Waukesha Asset Performance Management (APM)

GE Power
Waukesha gas engines
Waukesha* Asset
Performance
Management (APM)
System Installation and
Operation Instructions
form 10000-3
3rd edition This document contains proprietary and trade secret information. The receiver of
this document accepts it in confidence and agrees that, without the prior
expressed written permission of GE’s Waukesha gas engines, it will (1) not use
the document, its content or any copy thereof for any purpose that may harm GE
in any way; (2) not copy or reproduce the document in whole, or in part; and (3)
not disclose to others either the document or the confidential or trade secret
information contained therein.
All sales and information herein supplied is subject to the current version of the
Standard Terms of Sale, including limitation of liability.
All non-GE trademarks, service marks, logos, slogans, and trade names
(collectively “marks”) are the properties of their respective owners.
Original Instructions (English)

The English version of this manual controls over any error in or conflicting
interpretation of any translation.
Waukesha gas engines

Waukesha, Wisconsin 53188 Printed in U.S.A.
© Copyright 2017, General Electric Co. All rights reserved.
© Copyright 2017, General Electric Co.

California California
Proposition 65 Warning Proposition 65 Warning
The engine exhaust from this product Certain components in this product and its
contains chemicals known to the state of related accessories contain chemicals
California to cause cancer, birth defects known to the state of California to cause
or other reproductive harm. cancer, birth defects or other reproductive
harm. Wash hands after handling.
DISCLAIMERS:
All information, illustrations and specifications in this manual are based on the latest information available at the time
of publishing. The illustrations used in this manual are intended as representative reference views only. Products are
under a continuous improvement policy. Thus, information, illustrations and/or specifications to explain and/or
exemplify a product, service or maintenance improvement may be changed at any time without notice.
Catalyst information used with permission from Johnson Matthey literature.
NOTICE
Review all applicable Service Bulletins and other documentation, and check with your Authorized Distributor for
updates that may supersede the contents of this manual.
ALL RIGHTS RESERVED:

No part of this publication may be reproduced or used in any form by any means – graphic, electronic or mechanical,
including photocopying, recording, taping or information storage and retrieval systems – without the written permission
of General Electric.
DIVERSION CONTROL STATEMENT:

Any technology, including technical data, or software contained herein were originally exported from the United States,
or the originating country of this transmission, in accordance with the U.S. Export Administration Regulations and/or
originating jurisdiction Export Regulations. Diversion (export, re-export, transfer, sale, review, use, disclosure, or
distribution) contrary to such law(s) is prohibited. This prohibition includes no diversion to Cuba, Iran, Myanmar, North
Korea, Sudan and Syria; plus any additional sanctioned country of the originating country of this transmission if not
originating from the United States.
DISPOSAL STATEMENT:
Disposal requirements for waste electrical and electronic equipment:
NOTICE
Electrical and electronic equipment can contain harmful substances which can affect the environment and human
health.
WEEE symbol (Waste of Electrical and Electronic Equipment): The symbol for the separated disposal of electrical
and electronic equipment is a crossed-out waste bin on wheels (Directive 2012/19/EU Waste Electrical and Electronic
Equipment).
You must not dispose any electrical and electronic equipment marked with this symbol (battery-operated electrical
appliances, measurement equipment, light-bulbs, etc.) in the domestic waste but dispose of these separately. Always
use the waste return and collection systems locally available and contribute to the reuse, recycling and all other forms
of use for waste electrical and electronic equipment.
4 © Copyright 2017, General Electric Co.

APM System Installation and Operation Instructions
Table of Contents
Safety ............................................................................................................................................................ 4
1 About this Document ......................................................................................................................... 16
1.1 Purpose ....................................................................................................................................... 16
1.2 Intended Audience ..................................................................................................................... 16
1.3 How to Use this Manual ............................................................................................................. 16
1.4 Overview ..................................................................................................................................... 17
2 Product Support ................................................................................................................................. 18
2.1 Search Technical Support .......................................................................................................... 18
2.2 Contact Distributor or ASP ......................................................................................................... 18
2.3 Contact GE Waukesha Customer Support ............................................................................... 18
3 Requirements for Installation ............................................................................................................ 19
3.1 Hardware Requirements ........................................................................................................... 19
3.2 Software Requirements ............................................................................................................. 19
3.3 Tools Required: ........................................................................................................................... 19
3.4 APM Module Specifications ........................................................................................................ 20
4 Theory of Operation ........................................................................................................................... 21
4.1 APM System Components ......................................................................................................... 21
4.2 APM System Optional Components (USA and Canada Use Only) ............................................ 22
4.3 APM System Component Schematics ....................................................................................... 23
4.3 APM System Sourcing ................................................................................................................ 24
5 Pre-Installation ................................................................................................................................... 27
5.1 Pre-Installation Checklist (Complete Before Arriving at Site): .................................................. 27
5.2 APM System Installation Procedure .......................................................................................... 28
5.3 Determining the Type of Installation ......................................................................................... 29
6 Installing APM System ........................................................................................................................ 30
6.1 Mounting APM System ............................................................................................................... 30
6.2 Kit #1 Mounting Instructions ..................................................................................................... 31
6.3 Kit #2, 3, and 4 Mounting Instructions ...................................................................................... 33
6.3 Kit #5 Mounting Instructions ..................................................................................................... 34
6.4 Connecting Data Sources to APM Module ................................................................................ 36
5

6.5 Configuring a Windows 7 Laptop to Interface with the APM Module ..................................... 38

7 Configuring APM System ................................................................................................................... 41
7.1 Kit #1 Configuration Instructions .............................................................................................. 41
7.2 APM Module Configuration for Modbus TCP Network .............................................................. 41
7.3 APM Module Configuration for Modbus RTU Network ............................................................. 46
7.4 Kit #2, 3, and 4 Configuration Instructions ............................................................................... 50
7.5 Kit #5 Configuration Instructions .............................................................................................. 54
7.6 Configuring Optional Components ........................................................................................... 54
8 Verify Operation (Data Collection) ..................................................................................................... 55
8.1 Verify Data Collection through Cell Router ............................................................................... 55
8.2 Verify Data Collection through APM User Interface ................................................................. 55
9 Operation ............................................................................................................................................ 57
9.1 Disposing or Returning APM Module ......................................................................................... 57
9.2 Cyber Security ............................................................................................................................ 58
10 Post - Installation Checklist ........................................................................................................... 59
11 Troubleshooting APM System ........................................................................................................ 60
11.1 Troubleshooting Laptop and APM Module Connectivity Issues .............................................. 60
11.2 Troubleshooting APM Module and Data Transmission ............................................................ 61
APPENDIX A ................................................................................................................................................ 62
6

SAFETY
SAFETY INTRODUCTION This safety alert symbol appears with

most safety statements. It means
!
The following safety precautions are published for your
information. Waukesha does not, by the publication of attention, become alert, your safety is
involved! Please read and abide by
these precautions, imply or in any way represent that
the message that follows the safety
they are the sum of all dangers present near industrial
alert symbol.
engines.
If you are installing, operating, or servicing a Waukesha ! DANGER
product, it is your responsibility to ensure full compliance
with all applicable safety codes and requirements. All Indicates a hazardous situation which, if not
requirements of the Federal Occupational Safety and avoided, will result in death or serious injury.
Health Act must be met when Waukesha products are
operated in areas that are under the jurisdiction of the
United States of America. Waukesha products operated ! WARNING
in other countries must be installed, operated and
serviced in compliance with any and all applicable safety Indicates a hazardous situation which, if not
requirements of that country. Site Lockout/Tagout avoided, could result in death or serious injury.
requirements must be followed when servicing the
equipment.
For details on safety rules and regulations in the United ! CAUTION
States, contact your local office of the Occupational
Safety and Health Administration (OSHA). Indicates a hazardous situation which, if not
avoided, could result in minor or moderate injury.
The words DANGER, WARNING, CAUTION and
NOTICE are used throughout this manual to highlight
important information. Be certain that the meanings of
these alerts are known to all who work on or near the NOTICE
equipment.
Indicates a situation which can cause damage to the
Follow the safety information throughout this manual in engine, personal property and/or the environment, or
addition to the safety policies and procedures of your cause the equipment to operate improperly.
employer.
NOTE: Indicates a procedure, practice or condition that

should be followed in order for the engine or component
to function in the manner intended.

SAFETY
Table 1.05-1: Safety Symbol Definitions
Symbol Description
Symbol Description
A black graphical symbol inside a yellow Burst/Pressure Hazard

triangle with a black triangular band
defines a safety sign that indicates a
hazard.
A black graphical symbol inside a red

circular band with a red diagonal bar Crush Hazard (Hand)
defines a safety sign that indicates that an
action shall not be taken or shall be
stopped.
A white graphical symbol inside a blue Crush Hazard (Side)

circle defines a safety sign that indicates
that an action shall be taken to avoid a
hazard.
Warnings
Crush Hazard (Side Pinned)
! Safety Alert Symbol
Crush Hazard (Top)
Asphyxiation Hazard
Electrical Shock Hazard
Burn Hazard
Entanglement Hazard
Burn Hazard (Chemical)
Explosion Hazard
Burn Hazard (Hot Liquid)
Fire Hazard
Burn Hazard (Steam)

SAFETY
Symbol Description Symbol Description
Flying Object Hazard Sharp Element
Prohibitions
Hazardous Chemicals
Do not operate with guards removed
High-Pressure Hazard
Do not leave tools in the area
Impact Hazard
Drugs and Alcohol Prohibited
Pinch-Point Hazard
Lifting/Transporting only by qualified
personnel
Pressure Hazard
Welding only by qualified personnel
Mandatory Actions
Puncture Hazard
Read Manufacturer’s Instructions
Sever Hazard
Wear Environment Suit
Sever Hazard (Rotating Blade)
Wear Eye Protection

SAFETY
Symbol Description
Wear Personal Protective Equipment

(PPE)
Wear Protective Gloves to avoid cuts and

burns
Miscellaneous
ERGENC
M
E
Emergency Stop
STOP
Grounding Point
PE Physical Earth
Use Emergency Stop (E-Stop); Stop

Engine

SAFETY
! WARNING Make sure site personnel who are

performing installation, commissioning
The safety messages that follow have WARNING
level hazards. ! and maintenance have been trained in
proper site procedures for working with
and around GE-supplied equipment per
safe site work practices.
SAFETY LABELS
ACIDS
All safety labels must be legible to alert
personnel of safety hazards. Replace any Always read and comply with the acid
! illegible or missing labels immediately.

Safety labels removed during any repair
work must be replaced in their original
manufacturer’s recommendations for
proper use and handling of acids.
position before the engine is placed back

into service.
BATTERIES
EQUIPMENT REPAIR AND SERVICE
Always read and comply with the battery
Always stop the engine before cleaning, manufacturer’s recommendations for
servicing or repairing the engine or any procedures concerning proper battery
driven equipment. Be sure to follow the use and maintenance.
procedures listed below and apply site
Lockout/Tagout requirements.
• Place all controls in the OFF position Batteries contain sulfuric acid and
and disconnect or lock out starters to generate explosive mixtures of hydrogen
prevent accidental restarting. and oxygen gases. Keep any device that
• If possible, lock all controls in the OFF may cause sparks or flames away from
position and remove the key. the battery to prevent explosion.
• Put a sign on the control panel warning
that the engine is being serviced. Always wear protective glasses or
• Close all manual control valves. goggles and protective clothing when
• Disconnect and lock out all energy working with batteries. You must follow
sources to the engine, including all fuel, the battery manufacturer’s instructions on
electric, hydraulic and pneumatic safety, maintenance and installation
connections. procedures.
• Disconnect or lock out driven
equipment to prevent the possibility of
the driven equipment rotating the
BODY PROTECTION
disabled engine.
Always wear OSHA-approved body,
Allow the engine to cool to room sight, hearing and respiratory system
temperature before cleaning, servicing or protection. Never wear loose clothing,
repairing the engine. Some engine jewelry or long hair around an engine.
components and fluids are extremely hot
even after the engine has been shut
down. Allow sufficient time for all engine
components and fluids to cool to room CHEMICALS
temperature before attempting any
service procedure. GENERAL
Exercise extreme care when moving the
engine or its components. Never walk or Always read and comply with the safety
stand directly under an engine or labels on all containers. Do not remove or
component while it is suspended. Always deface the container labels.
consider the weight of the engine or the
components involved when selecting
hoisting chains and lifting equipment. Be
positive about the rated capacity of lifting
equipment. Use only properly maintained
lifting equipment with a lifting capacity that
exceeds the known weight of the object to
be lifted.

SAFETY
CLEANING SOLVENTS ELECTRICAL
Always read and comply with the solvent GENERAL
manufacturer’s recommendations for
proper use and handling of solvents. Do Equipment must be grounded by qualified
not use gasoline, paint thinners or other personnel in accordance with IEC
highly volatile fluids for cleaning. (International Electric Code) and local
electrical codes.
LIQUID NITROGEN
Do not install, set up, maintain or operate
Always read and comply with the liquid
any electrical components unless you are
nitrogen manufacturer’s
a technically qualified individual who is
recommendations for proper use and
familiar with the electrical elements
handling of liquid nitrogen.
involved.
Disconnect all electrical power supplies

before making any connections or
COMPONENTS servicing any part of the electrical system.
HEATED OR FROZEN
Always wear protective equipment when Always label “high voltage” on engine-
installing or removing heated or frozen mounted equipment over 24 volts
components. Some components are nominal.
heated or cooled to extreme
temperatures for proper installation or
removal.
INTERFERENCE FIT IGNITION
Always wear protective equipment when Avoid contact with ignition units and
installing or removing components with wiring. Ignition system components can
an interference fit. Installation or removal store electrical energy, and if contacted,
of interference components may cause can cause electrical shock.
flying debris.
Properly discharge any electrical

COOLING SYSTEM component that has the capability to store
electrical energy before connecting or
Always wear protective equipment when servicing that component.
venting, flushing or blowing down the
cooling system. Operational coolant
temperatures can range from 180° –
250°F (82° – 121°C). EMERGENCY SHUTDOWN
Do not service the cooling system while An Emergency Shutdown must never be
the engine is operating or when the used for a normal engine shutdown.
coolant or vapor is hot. Operational Doing so may result in unburned fuel in
coolant temperatures can range from the exhaust manifold. Failure to comply
180° – 250°F (82° – 121°C). increases the risk of an exhaust
explosion.
EXHAUST
Do not inhale engine exhaust gases.
Ensure that exhaust systems are leak-
free and that all exhaust gases are
properly vented to the outside of the
building.

SAFETY
Do not touch or service any heated PRESSURIZED FLUIDS / GAS / AIR

exhaust components. Allow sufficient
time for exhaust components to cool to Never use pressurized fluids/gas/air to
room temperature before attempting any clean clothing or body parts. Never use
service procedure. body parts to check for leaks or flow rates.
Observe all applicable local and federal
regulations relating to pressurized fluids/
FIRE PROTECTION gas/air.
See local and federal fire regulations for PROTECTIVE GUARDS

guidelines for proper site fire protection.
Provide guarding to protect persons or
structures from rotating or heated parts. It
is the responsibility of the engine owner to
specify and provide guarding. See OSHA
standards on “machine guarding” for
FUELS details on safety rules and regulations
concerning guarding techniques.
GENERAL
Ensure that there are no leaks in the fuel SPRINGS

supply. Engine fuels are highly
combustible and can ignite or explode. Use appropriate equipment and
protective gear when servicing or using
products that contain springs. Springs,
under tension or compression, can eject
if improper equipment or procedures are
GASEOUS used.
Do not inhale gaseous fuels. Some

components of fuel gas are odorless,
TOOLS
tasteless and highly toxic.
ELECTRICAL

Shut off the fuel supply if a gaseous any electrical tools unless you are a
engine has been cranked excessively technically qualified individual who is
without starting. Crank the engine to familiar with them.
purge the cylinders and exhaust system
of accumulated unburned fuel. Failure to
purge accumulated unburned fuel in the
HYDRAULIC
engine and exhaust system can result in
an explosion.
any hydraulic tools unless you are a
LIQUIDS technically qualified individual who is
familiar with them. Hydraulic tools use
Use protective equipment when working extremely high hydraulic pressure.
with liquids and related components.
Liquids can be absorbed into the body. Always follow recommended procedures
when using hydraulic tensioning devices.
INTOXICANTS AND NARCOTICS

Do not allow anyone under the influence
of intoxicants and/or narcotics to work on
or around industrial engines. Workers
under the influence of intoxicants and/or
narcotics are a hazard to both themselves
and other employees.

SAFETY
PNEUMATIC
! CAUTION
any pneumatic tools unless you are a The safety message that follows has a CAUTION
technically qualified individual who is level hazard.
familiar with them. Pneumatic tools use
pressurized air.
Ensure that all tools and other objects are
removed from the unit and any driven
WEIGHT equipment before restarting the unit.
Always consider the weight of the item

being lifted and use only properly rated
lifting equipment and approved lifting
methods.
Never walk or stand under an engine or

component while it is suspended.
WELDING
Comply with the welder manufacturer’s
recommendations for procedures
concerning proper use of the welder.

SAFETY
NOTICE
The safety messages that follow have NOTICE level
hazards.
Ensure that the welder is properly grounded before

attempting to weld on or near an engine.
Disconnect the ignition harness and electronically
controlled devices before welding with an electric arc
welder on or near an engine. Failure to disconnect the
harnesses and electronically controlled devices could
result in severe engine damage.
Inspect equipment for chipped paint or exposed metal,
and maintain painted surfaces for proper corrosion
resistance, especially in offshore applications.

1 About this Document
1.1 Purpose
This manual provides the information necessary for a qualified installer to install, operate and
troubleshoot the GE Waukesha* Asset Performance Management (APM) System to suitable assets
(engines, compressor controls, & PLCs).
1.2 Intended Audience

This manual is intended for use by field technicians and maintenance personnel who are responsible
for the installation, wiring, and maintenance of the APM system. This guide assumes that the user is
experienced in:
 Electrical utility applications

 Electrical wiring and safety procedures
 Protective relays and communications equipment
1.3 How to Use this Manual

This manual describes how to install the APM system and get it up and running for the first time.
Procedures are provided for all component options available for the APM system. Follow only the
procedures that apply to the components ordered. To see all options that are possible for the APM
System refer to section 3.3 System Sourcing.
The software-related procedures in this manual are based on using a computer running Windows®
7. Some steps and dialog boxes may vary slightly if using another version of Windows.
The latest version of this manual can be found on the GE Distributed Power (DP) Portal:
https://powergen.gepower.com/products/reciprocating-engines.html?cont=dp
16

1.4 Overview
The GE Waukesha* Asset Performance Management Module (APM Module) is a data collector that
allows collection of operational and site data from multiple sources. The collected data is
transferred to GE’s secure APM User Interface, called “myPlant”, for further data trending and
analysis. Collected data can be used to identify trends and fine tune maintenance actions to reduce
plant operating costs and keep assets running at optimal performance and availability. Furthermore,
the APM User Interface allows trending of historical data. Accessing the APM User Interface and
viewing or downloading data is covered within Section 8 “Verify Operation (Data Collection)”.
In addition to collecting operational data from the ESM (Engine System Manager) module the APM
Module can gather compressor operational data (from compressor control panel) and site balance of
plant (BoP) data from site PLC. The APM Module is Class 1 Div 2 rated for hazardous environments. It
is also IP20 rated for enclosures and must be mounted so it is not exposed to the elements. Section 3
“Specifications” contains a full list of hardware requirements.
The full GE Waukesha APM System consists of the APM Module, a Cell Router, cell antenna, and a
magnetic cell antenna base. Optional components such as a Cell Booster or Directional Antenna can
also be added to the system. All components in the APM System can be purchased through an
independent authorized GE Waukesha Distributor (“Distributor”) or Authorized Service Provider
(“ASP”). Specific sourcing information and theory of operation of these components is outlined in
Section 4 “Theory of Operation”. The installation and configuration of these components are outlined
in this manual, Sections 6 “Installing APM System” and 7 “Configuring APM System”.
The GE Waukesha APM System can aggregate data from multiple assets (compressor, ESM or AFR2
controllers, and site PLCs) at the same time over multiple networks such as Modbus RTU or Modbus
TCP. Up to 6 packages (engine + compressor) and all related PLCs or site BoP can be connected to
one APM Module for stable data collection. One APM Module is needed for each duplicate Modbus
network that requires data collection (6 packages per network).
*Trademark of General Electric Company
17

2 Product Support
The APM System can be ordered through an authorized independent GE Waukesha Distributor
(“Distributor”) or Authorized Service Provider (“ASP”).
For help with the GE Waukesha APM System:
2.1 Search Technical Support

The GE Power Distributed Power Portal provides fast access to technical information, such as
manuals, release notes, and service updates. The latest APM Manual and system documentation can
also be found on this site. The site can be accessed at:
https://powergen.gepower.com/products/reciprocating-engines.html
2.2 Contact Distributor or ASP

For technical issues with the APM System first contact local Distributor or ASP.
2.3 Contact GE Waukesha Customer Support

To contact GE Waukesha Customer Support, submit a ticket through GE Power ServiceNow. Select
“RM&D” for Case Type. Service Now can be accessed at:
https://gepowerpac.service-now.com/
The following information will be required to submit a case:
 Engine Serial Number

 Engine Type
 End User contact details
 Engine Hours and Engine Starts (optional)
If problems persist, return suspected faulty module to GE Waukesha with a detailed description of
the problem. The APM Module can be returned to a Distributor or ASP.
18

3 Requirements for Installation
3.1 Hardware Requirements

1. Windows PC (instructions written for Windows 7 use, other versions may differ)
2. APM System equipment (available in Kit #1 P/N G-972-001 and Kit #2 P/N G-972-002 (or Kit
#3 and #4 for international use):
a. APM Module
b. Cell Router
c. Antenna
3. Two (2) M5 screws (recommended) or Two (2) 8-32 hex head self-tapping screws
4. Two (2) 3/8” conduit NEMA rated cord grip connectors
5. Din rail for mounting Cell Router
6. System Cabling:
a. Spare Ethernet Cables (Cat 5 standard)
b. Power Wires: the APM System draws 4 Amps total, refer to the engine operation &
maintenance manual for recommended wire sizes based on length required. For
example, use 18 AWG for 10 ft. or 14 AWG for 40ft.
c. Modbus RTU wires if needed (24 AWG minimum twisted pair)
d. Coaxial Cables (provided in Kit #2, Kit #3, and Kit #4, use ultra-low loss cables for
lengths > 10 ft.)
3.2 Software Requirements

Web browser (Internet Explorer, Google Chrome, Mozilla Firefox, etc.)
3.3 Tools Required:

1. #2 Phillips Screwdriver
2. #1 Slotted Screwdriver
3. #2 Slotted Screwdriver
4. Use appropriate hex socket or driver for mounting
5. T20 Torx Screwdriver
6. Wire Stripper/cutter
7. Power drill
8. Sheet metal drill bit
a. For M5 screws use 4mm drill bit
b. For 8-32 screws use drill bit size #27 (9/64” or 0.144”)
19

3.4 APM Module Specifications
APM Module Specification Value

Manufacturer’s Name GE Power
Model GE Waukesha* Remote Monitoring Device
Rated Voltage 24VDC +/- 25%
Enclosure Rating IP20 Rated
Hazardous Environment Rating Class 1 Div 2 Rated
Input 3A
Power Consumption 19W
System Operating Temperature Range -30°C to +70°C (-22°F to + 158°F)
CFast Memory Capacity 64 GB
Table 1. APM Module Specifications.
20

4 Theory of Operation
4.1 APM System Components
APM Module: The Module houses the main components that make up the data collection system. It
connects to the asset’s control unit via RS-485 or TCP/IP and requires 24V DC Power. The APM
Module’s dimensions are 7.8 in x 4.5 in x 1.5 in (19.8 cm x 11.5 cm x 4 cm). The APM Module contains
sensitive electrical equipment and is not rated for exposure to outside elements. The main
components of the APM Module are:
1. CFast Memory Card: a memory storage device with proprietary software that remains
installed in the APM Module. Do not remove the CFast Memory Card.
2. Windows 7 Embedded operating system
The APM Module functions by tapping into and recording elements of the data stream of the ESM
(and other controllers) and provides visibility into the operation and “health” of the engine. Data is
recorded in a buffer on the device and transmitted to a remote location via a cellular network. One
APM Module is needed for each network (up to 6 packages per network) requiring data collection.
One Modbus RTU and one Modbus TCP network can be connected simultaneously to one APM
Module. Multiple Modbus RTU or TCP networks must be connected together or require a separate
APM Module.
Cell Router (USA, Canada, and Mexico Only): A Class 1 Div 2 rated router that transmits data from
the APM Module to Secure APM User Interface. The cell router’s dimensions are 5 in x 3.5 in x 2 in
(12.7 cm x 8.9 cm x 5.1 cm). The APM system includes a magnetic cell antenna mounting base and
one omnidirectional cell antenna. For improved cell signal reception, a separate antenna and
mounting base, or Cell Booster and Directional Antenna, can also be purchased.
Cell Router (International Use, ATEX Certified): A Class 1 Div 2 rated router that transmits data from
the APM Module to Secure APM User Interface. This cell router is also ATEX certified. The cell router’s
dimensions are 5 in x 3.5 in x 2 in (12.7 cm x 8.9 cm x 5.1 cm). The APM system includes a magnetic
cell antenna mounting base and one omnidirectional cell antenna. For improved cell signal
reception, a separate antenna and mounting base can also be purchased.
Cell Router (International Use, HSPA+ Global Compatible): A Class 1 Div 2 rated router that
transmits data from the APM Module to Secure APM User Interface. This cell router is also compatible
with global HSPA+ networks. The cell router’s dimensions are 5 in x 3.5 in x 2 in (12.7 cm x 8.9 cm x
5.1 cm). The APM system includes a magnetic cell antenna mounting base and one omnidirectional
cell antenna. For improved cell signal reception, a separate antenna and mounting base can also be
purchased.
SIM Card: Subscriber Identification Module – a serialized integrated circuit that allows for user
identification and authorization over mobile telephony devices. The SIM card will be inserted into the
Cell Router.
21

4.2 APM System Optional Components (USA and Canada Use Only)
Cell Booster: Used to boost cell signal reception. This is an optional component that can be ordered
for sites where APM Kit #2 Cell Router does not provide cell connection to APM User Interface. The
Cell Booster is used to boost cell signal reception and must be installed outside of a Class 1 Div 2
area, the booster can boost cell reception by 20 dBi. The Cell Booster requires 6 VDC power. Before
installing the Cell Booster it must be registered with your local wireless service provider and you must
confirm their consent. Follow local regulations during installation. The Cell Booster’s dimensions are
6.375 in x 4.375 in x 1.375 in ( 16.2 cm x 11.1 cm x 3.5 cm).
Directional Antenna: Used to boost cell signal reception. This is an optional component that can be
ordered for sites where APM Kit #2 Cell Router does not provide cell connection to APM User
Interface. The Directional Antenna is used to better connect areas with weak cell coverage and must
be installed outside of a Class 1 Div 2 area. The antenna must be pointed at the nearest cell tower. If
the antenna is mounted more than 20 ft. from the Cell Booster or Cell Router (whichever it is
connected too), it is recommended to use an ultra-low loss coaxial cable to minimize signal loss. The
antenna comes with a 50 ft ultra-low loss coaxial cable. The antenna can help boost cell reception
by 8 dBi to 10 dBi. The Directional Antenna’s dimensions are 11.42 in x 8.27 in x 2.56 in (29 cm x 21
cm x 6.5 cm).
22

4.3 APM System Component Schematics

Figures 1 and 2 show example schematics of installed APM systems for Modbus RTU and Modbus
TCP connection. For Modbus RTU connection (RS485) the data can be collected from a Waukesha
ESM HMI, AFRv2 HMI, Package Control Panel, or ESM. NOTE: In practice only one of these sources
needs to be connected to the APM Module.
Modbus RTU Service

APM Module
Laptop
Waukesha ESM HMI (RS485)

OR
Ethernet
AFRv2 HMI
OR Cell
Antenna
24V DC Power
Package Control Panel Supply
OR
Coaxial
Cable
ESM Cell
Router
Figure 1. Example Configuration of Modbus RTU Data connection to APM Module. NOTE: Only one
of the data sources shown needs to be connected for engine data collection by APM Module.
APM Module
Modbus TCP
Site Modbus (Ethernet)
Ethernet
TCP Network Service Laptop
Cell Router
24V DC Power
Supply
Coaxial
Cable
Cell Antenna
Figure 2. Example Configuration of Modbus TCP Data connection to APM Module.
23

4.3 APM System Sourcing

The APM System Kit #1 (P/N G-972-001) consists of the following standard components:
1. APM Module (P/N 741289)

2. GE Waukesha* APM Installation and Operation Instructions (Form No. 10000-3)
The following necessary components are also needed and can be purchased from an authorized GE
Waukesha Distributor (“Distributor”) or ASP by ordering Kit#2 P/N G-972-002: shipped-loose 4G LTE
cellular router, SIM card, whip antenna, and antenna magnetic mounting base for cell connectivity.
NOTE: Kit #2, 3, and 4 are not needed if site has an internet connection. Kit #2 is applicable for
installation sites in the United States, Canada, and Mexico only. For other countries please order
Kit #3 or Kit #4, see table below for guidance.
1. Cell Router: capable of receiving signal in installation location, Class 1 Div 2 Rated (P/N
741290 for US/Canada/Mexico)
2. SIM Card (P/N 741074)
3. Cellular Whip Antenna (P/N 741312)
4. Antenna Magnetic Base (P/N 741313)
Kit #3 (P/N G-972-007) for sites outside North America, without internet connection, and require all
equipment to be ATEX certified:
1. Cell Router: capable of receiving signal in installation location, Class 1 Div 2 rated and ATEX
certified (P/N 741336 for international use).
2. SIM Card (P/N 741074)
Kit #4 (P/N G-972-008) for sites outside North America, without internet connection, and require
HSPA+ cell coverage:
1. Cell Router: capable of receiving signal in installation location, Class 1 Div 2 and HSPA+
compatible (P/N 741337 for international use).
2. SIM Card (P/N 741074)
To support Kit #1 and Kit #2/3/4 installation, spare Ethernet cables (Cat-5) and access to a 24 VDC
power supply should be available. Optional equipment that may be necessary based on site
configuration (cell signal strength) can also be purchased from a Distributor (Kit #5 P/N-G972-005) or
ASP: shipped-loose extended-range antenna and cellular booster to improve remote monitoring
cellular network connectivity in areas with poor cellular signal.
NOTE: Kit #5 is applicable for installation sites in the United States and Canada only. For other
countries, please contact Application Engineering for specifications to source locally.
24

1. Cell Booster for sites with weak cell coverage (P/N 741292)
2. Directional antenna to improve cell signal reception (P/N 741291)
In addition to previously mentioned kits, the following optional components must be sourced locally if
needed:
1. Ethernet switch for connecting multiple assets

2. Protocol Convertor if pulling data from PLC
Summary Table of Each Kit available from Distributor or ASP can be seen in Table 2.
NOTE: Kit #2, 3, and 4 are not needed if site has an internet connection. Kit #2 is applicable for
installation sites in the United States, Canada, and Mexico only. For other countries see table
below. For countries not listed, please contact Application Engineering for specifications to
source locally.
Country GE P/N Group # Country GE P/N Group #

Canada 741290 G‐972‐002 Indonesia 741337 G‐972‐008
United States 741290 G‐972‐002 Mexico 741337 G‐972‐008
Greece 741336 G‐972‐007 New Zealand 741337 G‐972‐008
Poland 741336 G‐972‐007 Nigeria 741337 G‐972‐008
Algeria 741337 G‐972‐008 Oman 741337 G‐972‐008
Argentina 741337 G‐972‐008 Pakistan 741337 G‐972‐008
Australia 741337 G‐972‐008 Peru 741337 G‐972‐008
Bahrain 741337 G‐972‐008 Russian Federation 741337 G‐972‐008
Bangladesh 741337 G‐972‐008 Singapore 741337 G‐972‐008
Bolivia 741337 G‐972‐008 Thailand 741337 G‐972‐008
Columbia 741337 G‐972‐008 United Arab Emirates 741337 G‐972‐008
Ecuador 741337 G‐972‐008 Venezuela 741337 G‐972‐008
Egypt 741337 G‐972‐008 Trinidad 741337 G‐972‐008
India 741337 G‐972‐008 Indonesia 741337 G‐972‐008
NOTE: Kit #5 applicable for installation sites in the United State and Canada only. For other
countries.
NOTE: Replacement parts can be ordered from authorized GE Waukesha Distributor or ASP. The
APM Module is replaceable but not repairable. Faulty modules must be replaced (see end of
manual for procedure). The APM Module is covered by the standard GE Waukesha 12 month
warranty. Any APM Module that fails under warranty should be returned to GE Waukesha
(through local Distributor or ASP).
25

Item Description Qty. Part Number

APM Module Data collector, Class 1 1 741289
Kit 1 Div 2 Rated
G-972-001 APM Installation and Manual for operation 1 FORM 10000-3
Operation Instructions
Cell Router 4G LTE Router, Class 1 1 741290

Kit 2 Div 2 Rated
G-972-002 SIM Card 1 741074
(USA, Canada, Cellular Antenna 1 741312
Mexico Only) Antenna Magnetic Base 8ft coaxial cable 1 741313
included
Cell Router 4G LTE Router, Class 1 1 741336

Div 2 Rated and ATEX
Kit 3 Certified
G-972-007 SIM Card 1 741074
(International
Use) Cellular Antenna 1 741312
Antenna Magnetic Base 8ft coaxial cable 1 741313
included
Cell Router 3G Router, Class 1 Div 2 1 741337

Rated and HSPA+
Kit 4 compatible
G-972-008 SIM Card 1 741074
(International
Use) Cellular Antenna 1 741312
Antenna Magnetic Base 8ft coaxial cable 1 741313
included
Directional Antenna Used to boost cell 1 741291

Kit 5 reception, 50ft coaxial
G-972-005 cable included
(USA and Cell booster Used to boost cell 1 741292
Canada Only) reception, not Class 1
Div 2 Rated
Table 2. APM Kits and Descriptions.
26

5 Pre-Installation
5.1 Pre-Installation Checklist (Complete Before Arriving at Site):
Survey Question Answer
Cell coverage strength at site? Use sites like opensignal.com or Root

Metrics Coverage Map to determine cell signal strength for 3G/4G
coverage. If weak, consider ordering APM Kit #5. Where is site located?
Order Kit #2, 3, or 4 as appropriate.
How many engine packages are to be connected? One APM Module can
collect data from up to 6 engine packages (including engine, compressor,
and associated site BoP). Use this information to determine what quantity
of Kit #1 to order.
Is there a suitable enclosure for the APM Module? The APM System is Class
1 Div 2 rated and must be located at least 3 feet from the engine to avoid
electro-magnetic interference. The system is not rated for exposure to the
environment (rain, sunlight, wind, etc). If space is not available in the
package control panel, a suitable enclosure must be made that can house
the APM System and provide 24V DC power.
What data should be collected and where are the Modbus network access
points for that data? Refer to Section “Determining Type of Installation” to
see where engine and compressor data can be collected from. Is site PLC
or BoP data required and where can it be pulled from?
Names and serial numbers of assets to be connected (including engine

model types)? This information will be used to configure the APM Module
and correctly name the data displayed in the APM User Interface.
Model number of package control panel? Use this to look up where RS232
or RS485 data can be pulled from for the package. Validate the Modbus
Map for each package and adjust the APM Module configuration
accordingly. If connecting over Modbus TCP, what are the IP addresses for
each asset?
Will following personnel be available for help during installation or will they
be contacted prior to installation?
1. Electrician (to modify wiring within control panel)
2. Controls expert (familiar with control panel)
3. Telecommunications expert (familiar with cell networks in the area)
Does installer already have APM User Interface (myPlant) credentials? If not
submit a ServiceNow ticket and confirm access to the APM User Interface
before arriving at site
27

5.2 APM System Installation Procedure
• Complete pre‐installation survey
• Determine cell coverage strength at site
• Confirm assets to be connected, connection points, and
modbus network type (RTU or TCP)
Pre‐Installation • Collect documentation needed (modbus maps/registers, etc)
• Confirm APM User Interface Access
•Order required APM Kit(s)
•Confirm required tools are on hand
•Pull APN code for Kit #2 Configuration from GE S‐Sheets (on DP Portal)
•Confirm backup/additional components are on hand
Installation •Determine if Class 1 Div 2 rated mounting location is available for APM
Preparation Module. If not a suitable enclosure must be installed
•Mount and install APM System in appropriate enclosure
•Configure APM Module and Cell Router (if ordered Kit #2, 3, or 4)
•Confirm data collection from required assets, verify in APM User Interface
Installation
•Post‐installation survey completed and returned to customer
•Passwords and Usernames recorded and returned to Customer
Post Installation
Figure 3. APM System Installation Procedure Schematic.
28

5.3 Determining the Type of Installation

Review the 4 diagrams outlining the different types of installations (see S-Sheet S-04902-50 in
Appendix A). Choose the diagram that most closely resembles your installation and use the
information below to select the appropriate configuration. This information is needed to properly
install the APM Module.
S-04902-50, Sheet 1:
 ECU data and Compressor data needed

 Customer has Murphy Centurion C4 Panel
 Data to be collected over Modbus RTU (RS485 from pins 100 and 101 on Centurion)
S-04902-50, Sheet2 Left:

 Customer has Murphy Centurion C4 Panel
 Data to be collected over Modbus TCP (using Gridconnect device to convert RS485 to Modbus
TCP)
S-04902-50, Sheet2 Right:
 Customer has ComAp panel

 ECU data needed
TCP)
S-04902-50, Sheet 3 Left:
 Customer has Murphy Centurion C4 Panel and AFRv2 HMI

 Data to be collected over Modbus RTU RS485 (via pins 13 and 15 on AFR v2 HMI)
S-04902-50, Sheet 3 Right:
 Customer has Murphy Centurion C4 Panel and AFRv2 HMI

TCP)
S-04902-50, Sheet 4:
 Customer has ComAp panel and AFRv2 HMI

TCP)
29

6 Installing APM System

6.1 Mounting APM System
NOTICE: The APM Module (and associated components) must be located at least 3 feet from the
engine to avoid electro-magnetic interference and ensure proper operation. Do NOT mount APM
Module on the engine or in a place of excessive vibration. Further the APM Module is Class 1 Div 2
rated and is not rated for exposure to the environment (rain, sunlight, dust, wind, etc).
24V DC Power LED Status Lights ETH1 IF1
USB
ETH2 IFX
APM Module
Figure 4. APM Module Ports and Locations.
Port Description
Power 24 Used to power APM Module, 24 V DC power goes in here (through provided
VDC power terminal block)
USB Disabled, not able to use
ETH2 Port used to connect APM Module with Cell router, use Ethernet Cable
ETH1 Port used to connect APM Module with Laptop, use Ethernet Cable
IFX Port used for Modbus RTU data into APM Module
IF1 Port used for Modbus TCP data into APM Module
Table 3. APM Module Port Descriptions.
30

6.2 Kit #1 Mounting Instructions

Kit #1 (P/N G-972-001) contains the APM module and APM Manual. The instructions for these
components are as follows:
1. Open up control panel and find suitable place to mount APM Module.
a. Use Two (2) 8/32” hex head self-tapping screws.
2. When mounting the APM Module the following notes must be kept in mind:
a. Environmental conditions must be taken into consideration (EMI, rain, dust, etc).
b. When installed in an enclosure, enough space must be available for air to circulate
sufficiently.
c. APM Module must be installed on a flat, clean, and burr-free surface.
d. APM Module is only certified for operation in enclosed rooms.
e. APM Module must not be subjected to direct sunlight.
f. Ventilation holes must not be covered.
g. APM Module must be installed using one of the approved mounting orientations.
h. The wall or control cabinet must be able to withstand four times the total weight of
the APM Module. Further the flex radius of the connected cables must not be
exceeded.
3. There are two mounting configurations for the APM Module, use what is appropriate for site
enclosure. To reposition the mounting bracket, unscrew the Four (4) Torx screws on the back
of the bracket.
Figure 5. APM Module Mounting Configurations, Book and Box Styles.
31

4. The following diagram shows minimum spacing requirements around the APM Module to
allow proper air circulation. If there is not proper air circulation around the APM module it
can overheat, impacting performance. The below spacing specifications are based on a
worst case scenario for operation at maximum operable ambient temperature (50 oC or 122
oF at 500m above sea level, for every 1000m past 500m above sea level derate max
allowable temperature by 1 oC). If the minimum spacing requirements cannot be met then
appropriate measures must be taken to monitor the APM module for overheating.
Figure 6. APM Module Space Requirements during Mounting and Operation.

S1: ≥ 100 mm S2: ≥ 50 mm S3: ≥ 100 mm S4: ≥ 50 mm
5. Mount RS485 to RS232 Data Converter (if collecting data over Modbus RTU RS485).
a. Find suitable DIN Rail location nearby APM Module.
b. Follow included instruction guide to power Data Converter.
c. Connect DB9 Male terminator block to Data Converter DB9 port.
6. Connect 24V power source to APM Module and Data Converter. Verify the APM Module has
power by locating the green LED power light on the module and verify it is on.
7. Connect data to the APM Module (see Section “Connect Data Sources”).
8. Connect the APM Module to the internet. This can be done over a site internet connection or
through a cell network connection provided through Kit #2.
32

24V DC Power Power Light APM Module
Figure 7. APM Module with connected 24V DC Power.
6.3 Kit #2, 3, and 4 Mounting Instructions

Kit #2 (P/N G-972-002) contains a Digi WR31 4G LTE Cell router, cell antenna, antenna mounting
base, and a SIM card. Kit’s 3 and 4 contain the international version of this cell router for use outside
US, Canada, and Mexico. These kits are meant to connect the APM Module to the internet via a cell
connection to allow data transmission to the APM User Interface. The mounting instructions for
these components are as follows:
1. Before mounting, insert SIM card into Cell Router. The Digi WR31 has a small black tab on the
bottom that can be unscrewed to insert a SIM card. Make a note of the SIM Card Number.
2. Follow included instruction guide to mount and configure cell router. Open up control panel
and find suitable place to mount cell router.
a. The Cell Router must be mounted where signal strength is maximum. Confirm for
your individual cell router what constitutes maximum signal (typically the more LEDs
lit on the side of it, the better the signal).
b. The Cell Router must be in a Class 1 Div 2 rated enclosure and cannot be directly
exposed to the elements (rain, sunlight, dust, etc).
c. Connect antennas directly to cell router. If signal is weak then use mounting bases
with coaxial connection to the cell router to mount antennas outside control panel (or
else with stronger signal). Use NEMA rated grid connectors to maintain proper
sealing of APM Module’s enclosure. Connect the Cell Antenna to the primary (top)
coaxial port.
d. It is recommended that the distance between the Cell Router and the cell antenna is
minimized. If the antenna must be mounted >8ft away from the APM Module, mount
the Cell Router near the cell antenna and run a longer Ethernet cable between the
Cell Router and APM Module.
3. Connect 24V power source to cell router and verify it has power by the blinking PWR blinking
light on the Digi WR31.
4. Connect Ethernet cable from APM Module Port ETH2 to Digi WR31 Port Lan1.
33

6.3 Kit #5 Mounting Instructions

Kit #5 (P/N G-972-005) is used to boost the cell signal strength if the site cell signal is weak. The kit
contains a cell booster and a directional antenna. The mounting instructions for these components
are as follows: NOTE: For USA and Canada Use Only
1. Mount Cell Booster

a. Follow included instructions to properly configure and power Cell Booster.
b. The Cell Booster must be mounted outside of a Class 1 Div 2 area.
c. The Cell Booster requires 6V DC power.
d. The Cell Booster can increase cell signal strength by up to 20dbi.
e. Before installing the Cell Booster, it must be registered with your local wireless service
provider and confirm their consent. Follow local regulations.
f. The Cell Booster comes with an antenna (pictured in Figure 8).
Figure 8. Cell Booster (left) and the included Cell Booster Antenna (Right).
34

g. The included cell booster antenna must be facing the nearest cell tower.
h. The Cell Booster Antenna connects to the “Inside Antenna” Port of the Cell Booster
i. Directional Antenna must be connected to the “Outside Antenna” port of the Cell
Booster (Figure 9).
Figure 9. Outside Antenna Port of Cell Booster connects to Directional Antenna.
2. Mount Directional Antenna

a. Directional Antenna must be placed raised 10-20ft above the ground.
b. Point Directional Antenna to nearest cell tower.
c. The Directional Antenna comes with a 50ft coaxial cable.
d. Connect Directional Antenna to Cell Booster (recommended) or Cell Router. If
connected to Kit #2 Cell Router a coaxial male to male to converter will be needed.
e. The Directional Antenna can increase cell signal strength by up to 12db.
35

6.4 Connecting Data Sources to APM Module

Asset data can be connected over Modbus RTU or Modbus TCP. All data from up to 6 packages
(engine and compressor), associated site BoP, and site PLC controllers can be connected to one APM
Module. If connecting to more packages, another APM module will be needed. The APM module can
be connected to one Modbus RTU and one Modbus TCP network simultaneously. If the data to be
collected is on separate Modbus networks (ie 2+ Modbus RTU or 2+ Modbus TCP networks) and there
is no way to connect all the assets to one APM Module, then a separate APM module will be needed
for each network.
For Modbus TCP connection:
1. Locate Modbus TCP/Ethernet data out source from site Modbus TCP network.
2. Connect Ethernet Cable from site Modbus TCP network to port IF1 on APM Module.
3. If connecting multiple assets over Modbus TCP/Ethernet, mount Ethernet Switch(es).
a. Give 24V Power to each Ethernet switch.
b. Connect all assets to Ethernet Switches as needed (use as many switches as required)
c. Connect APM Module Port IF1 to Ethernet switch.
For Modbus RTU Connection:
1. Locate Modbus RTU data out source from Modbus RTU Network. Refer to “Determining Type
of Installation” and S-Sheets in Appendix A to determine pinouts for various data sources.
2. If data is transmitted over RS232 then it must be connected to an RS232/RS485 converter
and converted to RS485. The APM Module only accepts RS485 data as an input over Modbus
RTU in Port IFX.
3. If data is transmitted over RS485 then use Figure 10 to properly connect Modbus RTU data to
Port IFX on the APM Module. In Port IFX: pin 9 is RS485-, pin 10 is RS485+, and pin 8 is for
common ground which is only needed for 3-wire RS485 connections. If connected over a 2-
wire RS485 connection, only pins 9 and 10 are required.
Figure 10. APM Module IFX Port Pinout Diagram.
36

Modbus RTU
Network (RS485) RS485+ to APM
Module Pin 10 (TXD)
RS485- to APM
Module Pin 9 (RXD)
Figure 11. Pinout connection diagram for Data Converter and APM Module.
NOTE: For 3-wire RS485 connections, use Pin 8 for common ground.
37

6.5 Configuring a Windows 7 Laptop to Interface with the APM Module

The Windows 7 laptop must be configured to recognize and interface with the APM Module before
any installation can take place. Other versions of Windows operating systems were not tested in
development of these instructions.
1. Confirm ethernet cable from ETH1 of APM Module is connected to laptop.

2. Click Wifi signal in bottom right corner of laptop and open “Network and Sharing Center”.
a. Alternatively open Control Panel from Start Menu and click “Network and Internet”,
then double click “Network and Sharing Center.
Figure 12. Windows 7 Network and Sharing Center Homepage.
3. Double click “Change adapter settings” , 3rd option from the top on the left hand menu.
4. Double click “Local Area Connection”.
Figure 13. Windows 7 Laptop Network Connections Page.
38

5. On the pop-up, double click “Internet Protocol Version 4 (TCP/IPv4)”.
Figure 14. Windows 7 Local Area Connection Properties Page.
6. Click option for “Use the following IP Address”.

7. Enter the IP address that will be in the same subnet with the APM Module (192.168.123.XXX).
The (default) IP address of the APM Module is 192.168.123.212. This IP address is the default
address for the APM Module and should not be used as the IP address of the laptop (last set
of numbers should be different from APM Module).
Note: Before choosing an IP address for the laptop, consult site network administrator to ensure
there is no IP conflict. Do not use any IP addresses already reserved for other devices.
39

Figure 15. Windows 7 IPv4 Settings Page.
8. Click after entering appropriate Ip address for the laptop. Click OK to the Local Area
Connection box as well and close all remaining windows. Now the service laptop should be
ready to connect to the APM Module via the Ethernet (network Cat5) cable.
40

7 Configuring APM System

After installing APM system and verifying data connection and power, the following procedure
oultines configuring the APM System.
7.1 Kit #1 Configuration Instructions

1. Mount APM kit as shown in Section 6.1 “Mounting APM System”.
2. Change laptop IP to same IP subnet as APM Module (Follow Section “Configuring a Windows 7
Laptop to Interface with the APM Module”.
3. Connect Laptop Ethernet Port to Port ETH1 on APM Module using an Ethernet Cable (Cat-5).
4. Follow the instructions in Sections 7.2 and 7.3 to configure the APM Module using the MyCoBo
software.
7.2 APM Module Configuration for Modbus TCP Network

1. Change laptop IP address to same IP subnet as APM Module by following instructions in
Section 6.5 “Configuring a Windows 7 Laptop to interface with the APM Module”.
2. Connect laptop Ethernet port to Port ETH1 on APM Module using an Ethernet Cat-5 cable.
3. Open web browser on laptop (Google Chrome, Mozilla Firefox, or Internet Explorer
recommended).
4. Navigate to IP address of APM Module by typing IP address 192.168.123.212:1101 into web
browser search area.
5. Enter the username and password supplied by GE and select the “Login” button at the
bottom.
a. Username: admin
b. Password: admin4config
41

6. If you have a previous configuration file (from a previously configured APM Module) select
“Upload” to start with that file. For first time installations select “Start From Default”
7. On the next screen, enter the APM Module information and data interface options
a. On the first line enter Serial number of the APM Module (will be located on a sticker on
APM Module) and select data type
b. For Modbus TCP enter the IP Address to be used for the APM Module on the site
network. This must be an open IP address that does not conflict with other IP
addresses at site. Also include the site subnet mask with a colon after IP address. For
example the format entered should be: 192.168.123.101:255.255.255.0
8. Select “Controllers” Button at bottom when finished entering the fields on the previous screen
9. The following screen will configure asset interfaces
a. Select “+ Add Interface” in the middle of the screen
b. From the drop down select the interface type: Modbus TCP IF1 for Modbus TCP data
collection
42

c. Enter the IP address of the asset on the field appearing to the right. This is the IP
address of the asset data is to be collected from and should be entered in the
following format: XXX.XXX.XXX.XXX
d. Select “+ Add Controller” in the middle of the screen to select the name of the
controller connected to each asset. Choose the Modbus map template based on the
engine/controller configuration data is to be collected from. Begin typing in the
“Template” field and select from the auto search options that appear
43

e. Select Modbus Address. This should match the Modbus ID (also called Modbus Slave
ID) of the devices being connected.
f. Continue to enter controllers as needed by clicking “+ Add Controller” button. Create
separate controllers for each controller on each asset being connected. For example
if 2 engine packages were being connected and each package had an AFRv2 and
package controller then 4 controllers would need to be created. Each controller
should have a unique name.
10. Select “Assets” button at bottom when finished
11. On the next screen select specific assets for each controller map configured on the previous
screen. Select a controller and then enter the asset serial number (engine serial number,
compressor serial number, etc). The “serial number” field will be the unique name and
identifier of assets in the APM User Interface.
a. Select “Add Asset”
b. Enter asset serial number
c. Select a controller name from the list under “Controllers”. This should be the
controller unique to that asset created on the previous screen.
d. If multiple controllers are being connected for each asset then answer the questions
appropriately and list the additional controllers. Continue to add controllers in the
appropriate fields until all controllers have been added.
e. Select “Load Data Items Template”
f. Confirm the data item template matches the engine model/controller type
g. Select “+ Add Data item” to add any data items missing in the map shown
h. Select “+ Add Asset” to continue adding assets until all have been entered (maximum
12 assets or 6 packages can be connected to one APM Module)
i. Each data field can be expanded and edited to change the conversion formula or
modbus address as needed. This can be done to conform the APM Module’s modbus
map to the site specific modbus map (if it deviates from the standard GE Waukesha
pre-loaded template).
44

12. To save a copy of the configuration file select “Download Config”. This downloaded file can
be used as a starting template for future configurations by selecting the “Upload” button on
Step 4.
13. After configuration is complete select “Send Config”
a. If there was a previous configuration on the APM Module a dialog box will open-up
saying previous configuration will be over-written, select “Ok”
b. Successful configuration will result in a dialog box appearing saying “Successful
Configuration”. Select “OK”
45

7.3 APM Module Configuration for Modbus RTU Network

1. Change laptop IP address to same IP subnet as APM Module by following instructions in
Section 6.5 “Configuring a Windows 7 Laptop to interface with the APM Module”.
2. Connect laptop Ethernet port to Port ETH1 on APM Module using an Ethernet Cat-5 cable.
3. Open web browser on laptop (Google Chrome, Mozilla Firefox, or Internet Explorer
recommended).
4. Navigate to IP address of APM Module by typing IP address 192.168.123.212:1101 into web
browser search area.
5. Enter the username and password supplied by GE and select the “Login” button at the
bottom.
a. Username: admin
b. Password: admin4config
6. If you have a previous configuration file (from a previously configured APM Module) select
“Upload” to start with that file. For first time installations select “Start From Default”
7. On the next screen, enter the APM Module information and data interface options
a. On the first line enter Serial number of the APM Module (will be located on a sticker on
APM Module) and select data type
b. For Modbus RTU connection enter the baud rate of the RTU network. For example the
format entered should be: 9600 or 19200.
46

8. Select “Controllers” Button at bottom when finished entering the fields on the previous screen
9. The following screen will configure asset interfaces
a. Select “+ Add Interface” in the middle of the screen
b. From the drop down select the interface type: Modbus RTU IFX for Modbus RTU data
collection
c. Select “+ Add Controller” in the middle of the screen to select the name of the
controller connected to each asset. Choose the Modbus map template based on the
engine/controller configuration data is to be collected from. Begin typing in the
“Template” field and select from the auto search options that appear
47

d. Select Modbus Address. This should match the Modbus ID (also called Modbus Slave
ID) of the controllers being connected.
e. Continue to enter controllers as needed by clicking “+ Add Controller” button. Create
separate controllers for each controller on each asset being connected. For example,
if 2 engine packages were being connected and each package had an AFRv2 and
package controller then 4 controllers would need to be created. Each controller
should have a unique IP address and name.
10. Select “Assets” button at the bottom when finished.
11. On the next screen select specific assets for each controller map configured on the previous
screen. Select a controller and then enter the asset serial number (engine serial number,
compressor serial number, etc). The “serial number” field will be the unique name and
identifier of assets in the APM User Interface.
a. Select “Add Asset”
b. Enter asset serial number
c. Select a controller name from the list under “Controllers”. This should be the
controller unique to that asset created on the previous screen.
d. If multiple controllers are being connected for each asset then answer the questions
appropriately and list the additional controllers. Continue to add controllers in the
appropriate fields until all controllers have been added.
e. Select “Load Data Items Template”
f. Confirm the data item template matches the engine model/controller type
g. Select “+ Add Data item” to add any data items missing in the map shown
h. Select “+ Add Asset” to continue adding assets until all have been entered (maximum
12 assets or 6 packages can be connected to one APM Module)
i. Each data field can be expanded and edited to change the conversion formula or
modbus address as needed. This can be done to conform the APM Module’s modbus
48

map to the site specific modbus map (if it deviates from the standard GE Waukesha
pre-loaded template).
12. To save a copy of the configuration file select “Download Config”. This downloaded file can
be used as a starting template for future configurations by selecting the “Upload” button on
Step 4.
13. After configuration is complete select “Send Config”
a. If there was a previous configuration on the APM Module a dialog box will open up
saying previous configuration will be over-written, select “Ok”
b. Successful configuration will result in a dialog box appearing saying “Successful
Configuration”. Select “OK”
49

7.4 Kit #2, 3, and 4 Configuration Instructions

1. Mount Kit #2, 3, and 4 components following instructions in Section 6.3 “Kit #2, 3, and 4
Mounting Instructions”
2. Follow Section “Configuring a Windows 7 Laptop to Interface with the APM Module” to
change laptop IP address back to dynamic by clearing the IP address and subnet mask
entered earlier and selecting “Obtain an IP Address Automatically” (shown in Figure 17),
Figure 16. Windows 7 Laptop IPv4 Setting for connection to Cell Router.
3. Navigate to 192.168.1.1 on web browser (type IP address into web browser search area).
4. For Digi WR31:
a. Connect Ethernet Cable from Laptop Ethernet Port to Port Lan0 on the Digi WR 31.
b. Follow provided quick start guide in Digi WR31 box to connect to the cell router.
c. Enter “username” and “password” for username and password when prompted.
d. When prompted create a new username and password (recommended to use same
password as APM Module, “admin4config”).
50

Figure 17. Step 1 of Kit #2 Cell Router Configuration.
e. Click “Get Started” and follow installation wizard. Use chosen username and
password.
f. Enter the APN settings for the SIM card on the next page.
i. Check the S-Sheet included in Kit #2 for the latest APN Settings (APN Number,
username, password).
ii. The settings for a Vodafone SIM Card (included in Kit #2) are:
1.
iii. Select “No” SIM Pin.
NOTE: Contact GE Waukesha to obtain the APN number for the SIM card.
Figure 18. Step 2 of Kit #2 Cell router Configuration.
g. On the next page select your appropriate time zone, leave default time server host
name (See Figure 20).
51

h. On the next page select “No” for “Do you have a Remote Manager account?” The
default is “Yes” and must be changed (See Figure 21).
i. Fill out the remaining screens using the settings options shown below. At the end of
the configuration the settings options should match the list shown below.
Cellular Connectivity
i. Cellular Provider: Other
ii. Password encryption: Disabled
iii. APN: broadband
iv. Time server hostname: time.digi.com
v. Time zone: enter site time zone
vi. Update for Daylight Saving Time (DST): Enabled
vii. Remote Manager is disabled
viii. Remote configuration through Ethernet interface: Enabled
ix. Remote configuration through cellular interface: Enabled
x. Login on serial interfaces: Disabled
xi. USB port: Disabled
xii. Reset button: Enabled
Service configuration
xiii. HTTP server: Enabled
xiv. HTTPS server: Enabled
xv. SSH server: Enabled
xvi. Telnet server: Disabled
xvii. Telnet over SSL server: Disabled
xviii. FTP server: Disabled
xix. ADDP: Disabled
xx. ZING: Disabled
52

j. Finish Cell router configuration and save all settings. Confirm all settings are the
same as outlined in the previous steps.
k. Confirm you are getting a cell signal.
i. Log into the cell router by going to 192.168.1.1 on your web browser. Log in
using the chosen username/password.
ii. Under “LED” Section the Power, Service, and Signal 1 lights are green
iii. Under “Interfaces” section the “Cellular” light is green
iv. Under “Cellular” we recommend the signal strength is greater than or equal
to -90db.
1. CAUTION: Signals at -90db or lower have poor signal strength. If you
have failure connecting to the APM User Interface consider using Kit
#3 to boost cell strength.
v. On the homepage of the router there will be a screen that shows signal
strength, if it is not better than -90 deb consider using a cell booster or
moving router antenna to get a better signal. Under “Cellular Section
vi. “Ethernet 0” section should show data transfer (non-zero numbers under
Data Received and Data Sent).
Use Figure 22 as a guide to confirm all settings and data transmission form the Cell Router.
Figure 21. Kit #2 Cell Router Post Configuration Settings Homepage.
53

7.5 Kit #5 Configuration Instructions

Follow included configuration instructions for both Cell Booster. There is no configuration required
for the Directional Antenna, follow the “Kit #5 Mounting Instructions” to properly mount the antenna.
7.6 Configuring Optional Components

In this section the configuration and set up of optional APM System components will be discussed.
Protocol Converter
If connecting to a site PLC not outputting data on Modbus, a protocol converter will be needed to
collect data. GE’s APM Module is capable of connecting and gathering Modbus data without further
components. If data is transmitted over another protocol, it is Site Customer’s responsibility to
convert to Modbus. A Protocol Converter must be sourced locally, please follow its included
mounting and configuration guides. Instructions to connect the Protocol Converter to the APM
Module are outlined below.
1. Mount Protocol Converter where appropriate. Protocol converter must connect to APM
Module, site PLC, and a 24V DC Power Source.
2. Connect PLC to Protocol Converter.
3. Connect 24V DC Power source to Protocol Converter.
4. Configure Protocol Converter for site specific mapping (work with Site Network Administrator
if needed).
5. Assign IP address to output of Protocol Converter.
6. Connect Protocol Converter to APM Module.
a. Convert to Modbus TCP, Ethernet cable can be connected from Port IF1 on APM
Module to Protocol Converter.
b. If connecting multiple assets over Modbus TCP alongside the Protocol Converter use
an Ethernet switch to collect all data. Then connect Port IF1 on the APM Module to
the Ethernet switch using an Ethernet cable.
7. Re-run APM Module configuration files, follow “Configuring APM System” Section.
54

8 Verify Operation (Data Collection)

8.1 Verify Data Collection through Cell Router
If using a non-GE sourced Cell Router then please refer to its installation guide to verify data
transmission. For Kit #2, 3, or 4 Cell Router see instructions below.
1. Connect Ethernet cable from laptop Ethernet port to port Lan0 on Cell Router.
2. Navigate to 192.168.1.1 on web browser.
3. Log into Cell Router using selected username/password
4. Follow Section “Kit #2,3, and 4 Configuration Instructions” Step 4, sub-step k to validate data
transmission from Cell Router.
8.2 Verify Data Collection through APM User Interface

1. Go to myplant.gepower.com/drm.
2. Log in using the provided credentials from GE.
a. If you are not able to log in, check the password/username were entered correctly.
Confirm the Captcha images were also chosen correctly.
b. If you are not able to log in, submit at ServiceNOW ticket to create a myPlant
Account.
3. Search using your site name or engine serial number in the top right field.
4. Select your engine.
5. Confirm engine status shows “Running” if engine running or “Not Running” if engine not
running but with a current time stamp.
6. Confirm Load/RPM/Oil Pressure/ Oil Temperature data is current in the rightmost part of the
screen.
Login Credentials
Asset Name
Figure 22. APM User Interface Asset Homepage.
55

7. Click “Digital Workbench” on middle right side of the screen.

8. Update time and calendar date ranges for data timeframe to be viewed.
9. Select “RPM”, “Ambient Temperature” and click “Draw Chart” to see RPM as a function of time
on the chart on the right side of the screen.
10. Trend other data by selecting data names from the left hand menu.
11. Export data using “Export” button, data can be exported in “.csv” format for Excel viewing.
Login Credentials
Figure 23. APM User Interface Asset Diagnostic Workbench for trending, visualizing, and
downloading data.
56

9 Operation
Once installed, the APM Module will run
automatically and should only require inspection
as part of normal engine maintenance or control
panel inspection. If data is being transmitted, no
further action is required. If information is not
being received at remote location, check APM
Module to ensure Power LED is lit (Section 6.1 “Kit
#1 Mounting Instructions”, Step 8).
If Power LED is lit but information is not being

transmitted, perform a power reset by
disconnecting power at control panel or ESM for
at least 10 seconds and reconnecting it. APM
Module will automatically reboot within 20-30
minutes. Recheck remote location for data
reception. If data is still not being received, return
box to GE Waukesha.
APM Module
Troubleshoot other issues using Section 11 All ports connected
“Troubleshooting APM System”. For other
Figure 24. Installed APM Module (fully
operational issues, inspect power and data
connected).
connections and harness for damage.
9.1 Disposing or Returning APM Module

If the APM Module becomes defective under warranty it can be returned through an independent
authorized GE Waukesha Distributor or Authorized Service Provider (“ASP”) to GE Waukesha.
At end of life the APM Module can be disposed of in the following environmentally friendly manner.
All APM Module components and uninterruptible power suppliers are designed to inflict as little as
harm as possible on the environment.
Disposal Procedure:
1. Separate different materials in APM Module so device can undergo environmentally friendly
recycling process.
2. Programmable logic controllers, operating/monitoring devices, uninterruptible power
suppliers, batteries, and rechargeable battery cables can be disposed of by electronics
recycling.
3. Cardboard box/ paper packaging can be disposed of via cardboard/paper recycling.
4. Plastic packaging can be disposed of via plastic recycling.
Disposal should comply with local legal regulations.
57

9.2 Cyber Security

The APM was designed to operate securely, however like any device that operates over a network,
every precaution must be taken to protect data transmission and the data itself from compromise,
corruption or interception.
Users can assist in cyber security by performing the following:
 Use the most secure usernames and passwords possible (use the maximum number of
characters and special symbols allowed and vary capitalization if allowed).
 Do not use the same password more than once or on more than one device.
 Do not share passwords and usernames or leave them in unsecured areas.
 Limit access (and user accounts) to the system to only those that need it.
 Close any unneeded network ports or services on any device connected to the network the
device is using and the device itself (the APM is shipped secure).
 Ensure any networked devices or service tools that interface with the device are free from
malware, viruses, etc. Do not use external removable media (thumb drives, etc.) with devices
that will be connected to the system.
 Understand that any device that is connected to the internet directly or indirectly is
vulnerable to hacking. Limit exposure to unsecure networks as much as possible and take all
necessary precautions to secure the system and network(s) it operates on.
 Report any suspected vulnerability, compromise of network security or unexplained data loss
or loss of functionality to GE Waukesha for further investigation (see below for more
information).
GE is committed to the appropriate management of product cyber security vulnerabilities and

reports of product cyber security vulnerabilities. Special care must be taken when communicating
potential vulnerabilities.
Accordingly, GE employees, contractors and end users must abide by the following rules for
communications regarding suspected product cyber security vulnerabilities:
 Information concerning such vulnerabilities may be shared only with persons having a need
to know (immediate supervisor and GE Point of Contact), and all materials concerning such
vulnerabilities must be secured appropriately and in a timely manner.
 Report all potential product cyber security vulnerabilities on released products promptly to
the Business Product Cyber Security Leader at GE Waukesha.
58

10 Post - Installation Checklist

(Note: Copy this form, fill it out and sign and date. Provide to Site Customer)
___ APM System Devices are installed a minimum of 3 feet from engine and inside a properly rated
enclosure
___ APM Module is receiving power as indicated by LED in back being lit.
___ APM Module is connected via Modbus (RTU RS485/RS232 or TCP Ethernet) to asset controller or
package control panel and is receiving data (as confirmed through APM User Interface).
___ If using Kit #2 Cell Router, verify cellular signal strength meets recommended standard (>90db).
___ If using Kit #2, confirm Cell Router is transmitting data.
___ Inform Customer of password for MyCoBo and username/password for Cell Router.
The undersigned submits that the installation was performed successfully and all functions checked
above were functioning properly at the completion of the installation. The completed form can be
returned to the asset end user.
________________________________________________________________ ___________
Signature of Installer Date
Printed Name/Company Name and Contact Info (Email or Phone)
____________________________________________________________________________________
Customer/Site/Location/Engine Serial Number
59

11 Troubleshooting APM System

11.1 Troubleshooting Laptop and APM Module Connectivity Issues
Step 1: Confirm Connection to APM Module
1. Change laptop IP address to same subnet of APM Module, follow section “Configuring a
Windows 7 laptop to interface with APM Module”
2. Open command window on laptop by going to start menu and typing “cmd” and hit enter
3. In pop up command window type “ping W.RMD.Module.IP” where W.RMD.Module.IP is the IP
address of the APM Module (default 192.168.123.212 unless changed during configuration).
Figure 25. Windows 7 Command Window
If there is a message saying “0 of 4 packets received, 100% data loss” then there is no connection to
the APM Module. Verify the APM module has power and all wiring is correct and then re-try pinging
the APM Module.
60

11.2 Troubleshooting APM Module and Data Transmission

The APM Module is not repairable (no service parts exist for purchase). Return faulty APM Module and
harness to GE Waukesha and await instructions.
The following lists basic failure modes, their most likely cause and corrective action.
1. Data not received recently in the APM User Interface.
 Verify the APM Module is collecting data.

 Verify there is cellular service supported in the location of the engine.
 Call the GE Waukesha Services Center for Technical support or submit a ServiceNow
ticket.
2. Cannot access the APM Module configuration page.
 Verify APM Module is connected to laptop through ETH1 Port.

 Verify APM Module has power.
 Verify laptop is on same subnet as APM module (follow section “Configuring Windows 7
Laptop to Interface with the APM Module”.
 Confirm can ping APM module (follow section “Troubleshooting Laptop-APM Module
Connectivity Issues”.
 Reboot the APM Module.
If configuration page is still not accessible, then it is possible the internal memory CFast Card
is corrupted. The MTBF (mean time between failure) of the CFast card is >2,500,000 hours but
if it is found to be defective, please return to a GE Waukesha Distributor following the
standard hardware return procedure
3. APM Module is not collecting data or Data is not visible in APM User Interface.
 Follow section “Configuring APM Module” to re-configure the APM Module.

 Reboot the APM Module.
4. No cellular service detected by the front panel lights on cell router.
 There is no cellular signal in the area and data will not be sent to APM User Interface.
 NOTE: it is possible for a cellular signal to be detected but that area is not covered by the
cell service defined by the SIM card in the APM Module. Submit a ServiceNow ticket if this
is the case.
5. No lights on the front cover of the APM Module.
 Check the +24vdc power going into the APM Module.

 If power is ok, order and replace the APM Module.
If problems persist, contact GE or your local ASP/ Distributor via the instructions outlined in Section 2.
61

APPENDIX A
62


Waukesha Asset Performance Management (APM)

Transféré par

Informations du document

Copyright

Formats disponibles

Partager ce document

Partager ou intégrer le document

Options de partage

Avez-vous trouvé ce document utile ?

Ce contenu est-il inapproprié ?

Droits d'auteur :

Formats disponibles

Waukesha Asset Performance Management (APM)

Transféré par

Droits d'auteur :

Formats disponibles

GE Power

Waukesha gas engines

Original Instructions (English)

Waukesha gas engines

© Copyright 2017, General Electric Co.

ALL RIGHTS RESERVED:

DIVERSION CONTROL STATEMENT:

4 © Copyright 2017, General Electric Co.

© Copyright 2017, General Electric Co.

6.5 Configuring a Windows 7 Laptop to Interface with the APM Module ..................................... 38

© Copyright 2017, General Electric Co.

SAFETY INTRODUCTION This safety alert symbol appears with

NOTE: Indicates a procedure, practice or condition that

7 © Copyright 2017, General Electric Co.

A black graphical symbol inside a yellow Burst/Pressure Hazard

A black graphical symbol inside a red

A white graphical symbol inside a blue Crush Hazard (Side)

! Safety Alert Symbol

Crush Hazard (Top)

Electrical Shock Hazard

Burn Hazard (Chemical)

Burn Hazard (Hot Liquid)

Burn Hazard (Steam)

8 © Copyright 2017, General Electric Co.

Symbol Description Symbol Description

Flying Object Hazard Sharp Element

Read Manufacturer’s Instructions

Wear Environment Suit

Sever Hazard (Rotating Blade)

Wear Eye Protection

9 © Copyright 2017, General Electric Co.

Wear Personal Protective Equipment

Wear Protective Gloves to avoid cuts and

Use Emergency Stop (E-Stop); Stop

10 © Copyright 2017, General Electric Co.

! WARNING Make sure site personnel who are

! illegible or missing labels immediately.

position before the engine is placed back

11 © Copyright 2017, General Electric Co.

Disconnect all electrical power supplies

INTERFERENCE FIT IGNITION

Properly discharge any electrical

12 © Copyright 2017, General Electric Co.

Do not touch or service any heated PRESSURIZED FLUIDS / GAS / AIR

See local and federal fire regulations for PROTECTIVE GUARDS

Ensure that there are no leaks in the fuel SPRINGS

Do not inhale gaseous fuels. Some

Do not install, set up, maintain or operate

INTOXICANTS AND NARCOTICS

13 © Copyright 2017, General Electric Co.

Always consider the weight of the item

Never walk or stand under an engine or

14 © Copyright 2017, General Electric Co.

Ensure that the welder is properly grounded before

15 © Copyright 2017, General Electric Co.

1 About this Document

1.2 Intended Audience

 Electrical utility applications

1.3 How to Use this Manual

© Copyright 2017, General Electric Co.

*Trademark of General Electric Company

© Copyright 2017, General Electric Co.

For help with the GE Waukesha APM System:

2.1 Search Technical Support