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Reliable and powerful –


economical, safe-investment packages
SGT6-PAC 5000F / SCC6-PAC 5000F
SGT6-PAC 5000F packages:
flexible answers to drive your business forward
Innovation for fossil power generation is our business.
As a ­technology leader, we are familiar with the global
energy markets, and always have a ready answer with
our future-oriented product portfolio in spite of con-
stantly changing requirements.

We combine maximum performance with minimum


emissions, and we achieve high levels of energy efficiency
with minimized operating costs and calculable invest-
ments. And by continously investing in research and
development, we will ensure that this continues
into the future as well.

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You will profit from our experience This is how we have made the SGT6-PAC 5000F and its
With the comprehensive Siemens ­packages for the high- ­individual components the first choice for challenging
tech gas turbine SGT6-5000F for combined cycle or ­simple projects. Regardless of whether you need to compete
cycle applications, you will profit even before the plant in OPEX- or CAPEX-driven markets or if you have to face
is commissioned. Gas turbine, generator, steam turbine, the challenges in markets with a high share of renew-
and the corresponding auxiliary systems are combined ables, our power plant components will ensure that 
into a perfectly functioning unit and individually matched you remain competitive.
to your specific project targets.
In brief: in a dynamic energy market, the SGT6-PAC 5000F
In this way we can significantly reduce the engineering is the ­economical and flexible answer to your project.
work required for coordinating interfaces and lower the
risks entailed in the performance and delivery of EPCs.
Individual components in our packages can also be
combined with other manufacturers’ models with no
additional effort.

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Flexibility
you can rely on
We have developed a variety of packages specifically for This enables you to get the full potential from all
our proven and reliable SGT6-5000F gas turbine’s 60 Hz components and achieve maximum cost efficiency,
market. The SGT6-5000F itself is the core component of whether in peak, intermediate, or base load duty.
every package. And because we know that every project
is different and poses its own individual requirements, we The SGT6-5000F packages:
supply a variety of different turbine and package options. keeping the interfaces in mind
Performance or efficiency oriented, for combined cycle Forward looking technologies for ­competitive power
(SCC6-PAC 5000F) or simple cycle (SGT6-PAC 5000F) plant operation. With the SGT6-PAC 5000F and the
applications, or designed for IGCC application. ­SCC6-PAC 5000F, you are right on track.

In addition to the gas turbine, you can also rely on One of the attractive features of our packages is their
the performance of all the other market tested, top- low lifecycle costs, thanks to the seamless coordination
quality components in the SGT6-PAC 5000F package. of the individual components. This plays an invaluable
The SGen6-1000A generator and SST6-5000 steam role in helping operators stay competitive.
­turbine work p
­ erfectly together with the gas turbine.

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SGT6-PAC 5000F  SCC6-PAC 5000F
for simple cycle operation for combined cycle operation

SGT6-5000F SGen6-1000A 2 x SGT6-5000F 3 x SGen6-1000A

SST6-5000

Presentation is exemplary.

Additional applications are available, including MS 2 x 1 or MS 3 x 1 and MS 4 x 1, depending on specific requirements

SGT6-PAC 5000F and SCC6-PAC 5000F – Scope of supply for SGT6-PAC 5000F Scope of supply for SCC6-PAC 5000F
your benefits at a glance for ­simple cycle ­applications – 2 x 1 MS for combined cycle applications
typical installation
• Security of investment: as a result of
the long-term availability of spare parts
and service and maintenance expertise • SGT6-5000F (gas turbine) • 2 x SGT6-PAC 5000F
• Minimized engineering and project • SGen6-1000A (electrical generator) (scope of supply identical to simple
­management costs thanks to accelerated • Air intake system cycle application for each SGT6-5000F)
engineering: pre-engineered package • Exhaust gas system
• Shorter lead times for construction • Start-up system
and commissioning: standardized ­ • Major auxiliary system
package designs, predefined interfaces • Instrumentation and control The combined cycle application
to the ­overall power plant, utilization of • Electrical systems also features
proven components • Lubrication oil system • SST6-5000 (steam turbine) including
• Plant design freedom: small footprint • Hydraulic oil system ­auxiliaries
of packaged components, predefined • Turning gear • SGen6-1000A including a ­ uxiliaries
­inter­faces to the overall power plant • Compressor water wash skid • Steam turbine electrical instrumentation
• Higher flexibility to fulfill both customer- • Piping packages and control
and site-specific requirements: • Cooling systems
­generator cooling options, dual fuel • Power control center
­option, ­air intake system, exhaust gas • Enclosures
system, and noise abatement • Fire protection

Optional equipment is ­available customized to your ­project, such as


a dual fuel combustion system, inlet heating system, and much more

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The SGT6-5000F:
world class reliability – truly multitalented
Continuous flexibility, high performance and reliability,
high ­efficiency, and superior environmental indicators
are the requirements for electricity production today.
Meeting these challenges is no problem for the
SGT6-5000F and its various packages.

We are consistently working to make it even better,


which is why the SGT6-5000F is one of the best in class.

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Key
1 Generator coupling
2 Variable guide vanes
3 Compressor rotating blades
4 Fuel nozzles
5 Combustors
6 Combustor transition
7 Turbine rotating blades
8 Turbine discs
9 Turbine casing

Its success proves us right Versatility you can count on


Since its market launch in 1993, the SGT6-5000F has The SGT6-5000F is the basic component in numerous
demonstrated world class reliability. An operating fleet different concepts in the area of fossil electricity genera-
of 320 turbines with cumulative fired hours exceeding tion. In the 60 Hz market, it is the first choice for simple
ten million and a fleet reliability of consistently cycle and combined cycle operation with or without
99 percent speaks for itself. The SGT6-5000F’s world ­integrated gasification com­­bined cycle (IGCC), combined
class reliability is achieved through proven technology, heat and power (cogeneration), and repowering.
low F-class firing temperatures, and the use of conven- The 13-stage high efficiency compressor and four-stage
tionally cast alloys in the turbine. Despite its low firing ­turbine are on one central tie bolt rotor with Hirth
­temperature, the SGT6-5000F packages deliver high- ­serration. The SGT6-5000F is designed to use a wide
level efficiency. However, the SGT6-5000F excels not range of different fuels. It runs on natural gas, low
only in worldwide service, but also with remarkable or medium calorific BTU gas, as well as on distillate oils –
­performance parameters. Best of all, as the core package and there is no need to shut down the turbine when
component, the SGT6-5000F also influences the equally switching from gas to ­liquid fuel.
exceptional performance of the packages in simple cycle
as well as combined cycle applications.

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Flexibility that enables you to react with to the grid, the gas turbine can ramp at 30 MW/min –
maximum efficiency with no service penalty. The low load turndown option
The need for flexible power generation has increased ­provides you with the flexibility to reduce load down to
­dramatically over the years. The SGT6-5000F is the right < 40 percent of gas t­ urbine base load while maintaining
choice to meet those ever-changing energy demands. emissions compliance. This gives you the benefits of
The unique turbine design is always biased toward remaining cost effectively connected to the grid with
high efficiency values. But in applications where power reduced fuel costs ­during off-peak hours, while also
has the a
­ bsolute top ­priority, we can rapidly increase ­avoiding start-up and shutdown costs. You are therefore
power output by an additional ten percent with Shaping able to respond more quickly to changing grid demands.
PowerTM – this provides operating flexibility to respond
to changing grid demands without impacting part life. You can always rely on the SGT6-5000F for consistent
­performance with low emissions and high flexibility
And to provide even more flexibility the SGT6-5000F with in operation.
­Shaping Power TM can also operate in “max efficiency”
mode with reduced fuel consumption. Environmental friendliness that allows you
to set benchmarks
The SGT6-5000F achieves short and c­ ost efficient start-up With nine ppm NOx without water ­injection and less than
times thanks to the fast start option. You can produce four ppm CO, the SGT6-5000F boasts the lowest emission
power for the grid in five minutes and generate 150 MW values today. We achieve this through the Ultra Low NOx
in ten minutes from turning gear speed. While connected (ULN) ­combustion ­system.

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SGT6-5000F – your benefits at a glance
Operating flexibility: Cost efficiency:
• Fuel flexibility – natural gas with varying Wobbe index, ­ • Optimal fuel utilization due to high ­efficiency
distillate oils, and syngas • High power output (rated power output of up to 242 MW)
• Fuel changeover without shutting down
• Rapid start-up and shutdown to quickly r­ espond to grid Best-in-class environmental performance:
demands to equalize n ­ etwork fluctuations • Low emission gas turbines, single digit NOx and
• Fast, cost efficient start-up (five minutes to full speed CO operation, high efficiency ­levels
no load from turning gear, and 30 MW/min loading rates) • Low emissions even in part load operation

High availability and reliability:


• Short inspection times thanks to maintenance friendly design.
For example, compressor blades can be easily removed and
­replaced in the field, additionally there are special service
­programs and support available ­during o ­ peration, such as
­remote online ­diagnostics
• More than 320 engines and ten million o ­ perating hours,
with more than 171,000 hours on the lead unit

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The SST6-5000:
full steam ahead for your project
About 75 machines under contract, and about 16,500
installed MW. These figures speak for themselves – SST6-5000 –
and for our extensive experience. We have developed the your benefits at a glance
­SST6-5000 especially for operation in combined cycle • Maximized energy efficiency: short start-up times, high
power plants and coal fired steam power plants. component efficiency, ­advanced blading technology,
3DV™ profiles, variable ­reaction type blading
• Compact and cost-effective plant layout: small footprint,
Customized designs you can count on single bearing between t­ urbine modules
The SST6-5000 c­ ombines short start-up times with • High versatility and reliability: proven designs for single
highest efficiency and world class operating reliability. and multi shaft combined c­ ycle configurations
It consists of a combined high-pressure/medium-­pressure • Short project lead times: s­ tandardized auxiliary ­modules
section and a double-flow intermediate-pressure section and short delivery, i­nstallation, and commissioning times
available in two variants: high level (exhaust flow down- • Reduced maintenance costs and high availability:
ten-year major inspection intervals
wards) and low level (exhaust flow on one or two sides).
Thanks to its modular design, the SST6-5000 is as ­flexible
as your project requires, and can be adapted to meet your
project specific thermal cycle needs.The modular turbine
design minimizes assembly and commissioning costs as
well as technical and commercial project risks. Due to the
customized design of the blade path, the SST6-5000 can
offer you a range of power outputs from 120 to 700 MW
depending on application and grid frequency. Our opti-
mized condensers complete the turbo set scope of supply.

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The SGen6-1000A:
the reliable power package
High power density in minimal space: the SGen6-1000A
manages a power range up to 310 MVA. Its compact SGen6-1000A –
design makes our generator the first choice for gas, your benefits at a glance
­combined cycle, combined heat and power, and steam • High power output: ­world class efficiency
power plants. With the SGen-1000A series, we offer • Low maintenance costs: ­reliable air-cooling system
• Low lifecycle costs: suitable for outdoor installation,
you a technology with a proven track record, with over
small footprint, high efficiency
100 machines successfully in operation throughout the • Short project lead times: ­dimensions appropriate for 
world. rail transport in most countries, simplified i­nstallation
• High availability and reliability: design based on
Reliable peak performance field-proven components
With a world class efficiency, the ­SGen6-1000A ranks
among the best in class, and it is versatile, too. Depending
on the project requirements, we can offer you a choice
of TEWAC (Totally Enclosed Water-to-Air Cooling) or
OAC (Open Air Cooling) cooling systems. The air cooled
SGen6-1000A eliminates the maintenance and safety
related costs associated with hydrogen cooling.

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Auxiliaries – the ideal equipment
to round out the package
We pay attention to the details. We not only offer
you the core c­ omponents for flexible and efficient
packages, we also provide the auxiliaries necessary
for economical and reliable operation. To minimize
field work during assembly and maintenance, the
­auxiliary systems and associated piping are designed
and manu­factured to allow easy access and require
fewer connections.

Air intake system Exhaust gas system


Ambient air is guided and filtered to the Exhaust gas is guided from the gas turbine
compressor inlet with an option for a self- via the diffuser to the turbine plant’s stack
cleaning (pulse) filter with automatic dust or to a combined cycle plant’s heat recovery
removal. Inlet air conditioning options are steam generator (HRSG). A bypass stack
available that include evaporative cooling option is available for combined cycle
and inlet chilling for increased output on plants for switching between combined
hot days. Inlet heating options are avail- cycle mode and simple cycle mode during
able for extreme cold environments. operation.

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Electrical system During start-up, the turning gear rotates the rotor to
The electrical package contains equipment necessary remove bow and facilitate a smooth start. The turning
for sequencing, control, and monitoring of the gas turbine gear also provides the breakaway torque to accelerate
and generator. This includes the gas turbine control system, the gas turbine to the speed needed to engage the SFC.
motor control centers, generator protective relay panels, The SFC accelerates the gas turbine to ignition speed, and
fire protection system, battery bank, battery charger, after successful ignition the SFC will assist in accelerating
and dry-type transformers. the unit to rated speed.

Oil systems Compressor water wash skid


The oil systems consist of a lube oil (LO) package and a The compressor water wash skid is provided for online
hydraulic oil power unit (HPU). The LO package provides and offline ­compressor cleaning. It features an AC motor-
clean, filtered oil for lubricating and lifting the gas turbine driven pump, piping, valves, strainer junction box, cabling,
and generator bearings, and provides lubrication for the flowmeter, and detergent storage tank. Everything is
turning gear. The LO skid consists of the lube oil reservoir, assembled on a portable skid for greater flexibility.
LO pump, and lift oil pumps and provides a support struc-
ture for the LO cooling system (fin-fan air or water cooled). Enclosures
An all-weatherproof lube oil enclosure option is available The gas turbine is housed in an enclosure with easy
for cold or dusty environments. The HPU provides medium- disassemble/assemble walls for quick engine access.
pressure hydraulic oil to ­operate the gas fuel stage throttle
valve, the inlet guide vane actuator, and the variable guide Fire protection
vane actuators. The fire protection system gives a visual indication of
actuation at the local control panel. The fire suppressant
Starting system system provides total protection of the turbine enclosure
The starting system consists of an air cooled static fre- and the electrical control package.
quency converter (SFC) and a turning gear system. The
turning gear can be remotely and automatically operated. There are many other options available to meet your
The turning gear system rotates the rotor at 120 rpm project specific needs.
­during shutdown to facilitate a uniform cooldown.

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The SGT6-PAC 5000F packages on site:
tailor-made success, satisfied customers
The many different options available for customizing
the SGT6-PAC 5000F technology enable you to meet
your customers’ ­specific requirements. On the following
page, we can only offer a brief ­overview of the extensive
range of possible applications of the ­SGT6-PAC 5000F
packages. Please get in touch with us if you would like
to find out how you can use our packages profitably for
your next project.

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References all over the world: selected
SGT6-PAC 5000F package projects in brief
Site: Posco
Country: South Korea
Customer: Posco Power
Plant type: CCPP MS 2x1
Commercial operation: 2011
Fuel: Natural gas
Power output: 633 MW*

Site: Kemper County


Country: U.S.
Customer: Mississippi Power Company
(a Southern Company)
Plant type: IGCC
Commercial operation: Planned for 2014
Fuel: Syngas/natural gas
Power output: 232 MW*

Site: Elk River


Country: U.S.
Customer: Great River Energy
Plant type: SCPP
Commercial operation: 2009
Fuel: Natural gas/distillate oil
Power output: 204 MW*

* Net values, corrected to ISO conditions

Genuine top performance:


Elk River Plant
Since July 2009, Great River Energy (GRE) in Minnesota
(U.S.) has placed its trust in our package technology. Elk River Plant – impressive features
GRE successfully operates a SGT6-PAC 5000F package • SGT6-PAC 5000F generating equipment: SGT6-5000F
tasked with managing peak loads at its Elk River simple (204 MW), 275 MVA 60 Hz SGen6-1000A generator
cycle gas turbine power plant. • 38.0 percent simple cycle efficiency
• Outstanding quick start ­capabilities:
150 MW ten minutes after the start button is pushed;
Great River Energy specifically opted for our SGT6-PAC full 204 MW ISO base load output after just two to three
5000F package because a significant ­proportion of their more minutes
power supply is p­ rovided by wind power. The gas turbine • Low NOx emissions: less than nine ppm dry combustion
is deployed as a powerful and flexible peaker to handle of natural gas
power peaks regardless of weather conditions. This is an
ideal area of application: because of its fast start-up time,
the SGT6-5000F can ­com­pensate for power shortfalls in
an ex­tremely short time, and so it plays an invaluable
role in providing a reliable and stable power supply.

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Conclusive figures

SGT6-5000F SGen6-1000A
Compressor Frequency 60 Hz

Type Axial flow Power factor 0.8 to 0.9

Number of stages 13 Speed 3,600 rpm

Rotor speed 3,600 rpm Terminal voltage 13.8 kV to 18 kV

Inlet guide vanes Variable Efficiency Up to 98.8 %

Combustion system Apparent power 165 MVA to 310 MVA

Combustors Coolant Air, OAC (Open Air Cooling) or TEWAC


(Totally Enclosed Water-to-Air Cooling)
Type Dry low NOx
Design In accordance with IEC and ANSI standards
Configuration Can-annular
Thermal classification Class F insulation system
Number 16
Type of enclosure Suitable for outdoor installation
Fuel Gas fuel only
Gas fuel and liquid (dual fuel option) Excitation Static or brushless
Syngas (option)
Transport dimensions Suitable for rail transport in most countries
Turbine

Number of stages 4
Starting system
Drive Cold end, direct coupled
Starting system SFC (Static Frequency Converter)

Starting time to base load* 30 min (base)


SST6-5000
Turning gear speed 120 rpm
Turbine series Combined high-pressure/
inter­mediate-pressure
reverse-flow (HI) modules and 
low-pressure (L) modules for 60 Hz Recommended inspection intervals
Plant type Combined cycle power plant NOTE: flexible service intervals are available with an
Coal-fired steam power plant LTSA (Long Term Service Agreement)

Output range 120 MW to 500 MW for combined cycle Inspection type – gas fuel Equivalent base hours Equivalent starts
applications Combustor 12,500 900
120 to 700 MW for steam power plants
Hot gas path 25,000 900
Main steam Temperature: up to 600 °C / 1,112 °F
(Typical parameters) Pressure: up to 177 bar / 2,566 psi Major overhaul 50,000 1,800

Reheat steam Temperature: up to 600 °C / 1,112 °F *A fast start option is available to provide 150 MW in 10 minutes
(Typical parameters)

Exhaust areas 60 Hz: 4.4 m² to 8.7 m²;


26 inches to 38 inches*

* Last blade profile length

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SGT6-PAC 5000F

ISO conditions, net values

Configuration flexibility to meet power plant-specific needs

Power output [MW] 242

Efficiency [%] 39

Heat rate [kJ/kWh] 9,231

Heat rate [Btu/kWh] 8,749

Pressure ratio 18.9

Exhaust temperature [°C] ~ 593

Exhaust temperature [°F] ~ 1,100

Exhaust mass flow [kg/s] 571

Exhaust mass flow [lb/s] 1,260

SGT6-PAC 5000F MS 2 x 1

ISO conditions, net values

Configuration flexibility to meet power plant-specific needs

Power output [MW] 720

Efficiency [%] 58

Heat rate [kJ/kWh] 6,205

Heat rate [Btu/kWh] 5,882

Exhaust temperature [°C] ~ 593

Exhaust temperature [°F] ~ 1,100

Exhaust mass flow [kg/s] 571

Exhaust mass flow [lb/s] 1,260

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Published by and copyright © 2015:
Siemens AG
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91058 Erlangen, Germany

Siemens Energy, Inc.


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Orlando, FL 32826-2399, USA

For more information, please contact


our Customer Support Center.
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Power and Gas Division


Article No. E50001-W220-A112-V4-4A00 | Printed in Germany |
Dispo 34802 |
TH 214-150247 | WÜ | WS | 04150.5

Printed on elementary chlorine-free bleached paper. Subject to change without prior notice.
The information in this document contains general
All rights reserved.
descriptions of the technical options available, which
Trademarks mentioned in this document
may not apply in all cases. The required technical
are the property of Siemens AG, its affiliates,
options should therefore be specified in the contract.
or their respective owners.

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