 .................................... Bracket ............................................................................................. 1
060061-006 ............................. Screw ................................................................................................ 2
060030-044 ............................. Flatwasher ........................................................................................ 2
22 ......................... 129050 .................................... Support Bar ...................................................................................... 1
23 ......................... 128972 .................................... Fuse Box Assembly (includes FU1,FU2 & FU3/see Section 4.3) . 1

See Section ITD
105
CONTACTOR PANEL
SCR Lift „EE“
MP-2040-035
M1.0-0000-000106
106
CONTACTOR PANEL
24 ......................... 128973 .................................... Base Plate ........................................................................................ 1

093983 .................................... Grease Silicone ................................................................................ AR
050067-035 ............................. Screw ................................................................................................ 2
25 ......................... 128983 .................................... Bus Bar ............................................................................................. 2
060065-007 ............................. Screw ................................................................................................ 2
050010-006 ............................. Lockwasher ...................................................................................... 2
26 060063-006 ............................. Screw M8 .......................................................................................... 4
060005-008 ............................. Lockwasher ...................................................................................... 4
060030-017 ............................. Flatwasher ........................................................................................ 4
27 ......................... 128986 .................................... Bus Bar ............................................................................................. 1
060030-017 ............................. Flatwasher ........................................................................................ 2
060005-008 ............................. Lockwasher ...................................................................................... 2
103327 .................................... Nut .................................................................................................... 2
28 ......................... 116205 .................................... Insulating Boot ................................................................................. 4
29 ......................... 129671 .................................... SCR Lift Panel Assembly FU1, FU2 & FU3 (see Section 4.1) ........ 1
060075-001 ............................. Screw ................................................................................................ 3
30 ......................... 129670 .................................... SCR Traction Control Panel (see Section 4.1) ................................ 1
060075-001 ............................. Screw ................................................................................................ 2
31 ......................... 060030-309 ............................. Flatwasher ........................................................................................ 1
060059-001 ............................. Nut .................................................................................................... 1

See Section ITD
107
PANEL
SCR Traction
MP-2040-089
M1.0-0000-000108
108
PANEL
0 ..................... 129670 .................................... Panel Assembly (included 1-35) ........................................................... 1

1 ........................... 103002 .................................... Heatsink, Base ................................................................................. 1
2 ........................... 103011 .................................... Spider Assembly With ...................................................................... 1
3 .............................................................................. Leads Lead Assembly (included in 35) .......................................... 1
4 ........................... 103013 .................................... Snubber Assembly ........................................................................... 4
5 ........................... 103024 .................................... Screw w/Lockwasher ....................................................................... 4
6 ........................... 103329 .................................... Screw ................................................................................................ 1
060005-003 ............................. Lockwasher ...................................................................................... 1
060030-004 ............................. Washer ............................................................................................. 1
9 ........................... 129668 .................................... Card Assembly, Oscillator ................................................................ 1
10 ......................... 103015 .................................... Strap, Mounting ................................................................................ 2
11 ......................... 079812 .................................... Capacitor .......................................................................................... 1
12 ......................... 103004 .................................... Insulator ............................................................................................ 1
093983 .................................... Grease, Silicone ............................................................................... 1
13 ......................... 103003 .................................... Kit, 1 Rec Includes Index 12 ............................................................ 1
14 ......................... 103012 .................................... Thermal Protector Assembly ............................................................ 1
15 ......................... 103328 .................................... Screw ................................................................................................ 5
060005-005 ............................. Lockwasher ...................................................................................... 5
060030-044 ............................. Washer ............................................................................................. 5
16 ......................... 103324 .................................... Screw ................................................................................................ 1
060005-008 ............................. Lockwasher ...................................................................................... 1
060030-017 ............................. Washer ............................................................................................. 1
17 ......................... 103008 .................................... SCR, 5 Rec ....................................................................................... 1
18 ......................... 103007 .................................... SCR, 2 Rec ....................................................................................... 1
19 ......................... 103026 .................................... Screw w/Lockwasher ....................................................................... 4
20 ......................... 103018 .................................... Bar, Bus ............................................................................................ 1
21 ......................... 103017 .................................... Bar, Bus ............................................................................................ 1
22 ......................... 103019 .................................... Bar, Bus ............................................................................................ 1
23 ......................... 103016 .................................... Bar Bus ............................................................................................. 1
24 ......................... 103325 .................................... Screw ................................................................................................ 4
060005-003 ............................. Lockwasher ...................................................................................... 4
060030-004 ............................. Washer ............................................................................................. 4
25 ......................... 103009 .................................... Reactor ............................................................................................. 1
26 ......................... 103006 .................................... Insulator ............................................................................................ 1
093983 .................................... Grease Silicone ................................................................................ 1
27 ......................... 103022 .................................... Heatsink ........................................................................................... 1
28 ......................... 103023 .................................... Post Terminal .................................................................................... 1
29 ......................... 103021 .................................... Shunt & Wire Assembly ................................................................... 1
30 ......................... 060030-017 ............................. Washer ............................................................................................. 2
060005-008 ............................. Lockwasher ...................................................................................... 2
103327 .................................... Nut .................................................................................................... 2
31 ......................... 103326 .................................... Screw ................................................................................................ 1
060005-007 ............................. Lockwasher ...................................................................................... 1
060030-010 ............................. Washer ............................................................................................. 1
32 ......................... 103005 .................................... Bushing Insulating ........................................................................... 3
33 ......................... 079813 .................................... Diode 3 Rec ..................................................................................... 1
34 ......................... 079813 .................................... Diode 4 Rec ..................................................................................... 1
35 ......................... 103020 .................................... Wire Harness (not Shown) ............................................................... 1
36 ......................... 116205 .................................... Boot ................................................................................................... 2
37 ......................... 116197 .................................... Bracket Bus ...................................................................................... 1
060063-006 ............................. Screw ................................................................................................ 1
050010-020 ............................. Lockwasher ...................................................................................... 1
050009-018 ............................. Flatwasher ........................................................................................ 1
060016-068 ............................. Screw ................................................................................................ 1
060005-008 ............................. Lockwasher ...................................................................................... 1
060030-017 ............................. Flatwasher ........................................................................................ 1
060021-009 ............................. Nut .................................................................................................... 1

See Section ITD
109
PANEL
SCR Lift
MP-2040-081
M1.0-0000-000110
110
PANEL
0 ..................... 129671 .................................... Panel Assembly ..................................................................................... 1

1 ........................... 103002 .................................... Heatsink Base .................................................................................. 1
2 ........................... 103011 .................................... Spider Assembly w/Leads ............................................................... 1
3 .............................................................................. Lead Assembly (included in 34) ...................................................... 1
4 ........................... 103013 .................................... Snubber Assembly ........................................................................... 3
6 ........................... 103329 .................................... Screw ................................................................................................ 1
060005-003 ............................. Lockwasher ...................................................................................... 1
060030-004 ............................. Washer ............................................................................................. 1
9 ........................... 129669 .................................... Card Assembly Oscillator ................................................................ 1
10 ......................... 103015 .................................... Strap Mounting ................................................................................. 2
11 ......................... 079812 .................................... Capacitor .......................................................................................... 1
12 ......................... 103004 .................................... Insulator ............................................................................................ 1
093983 .................................... Grease Silicone ................................................................................ 1
13 ......................... 105583 .................................... Kit 1 Rec (includes 12) ..................................................................... 1
14 ......................... 103012 .................................... Thermal Protector Assembly ............................................................ 1
15 ......................... 103328 .................................... Screw ................................................................................................ 5
060005-005 ............................. Lockwasher ...................................................................................... 5
060030-044 ............................. Washer ............................................................................................. 5
16 ......................... 103324 .................................... Screw ................................................................................................ 3
060005-008 ............................. Lockwasher ...................................................................................... 3
060030-017 ............................. Washer ............................................................................................. 3
17 ......................... 103008 .................................... SCR 5 Rec ....................................................................................... 1
18 ......................... 103007 .................................... SCR 2 Rec ....................................................................................... 1
19 ......................... 103026 .................................... Screw w/Lockwasher ....................................................................... 4
20 ......................... 103018 .................................... Bar Bus ............................................................................................. 1
21 ......................... 103017 .................................... Bar Bus ............................................................................................. 1
22 ......................... 103019 .................................... Bar Bus ............................................................................................. 1
23 ......................... 103016 .................................... Bar Bus ............................................................................................. 1
24 ......................... 103325 .................................... Screw ................................................................................................ 4
060005-003 ............................. Lockwasher ...................................................................................... 4
060030-004 ............................. Washer ............................................................................................. 4
25 ......................... 103009 .................................... Reactor ............................................................................................. 1
26 ......................... 103006 .................................... Insulator ............................................................................................ 1
093983 .................................... Grease Silicone ................................................................................ 1
27 ......................... 103022 .................................... Heatsink ........................................................................................... 1
28 ......................... 103023 .................................... Post Terminal .................................................................................... 1
29 ......................... 103021 .................................... Shunt & Wire Assembly ................................................................... 1
30 ......................... 060030-017 ............................. Washer ............................................................................................. 2
060005-008 ............................. Lockwasher ...................................................................................... 2
103327 .................................... Nut .................................................................................................... 2
31 ......................... 103326 .................................... Screw ................................................................................................ 1
060005-007 ............................. Lockwasher ...................................................................................... 1
060030-010 ............................. Washer ............................................................................................. 1
32 ......................... 103005 .................................... Bushing Insulating ........................................................................... 3
33 ......................... 079813 .................................... Diode 3 Rec ..................................................................................... 1
34 ......................... 105582 .................................... Wire Harness n(not Shown) ............................................................ 1
35 ......................... 127482 .................................... Suppressor/Snubber (EMI) .............................................................. 1

See Section ITD
111
DISTRIBUTION PANEL
MP-2040-036
M1.0-0000-000112
112
DISTRIBUTION PANEL
1 ..................... 128540 .................................... Cover ...................................................................................................... 1

2 ..................... 124960-001 ............................ Spacer .................................................................................................... 2
3 ..................... 128652 .................................... Power Supply DC/DC (includes Fuses/ ................................................ 1
Equipped on Trucks with Worklights)
4 ..................... 050008-015 ............................ Nut .......................................................................................................... 4
060005-007 ............................ Lockwasher ............................................................................................ 4
5 ..................... 094362-002 ............................ Fuse 15A ................................................................................................ 4
6 ..................... 062765-001 ............................ Fuse 15A ................................................................................................ 1
7 ..................... 065004-035 ............................ Grommet ................................................................................................ 2
8 ..................... 128495-001 ............................ Plate Mounting ....................................................................................... 1
128495-002 ............................ Plate Mounting “EE” .............................................................................. 1
9 ..................... 128496 .................................... Plate Mounting ....................................................................................... 1
10 ................... 109305-001 ............................ Receptacle ............................................................................................. 1
11 ................... 060086-002 ............................ Stud ........................................................................................................ 1
060087 .................................... Retainer ................................................................................................. 1
12 ................... 127219-001 ............................ PCB Distribution 36V (includes Fuses and Relays) ............................ 1
127219-002 ............................ PCB Distribution 48V (includes Fuses and Relays) ............................ 1
13 ................... 124960-002 ............................ Spacer .................................................................................................... 4
14 ................... 062640-002 ............................ Relay 36V SPST .................................................................................... 1
062640-003 ............................ Relay 48V SPST .................................................................................... 1
15 ................... 062711-001 ............................ Relay 36V DPDT .................................................................................... 1
062711-002 ............................ Relay 48V DPDT .................................................................................... 1
16 ................... 123098 .................................... Enclosure Fuse “EE” .............................................................................. 1
17 ................... 050004-015 ............................ Screw ...................................................................................................... 2
18 ................... 094362-002 ............................ Fuse 15A ................................................................................................ 1
094362-009 ............................ Shortening Bar Fuse “EE” ..................................................................... 1
19 ................... 113628-001 ............................ PCB ASM C/C Panel F/C (includes Fuses and Relays) ...................... 1
20 ................... 062496-003 ............................ Relay 24V DPDT .................................................................................... 1
21 ................... 062337-006 ............................ Relay 36/48V DPDT .............................................................................. 1
22 ................... 062339 .................................... Relay Hold Down Spring ....................................................................... 1
23 ................... 060012-064 ............................ Screw ...................................................................................................... 2
060005-048 ............................ Lockwasher ............................................................................................ 2
060021-003 ............................ Nut .......................................................................................................... 2
24 ................... 050004-010 ............................ Screw ...................................................................................................... 4

See Section ITD
113
FUSE BOX
MP-2040-037
M1.0-0000-000114
114
FUSE BOX
0 ..................... 128972 .................................... Fuse Box Assembly (included 1, 2 & 4-15 ............................................ 1
1 ........................... 128975 .................................... Fuse Box .......................................................................................... 1
2 ........................... 060067-012 ............................. Screw ................................................................................................ 4
060102-002 ............................. U-Nut ................................................................................................ 4
3 ........................... 060061-006 ............................. Screw ................................................................................................ 4
050010-010 ............................. Lockwasher ...................................................................................... 4
4 ........................... 119323 .................................... Insulator ............................................................................................ 10
5 ........................... 060030-017 ............................. Flatwasher ........................................................................................ 10
6 ........................... 060005-020 ............................. Lockwasher ...................................................................................... 10
7 ........................... 128989 .................................... Stud ................................................................................................... 5
8 ........................... 060059-001 ............................. Nut .................................................................................................... 5
9 ........................... 128988 .................................... Bus Bar ............................................................................................. 3
10 ......................... 128982 .................................... Bus Bar ............................................................................................. 2
11 ......................... 060062-008 ............................. Screw ................................................................................................ 6
060005-026 ............................. Lockwasher ...................................................................................... 6
060030-060 ............................. Flatwasher ........................................................................................ 6
12 ......................... 076924-020 ............................. Fuse 250 A FU3 ............................................................................... 1
113729-017 ............................. Label ................................................................................................. 1
13 ......................... 076924-018 ............................. Fuse 20 A FU2 ................................................................................. 1
113729-012 ............................. Label ................................................................................................. 1
14 ......................... 076924-020 ............................. Fuse 250 A FU1 ............................................................................... 1
113729-017 ............................. Label ................................................................................................. 1
15 ......................... 128974 .................................... Fuse Box Cover ................................................................................ 1

See Section ITD
115
CONTACTOR
Forward/Reverse Contactor
MP-2040-088

REV. 4 09/95
M1.0-0000-000116
116
CONTACTOR
0 ..................... 104483 .................................... Contactor Assembly .............................................................................. 1

1 ........................... 112295 .................................... Plate Magnetic Base ........................................................................ 1
2 ........................... 060065-004 ............................. Screw ................................................................................................ 4
3 ........................... 104438 .................................... Coil ................................................................................................... 2
4 ........................... 112274 .................................... Frame ................................................................................................ 2
5 ........................... 104440 .................................... Spring ............................................................................................... 2
6 ........................... 104450 .................................... Armature Assembly (includes 7-12) ................................................ 2
7 .............................................................................. Plunger ............................................................................................. 2
8 .............................................................................. Washer ............................................................................................. 2
9 .............................................................................. Washer Guide .................................................................................. 2
10 ......................... 060005-005 ............................. Lockwasher ...................................................................................... 2
11 ......................... 060021-005 ............................. Nut .................................................................................................... 2
12 ............................................................................ Stud ................................................................................................... 2
13 ......................... 104456 .................................... Base Bus .......................................................................................... 2
14 ......................... 104445 .................................... Tip Stationary ................................................................................... 2
15 ......................... 104449 .................................... Tip Stationary ................................................................................... 1
16 ......................... 104448 .................................... Tip Stationary ................................................................................... 1
17 ......................... 104461 .................................... Bushing Plunger .............................................................................. 2
18 ......................... 104442 .................................... Carrier Movable Tip ......................................................................... 2
19 ......................... 104441 .................................... Washer Spring Guide ...................................................................... 4
20 ......................... 104439 .................................... Spring ............................................................................................... 2
21 ......................... 104453 .................................... Bus Insulation Upper ....................................................................... 2
22 ......................... 060030-095 ............................. Flatwasher ........................................................................................ 2
23 ......................... 060042-016 ............................. Locknut ............................................................................................. 2
24 ......................... 104451 .................................... Clamp ............................................................................................... 2
25 ......................... 104443 .................................... Clamp Bus ........................................................................................ 4
26 ......................... 104452 .................................... Tip Movable ...................................................................................... 4
27 ......................... 104446 .................................... Tip Stationary ................................................................................... 1
28 ......................... 104447 .................................... Tip Stationary ................................................................................... 1
29 ......................... 060063-007 ............................. Screw ................................................................................................ 2
060005-008 ............................. Lockwasher ...................................................................................... 2
060030-017 ............................. Flatwasher ........................................................................................ 2
30 ......................... 060063-004 ............................. Screw ................................................................................................ 2
060005-008 ............................. Lockwasher ...................................................................................... 2
060030-017 ............................. Flatwasher ........................................................................................ 2
31 ......................... 104444 .................................... Cover ................................................................................................ 2
32 ......................... 060005-004 ............................. Lockwasher ...................................................................................... 8
33 ......................... 060013-028 ............................. Screw ................................................................................................ 8
104651 .................................... Kit, Contact Replacement (includes 14-21, 26, 27 & 28) .............. 1

See Section ITD
REV. 4 09/95
117
CONTACTOR
MP-2040-087

REV. 2 11/01
M1.0-0000-000118
118
CONTACTOR
0 ..................... 119159 .................................... „EE“ Contactor Assembly ...................................................................... 1

1 ........................... 120641 .................................... Shroud Upper Steel ......................................................................... 1
2 ........................... 119128 .................................... Screw ................................................................................................ 4
3 ........................... 120115 .................................... Screw ................................................................................................ 4
4 ........................... 120625 .................................... Cover Top ......................................................................................... 2
5 ........................... 120112 .................................... Contact Fixed ................................................................................... 4
060005-031 ............................. Washer ........................................................................................ 4
060059-004 ............................. Nut ............................................................................................... 4
060059-001 ............................. Nut ............................................................................................... 12
6 ........................... 120627 .................................... Contact Moving ................................................................................ 2
7 ........................... 120116 .................................... Spring Return ................................................................................... 2
8 ........................... 120120 .................................... Base Top Cover ................................................................................ 2
9 ........................... 120629 .................................... Plunger MovingContact ................................................................... 2
10 ......................... 120635 .................................... Frame (w/Coil and Lower Steel Shroud) ......................................... 2
11 ......................... 120638 .................................... Cover Dust ....................................................................................... 2
12 ......................... 120636 .................................... Contact Fixed Changeover Single .................................................. 2
060063-004 ............................. Screw ................................................................................................ 2
060005-031 ............................. Washer ............................................................................................. 2
060059-001 ............................. Nut .................................................................................................... 2
13 ......................... 120637 .................................... Contact Fixed Changeover Double ................................................ 1
060063-004 ............................. Screw ................................................................................................ 1
060005-031 ............................. Washer ............................................................................................. 1
060059-001 ............................. Nut .................................................................................................... 1
14 ......................... 120634 .................................... Bar Bus ............................................................................................. 2
15 ......................... 120639 .................................... Insulator Terminal ............................................................................. 4
17 ......................... 120642 .................................... Insulator Folded ............................................................................... 2
120623 .................................... Kit Contact Replacement (includes 5, 6, 12, 13) ............................ 1

See Section ITD
REV. 2 11/01
119
CONTACTOR
MP-2040-086

REV. 3 11/01
M1.0-0000-000120
120
CONTACTOR
0 ..................... 118283-001 ............................ EE Contactor ......................................................................................... 1

118283-002 ............................ EE Contactor ......................................................................................... 1
1 ........................... 120112 .................................... Contact Fixed ................................................................................... 2
060005-031 ............................. Lockwasher ................................................................................ 4
060059-004 ............................. Nut Half ....................................................................................... 2
060059-001 ............................. Nut ............................................................................................... 6
2 ........................... 120113 .................................... Contact Moving ................................................................................ 1
3 ........................... 120114 .................................... Cover Top ......................................................................................... 1
4 ........................... 120115 .................................... Screw Cover ..................................................................................... 2
5 ........................... 120116 .................................... Spring Return 118283-001 .............................................................. 1
120121 .................................... Spring Return 118283-002 .............................................................. 1
6 ........................... 120117 .................................... Frame & Coil (w/ Lower Steel Shroud 118283-001) ....................... 1
120122 .................................... Frame & Coil (w/ Lower Steel Shroud 118283-002) ....................... 1
7 ........................... 120639 .................................... Insulator Main Terminal .................................................................... 2
9 ........................... 119128 .................................... Screw Upper Shroud ....................................................................... 4
10 ......................... 120120 .................................... Base Top Cover ................................................................................ 1
120624 .................................... Kit Contact Replacement (includes 1 & 2) ...................................... 1

See Section ITD
REV. 3 11/01
121
CONTACTOR
Steering Contactor
MP-2040-084

REV. 2 12/93
M1.0-0000-000122
122
CONTACTOR
0 ..................... 112220 .................................... Contactor Assembly .............................................................................. 1

2 ........................... 112267 .................................... Armature Assembly (includes 7 - 12) .............................................. 1
3 ........................... 060065-004 ............................. Screw ................................................................................................ 2
4 ........................... 112268 .................................... Coil ................................................................................................... 1
5 ........................... 112270 .................................... Frame ................................................................................................ 1
6 ........................... 079800 .................................... Spring ............................................................................................... 1
7 .............................................................................. Plunger ............................................................................................. 1
8 .............................................................................. Washer ............................................................................................. 1
9 .............................................................................. Washer Guide .................................................................................. 1
10 ......................... 060005-005 ............................. Lockwasher ...................................................................................... 1
11 ......................... 060021-005 ............................. Nut .................................................................................................... 1
12 ............................................................................ Stud ................................................................................................... 1
13 ......................... 104456 .................................... Carrier Stationary Tip ....................................................................... 1
14 ......................... 112271 .................................... Tip Stationary ................................................................................... 1
15 ......................... 112272 .................................... Tip Stationary ................................................................................... 1
16 ......................... 104457 .................................... Clamp Stationary Tip ........................................................................ 2
17 ......................... 060005-005 ............................. Lockwasher ...................................................................................... 4
18 ......................... 060014-029 ............................. Screw ................................................................................................ 4
19 ......................... 104461 .................................... Bushing Plunger .............................................................................. 1
20 ......................... 104442 .................................... Carrier Movable Top ........................................................................ 1
21 ......................... 112273 .................................... Tip Movable ...................................................................................... 1
23 ......................... 104439 .................................... Spring ............................................................................................... 1
24 ......................... 104455 .................................... Retainer Spring ................................................................................ 1
25 ......................... 060030-095 ............................. Flatwasher ........................................................................................ 1
26 ......................... 060042-016 ............................. Locknut ............................................................................................. 1
116968 .................................... Kit Contact Replacement (includes 14, 15, 19 & 21 - 24) .............. 1

See Section ITD
REV. 2 12/93
123
CONTACTOR
MP-2040-085

REV. 3 11/01
M1.0-0000-000124
124
CONTACTOR
0 ..................... 118281-001 ............................ EE Contactor ......................................................................................... 1

2 ........................... 119128 .................................... Screw Upper Shroud ....................................................................... 4
3 ........................... 119126 .................................... Insulator Main Terminal .................................................................... 2
4 ........................... 105538 .................................... Screw Cover ..................................................................................... 4
5 ........................... 105535 .................................... Contact Fixed ................................................................................... 4
060005-031 ............................. Lockwasher ................................................................................ 8
060059-004 ............................. Nut Half ....................................................................................... 4
060059-001 ............................. Nut ............................................................................................... 12
6 ........................... 105537 .................................... Cover Top ......................................................................................... 2
7 ........................... 120109 .................................... Spring Return ................................................................................... 2
8 ........................... 105536 .................................... Contact Moving ................................................................................ 2
9 ........................... 120110 .................................... Frame & Coil ( w/Lower Steel Shroud) ............................................ 2
120089 .................................... Kit Contact Replacement Includes Index 1 & 2 .............................. 1

See Section ITD
REV. 3 11/01
125
CONTACTOR
Pump Contactor
MP-2040-038
M1.0-0000-000126
126
CONTACTOR
0 ..................... 125707 .................................... Contactor Assembly (36V/48V; 1A, RB, P - .......................................... 1

SCR Lift Control - without 2)
125707 .................................... Contactor Assembly (36V/48V; P-Contactor Lift Control-without 2) .... 1
2 ........................... 104497 .................................... Suppressor (on Pump Contactor of Contactor Lift System) ............ 1
3 ........................... 060065-004 ............................. Screw ................................................................................................ 2
4 ........................... 112222 .................................... Coil 36/48 Volt .................................................................................. 1
104438 .................................... Coil 24 Volt for SCR Control ............................................................ 1
5 ........................... 112274 .................................... Frame ................................................................................................ 1
6 ........................... 104454 .................................... Spring ............................................................................................... 1
7 .............................................................................. Plunger ............................................................................................. 1
8 .............................................................................. Washer ............................................................................................. 1
9 .............................................................................. Washer Guide .................................................................................. 1
10 ......................... 060005-005 ............................. Lockwasher ...................................................................................... 1
11 ......................... 060021-005 ............................. Nut .................................................................................................... 1
12 ............................................................................ Stud ................................................................................................... 1
13 ......................... 104456 .................................... Carrier Stationary Tip ....................................................................... 1
14 ......................... 116170 .................................... Tip Stationary ................................................................................... 2
15 ......................... 104457 .................................... Clamp Stationary Tip ........................................................................ 2
16 ......................... 060005-004 ............................. Lockwasher ...................................................................................... 4
17 ......................... 060014-063 ............................. Screw ................................................................................................ 4
18 ......................... 104461 .................................... Bushing Plunger .............................................................................. 1
19 ......................... 104442 .................................... Carrier Movable Tip ......................................................................... 1
20 ......................... 116169 .................................... Tip Movable ...................................................................................... 1
22 ......................... 116168 .................................... Spring ............................................................................................... 1
23 ......................... 104455 .................................... Retainer Spring ................................................................................ 1
24 ......................... 060030-095 ............................. Flatwasher ........................................................................................ 1
25 ......................... 060042-016 ............................. Locknut ............................................................................................. 1
26 ......................... 104460 .................................... Armature Assembly (includes 7 - 12) .............................................. 1
116171 .................................... Kit Contact Replacement (includes 14, 18, 19, 20, 21, 22 & 23) ... 1

See Section ITD
127
TILT LIMIT SWITCH
MP-2040-044
M1.0-0000-000128
128
TILT LIMIT SWITCH
1 ..................... 062752-005 ............................ Sealed Switch TLMS .............................................................................. 1

060064-002 ............................ Screw ...................................................................................................... 2
050009-001 ............................ Flatwasher ............................................................................................. 2
2 ..................... 126046 .................................... Spacer .................................................................................................... 1
3 ..................... 128456 .................................... Plate ....................................................................................................... 1
4 ..................... 107703 .................................... Block ....................................................................................................... 1
050004-015 ............................ Screw ...................................................................................................... 2
050009-003 ............................ Flatwasher ............................................................................................. 2
5 ..................... 124732 .................................... Shaft ....................................................................................................... 1
060038-013 ............................ Cotter Pin ............................................................................................... 1
6 ..................... 127204 .................................... Bracket ................................................................................................... 1
050067-022 ............................ Screw ...................................................................................................... 2

See Section ITD
129
MAST WIRING - TL
MP-2040-046
M1.0-0000-000130
130
MAST WIRING - TL
1 ..................... 127515-008 ............................ Cable Control Assembly ........................................................................ 1

2 ..................... 107204 .................................... Grip Cable .............................................................................................. 2
3 ..................... 089544 .................................... Spring Extension .................................................................................... 2
4 ..................... 061003-004 ............................ Tie Cable ................................................................................................ 4
5 ..................... 073805-004 ............................ Strain Relief Bushing ............................................................................. 1
062007-005 ............................ Spade Terminal ...................................................................................... 2
6 ..................... 112533 .................................... Filter Block ............................................................................................. 1
7 ..................... 060012-040 ............................ Screw ...................................................................................................... 2
060021-003 ............................ Nut .......................................................................................................... 2

See Section ITD
131
MAST WIRING - TT
MP-2040-04%
M1.0-0000-000132
132
MAST WIRING - TT
1 ........................................................................ Cable Control Assembly (see Table) .................................................... 1

2 ..................... 107204 .................................... Grip Cable .............................................................................................. 2
3 ..................... 089544 .................................... Spring Extension .................................................................................... 2
4 ..................... 061002-026 ............................ Cable Clamp .......................................................................................... 1
060063-011 ............................ Screw ...................................................................................................... 1
060059-001 ............................ Nut .......................................................................................................... 1
5 ..................... 129264 .................................... Cable Guide (only on Trucks with Accessory Cable) ........................... 1
060059-001 ............................ Nut .......................................................................................................... 1
6 ..................... 061003-004 ............................ Tie Cable ................................................................................................ 4
7 ..................... 128839 .................................... Bracket (only on Trucks with Accessory Cable) .................................... 1
073805-004 ............................ Strain Relief Bushing ............................................................................. 1
062007-005 ............................ Spade Terminal ...................................................................................... 2
8 ..................... 112533 .................................... Filter Block ............................................................................................. 1
9 ..................... 060012-040 ............................ Screw ...................................................................................................... 2
060021-003 ............................ Nut .......................................................................................................... 2
2110 mm 4570 & 4775 mm 127515-004
2260 mm 5030 & 5230 mm 127515-004
2415 mm 5285 & 5485 mm 127515-007
2565 mm 5665 & 5865 mm 127515-007
2718 mm 6045 & 6250 mm 127515-007
2870 mm 6350 & 6555 mm 127515-010
3025 mm 6805 & 7010 mm 127515-010
3175 mm 7190 & 7390 mm 127515-010
Tab011gb

See Section ITD
133
DIRECTIONAL CONTROL
MP-2040-039

REV. 1 09/01
M1.0-0000-000134
134
DIRECTIONAL CONTROL
0 ..................... 122035 .................................... Directional Control Assembly ............................................................... 1

1 ........................... 121988 .................................... Cam/Lever ........................................................................................ 1
2 ........................... 105802 .................................... Roller ................................................................................................ 2
3 ........................... 060037-008 ............................. Eyelet ................................................................................................ 2
4 ........................... 122109 .................................... Spring ............................................................................................... 2
5 ........................... 074334-007 ............................. Rod ................................................................................................... 1
6 ........................... 074334-006 ............................. Rod ................................................................................................... 1
7 ........................... 062766 .................................... Switch Directional (FS/RS) .............................................................. 2
8 ........................... 105801 .................................... Spacer .............................................................................................. 1
9 ........................... 060031-020 ............................. Nut Speed ........................................................................................ 2
10 ......................... 060009-005 ............................. Ring Retaining ................................................................................. 1
11 ......................... 121990 .................................... Bracket ............................................................................................. 1
121991 .................................... Bracket (Freezer/Corrosion) ............................................................ 1
12 ......................... 122020 .................................... Heater Bracket ................................................................................. 2
050004-017 ............................. Screw ................................................................................................ 4
13 ......................... 115666 .................................... Harness (includes Resistor) ............................................................ 1
062033-007 ............................. Resistor RES3 ............................................................................ 1
050004-025 ............................. Screw ................................................................................................ 2
14 ......................... 115666 .................................... Harness (includes Resistor) ............................................................ 1
062033-007 ............................. Resistor (RES2) .......................................................................... 1
050004-025 ............................. Screw ................................................................................................ 2

See Section ITD
REV. 1 09/01
135
FOOT OPERATED DIRECTIONAL CONTROL
MP-2040-040
M1.0-0000-000136
136
FOOT OPERATED DIRECTIONAL CONTROL
1 ..................... 129584 .................................... Lever ...................................................................................................... 1

2 ..................... 060014-076 ............................ Screw Includes Lockwasher .................................................................. 6
060005-045 ............................ Lockwasher ............................................................................................ 6
3 ..................... 060030-044 ............................ Flatwasher ............................................................................................. 4
4 ..................... 129581 .................................... Bracket ................................................................................................... 1
5 ..................... 050003-020 ............................ Screw ...................................................................................................... 2
6 ..................... H41326-514 ............................ F/R Pedal Pad ........................................................................................ 1
7 ..................... 089362 .................................... Switch FS ............................................................................................... 1
8 ..................... 060011-021 ............................ Screw ...................................................................................................... 4
060021-023 ............................ Nut .......................................................................................................... 4
9 ..................... 089362 .................................... Switch RS ............................................................................................... 1
10 ................... 129739 .................................... Compression Spring .............................................................................. 2
11 ................... 129596 .................................... Baseplate ............................................................................................... 1
12 ................... 060030-027 ............................ Flatwasher ............................................................................................. 4
13 ................... 050006-023 ............................ Screw ...................................................................................................... 2
14 ................... 050009-013 ............................ Lockwasher ............................................................................................ 2
129782 .................................... Harness Assembly (includes 7 & 9) ...................................................... 1

See Section ITD
137
ACCELERATOR
MP-2040-041
M1.0-0000-000138
138
ACCELERATOR
1 ..................... 124477 .................................... Pedal Accelerator .................................................................................. 1

050006-023 ............................ Screw ...................................................................................................... 2
050009-013 ............................ Lockwasher ............................................................................................ 2
2 ..................... 128665 .................................... Lever Accelerator .................................................................................. 1
3 ..................... 124894 .................................... Buffer ...................................................................................................... 2
050008-015 ............................ Nut .......................................................................................................... 2
4 ..................... 124811 .................................... Pin .......................................................................................................... 1
060038-005 ............................ Cotter Pin ............................................................................................... 1
5 ..................... 124322 .................................... Lever ...................................................................................................... 1
129582 .................................... Lever (Foot Operated Directional Control) ........................................... 1
6 ..................... 124929-004 ............................ Bushing .................................................................................................. 2
7 ..................... 124895 .................................... Roller ...................................................................................................... 1
8 ..................... 050012-030 ............................ Ring Retaining ....................................................................................... 1
9 ..................... 124934 .................................... Spring Torsion ........................................................................................ 1
10 ................... 124929-002 ............................ Bushing .................................................................................................. 2
11 ................... 124373 .................................... Mount Accelerator ................................................................................. 1
060063-015 ............................ Screw ...................................................................................................... 2
12 ................... 060009-075 ............................ Ring Retaining ....................................................................................... 1
13 ................... 124470 .................................... Cam ........................................................................................................ 1
14 ................... 062708 .................................... Potentiometer ACC1 .............................................................................. 1
060061-001 ............................ Screw ...................................................................................................... 2
15 ................... 124929-001 ............................ Bushing .................................................................................................. 2
16 ................... 124491 .................................... Plate Switch ........................................................................................... 1
17 ................... 087373 .................................... Switch ACS ............................................................................................ 1
060012-008 ............................ Screw ...................................................................................................... 2
18 ................... 093523 .................................... Plate ....................................................................................................... 1
19 ................... 092143 .................................... Fastening Plate ...................................................................................... 1

See Section ITD
139
DIAGNOSTIC SWITCH
MP-2040-042
M1.0-0000-000140
140
DIAGNOSTIC SWITCH
0 ..................... 128416 .................................... Diagnostic Switch Assembly ................................................................. 1

1 ........................... 128414 .................................... Spacer Plate ..................................................................................... 1
2 ........................... 128413 .................................... Plate .................................................................................................. 1
3 ........................... 060102-004 ............................. U-Nut ................................................................................................ 1
4 ........................... 062760-001 ............................. Switch Assembly (includes Connector, DPS1, DPS2 & DPS3) ...... 1
062702-003 ............................. Connector ......................................................................................... 1
062703-005 ............................. Receptacle ....................................................................................... 4
062704-003 ............................. Pin ..................................................................................................... 4
5 ........................... 061000-016 ............................. Tape .................................................................................................. AR
6 ........................... 060063-015 ............................. Screw ................................................................................................ 1
7 ........................... 050067-012 ............................. Screw ................................................................................................ 1

See Section ITD
141
PARK BRAKE SWITCH
MP-2040-043
M1.0-0000-000142
142
PARK BRAKE SWITCH
0 ..................... 128416 .................................... Park Brake Switch Assembly (included 1, 2, 4 & 5) ............................. 1
1 ........................... 050067-012 ............................. Screw ................................................................................................ 3
2 ........................... 128752 .................................... Actuator Pivot ................................................................................... 1
129185 .................................... Plug (for Trucks without Parking Brake Switch in Console) ............ 1
3 ........................... 060011-020 ............................. Screw ................................................................................................ 2
102471 .................................... Retainer ............................................................................................ 1
4 ........................... 093603 .................................... Insulator ............................................................................................ 1
5 ........................... 124933 .................................... Switch Actuator ................................................................................. 1
6 ........................... 062752-002 ............................. Sealed Switch PRK-A, PRK-B ......................................................... 2
7 .............................................................................. Insulator ............................................................................................ 2
8 ........................... 129170 .................................... Compression Spring ........................................................................ 1
063002-020 ............................. Lubricant .......................................................................................... 1
9 ........................... 060037-008 ............................. Eyelet ................................................................................................ 2
10 ......................... 129171 .................................... Actuator Assembly ........................................................................... 1

See Section ITD
143
WORKING LIGHT
Standard
MP-2040-049

REV. 1 03/02
M1.0-0000-000144
144
WORKING LIGHT
1 ..................... 128653 .................................... Worklight Assy 12 Volt (includes Connector LGT1, LH, LGT2 RH ....... 2
125672 .................................... 12 Volt Bulb ............................................................................................ 2
062007-063 ............................ Terminal ................................................................................................. 2
2 ..................... 127627 .................................... Light Bracket .......................................................................................... 2
3 ..................... 128591-002 ............................ Mounting Bracket ................................................................................... 2
4 ..................... 050006-040 ............................ Screw ...................................................................................................... 2
050008-021 ............................ Nut .......................................................................................................... 2
5 ..................... 050007-021 ............................ Screw ...................................................................................................... 2
050008-021 ............................ Nut .......................................................................................................... 2
060030-119 ............................ Flatwasher ............................................................................................. 2
6 ..................... 107726 .................................... Rubber Spacer ....................................................................................... 4
7 ..................... 060061-013 ............................ Screw ...................................................................................................... 8
8 ..................... 125018-001 ............................ Conduit ................................................................................................... 1
9 ..................... 121905 .................................... Plate RH ................................................................................................. 1
121904 .................................... Plate LH ................................................................................................. 1
086609 .................................... Clip ......................................................................................................... 2
060063-015 ............................ Screw ...................................................................................................... 2
060030-119 ............................ Flatwasher (Trucks without Mirrors) ...................................................... 2
060059-001 ............................ Nut (Trucks Without Mirrors) .................................................................. 2
10 ................... 111976 .................................... Mirror (with U.S. Language Label) ........................................................ 2
111481 .................................... Mirror (Label see Section 10.9) ............................................................ 2
11 ................... 060021-006 ............................ Nut .......................................................................................................... 2
12 ................... 129287 .................................... Bracket ................................................................................................... 1
13 ................... 127237 .................................... Fire Extinguisher .................................................................................... 1
14 ................... 060062-013 ............................ Screw ...................................................................................................... 2
15 ................... 060062-012 ............................ Screw ...................................................................................................... 8
16 ................... 050004-019 ............................ Screw ...................................................................................................... 4
17 ................... 127259-005 ............................ Fan 36 Volt (FAN3) ................................................................................. 1
127259-006 ............................ Fan 48 Volt (FAN3) ................................................................................. 1
062007-064 ............................ Terminal ................................................................................................. 2
18 ................... 129286 .................................... Bracket ................................................................................................... 1
19 ................... 050005-005 ............................ Screw ...................................................................................................... 4
20 ................... 050008-008 ............................ Nut .......................................................................................................... 4
21 ................... 127697 .................................... Lower Clamp .......................................................................................... 5
22 ................... 128362 .................................... Upper Clamp .......................................................................................... 5
23 ................... 060063-015 ............................ Screw ...................................................................................................... 4
060059-001 ............................ Nut .......................................................................................................... 4
24 ................... 065004-005 ............................ Grommet ................................................................................................ 1
25 ................... 130008 .................................... Clip Pad ................................................................................................. 1
805845 ..................................... Housing .................................................................................................. 1
805814 ..................................... Spring ..................................................................................................... 1
060062-003 ............................. Screw ...................................................................................................... 2
063002-021 ............................. Silicon Grease ....................................................................................... AR
26 ................... 060030-078 ............................ Flatwasher ............................................................................................. 2
27 ................... 130064 .................................... Bushing .................................................................................................. 2
28 ................... 090670-008 ............................ Tube Hinge ............................................................................................. 1
29 ................... 050008-034 ............................ Nut .......................................................................................................... 1
30 ................... 130048 .................................... Clip Pad Bracket .................................................................................... 1
060062-015 ............................ Screw ...................................................................................................... 2
31 ................... 130060 .................................... Clamp Bracket ....................................................................................... 1
130071 .................................... Wire Holder ............................................................................................ 1
060062-016 ............................ Screw ...................................................................................................... 4
130125 .................................... Cap ......................................................................................................... 2
130147 .................................... Bracket Trucks (with Data Terminal) ...................................................... 1
not illustrated
061003-004 ............................ Cable Tie ................................................................................................ 10

061003-005 ............................ Cable Tie ................................................................................................ 2
061090-001 ............................ Cable Tie Mount ..................................................................................... 4

See Section ITD
REV. 1 03/02
145
WORKING LIGHT
MP-2040-052
M1.0-0000-000146
146
WORKING LIGHT
1 ..................... 124530 .................................... Plug ........................................................................................................ 2

2 ..................... 129332 .................................... Plug ........................................................................................................ 8
3 ..................... 065004-008 ............................ Grommet ................................................................................................ 2
4 ..................... 050006-038 ............................ Screw ...................................................................................................... 2
107726 .................................... Rubber Spacer ....................................................................................... 4
060030-119 ............................ Flatwasher ............................................................................................. 2
050008-021 ............................ Nut .......................................................................................................... 2
5 ..................... 061021-002 ............................ Bushing .................................................................................................. 2
6 ..................... 128851-002 ............................ L.H. Light Bracket ................................................................................... 1
7 ..................... 128852 .................................... Bracket ................................................................................................... 2
050006-040 ............................ Screw ...................................................................................................... 2
050008-021 ............................ Nut .......................................................................................................... 2
8 ..................... 128653 .................................... 12V Worklight Assembly (includes Bulb & Connector LGT1 & LGT2) 2
125672 .................................... 12V Bulb ........................................................................................... 2
062007-063 ............................. Terminal ............................................................................................ 4
9 ..................... 125018-004 ............................ Cable Duct ............................................................................................. 1
10 ................... 127363 .................................... L.H. Mirror Bracket ................................................................................. 1
050006-036 ............................ Screw (W/O Front Worklights) ............................................................... 2
050006-037 ............................ Screw (Trucks W/Front Worklights) ........................................................ 2
050008-021 ............................ Nut .......................................................................................................... 2
11 ................... 111481 .................................... Mirror (Label see Section 10.9) ............................................................ 2
060021-006 ............................ Nut .......................................................................................................... 2
12 ................... 127364 .................................... R.H. Mirror Bracket ................................................................................. 1
060063-015 ............................ Screw (Trucks W/O Front Worklights) .................................................... 2
050006-037 ............................ Screw (Trucks W/Front Worklights) ........................................................ 2
050008-021 ............................ Nut .......................................................................................................... 2
13 ................... 128851-001 ............................ R.H. Light Bracket .................................................................................. 1
14 ................... 127234 .................................... Bracket ................................................................................................... 1
127419 .................................... U-Clamp ................................................................................................. 2
050005-062 ............................ Screw ...................................................................................................... 4
15 ................... 127237 .................................... Fire Extinguisher .................................................................................... 1
050004-019 ............................ Screw ...................................................................................................... 4
16 ................... 127486 .................................... Bracket ................................................................................................... 1
050005-062 ............................ Screw ...................................................................................................... 3
050068-002 ............................ Nut .......................................................................................................... 3
17 ................... 127259-005 ............................ 36V Fan (FAN3) ...................................................................................... 1
127259-006 ............................ 48V Fan (FAN3) ...................................................................................... 1
050005-005 ............................ Screw ...................................................................................................... 4
050008-008 ............................ Nut .......................................................................................................... 4
062007-064 ............................ Terminal ................................................................................................. 2
18 ................... 065004-005 ............................ Grommet ................................................................................................ 1
19 ................... 127488 .................................... Cover ...................................................................................................... 1
104401-017 ............................ Spacer .................................................................................................... 2
060013-020 ............................ Screw ...................................................................................................... 2
060021-006 ............................ Nut .......................................................................................................... 2
090651-007 ............................ Plug ........................................................................................................ 2

See Section ITD
147
WORKING LIGHT - TT MAST
MP-2040-051
M1.0-0000-000148
148
WORKING LIGHT - TT MAST
1 ..................... 128653 .................................... Light Assembly (includes Connector LGT1 L.H. & LGT2 R.H.) ............ 2
125672 .................................... 12 Volt Bulb ............................................................................................ 2
2 ..................... 128852 .................................... Bracket ................................................................................................... 2
050006-040 ............................ Screw ...................................................................................................... 2
050008-021 ............................ Nut .......................................................................................................... 2
3 ..................... 050006-038 ............................ Screw ...................................................................................................... 2
107726 .................................... Rubber Spacer ....................................................................................... 4
060030-119 ............................ Flatwasher ............................................................................................. 2
050008-021 ............................ Nut .......................................................................................................... 2
4 ..................... 129612-004 ............................ R.H. Bracket (Trucks with Collapsed Height of 2110 mm ..................... 1
& 2250 mm OHG)
129612-002 ............................ R.H. Bracket (Trucks with Collapsed Height of 2260 - 3175 mm & ...... 1
2120 & 2185 mm OHG)
050006-040 ............................ Screw ...................................................................................................... 2
050009-018 ............................ Flatwasher ............................................................................................. 2
060059-001 ............................ Nut .......................................................................................................... 2
5 ..................... 129612-003 ............................ L.H. Bracket (Trucks with Collapsed Height of 2110 mm ..................... 1
& 2250 mm OHG)
129612-001 ............................ L.H. Bracket (Trucks with Collapsed Height of 2260 - 3175 mm & ...... 1
2120 & 2185 mm OHG)
050006-040 ............................ Screw ...................................................................................................... 2
050009-018 ............................ Flatwasher ............................................................................................. 2
060059-001 ............................ Nut .......................................................................................................... 2
061090-001 ............................ Cable Tie Mount ..................................................................................... 4

061003-004 ............................ Cable Tie (140 mm Length) ................................................................... 10
061003-005 ............................ Cable Tie (290 mm Length) ................................................................... 2

See Section ITD
149
LIGHT REAR
Standard
MP-2040-050
M1.0-0000-000150
150
LIGHT REAR
1 ..................... 127908 .................................... Taillight Bracket ..................................................................................... 1

2 ..................... 121900 .................................... Bracket ................................................................................................... 1
050006-051 ............................ Screw ...................................................................................................... 1
050025-010 ............................ Carriage Bolt .......................................................................................... 2
050008-030 ............................ Nut .......................................................................................................... 3
3 ..................... 127910-001 ............................ Taillight Cover (Trucks W/Taillights only) .............................................. 1
127911 .................................... Taillight Cover (Trucks W/Taillights & Strobe Light shown) .................. 1
127906 .................................... Strobe Cover (Trucks Equipped W/Only A Strobe Light) ..................... 1
060102-001 ............................ U-Nut ...................................................................................................... 2
060063-016 ............................ Screw ...................................................................................................... 2
4 ..................... 126768 .................................... Distribution Board .................................................................................. 1
060013-025 ............................ Screw ...................................................................................................... 4
5 ..................... 061021-002 ............................ Snap Bushing ........................................................................................ 1
6 ..................... 127843 .................................... Spacer .................................................................................................... 1
7 ..................... 127651-001 ............................ Strobe Light Assembly Amber LGT4 (includes Bulb & Lens) .............. 1
127651-002 ............................ Strobe Light Assembly Red LGT4 (includes Bulb & Lens) .................. 1
127651-003 ............................ Strobe Light Assembly Blue LGT4 (includes Bulb & Lens) .................. 1
113620 .................................... Blackout Lens ........................................................................................ 1
060061-004 ............................ Screw ...................................................................................................... 2
060061-005 ............................ Screw (Trucks W/Strobe Light only) ...................................................... 2
060030-044 ............................ Flatwasher ............................................................................................. 2
050008-010 ............................ Nut .......................................................................................................... 2
8 ..................... 125318 .................................... Taillight Assembly (LGT5 L.H. & LGT6 R.H. includes Brake & Tail Lights 2
120717 .................................... Small Red Lens ..................................................................................... 1
120718 .................................... Center Red Lens .................................................................................... 1
120719 .................................... Clear Lens ............................................................................................. 1
117993 .................................... Bulb Backup (36V) ................................................................................. 1
117994 .................................... Bulb Backup (48V) ................................................................................. 1
060014-067 ............................ Screw ...................................................................................................... 4
060005-005 ............................ Lockwasher ............................................................................................ 4
9 ..................... 124017 .................................... Rear Light Cover .................................................................................... 1
060102-001 ............................ U-Nut ...................................................................................................... 2
050005-010 ............................ Screw ...................................................................................................... 2
10 ................... 121899 .................................... Angle Bracket ......................................................................................... 1
050006-024 ............................ Screw ...................................................................................................... 2
050008-015 ............................ Nut .......................................................................................................... 2
11 ................... 128591-001 ............................ Light Bracket .......................................................................................... 1
050005-028 ............................ Screw ...................................................................................................... 1
107726 .................................... Rubber Spacer ....................................................................................... 2
060030-119 ............................ Flatwasher ............................................................................................. 1
050008-021 ............................ Nut .......................................................................................................... 1
12 ................... 128653 .................................... Worklight Assembly (12 Volt includes Connector LGT3) ..................... 1
125672 .................................... Bulb ........................................................................................................ 1
050006-040 ............................ Screw ...................................................................................................... 1
050008-021 ............................ Nut .......................................................................................................... 1

See Section ITD
151
LIGHT REAR
MP-2040-053
M1.0-0000-000152
152
LIGHT REAR
1 ..................... 127651-001 ............................ Strobe Light Assembly (Amber LGT4 includes Bulb & Lens) .............. 1
127651-002 ............................ Strobe Light Assembly (Red LGT4 includes Bulb & Lens) .................. 1
127651-003 ............................ Strobe Light Assembly (Blue LGT4 includes Bulb & Lens) .................. 1
113620 .................................... Blackout Lens ........................................................................................ 1
060061-005 ............................ Screw ...................................................................................................... 2
050008-010 ............................ Nut .......................................................................................................... 2
062007-063 ............................ Terminal ................................................................................................. 2
062717-004 ............................ Connector .............................................................................................. 1
2 ..................... 127501 .................................... Bracket (Trucks only Equipped with Strobe Light) ............................... 1
050006-036 ............................ Screw ...................................................................................................... 2
060030-017 ............................ Flatwasher ............................................................................................. 2
050068-003 ............................ Nut .......................................................................................................... 2
3 ..................... 090651-007 ............................ Plug (Trucks without Strobe Light) ........................................................ 3
090651-007 ............................ Plug (No Strobe or Rear Worklight) ...................................................... 2
090651-007 ............................ Plug (Either Strobe or Rear Worklight) ................................................. 1
065004-008 ............................ Grommet (Both Strobe & Rear Worklight) ............................................. 2
065004-008 ............................ Grommet (Either Strobe or Rear Worklight) .......................................... 1
4 ..................... 125318 .................................... LED Brake Light Assembly (LGT5 L.H. & LGT6 R.H.) .......................... 2
120717 .................................... Small Red Lens ..................................................................................... 1
120718 .................................... Large Red Lens ..................................................................................... 1
120719 .................................... White Lens ............................................................................................. 1
117993 .................................... 36 Volt Bulb ............................................................................................ 1
117994 .................................... 48 Volt Bulb ............................................................................................ 1
060014-067 ............................ Screw ...................................................................................................... 4
060005-005 ............................ Lockwasher ............................................................................................ 4
5 ..................... 127398 .................................... Taillight Bracket ..................................................................................... 1
050006-040 ............................ Screw ...................................................................................................... 2
060030-017 ............................ Flatwasher ............................................................................................. 2
6 ..................... 126768 .................................... Distribution Board .................................................................................. 1
060013-025 ............................ Screw ...................................................................................................... 4
7 ..................... 127568 .................................... Cover ...................................................................................................... 1
060102-001 ............................ U-Nut ...................................................................................................... 2
8 ..................... 065004-008 ............................ Grommet (with Rear Worklight) ............................................................. 1
090651-007 ............................ Plug (without Rear Worklight) ............................................................... 1
062007-063 ............................ Terminal ................................................................................................. 4
9 ..................... 127397 .................................... Bracket ................................................................................................... 1
050006-040 ............................ Screw ...................................................................................................... 1
050068-003 ............................ Nut .......................................................................................................... 1
10 ................... 050005-066 ............................ Screw ...................................................................................................... 1
107726 .................................... Rubber Spacer ....................................................................................... 2
060030-119 ............................ Flatwasher ............................................................................................. 1
050008-060 ............................ Nut .......................................................................................................... 1
11 ................... 128591-002 ............................ Light Bracket .......................................................................................... 1
050006-040 ............................ Screw ...................................................................................................... 1
050008-021 ............................ Nut .......................................................................................................... 1
12 ................... 128653 .................................... 12 Volt Worklight Assembly (LGT3 includes Bulb & Connector ) ......... 1
125672 .................................... 12 Volt Bulb ....................................................................................... 1

See Section ITD
153
Printed in Germany
M1.0-0000-000154
154
SECTION 5
Printed in Germany
155
FOOTBRAKE
MP-2040-054
M1.0-0000-000156
156
FOOTBRAKE
1 ..................... 128524 .................................... Brake Valve ............................................................................................ 1

050067-024 ............................ Screw ...................................................................................................... 2
050068-003 ............................ Nut .......................................................................................................... 2
2 ..................... 050025-010 ............................ Bolt ......................................................................................................... 4
050009-026 ............................ Flatwasher ............................................................................................. 4
050008-030 ............................ Nut .......................................................................................................... 4
3 ..................... 128390 .................................... Plunger ................................................................................................... 1
065007-084 ............................ Bearing Sleeve ...................................................................................... 2
063002-024 ............................ Lubricant ................................................................................................ 1
4 ..................... 076902-005 ............................ Connecting Link ..................................................................................... 1
5 ..................... 128396 .................................... Brake Mounting ...................................................................................... 1
6 ..................... 129244-001 ............................ Horn HN ................................................................................................. 1
050067-023 ............................ Screw ...................................................................................................... 1
050068-003 ............................ Nut .......................................................................................................... 1
7 ..................... 129579 .................................... Suppressor ............................................................................................. 1
050004-015 ............................ Screw ...................................................................................................... 2
050008-001 ............................ Nut .......................................................................................................... 2
8 ..................... 065007-084 ............................ Bearing Sleeve ...................................................................................... 2
9 ..................... 065007-079 ............................ Bushing .................................................................................................. 4
10 ................... 128386 .................................... Brake Pedal ............................................................................................ 1
063002-024 ............................ Lubricant ................................................................................................ 1
11 ................... 128391 .................................... Pin .......................................................................................................... 1
050067-014 ............................ Screw ...................................................................................................... 1
050068-002 ............................ Nut .......................................................................................................... 1
12 ................... 128534 .................................... Arm Assembly (includes Bearing & Pin) ............................................... 1
13 ................... 128437 .................................... Pin .......................................................................................................... 1
050067-014 ............................ Screw ...................................................................................................... 1
050068-002 ............................ Nut .......................................................................................................... 1
14 ................... 062714 .................................... Switch BRS1 .......................................................................................... 1
062752-005 ............................ Sealed Switch BRS1(Freezer/Corrosion) ............................................. 1
093603 .................................... Insulator ................................................................................................. 1
060060-002 ............................ Screw ...................................................................................................... 2
050008-003 ............................ Nut .......................................................................................................... 2
15 ................... 129801 .................................... Torsion Spring ........................................................................................ 1
16 ................... 060009-170 ............................ Retaining Ring ....................................................................................... 1
060030-083 ............................ Flatwasher 0.78 mm Thick ..................................................................... AR

See Section ITD
157
DRIVE BRAKE
MP-2040-055
M1.0-0000-000158
158
DRIVE BRAKE
0 ..................... 125542 .................................... Brake L.H. .............................................................................................. 1

125533 .................................... Brake R.H. .............................................................................................. 1
1 .............................................................................. Screw ................................................................................................ 6
Washer ............................................................................................. 6
Nut .................................................................................................... 6
2 ........................... 126323 .................................... Outer Stator ...................................................................................... 1
3 ........................... 130014 .................................... Lining & Rotor .................................................................................. 1
4 ........................... 126324 .................................... Stator ................................................................................................ 1
5 ........................... 126326 .................................... Piston ................................................................................................ 4
6 .............................................................................. Torque Plate L.H. (includes 5, 8 & 9) ............................................... 1
Torque Plate R.H. (includes 5, 8 & 9) .............................................. 1
7 ........................... 126325 .................................... Bleeder Screw .................................................................................. 2
8 .............................................................................. Packing Preformed .......................................................................... 4
9 .............................................................................. Wiper ................................................................................................ 4
130010 .................................... Rebuild Kit L.H. Torque Plate (includes Index 5 - 9) ....................... 1
130011 .................................... Rebuild Kit R.H. Torque Plate (includes Index 5 - 9) ...................... 1
130012 .................................... Kit Lining & Rotor (includes 3) ......................................................... 1
130013 .................................... Kit Hardware (includes 1Supplies Both Brakes) ............................ 1
126319 .................................... Kit Seal & Wiper (includes 8 & 9 Supplies Both Brakes) ................ 1
126431 .................................... Tool Piston Removal ........................................................................ 1
061004-030 ............................. Gasket (Eliminator 50 ml Tube used to Seal Axles) ........................ 1

See Section ITD
159
PARK - BRAKE
MP-2040-056
M1.0-0000-000160
160
PARK - BRAKE
1 ..................... 128171 .................................... Pin .......................................................................................................... 1

060100-004 ............................ Cotter Pin Ring ....................................................................................... 2
2 ..................... 060021-012 ............................ Nut .......................................................................................................... 1
060005-009 ............................ Lockwasher ............................................................................................ 1
3 ..................... 128172 .................................... Pivot Arm ................................................................................................ 1
4 ..................... 103160 .................................... Pin .......................................................................................................... 2
060030-318 ............................ Flatwasher ............................................................................................. 1
5 ..................... 060038-017 ............................ Cotter Pin ............................................................................................... 2
6 ..................... 106244 .................................... Rod ......................................................................................................... 1
7 ..................... 106273 .................................... Brake Shoe ............................................................................................ 2
8 ..................... 060016-003 ............................ Screw ...................................................................................................... 2
060005-008 ............................ Lockwasher ............................................................................................ 2
060030-242 ............................ Flatwasher ............................................................................................. 2
9 ..................... 106292 .................................... Compression Spring .............................................................................. 2
10 ................... 073988-007 ............................ Spacer 10 mm Thick .............................................................................. 1
11 ................... 106113 .................................... Brake Drum ............................................................................................ 1
12 ................... 081859 .................................... Lockwasher ............................................................................................ 1
13 ................... 129936 .................................... Bolt ......................................................................................................... 1
14 ................... 060016-003 ............................ Screw ...................................................................................................... 4
060005-008 ............................ Lockwasher ............................................................................................ 4
15 ................... 127208 .................................... Backing Plate ......................................................................................... 1
16 ................... 060021-012 ............................ Nut .......................................................................................................... 2
060030-039 ............................ Flatwasher ............................................................................................. 1

See Section ITD
161
BRAKE CYLINDER
MP-2040-076
M1.0-0000-000162
162
BRAKE CYLINDER
0 ..................... 128166 .................................... Brake Cylinder ....................................................................................... 1

1 ........................... 069042 .................................... Label ................................................................................................. 1
2 ........................... 078067 .................................... Rod End Ball Joint ........................................................................... 1
3 ........................... 065007-012 ............................. Bearing Sleeve ................................................................................. 1
4 ........................... 128175 .................................... Cylinder Cap .................................................................................... 1
7 ........................... 060030-292 ............................. Flatwasher ........................................................................................ 1
8 ........................... 064135-019 ............................. Wiper Ring ....................................................................................... 1
9 ........................... 064132-050 ............................. Packing Rod ..................................................................................... 1
10 ......................... 128170 .................................... Cylinder Rod .................................................................................... 1
11 ......................... 128167 .................................... Cylinder Bottom ................................................................................ 1
12 ......................... 060015-078 ............................. Screw ................................................................................................ 1
13 ......................... 074240 .................................... Seal ................................................................................................... 1
129736 .................................... Kit Seal (includes 8, 9 & 13) ............................................................ 1

See Section ITD
163
Printed in Germany
M1.0-0000-000164
164
SECTION 6
Printed in Germany
165
PUMP - STEERING AND DRIVE BRAKE
MP-2040-060
M1.0-0000-000166
166
PUMP - STEERING AND DRIVE BRAKE
0 ..................... 129983 .................................... Pump - Steering and Drive Brake Assembly (includes 1 & 2) ............. 1
1 ........................... 087703 .................................... Coupling Flexible (includes Rubber Insert) .................................... 1
087705 ..................................... Insert Rubber .............................................................................. 1
2 ........................... 060016-003 ............................. Screw ................................................................................................ 4
3 ........................... 094558 .................................... Plug ................................................................................................... 1
4 ........................... 126328 .................................... Valve Unloading ............................................................................... 1
5 ........................... 126327 .................................... Valve Check ..................................................................................... 1
6 ........................... 072021 .................................... Gasket ............................................................................................... 1
7 ........................... 093962 .................................... Seal Oil ............................................................................................. 1
8 ........................... 127426 .................................... Plunger ............................................................................................. 1
9 ........................... 087126 .................................... Spring ............................................................................................... 1
10 ......................... 127425 .................................... Spring ............................................................................................... 1
11 ......................... 127424 .................................... Screw ................................................................................................ 1
12 ......................... 072012 .................................... Gasket ............................................................................................... 1
13 ......................... 072011 .................................... Nut Hex Cap ..................................................................................... 1

See Section ITD
167
PUMP MOTOR
Steering
MP-2040-061

REV. 2 10/00
M1.0-0000-000168
168
PUMP MOTOR
0 ..................... 120706 .................................... Pump Motor Assembly (36V/48V) ......................................................... 1

1 ........................... 126180 .................................... Drive Endhead ................................................................................. 1
2 ........................... 116705 .................................... Bearing Drive Endhead ................................................................... 1
3 ........................... 126181 .................................... Retaining Ring ................................................................................. 1
4 .............................................................................. Housing ............................................................................................ 1
5 ........................... 126183 .................................... Field Coil Kit ..................................................................................... 1
6 ........................... 126182 .................................... Armature ........................................................................................... 1
7 ........................... 125020 .................................... Brush Kit ........................................................................................... 1
8 ........................... 126185 .................................... Brush Box & Plate Assembly ........................................................... 1
9 ........................... 126184 .................................... Spring Brush .................................................................................... 4
10 ......................... 116705 .................................... Bearing Commutator Endhead ........................................................ 1
11 ......................... 116706 .................................... Washer Spring ................................................................................. 1
12 ......................... 126188 .................................... Cover Plate ....................................................................................... 4
13 ......................... 126187 .................................... Commutator Endhead ..................................................................... 1
126186 .................................... Lead Assembly Kit ........................................................................... 1
14 ............................................................................ Bolt .................................................................................................... 2
15 ......................... 125763 .................................... Band Kit ("EE" Trucks only) .............................................................. 1

See Section ITD
REV. 2 10/00
169
STEER WHEEL
MP-2040-062
M1.0-0000-000170
170
STEER WHEEL
1 ..................... 065105 .................................... Bearing Cup ........................................................................................... 1

2 ..................... 065106 .................................... Bearing Cone (see Section 6.6) ............................................................ 1
3 ..................... 065107 .................................... Bearing Cup ........................................................................................... 1
4 ..................... 065108 .................................... Bearing Cone (see Section 6.6) ............................................................ 1
5 ........................................................................ Hub (see Table) ...................................................................................... 1
6 ..................... 117442 .................................... Axle Cap ................................................................................................ 1
7 ........................................................................ Tire (see Table) ...................................................................................... 1
8 ........................................................................ Tire (see Table) ...................................................................................... 1
Standard Tread
Steer Tire Assembly Position 5 Position 7 & 8 Tread Design Composition/Color
129237-001 117444 129222-001 Lugged Ruber/Black
129237-002 117444 129222-002 Lugged Ruber/Grey
129237-003 117444 129222-003 Smooth Ruber/Grey
129237-004 117444 129222-004 Smooth Ruber/Black
Tab014gb
Wide Tread
Steer Tire Assembly Position 5 Position 7 & 8 Tread Design Composition/Color
129238-001 117444 129223-001 Lugged Ruber/Black
129238-002 117444 129223-002 Lugged Ruber/Grey
129238-003 117444 129223-003 Smooth Ruber/Grey
129238-004 117444 129223-004 Smooth Ruber/Black
Tab015gb

See Section ITD
171
STEER AXLE
MP-2040-059
M1.0-0000-000172
172
STEER AXLE
1 ..................... 103969 .................................... Axle Frame ............................................................................................. 1

2 ..................... 103862-001 ............................ Wear Sleeve .......................................................................................... 2
3 ..................... 065109 .................................... Bearing Cup ........................................................................................... 2
4 ..................... 061011-006 ............................ Dowel Pin ............................................................................................... 2
5 ..................... 129548 .................................... L.H. Spindle ............................................................................................ 1
6 ..................... 129547 .................................... R.H. Spindle ........................................................................................... 1
7 ..................... 080573 .................................... Lubrication Fitting .................................................................................. 4
8 ..................... 065111-001 ............................ Spherical Bearing .................................................................................. 4
9 ..................... 060009-139 ............................ Ring Retaining ....................................................................................... 4
10 ................... 064213-001 ............................ Oil Seal ................................................................................................... 2
11 ................... 064215 .................................... Oil Seal ................................................................................................... 2
12 ................... 065110 .................................... Bearing Cone ......................................................................................... 2
13 ................... 065106 .................................... Bearing Cone ......................................................................................... 4
14 ................... 065108 .................................... Bearing Cone ......................................................................................... 2
15 ................... 103809 .................................... Bearing Housing .................................................................................... 2
16 ................... 065105 .................................... Bearing Cup ........................................................................................... 2
17 ................... 117442 .................................... Axle Cap ................................................................................................ 2
18 ................... 064019-083 ............................ O-Ring .................................................................................................... 2
19 ................... 103936-001 ............................ Bearing Spacer ...................................................................................... 2
20 ................... 060016-064 ............................ Screw (24-30Nm) ................................................................................... 6
21 ................... 076048-001 ............................ Lubrication Fitting .................................................................................. 4
22 ................... 107507 .................................... Steer Cylinder Assembly (see next Page) ............................................ 1
060019-049 ............................ Screw ...................................................................................................... 4
060005-012 ............................ Lockwasher ............................................................................................ 4
060021-030 ............................ Nut .......................................................................................................... 4
23 ................... 104248 .................................... Steering Link .......................................................................................... 2
103871 .................................... Steering Link Bolts ................................................................................. 4
24 ................... 064214-001 ............................ Oil Seal ................................................................................................... 4
25 ................... 105355 .................................... Cupped Disc .......................................................................................... 4
26 ................... 060021-051 ............................ Nut (65-70Nm) ....................................................................................... 4
27 ................... 060038-004 ............................ Cotter Pin ............................................................................................... 4
28 ................... 082641 .................................... Hub Cap ................................................................................................. 2
29 ................... 060015-084 ............................ Screw ...................................................................................................... 2
060005-007 ............................ Lockwasher ............................................................................................ 2
30 ................... 128303 .................................... Steer Axle Stop Plate ............................................................................. 2
060019-031 ............................ Screw ...................................................................................................... 4
31 ................... 064211-002 ............................ Oil Seal ................................................................................................... 2
32 ................... 106081 .................................... Articulation ............................................................................................. 1
060020-010 ............................ Screw ...................................................................................................... 4
060005-014 ............................ Lockwasher ............................................................................................ 4
060021-015 ............................ Nut .......................................................................................................... 4
33 ................... 114571 .................................... Pivot Isolation Bushing .......................................................................... 2
061009-018 ............................ Key Square ............................................................................................ 2
34 ................... 126848 .................................... Steer Axle Mounting .............................................................................. 1
060117-001 ............................ Screw (193-213Nm) .............................................................................. 4
060089-008 ............................ Wedge Washer ...................................................................................... 4
35 ................... 126851 .................................... Mounting Clamp .................................................................................... 2
060117-002 ............................ Screw (193-213Nm) .............................................................................. 4
050068-006 ............................ Durlock Nut ............................................................................................ 4
36 ................... 107629 .................................... Special Nut ............................................................................................. 2
37 ................... 060051-002 ............................ Tabbed Washer ...................................................................................... 2
38 ................... 060038-001 ............................ Cotter Pin ............................................................................................... 2
39 ................... 065107 .................................... Bearing Cup ........................................................................................... 2
40 ................... 792268 .................................... Dowel Pin ............................................................................................... 2

See Section ITD
173
STEER CYLINDER
MP-2040-083

REV. 2 05/96
M1.0-0000-000174
174
STEER CYLINDER
0 ..................... 107507 .................................... Steer Cylinder (includes 1-7, 10,11) .....................................................

1 ........................... 064135-010 ............................. Ring Wiper ....................................................................................... 2
2 ........................... 064132-038 ............................. Rod Packing ..................................................................................... 2
3 ........................... 113107 .................................... Endcap ............................................................................................. 2
4 ........................... 073981-012 ............................. Retainer Square Wire ...................................................................... 2
5 ........................... 064074-027 ............................. Ring Backup ..................................................................................... 2
6 ........................... 064019-081 ............................. O-Ring .............................................................................................. 2
7 ........................... 107504 .................................... Tube .................................................................................................. 1
8 ........................... 065111-001 ............................. Bearing Spherical ............................................................................ 2
9 ........................... 060009-139 ............................. Ring Retaining ................................................................................. 2
10 ......................... 111128 .................................... Rod Cylinder .................................................................................... 1
11 ......................... 064216-013 ............................. Seal Piston ....................................................................................... 1
12 ......................... 080573 .................................... Fitting Lubrication ............................................................................ 2
113744 .................................... Kit Seal (Contains Index 1, 2, 4, 5, 6 & 11) ..................................... 1

See Section ITD
REV. 2 05/96
175
STEERING COLUMN
MP-2040-058
M1.0-0000-000176
176
STEERING COLUMN
1 ..................... 129718 .................................... Button Horn ............................................................................................ 1

2 ..................... 121975 .................................... Contact Top ............................................................................................ 1
060032-012 ............................ Screw ...................................................................................................... 3
060030-045 ............................ Flatwasher ............................................................................................. 3
3 ..................... 050004-025 ............................ Screw ...................................................................................................... 1
4 ..................... 122041 .................................... Spring ..................................................................................................... 3
5 ..................... 121976 .................................... Contact Bottom ....................................................................................... 1
060032-012 ............................ Screw ...................................................................................................... 4
6 ..................... 060021-099 ............................ Nut (Torque to 36 Nm) ........................................................................... 1
065005-003 ............................ Anti-Seize Compound ........................................................................... AR
7 ..................... 124024 .................................... Wheel Steering ...................................................................................... 1
8 ..................... 125090-002 ............................ Spring Locking Gas ............................................................................... 1
9 ..................... 124504 .................................... Head Release ........................................................................................ 1
10 ................... 050000-070 ............................ Pin Roll ................................................................................................... 1
11 ................... 060009-002 ............................ Ring Retaining ....................................................................................... 1
12 ................... 129719 .................................... Lever Release ....................................................................................... 1
13 ................... 060061-006 ............................ Screw ...................................................................................................... 4
14 ................... 108066 .................................... Switch Key (includes Key & Ring) ......................................................... 1
062623 .................................... Switch Keyless (not Shown) .................................................................. 1
107151-002 ............................. Key .................................................................................................... 1
107763 .................................... Ring .................................................................................................. 1
15 ................... 122039 .................................... Bracket Mounting ................................................................................... 1
124924 .................................... Bracket Mounting (Keyless Switch) ...................................................... 1
050004-019 ............................ Screw ...................................................................................................... 2
16 ................... 050005-032 ............................ Screw ...................................................................................................... 1
050008-030 ............................ Nut .......................................................................................................... 1
17 ................... 050005-032 ............................ Screw ...................................................................................................... 2
18 ................... 050005-068 ............................ Screw ...................................................................................................... 1
19 ................... 122357 .................................... Knob ....................................................................................................... 1
20 ................... 114279-001 ............................ Bearing Sleeve ...................................................................................... 1
21 ................... 060009-146 ............................ Retaining Ring ....................................................................................... 1
22 ................... 060000-002 ............................ Roll Pin ................................................................................................... 1
23 ................... 060009-133 ............................ Retaining Ring ....................................................................................... 1
24 ................... 123680 .................................... Shaft ....................................................................................................... 1
25 ................... 060016-088 ............................ Screw ...................................................................................................... 1
26 ................... 124726 .................................... Steering Wheel ...................................................................................... 1
27 ................... 127484 .................................... Bracket ................................................................................................... 1
050004-021 ............................ Screw ...................................................................................................... 1
28 ................... 062695 .................................... Thermostat THS2 ................................................................................... 1
050004-025 ............................ Screw ...................................................................................................... 2
050008-004 ............................ Nut .......................................................................................................... 2
062783-002 ............................ Thermostat Assembly (includes Thermostat, Leads & Terminals) ....... 1
29 ................... 129776 .................................... Bracket ................................................................................................... 1
30 ................... 060061-006 ............................ Screw ...................................................................................................... 2
not illustrated
129256 .................................... Wheel Puller .......................................................................................... 1

050007-022 ............................ Bolt (for Wheel Puller) ........................................................................... 2

See Section ITD
177
STEERING COLUMN
MP-2040-057

REV. 4 03/02
M1.0-0000-000178
178
STEERING COLUMN
0 ..................... 121971 .................................... Steering Column Assembly ................................................................... 1

1 ........................... 060009-037 ............................. Retaining Ring ................................................................................. 1
2 ........................... 121978 .................................... Brush Assembly ............................................................................... 2
050004-019 ............................. Screw ................................................................................................ 2
3 ........................... 121970 .................................... Brush Holder .................................................................................... 1
050004-021 ............................. Screw ................................................................................................ 2
4 ........................... 124670 .................................... Contact Ring (Red/White) ................................................................ 1
124671 .................................... Contact Ring (Red) .......................................................................... 1
060035-002 ............................. Mechanical Tape .............................................................................. AR
5 ........................... 127442 .................................... Insulator ............................................................................................ 2
6 ........................... 121979 .................................... Plastic Rivet ...................................................................................... 2
7 ........................... 121963 .................................... Shaft Assembly ................................................................................. 1
061021-004 ............................. Snap Bushing ................................................................................... 2
8 ........................... 064019-039 ............................. O-Ring .............................................................................................. 1
9 ........................... 127494 .................................... Tube Assembly ................................................................................. 1
10 ......................... 060000-035 ............................. Roll Pin ............................................................................................. 1
11 ......................... 121951 .................................... Pin ..................................................................................................... 1

See Section ITD
REV. 4 03/02
179
STEERING COLUMN
Steer Unit
MP-2040-090
M1.0-0000-000180
180
STEERING COLUMN
0 ..................... 122026 .................................... Steer Unit Assembly .............................................................................. 1

1 ........................... 123918 .................................... Seal ................................................................................................... 1
2 ........................... 123921 .................................... Ring Retaining ................................................................................. 1
3 ........................... 123920 .................................... Bushing Seal Gland ......................................................................... 1
4 ........................... 123917 .................................... Seal ................................................................................................... 1
5 ........................... 123919 .................................... Seal Quad Ring ................................................................................ 1
6 .............................................................................. Bearing Race (see 7) ....................................................................... 2
7 ........................... 125121 .................................... Kit Bearing Needle Thrust (includes 6) ........................................... 1
8 ........................... 123910 .................................... Seal ................................................................................................... 3
123916 .................................... Kit Seal (includes 1, 3, 4, 5 & 8) ...................................................... 1

See Section ITD
181
Printed in Germany
M1.0-0000-000182
182
SECTION 7
Printed in Germany
183
TL MAST
MP-2040-063
M1.0-0000-000184
184
TL MAST
1 ..................... 128508 .................................... Cap ......................................................................................................... 2

2 ..................... 064332-002 ............................ Fitting Lube ............................................................................................ 4
3 ..................... 060115-004 ............................ Screw ...................................................................................................... 4
061004-019 ............................ Adhesive Thread Locking ...................................................................... AR
060030-187 ............................ Flatwasher ............................................................................................. 4
064019-100 ............................ O-Ring .................................................................................................... 4
4 ..................... 128509 .................................... Bearing ................................................................................................... 4
5 ..................... 060122-001 ............................ Pin Dowel ............................................................................................... 4
6 ..................... 060121-001 ............................ Pin Clevis ............................................................................................... 2
7 ..................... 060062-011 ............................ Screw ...................................................................................................... 2
060059-011 ............................ Nut .......................................................................................................... 2
8 ..................... 060038-003 ............................ Pin Cotter ............................................................................................... 2
9 ..................... 065012-002 ............................ Bushing Ball ........................................................................................... 2
10 ...................................................................... 1st Stage Mast (see Table) ..................................................................... 1
11 ................... 064332-001 ............................ Fitting Lube ............................................................................................ 2
12 ................... 128918 .................................... Guide ...................................................................................................... 1
13 ................... 060063-005 ............................ Screw ...................................................................................................... 2
060059-001 ............................ Nut .......................................................................................................... 2
14 ................... 061002-026 ............................ Clamp Harness ...................................................................................... 3
060063-006 ............................ Screw ...................................................................................................... 1
15 ................... 127720-002 ............................ Lead and Switch Assembly HGST1 (includes Connector) .................. 1
16 ................... 062749-001 ............................ Clip Attachment ...................................................................................... 1
060061-008 ............................ Screw ...................................................................................................... 1
17 ................... 103284-001 ............................ Roller Column ........................................................................................ 2
18 ................... 060030-231 ............................ Flatwasher ............................................................................................. AR
19 ................... 129252 .................................... Block Stop .............................................................................................. 2
20 ................... 074481-001 ............................ Shim Stop ............................................................................................... AR
21 ................... 107563-001 ............................ Bracket ................................................................................................... 2
22 ................... 092747-001 ............................ Poly Stop ................................................................................................ 2
23 ................... 060062-005 ............................ Screw ...................................................................................................... 2
24 ................... 060117-001 ............................ Screw ...................................................................................................... 4
25 ................... 074668-001 ............................ Roller Column ........................................................................................ 2
26 ................... 060030-085 ............................ Flatwasher ............................................................................................. AR
27 ................... 103283 .................................... Pulley Assembly (includes 28 & 29) ..................................................... 2
28 ......................... 065081-045 ............................. Bearing ............................................................................................. 2
29 ......................... 060009-062 ............................. Ring Retaining ................................................................................. 4
30 ................... 060009-043 ............................ Ring Retaining ....................................................................................... 2
31 ...................................................................... 2nd Stage Mast (see Table) ..................................................................... 1
Collapsed Height Lift Height Position 10 Position 31
2000kg & 2500kg

3000kg Capacity
Capacity
2110 mm 2995 & 3200 mm 128041S023 128041S033 129304S003
2260 mm 3300 & 3505 mm 128041S024 128041S034 129304S004
2415 mm 3605 & 3810 mm 128041S025 128041S035 129304S005
Tab016gb

See Section ITD
185
TL MAST - ACCESSORIES
MP-2040-064
M1.0-0000-000186
186
TL MAST - ACCESSORIES
1 ..................... 074674 .................................... Pulley Control Cable (includes Bearing) .............................................. 1

2 ..................... 103348-003 ............................ Spacer .................................................................................................... 1
3 ..................... 060019-054 ............................ Screw ...................................................................................................... 1
4 ..................... 060059-012 ............................ Nut .......................................................................................................... 2
5 ..................... 060030-067 ............................ Flatwasher ............................................................................................. 4
6 ..................... 105939 .................................... Pulley ...................................................................................................... AR
7 ..................... 129263-002 ............................ Shaft (2 Accessories) ............................................................................. 2
129263-001 ............................ Shaft (1 Accessory) ................................................................................ 2
8 ..................... 060009-005 ............................ Ring Retaining ....................................................................................... 2

See Section ITD
187
LIFT CHAIN MAST TL
MP-2040-069
M1.0-0000-000188
188
LIFT CHAIN MAST TL
1 ..................... 060038-003 ............................ Pin Cotter ............................................................................................... 3

2 ..................... 060059-012 ............................ Nut .......................................................................................................... 6
3 ..................... 129289 .................................... Anchor Chain ......................................................................................... 2
4 ..................... 060009-002 ............................ Ring Retaining ....................................................................................... 6
5 ..................... 103317-001 ............................ Pin .......................................................................................................... 4
6 ........................................................................ Chain (see Table) .................................................................................. 2
7 ..................... 129554 .................................... Bracket ................................................................................................... 2
8 ..................... 060062-005 ............................ Screw ...................................................................................................... 2
Collapsed Height Lift Height Position 6 Lenght/Package
2110 mm 2995 & 3200 mm 103267-021 4570 mm
2260 mm 3300 & 3505 mm 103267-021 4570 mm
2415 mm 3605 & 3810 mm 103267-021 4570 mm
Tab017gb

See Section ITD
189
TT MAST
MP-2040-065
M1.0-0000-000190
190
TT MAST
1 ..................... 128508 .................................... Cap ......................................................................................................... 2

2 ..................... 064332-002 ............................ Fitting Lube ............................................................................................ 4
3 ..................... 060115-004 ............................ Screw ...................................................................................................... 4
060030-187 ............................ Flatwasher ............................................................................................. 4
064019-100 ............................ O-Ring .................................................................................................... 4
4 ..................... 128509 .................................... Bearing ................................................................................................... 4
5 ..................... 060122-001 ............................ Pin Dowel ............................................................................................... 4
6 ..................... 060121-001 ............................ Pin Clevis ............................................................................................... 2
7 ..................... 060062-011 ............................ Screw ...................................................................................................... 2
060059-011 ............................ Nut .......................................................................................................... 2
8 ..................... 060038-003 ............................ Pin Cotter ............................................................................................... 2
9 ..................... 065012-002 ............................ Bushing Ball ........................................................................................... 2
10 ...................................................................... 1st Stage Mast (see Table) ..................................................................... 1
11 ................... 064332-001 ............................ Fitting Lube ............................................................................................ 2
12 ................... 128918 .................................... Guide ...................................................................................................... 1
13 ................... 060063-005 ............................ Screw ...................................................................................................... 2
060059-001 ............................ Nut .......................................................................................................... 2
14 ................... 061002-026 ............................ Clamp Harness ...................................................................................... 3
060063-006 ............................ Screw ...................................................................................................... 1
15 ................... 127311 .................................... Lead and Switch Assembly HGST1 (includes Connector) .................. 1
16 ................... 129981 .................................... Cover ...................................................................................................... 1
17 ................... 060061-011 ............................ Screw ...................................................................................................... 3
061002-011 ............................ P-Clamp ................................................................................................. 1
060059-002 ............................ Nut .......................................................................................................... 1
18 ................... 062749-001 ............................ Clip Attachment ...................................................................................... 1
060061-008 ............................ Screw ...................................................................................................... 1
19 ................... 129252 .................................... Block Stop .............................................................................................. 2
20 ................... 074481-001 ............................ Shim Stop ............................................................................................... AR
21 ................... 107563-001 ............................ Bracket ................................................................................................... 2
22 ................... 092747-001 ............................ Poly Stop ................................................................................................ 2
23 ................... 060062-005 ............................ Screw ...................................................................................................... 2
24 ................... 060117-001 ............................ Screw ...................................................................................................... 4
25 ................... 074668-001 ............................ Roller Column ........................................................................................ 6
26 ................... 060030-085 ............................ Flatwasher ............................................................................................. AR
27 ................... 060019-013 ............................ Screw ...................................................................................................... 1
060030-332 ............................ Flatwasher ............................................................................................. 2
28 ................... 127874-002 ............................ Shaft ....................................................................................................... 1
29 ................... 121623 .................................... Pulley ...................................................................................................... 1
30 ................... 060009-043 ............................ Ring Retaining ....................................................................................... 2
31 ......................... 060009-062 ............................. Ring Retaining ................................................................................. 4
32 ................... 103283 .................................... Pulley Assembly (includes 31 & 33) ..................................................... 2
33 ......................... 065081-045 ............................. Bearing ............................................................................................. 2
34 ...................................................................... 2nd Stage Mast (see Table) ..................................................................... 1
35 ................... 103284-001 ............................ Roller Column ........................................................................................ 2
36 ................... 060030-231 ............................ Flatwasher ............................................................................................. AR
37 ...................................................................... 3rd Stage Mast (see Table) ..................................................................... 1
38 ................... 129249 .................................... U-Bolt ...................................................................................................... 1
060059-010 ............................ Nut .......................................................................................................... 2

See Section ITD
191
TT MAST
MP-2040-065
M1.0-0000-000192
192
TT MAST
Collapsed Height Lift Height Position 10 Position 34 Position 37
2000kg & 2500kg

3000kg Capacity
Capacity
2110 mm 4570 & 4775 mm 128041S003 128041S013 128055S003 128069S003
2260 mm 5030 & 5230 mm 128041S004 128041S0014 128055S004 128069S004
2415 mm 5285 & 5485 mm 128041S005 128041S015 128055S005 128069S005
2565 mm 5665 & 5865 mm 128041S006 128041S016 128055S006 128069S006
2718 mm 6045 & 6250 mm 128041S007 128041S017 128055S007 128069S007
2870 mm 6350 & 6555 mm 128041S008 128041S018 128055S008 128069S008
3025 mm 6805 & 7010 mm 128041S009 128055S009 128069S009
3175 mm 7190 & 7390 mm 128041S010 128055S010 128069S010
Tab018gb

See Section ITD
193
TT MAST - ACCESSORIES
MP-2040-066
M1.0-0000-000194
194
TT MAST - ACCESSORIES
1 ..................... 128489 .................................... Pulley ...................................................................................................... 4

2 ..................... 128488-001 ............................ Shaft ....................................................................................................... 1
3 ..................... 0a60009-038 .......................... Ring Retaining ....................................................................................... 2
4 ..................... 128485 .................................... Bracket ................................................................................................... 1
5 ..................... 060063-006 ............................ Screw ...................................................................................................... 2
6 ..................... 060059-012 ............................ Nut .......................................................................................................... 2
7 ..................... 060030-067 ............................ Flatwasher ............................................................................................. 4
8 ..................... 105939 .................................... Pulley ...................................................................................................... AR
9 ..................... 129263-002 ............................ Shaft (2 Accessories) ............................................................................. 2
10 ................... 060009-005 ............................ Ring Retaining ....................................................................................... 2
11 ................... 129263-001 ............................ Shaft (1 Accessory) ................................................................................ 2
12 ................... 129231 .................................... Bracket ................................................................................................... AR
13 ................... 060063-004 ............................ Screw ...................................................................................................... AR
060059-001 ............................ Nut .......................................................................................................... AR
14 ................... 129564-002 ............................ Bracket ................................................................................................... 1
15 ................... 060063-015 ............................ Screw ...................................................................................................... 2
...................... 060030-052 ............................ Flatwasher ............................................................................................. 2
16 ................... 128488-002 ............................ Shaft ....................................................................................................... 1
17 ................... 060009-038 ............................ Ring Retaining ....................................................................................... 2
18 ................... 060063-016 ............................ Screw ...................................................................................................... 1
060030-052 ............................ Flatwasher ............................................................................................. 1
060059-001 ............................ Nut .......................................................................................................... 1
19 ................... 074674 .................................... Pulley Control Cable (includes Bearing) .............................................. 1
065081-036 ............................. Bearing ............................................................................................. 1
20 ................... 103348-003 ............................ Spacer .................................................................................................... 1
21 ................... 060019-054 ............................ Screw ...................................................................................................... 1

See Section ITD
195
LIFT CHAIN MAST TT
MP-2040-070
M1.0-0000-000196
196
LIFT CHAIN MAST TT
1 ..................... 060038-003 ............................ Pin Cotter ............................................................................................... 3

2 ..................... 060059-012 ............................ Nut .......................................................................................................... 6
3 ..................... 129289 .................................... Anchor Chain ......................................................................................... 2
4 ..................... 060009-002 ............................ Ring Retaining ....................................................................................... 6
5 ..................... 103317-001 ............................ Pin .......................................................................................................... 4
6 ........................................................................ Chain (see Table) .................................................................................. 2
7 ..................... 060009-133 ............................ Ring Retaining ....................................................................................... 2
8 ..................... 103881-001 ............................ Anchor Chain ......................................................................................... 1
9 ..................... 113303 .................................... Pin .......................................................................................................... 2
10 ................... 060000-045 ............................ Pin Roll ................................................................................................... 4
11 ...................................................................... Chain (see Table) .................................................................................. 1
12 ................... 060021-102 ............................ Nut .......................................................................................................... 2
Collapsed Height Lift Height Position 6 Position 11
Lenght/Package Lenght/Package
2110 mm 4570 & 4775 mm 103267-021 4570 mm 089260-080 3048 mm
2260 mm 5030 & 5230 mm 103267-021 4570 mm 089260-080 3048 mm
2415 mm 5285 & 5485 mm 103267-021 4570 mm 089260-080 3048 mm
2565 mm 5665 & 5865 mm 103267-022 6096 mm 089260-080 3048 mm
2718 mm 6045 & 6250 mm 103267-022 6096 mm 089260-080 3048 mm
2870 mm 6350 & 6555 mm 103267-022 6096 mm 089260-080 3048 mm
3025 mm 6805 & 7010 mm 103267-022 6096 mm 089260-080 3048 mm
3175 mm 7190 & 7390 mm 103267-022 6096 mm 089260-080 3048 mm
Tab019gb

See Section ITD
197
FORK CARRIAGE
MP-2040-067
M1.0-0000-000198
198
FORK CARRIAGE
1 ..................... 128832-038 ............................ Fork Carriage TT (965 mm Wide) .......................................................... 1

128832-044 ............................ Fork Carriage TT (1120 mm Wide) ........................................................ 1
129344-038 ............................ Fork Carriage TL (965 mm Wide) .......................................................... 1
129344-044 ............................ Fork Carriage TL (1120 mm Wide) ........................................................ 1
2 ..................... 128841-038 ............................ Fork Carriage TT (965 mm Wide) .......................................................... 1
128841-044 ............................ Fork Carriage TT (1120 mm Wide) ........................................................ 1
129345-038 ............................ Fork Carriage TL (965 mm Wide) .......................................................... 1
129345-044 ............................ Fork Carriage TL (1120 mm Wide) ........................................................ 1
3 ..................... 124018 .................................... Bumper ................................................................................................... 2
4 ..................... 060017-050 ............................ Screw ...................................................................................................... 2
5 ..................... 060063-006 ............................ Screw ...................................................................................................... 1
6 ..................... 129261 .................................... Cam ........................................................................................................ 2
7 ..................... 074020 .................................... Side Thrust Roller .................................................................................. 2
8 ..................... 060009-036 ............................ Ring Retaining ....................................................................................... 2
9 ..................... 060117-003 ............................ Screw ...................................................................................................... 2
10 ................... 060122-001 ............................ Pin Dowel ............................................................................................... 2
11 ................... 060030-085 ............................ Flatwasher ............................................................................................. AR
12 ................... 074668-001 ............................ Roller Column ........................................................................................ 6
13 ................... 060009-018 ............................ Ring Retaining ....................................................................................... 2

See Section ITD
199
FORK CARRIAGE
MP-2040-028
M1.0-0000-000200
200
FORK CARRIAGE
1 ..................... 064326-008 ............................ Fitting Bulkhead (includes O-Rings) ..................................................... AR

064325-008 ............................ Nut Bulkhead ......................................................................................... AR
2 ..................... 064019-100 ............................ O-Ring .................................................................................................... AR
3 ..................... 064296-008 ............................ Adapter (includes O-Rings) ................................................................... AR
064019-100 ............................. O-Ring .............................................................................................. AR
4 ..................... 129211-002 ............................ Tube (2000 & 2500 kg Capacity) .......................................................... 1
129211-003 ............................ Tube (3000 kg Capacity ) ...................................................................... 1
5 ..................... 129209-002 ............................ Tube (2000 & 2500 kg Capacity) .......................................................... 1
129209-003 ............................ Tube (3000 kg Capacity ) ...................................................................... 1
6 ..................... 060075-002 ............................ Screw ...................................................................................................... AR
7 ..................... 129212-002 ............................ Tube (2000 & 2500 kg Capacity) .......................................................... 1
129212-003 ............................ Tube (3000 kg Capacity ) ...................................................................... 1
8 ..................... 129210-002 ............................ Tube (2000 & 2500 kg Capacity) .......................................................... 1
129210-003 ............................ Tube (3000 kg Capacity ) ...................................................................... 1
9 ..................... 064327-006 ............................ Elbow (includes O-Rings, 2000 & 2500 kg Capacity) .......................... 1
064281-003 ............................ Elbow 45° (includes O-Rings, 3000 kg Capacity ) ............................... 1
10 ................... 064280-006 ............................ Elbow (includes O-Rings) ..................................................................... 1
11 ................... 064019-101 ............................ O-Ring .................................................................................................... 2
12 ................... 064019-029 ............................ O-Ring .................................................................................................... 2
13 ................... 064298-011 ............................ Hose ....................................................................................................... 1
14 ................... 064298-012 ............................ Hose ....................................................................................................... 1

See Section ITD
201
SIDESHIFT
MP-2040-077
M1.0-0000-000202
202
SIDESHIFT
0 ..................... 129709-002 ............................ Sideshift 965 mm Class II (includes 1-10) ............................................ 1

129709-003 ............................ Sideshift 1120 mm Class II (includes 1-10) .......................................... 1
129709-004 ............................ Sideshift 965 mm Class III (includes 1-10) ........................................... 1
129709-005 ............................ Sideshift 1120 mm Class III (includes 1-10) ......................................... 1
1 ........................... 126900 .................................... Upper Bearing .................................................................................. 2
2 ........................... 126841-001 ............................. Cylinder (880 mm) ........................................................................... 1
126841-002 ............................. Cylinder (1120 mm) ......................................................................... 1
3 ........................... 094004 .................................... Nut .................................................................................................... 4
4 ........................... 126843 .................................... Lower Hook ...................................................................................... 2
5 ........................... 127758 .................................... Lower Bearing .................................................................................. 2
6 ........................... 116876 .................................... Flatwasher ........................................................................................ 4
7 ........................... 060020-019 ............................. Capscrew ......................................................................................... 4
8 .............................................................................. Faceplate .......................................................................................... 1
9 ........................... 060000-030 ............................. Roll Pin ............................................................................................. 2
10 ......................... 126844 .................................... Fork Stop .......................................................................................... 2

See Section ITD
203
FORK
MP-2040-072
M1.0-0000-000204
204
FORK
Capacity 2000kg & 2500kg
1 ..................... 103443 .................................... Pin .......................................................................................................... 1

103442 .................................... Pin Bundle (includes 1-4) ...................................................................... 1
2 ..................... 104329 .................................... Spring ..................................................................................................... 1
3 ..................... 075248 .................................... Handle .................................................................................................... 1
4 ..................... 060000-061 ............................ Pin Roll ................................................................................................... 1
Capacity 3000kg (see Table, next Page)
1 ..................... 106207 .................................... Pin .......................................................................................................... 1

111582 .................................... Pin Bundle (includes 1-4) ...................................................................... 1
2 ..................... 107685 .................................... Spring ..................................................................................................... 1
3 ..................... 075248 .................................... Handle .................................................................................................... 1
4 ..................... 060000-061 ............................ Pin Roll ................................................................................................... 1
Capacity 2000kg &2500kg
Polished Finish, Full Taper Standard Finish, Par tial Taper
Height Par t Number Height Par t Number
45 x 100 x 800 088228-009 45 x 100 x 800 094182-009
45 x 100 x 915 088228-002 45 x 100 x 915 094182-002
45 x 100 x 990 088228-006 45 x 100 x 990 094182-006
45 x 100 x 1065 088228-003 45 x 100 x 1065 094182-003
45 x 100 x 1100 088228-010 45 x 100 x 1100 094182-010
45 x 100 x 1145 088228-005 45 x 100 x 1145 094182-005
45 x 100 x 1220 088228-004 45 x 100 x 1220 094182-004
45 x 100 x 1370 088228-007 45 x 100 x 1370 094182-007
45 x 100 x 1525 088228-008 45 x 100 x 1525 094182-008
45 x 130 x 800 106212-009 45 x 130 x 800 106211-009
45 x 130 x 915 106212-002 45 x 130 x 915 106211-002
45 x 130 x 990 106212-007 45 x 130 x 990 106211-007
45 x 130 x 1065 106212-003 45 x 130 x 1065 106211-003
45 x 130 x 1100 106212-010 45 x 130 x 1100 106211-010
45 x 130 x 1145 106212-008 45 x 130 x 1145 106211-008
45 x 130 x 1220 106212-004 45 x 130 x 1220 106211-004
45 x 130 x 1370 106212-005 45 x 130 x 1370 106211-005
45 x 130 x 1525 106212-006 45 x 130 x 1525 106211-006
Tab020gb

See Section ITD
205
FORK
MP-2040-072
M1.0-0000-000206
206
FORK
Capacity 3000kg
Polished Finish, Full Taper Standard Finish, Par tial Taper
Height Par t Number Height Par t Number
45 x 130 x 800 106214-009 45 x 130 x 800 106213-009
45 x 130 x 915 106214-002 45 x 130 x 915 106213-002
45 x 130 x 990 106214-007 45 x 130 x 990 106213-007
45 x 130 x 1065 106214-003 45 x 130 x 1065 106213-003
45 x 130 x 1100 106214-010 45 x 130 x 1100 106213-010
45 x 130 x 1145 106214-008 45 x 130 x 1145 106213-008
45 x 130 x 1220 106214-004 45 x 130 x 1220 106213-004
45 x 130 x 1370 106214-005 45 x 130 x 1370 106213-005
45 x 130 x 1525 106214-006 45 x 130 x 1525 106213-006
Tab021gb

See Section ITD
207
LOAD BACKREST
OV
DIM ERA
EN LL
SIO
N
TO
FO P OF
RK
MP-2040-071
M1.0-0000-000208
208
LOAD BACKREST
1 ..................... 060115-005 ............................ Screw ...................................................................................................... 4

2 ..................... 124579 .................................... Retainer ................................................................................................. 4
3 ........................................................................ Load Backrest (see Table) ..................................................................... 1
Overall
Position 3 Dimension "A" Dimension "B" Dimension "C" Dimension "D"
Dimension
129970-036 1015 x 885 mm 200 mm 885 mm 915 mm 965 mm
129970-042 1015 x 1035 mm 355 mm 1035 mm 1070 mm 965 mm
129970-048 1015 x 1190 mm 505 mm 1190 mm 1220 mm 965 mm
129970-036 1170 x 885 mm 200 mm 885 mm 915 mm 1120 mm
129970-042 1170 x 1035 mm 355 mm 1035 mm 1070 mm 1120 mm
129970-048 1170 x 1190 mm 505 mm 1190 mm 1220 mm 1120 mm
Tab022gb
Load Backrest for 129710-001 thru -005 Cascade Fork Positioner (not shown)
Position 3 Backrest Height Fork Positioner Width
129711-001 915 mm 940 mm
129711-002 1220 mm 940 mm
129711-003 1525 mm 940 mm
129711-004 915 mm 1040 mm
129711-005 1220 mm 1040 mm
129711-006 1525 mm 1040 mm
129711-007 915 mm 1245 mm
129711-008 1220 mm 1245 mm
129711-009 1525 mm 1245 mm
129711-010 915 mm 1040 mm
129711-011 1220 mm 1040 mm
129711-012 1525 mm 1040 mm
129711-013 915 mm 1245 mm
129711-014 1220 mm 1245 mm
129711-015 1525 mm 1245 mm
Tab023gb

See Section ITD
209
YOKE
MP-2040-068
M1.0-0000-000210
210
YOKE
Position 1 thru 6 are Standard Components
1 ..................... 128450 .................................... Yoke ........................................................................................................ 1

060009-044 ............................ Ring Retaining ....................................................................................... 1
2 ..................... 128757-001 ............................ Shaft ....................................................................................................... 1
3 ..................... 060009-100 ............................ Ring Retaining ....................................................................................... 2
4 ..................... 103281 .................................... Pulley Assembly (includes Bearing) ..................................................... 1
5 ........................... 065081-045 ............................. Bearing ............................................................................................. 2
6 ..................... 081161-017 ............................ Collar ...................................................................................................... 2
Position 7 thru 12 are Additional Components used on Trucks

with One Accessory
7 .....................060030-168 ............................ Flatwasher ............................................................................................. 2

8 .....................060030-067 ............................ Flatwasher ............................................................................................. 2
9 .....................105967 .................................... Pulley ...................................................................................................... 1
10 ................... 060045-031 ............................ Screw Shoulder ..................................................................................... 2
11 ................... 124264-001 ............................ Pulley ...................................................................................................... 1
12 ................... 050000-039 ............................ Pin Roll ................................................................................................... 2

with two Accessories
13 ................... 124264-001 ............................ Pulley ...................................................................................................... 1

14 ................... 050000-039 ............................ Pin Roll ................................................................................................... 2
15 ................... 060030-168 ............................ Flatwasher ............................................................................................. 2
16 ................... 060030-067 ............................ Flatwasher ............................................................................................. 2
17 ................... 105967 .................................... Pulley ...................................................................................................... 1
18 ................... 060045-031 ............................ Screw Shoulder ..................................................................................... 2

with Accessory Control Cable
19 ................... 050000-042 ............................ Pin Roll (used Instead of 14) ................................................................ 2

20 ................... 060030-067 ............................ Flatwasher ............................................................................................. 1
21 ................... 079332 .................................... Pulley Assembly (includes Bearing) ..................................................... 1
22 ......................... 065081-038 ............................. Bearing ............................................................................................. 1
23 ................... 060045-007 ............................ Screw (Shoulder used Instead of 18) ................................................... 1
24 ................... 128758 .................................... Guide ...................................................................................................... 1

See Section ITD
211
Printed in Germany
M1.0-0000-000212
212
SECTION 8
Printed in Germany
213
LIFT CYLINDER
MP-2040-073
M1.0-0000-000214
214
LIFT CYLINDER
1 ..................... 064135-008 ............................ Ring Wiper ............................................................................................. 1

2 ..................... 129267 .................................... Cap ......................................................................................................... 1
3 ..................... 064132-027 ............................ Packing Rod .......................................................................................... 1
4 ..................... 081161-015 ............................ Collar ...................................................................................................... 1
5 ........................................................................ Ram (see Table) ..................................................................................... 1
6 ..................... 103487 .................................... Spring Compression .............................................................................. 1
7 ..................... 103485 .................................... Piston Shutoff ......................................................................................... 1
8 ..................... 060009-135 ............................ Ring Retaining ....................................................................................... 1
9 ..................... 128185-002 ............................ Bushing .................................................................................................. 1
10 ................... 060009-067 ............................ Ring Retaining ....................................................................................... 1
11 ...................................................................... Cylinder Tube (see Table) ...................................................................... 1
12 ................... 074240 .................................... Seal ........................................................................................................ 1
13 ................... 060015-078 ............................ Screw ...................................................................................................... 1
111574 .................................... Kit Seal (includes 1, 3 & 12) .................................................................. 1

091240-004 ............................ Poly Pak Tool (used for Seal Installation) ............................................. 1
Lift Cylinder TL Mast
Collapsed Cylinder Cylinder Position 11 Position 11

Lift Height Position 5
Height Assembly R.H. Assembly L.H. R.H. L.H.
2110 mm 2995 & 3200 mm 128120S023 128127S023 128126-023 128121-003 128128-003
2260 mm 3300 & 3505 mm 128120S024 128127S024 128126-024 128121-004 128128-004
2415 mm 3605 & 3810 mm 128120S025 128127S025 128126-025 128121-005 128128-005
Tab024gb
Lift Cylinder TT Mast
Collapsed Cylinder Cylinder Position 11 Position 11

Lift Height Position 5
Height Assembly R.H. Assembly L.H. R.H. L.H.
2110 mm 4570 & 4775 mm 128120S003 128127S003 128126-003 128121-003 128128-003
2260 mm 5030 & 5230 mm 128120S004 128127S004 128126-004 128121-004 128128-004
2415 mm 5285 & 5485 mm 128120S005 128127S005 128126-005 128121-005 128128-005
2565 mm 5665 & 5865 mm 128120S006 128127S006 128126-006 128121-006 128128-006
2718 mm 6045 & 6250 mm 128120S007 128127S007 128126-007 128121-007 128128-007
2870 mm 6350 & 6555 mm 128120S008 128127S008 128126-008 128121-008 128128-008
3025 mm 6805 & 7010 mm 128120S009 128127S009 128126-009 128121-009 128128-009
3175 mm 7190 & 7390 mm 128120S010 128127S010 128126-010 128121-010 128128-010
Tab025gb

See Section ITD
215
FREE LIFT CYLINDER
MP-2040-074
M1.0-0000-000216
216
FREE LIFT CYLINDER
1 ..................... 064135-016 ............................ Ring Wiper ............................................................................................. 1

2 ..................... 129262 .................................... Cap ......................................................................................................... 1
3 ..................... 064132-026 ............................ Packing Rod .......................................................................................... 1
4 ..................... 081161-016 ............................ Collar ...................................................................................................... 1
5 ........................................................................ Ram (see Table) ..................................................................................... 1
6 ..................... 060009-132 ............................ Ring Retaining ....................................................................................... 2
7 ..................... 128185-001 ............................ Bushing .................................................................................................. 1
8 ..................... 074240 .................................... Seal ........................................................................................................ 1
9 ..................... 060015-078 ............................ Screw ...................................................................................................... 1
10 ...................................................................... Cylinder Tube (see Table) ...................................................................... 1
111573 .................................... Kit Seal (includes 1, 3 & 8) .................................................................... 1

091240-013 ............................ Poly Pak Tool (used for Seal Installation) ............................................. 1
Collapsed Height Lift Height Cylinder Assembly Position 5 Position 10
2110 mm 4570 & 4775 mm 128114S003 129258-003 128115-003
2260 mm 5030 & 5230 mm 128114S004 129258-004 128115-004
2415 mm 5285 & 5485 mm 128114S005 129258-005 128115-005
2565 mm 5665 & 5865 mm 128114S006 129258-006 128115-006
2718 mm 6045 & 6250 mm 128114S007 129258-007 128115-007
2870 mm 6350 & 6555 mm 128114S008 129258-008 128115-008
3025 mm 6805 & 7010 mm 128114S009 129258-009 128115-009
3175 mm 7190 &7390 mm 128114S010 129258-010 128115-010
Tab026gb

See Section ITD
217
TILT CYLINDER
MP-2040-075
M1.0-0000-000218
218
TILT CYLINDER
0 ..................... 130101-001 ............................ Tilt Cylinder L.H. (includes 1-15) ........................................................... 1

130101-002 ............................ Tilt Cylinder R.H. (includes 1-15) .......................................................... 1
1 ........................... 060015-078 ............................. Screw ................................................................................................ 2
2 ........................... 074240 .................................... Seal ................................................................................................... 2
3 ........................... 130102-001 ............................. Cylinder Tube L.H. ........................................................................... 1
130102-002 ............................. Cylinder Tube R.H. ........................................................................... 1
4 ........................... 060000-022 ............................. Roll Pin ............................................................................................. 1
5 ........................... 060021-103 ............................. Nut .................................................................................................... 1
6 ........................... 064216-012 ............................. Piston Seal ....................................................................................... 1
7 ........................... 130104 .................................... Piston ................................................................................................ 1
8 ........................... 064074-035 ............................. Backup Ring ..................................................................................... 2
9 ........................... 064019-016 ............................. O-Ring .............................................................................................. 1
10 ......................... 128434 .................................... Piston Rod ........................................................................................ 1
11 ......................... 064132-041 ............................. Packing Rod ..................................................................................... 1
12 ......................... 064019-114 ............................. O-Ring .............................................................................................. 1
13 ......................... 064074-044 ............................. Backup Ring ..................................................................................... 1
14 ......................... 130103 .................................... Cylinder Cap .................................................................................... 1
15 ......................... 064135-017 ............................. Wiper Ring ....................................................................................... 1
16 ......................... 050067-022 ............................. Screw ................................................................................................ 4
050009-018 ............................. Flatwasher ........................................................................................ 4
17 ......................... 128467 .................................... Pin ..................................................................................................... 2
18 ......................... 128490 .................................... Pin ..................................................................................................... 2
19 ......................... 054011-006 ............................. Lubrication Fitting ............................................................................ 2
20 ......................... 065012-002 ............................. Bushing Ball ..................................................................................... 4
21 ......................... 116439 .................................... Nut (Adjuster used with Adjustable Spacer 24) .............................. 1
22 ......................... 060015-021 ............................. Screw (used with Adjustable Spacer 24) ........................................ 1
23 ......................... 064019-016 ............................. O-Ring (used with 24) ...................................................................... 4
24 ............................................................................ Spacer (see Table) ........................................................................... 1
25 ......................... 050007-043 ............................. Screw ................................................................................................ 2
060059-010 ............................. Nut Adjuster ...................................................................................... 2
26 ............................................................................ Clevis (see Table) ............................................................................ 2
27 ......................... 129481 .................................... Block ................................................................................................. 2
28 ......................... 060063-011 ............................. Screw ................................................................................................ 2
060089-005 ............................. Wedge Washer ................................................................................. 2
29 ......................... 129480 .................................... Shaft .................................................................................................. 2
30 ......................... 064332-002 ............................. Lubrication Fitting ............................................................................ 2
129229 .................................... Seal Kit (includes 1, 2, 4, 6, 8, 9,11, 12, 13 & 15) ........................... 1
Position 24
Tilt Range Cylinder R.H. Cylinder L.H.

Position 26
Backward/Forward Adjustable Spacer Spacer
3°/3° 116438-015 116437-020 128457-001
3°/5° 116438-014 116437-019 128457-002
5°/5° 116438-013 116437-018 128457-002
3°/10° 116438-016 116437-021 128457-003
5°/10° not used not used 128457-003
Tab027gb

See Section ITD
219
SIDESHIFT CYLINDER
MP-2040-082

REV. 2 10/01
M1.0-0000-000220
220
SIDESHIFT CYLINDER
0 ..................... 126841-001 ............................ Sideshift Cylinder 880mm & 965mm .................................................... 1

126841-002 ............................ Sideshift Cylinder 1120mm ................................................................... 1
1 ........................... 116865 .................................... Rod Seal .......................................................................................... 2
2 .............................................................................. O-Ring .............................................................................................. 2
3 ........................... 116860 .................................... Rod Wiper Seal ................................................................................ 2
4 ........................... 126902 .................................... Retainer Seal Carrier ....................................................................... 2
126903 .................................... Kit Seal ............................................................................................. 1

See Section ITD

REV. 2 10/01
221
Printed in Germany
M1.0-0000-000222
222
SECTION 10
Printed in Germany
223
LABELS AND DECALS
MP-2040-078
M1.0-0000-000224
224
LABELS AND DECALS
USA Labels and Decals
1 .....................106158-001 ............................ Decal Crown Heavy .............................................................................. 3

2 .....................106158-020 ............................ Decal Crown Heavy .............................................................................. 2
3 .....................069020 .................................... Danger Battery ....................................................................................... 1
4 .....................069112-061 ............................ Warning Battery Size (739 mm x 972 mm ) .......................................... 1
069112-064 ............................ Warning Battery Size (739 mm x 972 mm ) .......................................... 1
069112-068 ............................ Warning Battery Size (831 mm x 972 mm) ........................................... 1
5 ..................... 069012 .................................... Warning Electrical Additions ................................................................. 4
6 ..................... 069047 .................................... Caution Charger Hook Up ..................................................................... 1
7 ..................... 069320-004 ............................ Label Patent ........................................................................................... 1
8 ........................................................................ Plate Data (Contact Factory) ................................................................. 1
16 ................... 069366 .................................... Label Park Brake Release .................................................................... 1
22 ................... 069154 .................................... Label Hydraulic Oil ................................................................................ 1
25 ................... 069388 .................................... Label FC Overview Map ........................................................................ 1
26 ................... 127573 .................................... Label Battery Disconnect ...................................................................... 1
28 ................... 069023 .................................... Label Convex Mirror .............................................................................. 2
29 ................... 069372-004 ............................ Decal Momentum FC ............................................................................. 1
31 ................... 069374-001 ............................ Decal crown.com ................................................................................... 1
32 ................... 069383 .................................... Label SCR Control MRC1/MRC2 ......................................................... 1
33 ................... 069384 .................................... Label Contactor Pump Control ............................................................. 1
069385 .................................... Label SCR Pump Control ...................................................................... 1
069386 .................................... Label EE SCR Pump Control ................................................................ 1
Labels and Decals
1 ..................... 106158-001 ............................ Decal Crown Heavy .............................................................................. 3

2 ..................... 106158-020 ............................ Decal Crown Heavy .............................................................................. 2
3 ..................... 869020-*** .............................. Danger Battery ....................................................................................... 1
4 ........................................................................ Warning Battery Size (USA only) .......................................................... 1
5 ..................... 869012-*** .............................. Warning Electrical Additions ................................................................. 4
6 ..................... 869047-*** .............................. Caution Charger Hook Up ..................................................................... 1
7 ........................................................................ Not Required ..........................................................................................
8 ........................................................................ Plate Data (Contact Factory) ................................................................. 1
16 ................... 869366-*** .............................. Label Park Brake Release .................................................................... 1
22 ................... 069154 .................................... Label Hydraulic Oil ................................................................................ 1
25 ................... 869388-*** .............................. Label FC Overview Map ........................................................................ 1
26 ................... 127573 .................................... Label Battery Disconnect ...................................................................... 1
28 ................... 869023-*** .............................. Label Convex Mirror .............................................................................. 2
31 ................... 069374-001 ............................ Decal crown.com ................................................................................... 1
32 ................... 869383-*** .............................. Label SCR Control MRC1/MRC2 ......................................................... 1
33 ................... 869384-*** .............................. Label Contactor Pump Control ............................................................. 1
869385-*** .............................. Label SCR Pump Control ...................................................................... 1
869386-*** .............................. Label EE SCR Pump Control ................................................................ 1
*** ................... 001 .......................................... German

002 .......................................... French
003 .......................................... Spanish
004 .......................................... Dutch
005 .......................................... Italian
006 .......................................... English

See Section ITD
225
LABELS AND DECALS
MP-2040-079
M1.0-0000-000226
226
LABELS AND DECALS
5 ..................... 069012 .................................... Warning Electrical Additions ................................................................. 4

13 ................... 069009 .................................... Warning Stand On ................................................................................. 2
14 ................... 069010 .................................... Warning Stand Under ............................................................................ 3
15 ................... 069011 .................................... Warning SCR Card ................................................................................ 1
17 ...................................................................... Capacity Plate Primary (Contact Factory) ............................................ 1
18 ................... 069018 .................................... Danger Tip Over ..................................................................................... 1
19 ................... 069017 .................................... Warning Slow Down .............................................................................. 1
20 ................... 069016 .................................... Warning Tilt Forward .............................................................................. 1
21 ...................................................................... Capacity Plate Attachment (Contact Factory) ...................................... AR
23 ................... 069387 .................................... Label Distribution Panel ........................................................................ 1
Labels and Decals
5 ..................... 869012-*** .............................. Warning Electrical Additions ................................................................. 4

13 ................... 869009-*** .............................. Warning Stand On ................................................................................. 2
14 ................... 869010-*** .............................. Warning Stand Under ............................................................................ 3
15 ................... 869011-*** .............................. Warning SCR Card ................................................................................ 1
17 ...................................................................... Capacity Plate Primary (Contact Factory) ............................................. 1
18 ................... 869018-*** .............................. Danger Tip Over ..................................................................................... 1
19 ................... 869017-*** .............................. Warning Slow Down .............................................................................. 1
20 ................... 869016-*** .............................. Warning Tilt Forward .............................................................................. 1
21 ...................................................................... Capacity Plate Attachment (Contact Factory) ...................................... AR
23 ................... 869387-*** .............................. Label Distribution Panel ........................................................................ 1
*** ................... 001 .......................................... German

002 .......................................... French
003 .......................................... Spanish
004 .......................................... Dutch
005 .......................................... Italian
006 .......................................... English

See Section ITD
227
LABELS AND DECALS
MP-2040-080
M1.0-0000-000228
228
LABELS AND DECALS
9 ..................... 069105 .................................... Warning Hands Off/Text ......................................................................... 1

10 ................... 069259 .................................... Warning Passenger English .................................................................. 1
11 ................... 069262 .................................... Warning Operator English ..................................................................... 1
12 ................... 069006 .................................... Warning Hands Off ................................................................................ 1
14 ................... 069010 .................................... Warning Stand Under ............................................................................ 3
24 ................... 069364 .................................... Label Event Codes ................................................................................ 1
27 ................... 069007 .................................... Warning Hands Off/Text ......................................................................... 2
Labels and Decals
9 ..................... 869105-*** .............................. Warning Hands Off/Text ......................................................................... 1

10 ................... 869259-*** .............................. Warning Passenger ............................................................................... 1
11 ................... 869262-*** .............................. Warning Operator .................................................................................. 1
12 ................... 869006-*** .............................. Warning Hands Off ................................................................................ 1
14 ................... 869010-*** .............................. Warning Stand Under ............................................................................ 3
24 ................... 869364-*** .............................. Label Event Codes ................................................................................ 1
27 ................... 869007-*** .............................. Warning Hands Off/Text ......................................................................... 2
*** ................... 001 .......................................... German

002 .......................................... French
003 .......................................... Spanish
004 .......................................... Dutch
005 .......................................... Italian
006 .......................................... English

See Section ITD
229
Printed in Germany
M1.0-0000-000230
230

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Parts Manual

CROWN Gabelstapler GmbH

Phone +49 (0)89 93 00 2 – 0

All rights reserved under international and Pan-American Copyright Agreement.

ITD – INTRODUCTION PAGE SERIAL NR. CUT REV.

SECTION 1 – COVERS PAGE SERIAL NR. CUT REV.

SECTION 2 – HYDRAULIC PARTS PAGE SERIAL NR. CUT REV.

SECTION 3 – DRIVE UNIT PAGE SERIAL NR. CUT REV.

SECTION 4 – ELEKTICAL PAGE SERIAL NR. CUT REV.

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany M/P-IDX-2040

SECTION 5 – BRAKE PAGE SERIAL NR. CUT REV.

SECTION 6 – STEERING PAGE SERIAL NR. CUT REV.

SECTION 7 – MAST/LIFT STRUCTURE PAGE SERIAL NR. CUT REV.

SECTION 8 – CYLINDER PAGE SERIAL NR. CUT REV.

SECTION 10 – LABELS & DECALS PAGE SERIAL NR. CUT REV.

This Manual contains 230 Pages

M/P-IDX-2040 MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

Maintenance and Repair

Otherwise warranty will be void.

Ordering Spare Parts Battery Weight Lbs. D.C. V oltage

● The truck model number Truck Wt.

Load Tire Tread

Only if this information is provided can the order be

CROWN dealer or from the following address:

CROWN Gabelstapler GmbH

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany MP-ITD-2040

MODEL NUMBER EXAMPLE

Series Relative Size or Performance

MP-ITD-2040 MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

Foot Operated Directional Control

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany MP-ITD-2040

MP-1.1-2040 MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

Model Numbers Position 4 Position 5 and Position 6

4010-40, 4020-40 ,4020-50, 4040-50, 4010-2.0, 4020-2.0,

4010-50, 4020-55 ,4020-60, 4040-55, 4040-60, 4010-2.5,

4020-50, 4020-60, 4020-2.5, 4020-3.0 Contact Factory 060099-004

4010-40, 4010-50, 4040-50, 4020-55, 4010-2.0, 4010-2.5,

Always Specify Model & Serial Number Tab001gb

MP-1.1-2040 MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

1 .....................124029 .................................... Top Cover ............................................................................................... 1

Always Specify Model & Serial Number

MP-1.1-2040 MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

Battery Compar tment Size Height Overhead Guard Position 22

685 mm 2120 mm Standard 127011-001

685 mm 2185 mm Standard 127011-002

685 mm 2250 mm Standard 127011-003

840 mm 2120 mm Standard 126635-001

840 mm 2185 mm Standard 126635-002

840 mm 2250 mm Standard 126635-003

915 mm 2120 mm Standard 127012-001

915 mm 2185 mm Standard 127012-002

915 mm 2250 mm Standard 127012-003

685 mm 2185 mm Drive - Thru 128650-001

840 mm 2185 mm Drive - Thru 128650-002

915 mm 2185 mm Drive - Thru 128650-003

Always Specify Model & Serial Number

MP-1.1-2040 MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

1 ..................... 127571 .................................... Disconnect Handle (Shown) ................................................................. 1

Always Specify Model & Serial Number

MP-1.1-2040 MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

16 ................... 128613 .................................... Battery Adjustment Screw ..................................................................... 1

129504 .................................... Battery Roller Kit 685 mm Battery Compartment .................................. 1

Battery Compar tment Size Battery Width Spacer Kit Position 26