Schematic

Volume 1
trical Schematic Symbols
bols

evel Flow Circuit Breaker

mbol Symbol Symbol

d Definitions
ircuit that will open the circuit if too much current flows

hat will close at a specified point (temp, press, etc.). The

as screw terminals and a wire can be disconnected from it.

that will open at a specified point (temp, press, etc.).

ot be disconnected from the component.

the component is connected to a grounded wire. The

hine.

the component does not have a wire connected to ground.

e machine.

cts are controlled by a magnet. A magnet closes the

tch; it opens the contacts of a normally closed reed switch.

ith a temperature or pressure gauge. The sender

re. Its resistance changes to give an indication to
sure.

an electrical component that is activated by electricity.

gnet when current flows through it. The
switch part of the relay.

component that is activated by electricity. It has a

en current flows through it. The electromagnet
piece of metal that can do work.
 tic latch solenoid is an electrical component that is
ed by a permanent magnet. It has two coils (latch and unlatch)
nt flows through them. It also has an internal switch that places
the coil latches.

Wire Symbols
Harness Identification Letter(s):
(A, B, C, ..., AA, AB, AC, ...)
Harness Connector Serialization Code:
The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).
L-C12
3E-5179
Part Number: for Connector Receptacle

le
cket Number
5A
Component
Fuse (5 Amps) 9X-1123 Part Number

325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
wire 135 in harness "AG". Wire Color

AR-C38(NOTE J) A-C41
PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
339 PK-18-GXL 386-A116 1 180-9340 WH-18-GXL G828-A117 1 180-9340
339 BU-18-GXL K739-A127 2 180-9340 GN-18-GXL G829-A119 2 180-9340
339 ACCESSORY TABLE YL-18-GXL E795-A121 3 180-9340
339 QTY PART NAME P/N ACCESSORY TABLE
339 1 PLUG AS. 155-2269 QTY PART NAME P/N
339 150mm PAINT/PRO 289-5150 1 PLUG AS. 230-4013
339 1 WEDGE 155-2261 120mm PAINT/PRO 289-5150
339
339
AR-C39(NOTE J) A-C42
339
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
339
PK-18-GXL 386-A115 1 180-9339 WH-18-GXL G828-A118 1 180-9340
339
2 8T-8737 GN-18-GXL G829-A120 2 180-9340
ACCESSORY TABLE PU-18-GXL Y923-A122 3 180-9340
N
QTY PART NAME P/N ACCESSORY TABLE
79
1 RECEPTACLE AS. 3E-3364 QTY PART NAME P/N
151
150mm PAINT/PRO 289-5150 1 PLUG AS. 230-4013
80
1 WEDGE 3E-3365 120mm PAINT/PRO 289-5150

A-C36
R-GA WIRE NAME POS TERM/PLUG
16-GXL U799-A102 1 180-9340
2 8T-8737
ACCESSORY TABLE
QTY PART NAME P/N
1 PLUG AS. 230-4011
20mm PAINT/PRO 289-5150

A-C37
R-GA WIRE NAME POS TERM/PLUG
18-GXL C829-A66 1 180-9340
8-GXL G833-A77 2 180-9340
ACCESSORY TABLE
QTY PART NAME P/N CGI ABSOLUTE PRESSURE ARD IGNITION COIL
1 PLUG AS. 230-4011 SENSOR CONNECTOR HARNESS CONNECTOR
x 24 inches)

20mm PAINT/PRO 289-5150 A-C5 A-C23

02
 CGI DELTA P PRESSURE
SENSOR CONNECTOR
A-C33

A-T1

DPF WIRING GROUP

CONNECTOR
A-C25

(Dimensions: 34 inches
KENR9503-
ARD TURBO OUTLET AND
FLAME DETECT SENSOR
CONNECTOR
A-C22

16 Page,
ARD BOUNDARY
TEMPERATURE
SENSOR CONNECTOR
A-C21
ARD HEATED NOZZLE
WIRE ASSEMBLY CONNECTOR
ARD HEATED NOZZLE
A-C36
RELAY POWER CONNECTOR
A-C28
 KENR9503-02 Harness And Wire Elec
May 2015
Sy

Pressure Temperature L
Symbol Symbol S

Symbols a
Fuse: A component in an electrical c
through it.

Switch (Normally Open): A switch t

circle indicates that the component h

Switch (Normally Closed): A switc

No circle indicates that the wire cann

Ground (Wired): This indicates that

grounded wire is fastened to the mac

Ground (Case): This indicates that t

It is grounded by being fastened to th

Reed Switch: A switch whose conta

contacts of a normally open reed swit

Sender: A component that is used w

measures the temperature or pressur
3 On-Highway Engine T
the gauge of the temperature or pres
ectrical System Relay (Magnetic Switch): A relay is
It has a coil that makes an electroma
electromagnet can open or close the
9700-UP
Solenoid: A solenoid is an electrical
coil that makes an electromagnet wh
can open or close a valve or move a
 Magnetic Latch Solenoid: A magn
activated by electricity and held latch
that make electromagnet when curre
the latch coil circuit open at the time t

Harness and
Wire, Cable, or Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).

AG-C4 L-C12
111-7898 3E-5179
Part Number: for Connector Plug 1
2
Plug Receptacl
Pin or So

1 Deutsch connector: Typical representation

of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.

1 Sure-Seal connector: Typical representation

of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.

5 Caterpillar. All Rights Reserved Printed in U.S.A.

A-C21 A-C25 A-C28 A-C30 A-C31 A-C35

TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/
180-9340 WH-18-GXL Y748-AR67 1 180-9340 YL-18-GXL U781-A3 1 180-9339 RD-14-GXL 101-A4 1 180-9339 BU-16-HV X983-A7 1 180-9339 PU-16-HV T957-A16 1 180-9339 YL-16-HV X986-A22 1 180-93
180-9340 GN-18-GXL Y749-AR55 2 180-9340 PK-18-GXL U782-A83 2 180-9339 BK-14-GXL 229-A74 2 180-9339 OR-16-HV X985-A14 2 180-9339 YL-16-HV T958-A17 2 180-9339 BR-16-HV X984-A30 2 180-93
OR-18-GXL Y753-AR82 3 180-9340 PK-18-GXL Y746-A92 3 180-9339 ACCESSORY TABLE BR-16-HV X987-A37 3 180-9339 BR-16-HV T959-A18 3 180-9339 WH-16-HV T856-A31 3 180-93
P/N 4 8T-8737 YL-18-GXL Y741-A61 4 180-9339 QTY PART NAME P/N BR-18-GXL G826-A70 4 180-9339 BU-16-HV T960-A19 4 180-9339 GN-16-HV T857-A36 4 180-93
155-2269 ACCESSORY TABLE PU-18-GXL Y742-A76 5 180-9339 1 RECEPTACLE AS. 3E-3364 BU-18-GXL G827-A69 5 180-9339 WH-16-HV T985-A89 5 180-9339 OR-16-HV X989-A51 5 180-93
274-3774 QTY PART NAME P/N GY-18-GXL Y754-A101 6 180-9339 120mm PAINT/PRO 289-5150 OR-18-GXL T853-A11 6 180-9339 GN-16-HV T986-A90 6 180-9339 PU-16-HV X988-A52 6 180-93
289-5150 1 PLUG AS. 239-7349 ACCESSORY TABLE 1 WEDGE 3E-3365 ACCESSORY TABLE GY-16-HV T987-A85 7 180-9339 GN-16-HV T961-A28 7 180-93
155-2261 120mm PAINT/PRO 289-5150 QTY PART NAME P/N QTY PART NAME P/N PU-16-HV T988-A87 8 180-9339 WH-16-HV T962-A29 8 180-93
1 RECEPTACLE AS. 230-5011 1 RECEPTACLE AS. 3E-3382 GY-16-HV T858-A23 9 180-9339 BU-16-HV T989-A86 9 180-93
120mm PAINT/PRO 289-5150 120mm PAINT/PRO 289-5150 CRANKCASE PRESSURE WH-16-HV T859-A24 10 180-9339 BR-16-HV T990-A84 10 180-93
A-C22
1 WEDGE 3E-3383 SENSOR CONNECTOR BU-16-HV T862-A78 11 180-9339 OR-16-HV T860-A25 11 180-93
TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
A-C41 GN-16-HV T863-A75 12 180-9339 YL-16-HV T864-A71 12 180-93
180-9340 WH-18-GXL Y748-AR60 1 180-9340 A-C27
ACCESSORY TABLE ACCESSORY TABLE
180-9340 GN-18-GXL Y749-AR53 2 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
QTY PART NAME P/N QTY PART NAME P/
OR-18-GXL Y743-A107 3 180-9340 OR-18-GXL C801-A98 1 180-9340
1 RECEPTACLE AS. 190-7612 1 RECEPTACLE AS. 3E-51
P/N YL-18-GXL T846-A100 4 180-9340 GY-18-GXL C800-A97 2 180-9340
120mm PAINT/PRO 289-5151 120mm PAINT/PRO 289-51
230-4011 ACCESSORY TABLE ACCESSORY TABLE
IVA EOR VALVE 1 WEDGE 3E-5180 1 WEDGE 3E-51
274-3780 QTY PART NAME P/N QTY PART NAME P/N
289-5150 1 PLUG AS. 230-5008 1 PLUG AS. 238-8247 CONNECTOR
120mm PAINT/PRO 289-5150 120mm PAINT/PRO 289-5150 A-C15 A-C33
CLR-GA WIRE NAME POS TERM/PLUG CL
WH-18-GXL G828-A65 1 180-9340 OR-1
TERM/PLUG
GN-18-GXL G829-A64 2 180-9340
180-9340
WH-18-GXL U780-A62 3 180-9340
180-9340
ACCESSORY TABLE
QTY PART NAME P/N
P/N
1 PLUG AS. 230-4013 12
230-4011
120mm PAINT/PRO 289-5150
289-5150

A-C34 CL
CLR-GA WIRE NAME POS TERM/PLUG GN-1
TERM/PLUG
BR-16-HV K737-A54 1 180-9339 PK-1
180-9340
GN-16-HV K738-A5 2 180-9339
180-9340
BU-16-HV K739-A126 3 180-9339
4 8T-8737
P/N
ACCESSORY TABLE 12
238-8245
238 8245
QTY PART NAME P/N
289-5150 ARD COMBUSTION MAF AIR INLET SHUTOFF
CGI ACTUATOR SECONDARY ENGINE 1 RECEPTACLE AS. 3E-3376
CONNECTOR DELTA P PRESSURE (MANUAL AIR SHUTOFF)
SPEED/TIMING 150mm PAINT/PRO 289-5150
A-C24 SENSOR CONNECTOR CONNECTOR 1 WEDGE 3E-3377
SENSOR(CAMSHAFT)
TERM/PLUG A-C42 AR-C39
CONNECTOR
180-9340 A-C7 NOTE J FORE INJECTOR
180-9340 CONNECTOR
180-9340
AIR INLET SHUTOFF
(AIR SHUTOFF RELAY) A-C31
180-9340
CONNECTOR
P/N AR-C38 AFT INJECTOR
230-5008 CONNECTOR
289-5150 INTAKE MANIFOLD AIR A-C35 FORE INJECTOR
AIR INLET TEMPERATURE PRESSURE SENSOR CONNECTOR
A-S3
SENSOR CONNECTOR CONNECTOR A-C30
(G833-PK)
A-C37 A-C6
TERM/PLUG FUEL TEMPERATURE
180-9340 SENSOR CONNECTOR A-S1
180-9340 (G828-WH)
A-C23 A-C10
CLR-GA WIRE NAME POS TERM/PLUG
ARD FUEL ENABLE INTAKE MANIFOLD AIR
P/N VALVE CONNECTOR
YL-16-GXL Y750-A111 1 180-9340 TEMPERATURE SENSOR A-S2 AFT INJECTOR
238-8245 A-C17
BK-16-GXL 200-A79 2 180-9340 CONNECTOR (G829-GN) CONNECTOR
289-5150
OR-16-GXL Y751-A88 3 180-9340 A-C9 A-C34
ACCESSORY TABLE AR-S11
QTY PART NAME P/N ARD COMBUSTION AIR (386-PK)
TERM/PLUG 1 PLUG AS. 230-4013 (NOTE J)
CONTROL VALVE
180-9340 120mm PAINT/PRO 289-5150 A-C27
180-9340
180-9340 COOLANT TEMPERATURE
A-C24
CLR-GA WIRE NAME POS TERM/PLUG SENSOR CONNECTOR AR-S13
P/N A-C11 (K739-BU)
BU-18-GXL U774-A58 1 180-9340
230-4013
GY-18-GXL U775-A68 2 180-9340 (NOTE J)
289-5150
ACCESSORY TABLE
QTY PART NAME P/N ARD NOZZLE CLEANING
1 PLUG AS. 238-8247 SOLENOID CONNECTOR ARD MAIN FUEL PRESSURE
TERM/PLUG 120mm PAINT/PRO 289-5150 A-C13 SENSOR CONNECTOR
180-9340 A-C20
ENGINE OIL PRESSURE
180-9340
180-9340
SENSOR CONNECTOR
A-C4 A-S8
A-S5 (Y749-GN)
P/N (Y748-WH)
237-0227
274-3781
3S-2093
ARD PILOT FUEL PRESSURE
289-5150 CONTROL VALVE
ARD HEATED NOZZLE CONNECTOR
RELAY CONNECTOR A-C3 A-C1
CGI TEMPERATURE A-C16
TERM/PLUG SENSOR CONNECTOR ARD PILOT FUEL PRESSURE
180-9340 ARD MAIN FUEL PRESSURE
A-C2 SENSOR CONNECTOR
180-9340 CONTROL VALVE
A-C18
180-9340 CONNECTOR
A-C14
P/N PRIMARY ENGINE
237-0227 SPEED/TIMING FUEL PRESSURE TIMING CALIBRATION (TC)
289-5150 SENSOR(CRANKSHAFT) SENSOR CONNECTOR PROBE CONNECTOR
CONNECTOR A-C19 A-C12
A-C8

Harness 313-5857 and 313-5858

Connector and Splice Locations
 J-C1
WIRE NAME POS TERM/PLUG
K737-J1 1 180-9340
K738-J2 2 180-9340
K739-J3 3 180-9340
4 8T-8737
CESSORY TABLE
PART NAME P/N
PLUG AS. 155-2272
WEDGE 155-2262 EXTERNAL ENGINE
HARNESS INTERFACE 2
CONNECTOR
EXTERNAL ENGINE J-C2
J-C2
HARNESS INTERFACE 1 CLR-GA WIRE NAME POS TERM/PLUG
CONNECTOR YL-16-NW X986-J4 1 180-9340
J-C1 BR-16-NW X984-J5 2 180-9340
WH-16-NW T856-J6 3 180-9340
GN-16-NW T857-J7 4 180-9340
OR-16-NW X989-J8 5 180-9340
PU-16-NW X988-J9 6 180-9340
GN-16-NW T961-J10 7 180-9340
WH-16-NW T962-J11 8 180-9340
BU-16-NW T989-J12 9 180-9340
BR-16-NW T990-J13 10 180-9340
OR-16-NW T860-J14 11 180-9340 J-C11
YL-16-NW T864-J15 12 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
ACCESSORY TABLE BRAKE CYL 3&4 GN-16-NW K738-J2 A 154-2389
QTY PART NAME P/N CONNECTOR BU-16-NW K739-J27 B 154-2389
1 PLUG AS. 155-2252 J-C11 ACCESSORY TABLE
1 WEDGE 155-2258 QTY PART NAME P/N
1 PLUG 153-9693
1 SEAL 154-0877
1 CLIP 154-3769

J-S2
(T864-YL)
J-S3
(T860-OR) BRAKE CYL 1&2
J-S5 CONNECTOR
(K739-BU) J-C10
J-S7
J-C5
(T961-GN)
CLR-GA WIRE NAME POS TERM/PLUG J-C10
J-S6 OR-16-NW X989-J17 A 154-2389 CLR-GA WIRE NAME POS TERM/PLUG
INJECTOR VALVE
(K737-BR) J-S9 BR-16-NW X984-J5 B 154-2389 BR-16-NW K737-J24 A 154-2389
ACTUATOR 4
(T989-BU) ACCESSORY TABLE BU-16-NW K739-J26 B 154-2389
CONNECTOR
QTY PART NAME P/N ACCESSORY TABLE
J-C5
1 PLUG 153-9693 QTY PART NAME P/N
1 SEAL 154-0877 1 PLUG 153-9693
1 CLIP 154-3769 1 SEAL 154-0877
1 CLIP 154-3769
INJECTOR VALVE C
J-S4 ACTUATOR 3
(X988-PU) J-S1 CONNECTOR
(X989-OR) J-C4
S8 J-C4 El
CLR-GA WIRE NAME POS TERM/PLUG
H)
OR-16-NW X989-J16 A 154-2389
YL-16-NW X986-J4 B 154-2389
ACCESSORY TABLE LE
QTY PART NAME P/N
1 PLUG 153-9693
1 SEAL 154-0877
J-C6 1 CLIP 154-3769
CLR-GA WIRE NAME POS TERM/PLUG
OR-16-HF T860-J21 1 291-9856
INJECTOR 5 YL-16-HF T864-J18 2 291-9856
CONNECTOR GN-16-HF T961-J29 3 291-9856
 GN 16 HF T961 J29 3 291 9856
J-C6 BU-16-HF T989-J31 4 291-9856
ACCESSORY TABLE
QTY PART NAME P/N
1 PLUG AS. 264-2407
4 SEAL 291-9857

arness 313-4911 Connector and Splice Locations

E-C7 E-C9 E-C10

CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
GY-16-HF T858-E24 1 291-9856 WH-16-HF T859-E27 1 291-9856 WH-16-HF T859-E28 1 291-9856
BU-16-HF T862-E22 2 291-9856 GN-16-HF T863-E25 2 291-9856 GN-16-HF T863-E26 2 291-9856
YL-16-HF T958-E30 3 291-9856 BR-16-HF T959-E31 3 291-9856 BU-16-HF T960-E32 3 291-9856
INJECTOR 2 GN-16-HF T986-E34 4 291-9856 GY-16-HF T987-E35 4 291-9856 PU-16-HF T988-E36 4 291-9856 Related Electrical Service Manuals
CONNECTOR ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE
E-C7 QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N
Title Form Number
1 PLUG AS. 264-2407 1 PLUG AS. 264-2407 1 PLUG AS. 264-2407
4 SEAL 291-9857 4 SEAL 291-9857
Troubleshooting RENR9343
4 SEAL 291-9857
Systems Operation / Testing and Adjusting RENR9808
INJECTOR 3
CONNECTOR
E-C9
E-S11
(T986-GN)
-S10
T985-WH)
6 E-S7
57-PU) (T958-YL)
INJECTOR 4
CONNECTOR
E-C10 © 20
A-C1
CLR-GA WIRE NAME POS TERM/PLUG
GN-16-HV K738-AR5 1 180-9340
E-C1 2 8T-8737
E-S1 E-S13
E-S9 CLR-GA WIRE NAME POS TERM/PLUG GY-18-GXL T852-AR32 3 180-9340
(X987-BR) (T988-PU) PK-18-GXL 386-AR112 4 180-9340
PU-16-NW T957-E11 1 180-9340
(T960-BU) GN-18-GXL A778-AR101 5 180-9340
YL-16-NW T958-E12 2 180-9340
6 8T-8737
E-S12 BR-16-NW T959-E13 3 180-9340
7 8T-8737
(T987-GY) BU-16-NW T960-E14 4 180-9340 BR-16-HV K737-AR54 8 180-9340
E-S8 WH-16-NW T985-E15 5 180-9340 9 8T-8737 A-C2 A-C12
(T859-BR) GN-16-NW T986-E16 6 180-9340 OR-18-GXL C801-AR98 10 180-9340
E-S2 11 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS
OR 2 GY-16-NW T987-E17 7 180-9340
(T862-BU) 12 8T-8737 WH-18-GXL G828-AR34 1 180-9340 WH-18-GXL G856-AR8 1
TOR E-S3 E-C2 PU-16-NW T988-E18 8 180-9340
GY-18-GXL Y754-AR101 13 180-9340 PK-18-GXL G833-AR21 2 180-9340 YL-18-GXL G857-AR9 2
CLR-GA WIRE NAME POS TERM/PLUG GY-16-NW T858-E1 9 180-9340 BU-16-HV K739-AR56 14 180-9340
E-C8 (T858-GY) PK-18-GXL U773-AR57 3 180-9340 ACCESSORY TABLE
E-S4 BU-16-NW X983-E5 1 180-9340 WH-16-NW T859-E2 10 180-9340 PK-18-GXL R746-AR20 15 180-9340 4 8T-8737 QTY PART NAME
OR-16-NW X985-E6 2 180-9340 BU-16-NW T862-E3 11 180-9340 WH-18-GXL U780-AR62 16 180-9340
E-S5 (T863-GN) GN-18-GXL G829-AR2 17 180-9340 ACCESSORY TABLE 1 PLUG AS.
BR-16-NW X987-E7 3 180-9340 GN-16-NW T863-E4 12 180-9340
(T859-WH) BR-16-HV X984-AR30 18 180-9340 QTY PART NAME P/N 1 CAP-CONNECTOR
BR-16-NW G826-E8 4 180-9340 ACCESSORY TABLE 19 8T-8737 1 PLUG AS. 230-5008 120mm PAINT/PRO
BU-16-NW G827-E9 5 180-9340 QTY PART NAME P/N GY-18-GXL C800-AR97 20 180-9340 120mm PAINT/PRO 289-5150 1 WEDGE
ERM/PLUG OR-16-NW T853-E10 6 180-9340 1 PLUG AS. 155-2253 WH-16-HV T856-AR31 21 180-9340
ACCESSORY TABLE 1 WEDGE 155-2258 OR-16-HV X985-AR14 22 180-9340
154-2389
QTY PART NAME P/N 23 8T-8737 A-C3 A-C13
154-2389 24 8T-8737
1 PLUG AS. 155-2273 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS
BK-18-GXL E963-AR27 25 180-9340
1 WEDGE 155-2263 WH-18-GXL G856-AR8 26 180-9340 PU-18-GXL Y733-AR103 1 180-9340 GN-18-GXL A778-AR101 1
P/N
EXTERNAL ENGINE PU-18-GXL Y923-AR122 27 180-9340 OR-18-GXL Y736-AR50 2 180-9340 YL-18-GXL H807-AR102 2
153-9693
HARNESS INTERFACE 1 GY-18-GXL 994-AR10 28 180-9340 ACCESSORY TABLE ACCESSORY TABLE
154-0877 29 8T-8737
CONNECTOR QTY PART NAME P/N QTY PART NAME
154-3769 PK-18-GXL G833-AR47 30 180-9340
EXTERNAL ENGINE E-C1 1 PLUG AS. 230-4011 1 PLUG AS.
YL-16-HV X986-AR22 31 180-9340
HARNESS INTERFACE 2 32 8T-8737 120mm PAINT/PRO 289-5150 1 SEAL-CAP
CONNECTOR YL-18-GXL E795-AR121 33 180-9340 150mm PAINT/PRO
34 8T-8737
E-C2 A-C4
WH-18-GXL E964-AR26 35 180-9340
YL-18-GXL G857-AR9 36 180-9340 CLR-GA WIRE NAME POS TERM/PLUG A-C14
37 8T-8737 WH-18-GXL G828-AR38 1 180-9340 CLR-GA WIRE NAME POS
GN-18-GXL C829-AR66 38 180-9340 GN-18-GXL G829-AR43 2 180-9340 OR-18-GXL Y736-AR50 1
onnector and Splice Locations 39 8T-8737 GY-18-GXL 994-AR10 3 180-9340 BU-18-GXL Y734-AR104 2
PK-18-GXL C991-AR125 40 180-9340
BR-18-GXL C803-AR99 41 180-9340 ACCESSORY TABLE ACCESSORY TABLE
GN-16-HV T857-AR36 42 180-9340 QTY PART NAME P/N QTY PART NAME
GY-18-GXL U775-AR68 43 180-9340 1 PLUG AS. 237-0227 1 PLUG AS.
44 8T-8737 150mm PAINT/PRO 289-5150 120mm PAINT/PRO
PK-14-GXL U798-AR80 45 180-9340
YL-18-GXL E966-AR49 46 180-9340
BU-18-GXL E965-AR48 47 180-9340 A-C5 A-C15
48 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS
49 8T-8737
EXTERNAL ENGINE WH-18-GXL G828-AR40 1 180-9340 GY-18-GXL T852-AR32 1
BU-16-HV X983-AR7 50 180-9340
HARNESS INTERFACE BU-18-GXL U774-AR58 51 180-9340 GN-18-GXL G829-AR42 2 180-9340 YL-18-GXL H807-AR33 2
CONNECTOR GY-18-GXL Y738-AR106 52 180-9340 BR-18-GXL U779-AR6 3 180-9340 ACCESSORY TABLE
F-C1 YL-16-HV T864-AR71 53 180-9340 ACCESSORY TABLE QTY PART NAME
F-C1
NAME POS TERM/PLUG BU-18-GXL G827-AR69 54 180-9340 QTY PART NAME P/N 1 PLUG AS.
 QTY PART NAME P/N 1 PLUG AS.
-F4 1 180-9340 YL-18-GXL T846-AR100 55 180-9340
YL-18-GXL Y741-AR61 56 180-9340 1 PLUG AS. 237-0227 120mm PAINT/PRO
-F5 2 180-9340 120mm PAINT/PRO 289-5150
BR-18-GXL U779-AR6 57 180-9340
-F6 3 180-9340 PU-16-HV X988-AR52 58 180-9340
A-C16
-F7 4 180-9340 PU-18-GXL Y733-AR103 59 180-9340
BU-18-GXL Y734-AR104 60 180-9340 A-C6 CLR-GA WIRE NAME POS
-F8 5 180-9340
GN-16-HV T863-AR75 61 180-9340 CLR-GA WIRE NAME POS TERM/PLUG PK-14-GXL U798-AR80 1
-F9 6 180-9340
62 8T-8737 WH-18-GXL G828-AR39 1 180-9340 OR-16-GXL U799-AR102 2
F10 7 180-9340 OR-18-GXL Y753-AR82 63 180-9340 GN-18-GXL G829-AR41 2 180-9340 RD-14-GXL 101-AR4 3
F11 8 180-9340 64 8T-8737
PK-18-GXL R746-AR20 3 180-9340 BK-14-GXL 229-AR74 4
F12 9 180-9340 65 8T-8737
PK-18-GXL Y746-AR92 66 180-9340 ACCESSORY TABLE ACCESSORY TABLE
F13 10 180-9340
OR-16-HV X989-AR51 67 180-9340 QTY PART NAME P/N QTY PART NAME
F14 11 180-9340
BR-16-HV X987-AR37 68 180-9340 1 PLUG AS. 237-0227 1 PLUG AS.
F15 12 180-9340 YL-18-GXL Y737-AR105 69 180-9340 150mm PAINT/PRO 289-5150 120mm PAINT/PRO
ORY TABLE PK-18-GXL U773-AR57 70 180-9340
RT NAME P/N 71 8T-8737
LUG AS. 155-2252 WH-18-GXL G828-AR1 72 180-9340 A-C17
73 8T-8737 A-C7
WEDGE 155-2258 F-C4 CLR-GA WIRE NAME POS
OR-18-GXL T853-AR11 74 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
CLR-GA WIRE NAME POS TERM/PLUG YL-18-GXL Y737-AR105 1
75 8T-8737 BU-18-GXL E965-AR48 1 180-9340
OR-16-NW X989-F16 A 154-2389 YL-18-GXL H807-AR33 76 180-9340 GY-18-GXL Y738-AR106 2
YL-18-GXL E966-AR49 2 180-9340
YL-16-NW X986-F4 B 154-2389 BU-16-HV T862-AR78 77 180-9340 ACCESSORY TABLE
ACCESSORY TABLE
ACCESSORY TABLE 78 8T-8737 QTY PART NAME
YL-18-GXL H807-AR102 79 180-9340 QTY PART NAME P/N
QTY PART NAME P/N 1 PLUG AS.
F-C7 BR-18-GXL G826-AR70 80 180-9340 1 PLUG AS. 230-4011
1 PLUG 153-9693 150mm PAINT/PRO
NAME POS TERM/PLUG F-S2 WH-18-GXL Y748-AR109 81 180-9340 150mm PAINT/PRO 289-5150
1 SEAL 154-0877 YL-18-GXL U781-AR3 82 180-9340
8-F22 A 154-2389 (T864-YL)
1 CLIP 154-3769 GN-18-GXL Y749-AR110 83 180-9340
6-F6 B 154-2389 BU-18-GXL 995-AR12 84 180-9340 A-C8 A-C18
SORY TABLE F-S3 85 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS
ART NAME P/N (T860-OR) INTAKE VALVE 86 8T-8737 WH-18-GXL Y748-AR73 1
BK-18-GXL E963-AR27 1 180-9340
PLUG 153-9693 ACTUATOR 3 87 8T-8737 GN-18-GXL Y749-AR59 2
OR-16-GXL Y751-AR88 88 180-9340 WH-18-GXL E964-AR26 2 180-9340
SEAL 154-0877 F-S5 CONNECTOR ACCESSORY TABLE BR-18-GXL C803-AR99 3
BR-18-GXL Y747-AR108 89 180-9340
CLIP 154-3769 (T961-GN) F-C4 90 8T-8737 QTY PART NAME P/N ACCESSORY TABLE
OR-18-GXL Y743-AR107 91 180-9340 1 PLUG AS. 230-4011 QTY PART NAME
F-S7 92 8T-8737 120mm PAINT/PRO 289-5150 1 PLUG AS.
(T989-BU) PK-18-GXL U782-AR83 93 180-9340 120mm PAINT/PRO
PU-18-GXL Y742-AR76 94 180-9340
BU-18-GXL C967-AR15 95 180-9340 A-C9
YL-18-GXL F421-AR13 96 180-9340 A-C19
CLR-GA WIRE NAME POS TERM/PLUG
97 8T-8737 CLR-GA WIRE NAME POS
98 8T-8737 BU-18-GXL C967-AR15 1 180-9340
F-S4 WH-18-GXL G828-AR123 1
OR-16-HV T860-AR25 99 180-9340 PK-18-GXL G833-AR45 2 180-9340
(X988-PU) T990-AR84 100 180-9340 GN-18-GXL G829-AR124 2
BR-16-HV ACCESSORY TABLE
F-S1 GY-16-HV T987-AR85 101 180-9340 QTY PART NAME P/N PK-18-GXL C991-AR125 3
BU-16-HV T989-AR86 102 180-9340 ACCESSORY TABLE
F-S6 (X989-OR) PU-16-HV T988-AR87 103 180-9340 1 PLUG AS. 230-4011
(T962-WH) 150mm PAINT/PRO 289-5150 QTY PART NAME
GY-16-HV T858-AR23 104 180-9340
WH-16-HV T962-AR29 105 180-9340 1 PLUG AS.
BR-16-HV T959-AR18 106 180-9340 1 SEAL-CAP
GN-16-HV T961-AR28 107 180-9340 A-C10 1 STRAP-CABLE
BU-16-HV T960-AR19 108 180-9340 CLR-GA WIRE NAME POS TERM/PLUG 120mm PAINT/PRO
INTAKE VALVE YL-16-GXL Y750-AR111 109 180-9340 YL-18-GXL F421-AR13 1 180-9340
ACTUATOR 4 110 8T-8737 PK-18-GXL G833-AR46 2 180-9340
F-S8 CONNECTOR WH-16-HV T985-AR89 111 180-9340 A-C20
ACCESSORY TABLE
(T990-BR) 112 8T-8737 CLR-GA WIRE NAME POS
F-C5 GN-16-HV T986-AR90 113 180-9340 QTY PART NAME P/N
114 8T-8737 1 PLUG AS. 230-4011 WH-18-GXL Y748-AR63 1
WH-16-HV T859-AR24 115 180-9340 150mm PAINT/PRO 289-5150 GN-18-GXL Y749-AR35 2
6 F-C5
PU-16-HV T957-AR16 116 180-9340 BR-18-GXL Y747-AR108 3
E POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
117 8T-8737 ACCESSORY TABLE
1 291-9856 OR-16-NW X989-F17 A 154-2389 YL-16-HV T958-AR17 118 180-9340 A-C11 QTY PART NAME
2 291-9856 BR-16-NW X984-F5 B 154-2389 119 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
120 8T-8737 1 PLUG AS.
3 291-9856 ACCESSORY TABLE BU-18-GXL 995-AR12 1 180-9340
INJECTOR 5 ACCESSORY TABLE 120mm PAINT/PRO
4 291-9856 QTY PART NAME P/N PK-18-GXL G833-AR44 2 180-9340
CONNECTOR QTY PART NAME P/N
TABLE 1 PLUG 153-9693 1 PLUG AS. 264-5732 ACCESSORY TABLE
NAME P/N F-C6 1 SEAL 154-0877 1 COVER 292-0637 QTY PART NAME P/N
AS. 264-2407 1 CLIP 154-3769 4 STRAP-CABLE 3S-2093 1 PLUG AS. 230-4011
EAL 291-9857 4 STRAP-CABLE 6K-0806
150mm PAINT/PRO 289-5150

Connector and Splice Locations

 CLR-GA
BR-16-NW
GN-16-NW
BU-16-NW

AC
QTY
1
1

J-C12
CLR-GA WIRE NAME POS TERM/PLUG
BR-16-NW K737-J25 A 154-2389
BU-16-NW K739-J28 B 154-2389 BRAKE CYL 5&6
ACCESSORY TABLE CONNECTOR
QTY PART NAME P/N J-C12
1 PLUG 153-9693
1 SEAL 154-0877
1 CLIP 154-3769

J-C7
CLR-GA WIRE NAME POS TERM/PLUG
PU-16-NW X988-J22 A 154-2389
WH-16-NW T856-J6 B 154-2389
ACCESSORY TABLE
QTY PART NAME P/N
1 PLUG 153-9693
1 SEAL 154-0877
1 CLIP 154-3769

INJECTOR VALVE
ACTUATOR 5
J-C9 CONNECTOR
CLR-GA WIRE NAME POS TERM/PLUG J-C7
PU-16-NW X988-J23 A 154-2389
GN-16-NW T857-J7 B 154-2389
ACCESSORY TABLE
QTY PART NAME P/N
1 PLUG 153-9693
1 SEAL 154-0877
1 CLIP 154-3769
J-
(T962-W
INJECTOR VALVE J-S10
ACTUATOR 6 CONNECTOR (T990-BR)
J-C9

J-C8
CLR-GA WIRE NAME POS TERM/PLUG
OR-16-HF T860-J20 1 291-9856
YL-16-HF T864-J19 2 291-9856
WH-16-HF T962-J30 3 291-9856
 BR-16-HF T990-J32 4 291-9856
ACCESSORY TABLE
QTY PART NAME P/N
1 PLUG AS. 264-2407
4 SEAL 291-9857
INJECTOR 6
CONNECTOR
J-C8

E-C5
CLR-GA WIRE NAME POS TERM/PLUG
GY-16-HF T858-E23 1 291-9856
BU-16-HF T862-E21 2 291-9856
PU-16-HF T957-E29 3 291-9856
WH-16-HF T985-E33 4 291-9856
ACCESSORY TABLE
QTY PART NAME P/N
1 PLUG AS. 264-2407
4 SEAL 291-9857

E
INJECTOR 1 (
CONNECTOR E-S
E-C5 (T9

E-C4
CLR-GA WIRE NAME POS TERM/PLUG
BR-16-NW G826-E8 1 180-9340
BU-16-NW G827-E9 2 180-9340 INTAKE VALVE ACTUATOR
OR-16-NW T853-E10 3 180-9340 OIL PRESSOR SENSOR
ACCESSORY TABLE CONNECTOR
QTY PART NAME P/N E-C4
1 PLUG AS. 230-4013
INTAKE VALVE ACTUATOR 1
CONNECTOR
E-C6
INTAKE VALVE ACTUAT
CONNE
E-C6
CLR-GA WIRE NAME POS TERM/PLUG
BR-16-NW X987-E19 A 154-2389
BU-16-NW X983-E5 B 154-2389
ACCESSORY TABLE
QTY PART NAME P/N
E-C8
1 PLUG 153-9693
CLR-GA WIRE NAME POS T
1 SEAL 154-0877
BR-16-NW X987-E20 A
1 CLIP 154-3769
OR-16-NW X985-E6 B
ACCESSORY TABLE
QTY PART NAME
1 PLUG
1 SEAL
1 CLIP

Harness 313-4910

F
CLR-GA WIRE
 YL-16-NW X986-
BR-16-NW X984-
WH-16-NW T856-
GN-16-NW T857-
OR-16-NW X989-
PU-16-NW X988-
GN-16-NW T961-
WH-16-NW T962-
BU-16-NW T989-
BR-16-NW T990-
OR-16-NW T860-
YL-16-NW T864-
ACCESS
QTY PA
1 P
1

CLR-GA WIRE
PU-16-NW X988
WH-16-NW T85
ACCESS
QTY P
INTAKE VALVE 1
ACTUATOR 5 1
CONNECTOR 1
F-C9 F-C7
CLR-GA WIRE NAME POS TERM/PLUG
PU-16-NW X988-F23 A 154-2389
GN-16-NW T857-F7 B 154-2389
ACCESSORY TABLE
QTY PART NAME P/N
1 PLUG 153-9693
1 SEAL 154-0877
1 CLIP 154-3769

INTAKE VALVE
ACTUATOR 6
CONNECTOR
F-C9

F-C8 F-C6
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAM
OR-16-HF T860-F20 1 291-9856 OR-16-HF T860-F21
YL-16-HF T864-F19 2 291-9856 YL-16-HF T864-F18
WH-16-HF T962-F25 3 291-9856 GN-16-HF T961-F24
BR-16-HF T990-F27 4 291-9856 BU-16-HF T989-F26
ACCESSORY TABLE ACCESSORY
QTY PART NAME P/N QTY PART
1 PLUG AS. 264-2407 1 PLUG
4 SEAL 291-9857 INJECTOR 6 4 SE
CONNECTOR
F-C8

Harness 313-4912
Schematic

Volume 2
 1

HARNESS WIRING DIAGRAM

4-YL
NOTE A P1
PK 1607689
1
L994-YL 2 +5V
659-PK 3 INPUT SENSOR COMMON #2
G880-PK C985-BU 4 +8V
K998-BU H795-PK 5 AP SENSOR/SWITCH COMMON
6 INPUT #6
7 INPUT #4 E
E794-YL 8 J1587 DATA LINK POSITIVE
C974-PU E793-BU 9 J1587 DATA LINK NEGATIVE
10 OUTPUT #2
C973-GN
11 OUTPUT #5
12 OUTPUT #3
450-YL 13 OUTPUT #4
451-BR 14
15
E793-BU 16
E794-YL 17 INPUT #14
A249-BK 18 INPUT SENSOR COMMON #1
K990-GN 19 OUTPUT #6
K900-YL 20 OUTPUT #7
J906-BR G840-PU 21 OUTPUT #8 (COOLING FAN)
C977-BU 22 CLUTCH PEDAL POSITION SWITCH
E716-GY 23 RETARDER SOLENOID LOW/HI SWITCH
101-RD 24 INPUT #15 POSITIVE
25 INPUT #15 NEGATIVE
101-RD 26 INPUT #10
27 INPUT #9
101-RD L994-YL 28 CHECK ENGINE LAMP
659-PK 29 WARNING LAMP
101-RD K998-BU 30 HIGH EXHAUST TEMPERATURE LAMP
229-BK G880-PK 31 AFTERTREATMENT REGENERATION LAMP
229-BK G808-BU 32 VEHICLE SPEED IN POSITIVE
229-BK G809-GN 33 VEHICLE SPEED IN NEGATIVE
K990-GN 34 J1939 DATA LINK NEGATIVE
229-BK
C978-BR 35 CRUISE CONTROL SET
C978-BR C974-PU 36 SPEEDOMETER POSITIVE
C979-OR C973-GN 37 SPEEDOMETER NEGATIVE
450-YL 38 TACHOMETER POSITIVE
451-BR 39 TACHOMETER NEGATIVE
C992-PU E717-GN 40 RETARDER SOLENOID MED/HI SWITCH
E971-GN 41 INPUT #11
A249-BK 42 J1939 DATA LINK SHIELD
43
C979-OR 44 CRUISE CONTROL RESUME
C975-WH
C992-PU 45 SERV. BRAKE PEDAL POSITION SWITCH
46 INPUT #7
47 INPUT #5
E716-GY
101-RD 48 UNSWITCHED + BATTERY
49 ENGINE COOLANT LEVEL NORMAL
K900-YL 50 J1939 DATA LINK POSITIVE
E717-GN 51
101-RD 52 UNSWITCHED + BATTERY
 UNSWITCHED + BATTERY
101-RD 53 UNSWITCHED + BATTERY
C977-BU 54 ENGINE COOLANT LEVEL LOW
D
101-RD 55 UNSWITCHED + BATTERY
56 INPUT #1
57
58 INPUT #2
C975-WH 59 CRUISE CONTROL ON/OFF SWITCH
60 INPUT #3
E971-GN
61
62 INPUT #12
G808-BU
G809-GN 229-BK 63 - BATTERY
64 INPUT #13

H795-PK 229-BK 65 - BATTERY

C985-BU C986-BR 66 ACCELERATOR PEDAL POSITION

C986-BR 229-BK 67 - BATTERY

68 INPUT #8
G840-PU
229-BK 69 -BATTERY
NOTE A J906-BR 70 IGNITION KEY SWITCH
SSOR

IR INLET ARD COMBUSTION MAF

E SENSOR DELTA P PRESSURE SENSOR
ONNECTOR CONNECTOR
A-C37 A-C42

TUATOR
NECTOR ARD COMBUSTION C
A-C24 AIR CONTROL VALVE
CONNECTOR
A-C27

COOLANT TEMPERATURE
SENSOR CONNECTOR
A-C11

CGI TEMPERATURE
SENSOR
CONNECTOR
A-C2

RIGHT SIDE VIEW OF ENGINE

DESIGNATION DESCRIPTION PART NUMBER CHG LVL B

A MAIN ENGINE HARNESS 313-5857 01
 AR MAIN ENGINE HARNESS(WITH AIR SHUTOFF) 313-5858 01
E INTERNAL HARNESS (FORE) 313-4910 00
J INTERNAL HARNESS (AFT WITH BRAKE) 313-4911 00
F INTERNAL HARNESS (AFT WITHOUT BRAKE) 313-4912 00
U CGI MAF DELTA P JUMPER HARNESS 278-5325 00
L IGN COIL JUMPER (VALVE COVER) 303-2404 00
L IGN COIL JUMPER (RIGHT FRONT) 310-7978 00
L IGN COIL JUMPER (RIGHT REAR) 303-2403 00

NOTE A: WIRES TWISTED ONE TWIST PER 25mm.

NOTE B: FOR SPEEDOMETERS OR TACHOMETERS WITH A SINGLE SIGNAL INPUT
TERMINAL, EITHER ONE OF THE TWO SIGNAL OUTPUT LINES FROM
THE ECM CAN BE USED. LEAVE THE REMAINING LINE DISCONNECTED,
DO NOT CONNECT TO GROUND.
NOTE C: "SINGLE" WINDING MAGNETIC PICKUP SENSOR RECOMMENDED.
NOTE D: THESE CONNECTIONS ARE UNSWITCHED, DIRECT CONNECTION
TO THE BATTERY IS NOT REQUIRED.
NOTE E: THE ECM SPEEDOMETER AND TACHOMETER OUTPUT SIGNAL LINE
VOLTAGES ARE ZERO-CROSSING SQUARE WAVES. THE SPEEDOMETER
SIGNALS AT J1-37 AND J1-36 ARE COMPLEMENTS OF EACH OTHER.
THE TACHOMETER SIGNALS AT J1-38 AND J1-39 ARE COMPLEMENTS
OF EACH OTHER. MAXIMUM SIGNAL AMPLITUDE OF J1-36, J1-37,
J1-38, AND J1-39 IS +/- 10 VOLTS. AMPLITUDE WILL BE +/- 5 VOLTS
OR GREATER IF LOAD CURRENT IS LESS THAN 4mA.
NOTE F: IF AN ELECTRONIC SIGNAL IS PROVIDED IN PLACE OF A PASSIVE
MAGNETIC SENSOR, CONNECT THE ELECTRONIC SIGNAL INPUT TO
THE +SIGNAL PIN, THE -SIGNAL PIN SHOULD NOT BE CONNECTED
OR GROUNDED WITH ELECTRONIC SIGNAL INPUTS.
NOTE H: ARD GROUND WIRE IS PART OF SPARKPLUG WIRE P/N 286-7949.
NOTE J: WIRING ONLY EXISTS ON HARNESS 313-5858 FOR THE AIR INLET SHUTOFF
OPTION. ON ENGINES WITHOUT AIR INLET SHUTOFF OPTION, WIRE
386 DOES NOT EXIST AND WIRE K739 CONNECTS ECM J2 PIN 14 TO
A-C34 PIN 3.
NOTE Z: THE BLACK CAB CONNECTOR CONNECTS TO ADAPTER CABLE 157-4829. A
CABLE 157-4829 CONNECTS TO DATA LINK CABLE 207-6845 FOR THE
COMMUNICATION ADAPTER II.
THE GREY CAB CONNECTOR CONNECTS TO SERVICE TOOL CABLE
139-4166. CABLE 139-4166 IS USED WITH THE COMMUNICATION
ADAPTER I AND CONNECTS DIRECTLY TO THE COMMUNICATION ADAPTER.

HE C13 ON-HIGHWAY ENGINE ELECTRICAL SYSTEM

3-02
R: 238-6712, CHANGE: 17, VERSION: -
lly operable machine with the key and engine off, transmission shifter

l for Troubleshooting, Specifications and Systems Operations.

ific serial number prefix in SIS before ordering parts from this schematic.

1
 4 3 2
LOG +5V
UND
IVA OIL EOR PRESS.
2482168 A-C36 ARD HEATED NOZZLE WIRE ASSEMBLY
NAL
2304011
U799-A102 OR-16-GXL 1
318-3133 (107cm)
2 318-3134 (115cm)
318-3135 (130cm)
9 PIN CAB
CONNECTOR TYPICAL VEHICLE
JECTOR 1 A-C3 +BATTERY A
2304011 CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS -BATTERY B
Y733-A103 PU-18-GXL 1 GN-16 ARD PILOT FUEL PRESS CTRL VALVE C
Y736-A50 OR-18-GXL 2 GN-16 2858735 N/O RELAY D TO + BATTERY
TO VEHICLE E
F CHECK ENGINE LAMP
KEYSWITCH COMPONENTS G L99
A-C14 E793-BU
2304011 OFF J1587 NEG. H
A 1 J1587 POS. J E794-YL WARNING LAMP
1 GN-16 ARD MAIN FUEL PRESS CTL VALVE ON 659-
Y734-A104 BU-18-GXL 2 GN-16 2858734 NOTE Z
START
(GREY CONNECTOR) AFTERTREATMENT
REGENERATION LAMP
A-C17 HIGH EXHAUST
2388245 TEMPERATURE LAMP
JECTOR 2 Y737-A105 YL-18-GXL 1 GN-16 ARD FUEL ENABLE VALVE +12V 9 PIN CAB
Y738-A106 GY-18-GXL 2 GN-16 3000510 CONNECTOR
+ BATTERY B SPEEDOMETER
- BATTERY A
GN-16 ARD FUEL ENABLE VALVE +24V J SIGNAL + C974-PU
GN-16 2875783 H SIGNAL -
2 TACHOMETER C973-GN
ALTERNATOR J1587- G E793-BU NOTE
A-C18 STARTER J1587+ F E794-YL B & E
2304013 MOTOR J1939 SHIELD E A249-BK SIGNAL + 450-YL
GROUND SIGNAL - 451-BR
Y748-A73 WH-18-GXL 1 + VOLTS J1939- D K990-GN
Y749-A59 GN-18-GXL 2 GROUND
ARD PILOT FUEL PRESS NOTE
2830242 J1939+ C K900-YL
C803-A99 BR-18-GXL 3 SIGNAL B & E
ECTOR 3 NOTE Z
NOTE D (BLACK CONNECTOR)
A-C20 TO CHASSIS
2370227 J1939 DATALINK
Y748-A63 WH-18-GXL 1 + VOLTS
ARD MAIN FUEL PRESS - 12V + - 12V + - 12V +
Y749-A35 GN-18-GXL 2 GROUND
Y747-A108 BR-18-GXL 3 SIGNAL 2842728
ECTOR 4
BATTERY 3 BATTERY 2 BATTERY 1 14 AWG GXL
A-C21 10A
2397349
ARD BOUNDARY TEMPERATURE 14 AWG GXL
Y748-A67 WH-18-GXL 1 OR-18 + VOLTS
10A
Y749-A55 GN-18-GXL 2 BK 18 GROUND SENSOR
Y753-A82 OR-18-GXL 3 WH 18 SIGNAL 274-8008 14 AWG GXL
4 10A
3 14 AWG GXL
10A
14 AWG GXL
A-C22 14 AWG GXL
2305008 14 AWG GXL
Y748-A60 WH-18-GXL 1 VOLTS ARD TURBO OUTLET AND FLAME ENGINE
Y749-A53 GN-18-GXL 2 GND 14 AWG GXL
4 DETECT TEMPERATURE SENSOR BLOCK
Y743-A107 OR-18-GXL 3 SIG 1 FLAME DETECT TEMP
T846-A100 YL-18-GXL 4 SIG 2 TURBO OUTLET TEMP
C978-BR
H795-PK
C979-OR
SET/RESUME SWITCH SERVICE BRAKE PEDAL POSITION SWITCH N/C
A-C23 L-C1
ECTOR 5 2304013 H795-PK C992-PU
2304014 RE01
Y750-A111 YL-16-GXL 1 Y750-L1 YL-16-GXL
200-A79 BK-16-GXL 2
(PEDAL RELEASED POSITION)
Y751-A88 OR-16-GXL 3 Y751-L2 OR-16-GXL
H795-PK C975-WH
A-T1
5 131-1505 CRUISE CONTROL ON/OFF SWITCH
IGN COIL GND LO
MED
H795-PK
HI
L-C2 RETARDER SOLENOID ON/OFF SWITCH LO
2304013 MED
CTOR 6 304mm PIGTAIL
Y750-L1 YL-16-GXL 1 1 HI
IGNITION COIL
 Y750-L1 YL-16-GXL IGNITION COIL
200-L3 BK-16-GXL 2 2 CLUTCH PEDAL POSITION SWITCH N/C
Y751-L2 OR-16-GXL 3 3 2967724
AP-T1 128-4182 H795-PK C977-BU
L-T1 200-AP1 BK-4
131-1505 (PEDAL RELEASED POSITION)
SPARKPLUG WIRE
6 286-7949
AP-T2 BOOT2
SPARKPLUG A/C HIGH PRESSURE SWITCH N/C
295-3099
H795-PK E971-GN
CRS GND
E PASSIVE MAGNETIC
1&2 NOTE G808-BU 1
C & F VEHICLE SPEED
SENSOR G809-GN 2
COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED
A-C27
2388247 ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON BK B H795-PK
C801-A98 OR-18-GXL 1 GN-16 ARD COMBUSTION AIR CONTROL VALVE RD A C985-BU
E +8V
C800-A97 GY-18-GXL 2 GN-16 3000512
3&4 ACCELERATOR PEDAL POSITION WH C C986-BR
ACCELERATOR PEDAL POSITION SENSOR J403/P403
COOLING FAN ARC
SOLENOID SUPPRE

&6

ARD GROUND WIRE

A-T2 131-1505 A-T3 7H-1176
200 BK-16

COIL GND CRS GND

AIR INLET SHUTOFF

(MANUAL AIR SHUTOFF)
CONNECTOR
(NOTE J)
AR-C39
AIR INLET SHUTOFF
(AIR SHUTOFF RELAY)
CONNECTOR
(NOTE J)
JECTOR 5 AR-C38

A
INTAKE MANIFOLD TEMPERATUR
AIR TEMPERATURE FORE INJECTORS C
SENSOR CONNECTOR CONNECTORS
A-C9 A-C30, A-C31
AFT INJECTORS CGI A
CRANKCASE PRESSURE CONNECTORS CO
SENSOR CONNECTOR A-C34, A-C35 CGI DELTA P PRESSURE
JECTOR 6 A-C41 SENSOR CONNECTOR
A-C33
INTAKE MANIFOLD
AIR PRESSURE
SENSOR CONNECTOR
A-C6
6

ARD FUEL ENABLE ARD PILOT FUEL

VALVE CONNECTOR PRESSURE SENSOR
A-C17 CONNECTOR
(CLOSEST TO BLOCK)
A-C18

ARD MAIN FUEL

PRESSURE SENSOR
CONNECTOR
NGINE (AWAY FROM BLOCK)
G A-C20
ECTOR
FUEL TEMPERATURE
SENSOR CONNECTOR
A-C10

ARD MAIN FUEL

CONTROL VALVE
ENGINE OIL CONNECTOR
PRESSURE SENSOR A-C14
CONNECTOR
A-C4

ARD HEATED NOZZLE

RELAY POWER CONNECTOR
A-C28
PRIMARY ENGINE
SPEED/TIMING
SENSOR CONNECTOR
(CRANKSHAFT) DPF CONNECTOR
A-C8 A-C25

ARD PILOT FUEL

ARD NOZZLE CONTROL VALVE
CLEANING SOLENOID CONNECTOR
CONNECTOR A-C3
A-C13
ARD HEATED FUEL PRESSURE
NOZZLE RELAY SENSOR CONNECTOR
 NOZZLE RELAY SENSOR CONNECTOR
TIMING CALIBRATION (TC) A-C19
CONNECTOR PROBE CONNECTOR
A-C16 A-C12

LEFT SIDE VIEW OF ENGINE

SYMBOL DESCRIPTION
COLOR ABBREVIATIONS
CIRCUIT CONNECTED
RBO OUTLET AND
ABBREV COLOR
DETECT SENSOR
CONNECTOR RD RED CIRCUIT NOT CONNECTED
A-C22 ARD HEATED NOZZLE WH WHITE ELECTRICAL CONNECTION TO
WIRE ASSEMBLY
ARD BOUNDARY CONNECTOR MACHINE STRUCTURE
PERATURE SENSOR OR ORANGE
A-C36
CONNECTOR INTERNAL ELECTRICAL CONNECTION
A-C21 ARD IGNITION COIL YL YELLOW
CGI ABSOLUTE HARNESS CONNECTOR TO SURFACE OF COMPONENT
PRESSURE SENSOR A-C23 PK PINK
CONNECTOR
A-C5 BK BLACK CONNECTOR

GY GRAY H# CIRCUIT GROUPING DESIGNATION

PU PURPLE
BR BROWN ATCH WIRE, CABLE, COMPONENT
GN GREEN
SPLICE
BU BLUE
BLADE, SPADE, RING OR SCREW
TERMINAL

IVA EOR
CONNECTOR
A-C15
(+) BATTERY

(+) BATTERY SWITCHED

STARTING CIRCUIT

(-) BATTERY / SENSOR RETURN

SENSOR / ACTUATOR SUPPLY

SIGNAL TO ECM THIS SCHEMATIC IS FOR

CONTROL (POSITIVE) FROM ECM
CONTROL (RETURN) FROM ECM
J1939 DATA LINK
HIGHWAYS
TOP VIEW OF ENGINE
MEDIA NUMBER: KENR950
SCHEMATIC PART NUMBE
Components are shown installed on a f
in neutral and with parking brake set.
Refer to the appropriate Service Manua
Refer to the Parts Manual using a speci

4 3 2
 6 5
E-C4
E-S1 2304013
737-A54 BR-16-HV X987-E7 BR-16-NW X987-E19 BR-16-NW
FORE INJECTOR CONNECTIONS G826-E8 BR-16-NW 1 ANA
K738-A5 GN-16-HV X987-E20 BR-16-NW GRO
G827-E9 BU-16-NW 2
739-A56 BU-16-HV 3 SIG
856-A31 WH-16-HV A-C30 E-S2 T853-E10 OR-16-NW
E-C2
857-A36 GN-16-HV 3E3382 1552273 T862-E3 BU-16-NW T862-E21 BU-16-HF
858-A23 GY-16-HV A-C15 T862-E22 BU-16-HF
859-A24 WH-16-HV X983-A7 BU-16-HV 1 X983-E5 BU-16-NW E-C5
860-A25 OR-16-HV 2388245 X985-A14 OR-16-HV 2 X985-E6 OR-16-NW E-S3 2642407
T852-A32 GY-18-GXL 1 GN-16 IVA EOR VALVE (12V) X987-A37 BR-16-HV 3 X987-E7 BR-16-NW T858-E1 GY-16-NW T858-E23 GY-16-HF
862-A78 BU-16-HV T858-E23 GY-16-HF 1
H807-A33 YL-18-GXL 2 GN-16 2924491 G826-A70 BR-18-GXL 4 G826-E8 BR-16-NW
863-A75 GN-16-HV T858-E24 GY-16-HF T862-E21 BU-16-HF 2
864-A71 YL-16-HV G827-A69 BU-18-GXL 5 G827-E9 BU-16-NW IN
E-S4 T957-E29 PU-16-HF 3
957-A16 PU-16-HV T853-A11 OR-18-GXL 6 T853-E10 OR-16-NW
T863-E4 GN-16-NW T863-E25 GN-16-HF T985-E33 WH-16-HF 4
CONNECTS TO A-C15 GN-16 IVA EOR VALVE (24V)
958-A17 YL-16-HV
IF OPTION IS USED GN-16 2924492 T863-E26 GN-16-HF
959-A18 BR-16-HV
960-A19 BU-16-HV E-S5
T859-E2 WH-16-NW T859-E27 WH-16-HF E-C6
961-A28 GN-16-HV A-C31 E-C1
962-A29 WH-16-HV 1539693
1907612 1552253 T859-E28 WH-16-HF
988-A87 PU-16-HV A-C24 X987-E19 BR-16-NW A
E-S6 IV
986-A90 GN-16-HV T957-A16 PU-16-HV 1 T957-E11 PU-16-NW X983-E5 BU-16-NW B
2388247 T957-E11 PU-16-NW T957-E29 PU-16-HF
987-A85 GY-16-HV T958-A17 YL-16-HV 2 T958-E12 YL-16-NW
U774-A58 BU-18-GXL 1 GN-16 CGI ACTUATOR
989-A86 BU-16-HV T959-A18 BR-16-HV 3 T959-E13 BR-16-NW E-S7
U775-A68 GY-18-GXL 2 GN-16 2986166
990-A84 BR-16-HV T960-A19 BU-16-HV 4 T960-E14 BU-16-NW T958-E12 YL-16-NW T958-E30 YL-16-HF
5
E-C7
X983-A7 BU-16-HV T985-A89 WH-16-HV T985-E15 WH-16-NW E-S8 2642407
984-A30 BR-16-HV T986-A90 GN-16-HV 6 T986-E16 GN-16-NW T959-E13 BR-16-NW T959-E31 BR-16-HF
7 E-S9 T858-E24 GY-16-HF 1
985-A14 OR-16-HV T987-A85 GY-16-HV T987-E17 GY-16-NW
A-C8 8 T960-E14 BU-16-NW T960-E32 BU-16-HF T862-E22 BU-16-HF 2
986-A22 YL-16-HV NOTE A T988-A87 PU-16-HV T988-E18 PU-16-NW IN
2304011 9 E-S10 T958-E30 YL-16-HF 3
987-A37 BR-16-HV PRIMARY ENGINE T858-A23 GY-16-HV T858-E1 GY-16-NW
1 BK-18 - S/T 10 T985-E15 WH-16-NW T985-E33 WH-16-HF T986-E34 GN-16-HF 4
988-A52 PU-16-HV E963-A27 BK-18-GXL SPEED/TIMING T859-A24 WH-16-HV T859-E2 WH-16-NW
989-A51 OR-16-HV E964-A26 WH-18-GXL 2 WH-18 + S/T T862-A78 BU-16-HV 11 T862-E3 BU-16-NW E-S11
SENSOR (CRANKSHAFT) T863-A75 GN-16-HV 12 T863-E4 GN-16-NW T986-E16 GN-16-NW T986-E34 GN-16-HF
85-A89 WH-16-HV
26-A70 BR-18-GXL 257-4302 E-S12 E-C8
27-A69 BU-18-GXL T987-E17 GY-16-NW T987-E35 GY-16-HF 1539693
53-A11 OR-18-GXL A-C7 E-S13 X987-E20 BR-16-NW A
NOTE A SECONDARY ENGINE T988-E18 PU-16-NW T988-E36 PU-16-HF B
IVA
2304011 X985-E6 OR-16-NW
E965-A48 BU-18-GXL 1 BK-18 - S/T SPEED/TIMING
+ S/T
X983-E5 BU-16-NW
739-AR56 BU-16-HV E966-A49 YL-18-GXL 2 WH-18 SENSOR (CAMSHAFT) X985-E6 OR-16-NW
257-4301 T853-E10 OR-16-NW E-C9
13 2642407
G827-E9 BU-16-NW
K739-AR112 BU-16-HV G826-E8 BR-16-NW T859-E27 WH-16-HF 1
K739-AR127 BU-16-GXL NOTE A A-C12 T863-E25 GN-16-HF 2
INJ
1552269 T959-E31 BR-16-HF 3
G856-A8 WH-18-GXL 1 + TIMING CALIBRATION (TC) T987-E35 GY-16-HF 4
NOTE J 2
FORE HARNESS AFT HARNESS
G857-A9 YL-18-GXL - PROBE CONNECTOR
CONNECTOR CONNECTORS BRAKE SOLENOID
BRAKE SOLENOID E-C1, E-C2 J-C1, J-C2 1 & 2 CONNECTOR
5 & 6 CONNECTOR BRAKE SOLENOID E-C10
Y753-A82 OR-18-GXL 3 &4 CONNECTOR J-C10 2642407
J-C12
Y751-A88 OR-16-GXL A-C11 J-C11 T859-E28 WH-16-HF 1
Y750-A111 YL-16-GXL 2304011 IVA 2 T863-E26 GN-16-HF 2
INJ
Y747-A108 BR-18-GXL 995-A12 BU-18-GXL 1 SIGNAL COOLANT TEMPERATURE SENSOR CONNECTOR T960-E32 BU-16-HF 3
Y743-A107 OR-18-GXL G833-A44 PK-18-GXL 2 GROUND 256-6453 T988-E36 PU-16-HF 4
Y738-A106 GY-18-GXL E-C8
Y737-A105 YL-18-GXL IVA 1
Y734-A104 BU-18-GXL
Y733-A103 PU-18-GXL IVA 6 CONNECTOR
T846-A100 YL-18-GXL A-C9 CONNECTOR E-C6 J-C4
C803-A99 BR-18-GXL 2304011 INTAKE MANIFOLD AIR J-C9
1 SIGNAL INJECTOR 1 1539693
C801-A98 OR-18-GXL C967-A15 BU-18-GXL TEMPERATURE SENSOR
G833-A45 PK-18-GXL 2 GROUND CONNECTOR X989-J16 OR-16-NW A
C800-A97 GY-18-GXL IVA
256-6453 E-C5 X986-J4 YL-16-NW B
994-A10 GY-18-GXL
995-A12 BU-18-GXL INJECTOR 6
Y746-A92 PK-18-GXL CONNECTOR IVA OIL PRESSURE
C967-A15 BU-18-GXL A-C10 J-C8 SENSOR CONNECTOR J-C5
F421-A13 YL-18-GXL 2304011 E-C4 1539693
E963-A27 BK-18-GXL F421-A13 YL-18-GXL 1 SIGNAL FUEL TEMPERATURE SENSOR IVA 5 X989-J17 OR-16-NW A
E964-A26 WH-18-GXL IVA
G833-A46 PK-18-GXL 2 GROUND 256-6453 X984-J5 BR-16-NW B
E965-A48 BU-18-GXL CONNECTOR INJECTOR 5 IVA 3 INJECTOR 2
E966-A49 YL-18-GXL J-C7 CONNECTOR CONNECTOR CONNECTOR
G856-A8 WH-18-GXL J-C6 J-C4 E-C7
G857-A9 YL-18-GXL J-C6
R746-A20 PK-18-GXL A-C37 INJECTOR 4 IVA 4 INJECTOR 3 2642407
U779-A6 BR-18-GXL 2304011 CONNECTOR CONNECTOR CONNECTOR T860-J21 OR-16-HF 1
T852-A32 GY-18-GXL C829-A66 GN-18-GXL 1 SIGNAL AIR INLET TEMPERATURE SENSOR E-C10 J-C5 E-C9 T864-J18 YL-16-HF 2
GROUND
INJE
U775-A68 GY-18-GXL G833-A77 PK-18-GXL 2 256-6453 T961-J29 GN-16-HF 3
U774-A58 BU-18-GXL T989-J31 BU-16-HF 4
Y741-A61 YL-18-GXL
Y742-A76 PU-18-GXL TOP VIEW OF ENGINE(Injector Harness)
U780-A62 WH-18-GXL A-C4 J-C7
C829-A66 GN-18-GXL 2370227 1539693
U773-A57 PK-18-GXL G828-A38 WH-18-GXL 1 + VOLTS J-S1 X988-J22 PU-16-NW A
2 GROUND
ENGINE OIL PRESSURE SENSOR X989-J8 OR-16-NW X989-J16 OR-16-NW B
IVA
G829-A43 GN-18-GXL T856-J6 WH-16-NW
994-A10 GY-18-GXL 3 SIGNAL 293-5535
G828-A123 WH-18-GXL X989-J17 OR-16-NW
G828-A65 WH-18-GXL J-S2
G828-A40 WH-18-GXL T864-J15YL-16-NW T864-J18 YL-16-HF J-C8
G828-A38 WH-18-GXL A-C5 T864-J19 YL-16-HF 2642407
A-S1 1
WH-18-GXL G828-A34 WH-18-GXL 2370227 J-S3 T860-J20 OR-16-HF
T864-J19 YL-16-HF 2
G828-A39 WH-18-GXL G828-A40 WH-18-GXL 1 + VOLTS T860-J14OR-16-NW T860-J20 OR-16-HF 3
INJE
G828-A117 WH-18-GXL CGI ABSOLUTE PRESSURE SENSOR AFT INJECTOR CONNECTIONS T962-J30 WH-16-HF
G829-A42 GN-18-GXL 2 GROUND T860-J21 OR-16-HF T990-J32 BR-16-HF 4
 G829-A42 GN-18-GXL 2 GROUND T860-J21 OR-16-HF T990-J32 BR-16-HF 4
G828-A118 WH-18-GXL U779-A6 BR-18-GXL 3 SIGNAL 296-8060
J-S4
G829-A124 GN-18-GXL X988-J9 PU-16-NW X988-J23 PU-16-NW
G829-A64 GN-18-GXL NOTE A A-C34 J-C1 J-C9
3E3376 X988-J22 PU-16-NW
G829-A42 GN-18-GXL 1552272 J-S5 1539693
A-C6
G829-A43 GN-18-GXL 2370227 K737-A54 BR-16-HV 1 K737-J1 BR-16-NW K739-J3 BU-16-NW K739-J27 BU-16-NW X988-J23 PU-16-NW A
A-S2 IVA 6
K738-A5 GN-16-HV 2 K738-J2 GN-16-NW K739-J28 BU-16-NW T857-J7 GN-16-NW B
GN-18-GXL G829-A41 GN-18-GXL 1 + VOLTS
G828-A39 WH-18-GXL K739-A56 BU-16-HV 3 K739-J3 BU-16-NW K739-J26 BU-16-NW
G829-A119 GN-18-GXL 2 GROUND
INTAKE MANIFOLD AIR PRESSURE SENSOR J-S6
G829-A41 GN-18-GXL 4
G829-A120 GN-18-GXL 3 SIGNAL 293-5534 K737-J1 BR-16-NW K737-J24 BR-16-NW
R746-A20 PK-18-GXL J-C10
K737-J25 BR-16-NW 1539693
G833-A45 PK-18-GXL A-C35 J-C2 J-S7 K737-J24 BR-16-NW A BRAKE
G833-A46 PK-18-GXL A-C33 U-C1 U-C2 3E5179 1552252 T961-J10 GN-16-NW T961-J29 GN-16-HF K739-J26 BU-16-NW B CYL 1
A-S3 2304013 2304014 2304013 1 J-S8
X986-A22 YL-16-HV X986-J4 YL-16-NW T962-J30 WH-16-HF
PK-18-GXL G833-A44 PK-18-GXL CGI DELTA P X984-A30 BR-16-HV 2 X984-J5 BR-16-NW T962-J11 WH-16-NW
G828-A65 WH-18-GXL 1 G828-U1 WH-18-GXL 1 + VOLTS J-S9
G833-A77 PK-18-GXL 2 2 GROUND T856-A31 WH-16-HV 3 T856-J6 WH-16-NW J-C11
G833-A21 PK-18-GXL G829-A64 GN-18-GXL G833-U2 PK-18-GXL PRESSURE SENSOR 4 T989-J12 BU-16-NW T989-J31 BU-16-HF
U780-A62 WH-18-GXL 3 G849-U3 BR-18-GXL 3 SIGNAL T857-A36 GN-16-HV T857-J7 GN-16-NW 1539693
294-6119 X989-A51 OR-16-HV 5 X989-J8 OR-16-NW J-S10 K738-J2 GN-16-NW A BRAKE
X988-A52 PU-16-HV 6 X988-J9 PU-16-NW T990-J13 BR-16-NW T990-J32 BR-16-HF B
Y748-A63 WH-18-GXL NOTE A K739-J27 BU-16-NW CYL 3
T961-A28 GN-16-HV 7 T961-J10 GN-16-NW
Y748-A73 WH-18-GXL T962-A29 WH-16-HV 8 T962-J11 WH-16-NW
A-C2 X984-J5 BR-16-NW
T989-A86 BU-16-HV 9 T989-J12 BU-16-NW
A-S5 2305008 X986-J4 YL-16-NW J-C12
T990-A84 BR-16-HV 10 T990-J13 BR-16-NW
WH-18-GXL Y748-A60 WH-18-GXL OR-18
K738-J2 GN-16-NW 1539693
G828-A34 WH-18-GXL 1 + VOLTS T860-A25 OR-16-HV 11 T860-J14 OR-16-NW
Y748-A67 WH-18-GXL BK 18
CGI TEMPERATURE SENSOR T856-J6 WH-16-NW
G833-A21 PK-18-GXL 2 GROUND T864-A71 YL-16-HV 12 T864-J15 YL-16-NW K737-J25 BR-16-NW A BRAKE
280-3921 T857-J7 GN-16-NW
U773-A57 PK-18-GXL 3 WH 18 SIGNAL K739-J28 BU-16-NW B CYL 5
Y749-A59 GN-18-GXL 4
Y749-A35 GN-18-GXL
NOTE A
A-S8 A-C41
GN-18-GXL Y749-A53 GN-18-GXL 2304013
Y749-A55 GN-18-GXL
G828-A117 WH-18-GXL 1 + VOLTS
G829-A119 GN-18-GXL 2 GROUND
CRANKCASE PRESSURE SENSOR F-C4
E795-A121 YL-18-GXL 3 SIGNAL 284-5320 1539693
U798-A80 PK-14-GXL
H807-A33 YL-18-GXL X989-F16 OR-16-NW A
E795-A121 YL-18-GXL B
IVA 3
X986-F4 YL-16-NW
Y923-A122 PU-18-GXL A-C42
A778-101 GN-18-GXL
H807-102 YL-18-GXL 2304013 F-C5
C991-A125 PK-18-GXL G828-A118 WH-18-GXL 1 + VOLTS ARD COMBUSTION MAF F-S1 1539693
U781-A3 YL-18-GXL G829-A120 GN-18-GXL 2 GROUND DELTA P PRESSURE SENSOR X989-F8 OR-16-NW X989-F16 OR-16-NW
X989-F17 OR-16-NW A
U782-A83 PK-18-GXL Y923-A122 PU-18-GXL 3 SIGNAL IVA 4
Y754-A101 GY-18-GXL 298-6502 X989-F17 OR-16-NW X984-F5 BR-16-NW B

F-S2
A-C16 T864-F15 YL-16-NW T864-F18 YL-16-HF F-C6
101-A4 RD-14-GXL 2305008 T864-F19 YL-16-HF 2642407
U798-A80 PK-14-GXL 1 HEATED NOZZLE RELAY CTL ARD HEATED NOZZLE RELAY 12V T860-F21 OR-16-HF 1
U799-A102 OR-16-GXL 2 HEATED NOZZLE RELAY SUPPLY CTL F-S3 T864-F18 YL-16-HF 2
312-1079 T860-F14 OR-16-NW T860-F20 OR-16-HF
101-A4 RD-14-GXL 3 B+ T961-F24 GN-16-HF 3 IN
229-A74 BK-14-GXL 229-A74 BK-14-GXL 4 B- T860-F21 OR-16-HF T989-F26 BU-16-HF 4

HEATED NOZZLE RELAY CTL F-S4

CONNECT TO A-16 ARD HEATED NOZZLE RELAY 24V X988-F9 PU-16-NW X988-F22 PU-16-NW
U799-A102 OR-16-GXL HEATED NOZZLE RELAY SUPPLY CTL 312-1080 F-C7
WHEN 24V RELAY B+
AFT INJECTOR CONNECTIONS X988-F23 PU-16-NW 1539693 40RE03
IS USED B- A
X988-F22 PU-16-NW
WITHOUT BRAKE F-S5 T856-F6 WH-16-NW B IVA 5
T961-F10 GN-16-NW T961-F24 GN-16-HF
F-C1
A-C13 1552252 F-S6
6-AR112 PK-18-GXL 2304011 1 X986-F4 YL-16-NW T962-F11 WH-16-NW T962-F25 WH-16-HF F-C8
A778-101 GN-18-GXL 1 2 X984-F5 BR-16-NW 2642407
11 2
ARD NOZZLE CLEANING SOLENOID 3 T860-F20 OR-16-HF 1
H807-102 YL-18-GXL T856-F6 WH-16-NW F-S7
386-AR115 PK-18-GXL 4 T857-F7 GN-16-NW T989-F12 BU-16-NW T989-F26 BU-16-HF T864-F19 YL-16-HF 2
386-AR116 PK-18-GXL 5 X989-F8 OR-16-NW T962-F25 WH-16-HF 3 IN
A-C19 CONNECT TO A-C35 6 X988-F9 PU-16-NW F-S8 T990-F27 BR-16-HF 4
2370227 IF OPTION IS USED 7 T961-F10 GN-16-NW T990-F13 BR-16-NW T990-F27 BR-16-HF
NOTE J G828-A123 WH-18-GXL 1 + VOLTS 8 T962-F11 WH-16-NW
G829-A124 GN-18-GXL 2 GROUND FUEL PRESSURE SENSOR 9 T989-F12 BU-16-NW T857-F7 GN-16-NW F-C9
C991-A125 PK-18-GXL 3 SIGNAL 10 T990-F13 BR-16-NW T856-F6 WH-16-NW 1539693
11 T860-F14 OR-16-NW X986-F4 YL-16-NW X988-F23 PU-16-NW A
12 T864-F15 YL-16-NW X984-F5 BR-16-NW IVA
T857-F7 GN-16-NW B

C800-A97 GY-18-GXL
C801-A98 OR-18-GXL
C803-A99 BR-18-GXL
T846-A100 YL-18-GXL
Y734-A104 BU-18-GXL
Y737-A105 YL-18-GXL
Y738-A106 GY-18-GXL
Y743-A107 OR-18-GXL
Y747-A108 BR-18-GXL
Y748-A73 WH-18-GXL
Y748-A67 WH-18-GXL
Y748-A63 WH-18-GXL
Y748-A60 WH-18-GXL
Y733-A103 PU-18-GXL SECONDARY
Y749-A55 GN-18-GXL SPEED/TIMI
Y749-A53 GN-18-GXL SENSOR CON
Y749-A59 GN-18-GXL (CAMSHAFT)
Y749-A35 GN-18-GXL
Y753-A82 OR-18-GXL A-C7
Y750-A111 YL-16-GXL
Y751-A88 OR-16-GXL
U799-A102 OR-16-GXL

AIR INLET SHUTOFF

MANUAL AIR
AR-C39 AR-C40 INLET SHUTOFF
3E3364 1552269 CONNECT TO 1552269 OPERATOR INTERFACE
386-AR115 PK-18-GXL 1 1 A-C39 1 OEM CIRCUIT
2 2 2
WHEN USED
NOTE J OEM CIRCUIT
AR-C38 CONNECT TO 3E3364 AIR INLET OEM CIRCUIT
1552269 A-C38 1 BK-18
SHUTOFF RELAY OEM CIRCUIT
2 BK-18
386-AR116 PK-18-GXL 1 WHEN USED 241-8371
K739-AR127 BU-18-GXL 2
R-T2 131-1497 NEG POS

WIRE1914 OR-10 VEHICLE

233-6196 BATTERY

R-T1 131-1494 AIR INLET

SHUTOFF SOLENOID
2285826

VEHICLE BATTERY POWER

A-C28 A-C29
3E3364 1552269 155-2269
 101-A4 RD-14-GXL 1 20AMP
229-A74 BK-14-GXL 2
OEM BAT PWR

NEG POS
REAR VIEW OF ENGINE

J-S1
U781-J11 RD-18-GXL U781-J12 RD-18-GXL
U781-J21 RD-18-GXL
J-C2
J-S2
U782-J13 BK-18-GXL U782-J14 BK-18-GXL 2407878
A-C25 P-C1 P-C2 N-C1
K895-J20 BK-18-GXL U781-J12 RD-18-GXL 1 + VOLTS ARD TU
2305011 2305010 2305010 2305011 DPF PRESSURE SENSOR
U782-J15 BK-18-GXL 2 GROUND FLAME
U781-A3 YL-18-GXL 1 U781-P1 WH-16 1 U781-J11 RD-18-GXL K895-J19 BK-18-GXL J896-J16 WH-18-GXL 3 SIGNAL
U782-A83 PK-18-GXL 2 U782-P2 GN-16 2 U782-J13 BK-18-GXL
Y746-A92 PK-18-GXL 3 Y746-P3 PK-16 3 J896-J16 WH-18-GXL 715Ÿ“
Y741-A61 YL-18-GXL 4 Y741-P4 YL-16 4 J894-J17 BL-18-GXL
Y742-A76 PU-18-GXL 5 5
U782-J14 BK-18-GXL
Y742-P5 GN-16 J892-J18 BR-18-GXL J-S3 J-C3
Y754-A101 GY-18-GXL 6 U782-P6 BU-16 6 K895-J19 BK-18-GXL 2610524
U782-J15 BK-18-GXL TEM
OEM SUPPLIED U782-J22 BK-18-GXL U781-J21 RD-18-GXL 1 + VOLTS
DPF IN-OUT
JUMPER U782-J22 BK-18-GXL 2 GROUND
J894-J17 BU-18-GXL 3 SIGNAL 1 DPF INLET TEMP
TEMPERATURE
J896-J16 WH-18-GXL
J894-J17 BL-18-GXL J892-J18 BR-18-GXL 4 SIGNAL 2 DPF OUTLET TEMP SENSOR
J892-J18 BR-18-GXL

DPF WIRING GROUP

230-4013 155-2272 237-0227 155-2273

1 1 6
4
2 5
RED 2 3 GRAY
3 2 1 3 2 1 3 4

239-7349 238-8247 3E-3376 3E-3382 230-4011

RED
GREY 4 1 6 1
YELLOW
3 2 5 2

4 3 2 1

264-2407 238-8245 230-5008 155-2269 153-9693

RED RED

3 4 GREY 2 1 2 1 B
A B
4 3
1 2

6 5
 7
K
ENGINE CONTROL MODULE A-C1 K
2629112 2645732 T
A4E4V3 FF ECM J2 T
T
CAT BRAKE SOLENOID LOW/HIGH 1 K738-A5 GN-16-HV T
2 T
IVA END OF RAIL VALVE 3 T852-A32 GY-18-GXL T
INLET AIR SHUTOFF 4 386-AR112 PK-18-GXL T
CLEANER SOLENOID 5 A778-101 GN-18-GXL T
6 NOTE J T
7 T
CAT BRAKE SOLENOID MED/HIGH 8 K737-A54 BR-16-HV T
9 T
CRS COMBUSTION AIR CONTROL VALVE RETURN 10 C801-A98 OR-18-GXL T
11 T
12 T
PARTICULATE TRAP INTAKE TEMPERATURE 13 Y754-A101 GY-18-GXL T
CAT BRAKE RETURN 14 K739-A56 BU-16-HV T
INTAKE MANIFOLD AIR PRESSURE 15 R746-A20 PK-18-GXL T
CGI DELTA PRESSURE 16 U780-A62 WH-18-GXL T
P S R (IMAP, OIL, CGI DP, CGI ABS) 17 G829-A2 GN-18-GXL
IVA 4 RETURN 18 X984-A30 BR-16-HV X
19 X
CRS COMBUSTION AIR CONTROL VALVE 20 C800-A97 GY-18-GXL X
IVA 5 RETURN 21 T856-A31 WH-16-HV X
IVA 2 RETURN 22 X985-A14 OR-16-HV X
E 23 X
24 T9
CRANK SHAFT (PRIMARY) SPEED \TIMING 25 E963-A27 BK-18-GXL G8
TDC SERVICE PROBE + 26 G856-A8 WH-18-GXL G8
CRS COMBUSTION MAF DELTA PRESSURE 27 Y923-A122 PU-18-GXL T8
ENGINE OIL PRESSURE 28 994-A10 GY-18-GXL
29
T S R (FUEL,IMAT,CLNT,AIR INLET,CGI MAF TEMP) 30 G833-A47 PK-18-GXL
31 X986-A22 YL-16-HV K
IVA 3 RETURN
32
AR-S
CRANK CASE PRESSURE SENSOR 33 E795-A121 YL-18-GXL
34
CRANK SHAFT (PRIMARY) SPEED \TIMING 35 E964-A26 WH-18-GXL
TDC SERVICE PROBE - 36 G857-A9 YL-18-GXL
37
AIR INLET TEMPERATURE SENSOR 38 C829-A66 GN-18-GXL
39
FUEL PRESSURE 40 C991-A125 PK-18-GXL
CRS PILOT FUEL PRESSURE 41 C803-A99 BR-18-GXL
IVA 6 RETURN 42 T857-A36 GN-16-HV
CGI ACTUATOR - 43 U775-A68 GY-18-GXL
44
CRS PURGE AIR PUMP 45 U798-A80 PK-14-GXL
CAMSHAFT (SECONDARY) SPEED TIMING 46 E966-A49 YL-18-GXL
CAMSHAFT (SECONDARY) SPEED TIMING 47 E965-A48 BU-18-GXL
48
49
IVA 1 RETURN 50 X983-A7 BU-16-HV
CGI ACTUATOR + 51 U774-A58 BU-18-GXL
CRS ACTUATOR RETURN (CRS VALVES) 52 Y738-A106 GY-18-GXL
INJECTOR 5+6 ACTUATOR HIGH SIDE 53 T864-A71 YL-16-HV
PRESSURE SENSOR RETURN (VVA) 54 G827-A69 BU-18-GXL
CRS TURBO OUTLET TEMPERATURE SENSOR 55 T846-A100 YL-18-GXL
PARTICULATE TRAP INTAKE TEMPERATURE 56 Y741-A61 YL-18-GXL
CGI ABSOLUTE PRESSURE 57 U779-A6 BR-18-GXL
IVA 5+6 HIGH SIDE 58 X988-A52 PU-16-HV
CRS FUEL PRESSURE CONTROL 59 Y733-A103 PU-18-GXL
CRS FUEL PRESSURE CONTROL RETURN 60 Y734-A104 BU-18-GXL
INJECTOR 3+4 ACTUATOR HIGH SIDE 61 T863-A75 GN-16-HV
62
CRS BOUNDARY TEMPERATURE SENSOR 63 Y753-A82 OR-18-GXL
64
65
PARTICULATE TRAP DELTA PRESSURE 66 Y746-A92 PK-18-GXL
IVA 3+4 HIGH SIDE 67 X989-A51 OR-16-HV
IVA 1+2 HIGH SIDE 68 X987-A37 BR-16-HV
CRS FUEL ENABLE VALVE 69 Y737-A105 YL-18-GXL
CGI VENTURI TEMP 70 U773-A57 PK-18-GXL
71
SNSR +5V (OIL, CGI ABS, CGI DP, CGI TEMP, CCP) 72 G828-A1 WH-18-GXL
73
IVA OIL PRESSURE 74 T853-A11 OR-18-GXL
75
ACTUATOR (IVA EOR) RETURN 76 H807-A33 YL-18-GXL
INJECTOR 1+2 ACTUATOR 2 HIGH SIDE 77 T862-A78 BU-16-HV
78
CLEANER SOLENOID RETURN 79 H807-102 YL-18-GXL
PRESSURE SENSOR +5V (VVA) 80 G826-A70 BR-18-GXL
CRS SENSOR +5V 81 Y748-A109 WH-18-GXL
DPF SENSOR +5V 82 U781-A3 YL-18-GXL G828-A1
CRS SENSOR RETURN 83 Y749-A110 GN-18-GXL
COOLANT TEMPERATURE 84 995-A12 BU-18-GXL
 COOLANT TEMPERATURE 995-A12 BU-18-GXL
85
D 86
87
CRS IGNITION PRIMARY RETURN 88 Y751-A88 OR-16-GXL
CRS MAIN FUEL PRESSURE 89 Y747-A108 BR-18-GXL
90
CRS OUTLET TEMPERATURE SENSOR (FLAME DETECT) 91 Y743-A107 OR-18-GXL
92
G829-A2
DPF SENSOR RETURN 93 U782-A83 PK-18-GXL
PARTICULATE TRAP OUTLET TEMPERATURE 94 Y742-A76 PU-18-GXL
INTAKE MANIFOLD AIR TEMPERATURE 95 C967-A15 BU-18-GXL
FUEL TEMPERATURE 96 F421-A13 YL-18-GXL
97
98
INJECTOR 5+6 ACTUATOR #1 HIGH SIDE 99 T860-A25 OR-16-HV
INJECTOR 6 ACTUATOR #2 RETURN 100 T990-A84 BR-16-HV G833-A47
INJECTOR 3 ACTUATOR #2 RETURN 101 T987-A85 GY-16-HV
INJECTOR 5 ACTUATOR #2 RETURN 102 T989-A86 BU-16-HV
INJECTOR 4 ACTUATOR #2 RETURN 103 T988-A87 PU-16-HV
INJECTOR 1+2 ACTUATOR #1 HIGH SIDE 104 T858-A23 GY-16-HV
INJECTOR 6 ACTUATOR #1 RETURN 105 T962-A29 WH-16-HV
INJECTOR 3 ACTUATOR #1 RETURN 106 T959-A18 BR-16-HV
INJECTOR 5 ACTUATOR #1 RETURN 107 T961-A28 GN-16-HV
INJECTOR 4 ACTUATOR #1 RETURN 108 T960-A19 BU-16-HV
109
Y748-A109
CRS IGNITION PRIMARY HIGH SIDE Y750-A111 YL-16-GXL
110
INJECTOR 1 ACTUATOR 2 RETURN 111 T985-A89 WH-16-HV
112
INJECTOR 2 ACTUATOR 2 RETURN 113 T986-A90 GN-16-HV
114
INJECTOR 3+4 ACTUATOR 1 HIGH SIDE 115 T859-A24 WH-16-HV
INJECTOR 1 ACTUATOR 1 RETURN 116 T957-A16 PU-16-HV Y749-A110
117
INJECTOR 2 ACTUATOR 1 RETURN 118 T958-A17 YL-16-HV
119
120

38
C AR-S

264-5732

10 9 8 7 6 5 4 3 2 1

22 21 20 19 18 17 16 15 14 13 12 11
32 31 30 29 28 27 26 25 24 23

44 43 42 41 40 39 38 37 36 35 34 33
52 51 50 49 48 47 46 45
60 59 58 57 56 55 54 53

68 67 66 65 64 63 62 61
76 75 74 73 72 71 70 69
88 87 86 85 84 83 82 81 80 79 78 77
98 97 96 95 94 93 92 91 90 89
110 109 108 107 106 105 104 103 102 101 100 99
120 119 118 117 116 115 114 113 112 111

160-7689

13 1

23 14

31 24

39 32
B
x 24 inches)

47 40
02

57 48
 70 58

230-4014

1 2 3

239-7353

(Dimensions: 34 inche
230-5011

KENR9503
A 155-2252

16 Page,
12 11 10 9 8 7

1 2 3 4 5 6

190-7612

7 8 9 10 11 12

6 5 4 3 2 1