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Acid Fracturing of a Gas Carbonate Reservoir: The Impact of Acid Type and Lithology
on Fracture Half Length and Width
K.M. Bartko, SPE, H.A. Nasr-El-Din, SPE, Z. Rahim, SPE, and G.A. Al-Muntasheri, Saudi Aramco
This paper was prepared for presentation at the SPE Annual Technical Conference and
Exhibition held in Denver, Colorado, U.S.A., 5 – 8 October 2003.
This paper was selected for presentation by an SPE Program Committee following review of
information contained in an abstract submitted by the author(s). Contents of the paper, as
presented, have not been reviewed by the Society of Petroleum Engineers and are subject to
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Abstract
The Khuff formation is ideally made-up for acid fracturing
because of the heterogeneous nature of the formation, which
tends to support the created fracture conductivity. Various Figure 1 − Ghawar Field.
acid types were used to fracture this tight dolomitized
formation including: 28 wt% regular HCl, emulsified acid, and The Khuff formation can have streaks of shale, anhydrite, or
in-situ gelled acid. In addition, several wells were fractured non-permeable intervals within the layer, which may
using 15 wt% HCl/9wt% formic gelled acids. However, based constitute no-flow zone or fracture barriers. Figure 2 is a
on production results and the large database of acid fracture typical log indicating a Khuff well that is dominated with
treatments (more than 70 wells); it appears that there is a calcite, inter-dispersed with dolomite and shale stringers.
correlation between the acid type used and the lithology of the
formation. An earlier study,1 which briefly examined this
phenomenon, indicated that the emulsified acid might be more
suited to low permeable zones. These low permeable rocks
are predominately made up of limestone.
Typically, changing the acid volumes, placement
techniques, or pumping rates, has optimized acid fracture
treatments by creating longer and wider fractures. However,
we tend to ignore the effect of lithology in carbonate
formations because we all believe that the rock interaction
with the acid is not as sensitive as in sandstone formations.
With this large database of acid fracture treatments, acid rock
interactions were investigated to determine the relationship
between lithology and acid type.
This work involves correlating the designed treatment to
the open-hole logs, core petro-physical data, analysis of
hundreds of samples collected following acid fracture
treatments, and production results. Figure 2 − Typical log of the Khuff formation.
Cumulative
Production
Recovery
No Stimulation
This paper examines the importance of obtaining acid flow No Stimulation
With Stimulation
back data for carbonate reservoirs and correlating the results Economic
Limit
back to log lithology and acid type. The combinations of these
Time
variables along with the reservoir characteristics are then used Time
Table 2: Emulsified acid - general procedure. formation water before or after the treatment. As a result, the
Stage main source of calcium and magnesium in the well flow back
Fluid Description
No samples is the formation rock.
1 15 wt% HCl Spearhead acid Calcite and dolomite are the two main minerals that can
2 40# linear gel produce calcium and magnesium in the flowback samples.
3 40# x-linked gel Other possible sources of calcium and magnesium include
4 28 wt% emulsified acid (acid: diesel = 70:30) ankerite (CaMgFe(CO3)2) and anhydrite (CaSO4). However,
5 40# x-linked gel the former mineral was not detected in any significant
6 Repeat stages 4 & 5 as necessary to achieve acid amounts when reservoir cores were examined using XRD
volume target analysis.10 The latter has a very low solubility in mineral acids.
7 28 wt% in-situ gelled acid Magnesium and calcium released in the flow back samples
8 40# x-linked gel from minerals other than calcite and dolomite are neglected.
9 40# linear gel To determine calcite and dolomite content in the
10 Repeat stages 4 & 5 as necessary to achieve acid formation, several steps were taken. Calcium and magnesium
volume target concentrations were measured in the flow back samples. The
11 Allow BHP < closure pressure first few measurements were excluded because they presented
12 28 wt% HCl (CFA) the overflush. The number of these samples was determined
13 Overflush (field mixing water + surfactant) based on the concentration of chloride in the flow back
samples. This procedure can be illustrated by examining the
results obtained from well SA-1 where zone B was acid
A third treatment using 15 wt% HCl/9 wt% formic acid
fractured. The concentrations of Ca and Mg are shown in
was used briefly because of corrosion concerns in wells
Fig. 4.
completed with Super Cr-13 tubing configuration. Due to the 70
Thousands
cost of the chrome tubulars and the positive early news of the 60
expected corrosion rate in the tubular being less than
Calcium & Mg (mg/l)
50
anticipated, it was decided to complete the rest of the planned
wells with low-carbon steel tubulars (L-80 and C-95). 40
Ca
30
100
Chloride (mg/L)
flowback samples. 0
0 400 800 1,200 1,600 2,000 2,400 2,800
The target zone contains calcite (CaCO3) and dolomite Flowback Time (minutes)
CaMg(CO3)2. Obviously, the main source of magnesium in Figure 5 − Chloride ion concentration, Well SA-1
the formation rock is dolomite. The weight ratio of calcium to
magnesium in pure dolomite is 1.67. The concentrations of
calcium and magnesium in the flowback sample can be used to
determine the average calcite and dolomite contents in the
treated zone. It should be noted that all acids used in
fracturing treatments were prepared using low-salt content
water (Ca ranges from 128 to 168 mg/L and Mg = 40 to 56
mg/L). In other words, the acids used in the fracturing
treatments did not contain significant amounts of Ca or Mg
ions. In addition, all of the treated wells did not produce
4 SPE 84130
7
5
6 4.5
5 4
3.5
4
Ca/Mg
Ca/Mg
3
2.5
2 2
1 1.5
1
0
0 300 600 900 1,200 1,500 1,800 2,100 2,400 2,700 3,000 0.5
Flowback Time (minutes) 0
Figure 6 − Ca/Mg weight ratio indicating average calcite content is 0 500 1,000 1,500 2,000 2,500 3,000
43 wt%, Well SA-1. Flowback Time (minutes)
Figure 8 − Ca/Mg weight ratio is increasing, which may be an
The source of the calcium is the calcium carbonate particles indication of retardation, Well SA-3.
that were used during drilling the target zone. Following this
initial peak, the Ca/Mg weight ratio indicates that the average Acid Fracture Treatment Data
calcite in the formation is 43.2 wt%, and the balance The acid fracture data consisted of compiling acid type, acid
is dolomite. volume, maximum and minimum pump rate. The data
A similar trend was noted in wells where zone C was acid excluded the pad stages used to initiate the fracture and the
fractured. For example the Ca/Mg weight ratio in the samples intermediate stages used to keep the fracture open. The
collected from well SA-2 is shown in Fig. 7. In this case, the 10,000 gals of 28 wt% HCl closed fracture acid stage was
Ca/Mg ratio indicates that the average calcite content is excluded from the analysis because all treatments used the
60 wt%. same acid volume and acid concentration. A spearhead acid is
12 used in some wells to remove drilling fluid filter cake. This
acid was not included because its function was to remove
10
external damage and, as a result, it did not significantly affect
8
the permeability of the formation.
The following types of acid systems were lumped together
Ca/Mg
6 for evaluation:
• 15 wt% HCl/9 wt% Formic
4
• In-situ gelled acid
2 • Emulsified acid with in-situ gelled acid stages
• Emulsified acid with visco-elastic acid stages
0
0 500 1,000 1,500 2,000 2,500 3,000
It should be mentioned that the volume of the emulsified acid
was based on acid volume. In other words, the volume of
Time, min
Figure 7 − Ca/Mg weight ratio indicating average calcite content is diesel (30 vol% of the total acid volume) was excluded. The
60 wt%, Well SA-2. total acid volume included the later stages of the in-situ
gelled acid.
It is interesting to note that the Ca/Mg weight ratio can
provide indication on acid penetration in some cases. Figure Reservoir Data
8 depicts the Ca/Mg weight ratio for SA-3. This well was acid The compilation of the reservoir data consisted of evaluating
fractured using HCl/formic acid system. Similar to the trend the openhole logs for lithology, determining the net reservoir
noted in Figs. 6 and 7, the initial Ca/Mg ratio was low (due to height and calculating permeability based on Khuff porosity-
the overflush), then increased up to a maximum (due to permeability transform. For the purpose of our evaluation,
calcium carbonate particles). However, in the case of these data were consistently used even when there was better-
HCl/formic acid system, the Ca/Mg weight ratio continued to quality information based on pressure buildup analysis or
increase and very high ratios were still obtained just before the core permeability.
end of the cleaning process. It appears from these results that
this system is more retarded than other systems. Also, this Production Data
system does dissolve more calcite than other acid The data used in this study consisted of the initial production
systems examined. flow rate after clean up. These data are normally obtained
from a choke calculation prior to shutting-in the well. Final
clean-up rate was measured when the well produced less than
10 vol% BS&W. A six-month rate was used as a steady state
rate. The six-month data for all wells were not acquired due to
insufficient production data. It should be mentioned that the
six-month data are useful, however other parameters should be
considered, including: the use of multiple zone production,
compartmentalization, fracture closure, condensate banking,
and multiphase flow in the fracture. The data of nearly 70
SPE 84130 5
0.6
wells were analyzed and the results indicated a 60% decline in
gas production over a six-month period. 0.5
0.4
Analysis of Acid Fracture Treatments
PI/kh
Because of the vast amount of data, the uncertainty of log 0.3
30 optimal volume
0.15
25 0.10
20 0.05
0.00
PI
30
company. Figure 12 is a compilation of all the in-situ gelled
acid treatments vs. PI/kh. A trend line is established 25
indicating that an optimum acid volume of 800 to 1,200 gal/ft
20
of perforation. When looking at a volume based on reservoir
net height, the optimum acid volume is the same. Based on
PI
15
these data, it appears that the type of cross-linker used has no
10
significant effect on the initial well productivity. Optimum Acid Volume
0.2 5
0
400 600 800 1,000 1,200 1,400 1,600
Optimal Acid Volume Acid Volume/Perforation Interval, gal/ft
PI/kh
0.3 8
Gas Rate, MMSCF/D
7
0.2
PI/kh
6
0.2
5
0.1 4 Formic
Optimum Acid Volume
3
0.1
2 Gelled
0.0 1
0 200 400 600 800 1,000 1,200 1,400 1,600 Emulsified
0
Acid Volume/Perforation Interval (gal/ft) 10/11/2001 1/19/2002 4/29/2002 8/7/2002 11/15/2002 2/23/2003 6/3/2003
Production Time
Figure 13 − PI/kh vs. emulsified acid volume per perforation Figure 15 − Long-term production from three Khuff gas wells.
interval. Least Squares Fit, R=-0.435.
Figure 16 presents a typical acid fracturing treatment in
one of the carbonate formations. This particular example is an
in-situ gelled acid treatment where high conductivity is
maintained up to about 150 ft (Fig. 17) by pumping around
SPE 84130 7
PI
the initial decline immediately after the treatment, the 6
When the reservoir is taken into account and the acids are
plotted against PI/kh (Fig. 19) the difference in lithology for
emulsified acid becomes negligible and the HCl/formic acid
clearly indicates a dependence on calcite. There was no
difference noted with the in-situ gelled acids.
0.14
Fracture Half-Length, ft
0.12
Figure 16 − Etched width profile showing vertical coverage in two
12
gas-bearing intervals. 0.1
0.08
PI/kh
0.06
0.04
0.02
0
Emulsified Formic Xlink Acid
Mineralogy Based on Flowback Analysis vs. Annual Conference and Exhibition held in New Orleans,
Log Lithology LA, September 30 to October 03.
Because the flowback data analysis is determined after the 4. Nasr-El-Din, H.A., Al-Mutairi, S.H., Al-Jari, M., Metcalf,
acid fracture treatment and the importance of mineralogy for S., and Wallace, W.: “Stimulation of a Deep Sour Gas
Reservoir Using Gelled Acid,” paper SPE 75501 presented
acid fracture treatment design, a statistical study was
at the 2002 SPE Gas Technology Symposium held in
performed to determine the accuracy of the log based Calgary, AB, Canada, 30 April to 02 May.
mineralogy model. The acid flowback analysis predicted 5. Nasr-El-Din, H.A., Al-Mutairi, S.H., Al-Malki, M.,
similar mineralogy 70% of the time. Metcalf, S., and Wallace, W.: “Stimulation of Deep Gas
Wells Using HCl/Formic Acid System: Lab Studies and
Conclusions Field Application,” paper CIM2002/289 presented at the
1. There is evidence that maximizing the pump rate will 2002 Petroleum Society’s Canadian International
result in higher initial well performance. Petroleum Conference, Calgary, Alberta, Canada,
2. The performance of the emulsified acid is better than 11 – 13 June.
the in-situ gelled acid. 6. Nasr-El-Din, H.A., Al-Driweesh, S., Al-Muntasheri, G.,
3. An optimum acid volume for in-situ gelled acid is Marcinew, R., Samuel, M.: “Acid Fracturing of High-
Temperature/High Pressure Gas Wells Using a Novel
between 800 to 1,200 gals/ft.
Surfactant-Based Fluid System,” paper SPE 84516
4. An optimum acid volume for the emulsified acid is presented at the 2003 SPE Annual Conference and
between 600 to 1,000 gals/ft. Exhibition, Denver, CO, 5 - 8 October.
5. The performance of emulsified acid depends on the 7. Rahim Z. and Al-Qahtani, M.Y.: “Selecting Perforation
characteristics of the acid. Intervals and Stimulation Technique in the Khuff Reservoir
6. There is no apparent difference in log lithology when for Improved and Economic Gas Recovery,” paper SPE
reservoir quality is included for emulsified and in-situ 68126 presented at the 2001 SPE Middle East Oil Show,
gelled acid. Bahrain, 17-20 March.
7. The HCl-formic mixture performed the best in a 8. Al-Qahtani, M.Y. and Rahim, Z.: “Optimization of Acid
calcite lithology. Fracturing in the Khuff Gas Condensate Reservoir of South
8. Short term production data indicate that the Ghawar Field Saudi Arabia by Managing Uncertainties
Using State-of-the-Art Technology,” paper SPE 71688
performance of emulsified acid followed by visco- presented at the 2001 SPE Annual Technical Conference
elastic acid is similar to acid fracture treatments and Exhibition held in New Orleans, LA,
where the emulsified acid was followed by the in-situ 29 September – 2 October.
gelled acids used. Long-term data are needed to 9. Rahim Z. and Al-Qahtani Y.M.: “Sensitivity Study on
determine the impact of using visco-elastic Geomechanical Properties to Determine their Impact on
acid systems. Fracture Dimensions and Gas Production in the Khuff and
Pre-Khuff Formations Using a Layered Reservoir System
Acknowledgements Approach, Ghawar Reservoir, Saudi Arabia,” paper SPE
The authors wish to thank Saudi Aramco management for the 72142 presented at the 2001 SPE Asia Pacific Improved Oil
Recovery Conference, Kuala Lumpur, Malaysia,
permission to publish this paper. The authors also thank the
8-9 October.
Technical Teams and Operations for providing data and
10. Taylor, K.C., Al-Ghamdi, A.H. and Nasr-El-Din, H.A.:
implementation of this acid fracture program. Udhailiyah Lab “Effect of Rock Type and Acidizing Additives on Acid
Unit, SALD and the Chemistry Unit of the R&D Center, Saudi Reaction Rates Using the Rotating Disk Instrument,” paper
Aramco were helpful in their field monitoring and analysis of CIM2003/068 presented at the 2003 Petroleum Society’s
the spent acids, respectively. Members of the stimulation Canadian International Petroleum Conference, Calgary,
group, R&DC are acknowledged for processing well Alberta, Canada, 11 – 13 June.
flowback samples. 11. Nasr-El-Din, H.A., Al-Driweesh, S. Al-Muntasheri, G.,
Marcinew, R., and Samuel, M.: “Acid Fracturing of High-
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Mahoney, M.D.: “Field Application of Emulsified Acid-
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