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Submitted By:-
Charu Tyagi
M.Sc. Chemistry
Amity University
b. Thermistors
The term thermistor is a contraction of words thermal and resistor. The name is
usually applied to metal-oxide sensors fabricated in a form of droplets, bars,
cylinders, rectangular flakes, and thick films. The term thermistor can be used to
refer to any RTD type sensor. However, it is usually for ceramic material
devices.The thermistors are constructed from ceramic materials such as oxides of
nickel, manganese or cobalt. Their main advantage is their speed of response to
any temp. change, accuracy and repeatability.
The ceramic thermistor devices can be divided into two categories PTC and
NTC. Components whose resistance increases as temp. increases have positive
temperature coefficient called PTC thermistors. PTC thermistors are typically
used for circuit protection applications rather than temp. sensing.And,
Components whose resistance decreases with increases in temp. have negative
temp. coefficient called NTC thermistors.
c. NTC thermistors
As the availability of integrated circuits is increasing, the demand for high
resolution temperature sensors is also increasing. The use of NTC thermistor
device gives a high resolution of +/- 0.1 to +/- 0.2 0 C in temperature sensing as
compared to p-n junction temperature sensor.Suited for temperature sensing
applications over a range of -80 to +250 degree Celsius.
d. Semiconductor oxides
Metal oxide crystallizes in a variety of structures and bonding and can range
from ionic to semi-metallic to semiconductor(TiO2, MnO, NiO, FeO and CoO)
to metallic etc. The oxides of the metal in the middle of the periodic table (Sc to
Zn) comprise the semiconducting or metallic oxides. Semiconducting metal
oxides are the main component of a thermistor.For a higher resolution
thermistor, we need a suitable semiconducting metal oxide of Nano size to
achieve so.Solid materials may be divided into three categories conductors,
semi-conductors and insulators. The oxide semiconductors form a class of
materials in which conduction is electronic as opposed to ionic and which has a
lot common with intrinsic monocrystalline semiconductor such as Ge and Si.
The oxide semiconductors ae made of granules, each of which is a monocrystal
of a definitive structure, but the very large no. of grain boundaries must also play
an imp. part in semiconductor action. Conduction depends on physical
imperfections rather than on chemical impurities. While impurities can modify
the behaviour of an oxide semiconductor and a high order of chemical purity is
necessary in its constituents, such requirements are not nearly as stringent as in
monocrystalline materials. There are two forms of conduction and these are
recognized as resulting from excess of electrons or deficiency of electrons,
i.eholes. These correspond, not to acceptor and donor impurities but to two types
of lattice defects, Frenkel defects and Schottky defects. In a Frenkel defect there
is an extra ionized metal atom in the lattice which is not bound to an oxygen
atom and the electrons associated with this atom can take part in conduction. The
result is an excess or n-type semiconductor. In a Schottky defect there is a
positively ionized divalent metal atom missing from the lattice and to maintain
electrical neutrality two electrons must also have been removed. This results in a
deficit orp-type semiconductor. The n-type semiconductor corresponds to a
deficit of oxygen and the p-type to an excess of oxygen. This explains the
importance of the oxygen content of the atmosphere in which thermistors are
made and the importance of the heat treatment which produces the defects. This
qualitative summary is based on an excellent survey of the subject given by
Goudet and Meuleau No quantitative theory appears to exist which can
adequately explain the behaviour of the oxide semiconductors
e. Ball mill
A ball mill is a type of grinder used to grind and blend materials for use in
mineral dressing processes, paints, pyrotechnics, ceramics and selective laser
sintering. It works on the principle of impact and attrition: size reduction is done
by impact as the balls drop from near the top of the shell. A ball mill consists of
a hollow cylindrical shell rotating about its axis. The axis of the shell may be
either horizontal or at a small angle to the horizontal. It is partially filled with
balls. The grinding media is the balls, which may be made of steel (chrome
steel), stainless steel, ceramic, or rubber. The inner surface of the cylindrical
shell is usually lined with an abrasion-resistant material such as manganese
steel or rubber. Less wear takes place in rubber lined mills. The length of the
mill is approximately equal to its diameter. Here the ball mill is used for
mechanical alloying for synthesis of BaTiO3 nano-powder from bulk of BaCO3
and TiO2 powders. Following is the picture of ball mill and jar used in the
process.
2. Experimental Procedure
An equimolar mixture of BaCO3 and TiO2 wasdry milled in agate jar of high-energy
planetary ball mill (PM100, RETSCH) in a continual regime with agate balls of
different sizes. The powders were milled with the ball to powder ratio (BPR) 10:1 at a
rotational speed of 200 rpm for different time intervals viz. 20 h (sample BT-1), 40 h
(sample BT-2) and 60 h (sample BT-3). The weight of the balls was 74.5g. Therefore,
the weight of reactants in grams should be 7.45 g. The formation of BaTiO3 from
BaCO3 and TiO2 follows the reaction:
All the glassware used for synthesis were made up of fine Borosil and includes glass
Petri plates, beakers, measuring cylinder. The other supporting apparatus include
spatula, centrifuge tubes(for storing the sample).
4 Spatula India
3. Characterization
The success or failure of any experiment is validated after the synthesized sample has
undergone through a series of characterization. Thus, a sample and an instrument are
the two fundamental requirements to carry out any experiment in nanotechnology. In
the work presented here, characterization techniques used to characterize the sample
prepared are described below. Phase identification of nanocrystalline samples was
done by X-ray diffraction (XRD) using Bruker AXS D8 diffractometer with Cu-Kα
radiation. The average crystallite size of the powder was measured by the X-ray line
broadening technique, employing Scherrer’s formula.
Unit cell is the smallest unit of a crystal, which, if repeated, could generate the whole
crystal. A crystal’s unit cell dimensions are defined by six numbers, the lengths of
three axes, a, b, c and the three inter-axial angles, alpha, beta, gamma as shown in
figure.
5. Conclusion
BaTiO3 nanoparticles were successfully synthesized by dry milling. BaTiO3 peak is
at 32 from XRD in all the three samples. The samples can be further used for thermal
sensing application.The particle size and crystallite size was observed to decrease
with increase in milling time.
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