Table of Contents

4" NOZZLE (N3).........................................................................................................................................................1/47

2" NOZZLE (N5).......................................................................................................................................................33/47

i
 4" NOZZLE (N3)

ASME Section VIII Division 1, 2017 Edition Metric

Note: Per UW-16(b) minimum inside corner radius r1 = min [1 / 4*t , 3 mm] = 1.75 mm
Location and Orientation
Located on Ellipsoidal Head Top
Orientation 235°
End of nozzle to datum line 6,093 mm
Calculated as hillside Yes
Distance to head center, R 800 mm
Passes through a Category A joint No
Nozzle
Access opening No
Material specification SA-105 (II-D Metric p. 18, ln. 19)
Inside diameter, new 87.32 mm
Wall thickness, tn 30 mm
Minimum wall thickness 13.49 mm
Corrosion allowance 3 mm
Opening chord length 112.05 mm
Projection available outside vessel, Lpr 662.42 mm
Heavy barrel length, Lhb 50 mm
Projection available outside vessel to flange face, Lf 738.62 mm
Local vessel minimum thickness 10 mm
Liquid static head included 0 kPa
Longitudinal joint efficiency 1
Welds

1/47
Inner fillet, Leg41 10 mm
Nozzle to vessel groove weld 10 mm

ASME B16.5-2013 Flange

Description NPS 4 Class 150 WN A105
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 388, ln. 32)
Blind included No
Rated MDMT -48°C
Liquid static head 0 kPa
Consider External Loads on Flange MAWP Rating No
MAWP rating 1,618 kPa @ 140°C
MAP rating 1,960 kPa @ 21.11°C
Hydrotest rating 3,000 kPa @ 21.11°C
PWHT performed No
Impact Tested No
Circumferential joint radiography Full UW-11(a) Type 1
Notes
Flange rated MDMT per UCS-66(b)(1)(b) = -48°C (Coincident ratio = 0.4642)
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

UCS-66 Material Toughness Requirements Nozzle At Intersection

Governing thickness, tg = 10 mm
Exemption temperature from Fig UCS-66M Curve B = -27.75°C
tr = 909.8*2,006*0.99603 / (2*138,000*1 - 0.2*909.8) = 6.59 mm
Stress ratio = tr*E* / (tn - c) = 6.59*1 / (10 - 3) = 0.9415
Reduction in MDMT, TR from Fig UCS-66.1M = 3.3°C
MDMT = max[ MDMT - TR, -48] = max[ -27.75 - 3.3 , -48] = -31.05°C
Material is exempt from impact testing at the Design MDMT of 4°C.

2/47
 UCS-66 Material Toughness Requirements Nozzle
Governing thickness, tg = 5.97 mm
Exemption temperature from Fig UCS-66M Curve B = -29°C
External nozzle loadings per UG-22 govern the coincident ratio used.
Stress ratio = tr*E* / (tn - c) = 3.83*1 / (13.49 - 3) = 0.3653
Reduction in MDMT, TR from Fig UCS-66.1M = 67.7°C
MDMT = max[ MDMT - TR, -48] = max[ -29 - 67.7 , -48] = -48°C
Material is exempt from impact testing at the Design MDMT of 4°C.

3/47
Reinforcement Calculations for MAWP

Local stresses at the nozzle OD per WRC 537 govern the MAWP of this nozzle.

UG-45
UG-37 Area Calculation Summary (cm2) Summary
(mm)
For P = 0 kPa @ 140 °C The nozzle
The opening is adequately reinforced passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

-- 18.2942 7.8439 9.4503 -- -- 1 6.68 13.49

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(1)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 4.9 7 weld size is adequate

WRC 537
Max Allow
Max Allow
Local Local
P Pr M1 V2 M2 V1 Mt Comb Comb Over
Load Case Primary Primary
(kPa) (N) (N-m) (N) (N-m) (N) (N-m) Stress Stress stressed
Stress Stress
(MPa) (MPa)
(MPa) (MPa)

Load case 1 0 -5,300 -2,476 7,100 -2,476 7,100 2,100 540.859 414 51.635 207 Yes

Load case 1 (Hot Shut Down) 0 -5,300 -2,476 7,100 -2,476 7,100 2,100 540.859 414 51.635 207 Yes

Load case 1 (Pr Reversed) 0 5,300 -2,476 7,100 -2,476 7,100 2,100 -540.859 414 -51.635 207 Yes

Load case 1 (Pr Reversed) (Hot Shut Down) 0 5,300 -2,476 7,100 -2,476 7,100 2,100 -540.859 414 -51.635 207 Yes

Calculations for internal pressure 0 kPa @ 140 °C

Parallel Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-1)

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(112.05, 56.03 + (13.49 - 3) + (10 - 3))
= 112.05 mm

Outer Normal Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-1)

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(10 - 3), 2.5*(13.49 - 3) + 28.6)
= 17.5 mm

te = MIN( 50 + 16.51*tan(30) , 16.51*tan(60) )

= 28.6 mm

4/47
Nozzle required thickness per UG-27(c)(1)

trn = P*Rn / (Sn*E - 0.6*P)

= 0*46.66 / (138,000*1 - 0.6*0)
= 0 mm

Required thickness tr from UG-37(a)

Area required per UG-37(c)

Allowable stresses: Sn = 138, Sv = 138 MPa

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= (112.05*0*1 + 2*27*0*1*(1 - 1)) / 100
= 0 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 7.8439 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (112.05*(1*7 - 1*0) - 2*27*(1*7 - 1*0)*(1 - 1)) / 100
= 7.8439 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (2*(7 + 27)*(1*7 - 1*0) - 2*27*(1*7 - 1*0)*(1 - 1)) / 100
= 4.76 cm2

A2 = smaller of the following= 9.4503 cm2

= 5*(tn - trn)*fr2*t
= (5*(27 - 0)*1*7) / 100
= 9.4503 cm2

= 2*(tn - trn)*(2.5*tp + te)*fr2 - (LIMIT - Lhb)2*fr2 / tan(30)

= (2*(27 - 0)*(2.5*10.49 + 28.6)*1 - (54.82 - 50)2*1 / tan(30)) / 100
= 29.2012 cm2

A41 = Leg2*fr2
= (102*1) / 100
= 1 cm2

5/47
Area = A1 + A2 + A41
= 7.8439 + 9.4503 + 1
= 18.2942 cm2

As Area >= A the reinforcement is adequate.

UW-16(c) Weld Check

Fillet weld: tmin = lesser of 19 mm or tn or t = 7 mm

tc(min) = lesser of 6 mm or 0.7*tmin = 4.9 mm
tc(actual) = 0.7*Leg = 0.7*10 = 7 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.

ta UG-27 = P*Rn / (Sn*E - 0.6*P) + Corrosion

= 0*46.66 / (138,000*1 - 0.6*0) + 3
= 3 mm

ta UG-22 = 6.68 mm

ta = max[ ta UG-27 , ta UG-22 ]

= max[ 3 , 6.68 ]
= 6.68 mm

tb1 = 3 mm

tb1 = max[ tb1 , tb UG16 ]

= max[ 3 , 4.5 ]
= 4.5 mm

tb = min[ tb3 , tb1 ]

= min[ 8.27 , 4.5 ]
= 4.5 mm

tUG-45 = max[ ta , tb ]
= max[ 6.68 , 4.5 ]
= 6.68 mm

Available nozzle wall thickness new, tn = 13.49 mm

The nozzle neck thickness is adequate.

6/47
WRC 537 Load case 1

Applied Loads
Radial load, Pr -5,300 N
Circumferential moment, M1 -2,476 N-m
Circumferential shear, V2 7,100 N
Longitudinal moment, M2 -2,476 N-m
Longitudinal shear, V1 7,100 N
Torsion moment, Mt 2,100 N-m
Internal pressure, P 0 kPa
Mean dish radius, Rm 1,815.5 mm
Local head thickness, T 7 mm
Design factor 3

Maximum stresses due to the applied loads at the nozzle OD

γ = rm / t = 60.16 / 27 = 2.2281

ρ = T / t = 7 / 27 = 0.2593

U = ro / Sqr(Rm*T) = 73.66 / Sqr(1,815.5*7) = 0.653

WRC 537 Nondimensional Coefficients

Y = (a + c*U + e*U2 + g*U3 + i*U4) / (1 + b*U + d*U2 + f*U3 + h*U4 + j*U5)
γ=5 SP-1 SM-1
ρ = 0.25
Mx My Nx Ny Mx My Nx Ny
a 3.7231 1.9183 0.2132 0.2459 5.5747 3.4183 48.225 10.3039
b 186.7198 719.3115 4.205 200.0895 6.9409 30.765 3,880.8868 -589.9236
c 26.4368 74.3354 0.1092 48.4085 -23.5691 -68.1701 626.1306 -191.2477
d 1,419.4954 2,645.2748 5.4914 253.4566 31.0499 -855.2551 44,477.21 4,701.8017
e 648.0076 -45.7362 1.408 -25.0342 113.9108 390.7493 4,895.8788 838.6609
f 9,734.6418 913.8857 24.927 15.8664 221.0402 4,747.865 3,024.9996 -1,873.4948
g -160.348 -5.3218 -0.244 5.4387 -26.0412 -102.347 -387.7985 -129.3938
h 0 -2,598.337 0 0 584.8641 5,154.7728 59,637.35 6,245.6511
i 0 5.7655 0 0 0 0 0 0
j 0 796.5845 0 0 0 0 0 0
Y 0.0735 0.0207 0.0627 0.093 0.1688 0.0506 0.0734 0.0926

7/47
 WRC 537 Nondimensional Coefficients
Y = (a + c*U + e*U2 + g*U3 + i*U4) / (1 + b*U + d*U2 + f*U3 + h*U4 + j*U5)
γ=5 SP-2 SM-2
ρ=1
Mx My Nx Ny Mx My Nx Ny
a 0.6211 0.3627 4.244 0.147 11.647 3.0505 2.3258 -0.0608
b 21.6273 44.9628 2,909.7533 -1.6443 44.8126 18.7157 7.2896 -4.1861
c 2.9619 3.7254 670.6484 0.1238 -215.542 -13.8221 -10.6212 0.3339
d 29.2309 98.0346 7,883.0399 29.843 -990.6785 -19.0976 46.1723 9.0989
e 2.1842 -0.2704 -1,025.2729 5.3816 1,206.7112 24.6135 23.7824 -0.3729
f 86.1406 137.5921 -15,335.94 6.1433 5,063.1144 -108.1759 -198.2298 -7.5883
g -0.3873 0 482.899 -3.3272 -398.6713 -6.4014 18.2767 0.2136
h 0 0 6,934.936 1.2597 5,228.5657 373.4437 767.1196 2.6114
i 0 0 -34.8626 0.5351 0 0 0 -0.0422
j 0 0 0 0 0 0 0 0
Y 0.0655 0.0243 0.0591 0.1161 0.1394 0.0639 0.0968 0.0984

WRC 537 Nondimensional Coefficients

Y = (a + c*U + e*U2 + g*U3 + i*U4) / (1 + b*U + d*U2 + f*U3 + h*U4 + j*U5)
γ = 15 SP-5 SM-5
ρ=1
Mx My Nx Ny Mx My Nx Ny
a 2.5313 0.2573 0.2148 0.2565 5.0495 2.3071 1.3095 -0.0934
b 473.1618 0.6261 75.2962 -4.0038 9.0562 10.326 7.1691 -5.4435
c 188.3279 -3.2878 11.984 -1.0345 -14.0471 -11.3673 -4.9409 0.5761
d 3,838.2426 -118.1855 347.0785 5.3696 47.3217 26.4081 25.6386 18.6046
e 276.3502 12.6432 -2.8446 0.6823 32.2135 28.751 30.6153 -0.5013
f 3,999.8712 597.9902 -59.4988 -7.5639 -73.3031 -148.3722 362.4322 -21.4549
g -70.677 -5.5092 0 1.7989 -10.377 -3.0892 -19.9268 0.5988
h 0 -163.2562 0 21.8984 206.2954 706.8852 -74.8696 13.0083
i 0 0.5296 0 -0.7141 2.0028 0 4.1492 0
j 0 0 0 -7.0392 0 0 0 0
Y 0.0731 0.0235 0.0376 0.1417 0.1604 0.0592 0.061 0.1333
Note: ρ is outside the bounds. ρ = 1 used.

Pressure stress intensity factor, I = 1.2035 (derived from Division 2 Part 4.5)

Local pressure stress = I*P*Ri / (2*T) =0 MPa

8/47
Maximum combined stress (PL+Pb+Q) = 540.86 MPa
Allowable combined stress (PL+Pb+Q) = ±3*S = ±414 MPa

WRC 537: The combined stress (PL+Pb+Q) is excessive

Maximum local primary membrane stress (PL) = 51.63 MPa

Allowable local primary membrane stress (PL) = ±1.5*S = ±207 MPa

The maximum local primary membrane stress (PL) is within allowable limits.

9/47
 Stresses at the nozzle OD per WRC Bulletin 537
Figure Y Au Al Bu Bl Cu Cl Du Dl
SP-1 to 10* Nx*T / P 0.0627 6.778 6.778 6.778 6.778 6.778 6.778 6.778 6.778

SP-1 to 10 Mx / P 0.0734 47.615 -47.615 47.615 -47.615 47.615 -47.615 47.615 -47.615

SM-1 to 10* Nx*T*(Rm*T)0.5 / M1 0.0737 0 0 0 0 33.04 33.04 -33.04 -33.04

SM-1 to 10 Mx*(Rm*T)0.5 / M1 0.1684 0 0 0 0 452.917 -452.917 -452.917 452.917

SM-1 to 10* Nx*T*(Rm*T)0.5 / M2 0.0737 33.04 33.04 -33.04 -33.04 0 0 0 0

SM-1 to 10 Mx*(Rm*T)0.5 / M2 0.1684 452.917 -452.917 -452.917 452.917 0 0 0 0

Pressure stress* 0 0 0 0 0 0 0 0

Total Ox stress 540.349 -460.715 -431.564 379.039 540.349 -460.715 -431.564 379.039

Membrane O x stress* 39.817 39.817 -26.262 -26.262 39.817 39.817 -26.262 -26.262

SP-1 to 10* Ny*T / P 0.0932 10.087 10.087 10.087 10.087 10.087 10.087 10.087 10.087

SP-1 to 10 My / P 0.0207 13.452 -13.452 13.452 -13.452 13.452 -13.452 13.452 -13.452

SM-1 to 10* Ny*T*(Rm*T)0.5 / M1 0.0927 0 0 0 0 41.548 41.548 -41.548 -41.548

SM-1 to 10 My*(Rm*T)0.5 / M1 0.0508 0 0 0 0 136.64 -136.64 -136.64 136.64

SM-1 to 10* Ny*T*(Rm*T)0.5 / M2 0.0927 41.548 41.548 -41.548 -41.548 0 0 0 0

SM-1 to 10 My*(Rm*T)0.5 / M2 0.0508 136.64 -136.64 -136.64 136.64 0 0 0 0

Pressure stress* 0 0 0 0 0 0 0 0

Total Oy stress 201.727 -98.457 -154.649 91.728 201.727 -98.457 -154.649 91.728

Membrane O y stress* 51.635 51.635 -31.461 -31.461 51.635 51.635 -31.461 -31.461

Shear from M t 8.798 8.798 8.798 8.798 8.798 8.798 8.798 8.798

Shear from V 1 0 0 0 0 -4.385 -4.385 4.385 4.385

Shear from V 2 4.385 4.385 -4.385 -4.385 0 0 0 0

Total Shear stress 13.183 13.183 4.413 4.413 4.413 4.413 13.183 13.183

Combined stress
540.859 -461.19 -431.632 379.108 540.404 -460.77 -432.191 379.646
(PL+Pb+Q)

(1) * denotes primary stress.

(2) The nozzle is analyzed as a hollow attachment.

Longitudinal stress in the nozzle wall due to internal pressure + external loads

σn (Pm) = P*Ri / (2*tn) - Pr / (π*(Ro2 - Ri2)) + M*Ro / I

= 0 / 1000*46.66 / (2*10.49) - -5,300 / (π*(57.152 - 46.662)) + 3,501,592*57.15 / 4,655,569
= 44.533 MPa

The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to internal pressure + external
loads is acceptable ( ≤ S = 138 MPa)

Shear stress in the nozzle wall due to external loads

σshear = (V12 + V22)0.5 / (π*Ri*tn)

= (7,1002 + 7,1002)0.5 / (π*46.66*10.49)
= 6.53 MPa

σtorsion = Mt / (2*π*Ri2*tn)
= 2,100 / (2*π*46.662*10.49)
= 14.634 MPa

σtotal = σshear + σtorsion

= 6.53 + 14.634
= 21.164 MPa

10/47
UG-45: The total combined shear stress (21.164 MPa) ≤ allowable (0.7*Sn = 0.7*138 = 96.6 MPa)

11/47
WRC 537 Load case 1 (Hot Shut Down)

Applied Loads
Radial load, Pr -5,300 N
Circumferential moment, M1 -2,476 N-m
Circumferential shear, V2 7,100 N
Longitudinal moment, M2 -2,476 N-m
Longitudinal shear, V1 7,100 N
Torsion moment, Mt 2,100 N-m
Internal pressure, P 0 kPa
Mean dish radius, Rm 1,815.5 mm
Local head thickness, T 7 mm
Design factor 3

Maximum stresses due to the applied loads at the nozzle OD

γ = rm / t = 60.16 / 27 = 2.2281

ρ = T / t = 7 / 27 = 0.2593

U = ro / Sqr(Rm*T) = 73.66 / Sqr(1,815.5*7) = 0.653

WRC 537 Nondimensional Coefficients

Y = (a + c*U + e*U2 + g*U3 + i*U4) / (1 + b*U + d*U2 + f*U3 + h*U4 + j*U5)
γ=5 SP-1 SM-1
ρ = 0.25
Mx My Nx Ny Mx My Nx Ny
a 3.7231 1.9183 0.2132 0.2459 5.5747 3.4183 48.225 10.3039
b 186.7198 719.3115 4.205 200.0895 6.9409 30.765 3,880.8868 -589.9236
c 26.4368 74.3354 0.1092 48.4085 -23.5691 -68.1701 626.1306 -191.2477
d 1,419.4954 2,645.2748 5.4914 253.4566 31.0499 -855.2551 44,477.21 4,701.8017
e 648.0076 -45.7362 1.408 -25.0342 113.9108 390.7493 4,895.8788 838.6609
f 9,734.6418 913.8857 24.927 15.8664 221.0402 4,747.865 3,024.9996 -1,873.4948
g -160.348 -5.3218 -0.244 5.4387 -26.0412 -102.347 -387.7985 -129.3938
h 0 -2,598.337 0 0 584.8641 5,154.7728 59,637.35 6,245.6511
i 0 5.7655 0 0 0 0 0 0
j 0 796.5845 0 0 0 0 0 0
Y 0.0735 0.0207 0.0627 0.093 0.1688 0.0506 0.0734 0.0926

12/47
 WRC 537 Nondimensional Coefficients
Y = (a + c*U + e*U2 + g*U3 + i*U4) / (1 + b*U + d*U2 + f*U3 + h*U4 + j*U5)
γ=5 SP-2 SM-2
ρ=1
Mx My Nx Ny Mx My Nx Ny
a 0.6211 0.3627 4.244 0.147 11.647 3.0505 2.3258 -0.0608
b 21.6273 44.9628 2,909.7533 -1.6443 44.8126 18.7157 7.2896 -4.1861
c 2.9619 3.7254 670.6484 0.1238 -215.542 -13.8221 -10.6212 0.3339
d 29.2309 98.0346 7,883.0399 29.843 -990.6785 -19.0976 46.1723 9.0989
e 2.1842 -0.2704 -1,025.2729 5.3816 1,206.7112 24.6135 23.7824 -0.3729
f 86.1406 137.5921 -15,335.94 6.1433 5,063.1144 -108.1759 -198.2298 -7.5883
g -0.3873 0 482.899 -3.3272 -398.6713 -6.4014 18.2767 0.2136
h 0 0 6,934.936 1.2597 5,228.5657 373.4437 767.1196 2.6114
i 0 0 -34.8626 0.5351 0 0 0 -0.0422
j 0 0 0 0 0 0 0 0
Y 0.0655 0.0243 0.0591 0.1161 0.1394 0.0639 0.0968 0.0984

WRC 537 Nondimensional Coefficients

Y = (a + c*U + e*U2 + g*U3 + i*U4) / (1 + b*U + d*U2 + f*U3 + h*U4 + j*U5)
γ = 15 SP-5 SM-5
ρ=1
Mx My Nx Ny Mx My Nx Ny
a 2.5313 0.2573 0.2148 0.2565 5.0495 2.3071 1.3095 -0.0934
b 473.1618 0.6261 75.2962 -4.0038 9.0562 10.326 7.1691 -5.4435
c 188.3279 -3.2878 11.984 -1.0345 -14.0471 -11.3673 -4.9409 0.5761
d 3,838.2426 -118.1855 347.0785 5.3696 47.3217 26.4081 25.6386 18.6046
e 276.3502 12.6432 -2.8446 0.6823 32.2135 28.751 30.6153 -0.5013
f 3,999.8712 597.9902 -59.4988 -7.5639 -73.3031 -148.3722 362.4322 -21.4549
g -70.677 -5.5092 0 1.7989 -10.377 -3.0892 -19.9268 0.5988
h 0 -163.2562 0 21.8984 206.2954 706.8852 -74.8696 13.0083
i 0 0.5296 0 -0.7141 2.0028 0 4.1492 0
j 0 0 0 -7.0392 0 0 0 0
Y 0.0731 0.0235 0.0376 0.1417 0.1604 0.0592 0.061 0.1333
Note: ρ is outside the bounds. ρ = 1 used.

Pressure stress intensity factor, I = 1.2035 (derived from Division 2 Part 4.5)

Local pressure stress = I*P*Ri / (2*T) =0 MPa

13/47
Maximum combined stress (PL+Pb+Q) = 540.86 MPa
Allowable combined stress (PL+Pb+Q) = ±3*S = ±414 MPa

WRC 537: The combined stress (PL+Pb+Q) is excessive

Maximum local primary membrane stress (PL) = 51.63 MPa

Allowable local primary membrane stress (PL) = ±1.5*S = ±207 MPa

The maximum local primary membrane stress (PL) is within allowable limits.

14/47
 Stresses at the nozzle OD per WRC Bulletin 537
Figure Y Au Al Bu Bl Cu Cl Du Dl
SP-1 to 10* Nx*T / P 0.0627 6.778 6.778 6.778 6.778 6.778 6.778 6.778 6.778

SP-1 to 10 Mx / P 0.0734 47.615 -47.615 47.615 -47.615 47.615 -47.615 47.615 -47.615

SM-1 to 10* Nx*T*(Rm*T)0.5 / M1 0.0737 0 0 0 0 33.04 33.04 -33.04 -33.04

SM-1 to 10 Mx*(Rm*T)0.5 / M1 0.1684 0 0 0 0 452.917 -452.917 -452.917 452.917

SM-1 to 10* Nx*T*(Rm*T)0.5 / M2 0.0737 33.04 33.04 -33.04 -33.04 0 0 0 0

SM-1 to 10 Mx*(Rm*T)0.5 / M2 0.1684 452.917 -452.917 -452.917 452.917 0 0 0 0

Pressure stress* 0 0 0 0 0 0 0 0

Total Ox stress 540.349 -460.715 -431.564 379.039 540.349 -460.715 -431.564 379.039

Membrane O x stress* 39.817 39.817 -26.262 -26.262 39.817 39.817 -26.262 -26.262

SP-1 to 10* Ny*T / P 0.0932 10.087 10.087 10.087 10.087 10.087 10.087 10.087 10.087

SP-1 to 10 My / P 0.0207 13.452 -13.452 13.452 -13.452 13.452 -13.452 13.452 -13.452

SM-1 to 10* Ny*T*(Rm*T)0.5 / M1 0.0927 0 0 0 0 41.548 41.548 -41.548 -41.548

SM-1 to 10 My*(Rm*T)0.5 / M1 0.0508 0 0 0 0 136.64 -136.64 -136.64 136.64

SM-1 to 10* Ny*T*(Rm*T)0.5 / M2 0.0927 41.548 41.548 -41.548 -41.548 0 0 0 0

SM-1 to 10 My*(Rm*T)0.5 / M2 0.0508 136.64 -136.64 -136.64 136.64 0 0 0 0

Pressure stress* 0 0 0 0 0 0 0 0

Total Oy stress 201.727 -98.457 -154.649 91.728 201.727 -98.457 -154.649 91.728

Membrane O y stress* 51.635 51.635 -31.461 -31.461 51.635 51.635 -31.461 -31.461

Shear from M t 8.798 8.798 8.798 8.798 8.798 8.798 8.798 8.798

Shear from V 1 0 0 0 0 -4.385 -4.385 4.385 4.385

Shear from V 2 4.385 4.385 -4.385 -4.385 0 0 0 0

Total Shear stress 13.183 13.183 4.413 4.413 4.413 4.413 13.183 13.183

Combined stress
540.859 -461.19 -431.632 379.108 540.404 -460.77 -432.191 379.646
(PL+Pb+Q)

(1) * denotes primary stress.

(2) The nozzle is analyzed as a hollow attachment.

Longitudinal stress in the nozzle wall due to hot shut down loads

σn (Pm) = ABS(Pr / (π*(Ro2 - Ri2))) + M*Ro / I

= ABS(-5,300 / (π*(57.152 - 46.662))) + 3,501,592*57.15 / 4,655,569
= 44.533 MPa

The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to internal pressure + external
loads is acceptable ( ≤ S = 138 MPa)

Shear stress in the nozzle wall due to external loads

σshear = (V12 + V22)0.5 / (π*Ri*tn)

= (7,1002 + 7,1002)0.5 / (π*46.66*10.49)
= 6.53 MPa

σtorsion = Mt / (2*π*Ri2*tn)
= 2,100 / (2*π*46.662*10.49)
= 14.634 MPa

σtotal = σshear + σtorsion

= 6.53 + 14.634
= 21.164 MPa

15/47
UG-45: The total combined shear stress (21.164 MPa) ≤ allowable (0.7*Sn = 0.7*138 = 96.6 MPa)

16/47
WRC 537 Load case 1 (Pr Reversed)

Applied Loads
Radial load, Pr 5,300 N
Circumferential moment, M1 -2,476 N-m
Circumferential shear, V2 7,100 N
Longitudinal moment, M2 -2,476 N-m
Longitudinal shear, V1 7,100 N
Torsion moment, Mt 2,100 N-m
Internal pressure, P 0 kPa
Mean dish radius, Rm 1,815.5 mm
Local head thickness, T 7 mm
Design factor 3

Maximum stresses due to the applied loads at the nozzle OD

γ = rm / t = 60.16 / 27 = 2.2281

ρ = T / t = 7 / 27 = 0.2593

U = ro / Sqr(Rm*T) = 73.66 / Sqr(1,815.5*7) = 0.653

WRC 537 Nondimensional Coefficients

Y = (a + c*U + e*U2 + g*U3 + i*U4) / (1 + b*U + d*U2 + f*U3 + h*U4 + j*U5)
γ=5 SP-1 SM-1
ρ = 0.25
Mx My Nx Ny Mx My Nx Ny
a 3.7231 1.9183 0.2132 0.2459 5.5747 3.4183 48.225 10.3039
b 186.7198 719.3115 4.205 200.0895 6.9409 30.765 3,880.8868 -589.9236
c 26.4368 74.3354 0.1092 48.4085 -23.5691 -68.1701 626.1306 -191.2477
d 1,419.4954 2,645.2748 5.4914 253.4566 31.0499 -855.2551 44,477.21 4,701.8017
e 648.0076 -45.7362 1.408 -25.0342 113.9108 390.7493 4,895.8788 838.6609
f 9,734.6418 913.8857 24.927 15.8664 221.0402 4,747.865 3,024.9996 -1,873.4948
g -160.348 -5.3218 -0.244 5.4387 -26.0412 -102.347 -387.7985 -129.3938
h 0 -2,598.337 0 0 584.8641 5,154.7728 59,637.35 6,245.6511
i 0 5.7655 0 0 0 0 0 0
j 0 796.5845 0 0 0 0 0 0
Y 0.0735 0.0207 0.0627 0.093 0.1688 0.0506 0.0734 0.0926

17/47
 WRC 537 Nondimensional Coefficients
Y = (a + c*U + e*U2 + g*U3 + i*U4) / (1 + b*U + d*U2 + f*U3 + h*U4 + j*U5)
γ=5 SP-2 SM-2
ρ=1
Mx My Nx Ny Mx My Nx Ny
a 0.6211 0.3627 4.244 0.147 11.647 3.0505 2.3258 -0.0608
b 21.6273 44.9628 2,909.7533 -1.6443 44.8126 18.7157 7.2896 -4.1861
c 2.9619 3.7254 670.6484 0.1238 -215.542 -13.8221 -10.6212 0.3339
d 29.2309 98.0346 7,883.0399 29.843 -990.6785 -19.0976 46.1723 9.0989
e 2.1842 -0.2704 -1,025.2729 5.3816 1,206.7112 24.6135 23.7824 -0.3729
f 86.1406 137.5921 -15,335.94 6.1433 5,063.1144 -108.1759 -198.2298 -7.5883
g -0.3873 0 482.899 -3.3272 -398.6713 -6.4014 18.2767 0.2136
h 0 0 6,934.936 1.2597 5,228.5657 373.4437 767.1196 2.6114
i 0 0 -34.8626 0.5351 0 0 0 -0.0422
j 0 0 0 0 0 0 0 0
Y 0.0655 0.0243 0.0591 0.1161 0.1394 0.0639 0.0968 0.0984

WRC 537 Nondimensional Coefficients

Y = (a + c*U + e*U2 + g*U3 + i*U4) / (1 + b*U + d*U2 + f*U3 + h*U4 + j*U5)
γ = 15 SP-5 SM-5
ρ=1
Mx My Nx Ny Mx My Nx Ny
a 2.5313 0.2573 0.2148 0.2565 5.0495 2.3071 1.3095 -0.0934
b 473.1618 0.6261 75.2962 -4.0038 9.0562 10.326 7.1691 -5.4435
c 188.3279 -3.2878 11.984 -1.0345 -14.0471 -11.3673 -4.9409 0.5761
d 3,838.2426 -118.1855 347.0785 5.3696 47.3217 26.4081 25.6386 18.6046
e 276.3502 12.6432 -2.8446 0.6823 32.2135 28.751 30.6153 -0.5013
f 3,999.8712 597.9902 -59.4988 -7.5639 -73.3031 -148.3722 362.4322 -21.4549
g -70.677 -5.5092 0 1.7989 -10.377 -3.0892 -19.9268 0.5988
h 0 -163.2562 0 21.8984 206.2954 706.8852 -74.8696 13.0083
i 0 0.5296 0 -0.7141 2.0028 0 4.1492 0
j 0 0 0 -7.0392 0 0 0 0
Y 0.0731 0.0235 0.0376 0.1417 0.1604 0.0592 0.061 0.1333
Note: ρ is outside the bounds. ρ = 1 used.

Pressure stress intensity factor, I = 1.2035 (derived from Division 2 Part 4.5)

Local pressure stress = I*P*Ri / (2*T) =0 MPa

18/47
Maximum combined stress (PL+Pb+Q) = -540.86 MPa
Allowable combined stress (PL+Pb+Q) = ±3*S = ±414 MPa

WRC 537: The combined stress (PL+Pb+Q) is excessive

Maximum local primary membrane stress (PL) = -51.63 MPa

Allowable local primary membrane stress (PL) = ±1.5*S = ±207 MPa

The maximum local primary membrane stress (PL) is within allowable limits.

19/47
 Stresses at the nozzle OD per WRC Bulletin 537
Figure Y Au Al Bu Bl Cu Cl Du Dl
SP-1 to 10* Nx*T / P 0.0627 -6.778 -6.778 -6.778 -6.778 -6.778 -6.778 -6.778 -6.778

SP-1 to 10 Mx / P 0.0734 -47.615 47.615 -47.615 47.615 -47.615 47.615 -47.615 47.615

SM-1 to 10* Nx*T*(Rm*T)0.5 / M1 0.0737 0 0 0 0 33.04 33.04 -33.04 -33.04

SM-1 to 10 Mx*(Rm*T)0.5 / M1 0.1684 0 0 0 0 452.917 -452.917 -452.917 452.917

SM-1 to 10* Nx*T*(Rm*T)0.5 / M2 0.0737 33.04 33.04 -33.04 -33.04 0 0 0 0

SM-1 to 10 Mx*(Rm*T)0.5 / M2 0.1684 452.917 -452.917 -452.917 452.917 0 0 0 0

Pressure stress* 0 0 0 0 0 0 0 0

Total Ox stress 431.564 -379.039 -540.349 460.715 431.564 -379.039 -540.349 460.715

Membrane O x stress* 26.262 26.262 -39.817 -39.817 26.262 26.262 -39.817 -39.817

SP-1 to 10* Ny*T / P 0.0932 -10.087 -10.087 -10.087 -10.087 -10.087 -10.087 -10.087 -10.087

SP-1 to 10 My / P 0.0207 -13.452 13.452 -13.452 13.452 -13.452 13.452 -13.452 13.452

SM-1 to 10* Ny*T*(Rm*T)0.5 / M1 0.0927 0 0 0 0 41.548 41.548 -41.548 -41.548

SM-1 to 10 My*(Rm*T)0.5 / M1 0.0508 0 0 0 0 136.64 -136.64 -136.64 136.64

SM-1 to 10* Ny*T*(Rm*T)0.5 / M2 0.0927 41.548 41.548 -41.548 -41.548 0 0 0 0

SM-1 to 10 My*(Rm*T)0.5 / M2 0.0508 136.64 -136.64 -136.64 136.64 0 0 0 0

Pressure stress* 0 0 0 0 0 0 0 0

Total Oy stress 154.649 -91.728 -201.727 98.457 154.649 -91.728 -201.727 98.457

Membrane O y stress* 31.461 31.461 -51.635 -51.635 31.461 31.461 -51.635 -51.635

Shear from M t 8.798 8.798 8.798 8.798 8.798 8.798 8.798 8.798

Shear from V 1 0 0 0 0 -4.385 -4.385 4.385 4.385

Shear from V 2 4.385 4.385 -4.385 -4.385 0 0 0 0

Total Shear stress 13.183 13.183 4.413 4.413 4.413 4.413 13.183 13.183

Combined stress
432.191 -379.646 -540.404 460.77 431.632 -379.108 -540.859 461.19
(PL+Pb+Q)

(1) * denotes primary stress.

(2) The nozzle is analyzed as a hollow attachment.

Longitudinal stress in the nozzle wall due to internal pressure + external loads

σn (Pm) = P*Ri / (2*tn) - Pr / (π*(Ro2 - Ri2)) + M*Ro / I

= 0 / 1000*46.66 / (2*10.49) - 5,300 / (π*(57.152 - 46.662)) + 3,501,592*57.15 / 4,655,569
= 41.435 MPa

The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to internal pressure + external
loads is acceptable ( ≤ S = 138 MPa)

Longitudinal stress in the nozzle wall due to external pressure + external loads

σn (Pm) = ABS(P*Ri / (2*tn) - Pr / (π*(Ro2 - Ri2)) - M*Ro / I)

= ABS(-103.42 / 1000*46.66 / (2*10.49) - 5,300 / (π*(57.152 - 46.662)) - 3,501,592*57.15 / 4,655,569)
= 44.763 MPa

The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to external pressure + external
loads is acceptable ( ≤ S = 138 MPa)

Shear stress in the nozzle wall due to external loads

σshear = (V12 + V22)0.5 / (π*Ri*tn)

= (7,1002 + 7,1002)0.5 / (π*46.66*10.49)

20/47
= 6.53 MPa

σtorsion = Mt / (2*π*Ri2*tn)
= 2,100 / (2*π*46.662*10.49)
= 14.634 MPa

σtotal = σshear + σtorsion

= 6.53 + 14.634
= 21.164 MPa

UG-45: The total combined shear stress (21.164 MPa) ≤ allowable (0.7*Sn = 0.7*138 = 96.6 MPa)

21/47
WRC 537 Load case 1 (Pr Reversed) (Hot Shut Down)

Applied Loads
Radial load, Pr 5,300 N
Circumferential moment, M1 -2,476 N-m
Circumferential shear, V2 7,100 N
Longitudinal moment, M2 -2,476 N-m
Longitudinal shear, V1 7,100 N
Torsion moment, Mt 2,100 N-m
Internal pressure, P 0 kPa
Mean dish radius, Rm 1,815.5 mm
Local head thickness, T 7 mm
Design factor 3

Maximum stresses due to the applied loads at the nozzle OD

γ = rm / t = 60.16 / 27 = 2.2281

ρ = T / t = 7 / 27 = 0.2593

U = ro / Sqr(Rm*T) = 73.66 / Sqr(1,815.5*7) = 0.653

WRC 537 Nondimensional Coefficients

Y = (a + c*U + e*U2 + g*U3 + i*U4) / (1 + b*U + d*U2 + f*U3 + h*U4 + j*U5)
γ=5 SP-1 SM-1
ρ = 0.25
Mx My Nx Ny Mx My Nx Ny
a 3.7231 1.9183 0.2132 0.2459 5.5747 3.4183 48.225 10.3039
b 186.7198 719.3115 4.205 200.0895 6.9409 30.765 3,880.8868 -589.9236
c 26.4368 74.3354 0.1092 48.4085 -23.5691 -68.1701 626.1306 -191.2477
d 1,419.4954 2,645.2748 5.4914 253.4566 31.0499 -855.2551 44,477.21 4,701.8017
e 648.0076 -45.7362 1.408 -25.0342 113.9108 390.7493 4,895.8788 838.6609
f 9,734.6418 913.8857 24.927 15.8664 221.0402 4,747.865 3,024.9996 -1,873.4948
g -160.348 -5.3218 -0.244 5.4387 -26.0412 -102.347 -387.7985 -129.3938
h 0 -2,598.337 0 0 584.8641 5,154.7728 59,637.35 6,245.6511
i 0 5.7655 0 0 0 0 0 0
j 0 796.5845 0 0 0 0 0 0
Y 0.0735 0.0207 0.0627 0.093 0.1688 0.0506 0.0734 0.0926

22/47
 WRC 537 Nondimensional Coefficients
Y = (a + c*U + e*U2 + g*U3 + i*U4) / (1 + b*U + d*U2 + f*U3 + h*U4 + j*U5)
γ=5 SP-2 SM-2
ρ=1
Mx My Nx Ny Mx My Nx Ny
a 0.6211 0.3627 4.244 0.147 11.647 3.0505 2.3258 -0.0608
b 21.6273 44.9628 2,909.7533 -1.6443 44.8126 18.7157 7.2896 -4.1861
c 2.9619 3.7254 670.6484 0.1238 -215.542 -13.8221 -10.6212 0.3339
d 29.2309 98.0346 7,883.0399 29.843 -990.6785 -19.0976 46.1723 9.0989
e 2.1842 -0.2704 -1,025.2729 5.3816 1,206.7112 24.6135 23.7824 -0.3729
f 86.1406 137.5921 -15,335.94 6.1433 5,063.1144 -108.1759 -198.2298 -7.5883
g -0.3873 0 482.899 -3.3272 -398.6713 -6.4014 18.2767 0.2136
h 0 0 6,934.936 1.2597 5,228.5657 373.4437 767.1196 2.6114
i 0 0 -34.8626 0.5351 0 0 0 -0.0422
j 0 0 0 0 0 0 0 0
Y 0.0655 0.0243 0.0591 0.1161 0.1394 0.0639 0.0968 0.0984

WRC 537 Nondimensional Coefficients

Y = (a + c*U + e*U2 + g*U3 + i*U4) / (1 + b*U + d*U2 + f*U3 + h*U4 + j*U5)
γ = 15 SP-5 SM-5
ρ=1
Mx My Nx Ny Mx My Nx Ny
a 2.5313 0.2573 0.2148 0.2565 5.0495 2.3071 1.3095 -0.0934
b 473.1618 0.6261 75.2962 -4.0038 9.0562 10.326 7.1691 -5.4435
c 188.3279 -3.2878 11.984 -1.0345 -14.0471 -11.3673 -4.9409 0.5761
d 3,838.2426 -118.1855 347.0785 5.3696 47.3217 26.4081 25.6386 18.6046
e 276.3502 12.6432 -2.8446 0.6823 32.2135 28.751 30.6153 -0.5013
f 3,999.8712 597.9902 -59.4988 -7.5639 -73.3031 -148.3722 362.4322 -21.4549
g -70.677 -5.5092 0 1.7989 -10.377 -3.0892 -19.9268 0.5988
h 0 -163.2562 0 21.8984 206.2954 706.8852 -74.8696 13.0083
i 0 0.5296 0 -0.7141 2.0028 0 4.1492 0
j 0 0 0 -7.0392 0 0 0 0
Y 0.0731 0.0235 0.0376 0.1417 0.1604 0.0592 0.061 0.1333
Note: ρ is outside the bounds. ρ = 1 used.

Pressure stress intensity factor, I = 1.2035 (derived from Division 2 Part 4.5)

Local pressure stress = I*P*Ri / (2*T) =0 MPa

23/47
Maximum combined stress (PL+Pb+Q) = -540.86 MPa
Allowable combined stress (PL+Pb+Q) = ±3*S = ±414 MPa

WRC 537: The combined stress (PL+Pb+Q) is excessive

Maximum local primary membrane stress (PL) = -51.63 MPa

Allowable local primary membrane stress (PL) = ±1.5*S = ±207 MPa

The maximum local primary membrane stress (PL) is within allowable limits.

24/47
 Stresses at the nozzle OD per WRC Bulletin 537
Figure Y Au Al Bu Bl Cu Cl Du Dl
SP-1 to 10* Nx*T / P 0.0627 -6.778 -6.778 -6.778 -6.778 -6.778 -6.778 -6.778 -6.778

SP-1 to 10 Mx / P 0.0734 -47.615 47.615 -47.615 47.615 -47.615 47.615 -47.615 47.615

SM-1 to 10* Nx*T*(Rm*T)0.5 / M1 0.0737 0 0 0 0 33.04 33.04 -33.04 -33.04

SM-1 to 10 Mx*(Rm*T)0.5 / M1 0.1684 0 0 0 0 452.917 -452.917 -452.917 452.917

SM-1 to 10* Nx*T*(Rm*T)0.5 / M2 0.0737 33.04 33.04 -33.04 -33.04 0 0 0 0

SM-1 to 10 Mx*(Rm*T)0.5 / M2 0.1684 452.917 -452.917 -452.917 452.917 0 0 0 0

Pressure stress* 0 0 0 0 0 0 0 0

Total Ox stress 431.564 -379.039 -540.349 460.715 431.564 -379.039 -540.349 460.715

Membrane O x stress* 26.262 26.262 -39.817 -39.817 26.262 26.262 -39.817 -39.817

SP-1 to 10* Ny*T / P 0.0932 -10.087 -10.087 -10.087 -10.087 -10.087 -10.087 -10.087 -10.087

SP-1 to 10 My / P 0.0207 -13.452 13.452 -13.452 13.452 -13.452 13.452 -13.452 13.452

SM-1 to 10* Ny*T*(Rm*T)0.5 / M1 0.0927 0 0 0 0 41.548 41.548 -41.548 -41.548

SM-1 to 10 My*(Rm*T)0.5 / M1 0.0508 0 0 0 0 136.64 -136.64 -136.64 136.64

SM-1 to 10* Ny*T*(Rm*T)0.5 / M2 0.0927 41.548 41.548 -41.548 -41.548 0 0 0 0

SM-1 to 10 My*(Rm*T)0.5 / M2 0.0508 136.64 -136.64 -136.64 136.64 0 0 0 0

Pressure stress* 0 0 0 0 0 0 0 0

Total Oy stress 154.649 -91.728 -201.727 98.457 154.649 -91.728 -201.727 98.457

Membrane O y stress* 31.461 31.461 -51.635 -51.635 31.461 31.461 -51.635 -51.635

Shear from M t 8.798 8.798 8.798 8.798 8.798 8.798 8.798 8.798

Shear from V 1 0 0 0 0 -4.385 -4.385 4.385 4.385

Shear from V 2 4.385 4.385 -4.385 -4.385 0 0 0 0

Total Shear stress 13.183 13.183 4.413 4.413 4.413 4.413 13.183 13.183

Combined stress
432.191 -379.646 -540.404 460.77 431.632 -379.108 -540.859 461.19
(PL+Pb+Q)

(1) * denotes primary stress.

(2) The nozzle is analyzed as a hollow attachment.

Longitudinal stress in the nozzle wall due to hot shut down loads

σn (Pm) = ABS(Pr / (π*(Ro2 - Ri2))) + M*Ro / I

= ABS(5,300 / (π*(57.152 - 46.662))) + 3,501,592*57.15 / 4,655,569
= 44.533 MPa

The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to internal pressure + external
loads is acceptable ( ≤ S = 138 MPa)

Shear stress in the nozzle wall due to external loads

σshear = (V12 + V22)0.5 / (π*Ri*tn)

= (7,1002 + 7,1002)0.5 / (π*46.66*10.49)
= 6.53 MPa

σtorsion = Mt / (2*π*Ri2*tn)
= 2,100 / (2*π*46.662*10.49)
= 14.634 MPa

σtotal = σshear + σtorsion

= 6.53 + 14.634
= 21.164 MPa

25/47
UG-45: The total combined shear stress (21.164 MPa) ≤ allowable (0.7*Sn = 0.7*138 = 96.6 MPa)

26/47
Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-45
UG-37 Area Calculation Summary (cm2) Summary
(mm)
For P = 1,378.6 kPa @ 21.11 °C The nozzle
The opening is adequately reinforced passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

10.4892 15.78 -- 14.78 -- -- 1 5.27 13.49

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(1)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 6 7 weld size is adequate

Calculations for internal pressure 1,378.6 kPa @ 21.11 °C

Parallel Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-1)

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(104.89, 52.45 + (13.49 - 0) + (10 - 0))
= 104.89 mm

Outer Normal Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-1)

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(10 - 0), 2.5*(13.49 - 0) + 28.6)
= 25 mm

te = MIN( 50 + 16.51*tan(30) , 16.51*tan(60) )

= 28.6 mm
Nozzle required thickness per UG-27(c)(1)

trn = P*Rn / (Sn*E - 0.6*P)

= 1,378.6006*43.66 / (138,000*1 - 0.6*1,378.6006)
= 0.44 mm

Required thickness tr from UG-37(a)

tr = P*D / (2*S*E - 0.2*P)

= 1,378.6*2,000 / (2*138,000*1 - 0.2*1,378.6)
= 10 mm

27/47
Area required per UG-37(c)

Allowable stresses: Sn = 138, Sv = 138 MPa

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= (104.89*10*1 + 2*30*10*1*(1 - 1)) / 100
= 10.4892 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 0 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (104.89*(1*10 - 1*10) - 2*30*(1*10 - 1*10)*(1 - 1)) / 100
= 0 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (2*(10 + 30)*(1*10 - 1*10) - 2*30*(1*10 - 1*10)*(1 - 1)) / 100
= 0 cm2

A2 = smaller of the following= 14.78 cm2

= 5*(tn - trn)*fr2*t
= (5*(30 - 0.44)*1*10) / 100
= 14.78 cm2

= 2*(tn - trn)*(2.5*tp + te)*fr2 - [(tn - tp)2*tan(30) + 2*(LIMIT - Lhb - Lslope)*(tn - tp)]*fr2

= (2*(30 - 0.44)*(2.5*13.49 + 28.6)*1 - [(30 - 13.49)2*tan(30) + 2*(62.32 - 50 - 9.53)*(30 - 13.49)]*1) / 100
= 34.3503 cm2

A41 = Leg2*fr2
= (102*1) / 100
= 1 cm2

Area = A1 + A2 + A41
= 0 + 14.78 + 1
= 15.78 cm2

As Area >= A the reinforcement is adequate.

28/47
UW-16(c) Weld Check

Fillet weld: tmin = lesser of 19 mm or tn or t = 10 mm

tc(min) = lesser of 6 mm or 0.7*tmin = 6 mm
tc(actual) = 0.7*Leg = 0.7*10 = 7 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.

ta UG-27 = P*Rn / (Sn*E - 0.6*P) + Corrosion

= 1,378.6006*43.66 / (138,000*1 - 0.6*1,378.6006) + 0
= 0.44 mm

ta UG-22 = 4.37 mm

ta = max[ ta UG-27 , ta UG-22 ]

= max[ 0.44 , 4.37 ]
= 4.37 mm

tb1 = 10 mm

tb1 = max[ tb1 , tb UG16 ]

= max[ 10 , 1.5 ]
= 10 mm

tb = min[ tb3 , tb1 ]

= min[ 5.27 , 10 ]
= 5.27 mm

tUG-45 = max[ ta , tb ]
= max[ 4.37 , 5.27 ]
= 5.27 mm

Available nozzle wall thickness new, tn = 13.49 mm

The nozzle neck thickness is adequate.

29/47
Reinforcement Calculations for MAEP

UG-45
UG-37 Area Calculation Summary (cm2) Summary
(mm)
For Pe = 187.63 kPa @ 150 °C The nozzle
The opening is adequately reinforced passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

3.9216 10.0109 -- 9.011 -- -- 1 6.71 13.49

UG-41 Weld Failure Path Analysis Summary

Weld strength calculations are not required for external pressure

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 4.9 7 weld size is adequate

Calculations for external pressure 187.63 kPa @ 150 °C

Parallel Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-1)

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(112.04, 56.02 + (13.49 - 3) + (10 - 3))
= 112.04 mm

Outer Normal Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-1)

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(10 - 3), 2.5*(13.49 - 3) + 28.6)
= 17.5 mm

te = MIN( 50 + 16.51*tan(30) , 16.51*tan(60) )

= 28.6 mm

Nozzle required thickness per UG-28 trn = 1.26 mm

From UG-37(d)(1) required thickness tr = 7 mm

Area required per UG-37(d)(1)

Allowable stresses: Sn = 138, Sv = 138 MPa

fr1 = lesser of 1 or Sn / Sv = 1

30/47
fr2 = lesser of 1 or Sn / Sv = 1

A = 0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

= (0.5*(112.04*7*1 + 2*27*7*1*(1 - 1))) / 100
= 3.9216 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 0 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (112.04*(1*7 - 1*7) - 2*27*(1*7 - 1*7)*(1 - 1)) / 100
= 0 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (2*(7 + 27)*(1*7 - 1*7) - 2*27*(1*7 - 1*7)*(1 - 1)) / 100
= 0 cm2

A2 = smaller of the following= 9.011 cm2

= 5*(tn - trn)*fr2*t
= (5*(27 - 1.26)*1*7) / 100
= 9.011 cm2

= 2*(tn - trn)*(2.5*tp + te)*fr2 - (LIMIT - Lhb)2*fr2 / tan(30)

= (2*(27 - 1.26)*(2.5*10.49 + 28.6)*1 - (54.82 - 50)2*1 / tan(30)) / 100
= 27.8245 cm2

A41 = Leg2*fr2
= (102*1) / 100
= 1 cm2

Area = A1 + A2 + A41
= 0 + 9.011 + 1
= 10.0109 cm2

As Area >= A the reinforcement is adequate.

UW-16(c) Weld Check

Fillet weld: tmin = lesser of 19 mm or tn or t = 7 mm

tc(min) = lesser of 6 mm or 0.7*tmin = 4.9 mm
tc(actual) = 0.7*Leg = 0.7*10 = 7 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

31/47
UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.

ta UG-28 = 4.26 mm

ta UG-22 = 6.71 mm

ta = max[ ta UG-28 , ta UG-22 ]

= max[ 4.26 , 6.71 ]
= 6.71 mm

tb2 = 4.36 mm

tb2 = max[ tb2 , tb UG16 ]

= max[ 4.36 , 4.5 ]
= 4.5 mm

tb = min[ tb3 , tb2 ]

= min[ 8.27 , 4.5 ]
= 4.5 mm

tUG-45 = max[ ta , tb ]
= max[ 6.71 , 4.5 ]
= 6.71 mm

Available nozzle wall thickness new, tn = 13.49 mm

The nozzle neck thickness is adequate.

External Pressure, (Corroded & at 150 °C) UG-28(c)

L / Do = 837.11 / 147.32 = 5.6822

Do / t = 147.32 / 1.26 = 117.3602

From table G: A = 0.000167

From table CS-2 Metric: B = 16.5154 MPa

Pa = 4*B / (3*(Do / t))

= 4*16,515.39 / (3*(147.32 / 1.26))
= 187.63 kPa

Design thickness for external pressure Pa = 187.63 kPa

ta = t + Corrosion = 1.26 + 3 = 4.26 mm

32/47
 2" NOZZLE (N5)

ASME Section VIII Division 1, 2017 Edition Metric

Note: Per UW-16(b) minimum inside corner radius r1 = min [1 / 4*t , 3 mm] = 1.75 mm
Location and Orientation
Located on Ellipsoidal Head Top
Orientation 15°
End of nozzle to datum line 6,093 mm
Calculated as hillside Yes
Distance to head center, R 825 mm
Passes through a Category A joint No
Nozzle
Access opening No
Material specification SA-105 (II-D Metric p. 18, ln. 19)
Inside diameter, new 38.16 mm
Wall thickness, tn 50 mm
Minimum wall thickness 11.07 mm
Corrosion allowance 3 mm
Opening chord length 54.47 mm
Projection available outside vessel, Lpr 691.26 mm
Heavy barrel length, Lhb 50 mm
Projection available outside vessel to flange face, Lf 754.76 mm
Local vessel minimum thickness 10 mm
Liquid static head included 0 kPa
Longitudinal joint efficiency 1
Welds

33/47
Inner fillet, Leg41 10 mm
Nozzle to vessel groove weld 10 mm

ASME B16.5-2013 Flange

Description NPS 2 Class 150 WN A105
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 388, ln. 32)
Blind included No
Rated MDMT -48°C
Liquid static head 0 kPa
Consider External Loads on Flange MAWP Rating No
MAWP rating 1,618 kPa @ 140°C
MAP rating 1,960 kPa @ 21.11°C
Hydrotest rating 3,000 kPa @ 21.11°C
PWHT performed No
Impact Tested No
Circumferential joint radiography Full UW-11(a) Type 1
Notes
Flange rated MDMT per UCS-66(b)(1)(b) = -48°C (Coincident ratio = 0.493)
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

UCS-66 Material Toughness Requirements Nozzle At Intersection

Governing thickness, tg = 10 mm
MDMT = -29°C
Material is exempt from impact testing per UG-20(f) at the Design MDMT of 4°C.

UCS-66 Material Toughness Requirements Nozzle

Governing thickness, tg = 3.94 mm
Exemption temperature from Fig UCS-66M Curve B = -29°C
External nozzle loadings per UG-22 govern the coincident ratio used.
Stress ratio = tr*E* / (tn - c) = 4.1*1 / (11.07 - 3) = 0.5077
Reduction in MDMT, TR from Fig UCS-66.1M = 30.8°C
MDMT = max[ MDMT - TR, -48] = max[ -29 - 30.8 , -48] = -48°C
Material is exempt from impact testing at the Design MDMT of 4°C.

34/47
Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

UG-45
UG-37 Area Calculation Summary
Summary
(cm2)
(mm)
The nozzle
For P = 966.32 kPa @ 140 °C
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

This nozzle is exempt from area

7.1 11.07
calculations per UG-36(c)(3)(a)

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 4.9 7 weld size is adequate

WRC 537
Max Allow
Max Allow
Local Local
P Pr M1 V2 M2 V1 Mt Comb Comb Over
Load Case Primary Primary
(kPa) (N) (N-m) (N) (N-m) (N) (N-m) Stress Stress stressed
Stress Stress
(MPa) (MPa)
(MPa) (MPa)

Load case 1 966.32 -3,300 -640 4,140 -640 4,140 600 299.501 414 142.784 207 No

Load case 1 (Hot Shut Down) 0 -3,300 -640 4,140 -640 4,140 600 174.437 414 17.72 207 No

Load case 1 (Pr Reversed) 966.32 3,300 -640 4,140 -640 4,140 600 272.639 414 129.615 207 No

Load case 1 (Pr Reversed) (Hot Shut Down) 0 3,300 -640 4,140 -640 4,140 600 -174.437 414 -17.72 207 No

Calculations for internal pressure 966.32 kPa @ 140 °C

Parallel Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-1)

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(54.47, 27.23 + (11.07 - 3) + (10 - 3))
= 54.47 mm

Outer Normal Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-1)

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(10 - 3), 2.5*(11.07 - 3) + 67.43)
= 17.5 mm

te = MIN( 50 + 38.93*tan(30) , 38.93*tan(60) )

= 67.43 mm

35/47
Nozzle required thickness per UG-27(c)(1)

trn = P*Rn / (Sn*E - 0.6*P)

= 966.3156*22.08 / (138,000*1 - 0.6*966.3156)
= 0.15 mm

Required thickness tr from UG-37(a)

tr = P*D*K / (2*S*E - 0.2*P)

= 966.32*2,006*0.99603 / (2*138,000*1 - 0.2*966.32)
= 7 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = lesser of 19 mm or tn or t = 7 mm

tc(min) = lesser of 6 mm or 0.7*tmin = 4.9 mm
tc(actual) = 0.7*Leg = 0.7*10 = 7 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.

ta UG-27 = P*Rn / (Sn*E - 0.6*P) + Corrosion

= 966.3156*22.08 / (138,000*1 - 0.6*966.3156) + 3
= 3.15 mm

ta UG-22 = 7.1 mm

ta = max[ ta UG-27 , ta UG-22 ]

= max[ 3.15 , 7.1 ]
= 7.1 mm

tb1 = 10 mm

tb1 = max[ tb1 , tb UG16 ]

= max[ 10 , 4.5 ]
= 10 mm

tb = min[ tb3 , tb1 ]

= min[ 6.42 , 10 ]
= 6.42 mm

36/47
tUG-45 = max[ ta , tb ]
= max[ 7.1 , 6.42 ]
= 7.1 mm

Available nozzle wall thickness new, tn = 11.07 mm

The nozzle neck thickness is adequate.

37/47
WRC 537 Load case 1

Applied Loads
Radial load, Pr -3,300 N
Circumferential moment, M1 -640 N-m
Circumferential shear, V2 4,140 N
Longitudinal moment, M2 -640 N-m
Longitudinal shear, V1 4,140 N
Torsion moment, Mt 600 N-m
Internal pressure, P 966.32 kPa
Mean dish radius, Rm 1,815.5 mm
Local head thickness, T 7 mm
Design factor 3

Maximum stresses due to the applied loads at the nozzle OD (includes pressure)

γ = rm / t = 45.58 / 47 = 0.9698

ρ = T / t = 7 / 47 = 0.1489

U = ro / Sqr(Rm*T) = 69.08 / Sqr(1,815.5*7) = 0.613

WRC 537 Nondimensional Coefficients

Y = (a + c*U + e*U2 + g*U3 + i*U4) / (1 + b*U + d*U2 + f*U3 + h*U4 + j*U5)
γ=5 SP-1 SM-1
ρ = 0.25
Mx My Nx Ny Mx My Nx Ny
a 3.7231 1.9183 0.2132 0.2459 5.5747 3.4183 48.225 10.3039
b 186.7198 719.3115 4.205 200.0895 6.9409 30.765 3,880.8868 -589.9236
c 26.4368 74.3354 0.1092 48.4085 -23.5691 -68.1701 626.1306 -191.2477
d 1,419.4954 2,645.2748 5.4914 253.4566 31.0499 -855.2551 44,477.21 4,701.8017
e 648.0076 -45.7362 1.408 -25.0342 113.9108 390.7493 4,895.8788 838.6609
f 9,734.6418 913.8857 24.927 15.8664 221.0402 4,747.865 3,024.9996 -1,873.4948
g -160.348 -5.3218 -0.244 5.4387 -26.0412 -102.347 -387.7985 -129.3938
h 0 -2,598.337 0 0 584.8641 5,154.7728 59,637.35 6,245.6511
i 0 5.7655 0 0 0 0 0 0
j 0 796.5845 0 0 0 0 0 0
Y 0.0783 0.0222 0.0662 0.0978 0.1857 0.0558 0.0774 0.0961

38/47
 WRC 537 Nondimensional Coefficients
Y = (a + c*U + e*U2 + g*U3 + i*U4) / (1 + b*U + d*U2 + f*U3 + h*U4 + j*U5)
γ=5 SP-2 SM-2
ρ=1
Mx My Nx Ny Mx My Nx Ny
a 0.6211 0.3627 4.244 0.147 11.647 3.0505 2.3258 -0.0608
b 21.6273 44.9628 2,909.7533 -1.6443 44.8126 18.7157 7.2896 -4.1861
c 2.9619 3.7254 670.6484 0.1238 -215.542 -13.8221 -10.6212 0.3339
d 29.2309 98.0346 7,883.0399 29.843 -990.6785 -19.0976 46.1723 9.0989
e 2.1842 -0.2704 -1,025.2729 5.3816 1,206.7112 24.6135 23.7824 -0.3729
f 86.1406 137.5921 -15,335.94 6.1433 5,063.1144 -108.1759 -198.2298 -7.5883
g -0.3873 0 482.899 -3.3272 -398.6713 -6.4014 18.2767 0.2136
h 0 0 6,934.936 1.2597 5,228.5657 373.4437 767.1196 2.6114
i 0 0 -34.8626 0.5351 0 0 0 -0.0422
j 0 0 0 0 0 0 0 0
Y 0.0703 0.0262 0.0622 0.1214 0.1545 0.071 0.1048 0.0991

WRC 537 Nondimensional Coefficients

Y = (a + c*U + e*U2 + g*U3 + i*U4) / (1 + b*U + d*U2 + f*U3 + h*U4 + j*U5)
γ = 15 SP-5 SM-5
ρ=1
Mx My Nx Ny Mx My Nx Ny
a 2.5313 0.2573 0.2148 0.2565 5.0495 2.3071 1.3095 -0.0934
b 473.1618 0.6261 75.2962 -4.0038 9.0562 10.326 7.1691 -5.4435
c 188.3279 -3.2878 11.984 -1.0345 -14.0471 -11.3673 -4.9409 0.5761
d 3,838.2426 -118.1855 347.0785 5.3696 47.3217 26.4081 25.6386 18.6046
e 276.3502 12.6432 -2.8446 0.6823 32.2135 28.751 30.6153 -0.5013
f 3,999.8712 597.9902 -59.4988 -7.5639 -73.3031 -148.3722 362.4322 -21.4549
g -70.677 -5.5092 0 1.7989 -10.377 -3.0892 -19.9268 0.5988
h 0 -163.2562 0 21.8984 206.2954 706.8852 -74.8696 13.0083
i 0 0.5296 0 -0.7141 2.0028 0 4.1492 0
j 0 0 0 -7.0392 0 0 0 0
Y 0.0774 0.0251 0.0396 0.1475 0.176 0.0655 0.0657 0.1352
Note: ρ is outside the bounds. ρ = 1 used.

Pressure stress intensity factor, I = 1 (derived from Division 2 Part 4.5)

Local pressure stress = I*P*Ri / (2*T) =125.064 MPa

39/47
Maximum combined stress (PL+Pb+Q) = 299.5 MPa
Allowable combined stress (PL+Pb+Q) = ±3*S = ±414 MPa

The maximum combined stress (PL+Pb+Q) is within allowable limits.

Maximum local primary membrane stress (PL) = 142.78 MPa

Allowable local primary membrane stress (PL) = ±1.5*S = ±207 MPa

The maximum local primary membrane stress (PL) is within allowable limits.

40/47
 Stresses at the nozzle OD per WRC Bulletin 537
Figure Y Au Al Bu Bl Cu Cl Du Dl
SP-1 to 10* Nx*T / P 0.0662 4.454 4.454 4.454 4.454 4.454 4.454 4.454 4.454

SP-1 to 10 Mx / P 0.0783 31.654 -31.654 31.654 -31.654 31.654 -31.654 31.654 -31.654

SM-1 to 10* Nx*T*(Rm*T)0.5 / M1 0.0774 0 0 0 0 8.963 8.963 -8.963 -8.963

SM-1 to 10 Mx*(Rm*T)0.5 / M1 0.1857 0 0 0 0 129.077 -129.077 -129.077 129.077

SM-1 to 10* Nx*T*(Rm*T)0.5 / M2 0.0774 8.963 8.963 -8.963 -8.963 0 0 0 0

SM-1 to 10 Mx*(Rm*T)0.5 / M2 0.1857 129.077 -129.077 -129.077 129.077 0 0 0 0

Pressure stress* 125.064 125.064 125.064 125.064 125.064 125.064 125.064 125.064

Total Ox stress 299.212 -22.249 23.132 217.978 299.212 -22.249 23.132 217.978

Membrane O x stress* 138.481 138.481 120.555 120.555 138.481 138.481 120.555 120.555

SP-1 to 10* Ny*T / P 0.0978 6.584 6.584 6.584 6.584 6.584 6.584 6.584 6.584

SP-1 to 10 My / P 0.0222 8.956 -8.956 8.956 -8.956 8.956 -8.956 8.956 -8.956

SM-1 to 10* Ny*T*(Rm*T)0.5 / M1 0.0961 0 0 0 0 11.135 11.135 -11.135 -11.135

SM-1 to 10 My*(Rm*T)0.5 / M1 0.0558 0 0 0 0 38.817 -38.817 -38.817 38.817

SM-1 to 10* Ny*T*(Rm*T)0.5 / M2 0.0961 11.135 11.135 -11.135 -11.135 0 0 0 0

SM-1 to 10 My*(Rm*T)0.5 / M2 0.0558 38.817 -38.817 -38.817 38.817 0 0 0 0

Pressure stress* 125.064 125.064 125.064 125.064 125.064 125.064 125.064 125.064

Total Oy stress 190.557 95.01 90.652 150.375 190.557 95.01 90.652 150.375

Membrane O y stress* 142.784 142.784 120.513 120.513 142.784 142.784 120.513 120.513

Shear from M t 2.861 2.861 2.861 2.861 2.861 2.861 2.861 2.861

Shear from V 1 0 0 0 0 -2.723 -2.723 2.723 2.723

Shear from V 2 2.723 2.723 -2.723 -2.723 0 0 0 0

Total Shear stress 5.585 5.585 0.138 0.138 0.138 0.138 5.585 5.585

Combined stress
299.501 117.79 90.652 217.978 299.212 117.259 91.114 218.433
(PL+Pb+Q)

(1) * denotes primary stress.

(2) The nozzle is analyzed as a hollow attachment.

Longitudinal stress in the nozzle wall due to internal pressure + external loads

σn (Pm) = P*Ri / (2*tn) - Pr / (π*(Ro2 - Ri2)) + M*Ro / I

= 966.32 / 1000*22.08 / (2*8.07) - -3,300 / (π*(30.152 - 22.082)) + 905,096.5*30.15 / 462,325.5
= 62.839 MPa

The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to internal pressure + external
loads is acceptable ( ≤ S = 138 MPa)

Shear stress in the nozzle wall due to external loads

σshear = (V12 + V22)0.5 / (π*Ri*tn)

= (4,1402 + 4,1402)0.5 / (π*22.08*8.07)
= 10.459 MPa

σtorsion = Mt / (2*π*Ri2*tn)
= 600 / (2*π*22.082*8.07)
= 24.271 MPa

σtotal = σshear + σtorsion

= 10.459 + 24.271
= 34.73 MPa

41/47
UG-45: The total combined shear stress (34.73 MPa) ≤ allowable (0.7*Sn = 0.7*138 = 96.6 MPa)

42/47
Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-45
UG-37 Area Calculation Summary
Summary
(cm2)
(mm)
The nozzle
For P = 1,378.6 kPa @ 21.11 °C
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

This nozzle is exempt from area

5.18 11.07
calculations per UG-36(c)(3)(a)

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 6 7 weld size is adequate

Calculations for internal pressure 1,378.6 kPa @ 21.11 °C

Parallel Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-1)

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(47.1, 23.55 + (11.07 - 0) + (10 - 0))
= 47.1 mm

Outer Normal Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-1)

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(10 - 0), 2.5*(11.07 - 0) + 67.43)
= 25 mm

te = MIN( 50 + 38.93*tan(30) , 38.93*tan(60) )

= 67.43 mm
Nozzle required thickness per UG-27(c)(1)

trn = P*Rn / (Sn*E - 0.6*P)

= 1,378.6006*19.08 / (138,000*1 - 0.6*1,378.6006)
= 0.19 mm

Required thickness tr from UG-37(a)

tr = P*D / (2*S*E - 0.2*P)

= 1,378.6*2,000 / (2*138,000*1 - 0.2*1,378.6)

43/47
 = 10 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = lesser of 19 mm or tn or t = 10 mm

tc(min) = lesser of 6 mm or 0.7*tmin = 6 mm
tc(actual) = 0.7*Leg = 0.7*10 = 7 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.

ta UG-27 = P*Rn / (Sn*E - 0.6*P) + Corrosion

= 1,378.6006*19.08 / (138,000*1 - 0.6*1,378.6006) + 0
= 0.19 mm

ta UG-22 = 5.18 mm

ta = max[ ta UG-27 , ta UG-22 ]

= max[ 0.19 , 5.18 ]
= 5.18 mm

tb1 = 10 mm

tb1 = max[ tb1 , tb UG16 ]

= max[ 10 , 1.5 ]
= 10 mm

tb = min[ tb3 , tb1 ]

= min[ 3.42 , 10 ]
= 3.42 mm

tUG-45 = max[ ta , tb ]
= max[ 5.18 , 3.42 ]
= 5.18 mm

Available nozzle wall thickness new, tn = 11.07 mm

The nozzle neck thickness is adequate.

44/47
Reinforcement Calculations for MAEP

UG-45
UG-37 Area Calculation Summary
Summary
(cm2)
(mm)
The nozzle
For Pe = 187.63 kPa @ 150 °C
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

This nozzle is exempt from area

7.04 11.07
calculations per UG-36(c)(3)(a)

UG-41 Weld Failure Path Analysis Summary

Weld strength calculations are not required for external pressure

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 4.9 7 weld size is adequate

Calculations for external pressure 187.63 kPa @ 150 °C

Parallel Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-1)

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(54.46, 27.23 + (11.07 - 3) + (10 - 3))
= 54.46 mm

Outer Normal Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-1)

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(10 - 3), 2.5*(11.07 - 3) + 67.43)
= 17.5 mm

te = MIN( 50 + 38.93*tan(30) , 38.93*tan(60) )

= 67.43 mm

Nozzle required thickness per UG-28 trn = 1.22 mm

From UG-37(d)(1) required thickness tr = 7 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

45/47
UW-16(c) Weld Check

Fillet weld: tmin = lesser of 19 mm or tn or t = 7 mm

tc(min) = lesser of 6 mm or 0.7*tmin = 4.9 mm
tc(actual) = 0.7*Leg = 0.7*10 = 7 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.

ta UG-28 = 4.22 mm

ta UG-22 = 7.04 mm

ta = max[ ta UG-28 , ta UG-22 ]

= max[ 4.22 , 7.04 ]
= 7.04 mm

tb2 = 4.36 mm

tb2 = max[ tb2 , tb UG16 ]

= max[ 4.36 , 4.5 ]
= 4.5 mm

tb = min[ tb3 , tb2 ]

= min[ 6.42 , 4.5 ]
= 4.5 mm

tUG-45 = max[ ta , tb ]
= max[ 7.04 , 4.5 ]
= 7.04 mm

Available nozzle wall thickness new, tn = 11.07 mm

The nozzle neck thickness is adequate.

External Pressure, (Corroded & at 150 °C) UG-28(c)

L / Do = 855.77 / 138.16 = 6.1940

Do / t = 138.16 / 1.22 = 113.0430

From table G: A = 0.000161

From table CS-2 Metric: B = 15.9077 MPa

Pa = 4*B / (3*(Do / t))

= 4*15,907.68 / (3*(138.16 / 1.22))
= 187.63 kPa

46/47
Design thickness for external pressure Pa = 187.63 kPa

ta = t + Corrosion = 1.22 + 3 = 4.22 mm

47/47