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B. Bharathi
PG Student, Department of Civil Engineering,
Sri Venkateswara University College of Engineering, Tirupati, Andhra Pradesh, India
ABSTRACT
In the present experimental investigation stone dust (stone dust which is passing
through 90 micron sieve) is used as partial replacement of cement by weight at
varying percentages i.e., 10%, 20%, 30% respectively. The fine aggregate is replaced
by crushed fine aggregate at varying percentages i.e., 25%, 50%, 75%, 100%
respectively. The influence of Stone Dust and Crushed Fine Aggregate on compressive
strength, split tensile strength, flexural strength of M20 grade of concrete is
investigated. The test results of concrete prepared using different combinations of
stone dust as replacement of cement and crushed fine aggregate as replacement of
fine aggregate are compared with that of controlled concrete. Based on test results, it
can be observed that the concrete prepared with a combination of 20% replacement
of cement by stone dust and 50% replacement of fine aggregate by crushed fine
aggregate posses improved properties compared to controlled concrete. The
controlled concrete is M20 grade design mix using normal ingredients of concrete
without any replacement.
Key words: Crushed Fine Aggregate, Controlled Concrete, Stone Dust, Partial
Replacement.
Cite this Article: Dr. B. Madhusudana Reddy and B. Bharathi, An Experimental
Investigation on M20 Grade of Concrete by Partial Replacement of Cement with
Stone Dust and Fine Aggregate with Crushed Fine Aggregate. International Journal
of Civil Engineering and Technology, 8(4), 2017, pp. 1824–1830.
http://www.iaeme.com/IJCIET/issues.asp?JType=IJCIET&VType=8&IType=4
1. INTRODUCTION
Concrete is the most widely used consumable material today all over the world. The
constituents of concrete are coarse aggregate, fine aggregate, cement and water. Rapid
increase in construction activities leads to acute shortage of conventional construction
materials. So the Advancement in utilization of wastes in concrete as admixture reduces
pollutants in environment and maximizes usage of natural resources. During the production
of cement CO2 is produced which cause global warning. Hence, by reducing cement
consumption environment can be protected to certain extent. An attempt was made to
partially replace the cement with waste material stone dust with an aim not to loose the
strength far from original concrete mix. It is conventional that sand is being used as fine
aggregate in concrete. The river deposits are the most common source of fine aggregate.
Now-a-days the natural river sand has become scarce and very costly. Hence we are forced to
think of alternative materials. The Crushed fine aggregate may be used in the place of river
sand fully or partly. A comparatively good strength is expected when sand is replaced
partially or fully with or without concrete admixtures. It is proposed to study the possibility of
replacing sand with locally available crushed fine aggregate without sacrificing the strength
and workability of concrete.
2.1.1. Cement
In the present investigation Ordinary Portland cement (OPC) of 53 Grade confirming to IS
specifications was used. The properties of cement are shown in Table 1.
Figure 1
fine aggregate give more strength compared to controlled concrete. The compressive strength
increases at stone dust 20% & crushed fine aggregate 50% by 10.51% compared to control
concrete.
40
Compressive Strength (MPa)
35
30
25
3Days
20 7Days
15 28Days
10 56Days
5 90Days
0
Control mix 10%SD 20%SD 30%SD
Mix Combinations
40
35
3Days
30
25 7Days
20 28Days
15
56Days
10
5 90Days
0
Mix Combinations
Figure 2 Variation of cube Compressive Strength of M20 Grade concrete with different percentages
of Stone dust & Crushed fine aggregate
Mix Combinations
Figure 3 Variation of Split Tensile Strength of M20 Grade of Concrete with different percentages of
Stone dust and Crushed fine aggregate
3.8
3.7
3.6
3.5
3.4
28DAYS
3.3
3.2
3.1
Mix Combinations
Figure 4 Variation of Flexural Strength of M20 Grade of Concrete with different percentages of Stone
Dust and Crushed fine aggregate.
4. CONCLUSIONS
The results of the experimental investigation indicate that the combined application of stone
dust and crushed fine aggregate can be adopted positively for ordinary portland cement and
natural sand replacement. It can be concluded that with the increase in the percentage of
stone dust as partial replacement for cement can increases the strength upto20% and beyond
that strength decreases. By keeping SD 20% constant and replace fine aggregate with varying
percentages of Crushed fine aggregate. The strength is more at SD20% & CFA 50%
combination compared to controlled concrete. It is further noted that the variation of
compressive strength, split tensile strength and flexural strength of M20 grade of stone dust
concrete with increasing in the crushed fine aggregate indicates the similar trend.
REFERENCES
[1] IS: 10262-2009. Concrete Mix Proportioning – Guidelines (First Revision). Bureau of
Indian Standards, New Delhi.
[2] IS 516:1959. Methods of Tests for Strength of Concrete, Bureau of Indian Standards,
New Delhi, India.
[3] IS: 12269:1987. 53 Grade Ordinary Portland Cement–Specifications. Bureau of Indian
Standards, New Delhi.
[4] IS: 383:1970 (Reaffirmed 1997) Specification for Coarse and Fine Aggregates from
Natural Sources for Concrete. Bureau of Indian Standards, New Delhi
[5] Felixkala T, Partheeban, “Granite powder concrete”, Indian journal of science and
Technology, vol.3,no 3, March 2010.
[6] Tasnia Hoque, Muhammad Harunur Rashid, MD. Rokon Hasan, EBNA FORHAD
MONDOL in 2013 examined the Influence of Stone Dust as Partially Replacing Material
of Cement and Sand on some Mechanical Properties of Mortar. International Journal of
Advanced Structures and Geotechnical Engineering ISSN 2319-5347, Vol. 02, No. 02,
April 2013. IJASGE 020203 Copyright © 2012 Basha research centre. All rights reserved.
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Cement for Establishing Green Concrete” international Journal of Innovative Technology
and Exploring Engineering ISSN: 2278-3075, Volume-2, Issue-5, and April-2013
[8] Nagabhushana and Bai, H. S., (2011) “Use of crushed rock powder as replacement of fine
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[9] Lohani, T.K., Padhi, M., Dash, K.P. and Jena, S. (2012) “Optimum utilization of Crushed
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