Académique Documents
Professionnel Documents
Culture Documents
Specifications
SOOC Industrial Engine
UE (Engine)
UF (Engine)
A WARNING
The meaning of this safety alert symbol is as follows:
Attention! Become Alert! Your Safety is Involved.
The message that appears under the warning explains the hazard and can be either written or
pictorially presented.
Operations that may cause product damage are identified by "NOTICE" labels on the product and in
this publication.
Perkins cannot anticipate every possible circumstance that might involve a potential hazard. The
warnings in this publication and on the product are, therefore, not all inclusive. If a tool, procedure,
work method or operating technique that is not specifically recommended by Perkins is used,
you must satisfy yourself that it is safe for you and for others. You should also ensure that the
product will not be damaged or be made unsafe by the operation, lubrication, maintenance or
repair procedures that you choose.
The information, specifications, and illustrations in this publication are on the basis of information that
was available at the time that the publication was written. The specifications, torques, pressures,
measurements, adjustments, illustrations, and other items can change at any time. These changes can
affect the service that is given to the product. Obtain the complete and most current information before
you start any job. Perkins dealers or Perkins distributors have the most current information available.
A WARNING
When replacement parts are required for this
product Perkins recommends using Perkins
replacement parts.
Failure to heed this warning can lead to prema
ture failures, product damage, personal injury or
death.
SENR9833-02 3
Table of Contents
Table of Contents
Specifications Section
Engine Design ............................. ........................ 4
Fuel Injection Lines .................. .... ... .... ................. 4
Fuel Injection Pump .. . ... ......................... .... ....... ... 4
Fuel Injectors ..... ........... ....... .... ... . ....... ................. 5
Fuel Transfer Pump ......... ........ ... . ... ..................... 6
Lifter Group ............. ... .... .... ....... ... .... .... .............. ... 6
Rocker Shaft ............. .... ... .... ............... ... .............. 7
Valve Mechanism Cover .......... ........................ .... 7
Cylinder Head Valves ....... ................ ....... ............. 8
Cylinder Head . ..................... .... ............ .......... ...... 9
Exhaust Manifold ..... ...................................... ...... 9
Camshaft ............................................................. 9
Engine Oil Relief Valve ........................................ 11
Engine Oil Pump .................................................. 11
Engine Oil Pressure ............................................. 12
Engine Oil Bypass Valve ...................................... 12
Engine Oil Pan ..................................................... 13
Water Temperature Regulator .............................. 14
Cylinder Block ...................................................... 14
Crankshaft ........................................................... 16
Crankshaft Seals ................................................. 17
Connecting Rod Bearing Journal ......................... 17
Main Bearing Journal ............................................ 17
Connecting Rod ................................................... 17
Piston and Rings .................................................. 18
Front Housing and Covers ................................... 20
Gear Group (Front) ............................................... 20
Flywheel ............................................................... 21
Crankshaft Pulley ................................................. 21
Belt Tension Chart ............................................... 22
Alternator and Regulator ...................................... 23
Electric Starting Motor ......................................... 23
Glow Plugs ........................................................... 24
Index Section
Index ..................................................................... 25
Specifications Section When the camshaft is viewed from the flywheel end
of the engine, the camshaft rotates in the following
direction: ....................................... Counterclockwise
i01955627
Note: The left side and the right side of the engine
Engine Design are viewed from the flywheel end. The No. 1 cylinder
is the front cylinder.
i01891782
GQQG
0 •
A B
g01016767
Illustration 1
Cylinder and valve location
(A) Inlet valve
(B} Exhaust valve
i02506427
Fuel Injectors
2 ------
g00993641
Illustration 3
(4) Fuel shutoff solenoid (2) Tighten the fuel injector in the engine to the
following torque. ..... 53 to 65 N·m (39 to 48 lb ft)
(5) Bolt for attaching to the gear case cover
Type of fuel injector ............................... single orifice
(6) Delivery valves for the fuel
Injection pressure
Standard at assembly .......... 11.77 to 12.75 MPa
(1707 to 1849 psi)
SENR9833-02
Specifications Section
·�
g00993511
Illustration 5
g00988934
Illustration 7
i02509351 A
Rocker Shaft
B
5
B
Part No.: 233-5501
Table 1
-
Required Tools
- -· --
Part
Tool Number Part Description Qty
�- 901256133
Illustration 9
A 21825617 Dial lndicator Group
-
B - V Block 2 (5) Pushrods
� - -·
Place the pushrod in Tooling (B). Use Tooling (A}
in order to check all pushrods for runout. Replace
the pushrod if the runout exceeds the following
value. ..................................... 0.30 mm (0.0118 inch)
i01892068
g00984738
Illustration 8
(3) Spring
i01892090
Cylinder Head
i02506460
Camshaft
900984909
Illustration 14
3
The permissible distortion of the cylinder head is
given below.
Maximum at assembly .... 0.05 mm (0.0020 inch)
Illustration 16 900988290
Repair limit ...................... 0.20 mm (0.0079 inch)
(2) Tighten the thrust plate bolts to the following (B) Camshaft lobe height
torque . ...................... 10 to 13 N·m (7 to 10 lb ft)
(C) Base circle
(3) The diameters of the camshaft journals are given
in the following table. To determine the lobe lift, use the procedure that
follows:
Table 2
--- ·-
Diameters of Camshaft Journals 1. Measure the camshaft lobe height (B).
-- ---·
I
Camshaft I Standard Service Limit 2. Measure the base circle (C).
Journals Diameter
No. 1,2 53.94 to 53.96 53.90 mm 3. Subtract the base circle that is found in Step 2
mm (2.123 to (2.122 inch) from the camshaft lobe height that is found in Step
2.124 inch)
- . .
1. The difference is the camshaft lobe lift.
No. 3 52.94 to 52.96 52.90 mm
mm (2.084 to (2.083 inch) If the camshaft lobe lift is less than the service limit,
2.085 inch) replace the camshaft.
. .. -· -�
Illustration 18 901014070
(4) Camshaft
i01893227
900987876 901256201
Illustration 19 Illustration 20
(1) Tighten the engine oil relief valve to the following (1) Clearance between the outer rotor and the body
torque . .................... 44 to 54 N·m (33 to 40 lb ft)
Standard ................................... 0.20 to 0.30 mm
Opening pressure of engine oil relief (0.0079 to 0.0118 inch)
valve ................................. 350 ± 50 kPa (50 ± 7 psi) Service limit .................... 0.50 mm (0.01 97 inch)
i02509468
Table 3
Required Tools -_ - �
[ A
a
Tool�_N_u_pm_�_e_r_ 1.
_
�rt De�-cr-ip-t-ion_
a
Feeler Gauge
___ 1
Illustration 21 901256201
Number of lobes
Inner rotor ......................................................... 4 (2) Clearance between the outer rotor and the inner
Outer rotor ........................................................ 5 rotor
Standard ................................... 0.13 to 0.15 mm
(0.0051 to 0.0059 inch)
Service limit .................... 0.20 mm (0.0079 inch)
Engine Parts: EngineParts2@gmail.com
Phone: 269 673 1638
12 SENR9833-02
Specifications Section
i02502471
Table 4
_i _ _ _
[�. �- _ _ __ _ . Oi_l _P_ re__ s�s_u_re_c1_ _
Lm Pressure at�5�0 rpm
___j
g01256204
Illustration 22
i01935709
(3) Clearance between the rotors and the body Engine Oil Bypass Valve
Standard ................................... 0.04 to 0.09 mm
{0.0016 to 0.0035 inch)
Service limit .................... 0.15 mm (0.0059 inch)
(
0
5
4
g00996150
Illustration 23
i02509965
Table 5
Required Tools
Part
Tool Number Part Description Q ty
A
21826038 POWERPART Silicone
Sealant
B
21826051 POWERPART Sealing
, Compound
21820117 POWERPART Threadlock
C
and Nutlock
901020644
Illustration 2 6
901256709
Illustration 25
i01893737
900877006
Illustration 28
900987933
The water temperature regulator starts to open at the lllustration 29
following temperature . .... 82° ± 1.5° C (180° ± 2.7 ° F)
(1) Cylinder bore
B
The water temperature regulator has a lift of
more than B mm (0.3 inch) at the following Table 7
temperature. ...................................... 95 °C (203 °F) ·;ances of Cylinder Bores
__
tandard at Repair Service
i02510338 Assembly Limit(1J Limit<2J
----
Cylinder Block l ln_s1de
. 94.000 to
94.035 mm
94.200 mm 94.700 mm
(3_7087 (3.7283
Diameter (3.7008 to
inch) inch)
3.7022 inch)
Table 6 0.010 mm
�- Out of
(0.0004 N/A N/A
Required Tools Round
·- · -- - inch)
Part
0.015 mm
Tool Number Part Description Qty
- � -- Taper (0.0006 N/A N/A
21826038 POWERPART Silicone inch)
A
Sealant (1) Bore the cylinder to the specified oversize dimension if the
repair limit has been reached.
21826051 POWERPART Sealing
B (2) Install a cylinder liner or replace the cylinder block if the service
Compound
- - limit has been reached.
27610013 POWERPART Rubber
C
Plug Replacer Bore the cylinder to the oversize dimension if the
cylinder has uneven wear. Refer to Table 8.
Table 8
3. Apply clean engine oil to the threads of the main Illustration 31 g01007117
bearing cap bolts.
(6) Seal for the front and rear main bearing caps.
T ighten the main bearing cap bolts to the following
torque ..................... 98 to 108 N·m (72 to 80 lb ft) (7) The seals for the front and the rear main bearing
caps have a curve at one end. T he curved side
must be installed toward the side of the engine.
The curved end is inserted first into the hole.
901007113
111 ustrati on 30
901007175
Engine Parts: EngineParts2@gmail.com Illustration 32
Phone: 269 673 1638 (9) Seal for the front main bearing cap.
16 SENR9833-02
Specifications Section
Crankshaft deflection
Maximum at assembly .... 0.02 mm (0.0008 inch)
Repair limit ...................... 0.05 mm (0.0020 inch)
g00988954
Illustration 33
900994009
i01894898 Illustration 35
Table 9
- --- -- -- ------- --- �- --
Width of Crankshaft Journal for Oversize
Thrust Washers
· - ·-
:. - Oversize Width Oversize Width
Oversize Thrust [
Washer .; for Front OR for Front AND
Rear Rear
- -- ·�
31.150 to 31.189 31.300 to 31.339
0.15 mm
mm (1.2264 to mm (1 .2323 to
(0.006 inch)
I
1.2279 inch) 1.2338 inch)
·-·----· ------ - - - - - - · - . -----�-
31.300 to 31.339 31.450 to 31.489
0.30 mm
mm (1.2323 to mm (1.2382 to
(0.012 inch)
1.2338 inch) 1.2397 inch)
----
31.450 to 31.489 31.600 to 31.639
0.45 mm
mm (1.2382 to mm (1.2441 to
(0.018 inch)
1.2397 inch) 1.2456 inch)
..
(1) Crankshaft end play Refer to Specifications, "Main Bearing Journal" for
information on the main bearing journals and the
main bearings.
Engine Parts: EngineParts2@gmail.com
Phone: 269 673 1638
SENR9833-02 17
Specifications Section
i01059939 i01907583
Table 11
2 77.955 to 77.970 mm
Original Size Journal(1l
(3.0691 to 3.0697 inch)
Undersize Journal 77.705 to 77.720 mm
0.25 mm (0.010 inch) (3.0592 to 3.0598 inch)
l
Undersize Journal 77.455 to 77.470 mm
0.50 mm (0.020 inch) (3.0494 to 3.0500 inch)
---+---
Undersize Journal 77.205 to 77.220 mm
0.75 mm (0.030 inch)<2l (3.0396 to 3.0402 in�h)
900554030
(1) Regrind the main bearing journals to the next undersize
Illustration 36 dimension if the repair limit of 77.850 mm (3.0650 inch) is
exceeded.
(1) Oil seal (2) Service limit 77.100 mm (3.0354 inch)
(2) Oil seal sleeve The clearance between a new main bearing
and a new main bearing journal is the following
Inspect the contact surface between the oil seal and value. ..... 0.050 to 0.110 mm (0.0020 to 0.0043 inch)
the crankshaft for wear. If the crankshaft is worn,
replace the oil seal with an oil seal and a sleeve
i01895665
assembly.
Connecting Rod
i01907581
Table 10
Nominal value ........................ 30 mm (1.18 inch) Standard at assembly ....... 29.994 to 30.000 mm
Standard at assembly ....... 30.020 to 30.045 mm (1.1809 to 1.1811 inch)
(1.1819 to 1.1829 inch)
Clearance between the piston pin and the bore
Clearance between the piston pin and the piston pin
bearing Standard at assembly ........... 0.000 to 0.016 mm
(0.0000 to 0.0006 inch)
Standard at assembly ........... 0.020 to 0.051 mm Service limit .................. 0.050 mm (0.0020 inch)
(0.0008 to 0.0020 inch)
Service limit .................. 0.080 mm (0.0031 inch) Refer to table 13 for the outside diameters of the
pistvns.
End play of the connecting rod that is attached to the
crankshaft. Table 13
---·. --- ·-· ·
Standard at
Standard at assembly ............... 0.15 to 0.35 mm Item Service Limit
Assembly
(0.0059 to 0.0138 inch) -
Service limit ...................... 0.50 mm (0.020 inch) 93.955 to 93.985
93.770 mm
Standard mm (3.6990 to
(3.6917 inch)
3.7002 inch)
i02510694
- - . -
0.25 mm 94.205 to 94.235
Piston and Rings (0.0098 inch)
oversize
mm (3.7089 to
94.020 mm
(3.7016 inch)
3.7100 inch)
--
0.50 mm 94.455 to 94.485
mm (3.7187 to 94.270 mm
(0.0197 inch)
oversize (3.7114 inch)
3.7199 inch)
·- · --
Table 12
Maximum difference in weight of the piston per
Required Tools
. .. engine ........................................ 0.005 kg (0.0110 lb)
Part
Tool Number Part Description Qty
A - Feeler Gauge
-
B 21825617 Dial Indicator Group
Illustration 39 901256908
Standard at Assembly
Naturally aspirated engines .... -0.25 to 0.15 mm
(-0.0098 to 0.0059 inch)
Turbocharged engines .............. 0.05 to 0.45 mm
(0.0020 to 0.0177 inch)
901256909
Illustration 40
900987977
Use Tooling (A) in order to measure the clearance Illustration 42
between the piston groove and a new piston ring.
(3) "WEIGHT" mark
No. 1 ring
Standard at assembly ................ 0.07 to 0.11 mm (4) "MATCHING" mark
(0.0028 to 0.0043 inch)
Repair limit .................... 0.200 mm (0.0079 inch)
No. 2 ring
Standard at assembly ........... 0.045 to 0.085 mm
(0.0018 to 0.0033 inch) Note: Assemble the piston and the connecting rod
Repair limit .................... 0.150 mm (0.0059 inch) with the "WEIGHT" mark on the piston and with the
"MATCHING" mark on the rod on the same side.
Oil ring
Standard at assembly ........... 0.025 to 0.065 mm
(0.0010 to 0.0026 inch) 8
Repair limit .................... 0.150 mm (0.0059 inch)
9 11
900987981
Illustration 43
i02506518
Illustration 46 900988013
g00987995
111 ustration 44
(1) Camshaft gear
(1) Tighten the bolts that fasten the front
plate to the cylinder block to the following (2) Idler gear
torque . ...................... 10 to 13 N·m (7 to 10 lb ft)
End play of idler gear
(2) Remove the excess gasket with a cutter. Standard at assembly ............... 0.05 to 0.20 mm
(0.0020 to 0.0079 inch)
Service limit .................... 0.35 mm (0.0138 inch)
(6) Tighten the thrust plate bolts for the idler gear to
the following torque . ....................... 29 to 39 N·m
(21 to 29 lb ft)
SENR9833-02 21
Specifications Section
(7) Tighten the locknut for the oil pump gear to the i01896629
following torque...... 28 to 38 N·m (21 to 28 lb ft)
Flywheel
Backlash for gears
Helical gears at assembly ......... 0.03 to 0.18 mm
(0.0012 to 0.0071 inch) Flatness of friction surface of the flywheel
Spur gears at assembly ................ .03 to .20 mm
(0.0012 to 0.0079 inch) Maximum at assembly .... 0.15 mm (0.0059 inch)
Service Limit ................... 0.25 mm (0.0098 inch) Repair limit ........................ 0.50 mm (0.020 inch)
-C1)-
I
=il�
.J
I I 1
I I
901152815
Illustration 4 7
2. For information on the diameter of the balancer (1) Tighten the bolts for the flywheel to the following
shaft, refer to table 14. torque. .................... 79 to 88 N·m (58 to 65 lb ft)
Table 14
i02510696
Balancer Shaft
Shaft diameter -1 Service limit 53.900 mm Crankshaft Pulley
53.940 to 53.960 mm (2.1220 inch)
(2.1236 to 2.1244 inch)
:
I;
Clearance between Service limit 0.15 mm Table 15
balancer shaft and the (0.0059 inch)
bushing 0.04 to 0.09 mm Required Tools
·- - ,-
(0.0016 to 0.0035 inch) - rt �-
Pa
Tool Number Part Description Qty
Backlash for the balancer gears 21826038 POWERPART Silicone
,
A 1
Sealant .
Backlash between left hand gear and the right
hand gear ................................. 0.07 to 0.14 mm
(0.0028 ± 0.0055 inch)
Service Limit ................... 0.25 mm (0.0098 inch)
Backlash between right hand gear and the
crankshaft gear ......................... 0.03 to 0.17 mm Engine Parts: EngineParts2@gmail.com
(0.0012 to 0.0067 inch)
Service Limit ................... 0.25 mm (0.0098 inch) Phone: 269 673 1638
22 SENR9833-02
Specifications Section
Illustration 49 g00988100
g00988022
Illustration 50
i02506524
Note: Do not use the belt tension chart for belts with
tensioners that are spring loaded.
SENR9833-02 23
Specifications Section
Table 16
i02535554 i025D6531
Illustration 52 gD1D24163
Output current at 1500 rpm ..... 20 amp or higher Speed .................................. 3000 rpm minimum
Current draw ......................... 200 amp maximum
Output current at 3000 rpm ..... 50 amp or higher Voltage .. . . ........... .. .. ......... ..... ......... ..... ... .... . .. 11 V
Output current at 5000 rpm ..... 60 amp or higher When the electric starting motor is viewed from
the drive end, the motor rotates in the following
Adjusting voltage of the regulator at 5000 rpm with a direction .................................................... Clockwise
load of 5 amp or lower .................... 14.2 V to 14.8 V
24 SENR9833-02
Specifications Section
900988137
Illustration 53
Engine Parts: EngineParts2@gmail.com
{1) Tighten the glow plugs in the cylinder head to the
following torque. ...... 15 to 20 N·m (11 to 15 lb ft) Phone: 269 673 1638
Type ............................................................... 12 Volt
Turbocharged Engines
g00988138
Illustration 54
Index
A L
B M
C p
F w
Flywheel ................................................................ 21 Water Temperature Regulator ............................... 14
Front Housing and Covers..................................... 20
Fuel Injection Lines................................................ 4
Fuel Injec tion Pump............................................... 4
Fuel Injectors......................................................... 5
Naturally As pirated Engines...............................
Turbocharged Engines.......................................
5
6
Engine Parts: EngineParts2@gmail.com
Fuel Trans fer Pump............................................... 6 Phone: 269 673 1638