883-990 225-D-01A Design Report Final

PROJECT : JIFCO
CONSULTANT: SNC LAVALIN
MANUFACTURER: E&C PROJECTS

PVT. LTD., INDIA
DESIGN CALCULATION
FOR 225-D-01 A
DOC. NO. 701119-P5212AA-M1-0047

Table of Contents
Cover Sheet ............................................................................................................................................................. 4
Title Page................................................................................................................................................................ 5
Warnings and Errors : ..................................................................................................................................... 6
Input Echo : ........................................................................................................................................................... 7
XY Coordinate Calculations : .................................................................................................................. 17
Flg Calc [Int P] : FLANGE .................................................................................................................. 18
Flg Calc [Int P] : Flange 2 .............................................................................................................. 21
Internal Pressure Calculations : ......................................................................................................... 40
External Pressure Calculations : ......................................................................................................... 44
Element and Detail Weights : .................................................................................................................. 48
Nozzle Flange MAWP :...................................................................................................................................... 51
Natural Frequency Calculation : ........................................................................................................... 52
Wind Load Calculation : .............................................................................................................................. 53
Earthquake Load Calculation : ................................................................................................................ 55
Wind/Earthquake Shear, Bending : ......................................................................................................... 57
Wind Deflection : ............................................................................................................................................. 58
Longitudinal Stress Constants : ........................................................................................................... 59
Longitudinal Allowable Stresses :....................................................................................................... 60
Longitudinal Stresses Due to . . . : ............................................................................................... 61
Stress due to Combined Loads : .............................................................................................................. 63
Center of Gravity Calculation : ........................................................................................................... 67
Sup. Lug Calcs: Ope : ................................................................................................................................... 68
Sup. Lug Calcs: Test : ................................................................................................................................. 71
Conical Section : Conical Shell....................................................................................................... 74
Nozzle Calcs. : N2 .......................................................................................................................................... 77
Nozzle Calcs. : M1 .......................................................................................................................................... 89
Nozzle Calcs. : N4 .......................................................................................................................................... 93
Nozzle Schedule : ........................................................................................................................................... 103
Nozzle Summary : ............................................................................................................................................. 104
MDMT Summary : .................................................................................................................................................. 105
Vessel Design Summary : ............................................................................................................................ 106
Cover Page 4
DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version : 2007, Addenda A-09
Analysis Performed by : DENFAB
Job File : S:\WORKING FOLDER\CALCULATION\225-D-01A\R1\225-D
Date of Analysis : Aug 26,2011
PV Elite 2010, August 2010

Title Page 5
Note: PV Elite performs all calculations internally in Imperial Units

to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The customary Imperial database is
used for consistency. The finalized results are reflected to show
the users set of selected units.
REPLY TO SNC COMMENTS
TOLERANCE FOR ALL NOZZLES – SHALL BE AS PER THE RELEVANT NOZZLE (PIPE) STANDARD (A 106 OR A 53).
ON PAGE 99 & 100 AT 2 LOCATIONS, ! MARK INDICATES THAT CURVE VALUE HAS BEEN EXCEEDED – PLEASE NOTE
THAT IT IS NOT INDICATING THAT IT IS UNSAFE. THIS SOFTWARE/STANDARD HAS MANY GRAPHS TO CALCULATE
VARIOUS CONSTANTS. ! IS ONLY HIGHLIGHTING ALL SUCH VALUES WHICH HAVE BEEN INTERPOLATED OR
EXTRAPOLATED FROM THE GRAPH. THE PURPOSE IS FOR THE INFORMATION ONLY AND DOES NOT IN ANY WAY
REFLECT ANY ERROR. CALCULATION OF THICKNESS OF NOZZLE N4 HAS BEEN SUBMITTED SEPARATELY ALSO AS
DOC. NO. 701119-P5212-AA-M1-0208 R0 – AS PER THE CALCULATIONS 8MM THICK NOZZLE IS MORE THAN
SUFFICIENT (THEORETICAL REQD. THICKNESS IS 1 MM AS PER THE CALCULATIONS). IN ACTUAL, WE HAVE
FABRICATED THESE NOZZLES WITH 12MM THICK PLATE.
PV Elite 2010 Licensee: DENFAB 6
FileName : 225-D-01A R1--------------------------------------
Warnings and Errors : Step: 0 5:55p Aug 26,2011
Class From To : Basic Element Checks.

==========================================================================
Class From To: Check of Additional Element Data

==========================================================================
There were no geometry errors or warnings.
PVElite is a registered trademark of COADE, Inc. [2010]

FileName : 225-D-01A R1--------------------------------------
Input Echo : Step: 1 5:55p Aug 26,2011
PV Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for Hydrotest) 3.0000 bar

Design Internal Temperature 130 C
Type of Hydrotest UG99-b Note [34]
Hydrotest Position Vertical
Projection of Nozzle from Vessel Top 0.0000 mm
Projection of Nozzle from Vessel Bottom 0.0000 mm
Minimum Design Metal Temperature -8 C
Type of Construction Welded
Special Service None
Degree of Radiography RT-3
Miscellaneous Weight Percent 10.
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest Y
Is this a Heat Exchanger No
User Defined Hydro. Press. (Used if > 0) 0.0000 bar
User defined MAWP 0.0000 bar
User defined MAPnc 0.0000 bar
Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Wind Design Code ASCE-7 95

Design Wind Speed 133.20 km/hr
Exposure Constant C
Importance Factor 1.
Roughness Factor 1
Base Elevation 909000. mm
Percent Wind for Hydrotest 33.
Using User defined Wind Press. Vs Elev. N
Height of Hill or Escarpment H 0.0000 mm
Distance Upwind of Crest Lh 0.0000 mm
Distance from Crest to the Vessel x 0.0000 mm
Height above Local Ground z 0.0000 mm
Type of Terrain ( Hill, Escarpment ) Flat
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Seismic Design Code UBC 1997

FileName : 225-D-01A R1--------------------------------------
UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4) 1

UBC Importance Factor 1.250
UBC Seismic Coefficient Ca 0.080
UBC Seismic Coefficient Cv 0.080
UBC Seismic Coefficient Nv 1.000
UBC Horizontal Force Factor 2.000
Apply Allowables per paragraph 1612.3.2 No
Design Nozzle for Des. Press. + St. Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
Material Database Year Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use Flange Bolt Stress ratio for Hydrotest ratio Yes
Use the MAWP to compute the MDMT Yes
Complete Listing of Vessel Elements and Details:
Element From Node 10

Element To Node 20
Element Type Flange
Description N5 Nozzle flg
Distance "FROM" to "TO" 28.560 mm
Flange Inside Diameter 276.35 mm
Element Thickness 28.560 mm
Internal Corrosion Allowance 0.0000 mm
Nominal Thickness 28.560 mm
External Corrosion Allowance 0.0000 mm
Design Internal Pressure 3.0000 bar
Design Temperature Internal Pressure 130 C
Design External Pressure 1.0342 bar
Design Temperature External Pressure 90 C
Effective Diameter Multiplier 1.2
Material Name SA-105
Allowable Stress, Ambient 1406.1 kgf/cm²
Allowable Stress, Operating 1406.1 kgf/cm²
Allowable Stress, Hydrotest 2277.9 kgf/cm²
Material Density 0.007833 kgm/cm³
P Number Thickness 31.750 mm
Yield Stress, Operating 2264.5 kgf/cm²
UCS-66 Chart Curve Designation B
External Pressure Chart Name CS-2
UNS Number K03504
Product Form Forgings
Perform Flange Stress Calculation (Y/N) Y
Weight of ANSI B16.5/B16.47 Flange 0.0000 kgf
Class of ANSI B16.5/B16.47 Flange
Grade of ANSI B16.5/B16.47 Flange

Detail Type Liquid
Detail ID Liquid 10
Dist. from "FROM" Node / Offset dist 0.0000 mm
Height/Length of Liquid 28.560 mm
Liquid Density 1200.0 kgm/m³
FileName : 225-D-01A R1--------------------------------------

Detail Type Lining
Detail ID RUBBER LINING
Height/Length of Lining 28.560 mm
Thickness of Lining 5.0000 mm
Density 1150.0 kg/m³
--------------------------------------------------------------------

Element To Node 30
Element Type Cylinder
Description N5 Nozzle
Inside Diameter 254.51 mm
Material Name SA-106 B
UCS-66 Chart Curve Designation C
UNS Number K03006
Product Form Smls. pipe
Efficiency, Longitudinal Seam 1.
Efficiency, Circumferential Seam 0.85

Detail Type Liquid
Detail ID LIQUID 20

Detail Type Lining
--------------------------------------------------------------------

Element To Node 40
Element Type Conical
Description Conical Shell
FileName : 225-D-01A R1--------------------------------------

Material Name [Normalized] SA-516 70
UCS-66 Chart Curve Designation D
UNS Number K02700
Product Form Plate
Efficiency, Longitudinal Seam 0.85
Cone Diameter at "To" End 1800.0 mm
Design Length of Cone 1338.0 mm
Half Apex Angle of Cone 30.000000
Toriconical (Y/N) N

Detail Type Liquid
Detail ID Liquid 30

Detail Type Lining
--------------------------------------------------------------------

Element To Node 50
Description Shell

Detail Type Liquid
Detail ID LIQUID 40
FileName : 225-D-01A R1--------------------------------------

Detail Type Lining

Detail Type Nozzle
Detail ID N2
Nozzle Diameter 70.860001 in.
Nozzle Schedule None
Nozzle Class 150
Layout Angle 180.
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0.0000 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl [Normalized] SA-516 70

Detail Type Nozzle
Detail ID M1
Nozzle Class 150
Layout Angle 0.
Blind Flange (Y/N) Y

Detail Type Lug
Detail ID SUPPORT LUG
Number of Lugs 8
Dist. from OD to Lug Cntrline(dlug) 202.00 mm
Height of Gusset Plates (hgp) 314.00 mm
Force Bearing Width (wfb) 215.00 mm
Weight of Lug 19.000 kgf
Lug Start Angle (degrees) 45.
--------------------------------------------------------------------

Element To Node 60
Element Type Flange
Description Shell flg1
FileName : 225-D-01A R1--------------------------------------

UNS Number K03504

Detail Type Liquid
Detail ID LIQUID 50

Detail Type Lining
--------------------------------------------------------------------

Element To Node 70
Element Type Flange

Detail Type Liquid
Detail ID LIQUID 60

Detail Type Lining
FileName : 225-D-01A R1--------------------------------------

--------------------------------------------------------------------

Element To Node 80
Description Shell2
UNS Number K02700
Product Form Plate

Detail Type Liquid
Detail ID LIQUID 70

Detail Type Lining
--------------------------------------------------------------------

Element To Node 90
Element Type Flange
FileName : 225-D-01A R1--------------------------------------

UNS Number K03504

Detail Type Liquid
Detail ID Liquid 80

Detail Type Lining
--------------------------------------------------------------------

Element To Node 100
Element Type Flange
Description Shell flg 4

Detail Type Liquid
Detail ID Liquid 90

Detail Type Lining
FileName : 225-D-01A R1--------------------------------------

--------------------------------------------------------------------

Element To Node 110
Description Shell3
UNS Number K02700
Product Form Plate

Detail Type Liquid
Detail ID Liquid 100

Detail Type Lining

Detail Type Ring
Detail ID Ring: R1
Inside Diameter of Ring 1816.0 mm
Thickness of Ring 8.0000 mm
Outside Diameter of Ring 2016.0 mm
Material Name SA-516 70
Height of Section Ring 0.0000 mm
Using Custom Stiffener Section No

Detail Type Nozzle
Detail ID N4
FileName : 225-D-01A R1--------------------------------------

Nozzle Class 150
Layout Angle 90.
Blind Flange (Y/N) Y
--------------------------------------------------------------------

Element To Node 120
Element Type Flange
Description Shell flg 5
UNS Number K03504

Detail Type Liquid
Detail ID Liquid 110

Detail Type Lining
Detail ID LINING RUBBER

FileName : 225-D-01A R1--------------------------------------
XY Coordinate Calculations : Step: 2 5:55p Aug 26,2011
XY Coordinate Calculations
| | | | | |
From| To | X (Horiz.)| Y (Vert.) |DX (Horiz.)| DY (Vert.) |
| | mm | mm | mm | mm |
--------------------------------------------------------------
N5 Nozzle| 0.00000 | 28.5600 | 0.00000 | 28.5600 |
N5 Nozzle| 0.00000 | 118.560 | 0.00000 | 90.0000 |
Conical S| 0.00000 | 1456.56 | 0.00000 | 1338.00 |
Shell| 0.00000 | 5793.56 | 0.00000 | 4337.00 |
Shell flg1| 0.00000 | 5793.56 | 0.00000 | -95.0000 |
Shell flg2| 0.00000 | 5888.56 | 0.00000 | 95.0000 |
Shell2| 0.00000 | 9075.56 | 0.00000 | 3282.00 |
Shell flg3| 0.00000 | 9075.56 | 0.00000 | -95.0000 |
Shell flg| 0.00000 | 9170.56 | 0.00000 | 95.0000 |
Shell3| 0.00000 | 13982.6 | 0.00000 | 4907.00 |
Shell flg| 0.00000 | 13982.6 | 0.00000 | -95.0000 |

FileName : 225-D-01A R1--------------------------------------
Flg Calc [Int P] : FLANGE Flng: 7 5:55p Aug 26,2011
Flange Input Data Values Description: FLANGE :
N5 Nozzle flg
Description of Flange Geometry (Type) Loose Slip On

Design Pressure P 4.65 bar
Design Temperature 130 C
Internal Corrosion Allowance ci 0.0000 mm
External Corrosion Allowance ce 0.0000 mm
Use Corrosion Allowance in Thickness Calcs. No
Flange Inside Diameter B 276.352 mm
Flange Outside Diameter A 406.400 mm
Flange Thickness t 28.5600 mm
Flange Material SA-105

Flange Allowable Stress At Temperature Sfo 1406.14 kgf/cm²
Flange Allowable Stress At Ambient Sfa 1406.14 kgf/cm²
Bolt Material SA-193 B8M

Bolt Allowable Stress At Temperature Sb 1406.14 kgf/cm²
Bolt Allowable Stress At Ambient Sa 1406.14 kgf/cm²
Diameter of Bolt Circle C 361.950 mm

Nominal Bolt Diameter dB 22.2250 mm
Type of Threads TEMA Thread Series
Number of Bolts 12
Flange Face Outside Diameter Fod 406.400 mm

Flange Face Inside Diameter Fid 276.352 mm
Flange Facing Sketch 1, Code Sketch 1a
Gasket Outside Diameter Go 406.400 mm

Gasket Inside Diameter Gi 276.352 mm
Gasket Factor m 0.0000
Gasket Design Seating Stress y 0.00 kgf/cm²
Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 5.0000 mm
ANSI Flange Class 150

ANSI Flange Grade GR 1.1
ASME Code, Section VIII, Division 1, 2007, A-09
Distance to Full Face Gasket ID Centroid hg 20.443 mm

Distance to Full Face Gasket OD Centroid h'g 11.327 mm
Code R Dimension, R = (C-B)/2 - g1 42.799 mm
Basic Gasket Width, bo = Full Face 32.512 mm

Effective Gasket Width, b = (C-Gi) / 4 21.400 mm
Gasket Reaction Diameter, G = C - 2 * HG 321.064 mm
Note: The gasket extends beyond the Bolt circle diameter, this flange will
be designed as a full face flange per Taylor Forge bulletin 502.
Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:

= 0.785 * G² * Peq
= 0.785 * 321.0642² * 4.645
= 3835.083 kgf
Contact Load on Gasket Surfaces [Hp]:
FileName : 225-D-01A R1--------------------------------------
= 2 * b * Pi * G * m * P
= 2 * 21.3995 * 3.1416 * 321.0642 * 0.0000 * 4.65
= 0.000 kgf
Full Face ID Gasket Compression [H'p]:
= Hp * hg / h'g
= ( 0 * 20.4429 / 11.3268 )
= 0.000 kgf
Full Face ID Pressure Load [H'GY]:
= b * PI * G * y * hg / h'g
= 21.3995 * 3.1416 * 321.0642 * 0 * 20.4429 / 11.3268
= 0.000 kgf
Hydrostatic End Load at Flange ID [Hd]:
= b * PI * G * y * hg / h'g
= 3.1416 * 276.3520² *4.6454 / 4
= 2841.295 kgf
Pressure Force on Flange Face [Ht]:
= H - Hd
= 3835 - 2841
= 993.788 kgf
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 3835 + 0 + 0 , 0 )
= 3835.083 kgf
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp + H'GY
= 0.00*21.3995*3.141*321.064+0.00*0.0000*0.00+0.00
= 0.000 kgf
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 3835 / 1406 , 0 / 1406
= 2.727 cm²
Bolting Information for TEMA Imperial Thread Series (Non Mandatory):

-----------------------------------------------------------------------------
Minimum Actual Maximum
-----------------------------------------------------------------------------
Bolt Area, cm² 2.727 32.439
Radial distance bet. hub and bolts 31.750 42.799
Radial distance bet. bolts and the edge 23.812 22.225
Circumferential spacing between bolts 52.400 93.680 387.170
-----------------------------------------------------------------------------
Flange Design Bolt Load, Gasket Seating [W]:

= Sa * ( Am + Ab ) / 2
= 1406.14 * ( 2.7274 + 32.4386 ) / 2
= 24724.15 kgf
Gasket Load for the Operating Condition [HG]:
= W - H
= 24724 - 3835
= 20889.06 kgf
Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:
= (C - Gi) * (2 * Gi + C) / (6 * (Gi + C))
= (361.950 - 276.352 ) * (2 * 276.352 + 361.950 ) /
(6 * (276.352 + 361.950 ))
= 20.4429 mm
Reverse Moment arm[h"g]:

= hg * h'g / ( hg + h'g )
= 20.4429 * 11.3268 / (20.4429 + 11.3268 )
= 7.2885 mm
Distance to Face Pressure Reaction [ht]:

= (R + g1Cor + hg ) / 2.0
FileName : 225-D-01A R1--------------------------------------
= ( 42.7990 + 0.0000 + 20.4429 ) / 2.0

= 31.6210 mm
Distance to End Pressure Reaction [hd]:

= R + giCor
= 42.7990 + 0.0000
= 42.7990 mm
Summary of Moments for Internal Pressure:

Loading Force Distance Bolt Corr Moment
End Pressure, Md 2841. 42.7990 1.0000 122. kgf-m.
Face Pressure, Mt 994. 31.6210 1.0000 31. kgf-m.
Gasket Load, Mg 0. 0.0000 1.0000 0. kgf-m.
Gasket Seating, Matm 24724. 20.4429 1.0000 505. kgf-m.
Full Face Load, Mr 20889. 7.2885 1.0000 152. kgf-m.
Total Moment for Operation, Mop 153. kgf-m.

Total Moment for Gasket seating, Matm 505. kgf-m.
Note: User choose not to perform Stress Calculations on this ANSI Flange.
Pressure rating of the flange will be used to check code compliance.
Estimated Finished Weight of Flange at given Thk. 15.6 kgm

Estimated Unfinished Weight of Forging at given Thk 15.6 kgm
ANSI Flange MDMT including Temperature reduction per UCS-66.1:
Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 C

Flange MDMT with Temp reduction per UCS-66(b)(1)(b) -104 C
Flange MDMT with Temp reduction per UCS-66(b)(1)(c) -104 C
Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :

Design Pressure/Ambient Rating = 4.65/19.65 = 0.236
Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.

FileName : 225-D-01A R1--------------------------------------
Flg Calc [Int P] : Flange 2 Flng: 8 5:55p Aug 26,2011
Flange Input Data Values Description: Flange 2 :
Shell flg1
Description of Flange Geometry (Type) Loose Ring

Use Corrosion Allowance in Thickness Calcs. Yes


Length of Weld Leg at Back of Ring tw 0.0000 mm

Number of Splits in Ring Flange n 0

Type of Threads TEMA Metric
Number of Bolts 52



Axial Force on Flange 29400.00 kgf

Bending Moment on Flange 17190.00 kgf-m.


Original Design Pressure for Flange 3.964 bar

Axial Force Equivalent Pressure [4F/(pi*G*G] 1.026 bar
Bending Moment Equivalent Pressure [16M/(pi*G*G*G] 1.269 bar
---------
FileName : 225-D-01A R1--------------------------------------
Final Equivalent Design Pressure 6.260 bar
Note: Per ASME NC-3658.1(b), the equivalent pressure is used only

to compute the Hydrostatic End Load H. The original design
pressure is used in the remaining calculations.

= 0.785 * G² * Peq
= 0.785 * 1891.1243² * 6.260
= 179287.031 kgf
= 2 * b * Pi * G * m * P
= 2 * 29.7500 * 3.1416 * 1891.1243 * 0.0000 * 3.96
= 0.000 kgf
= Hp * hg / h'g
= ( 0 * 29.4379 / 12.5528 )
= 0.000 kgf
= b * PI * G * y * hg / h'g
= 29.7500 * 3.1416 * 1891.1243 * 0 * 29.4379 / 12.5528
= 0.000 kgf
= b * PI * G * y * hg / h'g
= 3.1416 * 1831.0000² *3.9637 / 4
= 106423.758 kgf
= H - Hd
= 179287 - 106423
= 72863.273 kgf
= max( H + Hp + H'p, 0 )
= max( 179287 + 0 + 0 , 0 )
= 179287.031 kgf
= 0.00*29.7500*3.141*1891.124+0.00*0.0000*0.00+0.00
= 0.000 kgf
= Maximum of 179287 / 1406 , 0 / 1406
= 127.503 cm²
Bolting Information for TEMA Metric Thread Series (Non Mandatory):

-----------------------------------------------------------------------------
-----------------------------------------------------------------------------
Bolt Area, cm² 127.503 162.629
-----------------------------------------------------------------------------

= Sa * ( Am + Ab ) / 2
= 1406.14 * ( 127.5032 + 162.6290 ) / 2
= 203982.89 kgf
= W - H
= 203982 - 179287
= 24695.86 kgf

FileName : 225-D-01A R1--------------------------------------

= (C - Gi) * (2 * Gi + C) / (6 * (Gi + C))
= (1950.000 - 1831.000 ) * (2 * 1831.000 + 1950.000 ) /
(6 * (1831.000 + 1950.000 ))
= 29.4379 mm

= hg * h'g / ( hg + h'g )
= 29.4379 * 12.5528 / (29.4379 + 12.5528 )
= 8.8002 mm

= (R + g1Cor + hg ) / 2.0
= ( 59.5000 + 0.0000 + 29.4379 ) / 2.0
= 44.4689 mm

= R + giCor
= 59.5000 + 0.0000
= 59.5000 mm


Effective Hub Length, ho = 0.000 mm

Hub Ratio, h/h0 = Defined as 0.0 0.000
Thickness Ratio, g1/g0 = Defined as 0.0 0.000
Factors from Figure 2-7.1 K = 1.092
T = 1.880 U = 24.082
Y = 21.914 Z = 11.356
Tangential Flange Stress, Operating [Sto]:

= ( Y * Mo )/( t² * Bcor )
= ( 21.9144 * 9572 )/( 95.0000² * 1831.0000 )
= 1269.44 kgf/cm²
Bolt Stress, Operating [BSo]:

= ( Wm1 / Ab )
= ( 179287 / 162.6290 )
= 1102.43 kgf/cm²
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= ( 0 / 162.6290 )
= 0.00 kgf/cm²
Radial Stress at Bolt Circle, Full Face Gaskets, Operating [SFo]:

= 6 *MR/(t²*(Pi*C-n*dB))
= 6 * 217 /
( 95.0000² * ( 3.1416 * 1949.9999 - 52 * 24.0000 ) )
= 2.96 kgf/cm²
Stress Computation Results: Operating Gasket Seating

Actual Allowed Actual Allowed
Tangential Flange 1269. 1406. 0. 1406. kgf/cm²
Bolting 1102. 1406. 0. 1406. kgf/cm²
Full Faced Gasket 3. 1406. 0. 1406. kgf/cm²
FileName : 225-D-01A R1--------------------------------------
Minimum Required Flange Thickness 90.272 mm

Estimated M.A.W.P. ( Operating ) 4.6 bar
Estimated M.A.W.P. ( Gasket Seating ) 4.6 bar

FileName : 225-D-01A R1--------------------------------------
Shell flg2





Number of Bolts 52







---------
FileName : 225-D-01A R1--------------------------------------


= 0.785 * G² * Peq
= 0.785 * 1885.2589² * 6.238
= 177558.656 kgf
= 2 * b * Pi * G * m * P
= 2 * 32.7500 * 3.1416 * 1885.2589 * 0.0000 * 3.96
= 0.000 kgf
= Hp * hg / h'g
= ( 0 * 32.3706 / 12.5528 )
= 0.000 kgf
= b * PI * G * y * hg / h'g
= 32.7500 * 3.1416 * 1885.2589 * 0 * 32.3706 / 12.5528
= 0.000 kgf
= b * PI * G * y * hg / h'g
= 3.1416 * 1819.0000² *3.9637 / 4
= 105033.367 kgf
= H - Hd
= 177558 - 105033
= 72525.297 kgf
= max( H + Hp + H'p, 0 )
= max( 177558 + 0 + 0 , 0 )
= 177558.656 kgf
= 0.00*32.7500*3.141*1885.259+0.00*0.0000*0.00+0.00
= 0.000 kgf
= Maximum of 177558 / 1406 , 0 / 1406
= 126.274 cm²

-----------------------------------------------------------------------------
-----------------------------------------------------------------------------
Bolt Area, cm² 126.274 162.629
-----------------------------------------------------------------------------

= Sa * ( Am + Ab ) / 2
= 1406.14 * ( 126.2740 + 162.6290 ) / 2
= 203118.72 kgf
= W - H
= 203118 - 177558
= 25560.05 kgf

FileName : 225-D-01A R1--------------------------------------

= (C - Gi) * (2 * Gi + C) / (6 * (Gi + C))
= (1950.000 - 1819.000 ) * (2 * 1819.000 + 1950.000 ) /
(6 * (1819.000 + 1950.000 ))
= 32.3706 mm

= hg * h'g / ( hg + h'g )
= 32.3706 * 12.5528 / (32.3706 + 12.5528 )
= 9.0452 mm

= (R + g1Cor + hg ) / 2.0
= ( 65.5000 + 0.0000 + 32.3706 ) / 2.0
= 48.9353 mm

= R + giCor
= 65.5000 + 0.0000
= 65.5000 mm



T = 1.877 U = 22.433
Y = 20.414 Z = 10.573

= ( Y * Mo )/( t² * Bcor )
= ( 20.4144 * 10428 )/( 95.0000² * 1819.0000 )
= 1296.85 kgf/cm²

= ( Wm1 / Ab )
= ( 177558 / 162.6290 )
= 1091.80 kgf/cm²
= ( Wm2 / Ab )
= ( 0 / 162.6290 )
= 0.00 kgf/cm²

= 6 *MR/(t²*(Pi*C-n*dB))
= 6 * 231 /
( 95.0000² * ( 3.1416 * 1949.9999 - 52 * 24.0000 ) )
= 3.15 kgf/cm²

Bolting 1092. 1406. 0. 1406. kgf/cm²
FileName : 225-D-01A R1--------------------------------------


FileName : 225-D-01A R1--------------------------------------
Shell flg3





Number of Bolts 52







---------
FileName : 225-D-01A R1--------------------------------------


= 0.785 * G² * Peq
= 0.785 * 1885.2589² * 4.673
= 133030.234 kgf
= 2 * b * Pi * G * m * P
= 2 * 32.7500 * 3.1416 * 1885.2589 * 0.0000 * 3.58
= 0.000 kgf
= Hp * hg / h'g
= ( 0 * 32.3706 / 12.5528 )
= 0.000 kgf
= b * PI * G * y * hg / h'g
= 32.7500 * 3.1416 * 1885.2589 * 0 * 32.3706 / 12.5528
= 0.000 kgf
= b * PI * G * y * hg / h'g
= 3.1416 * 1819.0000² *3.5774 / 4
= 94799.023 kgf
= H - Hd
= 133030 - 94799
= 38231.207 kgf
= max( H + Hp + H'p, 0 )
= max( 133030 + 0 + 0 , 0 )
= 133030.234 kgf
= 0.00*32.7500*3.141*1885.259+0.00*0.0000*0.00+0.00
= 0.000 kgf
= Maximum of 133030 / 1406 , 0 / 1406
= 94.607 cm²

-----------------------------------------------------------------------------
-----------------------------------------------------------------------------
Bolt Area, cm² 94.607 162.629
-----------------------------------------------------------------------------

= Sa * ( Am + Ab ) / 2
= 1406.14 * ( 94.6068 + 162.6290 ) / 2
= 180854.48 kgf
= W - H
= 180854 - 133030
= 47824.26 kgf

FileName : 225-D-01A R1--------------------------------------

= (C - Gi) * (2 * Gi + C) / (6 * (Gi + C))
= (1950.000 - 1819.000 ) * (2 * 1819.000 + 1950.000 ) /
(6 * (1819.000 + 1950.000 ))
= 32.3706 mm

= hg * h'g / ( hg + h'g )
= 32.3706 * 12.5528 / (32.3706 + 12.5528 )
= 9.0452 mm

= (R + g1Cor + hg ) / 2.0
= ( 65.5000 + 0.0000 + 32.3706 ) / 2.0
= 48.9353 mm

= R + giCor
= 65.5000 + 0.0000
= 65.5000 mm



T = 1.877 U = 22.433
Y = 20.414 Z = 10.573

= ( Y * Mo )/( t² * Bcor )
= ( 20.4144 * 8080 )/( 95.0000² * 1819.0000 )
= 1004.80 kgf/cm²

= ( Wm1 / Ab )
= ( 133030 / 162.6290 )
= 818.00 kgf/cm²
= ( Wm2 / Ab )
= ( 0 / 162.6290 )
= 0.00 kgf/cm²

= 6 *MR/(t²*(Pi*C-n*dB))
= 6 * 432 /
( 95.0000² * ( 3.1416 * 1949.9999 - 52 * 24.0000 ) )
= 5.90 kgf/cm²

Bolting 818. 1406. 0. 1406. kgf/cm²
FileName : 225-D-01A R1--------------------------------------


FileName : 225-D-01A R1--------------------------------------
Shell flg 4





Number of Bolts 52







---------
FileName : 225-D-01A R1--------------------------------------


= 0.785 * G² * Peq
= 0.785 * 1885.2589² * 4.052
= 115347.961 kgf
= 2 * b * Pi * G * m * P
= 2 * 32.7500 * 3.1416 * 1885.2589 * 0.0000 * 3.00
= 0.000 kgf
= Hp * hg / h'g
= ( 0 * 32.3706 / 12.5528 )
= 0.000 kgf
= b * PI * G * y * hg / h'g
= 32.7500 * 3.1416 * 1885.2589 * 0 * 32.3706 / 12.5528
= 0.000 kgf
= b * PI * G * y * hg / h'g
= 3.1416 * 1819.0000² *3.0000 / 4
= 79497.383 kgf
= H - Hd
= 115347 - 79497
= 35850.574 kgf
= max( H + Hp + H'p, 0 )
= max( 115347 + 0 + 0 , 0 )
= 115347.961 kgf
= 0.00*32.7500*3.141*1885.259+0.00*0.0000*0.00+0.00
= 0.000 kgf
= Maximum of 115347 / 1406 , 0 / 1406
= 82.032 cm²

-----------------------------------------------------------------------------
-----------------------------------------------------------------------------
Bolt Area, cm² 82.032 162.629
-----------------------------------------------------------------------------

= Sa * ( Am + Ab ) / 2
= 1406.14 * ( 82.0317 + 162.6290 ) / 2
= 172013.36 kgf
= W - H
= 172013 - 115347
= 56665.40 kgf

FileName : 225-D-01A R1--------------------------------------

= (C - Gi) * (2 * Gi + C) / (6 * (Gi + C))
= (1950.000 - 1819.000 ) * (2 * 1819.000 + 1950.000 ) /
(6 * (1819.000 + 1950.000 ))
= 32.3706 mm

= hg * h'g / ( hg + h'g )
= 32.3706 * 12.5528 / (32.3706 + 12.5528 )
= 9.0452 mm

= (R + g1Cor + hg ) / 2.0
= ( 65.5000 + 0.0000 + 32.3706 ) / 2.0
= 48.9353 mm

= R + giCor
= 65.5000 + 0.0000
= 65.5000 mm



T = 1.877 U = 22.433
Y = 20.414 Z = 10.573

= ( Y * Mo )/( t² * Bcor )
= ( 20.4144 * 6961 )/( 95.0000² * 1819.0000 )
= 865.68 kgf/cm²

= ( Wm1 / Ab )
= ( 115347 / 162.6290 )
= 709.27 kgf/cm²
= ( Wm2 / Ab )
= ( 0 / 162.6290 )
= 0.00 kgf/cm²

= 6 *MR/(t²*(Pi*C-n*dB))
= 6 * 512 /
( 95.0000² * ( 3.1416 * 1949.9999 - 52 * 24.0000 ) )
= 6.99 kgf/cm²

Bolting 709. 1406. 0. 1406. kgf/cm²
FileName : 225-D-01A R1--------------------------------------


FileName : 225-D-01A R1--------------------------------------
Shell flg 5





Number of Bolts 52






= 0.785 * G² * Peq
= 0.785 * 1885.2589² * 3.000
= 85394.414 kgf
FileName : 225-D-01A R1--------------------------------------
= 2 * b * Pi * G * m * P
= 2 * 32.7500 * 3.1416 * 1885.2589 * 0.0000 * 3.00
= 0.000 kgf
= Hp * hg / h'g
= ( 0 * 32.3706 / 12.5528 )
= 0.000 kgf
= b * PI * G * y * hg / h'g
= 32.7500 * 3.1416 * 1885.2589 * 0 * 32.3706 / 12.5528
= 0.000 kgf
= b * PI * G * y * hg / h'g
= 3.1416 * 1819.0000² *3.0000 / 4
= 79497.383 kgf
= H - Hd
= 85394 - 79497
= 5897.029 kgf
= max( H + Hp + H'p, 0 )
= max( 85394 + 0 + 0 , 0 )
= 85394.414 kgf
= 0.00*32.7500*3.141*1885.259+0.00*0.0000*0.00+0.00
= 0.000 kgf
= Maximum of 85394 / 1406 , 0 / 1406
= 60.730 cm²

-----------------------------------------------------------------------------
-----------------------------------------------------------------------------
Bolt Area, cm² 60.730 162.629
-----------------------------------------------------------------------------

= Sa * ( Am + Ab ) / 2
= 1406.14 * ( 60.7298 + 162.6290 ) / 2
= 157036.58 kgf
= W - H
= 157036 - 85394
= 71642.17 kgf

= (C - Gi) * (2 * Gi + C) / (6 * (Gi + C))
= (1950.000 - 1819.000 ) * (2 * 1819.000 + 1950.000 ) /
(6 * (1819.000 + 1950.000 ))
= 32.3706 mm

= hg * h'g / ( hg + h'g )
= 32.3706 * 12.5528 / (32.3706 + 12.5528 )
= 9.0452 mm

= (R + g1Cor + hg ) / 2.0
FileName : 225-D-01A R1--------------------------------------
= ( 65.5000 + 0.0000 + 32.3706 ) / 2.0

= 48.9353 mm

= R + giCor
= 65.5000 + 0.0000
= 65.5000 mm



T = 1.877 U = 22.433
Y = 20.414 Z = 10.573

= ( Y * Mo )/( t² * Bcor )
= ( 20.4144 * 5495 )/( 95.0000² * 1819.0000 )
= 683.40 kgf/cm²

= ( Wm1 / Ab )
= ( 85394 / 162.6290 )
= 525.09 kgf/cm²
= ( Wm2 / Ab )
= ( 0 / 162.6290 )
= 0.00 kgf/cm²

= 6 *MR/(t²*(Pi*C-n*dB))
= 6 * 648 /
( 95.0000² * ( 3.1416 * 1949.9999 - 52 * 24.0000 ) )
= 8.83 kgf/cm²

Bolting 525. 1406. 0. 1406. kgf/cm²


FileName : 225-D-01A R1--------------------------------------
Internal Pressure Calculations : Step: 9 5:55p Aug 26,2011
Element Thickness, Pressure, Diameter and Allowable Stress :
| | Int. Press | Nominal | Total Corr| Element | Allowable |

From| To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | bar | mm | mm | mm | kgf/cm² |
---------------------------------------------------------------------------
N5 Nozzle| 4.64542 | 28.5600 | 0.00000 | 276.352 | 1406.14 |
N5 Nozzle| 4.64206 | 9.27099 | 0.00000 | 254.508 | 1202.25 |
Conical S| 4.63147 | 12.0000 | 0.00000 | 1800.00 | 1195.22 |
Shell| 4.47402 | 14.0000 | 0.00000 | 1800.00 | 1195.22 |
Shell flg1| 3.96365 | 95.0000 | 0.00000 | 1800.00 | 1195.22 |
Shell flg2| 3.96365 | 95.0000 | 0.00000 | 1800.00 | 1195.22 |
Shell2| 3.96365 | 8.00000 | 0.00000 | 1800.00 | 1195.22 |
Shell flg3| 3.57744 | 95.0000 | 0.00000 | 1800.00 | 1195.22 |
Shell flg| 3.00000 | 95.0000 | 0.00000 | 1800.00 | 1195.22 |
Shell3| 3.57744 | 8.00000 | 0.00000 | 1800.00 | 1195.22 |
Shell flg| 3.00000 | 95.0000 | 0.00000 | 1800.00 | 1195.22 |
Element Required Thickness and MAWP :
| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

From| To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | bar | bar | bar | mm | mm |
----------------------------------------------------------------------------
N5 Nozzle| 3.00000 | 14.9163 | 19.6502 | 28.5600 | No Calc |
N5 Nozzle| 3.00000 | 70.7481 | 72.3902 | 8.11212 | 1.50000 |
Conical S| 3.00000 | 11.9673 | 13.4413 | 12.0000 | 3.97589 |
Shell| 3.00000 | 16.5903 | 18.0643 | 14.0000 | 3.44322 |
Shell flg1| 3.00000 | 3.67379 | 4.63744 | 95.0000 | 90.2716 |
Shell flg2| 3.00000 | 3.52555 | 4.48920 | 95.0000 | 91.2368 |
Shell2| 3.00000 | 9.39988 | 10.3635 | 8.00000 | 3.04965 |
Shell flg3| 3.00000 | 4.86669 | 5.44413 | 95.0000 | 80.3148 |
Shell flg| 3.00000 | 5.52963 | 5.52963 | 95.0000 | 74.5490 |
Shell3| 3.00000 | 9.78610 | 10.3635 | 8.00000 | 2.75195 |
Shell flg| 3.00000 | 6.17222 | 6.17222 | 95.0000 | 66.2432 |
Minimum 3.526 4.489
MAWP: 3.526 bar, limited by: Shell flg2.
Internal Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2007 A-09
Cylindrical Shell From 20 To 30 SA-106 B , UCS-66 Crv. C at 130 C
N5 Nozzle
Required Thickness due to Internal Pressure [tr]:

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4.642*127.2540)/(1202.25*1.00-0.6*4.642)
= 0.5022 + 0.0000 = 0.5022 mm
Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 1.5000 mm per UG-16 will be used.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Less Operating Hydrostatic Head Pressure of 1.642 bar
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1202.25*1.00*8.1121)/(127.2540+0.6*8.1121)
= 72.390 - 1.642 = 70.748 bar
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1202.25*1.00*8.1121)/(127.2540+0.6*8.1121)
FileName : 225-D-01A R1--------------------------------------
= 72.390 bar
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(R+0.6*t))/(E*t)
= (4.642*(127.2540+0.6*8.1121))/(1.00*8.1121)
= 77.095 kgf/cm²
Minimum Design Metal Temperature Results:
Govrn. thk, tg = 8.112 , tr = 1.500 , c = 0.0000 mm , E* = 1.00

Stress Ratio = tr * (E*) / (tg - c) = 0.185 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66 -48 C

Min Metal Temp. at Required thickness (UCS 66.1) -104 C
Conical Section From 30 To 40 SA-516 70 , UCS-66 Crv. D at 130 C
Conical Shell

= (P*D)/(2*cos(a)*(S*E-0.6*P)) per Appendix 1-4 (e)
= (4.474*1800.0000)/(2*0.8660*(1406.14*0.85-0.6*4.474))
= 3.9759 + 0.0000 = 3.9759 mm

= (2*S*E*t*cos(a))/(D+1.2*t*cos(a)) per App 1-4(e)
= (2*1406.14*0.85*12.000*0.866)/(1800.000+1.2*12.000*0.866)
= 13.441 - 1.474 = 11.967 bar

= (2*S*E*t*cos(a))/(D+1.2*t*cos(a)) per App 1-4(e)
= (2*1406.14*0.85*12.0000*0.8660)/(1800.0000+1.2*12.0000*0.8660)
= 13.441 bar

= (P*(D+1.2*t*cos(a)))/(2*E*t*cos(a))
= (4.474*(1800.0000+1.2*12.0000*0.8660))/(2*0.85*12.0000*0.8660)
= 468.042 kgf/cm²
Percent Elongation per UCS-79 (50*tnom/Rf)*(1-Rf/Ro) 4.480 %
Note: The Pressure at the Large Diameter is used in the TR calculation.


Cylindrical Shell From 40 To 50 SA-516 70 , UCS-66 Crv. D at 130 C
Shell

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4.474*900.0000)/(1406.14*0.85-0.6*4.474)
= 3.4432 + 0.0000 = 3.4432 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.14*0.85*14.0000)/(900.0000+0.6*14.0000)
FileName : 225-D-01A R1--------------------------------------
= 18.064 - 1.474 = 16.590 bar

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.14*0.85*14.0000)/(900.0000+0.6*14.0000)
= 18.064 bar

= (P*(R+0.6*t))/(E*t)
= (4.474*(900.0000+0.6*14.0000))/(0.85*14.0000)
= 348.261 kgf/cm²


Shell2

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (3.964*900.0000)/(1406.14*0.85-0.6*3.964)
= 3.0496 + 0.0000 = 3.0496 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.14*0.85*8.0000)/(900.0000+0.6*8.0000)
= 10.364 - 0.964 = 9.400 bar

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.14*0.85*8.0000)/(900.0000+0.6*8.0000)
= 10.364 bar

= (P*(R+0.6*t))/(E*t)
= (3.964*(900.0000+0.6*8.0000))/(0.85*8.0000)
= 537.794 kgf/cm²


Shell3

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (3.577*900.0000)/(1406.14*0.85-0.6*3.577)
= 2.7519 + 0.0000 = 2.7519 mm
FileName : 225-D-01A R1--------------------------------------

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.14*0.85*8.0000)/(900.0000+0.6*8.0000)
= 10.364 - 0.577 = 9.786 bar

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.14*0.85*8.0000)/(900.0000+0.6*8.0000)
= 10.364 bar

= (P*(R+0.6*t))/(E*t)
= (3.577*(900.0000+0.6*8.0000))/(0.85*8.0000)
= 485.392 kgf/cm²


Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F
Hydrostatic Test Pressure Results:
Pressure per UG99b = 1.3 * M.A.W.P. * Sa/S 4.583 bar

Pressure per UG99b[34] = 1.3 * Design Pres * Sa/S 3.900 bar
Pressure per UG99c = 1.3 * M.A.P. - Head(Hyd) 5.015 bar
Pressure per UG100 = 1.1 * M.A.W.P. * Sa/S 3.878 bar
Pressure per PED = 1.43 * MAWP 5.042 bar
UG-99(b) Note 34, Test Pressure Calculation:

= Test Factor * Design Pressure * Stress Ratio
= 1.3 * 3.000 * 1.000
= 3.900 bar
Vertical Test performed per: UG-99b (Note 34)
Stresses on Elements due to Hydrostatic Test Pressure:
From To Stress Allowable Ratio Pressure

N5 Nozzle 87.8 2214.7 0.040 5.29
Conical Shell 538.4 2404.5 0.224 5.15
Shell 400.6 2404.5 0.167 5.15
Shell2 640.6 2404.5 0.266 4.72
Shell3 595.7 2404.5 0.248 4.39
Elements Suitable for Internal Pressure.

FileName : 225-D-01A R1--------------------------------------
External Pressure Calculations : Step: 10 5:55p Aug 26,2011
External Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2007 A-09
Cone From 30 to 40 Ext. Chart: CS-2 at 90 C
Conical Shell
Elastic Modulus from Chart: CS-2 at 90 C : 0.20389E+07 kgf/cm²
Results for Maximum Allowable External Pressure (MAEP):

Tca OD SLEN D/t L/D Factor A B
10.392 1827.71 5675.00 175.87 3.1050 0.0001767 180.17
EMAP = (4*B)/(3*(D/t)) = (4*180.1671 )/(3*175.8717 ) = 1.3395 bar
Note: The cone thickness used in the calculation has been modified
per UG-33(f), te = t * cos(alpha).
Results for Required Thickness (Tca):

9.405 1827.71 5675.00 194.33 3.1050 0.0001508 153.71
EMAP = (4*B)/(3*(D/t)) = (4*153.7070 )/(3*194.3286 ) = 1.0342 bar
Note: The cone thickness used in the calculation has been modified
per UG-33(f), te = t * cos(alpha).
Cylindrical Shell From 40 to 50 Ext. Chart: CS-2 at 90 C
Shell

14.000 1828.00 5675.00 130.57 3.1045 0.0002712 276.49
EMAP = (4*B)/(3*(D/t)) = (4*276.4901 )/(3*130.5714 ) = 2.7688 bar

9.406 1828.00 5675.00 194.34 3.1045 0.0001508 153.72
EMAP = (4*B)/(3*(D/t)) = (4*153.7177 )/(3*194.3394 ) = 1.0342 bar
Results for Maximum Stiffened Length (Slen):

14.000 1828.00 14053.02 130.57 7.6876 0.0001013 103.28
EMAP = (4*B)/(3*(D/t)) = (4*103.2800 )/(3*130.5714 ) = 1.0343 bar
Cylindrical Shell From 70 to 80 Ext. Chart: CS-2 at 90 C
Shell2

8.000 1816.00 3282.00 227.00 1.8073 0.0002115 215.60
EMAP = (4*B)/(3*(D/t)) = (4*215.5963 )/(3*227.0000 ) = 1.2419 bar

7.452 1816.00 3282.00 243.71 1.8073 0.0001891 192.76
EMAP = (4*B)/(3*(D/t)) = (4*192.7649 )/(3*243.7091 ) = 1.0342 bar

FileName : 225-D-01A R1--------------------------------------

8.000 1816.00 3910.37 227.00 2.1533 0.0001761 179.55
EMAP = (4*B)/(3*(D/t)) = (4*179.5536 )/(3*227.0000 ) = 1.0343 bar
Cylindrical Shell From 100 to Ring: R1 Ext. Chart: CS-2 at 90 C
Shell3

8.000 1816.00 1642.00 227.00 0.9042 0.0004353 443.78
EMAP = (4*B)/(3*(D/t)) = (4*443.7823 )/(3*227.0000 ) = 2.5563 bar

5.573 1816.00 1642.00 325.87 0.9042 0.0002528 257.77
EMAP = (4*B)/(3*(D/t)) = (4*257.7658 )/(3*325.8736 ) = 1.0343 bar

8.000 1816.00 3910.41 227.00 2.1533 0.0001761 179.55
EMAP = (4*B)/(3*(D/t)) = (4*179.5517 )/(3*227.0000 ) = 1.0342 bar
Cylindrical Shell From Ring: R1 to 110 Ext. Chart: CS-2 at 90 C
Shell3

8.000 1816.00 3265.00 227.00 1.7979 0.0002126 216.77
EMAP = (4*B)/(3*(D/t)) = (4*216.7672 )/(3*227.0000 ) = 1.2486 bar

7.436 1816.00 3265.00 244.20 1.7979 0.0001895 193.16
EMAP = (4*B)/(3*(D/t)) = (4*193.1566 )/(3*244.2043 ) = 1.0342 bar

8.000 1816.00 3910.36 227.00 2.1533 0.0001761 179.55
EMAP = (4*B)/(3*(D/t)) = (4*179.5539 )/(3*227.0000 ) = 1.0343 bar
Stiffening Ring Calcs for : Ring: R1, SA-516 70

Effective Length of Shell 132.59 mm
Area (cm² ) Distance (mm ) Area*Dist
Shell: 10.607 4.0000 42.427
Ring : 8.000 58.0000 464.000
Total: 18.607 506.427
Centroid of Ring plus Shell = 27.217 mm
Inertia Distance A*Dist²
Shell: 0.566 23.2173 5717.530
Ring : 66.667 -30.7827 7580.605
Total: 67.232 13298.136
Available Moment of Inertia, Ring plus Shell 200.214 cm**4
Required Stress in Ring plus Shell BREQ 172.51 kgf/cm²

Required Strain in Ring plus Shell AREQ 0.0001690
Required Moment of Inertia, Ring plus Shell

= ( OD² * SLEN * (TCA+ARING/SLEN) * AREQ )/ 10.9
= (1816.0000²*2453.5002*(8.0000+8.0000/2453.5002)*0.0001690)/10.9
FileName : 225-D-01A R1--------------------------------------
= 104.4521 cm**4
Results for Stiffening Ring Weld Calculations per UG-30

Given Stiffening Ring Fillet Weld Size Wleg 8.000 mm
Stiffening Ring Attachment Style CONTINUOUS
Location of Stiffening Ring EXTERNAL
Radial Pressure Load Pext*Slen 25.87 kgf/mm
The Radial Shear Load V 469.88 kgf
The First Moment of the Area ( Ring + Shell ) Q 24626.18 mm ³
Weld Shear Flow due to Rad. Shear Load VQ/I 5.78 kgf/mm
The Weld Allowable Stress .55*S 773.38 kgf/cm²
Minimum Weld Leg Size Min(.25,TCA,TRING) Wldmin 6.35 mm
The Weld Allowable Load 2* WLeg*.55*S 123.74 kgf/mm
The Combined Weld Load SRSS of VQ/I and Pext*Slen 26.51 kgf/mm
External Pressure Calculations
| | Section | Outside | Corroded | Factor | Factor |

From| To | Length | Diameter | Thickness | A | B |
| | mm | mm | mm | | kgf/cm² |
---------------------------------------------------------------------------
10| 20| No Calc | 0.00000 | 28.5600 | No Calc | No Calc |
20| 30| 90.0000 | 270.732 | 8.11212 | 0.026780 | 1251.46 |
30| 40| 5675.00 | 1827.71 | 12.0000 | 0.00017673 | 180.167 |
40| 50| 5675.00 | 1828.00 | 14.0000 | 0.00027121 | 276.490 |
70| 80| 3282.00 | 1816.00 | 8.00000 | 0.00021148 | 215.596 |
100|Ring| 1642.00 | 1816.00 | 8.00000 | 0.00043531 | 443.782 |
Ring| 110| 3265.00 | 1816.00 | 8.00000 | 0.00021263 | 216.767 |
| | External | External | External | External |

From| To | Actual T. | Required T.|Des. Press. | M.A.W.P. |
| | mm | mm | bar | bar |
----------------------------------------------------------------
10| 20| 28.5600 | No Calc | 1.03420 | No Calc |
20| 30| 8.11212 | 0.54946 | 1.03420 | 49.0315 |
30| 40| 12.0000 | 10.8603 | 1.03420 | 1.33950 |
40| 50| 14.0000 | 9.40622 | 1.03420 | 2.76881 |
50| 60| 95.0000 | 39.7002 | 1.03420 | No Calc |
60| 70| 95.0000 | 40.1066 | 1.03420 | No Calc |
70| 80| 8.00000 | 7.45151 | 1.03420 | 1.24187 |
80| 90| 95.0000 | 34.1376 | 1.03420 | No Calc |
90| 100| 95.0000 | 33.8836 | 1.03420 | No Calc |
100|Ring| 8.00000 | 5.57271 | 1.03420 | 2.55627 |
Ring| 110| 8.00000 | 7.43640 | 1.03420 | 1.24862 |
110| 120| 95.0000 | 27.4320 | 1.03420 | No Calc |
Minimum 1.242
| | Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |

From| To | Bet. Stiff.| Bet. Stiff.| Required | Available |
| | mm | mm | cm**4 | cm**4 |
-------------------------------------------------------------------
10| 20| No Calc | No Calc | No Calc | No Calc |
20| 30| 90.0000 | 11.71E+30 | No Calc | No Calc |
30| 40| 5675.00 | 5675.00 | No Calc | No Calc |
40| 50| 5675.00 | 14053.0 | No Calc | No Calc |
FileName : 225-D-01A R1--------------------------------------

70| 80| 3282.00 | 3910.37 | No Calc | No Calc |
100|Ring| 1642.00 | 3910.41 | No Calc | No Calc |
Ring| 110| 3265.00 | 3910.36 | 104.452 | 200.214 |
Elements Suitable for External Pressure.

FileName : 225-D-01A R1--------------------------------------
Element and Detail Weights : Step: 11 5:55p Aug 26,2011
Element and Detail Weights
| | Element | Element | Corroded | Corroded | Extra due |

From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | kgm | cm³ | kgm | cm³ | kgm |
---------------------------------------------------------------------------
10| 20| 15.6015 | 1713.06 | 15.6015 | 1713.06 | 1.56015 |
20| 30| 5.41638 | 4578.63 | 5.41638 | 4578.63 | 0.54164 |
30| 40| 474.896 | 1.318E+06 | 474.896 | 1.318E+06 | 47.4896 |
40| 50| 2710.54 | 11.04E+06 | 2710.54 | 11.04E+06 | 271.054 |
50| 60| 378.410 | 250144. | 378.410 | 250144. | 37.8410 |
60| 70| 404.010 | 246876. | 404.010 | 246876. | 40.4010 |
70| 80| 1168.23 | 8.352E+06 | 1168.23 | 8.352E+06 | 116.823 |
80| 90| 404.010 | 246876. | 404.010 | 246876. | 40.4010 |
90| 100| 404.010 | 246876. | 404.010 | 246876. | 40.4010 |
100| 110| 1746.64 | 12.49E+06 | 1746.64 | 12.49E+06 | 174.664 |
110| 120| 404.010 | 246876. | 404.010 | 246876. | 40.4010 |
---------------------------------------------------------------------------
Total 8115 34436412.00 8115 34436412.00 811
Weight of Details
| | Weight of | X Offset, | Y Offset, |

From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Description
| | kgm | mm | mm |
-------------------------------------------------
10|Liqd| 2.05561 | 0.00000 | 14.2800 | Liquid 10
10|Lini| 0.39254 | 0.00000 | 14.2800 | RUBBER LINING
20|Liqd| 5.07090 | 0.00000 | 45.0000 | LIQUID 20
30|Liqd| 1539.82 | 0.00000 | 669.000 | Liquid 30
40|Liqd| 13096.4 | 0.00000 | 2168.50 | LIQUID 40
40|Nozl| 389.631 | 1799.92 | 2060.00 | N2
40|Nozl| 333.451 | 1192.80 | 1645.00 | M1
40|Lugs| 167.200 | 0.00000 | 394.000 | SUPPORT LUG
50|Liqd| 290.085 | 0.00000 | 47.5000 | LIQUID 50
60|Liqd| 290.085 | 0.00000 | 47.5000 | LIQUID 60
70|Liqd| 9910.62 | 0.00000 | 1641.00 | LIQUID 70
80|Liqd| 290.085 | 0.00000 | 47.5000 | Liquid 80
90|Liqd| 280.924 | 0.00000 | 46.0000 | Liquid 90
100|Liqd| 14817.6 | 0.00000 | 2453.50 | Liquid 100
100|Ring| 41.4934 | 0.00000 | 1642.00 | Ring: R1
100|Nozl| 236.541 | 1146.00 | 4407.00 | N4
110|Liqd| 141.804 | 0.00000 | 23.2198 | Liquid 110
110|Lini| 3.25265 | 0.00000 | 46.0000 | LINING RUBBER
Total Weight of Each Detail Type
Total Weight of Liquid 40664.6

Total Weight of Lining 451.8
Total Weight of Stiffeners 41.5
Total Weight of Nozzles 959.6
Total Weight of Lugs 167.2
---------------------------------------------------------------
Sum of the Detail Weights 42284.7 kgm
FileName : 225-D-01A R1--------------------------------------
Weight Summary
Fabricated Wt. - Bare Weight W/O Removable Internals 10095.7 kgm

Shop Test Wt. - Fabricated Weight + Water ( Full ) 44516.6 kgm
Shipping Wt. - Fab. Wt + Rem. Intls.+ Shipping App. 10547.5 kgm
Erected Wt. - Fab. Wt + Rem. Intls.+ Insul. (etc) 10547.5 kgm
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts. 10547.5 kgm
Operating Wt. - Empty Wt. + Operating Liquid (No CA) 51212.0 kgm
Field Test Wt. - Empty Weight + Water (Full) 44968.4 kgm
Mass of the Upper 1/3 of the Vertical Vessel 17075.6 kgm
Note: The Field Test weight as computed in the corroded condition.
Outside Surface Areas of Elements
| | Surface |
From| To | Area |
| | cm² |
----------------------------
10| 20| 1062.00 |
20| 30| 772.031 |
30| 40| 51201.3 |
40| 50| 249067. |
50| 60| 11054.0 |
60| 70| 11398.0 |
70| 80| 187242. |
80| 90| 11398.0 |
90| 100| 11398.0 |
100| 110| 279951. |
110| 120| 11398.0 |
----------------------------
Total 825941.375 cm²
Element and Detail Weights
| To | Total Ele.| Total. Ele.|Total. Ele.| Total Dtl.| Oper. Wgt. |

From| To | Empty Wgt.| Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid |
| | kgm | kgm | kgm | kgf-m. | kgm |
---------------------------------------------------------------------------
10| 20| 17.5541 | 19.6098 | 19.2664 | 0.00000 | 17.5541 |
20| 30| 6.36367 | 11.4346 | 10.9402 | 0.00000 | 6.36367 |
30| 40| 551.162 | 2090.98 | 1868.25 | 0.00000 | 551.162 |
40|Lugs| 210.131 | 925.797 | 812.952 | 60.0586 | 210.131 |
Lugs| 50| 3635.17 | 16015.9 | 14063.7 | 1038.99 | 3635.17 |
50| 60| 419.298 | 709.383 | 669.330 | 0.00000 | 419.298 |
60| 70| 447.664 | 737.749 | 694.429 | 0.00000 | 447.664 |
70| 80| 1391.47 | 11302.1 | 9739.40 | 0.00000 | 1391.47 |
80| 90| 447.664 | 737.749 | 694.429 | 0.00000 | 447.664 |
90| 100| 447.664 | 728.588 | 694.429 | 0.00000 | 447.664 |
100| 110| 2358.45 | 17176.1 | 14839.6 | 271.076 | 2358.45 |
110| 120| 447.664 | 589.468 | 694.429 | 0.00000 | 447.664 |
Cumulative Vessel Weight
| | Cumulative Ope | Cumulative | Cumulative |

From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |
| | kgm | kgm | kgm |
-------------------------------------------------------
10| 20| 0.00000 | 0.00000 | 0.00000 |
20| 30| -17.5541 | -19.6098 | -19.2664 |
30| 40| -23.9178 | -31.0443 | -30.2067 |
40|Lugs| -575.080 | -2122.02 | -1898.46 |
Lugs| 50| 9595.05 | 47997.0 | 42089.8 |
50| 60| 5959.88 | 31981.1 | 28026.1 |
60| 70| 5540.58 | 31271.7 | 27356.8 |
FileName : 225-D-01A R1--------------------------------------
70| 80| 5092.92 | 30534.0 | 26662.3 |

80| 90| 3701.45 | 19231.9 | 16922.9 |
90| 100| 3253.78 | 18494.1 | 16228.5 |
100| 110| 2806.12 | 17765.5 | 15534.1 |
110| 120| 447.664 | 589.468 | 694.429 |
Note: The cumulative operating weights no liquid in the column above

are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.
Cumulative Vessel Moment
| | Cumulative | Cumulative |Cumulative |

From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|
| | kgf-m. | kgf-m. | kgf-m. |
-------------------------------------------------
10| 20| 0.00000 | 0.00000 | 0.00000 |
20| 30| 0.00000 | 0.00000 | 0.00000 |
30| 40| 0.00000 | 0.00000 | 0.00000 |
40|Lugs| 60.0586 | 60.0586 | 60.0586 |
Lugs| 50| 1310.06 | 1310.06 | 1310.06 |
50| 60| 271.076 | 271.076 | 271.076 |
60| 70| 271.076 | 271.076 | 271.076 |
70| 80| 271.076 | 271.076 | 271.076 |
80| 90| 271.076 | 271.076 | 271.076 |
90| 100| 271.076 | 271.076 | 271.076 |
100| 110| 271.076 | 271.076 | 271.076 |
110| 120| 0.00000 | 0.00000 | 0.00000 |

FileName : 225-D-01A R1--------------------------------------
Nozzle Flange MAWP : Step: 12 5:55p Aug 26,2011
Nozzle Flange MAWP Results :
Nozzle ----- Flange Rating

Description Operating Ambient Temperature Class Grade|Group
bar bar C
----------------------------------------------------------------------------
N2 16.6 19.7 130 150 GR 1.1
M1 16.6 19.7 130 150 GR 1.1
N4 16.6 19.7 130 150 GR 1.1
----------------------------------------------------------------------------
Minimum Rating 16.562 19.650 bar
Note: ANSI Ratings are per ANSI/ASME B16.5 2003 Edition
Note: Large Diameter Flange ratings per ANSI B16.47 1996 edition.

FileName : 225-D-01A R1--------------------------------------
Natural Frequency Calculation : Step: 13 5:55p Aug 26,2011
The Natural Frequencies for the vessel have been computed iteratively
by solving a system of matrices. These matrices describe the mass
and the stiffness of the vessel. This is the generalized eigenvalue/
eigenvector problem and is referenced in some mathematical texts.
The Natural Frequency for the Vessel (Empty.) is 9.37233 Hz.
The Natural Frequency for the Vessel (Ope...) is 3.95897 Hz.
The Natural Frequency for the Vessel (Filled) is 4.27621 Hz.

FileName : 225-D-01A R1--------------------------------------
Wind Load Calculation : Step: 14 5:55p Aug 26,2011
Wind Analysis Results
Wind Load Results per ASCE-7 95:
Note: Per Section 1609 of IBC 2003/06 these results are also applicable
for the determination of Wind Loads on structures (1609.1.1).
User Entered Importance Factor is 1.000

Gust Effect Factor (Ope)(G or Gf) Dynamic 0.996
User entered Beta Value ( Operating Case ) 0.0100
Shape Factor (Cf) 0.604
User Entered Basic Wind Speed 133.2 km/hr
Sample Calculation for the First Element
The ASCE code performs all calculations in Imperial Units

only. The wind pressure is therefore computed in these units.
Value of [Alpha] and [Zg]

Exposure Category = 3 (C) thus from Table C6-2:
Alpha = 9.500 : Zg = 274320.000 mm
Effective Height [z]

= Centroid Hgt. + Vessel Base Elevation
= 14.280 + 908999 = 909014 mm
= 2982.330 ft. Imperial Units
Compute [Kz]
Because z (2982.330 ft.) > 15 ft.
= 2.01 * ( z / Zg ) 2 / Alpha
= 2.01 * ( 2982.330 / 900.000 )2 / 9.500
= 2.587
Type of Hill: No Hill
As there is No Hill Present: [Kzt]

K1 = 0, K2 = 0, K3 = 0
Topographical Factor [Kzt]

= ( 1 + K1 * K2 * K3 )²
= ( 1 + 0.000 * 0.000 * 0.000 )²
= 1.0000
Basic Wind Pressure, Imperial Units [qz]:

= 0.00256 * Kz * Kzt * Kd * I * Vr(mph)²
= 0.00256 * 2.587 * 1.000 * 1.000 * 1.000 * (82.769 )²
= 45.364 psf [221.486 ] kgf/m²
Force on the first element [F]:

= qz * Gh * Cf * WindArea
= 221.486 * 0.996 * 0.604 * 94.711
= 1.263 kgf
Element Hgt (z) K1 K2 K3 Kz Kzt qz

mm kgf/m²
---------------------------------------------------------------------------
N5 Nozzle flg ******* 0.000 0.000 0.000 2.587 1.000 221.486
N5 Nozzle ******* 0.000 0.000 0.000 2.587 1.000 221.489
Conical Shell ******* 0.000 0.000 0.000 2.587 1.000 221.534
Shell ******* 0.000 0.000 0.000 2.589 1.000 221.671
Shell flg1 ******* 0.000 0.000 0.000 2.590 1.000 221.779
Shell flg2 ******* 0.000 0.000 0.000 2.590 1.000 221.784
Shell2 ******* 0.000 0.000 0.000 2.591 1.000 221.865
Shell flg3 ******* 0.000 0.000 0.000 2.592 1.000 221.946
FileName : 225-D-01A R1--------------------------------------
Wind Load Calculation : Step: 14 5:55p Aug 26,2011
Shell flg 4 ******* 0.000 0.000 0.000 2.592 1.000 221.951

Shell3 ******* 0.000 0.000 0.000 2.594 1.000 222.074
Shell flg 5 ******* 0.000 0.000 0.000 2.595 1.000 222.196
Wind Vibration Calculations
This evaluation is based on work by Kanti Mahajan and Ed Zorilla
Nomenclature
Cf - Correction factor for natural frequency

D - Average internal diameter of vessel mm
Df - Damping Factor < 0.75 Unstable, > 0.95 Stable
Dr - Average internal diameter of top half of vessel mm
f - Natural frequency of vibration (Hertz)
f1 - Natural frequency of bare vessel based on a unit value of (D/L²)(104)
L - Total height of structure mm
Lc - Total length of conical section(s) of vessel mm
tb - Uncorroded plate thickness at bottom of vessel mm
V30 - Design Wind Speed provided by user km/hr
Vc - Critical wind velocity km/hr
Vw - Maximum wind speed at top of structure km/hr
W - Total corroded weight of structure kgf
Ws - Cor. vessel weight excl. weight of parts which do not effect stiff. kgf
Z - Maximum amplitude of vibration at top of vessel mm
Dl - Logarithmic decrement ( taken as 0.03 for Welded Structures )
Vp - Vib. Chance, <= 0.320E-06 (High); 0.320E-06 < 0.400E-06 (Probable)
P30 - wind pressure 30 feet above the base
Check other Conditions and Basic Assumptions:

#1 - Total Cone Length / Total Length < 0.5
1338.000 / 13982.560 = 0.096
#2 - ( D / L² ) * 104 < 8.0 (English Units)

- ( 5.89 / 45.87² ) * 104 = 27.977 [Geometry Violation]
Compute the vibration possibility. If Vp > 0.400E-06 no chance. [Vp]:

= W / ( L * Dr²)
= 51212 / ( 13982.56 * 1800.000² )
= 0.11304E-05
Since Vp is > 0.400E-06 no further vibration analysis is required !
Wind Load Calculation
| | Wind | Wind | Wind | Height | Element |

From| To | Height | Diameter | Area | Factor | Wind Load |
| | mm | mm | cm² | kgf/m² | kgf |
---------------------------------------------------------------------------
10| 20| 909014. | 331.622 | 94.7114 | 221.486 | 1.26334 |
20| 30| 909074. | 324.879 | 292.391 | 221.489 | 3.90022 |
30| 40| 909955. | 1261.20 | 16874.9 | 221.534 | 225.141 |
40| 50| 912625. | 2193.60 | 95136.4 | 221.671 | 1270.07 |
50| 60| 914746. | 2160.00 | 2052.00 | 221.779 | 27.4076 |
60| 70| 914841. | 2160.00 | 2052.00 | 221.784 | 27.4082 |
70| 80| 916434. | 2179.20 | 71521.4 | 221.865 | 955.649 |
80| 90| 918028. | 2160.00 | 2052.00 | 221.946 | 27.4283 |
90| 100| 918123. | 2160.00 | 2052.00 | 221.951 | 27.4289 |
100| 110| 920529. | 2179.20 | 106933. | 222.074 | 1430.16 |
110| 120| 922935. | 2160.00 | 2052.00 | 222.196 | 27.4591 |

FileName : 225-D-01A R1--------------------------------------
Earthquake Load Calculation : Step: 15 5:55p Aug 26,2011
Note: Loads multiplied by the Scalar multiplier value of 0.7143
Earthquake Analysis Results per UBC 1997
The UBC Zone Factor for the Vessel is ............. 0.0750

The Importance Factor as Specified by the User is . 1.250
The UBC Force Factor as Specified by the User is .. 2.000
The UBC Total Weight (W) for the Vessel is ........ 51044.8 kgf
The UBC Total Shear (V) for the Vessel is ......... 4557.7 kgf
The UBC Top Shear (Ft) for the Vessel is .......... 0.0 kgf
The UBC Seismic Coefficient Value Ca is ........... 0.080
The UBC Seismic Coefficient Value Cv is ........... 0.080
Note: The base shear and top load printed above have been modified
by the user defined Earthquake scalar.
Calculation Steps for Computing the design Base Shear (V) per UBC 1997
Computation of V per equation (30-4):

V = Cv * I * W / ( R * T )
V = 0.080 * 1.250 * 51044 / ( 2.000 * 0.2526 )
V = 10104.2 kgf
Computation of V per equation (30-5):

V = 2.5 * Ca * I * W / R
V = 2.5 * 0.080 * 1.25 * 51044 / 2.000
V = 6380.6 kgf
The computed base shear is the minimum of V from 30-4 and 30-5.
Computation of V per equation (34-2), minimum V. V cannot be less than

this value !
V = 0.56 * Ca * I * W
V = 0.56 * 0.080 * 1.250 * 51044
V = 2858.5 kgf
Total Adjusted Base Shear V:

= V * Scalar Multiplier = 6380.6 * 0.7143 = 4557.7 kgf
Next compute the top load per equation 30-14. The top load is
zero if the period of vibration (T) is less than 0.7 seconds.
Note: This value does not need to exceed 0.25V.

Ft = Min( 0.07 * T * V, 0.25 * V )
Ft = Min( 0.07 * 0.253 * 6380 , 0.25 * 6380 )
Ft = 0.0 kgf
Next Sum the earthquake weights times their heights (wi*hi):
Current Sum = Prev. Sum + Wght 20. * Hght 14.280 = 0.

Compute the load at each level based on equation 30-15 and multiply
by the load case scalar. The sum will be the total adjusted shear.
FileName : 225-D-01A R1--------------------------------------
Earthquake Load Calculation : Step: 15 5:55p Aug 26,2011
Fx = (( V - Ft ) * wx * hx / ( sum of ( wi * hi ))) * EqFact

Fx = [(6381.) * 20. * 14.280 / 375323.]*0.7143 = 0.
Fx = [(6381.) * 11. * 73.560 / 375323.]*0.7143 = 0.
Fx = [(6381.) * 2091. * 787.560 / 375323.]*0.7143 = 20.
Fx = [(6381.) * 926. * 1693.560 / 375323.]*0.7143 = 19.
Fx = [(6381.) * 16016. * 3743.560 / 375323.]*0.7143 = 728.
Fx = [(6381.) * 709. * 5841.060 / 375323.]*0.7143 = 50.
Fx = [(6381.) * 738. * 5841.060 / 375323.]*0.7143 = 52.
Fx = [(6381.) * 11302. * 7434.560 / 375323.]*0.7143 = 1020.
Fx = [(6381.) * 738. * 9123.061 / 375323.]*0.7143 = 82.
Fx = [(6381.) * 729. * 9123.061 / 375323.]*0.7143 = 81.
Fx = [(6381.) * 17176. * 11529.060 / 375323.]*0.7143 = 2405.
Fx = [(6381.) * 589. * 14030.060 / 375323.]*0.7143 = 100.
Earthquake Load Calculation
| | Earthquake | Earthquake | Element | Element |

From| To | Height | Weight | Ope Load | Emp Load |
| | mm | kgf | kgf | kgf |
--------------------------------------------------------------
10| 20| 14.2800 | 19.6098 | 0.0034005 | 0.0032518 |
20| 30| 73.5600 | 11.4346 | 0.010214 | 0.0060724 |
30| 40| 787.560 | 2090.98 | 19.9973 | 5.63085 |
40|Lugs| 1693.56 | 925.797 | 19.0394 | 4.61637 |
Lugs| 50| 3743.56 | 16015.9 | 728.071 | 176.531 |
50| 60| 5841.06 | 709.383 | 50.3164 | 31.7706 |
60| 70| 5841.06 | 737.749 | 52.3284 | 33.9199 |
70| 80| 7434.56 | 11302.1 | 1020.36 | 134.196 |
80| 90| 9123.06 | 737.749 | 81.7309 | 52.9789 |
90| 100| 9123.06 | 728.588 | 80.7161 | 52.9789 |
100| 110| 11529.1 | 17176.1 | 2404.67 | 352.721 |
110| 120| 14030.1 | 589.468 | 100.429 | 81.4746 |
Top Load 13982.56 0 0

FileName : 225-D-01A R1--------------------------------------
Wind/Earthquake Shear, Bending : Step: 16 5:55p Aug 26,2011
The following table is for the Operating Case.
Wind/Earthquake Shear, Bending
| | Distance to| Cummulative|Earthquake | Wind | Earthquake |

From| To | Support| Wind Shear| Shear | Bending | Bending |
| | mm | kgf | kgf | kgf-m. | kgf-m. |
---------------------------------------------------------------------------
10| 20| 1679.28 | 0.00000 | 0.00000 | 0.00000 | 0.00000 |
20| 30| 1620.00 | 1.26334 | 0.0034005 | 0.018041 | 0.00005 |
30| 40| 906.000 | 5.16356 | 0.013615 | 0.30725 | 0.00081423 |
40|Lugs| 118.500 | 230.304 | 20.0109 | 157.835 | 13.3972 |
Lugs| 50| 2050.00 | 3953.91 | 4538.63 | 22759.3 | 33830.6 |
50| 60| 4052.50 | 2522.94 | 3790.54 | 10414.2 | 17177.3 |
60| 70| 4147.50 | 2495.53 | 3740.23 | 10175.8 | 16819.6 |
70| 80| 5741.00 | 2468.12 | 3687.90 | 10174.5 | 16817.1 |
80| 90| 7334.50 | 1512.47 | 2667.54 | 3786.01 | 6641.26 |
90| 100| 7429.50 | 1485.04 | 2585.81 | 3643.63 | 6391.73 |
100| 110| 9835.50 | 1457.61 | 2505.10 | 3642.33 | 6387.90 |
110| 120| 12241.5 | 27.4591 | 100.429 | 1.30432 | 4.77042 |

FileName : 225-D-01A R1--------------------------------------
Wind Deflection : Step: 17 5:55p Aug 26,2011
Wind Deflection Calculations:
The following table is for the Operating Case.
Wind Deflection
| | Cumulative | Centroid | Elem. End | Elem. Ang. |

From| To | Wind Shear | Deflection |Deflection | Rotation |
| | kgf | mm | mm | |
--------------------------------------------------------------
10| 20| 0.00000 | 0.17262 | 0.17547 | 0.00019155 |
20| 30| 1.26334 | 0.16078 | 0.16976 | 0.00019155 |
30| 40| 5.16356 | 0.043109 | 0.15180 | 0.00019151 |
40|Lugs| 230.304 |-0.00072194 | 0.00000 | 0.00000 |
Lugs| 50| 3953.91 | 0.081348 | 0.26601 | 0.00009 |
50| 60| 2522.94 | 0.26085 | 0.25569 | 0.00009 |
60| 70| 2495.53 | 0.26085 | 0.26601 | 0.00009 |
70| 80| 2468.12 | 0.47621 | 0.73383 | 0.00015083 |
80| 90| 1512.47 | 0.72589 | 0.71796 | 0.00015077 |
90| 100| 1485.04 | 0.72589 | 0.73383 | 0.00015083 |
100| 110| 1457.61 | 1.16413 | 1.61168 | 0.00016674 |
110| 120| 27.4591 | 1.60299 | 1.59430 | 0.00016674 |
Critical Wind Velocity for Tower Vibration
| | 1st Crit. | 2nd Crit. |

From| To | Wind Speed | Wind Speed |
| | km/hr | km/hr |
-------------------------------------
10| 20| 23.5682 | 147.301 |
20| 30| 23.0889 | 144.306 |
30| 40| 89.6327 | 560.205 |
40| 50| 155.898 | 974.362 |
50| 60| 153.510 | 959.437 |
60| 70| 153.510 | 959.437 |
70| 80| 154.874 | 967.965 |
80| 90| 153.510 | 959.437 |
90| 100| 153.510 | 959.437 |
100| 110| 154.874 | 967.965 |
110| 120| 153.510 | 959.437 |
Allowable deflection at the Tower Top (Ope)( 6.000"/100ft. Criteria)

Allowable deflection : 69.913 Actual Deflection : 1.612 mm

FileName : 225-D-01A R1--------------------------------------
Longitudinal Stress Constants : Step: 18 5:55p Aug 26,2011
Longitudinal Stress Constants
| | Metal Area | Metal Area |New & Cold | Corroded |

From| To | New & Cold | Corroded |Sect. Mod. | Sect. Mod. |
| | cm² | cm² | mm ³ | mm ³ |
--------------------------------------------------------------
10| 20| 273.579 | 273.579 | 1.924E+06 | 1.924E+06 |
20| 30| 66.9287 | 66.9287 | 426661. | 426661. |
30| 40| 116.601 | 116.601 | 744390. | 744390. |
40| 50| 797.840 | 797.840 | 35.91E+06 | 35.91E+06 |
50| 60| 797.840 | 797.840 | 35.91E+06 | 35.91E+06 |
60| 70| 454.400 | 454.400 | 20.45E+06 | 20.45E+06 |
70| 80| 454.400 | 454.400 | 20.45E+06 | 20.45E+06 |
80| 90| 454.400 | 454.400 | 20.45E+06 | 20.45E+06 |
90| 100| 454.400 | 454.400 | 20.45E+06 | 20.45E+06 |
100| 110| 454.400 | 454.400 | 20.45E+06 | 20.45E+06 |
110| 120| 454.400 | 454.400 | 20.45E+06 | 20.45E+06 |

FileName : 225-D-01A R1--------------------------------------
Longitudinal Allowable Stresses : Step: 19 5:55p Aug 26,2011
Longitudinal Allowable Stresses
| | All. Str. | All. Str. | All. Str. | All. Str. |

From| To | Long. Ten. | Hydr. Ten. |Long. Com. | Hyr. Comp. |
| | kgf/cm² | kgf/cm² | kgf/cm² | kgf/cm² |
--------------------------------------------------------------
10| 20| 1434.26 | 2323.51 | -1501.76 | -1877.20 |
20| 30| 1226.30 | 2258.96 | -1442.70 | -1877.20 |
30| 40| 1434.26 | 2452.59 | -1501.76 | -1877.20 |
40|Lugs| 1434.26 | 2452.59 | -1257.43 | -1571.79 |
Lugs| 50| 1434.26 | 2452.59 | -1257.43 | -1571.79 |
50| 60| 1434.26 | 2323.51 | -1257.43 | -1571.79 |
60| 70| 1434.26 | 2323.51 | -1079.38 | -1349.22 |
70| 80| 1434.26 | 2452.59 | -1079.38 | -1349.22 |
80| 90| 1434.26 | 2323.51 | -1079.38 | -1349.22 |
90| 100| 1434.26 | 2323.51 | -1079.38 | -1349.22 |
100| 110| 1434.26 | 2452.59 | -1079.38 | -1349.22 |
110| 120| 1434.26 | 2323.51 | -1079.38 | -1349.22 |

FileName : 225-D-01A R1--------------------------------------
Longitudinal Stresses Due to . . . Step: 20 5:55p Aug 26,2011
Longitudinal Stress Report
Note: Longitudinal Operating and Empty Stresses are computed in the

corroded condition. Stresses due to loads in the hydrostatic test
cases have also been computed in the corroded condition.
Longitudinal Stresses Due to . . .
| | Long. Str. | Long. Str. |Long. Str. |

From| To | Int. Pres. | Ext. Pres. |Hyd. Pres. |
| | kgf/cm² | kgf/cm² | kgf/cm² |
-------------------------------------------------
10| 20| 0.00000 | 0.00000 | 0.00000 |
20| 30| 23.3823 | -9.07066 | 30.3970 |
30| 40| 15.4814 | -6.50955 | 20.1259 |
40| 50| 97.7174 | -34.6903 | 127.033 |
50| 60| 0.00000 | 0.00000 | 0.00000 |
60| 70| 0.00000 | 0.00000 | 0.00000 |
70| 80| 171.464 | -60.1125 | 222.904 |
80| 90| 0.00000 | 0.00000 | 0.00000 |
90| 100| 0.00000 | 0.00000 | 0.00000 |
100| 110| 171.464 | -60.1125 | 222.904 |
110| 120| 0.00000 | 0.00000 | 0.00000 |
| | Wght. Str. | Wght. Str. |Wght. Str. | Wght. Str. | Wght. Str. |
From| To | Empty | Operating |Hydrotest | Emp. Mom. | Opr. Mom. |
| | kgf/cm² | kgf/cm² | kgf/cm² | kgf/cm² | kgf/cm² |
---------------------------------------------------------------------------
10| 20| 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 |
20| 30| 0.26228 | 0.29299 | 0.28787 | 0.00000 | 0.00000 |
30| 40| 0.20513 | 0.26624 | 0.25906 | 0.00000 | 0.00000 |
40|Lugs| 0.72080 | 2.65971 | 2.37950 | 0.16726 | 0.16726 |
Lugs| 50| -12.0263 | -11.1293 | -12.0263 | 3.64849 | 3.64849 |
50| 60| -7.47003 | -7.47003 | -7.47003 | 0.75494 | 0.75494 |
60| 70| -12.1932 | -12.1932 | -12.1932 | 1.32564 | 1.32564 |
70| 80| -11.2080 | -11.2080 | -11.2080 | 1.32564 | 1.32564 |
80| 90| -8.14580 | -8.14580 | -8.14580 | 1.32564 | 1.32564 |
90| 100| -7.16063 | -7.16062 | -7.16063 | 1.32564 | 1.32564 |
100| 110| -6.17545 | -6.17545 | -6.17545 | 1.32564 | 1.32564 |
110| 120| -0.98518 | -0.98518 | -0.98518 | 0.00000 | 0.00000 |
| | Wght. Str. | Bend. Str. |Bend. Str. | Bend. Str. | Bend. Str. |
From| To | Hyd. Mom. | Oper. Wind |Oper. Equ. | Hyd. Wind | Hyd. Equ. |
| | kgf/cm² | kgf/cm² | kgf/cm² | kgf/cm² | kgf/cm² |
---------------------------------------------------------------------------
10| 20| 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 |
20| 30| 0.00000 | 0.0042283 | 0.00001 | 0.0013953 | 0.00000 |
30| 40| 0.00000 | 0.041276 |0.00010938 | 0.013621 | 0.00000 |
40|Lugs| 0.16726 | 0.43957 | 0.037311 | 0.14506 | 0.00000 |
Lugs| 50| 3.64849 | 63.3838 | 94.2173 | 20.9167 | 0.00000 |
50| 60| 0.75494 | 29.0031 | 47.8383 | 9.57103 | 0.00000 |
60| 70| 1.32564 | 49.7624 | 82.2525 | 16.4216 | 0.00000 |
70| 80| 1.32564 | 49.7560 | 82.2404 | 16.4195 | 0.00000 |
80| 90| 1.32564 | 18.5146 | 32.4776 | 6.10983 | 0.00000 |
90| 100| 1.32564 | 17.8183 | 31.2573 | 5.88005 | 0.00000 |
100| 110| 1.32564 | 17.8120 | 31.2385 | 5.87795 | 0.00000 |
110| 120| 0.00000 | 0.0063785 | 0.023329 | 0.0021049 | 0.00000 |

FileName : 225-D-01A R1--------------------------------------
Longitudinal Stresses Due to . . . Step: 20 5:55p Aug 26,2011
| | Long. Str. | Long. Str. |Long. Str. | EarthQuake |

From| To | Vortex Ope.| Vortex Emp.|Vortex Tst.| Empty |
--------------------------------------------------------------
10| 20| 0.00000 | 0.00000 | 0.00000 | 0.00000 |
20| 30| 0.00000 | 0.00000 | 0.00000 | 0.00001 |
30| 40| 0.00000 | 0.00000 | 0.00000 | 0.00008 |
40|Lugs| 0.00000 | 0.00000 | 0.00000 | 0.010528 |
Lugs| 50| 0.00000 | 0.00000 | 0.00000 | 18.5056 |
50| 60| 0.00000 | 0.00000 | 0.00000 | 9.25929 |
60| 70| 0.00000 | 0.00000 | 0.00000 | 15.9224 |
70| 80| 0.00000 | 0.00000 | 0.00000 | 15.9146 |
80| 90| 0.00000 | 0.00000 | 0.00000 | 6.41918 |
90| 100| 0.00000 | 0.00000 | 0.00000 | 6.18055 |
100| 110| 0.00000 | 0.00000 | 0.00000 | 6.16824 |
110| 120| 0.00000 | 0.00000 | 0.00000 | 0.018926 |
| | Long. Str. | Long. Str. |

From| To | Y Forces W | Y ForceS S |
| | kgf/cm² | kgf/cm² |
-------------------------------------
10| 20| 0.00000 | 0.00000 |
20| 30| 0.00000 | 0.00000 |
30| 40| 0.00000 | 0.00000 |
40|Lugs| 0.00000 | 0.00000 |
Lugs| 50| 0.00000 | 0.00000 |
50| 60| 0.00000 | 0.00000 |
60| 70| 0.00000 | 0.00000 |
70| 80| 0.00000 | 0.00000 |
80| 90| 0.00000 | 0.00000 |
90| 100| 0.00000 | 0.00000 |
100| 110| 0.00000 | 0.00000 |
110| 120| 0.00000 | 0.00000 |
Long. Stresses due to User Forces and Moments
| |Wind For/Mom| Eqk For/Mom|Wnd For/Mom| Eqk For/Mom|

From| To | Corroded | Corroded | No Corr. | No Corr. |
--------------------------------------------------------------
10| 20| 0.00000 | 0.00000 | 0.00000 | 0.00000 |
20| 30| 0.00000 | 0.00000 | 0.00000 | 0.00000 |
30| 40| 0.00000 | 0.00000 | 0.00000 | 0.00000 |
40|Lugs| 0.00000 | 0.00000 | 0.00000 | 0.00000 |
Lugs| 50| 0.00000 | 0.00000 | 0.00000 | 0.00000 |
50| 60| 0.00000 | 0.00000 | 0.00000 | 0.00000 |
60| 70| 0.00000 | 0.00000 | 0.00000 | 0.00000 |
70| 80| 0.00000 | 0.00000 | 0.00000 | 0.00000 |
80| 90| 0.00000 | 0.00000 | 0.00000 | 0.00000 |
90| 100| 0.00000 | 0.00000 | 0.00000 | 0.00000 |
100| 110| 0.00000 | 0.00000 | 0.00000 | 0.00000 |
110| 120| 0.00000 | 0.00000 | 0.00000 | 0.00000 |

FileName : 225-D-01A R1--------------------------------------
Stress due to Combined Loads : Step: 21 5:55p Aug 26,2011
Stress Combination Load Cases for Vertical Vessels:
Load Case Definition Key
IP = Longitudinal Stress due to Internal Pressure

EP = Longitudinal Stress due to External Pressure
HP = Longitudinal Stress due to Hydrotest Pressure
NP = No Pressure
EW = Longitudinal Stress due to Weight (No Liquid)
OW = Longitudinal Stress due to Weight (Operating)
HW = Longitudinal Stress due to Weight (Hydrotest)
WI = Bending Stress due to Wind Moment (Operating)
EQ = Bending Stress due to Earthquake Moment (Operating)
EE = Bending Stress due to Earthquake Moment (Empty)
HI = Bending Stress due to Wind Moment (Hydrotest)
HE = Bending Stress due to Earthquake Moment (Hydrotest)
WE = Bending Stress due to Wind Moment (Empty) (no CA)
WF = Bending Stress due to Wind Moment (Filled) (no CA)
CW = Longitudinal Stress due to Weight (Empty) (no CA)
VO = Bending Stress due to Vortex Shedding Loads ( Ope )
VE = Bending Stress due to Vortex Shedding Loads ( Emp )
VF = Bending Stress due to Vortex Shedding Loads ( Test No CA. )
FW = Axial Stress due to Vertical Forces for the Wind Case
FS = Axial Stress due to Vertical Forces for the Seismic Case
BW = Bending Stress due to Lat. Forces for the Wind Case, Corroded
BS = Bending Stress due to Lat. Forces for the Seismic Case, Corroded
BN = Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
BU = Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded
General Notes:
Case types HI and HE are in the Corroded condition.
Case types WE, WF, and CW are in the Un-Corroded condition.
A blank stress and stress ratio indicates that the corresponding

stress comprising those components that did not contribute to that
type of stress.
An asterisk (*) in the final column denotes overstress.
Analysis of Load Case 1 : NP+EW+WI+FW+BW

From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
20 0.27 1226.30 1442.70 0.0002
30 0.25 1434.26 1501.76 0.0002
40 1.33 1434.26 1257.43 0.0009
40 55.01 1434.26 -79.06 1257.43 0.0384 0.0629
70 39.87 1434.26 -62.29 1079.38 0.0278 0.0577
100 12.96 1434.26 -25.31 1079.38 0.0090 0.0235
Analysis of Load Case 2 : NP+EW+EE+FS+BS

20 0.26 1021.91 1202.25 0.0003
30 0.21 1195.22 1251.46 0.0002
40 0.90 1195.22 1047.86 0.0008
40 10.13 1195.22 -34.18 1047.86 0.0085 0.0326
70 6.03 1195.22 -28.45 899.48 0.0050 0.0316
100 1.32 1195.22 -13.67 899.48 0.0011 0.0152
Analysis of Load Case 3 : NP+OW+WI+FW+BW

FileName : 225-D-01A R1--------------------------------------

20 0.30 1226.30 1442.70 0.0002
30 0.31 1434.26 1501.76 0.0002
40 3.27 1434.26 1257.43 0.0023
40 55.90 1434.26 -78.16 1257.43 0.0390 0.0622
70 39.87 1434.26 -62.29 1079.38 0.0278 0.0577
100 12.96 1434.26 -25.31 1079.38 0.0090 0.0235
Analysis of Load Case 4 : NP+OW+EQ+FS+BS

20 0.29 1021.91 1202.25 0.0003
30 0.27 1195.22 1251.46 0.0002
40 2.86 1195.22 1047.86 0.0024
40 86.74 1195.22 -109.00 1047.86 0.0726 0.1040
70 72.36 1195.22 -94.77 899.48 0.0605 0.1054
100 26.39 1195.22 -38.74 899.48 0.0221 0.0431
Analysis of Load Case 5 : NP+HW+HI

20 0.29 2258.96 1877.20 0.0001
30 0.27 2452.59 1877.20 0.0001
40 2.69 2452.59 1571.79 0.0011
40 12.54 2452.59 -36.59 1571.79 0.0051 0.0233
70 6.54 2452.59 -28.95 1349.22 0.0027 0.0215
100 1.03 2452.59 -13.38 1349.22 0.0004 0.0099
Analysis of Load Case 6 : NP+HW+HE

20 0.29 2258.96 1877.20 0.0001
30 0.26 2452.59 1877.20 0.0001
40 2.55 2452.59 1571.79 0.0010
40 2452.59 -15.67 1571.79 0.0100
70 2452.59 -12.53 1349.22 0.0093
100 2452.59 -7.50 1349.22 0.0056
Analysis of Load Case 7 : IP+OW+WI+FW+BW

20 23.68 1226.30 1442.70 0.0193
30 15.79 1434.26 1501.76 0.0110
40 100.98 1434.26 1257.43 0.0704
40 55.90 1434.26 -78.16 1257.43 0.0390 0.0622
70 39.87 1434.26 -62.29 1079.38 0.0278 0.0577
100 12.96 1434.26 -25.31 1079.38 0.0090 0.0235
Analysis of Load Case 8 : IP+OW+EQ+FS+BS

20 23.68 1021.91 1202.25 0.0232
30 15.75 1195.22 1251.46 0.0132
40 100.58 1195.22 1047.86 0.0842
40 86.74 1195.22 -109.00 1047.86 0.0726 0.1040
70 72.36 1195.22 -94.77 899.48 0.0605 0.1054
100 26.39 1195.22 -38.74 899.48 0.0221 0.0431
Analysis of Load Case 9 : EP+OW+WI+FW+BW

20 1226.30 -8.78 1442.70 0.0061
30 1434.26 -6.28 1501.76 0.0042
40 1434.26 -32.64 1257.43 0.0260
40 55.90 1434.26 -78.16 1257.43 0.0390 0.0622
FileName : 225-D-01A R1--------------------------------------
70 39.87 1434.26 -62.29 1079.38 0.0278 0.0577

100 12.96 1434.26 -25.31 1079.38 0.0090 0.0235
Analysis of Load Case 10 : EP+OW+EQ+FS+BS

20 1021.91 -8.78 1202.25 0.0073
30 1195.22 -6.24 1251.46 0.0050
40 1195.22 -32.24 1047.86 0.0308
40 86.74 1195.22 -109.00 1047.86 0.0726 0.1040
70 72.36 1195.22 -94.77 899.48 0.0605 0.1054
100 26.39 1195.22 -38.74 899.48 0.0221 0.0431
Analysis of Load Case 11 : HP+HW+HI

20 30.69 2258.96 1877.20 0.0136
30 20.40 2452.59 1877.20 0.0083
40 129.72 2452.59 1571.79 0.0529
40 12.54 2452.59 -36.59 1571.79 0.0051 0.0233
70 6.54 2452.59 -28.95 1349.22 0.0027 0.0215
100 1.03 2452.59 -13.38 1349.22 0.0004 0.0099
Analysis of Load Case 12 : HP+HW+HE

20 30.68 2258.96 1877.20 0.0136
30 20.38 2452.59 1877.20 0.0083
40 129.58 2452.59 1571.79 0.0528
40 2452.59 -15.67 1571.79 0.0100
70 2452.59 -12.53 1349.22 0.0093
100 2452.59 -7.50 1349.22 0.0056
Analysis of Load Case 13 : IP+WE+EW

20 23.64 1226.30 1442.70 0.0193
30 15.69 1434.26 1501.76 0.0109
40 98.61 1434.26 1257.43 0.0687
40 1434.26 -15.67 1257.43 0.0125
70 1434.26 -12.53 1079.38 0.0116
100 1434.26 -7.50 1079.38 0.0069
Analysis of Load Case 14 : IP+WF+CW

20 23.68 1226.30 1442.70 0.0193
30 15.75 1434.26 1501.76 0.0110
40 100.55 1434.26 1257.43 0.0701
40 1434.26 -11.13 1257.43 0.0089
70 1434.26 -11.21 1079.38 0.0104
100 1434.26 -6.18 1079.38 0.0057
Analysis of Load Case 15 : IP+VO+OW

20 23.68 1226.30 1442.70 0.0193
30 15.75 1434.26 1501.76 0.0110
40 100.54 1434.26 1257.43 0.0701
40 1434.26 -14.78 1257.43 0.0118
70 1434.26 -12.53 1079.38 0.0116
100 1434.26 -7.50 1079.38 0.0069
Analysis of Load Case 16 : IP+VE+EW

FileName : 225-D-01A R1--------------------------------------

20 23.64 1226.30 1442.70 0.0193
30 15.69 1434.26 1501.76 0.0109
40 98.61 1434.26 1257.43 0.0687
40 1434.26 -15.67 1257.43 0.0125
70 1434.26 -12.53 1079.38 0.0116
100 1434.26 -7.50 1079.38 0.0069
Analysis of Load Case 17 : NP+VO+OW

20 0.29 1226.30 1442.70 0.0002
30 0.27 1434.26 1501.76 0.0002
40 2.83 1434.26 1257.43 0.0020
40 1434.26 -14.78 1257.43 0.0118
70 1434.26 -12.53 1079.38 0.0116
100 1434.26 -7.50 1079.38 0.0069
Analysis of Load Case 18 : FS+BS+IP+OW

20 23.68 1226.30 1442.70 0.0193
30 15.75 1434.26 1501.76 0.0110
40 100.54 1434.26 1257.43 0.0701
40 1434.26 -14.78 1257.43 0.0118
70 1434.26 -12.53 1079.38 0.0116
100 1434.26 -7.50 1079.38 0.0069
Analysis of Load Case 19 : FS+BS+EP+OW

20 1226.30 -8.78 1442.70 0.0061
30 1434.26 -6.24 1501.76 0.0042
40 1434.26 -32.20 1257.43 0.0256
40 1434.26 -14.78 1257.43 0.0118
70 1434.26 -12.53 1079.38 0.0116
100 1434.26 -7.50 1079.38 0.0069
Absolute Maximum of the all of the Stress Ratio's 0.1054
Governing Element: Shell2

Governing Load Case 4 : NP+OW+EQ+FS+BS

FileName : 225-D-01A R1--------------------------------------
Center of Gravity Calculation : Step: 22 5:55p Aug 26,2011
Shop/Field Installation Options :
Lining is installed in the Shop.
Note : The CG is computed from the first Element From Node
Center of Gravity of Liquid 7528.3 mm

Center of Gravity of Lining 7359.7 mm
Center of Gravity of Stiffening Rings 10812.6 mm
Center of Gravity of Nozzles 5852.3 mm
Center of Gravity of Lugs 1850.6 mm
Center of Gravity of Bare Shell New and Cold 6987.96 mm

Center of Gravity of Bare Shell Corroded 6987.96 mm
Vessel CG in the Operating Condition 7385.35 mm

Vessel CG in the Fabricated (Shop/Empty) Condition 6834.17 mm

FileName : 225-D-01A R1--------------------------------------
Sup. Lug Calcs: Ope : Lugs: 2 5:55p Aug 26,2011
Support Lug Calculations: Operating Case
INPUT ECHO OF SUPPORT LUG INPUT
Type of Geometry : Gussets with Continuous Top Ring

Number of Support Lugs Nlug 8
Distance from Vessel OD to Lug Contact Point Dlug 202.0000 mm
Lug Support Force Bearing Width Wfb 215.0000 mm
Lug Material SA-36
Lug Yield Stress 2264.47 kgf/cm²
Radial Width of bottom Support Lug Plate Wpl 252.0000 mm
Effective Force Bearing Length Lpl 984.0000 mm
Thickness of bottom Support Lug Plate Tpl 18.0000 mm
Distance between Gussets Dgp 100.0000 mm
Mean Width of Gusset Plate Wgp 193.5000 mm
Height of Gusset Plate Hgp 314.0000 mm
Thickness of Gusset Plate Tgp 12.0000 mm
Radial Width of Reinforcing Ring Wtp 150.0000 mm
Thickness of Top Plate Ttp 18.0000 mm
Bolt Material SA-307 B

Bolt Allowable Stress at Design Temperature 1223.62 kgf/cm²
Thread Series TEMA Metric
Bolt Diameter 27.00 mm
Results for Support Lugs: Description: SUPPORT LUG
Overturning Moment at Support Lug 33831. kgf-m.

Weight Load at the top of one Lug 6381. kgf
Force on one Lug, Operating Condition [Flug]:

= ( W/Nlug + Mlug/( Rlug * Nlug/2 ) )
= ( 51044 /8 + 33830 /( 1116.00 * 8 /2 ))
= 13959.14 kgf
Force on one lug in the Empty Condition [Flugemp]:

= ( -Wemp/Nlug + Mlugemp/( Rlug * Nlug/2 ) )
= ( -10380 /8 + 22759 /( 1116.00 * 8 /2 ))
= 3800.86 kgf
Ring Girder Calculations Per Bednar pp.157-159:
Force P acting in the plane of the ring [P]:

= Flug * Dlug / ( Hgp + Tpl )
= 13959 * 202.000 / ( 314.000 + 18.0000 )
= 8493.21 kgf
Maximum bending moment (at the load points) [M1]:

= 0.5*P*(OD/2+Wtp/2)*(1/Alpha-Cos(Alpha)/Sin(Alpha))
= 0.5*8493.21 *989.000 * (1/0.39 -Cos(22.50 )/Sin(22.50 ))
= 555.50 kgf-m.
Tangential (axial) thrust induced in the ring [T1]:

(Top ring in compression, bottom ring in tension)
= 0.5 * P * Cos( Alpha) / Sin( Alpha)
= 0.5 * 8493.21 * Cos(22.50 ) / Sin(22.50 )
= 10252.21 kgf
Resulting combined stress at the load point [S1]:

= T1/( Ttp * Wtp ) + M1/( Ttp * Wtp²/6 )
= 10252 /(18.000 * 150.000 ) + 555.50 /(18.00 * 150.00²/6)
= 1202.68 kgf/cm²
Bending moment at the midpoints between the loads [M2]:

FileName : 225-D-01A R1--------------------------------------
= 0.5*P*(OD/2+Wtp/2)*( 1/Sin(Alpha) - 1/Alpha )

= 0.5*8493.21 *989.000 * ( 1/Sin(22.50 )-1/0.39 )
= 279.91 kgf-m.
Axial thrust [T2]:

= 0.5 * P / sin( Alpha )
= 0.5 * 8493.21 / sin(22.50 )
= 11096.92 kgf
Combined maximum stress [S2]:

= T2/(Wtp*Ttp) + M2/( Ttp*Wtp²/6 )
= 11096 /(150.000 *18.0000 ) + 279.91 /( 18.0000 *150.000²/6 )
= 825.68 kgf/cm²
Ring Allowable Stress [Sa]:

= 2/3 * Ylug
= 2/3 * 2264
= 1509.64 kgf/cm²
Bottom Support Plate Bending Stress (Point Load) [Spl]:

= ( Flugemp/2*Dgp/2)/((Wpl/6)*Tpl²) (Uplift Condition)
= ( 3800 /2*100.000 /2)/((252.00 /6)*18.0000²)
= 698.28 kgf/cm²
Bottom Plate Required Thickness (Point Load) 12.2419 mm
Bottom Plate required thickness for Uplift per ADM S 3/4 [trUpl]:
= 0.72 * sqrt( Flugemp * Dgp / ( ( Wpl - dt ) * Spa ) )
= 0.72 * sqrt( 3800.9 * 100.00 / ( ( 252.00 - 30.17 ) * 1509.644 ) )
= 7.67 mm
Bearing Area [Ba]:

= Lpl * Wfb
= 984.000 * 215.000
= 2115.60 cm²
Bending Stress in bottom Plate (Unif. Load) Per Bednar p.156 [Spl2]:
= Beta1 * Flug/Ba * Wfb² / Tpl² per Roark & Young 5th Ed.
= 0.138 * 13959.1 /2115.600 * 215.000² / 18.000²
= 130.18 kgf/cm²
Bottom Plate Required Thickness (Uniform Load) 5.2857 mm
Bottom Plate Required Thickness based on ADM S 3/4 [trAD]:

= 0.71 * Dgp * (( Flug / ( Lpl * Wfb ))/Spa )½
= 0.71*100.00*((13959/(984.00*215.00))/1509.644)½
= 4.694 mm
Note: If using the AD Code recommendations, the force bearing width (Wfb) must
be greater than or equal to 1/3 of the bottom plate radial width (Wpl)
plus the pad thickness (Padthk), if there is a pad.
Bottom Support Plate Allowable Stress [Spa]:

= 2/3 * Ylug
= 2/3 * 2264
= 1509.64 kgf/cm²
Gusset Plate Axial Stress ( Force / Gusset Plate Area ) [Sgp]:

= ( Flug/2 )/( Wgp * Tgp )
= ( 13959 /2 ) / ( 193.500 *12.0000 )
= 300.58 kgf/cm²
Required Thickness of Gussets per AISC 8.2288 mm
Gusset Plate Allowable Stress [Sga]:

FileName : 225-D-01A R1--------------------------------------
= ( 1-(Klr)²/(2*Cc²))*Fy /( 5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 104.67 )²/(2 * 132.09² )) * 2264 /
( 5/3+3*(104.67 )/(8* 132.09 )-( 104.67³)/(8*132.09³)
= 816.98 kgf/cm²
Maximum Compressive Gusset Plate Stress per Bednar [SgpB]:

= Flug*( 3*Dlug-Wpl )/( Tgp* Wpl² * (Sin(Alph_G))² )
= 13959 *( 3*202.000 -252.000 )/( 12.0000 *252.000²*(Sin(69.56 ))² )
= 738.49 kgf/cm²
Gusset Plate Allowable Compressive Stress [SgaB]:

= 18000/(1+(1/18000)*( Hgp/Sin(Alph_G)/(0.289*Tgp))² )
= 18000/(1+(1/18000)* (314.000 /Sin(69.56 )/(0.289*12.0000 ))² )
= 833.31 kgf/cm²
Determine the required bolt area due to Uplift [Abr]:

= Flugemp / Sabolt
= 3800.864 / 1223.620
= 3.11 cm²
The Area available in a single bolt : 4.139 cm² [OK]

FileName : 225-D-01A R1--------------------------------------
Sup. Lug Calcs: Test : Step: 24 5:55p Aug 26,2011
Support Lug Calculations: Test Case
INPUT ECHO OF SUPPORT LUG INPUT
Type of Geometry : Gussets with Continuous Top Ring

Number of Support Lugs Nlug 8
Distance from Vessel OD to Lug Contact Point Dlug 202.0000 mm
Lug Support Force Bearing Width Wfb 215.0000 mm
Lug Material SA-36
Lug Yield Stress 2531.05 kgf/cm²
Radial Width of bottom Support Lug Plate Wpl 252.0000 mm
Effective Force Bearing Length Lpl 984.0000 mm
Thickness of bottom Support Lug Plate Tpl 18.0000 mm
Distance between Gussets Dgp 100.0000 mm
Mean Width of Gusset Plate Wgp 193.5000 mm
Height of Gusset Plate Hgp 314.0000 mm
Thickness of Gusset Plate Tgp 12.0000 mm
Radial Width of Reinforcing Ring Wtp 150.0000 mm
Thickness of Top Plate Ttp 18.0000 mm
Bolt Material SA-307 B

Bolt Allowable Stress at Design Temperature 1223.62 kgf/cm²
Thread Series TEMA Metric
Bolt Diameter 27.00 mm
Results for Support Lugs: Description: SUPPORT LUG
Overturning Moment at Support Lug 7511. kgf-m.

Weight Load at the top of one Lug 5600. kgf
Force on one Lug, Test Condition [Flug]:

= ( W/Nlug + Mlug/( Rlug * Nlug/2 ) )
= ( 44801 /8 + 7510 /( 1116.00 * 8 /2 ))
= 7282.62 kgf
Force on one lug in the Empty Condition [Flugemp]:

= ( -Wemp/Nlug + Mlugemp/( Rlug * Nlug/2 ) )
= ( -10380 /8 + 22759 /( 1116.00 * 8 /2 ))
= 3800.86 kgf
Ring Girder Calculations Per Bednar pp.157-159:
Force P acting in the plane of the ring [P]:

= Flug * Dlug / ( Hgp + Tpl )
= 7282 * 202.000 / ( 314.000 + 18.0000 )
= 4430.99 kgf
Maximum bending moment (at the load points) [M1]:

= 0.5*P*(OD/2+Wtp/2)*(1/Alpha-Cos(Alpha)/Sin(Alpha))
= 0.5*4430.99 *989.000 * (1/0.39 -Cos(22.50 )/Sin(22.50 ))
= 289.81 kgf-m.
Tangential (axial) thrust induced in the ring [T1]:

(Top ring in compression, bottom ring in tension)
= 0.5 * P * Cos( Alpha) / Sin( Alpha)
= 0.5 * 4430.99 * Cos(22.50 ) / Sin(22.50 )
= 5348.68 kgf
Resulting combined stress at the load point [S1]:

= T1/( Ttp * Wtp ) + M1/( Ttp * Wtp²/6 )
= 5348 /(18.000 * 150.000 ) + 289.81 /(18.00 * 150.00²/6)
= 627.45 kgf/cm²
Bending moment at the midpoints between the loads [M2]:

FileName : 225-D-01A R1--------------------------------------
= 0.5*P*(OD/2+Wtp/2)*( 1/Sin(Alpha) - 1/Alpha )

= 0.5*4430.99 *989.000 * ( 1/Sin(22.50 )-1/0.39 )
= 146.03 kgf-m.
Axial thrust [T2]:

= 0.5 * P / sin( Alpha )
= 0.5 * 4430.99 / sin(22.50 )
= 5789.37 kgf
Combined maximum stress [S2]:

= T2/(Wtp*Ttp) + M2/( Ttp*Wtp²/6 )
= 5789 /(150.000 *18.0000 ) + 146.03 /( 18.0000 *150.000²/6 )
= 430.76 kgf/cm²
Ring Allowable Stress [Sa]:

= 2/3 * Ylug
= 2/3 * 2531
= 1687.37 kgf/cm²
Bottom Support Plate Bending Stress (Point Load) [Spl]:

= ( Flugemp/2*Dgp/2)/((Wpl/6)*Tpl²) (Uplift Condition)
= ( 3800 /2*100.000 /2)/((252.00 /6)*18.0000²)
= 698.28 kgf/cm²
Bottom Plate Required Thickness (Point Load) 11.5793 mm
Bottom Plate required thickness for Uplift per ADM S 3/4 [trUpl]:
= 0.72 * sqrt( Flugemp * Dgp / ( ( Wpl - dt ) * Spa ) )
= 0.72 * sqrt( 3800.9 * 100.00 / ( ( 252.00 - 30.17 ) * 1687.368 ) )
= 7.26 mm
Bearing Area [Ba]:

= Lpl * Wfb
= 984.000 * 215.000
= 2115.60 cm²
Bending Stress in bottom Plate (Unif. Load) Per Bednar p.156 [Spl2]:
= Beta1 * Flug/Ba * Wfb² / Tpl² per Roark & Young 5th Ed.
= 0.138 * 7282.6 /2115.600 * 215.000² / 18.000²
= 67.91 kgf/cm²
Bottom Plate Required Thickness (Uniform Load) 3.6112 mm
Bottom Plate Required Thickness based on ADM S 3/4 [trAD]:

= 0.71 * Dgp * (( Flug / ( Lpl * Wfb ))/Spa )½
= 0.71*100.00*((7282/(984.00*215.00))/1687.368)½
= 3.207 mm
Note: If using the AD Code recommendations, the force bearing width (Wfb) must
be greater than or equal to 1/3 of the bottom plate radial width (Wpl)
plus the pad thickness (Padthk), if there is a pad.
Bottom Support Plate Allowable Stress [Spa]:

= 2/3 * Ylug
= 2/3 * 2531
= 1687.37 kgf/cm²
Gusset Plate Axial Stress ( Force / Gusset Plate Area ) [Sgp]:

= ( Flug/2 )/( Wgp * Tgp )
= ( 7282 /2 ) / ( 193.500 *12.0000 )
= 156.82 kgf/cm²
Required Thickness of Gussets per AISC 6.5336 mm
Gusset Plate Allowable Stress [Sga]:

FileName : 225-D-01A R1--------------------------------------
= ( 1-(Klr)²/(2*Cc²))*Fy /( 5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 104.67 )²/(2 * 126.97² )) * 2531 /
( 5/3+3*(104.67 )/(8* 126.97 )-( 104.67³)/(8*126.97³)
= 876.82 kgf/cm²
Maximum Compressive Gusset Plate Stress per Bednar [SgpB]:

= Flug*( 3*Dlug-Wpl )/( Tgp* Wpl² * (Sin(Alph_G))² )
= 7282 *( 3*202.000 -252.000 )/( 12.0000 *252.000²*(Sin(69.56 ))² )
= 385.28 kgf/cm²
Gusset Plate Allowable Compressive Stress [SgaB]:

= 18000/(1+(1/18000)*( Hgp/Sin(Alph_G)/(0.289*Tgp))² )
= 18000/(1+(1/18000)* (314.000 /Sin(69.56 )/(0.289*12.0000 ))² )
= 833.31 kgf/cm²
Determine the required bolt area due to Uplift [Abr]:

= Flugemp / Sabolt
= 3800.864 / 1223.620
= 3.11 cm²
The Area available in a single bolt : 4.139 cm² [OK]

FileName : 225-D-01A R1--------------------------------------
Conical Section : Conical Shell Cone: 2 5:55p Aug 26,2011
Conical Reinforcement Calculations, ASME VIII Div. 1, App. 1
Conical Section From 30 To 40 SA-516 70
Conical Shell
Elastic Modulus Data from ASME Section II Part D at 90 C
Elastic Modulus for Cone Material 2026793.50 kgf/cm²

Elastic Modulus for Small Cylinder Material 2026793.50 kgf/cm²
Elastic Modulus for Large Cylinder Material 2026793.50 kgf/cm²
Elastic Modulus for Large End Reinforcement 2026793.50 kgf/cm²
Elastic Modulus for Small End Reinforcement 2026793.50 kgf/cm²
Elastic Modulus Data from ASME Section II Part D at 130 C
Elastic Modulus for Cone Material 2001647.75 kgf/cm²

Elastic Modulus for Small Cylinder Material 2001647.75 kgf/cm²
Elastic Modulus for Large Cylinder Material 2001647.75 kgf/cm²
Elastic Modulus for Large End Reinforcement 2001647.75 kgf/cm²
Elastic Modulus for Small End Reinforcement 2001647.75 kgf/cm²
Axial Force on Small End of Cone -31.04 kgf

Axial Force on Large End of Cone -2122.02 kgf
Moment on Small End of Cone 0.31 kgf-m.
Moment on Large End of Cone 217.89 kgf-m.
Note: Small end of the Cone is taken as a Line of Support
Maximum Centroid Reinforcement Distance Large End 28.2799 mm

Maximum Centroid Reinforcement Distance Small End 8.2844 mm
Note: No ring was found close enough to the large end to be considered.
Note: No ring was found close enough to the small end to be considered.
Reinforcement Calculations for Cone / Large Cylinder:
Required Area of Reinforcement for Large End Under Internal Pressure

Large end ratio of pressure to allowable stress 0.00395
Large end max. half apex angle w/o reinforcement 20.854 degrees
Large end actual half apex angle 30.000 degrees
Required Area of Reinforcement, Large End, Internal [Arl]:

= K*Ql*Rl/(Ss*E1))*(1-delta/alpha)*tan(alpha)
= 1.00 * 21.7090 * 900.0000 / ( 1406 * 0.85 ) *
( 1 - 20.85 / 30.00 ) * 0.5774
= 2.8773 cm²
Area of Reinforcement Available in Large end Shell [Ael]:

= (Ts-t)*sqrt(Rl*Ts)+(Tc-Tr)*sqrt(Rl*Tc/cos(alpha))
= ( 14.0000 - 3.5647 ) * SQRT( 900.0000 * 14.0000 ) +
( 12.0000 - 4.1161 ) * SQRT( 900.0000 * 12.0000 / 0.8660 )
= 20.5177 cm²
Summary of Reinforcement area, Large end, Internal Pressure:

Area of reinforcement required per App. 1-5(1) 2.8773 cm²
Area of reinforcement in shell per App. 1-5(2) 20.5177 cm²
Area of reinforcement in stiffening ring 0.0000 cm²
Required Area of Reinforcement for Large End Under External Pressure

Large end ratio of pressure to allowable stress 0.00088
Large end max. half apex angle w/o reinforcement 2.206 degrees
Large end actual half apex angle 30.000 degrees
FileName : 225-D-01A R1--------------------------------------
Area of Reinforcement Required in Large End Shell [Arl]:

= (k*Ql*Rl*tan(angle)/(Ss*E1))*(1-0.25*((P*Rl-Ql)/Ql)*(delta/alpha)
= (1.0000*4.5314*914.0000*0.577/(1406*0.85))*
(1-.25*((1.03*914.000-4.531)/4.531)*(2.206/30.000)
= 1.9592 cm²
Area of Reinforcement Available in Large End Shell [Ael]:

= .55*( Dl*ts )½ * ( ts + tc/Cos(alpha) )
= .55 * ( 1828.000 * 14.000 )½ * ( 14.000 + 12.000 / 0.866 )
= 24.5098 cm²
Summary of Reinforcement Area, Large End, External Pressure:

Reinforcement Calculations for Cone / Small Cylinder:
Required Area of Reinforcement for Small End under Internal Pressure

Small end ratio of pressure to allowable stress 0.00393
Small end max. half apex angle w/o reinforcement 5.286 degrees
Small end actual half apex angle 30.000 degrees
Required Area of Reinforcement, Small End, Internal [Ars]:

= k*Qs*Rs/(Ss*E1)*(1-delta/alpha)*tan(alpha)
= 1.00 * 3.0482 * 127.2540 / ( 1202 * 1.00 ) *
( 1.0 - 5.29 / 30.00 ) * 0.5774
= 0.1535 cm²
Area of Reinforcement Available in Small End Shell [Aes]:

= .78*(Rs*Ts)½*((Ts-t)+(Tc-Tr)/Cos(alpha) ))
= .78*(127.254 *8.112 )½*(( 8.112 -0.501 )+( 12.000 -0.582 )/0.87 ))
= 5.2115 cm²
Summary of Reinforcement Area, Small End, Internal Pressure:

Required Area of Reinforcement for Small End Under External Pressure
Area of Reinforcement Required in Small End Shell [Ars]:

= k * Qs * Rs * tan(alpha) / ( Ss * E1 )
= (1.0000*0.6818*135.3661*0.5774/(1202*1.00))
= 0.0443 cm²
Area of Reinforcement Available in Small End Shell [Aes]:

= .55*(Ds*ts)½*[(ts-t)+(tc-tr)/cos(alpha))]
= .55*(270.732*8.112)½*[(8.112-0.549)+(12.000-1.589)/0.866]
= 5.0479 cm²
Summary of Reinforcement Area, Small End, External Pressure:

Intermediate Results, Small End, External Pressure:

Area Available in Cone, Shell, and Reinforcement 96.53 cm²
Force per Unit Length on Shell / Cone Junction 19.24 kgf/mm
Actual Buckling Stress associated with this Force 40.48 kgf/cm²
Material Strain associated with this stress 0.000040
Required Moment of Inertia, Small End, External Pressure [I`s]:

= A * Ds² * Ats / 10.9
FileName : 225-D-01A R1--------------------------------------
= 0.000040 * 270.7323 * 270.7323 * 96.53 / 10.9

= 2592.84 mm 4
Available Moment of Inertia, Small End, External Pressure:

Area Centroid Ar*Ce Dist I Ar*Di²
Shl 2.091 0.0000 0.000 4.6931 0.115 46.052
Con 3.571 7.4406 26.574 -2.7475 1.231 26.961
Sec 0.000 4.0561 0.000 0.6370 0.000 0.000
TOT 5.662 26.574 1.345 73.013
Centroid of Section 4.6931 Moment of Inertia 2.08
Summary of Small End Inertia Calculations

Available Moment of Inertia ( Small End ) 0.2075E+01 cm**4
Required Moment of Inertia ( Small End ) 0.2593E+00 cm**4
Note: The following calculations are only required per 1-5(g)(1) and
do include external loads due to wind or seismic. These
discontinuity stresses are computed at the shell/cone junction
and do not include effects of local stiffening from a junction ring.
Results for Discontinuity Stresses per Bednar p. 236 2nd Edition
Stress Type Stress Allowable Location

Tensile Stress 142.04 4218.42 Small Cyl. Long.
Compres. Stress -64.53 -4218.42 Small Cyl. Long.
Membrane Stress 118.82 2109.21 Small End Tang.
Tensile Stress 77.45 4218.42 Cone Longitudinal
Compres. Stress -16.95 -4218.42 Cone Longitudinal
Tensile Stress 102.04 2109.21 Cone Tangential
Tensile Stress 931.51 4218.42 Large Cyl. Long.

Compres. Stress -619.02 -4218.42 Large Cyl. Long.
Membrane Stress -203.55 2109.21 Large End Tang.
Tensile Stress 1265.71 4218.42 Cone Longitudinal
Compres. Stress -844.74 -4218.42 Cone Longitudinal
Tensile Stress -97.33 2109.21 Cone Tangential
Note: An asterisk (*) denotes that this stress was not applicable
for this combination of loads.

FileName : 225-D-01A R1--------------------------------------
Nozzle Calcs. : N2 Nozl: 4 5:55p Aug 26,2011
INPUT VALUES, Nozzle Description: N2 From : 40
Pressure for Reinforcement Calculations P 4.232 bar

Temperature for Internal Pressure Temp 130 C
Design External Pressure Pext 1.03 bar
Temperature for External Pressure Tempex 90 C
Shell Material [Normalized] SA-516 70

Shell Allowable Stress at Temperature S 1406.14 kgf/cm²
Shell Allowable Stress At Ambient Sa 1406.14 kgf/cm²
Inside Diameter of Cylindrical Shell D 1800.00 mm

Design Length of Section L 5675.0000 mm
Shell Finished (Minimum) Thickness t 14.0000 mm
Shell Internal Corrosion Allowance c 0.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
Physical Maximum for Diameter Limit Dmax 3230.0000 mm

Physical Maximum for Thickness Limit Tmax 0.0000 mm
Distance from Bottom/Left Tangent 3516.5603 mm
User Entered Minimum Design Metal Temperature -8.00 C
Type of Element Connected to the Shell : Nozzle
Material [Normalized] SA-516 70

Material UNS Number K02700
Material Specification/Type Plate
Allowable Stress at Temperature Sn 1406.14 kgf/cm²
Allowable Stress At Ambient Sna 1406.14 kgf/cm²
Diameter Basis (for tr calc only) ID

Layout Angle 180.00 deg
Diameter 70.8600 in.
Size and Thickness Basis Actual

Actual Thickness tn 12.0000 mm
Flange Material SA-516 70

Flange Type FFSo
Corrosion Allowance can 0.0000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00
Outside Projection ho 662.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 9.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 14.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
ASME Code Weld Type per UW-16 None
User Defined Nozzle/Shell Centerline Angle 75.0000 deg.
Class of attached Flange 150

Grade of attached Flange GR 1.1
The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration)
| |
| |
| |
FileName : 225-D-01A R1--------------------------------------
| |
____________/| |
| \ | |
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Insert Nozzle No Pad, no Inside projection
Reinforcement CALCULATION, Description: N2
ASME Code, Section VIII, Division 1, 2007, A-09 UG-37 to UG-45
Actual Inside Diameter Used in Calculation 70.860 in.

Actual Thickness Used in Calculation 0.472 in.
Nozzle input data check completed without errors.
Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4.23*900.0000)/(1406*1.00-0.6*4.23)
= 2.7669 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4.23*899.92)/(1406*1.00-0.6*4.23)
= 2.7667 mm
Required Nozzle thickness under External Pressure per UG-28 : 3.8344 mm
UG-40, Limits of Reinforcement : [Int. Press]

Parallel to Vessel Wall (Diameter Limit) Dl 3343.9424 mm
Parallel to Vessel Wall, opening length d 1671.9712 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 30.0000 mm
Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/S )
= min( 1, 1406.1 /1406.1 )
= 1.000

= min( 1, Sn/S )
= min( 1, 1406.1 /1406.1 )
= 1.000

= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000
Results of Nozzle Reinforcement Area Calculations:

AREA AVAILABLE, A1 to A5 Design External Mapnc
Area Required Ar 51.557 87.635 NA cm²
Area in Shell A1 166.318 68.016 NA cm²
Area in Nozzle Wall A2 31.687 28.023 NA cm²
Area in Inward Nozzle A3 0.000 0.000 NA cm²
Area in Welds A41+A42+A43 0.810 0.810 NA cm²
Area in Element A5 0.000 0.000 NA cm²
TOTAL AREA AVAILABLE Atot 198.814 96.848 NA cm²
The External Pressure Case Governs the Analysis.
Nozzle Angle Used in Area Calculations 75.00 Degs.
The area available without a pad is Sufficient.

FileName : 225-D-01A R1--------------------------------------
Area Required [A]:

= 0.5( d * tr*F + 2 * tn * tr*F * (1-fr1) ) per UG-37(d) or UG-39
= 0.5(1863.3357*9.4062*1+2*12.0000*9.4062*1*(1-1.00))
= 87.635 cm²
Reinforcement Areas per Figure UG-37.1
Area Available in Shell [A1]:

= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 1480.607 ( 1.00 * 14.0000 - 1.0 * 9.406 ) - 2 * 12.000
( 1.00 * 14.0000 - 1.0 * 9.4062 ) * ( 1 - 1.000 )
= 68.016 cm²
Area Available in Nozzle Projecting Outward [A2]:

= ( 2 * tlnp ) * ( tn - trn ) * fr2
= ( 2 * 30.00 ) * ( 12.00 - 3.83 ) * 1.0000 )
= 28.023 cm²
Note: Area in the Nozzle Wall divided by the sine of 169.9 degrees.
See Appendix L, L-7.7.7(b) for more information.
Area Available in Inward Weld + Outward Weld [A41 + A43]:

= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 9.0000² * 1.0000 + ( 0.0000 )² * 1.0000
= 0.810 cm²
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness per UG45(a), tra = 3.8344 mm
Wall Thickness per UG16(b), tr16b = 1.5000 mm
Wall Thickness per UG45(b)(1), trb1 = 2.7669 mm
Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 2.7669 mm
Std. Wall Pipe per UG45(b)(4), trb4 = 8.3344 mm
Wall Thickness per UG45(b), trb = Min(trb3, trb4) = 2.7669 mm
Final Required Thickness, tr45 = Max(tra, trb) = 3.8344 mm

Available Nozzle Neck Thickness = 12.0000 mm --> OK
UG-45(c) Shear Stress: 569.6 Must be less than: 984.3 kgf/cm²
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
MDMT of the Nozzle Neck to Flange Weld, Curve: D

----------------------------------------------------------------------

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: D

----------------------------------------------------------------------

Governing MDMT of all the sub-joints of this Junction : -104 C

FileName : 225-D-01A R1--------------------------------------

Large Opening Calculations per Appendix 1-10
Thickness of Nozzle [tn]:

= thickness - corrosion allowance
= 12.000 - 0.000
= 12.000 mm
Effective Pressure Radius [Reff]:

= Di/2 + corrosion allowance
= 1800.000 /2 + 0.000
= 900.000 mm
Effective Length of Vessel Wall [LR]:

= 8 * t
= 8 * 14.000
= 112.000 mm
Thickness Limit Candidate [LH1]:

= t + 0.78 * sqrt( Rn * tn )
= 14.000 + 0.78 * sqrt( 899.922 * 12.000 )
= 95.056 mm

= Lpr1 + t
= 662.000 + 14.000
= 676.000 mm

= 8 * ( t + te )
= 8 * ( 14.000 + 0.000 )
= 112.000 mm
Effective Nozzle Wall Length Outside the Vessel [LH]:

= min[ LH1, LH2, LH3 ]
= min[ 95.056 , 676.000 , 112.000 )
= 95.056 mm
Effective Vessel Thickness [teff]:

= t
= 14.000 mm
Determine Parameter [Lamda]:

= min( 10, ( Dn + Tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 10, (1799.84 + 12.000 )/( sqrt((1800.00 + 14.000 ) * 14.000 )) )
= 10.000
Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :
Area Contributed by the Vessel Wall [A1]:

= t * LR * max( Lamda/4, 1 )
= 14.000 * 112.000 * max( 10.000 /4, 1 )
= 39.200 cm²
Area Contributed by the Nozzle Outside the Vessel Wall [A2]:

= tn * LH
= 12.000 * 95.056
FileName : 225-D-01A R1--------------------------------------
= 11.407 cm²
Area Contributed by the Outside Fillet Weld [A41]:

= 0.5 * Leg412
= 0.5 * 9.0002
= 0.405 cm²
The total area contributed by A1 through A43 [AT]:

= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 39.200+1.000(11.407+0.000)+0.405+0.000+0.000
= 51.012 cm²
Effective Radius for Angled Nozzles in Cylinders [Rnc]:

= Rn / sin( theta )
= 899.922 / sin( 75.000 )
= 931.668 mm
Allowable Local Primary Membrane Stress [Sallow]:

= 1.5 * S * E
= 1.5 * 1406.140 * 1.000
= 2109.2 kgf/cm²
Determine Force acting on the Nozzle [fN]:

= P * Rn * ( LH - t )
= 4.232 * 899.922 * ( 95.056 - 14.000 )
= 3147.6 kgf
Determine Force acting on the Shell [fS]:

= P * Reff * ( LR + tn )
= 4.232 * 900.000 * ( 112.000 + 12.000 )
= 4815.5 kgf
Discontinuity Force from Internal Pressure [fY]:

= P * Reff * Rnc
= 4.232 * 900.000 * 931.668
= 36181.4 kgf
Area Resisting Internal Pressure [Ap]:

= Rn( LH - t ) + Reff( LR + tn + Rnc )
= 899.922 ( 95.056 - 14.000 ) + 900.000 ( 112.000 + 12.000 + 931.668 )
= 10230.5 cm²
Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/teff )
= 2109.210 /( 2 * 10230.455 /51.012 - 900.000 /14.000 )
= 6.1 bar
Maximum Allowable Working Pressure Candidate [Pmax2]:

= S[t/Reff]
= 1406.140 [14.000 /900.000 ]
= 21.5 bar
Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )
= min( 6.141 , 21.450 )
= 6.141 bar
Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT
= ( 3147.558 + 4815.545 + 36181.359 ) / 51.012
= 865.379 kgf/cm²
General Primary Membrane Stress [SigmaCirc]:

= P * Reff / teff
= 4.232 * 900.000 / 14.000
FileName : 225-D-01A R1--------------------------------------
= 277.4 kgf/cm²
Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 865.379 - 277.394 , 277.394 )
= 1453.4 kgf/cm²
Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 2109.21 kgf/cm²
Local Primary Membrane Stress PL 1453.36 kgf/cm²
Maximum Allowable Working Pressure Pmax 6.14 bar
Weld Size Calculations, Description: N2
Intermediate Calc. for nozzle/shell Welds Tmin 12.0000 mm
Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (87.6348 - 68.0158 + 2 * 12.0000 * 1.0000 *
(1.00 * 14.0000 - 9.4062 ) ) * 1406
= 29137.29 kgf
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 28.0226 + 0.0000 + 0.8100 - 0.0000 * 1.00 ) * 1406
= 40542.56 kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 28.0226 + 0.0000 + 0.8100 + ( 3.3600 ) ) * 1406
= 45267.18 kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 28.0226 + 0.0000 + 0.8100 + 0.0000 + ( 3.3600 ) ) * 1406
= 45267.18 kgf
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 1888.1823 * 9.0000 * 0.49 * 1406
= 183921. kgf
Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 937.8795 ) * ( 12.0000 - 0.0000 ) * 0.7 * 1406
= 348020. kgf
Tension, Shell Groove Weld [Tngw]:

= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 1888.1823 * ( 14.0000 - 0.0000 ) * 0.74 * 1406
= 432067. kgf
Strength of Failure Paths:
PATH11 = ( SONW + SNW ) = ( 183920 + 348019 ) = 531940 kgf

PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
FileName : 225-D-01A R1--------------------------------------
= ( 183920 + 0 + 432067 + 0 ) = 615988 kgf

PATH33 = ( Sonw + Tngw + Sinw )
= ( 183920 + 432067 + 0 ) = 615988 kgf
Summary of Failure Path Calculations:

Path 1-1 = 531940 kgf, must exceed W = 29137 kgf or W1 = 40542 kgf
Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 6.140 bar
Nozzle is O.K. for the External Pressure 1.034 bar
The Drop for this Nozzle is : 900.0000 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 1576.0000 mm
Percent Elongation Calculations:

Input Echo, WRC297 Item 1, Description: N2 :
Diameter Basis for Cylindrical Shell ID

Shell Corrosion Allowance 0.0000 mm
Shell Diameter 1800.000 mm
Shell Thickness 14.0000 mm
Shell Stress Concentration Factor 1.000
Diameter Basis for Nozzle ID

Nozzle Corrosion Allowance 0.0000 mm
Nozzle Diameter 1799.844 mm
Nozzle Thickness 12.0000 mm
Nozzle Stress Concentration Factor 1.000
Note: External Forces and Moments in WRC 107 Convention:

This loads are assumed to be SUStained loads.
Design Internal Pressure Dp 4.23 bar

Radial Load P -4078.84 kgf
Circumferential Shear Vc 69340.30 kgf
Longitudinal Shear Vl 69340.30 kgf
Circumferential Moment Mc 6628.11 kgf-m.
Longitudinal Moment Ml 27022.30 kgf-m.
Torsional Moment Mt 171311.00 kgf-m.
Include Axial Pressure Thrust No

Include Pressure Stress Indices per Div. 2 No
Warning - The ratio, Dn/Dv (0.998) is > 0.5

check the limitations of WRC bulletin 297.
Warning - The ratio, Dn/Tn (151.987) is > 100
check the limitations of WRC bulletin 297.
Stress Computations at the Edge of the Nozzle:
WRC 297 Curve Access Parameters:
Vessel Mean Diameter (D) = 1814.000 mm

Nozzle Outside Diameter (d) = 1823.844 mm
Vessel Thickness used (T) = 14.000 mm
Nozzle Thickness used (t) = 12.000 mm
T / t = 1.167
d / t = 100.000
Lambda = [(d/D)* (D/T)1/2] = 11.445
FileName : 225-D-01A R1--------------------------------------
Nr/P = 0.021
Mr/P = 0.069
M0/P = 0.022
N0/P = 0.155
MrD/Mc = 0.173
NrDL/Mc = 0.040
M0d/Mc = 0.064
N0DL/Mc = 0.150
MrD/Ml = 0.039
NrDL/Ml = 0.024
M0D/Ml = 0.014
N0DL/Ml = 0.102
Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Membrane (P ) 322 322 322 322
Outplane Bending (P ) 276 -276 276 -276
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) -769 -769 769 769
Outplane Bending (ML) -613 613 613 -613
Normal Pressure Stress 275 279 275 279
----------------------- -------- -------- -------- --------
Outplane Stress Summary -508 169 2257 480
Vessel Stresses
(Stresses parallel to Top Top Bottom Bottom
-----------(kgf/cm² )------------
Inplane Membrane (P ) 43 43 43 43
Inplane Bending (P ) 867 -867 867 -867
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) -181 -181 181 181
Inplane Bending (ML) -1785 1785 1785 -1785
Inplane Pressure Stress 137 137 137 137
----------------------- -------- -------- -------- --------
Inplane Stress Summary -919 917 3014 -2289
Vessel Stresses
(Shear stress normal to Top Top Bottom Bottom
-----------(kgf/cm² )------------
Outplane Shear (Vc) 172 172 -172 -172
Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 234 234 234 234
----------------------- -------- -------- -------- --------
Shear Stress Summary 406 406 61 61
Vessel Stresses
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside
-----------(kgf/cm² )------------
Two * Max Shear Stress 1169 1105 3019 2773
Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
FileName : 225-D-01A R1--------------------------------------
-----------(kgf/cm² )------------
Outplane Membrane (P ) 322 322 322 322
Outplane Bending (P ) 276 -276 276 -276
Outplane Membrane (Mc) -277 -277 277 277
Outplane Bending (Mc) -713 713 713 -713
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
Normal Pressure Stress 137 137 137 137
----------------------- -------- -------- -------- --------
Outplane Stress Summary -254 618 1728 -252
Vessel Stresses
(Stresses parallel to Left Left Right Right
-----------(kgf/cm² )------------
Inplane Membrane (P ) 43 43 43 43
Inplane Bending (P ) 867 -867 867 -867
Inplane Membrane (Mc) -73 -73 73 73
Inplane Bending (Mc) -1929 1929 1929 -1929
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 275 279 275 279
----------------------- -------- -------- -------- --------
Inplane Stress Summary -817 1310 3188 -2399
Vessel Stresses
(Shear stress normal to Left Left Right Right
-----------(kgf/cm² )------------
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) -172 -172 172 172
Torsional Shear (Mt) 234 234 234 234
----------------------- -------- -------- -------- --------
Vessel Stresses
(Stress Intensities Left Left Right Right
Outside Inside Outside Inside
-----------(kgf/cm² )------------
Nozzle Stresses
(Stresses in the Top Top Bottom Bottom
hoop direction) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Hoop Membrane (P ) 322 322 322 322
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) 0 0 0 0
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) -769 -769 769 769
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 385 390 385 390
----------------------- -------- -------- -------- --------
Hoop Stress Summary -60 -55 1477 1482
Nozzle Stresses
(Stresses Normal to Top Top Bottom Bottom
pipe cross-section) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Axial Membrane (P ) 5 5 5 5
FileName : 225-D-01A R1--------------------------------------
Axial Bending (P ) 1003 -1003 1003 -1003

Axial Membrane (Mc) 0 0 0 0
Axial Bending (Mc) 0 0 0 0
Axial Membrane (ML) -87 -87 87 87
Axial Bending (ML) -1688 1688 1688 -1688
Axial Pressure Stress 192 192 192 192
----------------------- -------- -------- -------- --------
Axial Stress Summary -573 795 2978 -2404
Nozzle Stresses
(Shear stress) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Shear due to (Vc) 201 201 -201 -201
Shear due to (Vl) 0 0 0 0
Shear due to Torsion 273 273 273 273
----------------------- -------- -------- -------- --------
Nozzle Stresses
(Stress Intensities Outside Inside Outside Inside
-----------(kgf/cm² )------------
Nozzle Stresses
(Stresses in the Left Left Right Right
hoop direction) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Hoop Membrane (P ) 322 322 322 322
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) -277 -277 277 277
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) 0 0 0 0
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 385 390 385 390
----------------------- -------- -------- -------- --------
Hoop Stress Summary 430 435 986 991
Nozzle Stresses
(Stresses Normal to Left Left Right Right
pipe cross-section) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Axial Membrane (P ) 5 5 5 5
Axial Bending (P ) 1003 -1003 1003 -1003
Axial Membrane (Mc) -21 -21 21 21
Axial Bending (Mc) -2323 2323 2323 -2323
Axial Membrane (ML) 0 0 0 0
Axial Bending (ML) 0 0 0 0
Axial Pressure Stress 192 192 192 192
----------------------- -------- -------- -------- --------
Axial Stress Summary -1143 1497 3547 -3107
Nozzle Stresses
(Shear stress) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Shear due to (Vc) 0 0 0 0
Shear due to (Vl) -201 -201 201 201
Shear due to Torsion 273 273 273 273
----------------------- -------- -------- -------- --------
FileName : 225-D-01A R1--------------------------------------
Nozzle Stresses
(Stress Intensities Outside Inside Outside Inside
-----------(kgf/cm² )------------
WRC 297 Stress Summations per ASME Sec. VIII Div. 2:
Vessel Stress Summation at Vessel-Nozzle Junction

------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kgf/cm² )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 275 279 275 279 275 279 275 279
Circ. Pl (SUS) | -447 -447 1091 1091 -30 -30 116 116
Circ. Q (SUS) | -337 337 889 -889 -1062 1062 2796 -2796
------------------------------------------------------------------------
Long. Pm (SUS) | 137 137 137 137 137 137 137 137
Long. Pl (SUS) | -138 -138 224 224 45 45 599 599
Long. Q (SUS) | -918 918 2652 -2652 -437 437 989 -989
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 172 172 -172 -172 -172 -172 172 172
Shear Q (SUS) | 234 234 234 234 234 234 234 234
------------------------------------------------------------------------
Pm (SUS) | 275.0 279.0 275.0 279.0 275.0 279.0 275.0 279.0
------------------------------------------------------------------------
Pm+Pl (SUS) | 384 382 1394 1398 388 390 807 807
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 1168 1104 3018 2774 823 1316 3292 2475
------------------------------------------------------------------------
------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kgf/cm² |
---------------|--------------------------------------------------------
Pm (SUS) | 279.00 1406.14 | Passed
Pm+Pl (SUS) | 1398.51 2109.21 | Passed
Pm+Pl+Q (TOTAL)| 3292.18 4218.42 | Passed
------------------------------------------------------------------------
WRC 297 Stress Summations per ASME Sec. VIII Div. 2:
Nozzle Stress Summation at Vessel-Nozzle Junction

------------------------------------------------------------------------
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 385 390 385 390 385 390 385 390
Circ. Pl (SUS) | -447 -447 1091 1091 45 45 599 599
Circ. Q (SUS) | 0 0 0 0 0 0 0 0
------------------------------------------------------------------------
Long. Pm (SUS) | 192 192 192 192 192 192 192 192
Long. Pl (SUS) | -82 -82 92 92 -16 -16 26 26
Long. Q (SUS) | -685 685 2691 -2691 -1320 1320 3326 -3326
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 201 201 -201 -201 -201 -201 201 201
Shear Q (SUS) | 273 273 273 273 273 273 273 273
------------------------------------------------------------------------
FileName : 225-D-01A R1--------------------------------------
Pm (SUS) | 385.0 390.0 385.0 390.0 385.0 390.0 385.0 390.0

------------------------------------------------------------------------
Pm+Pl (SUS) | 437 435 1508 1513 540 544 1033 1038
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 1077 1274 2978 3890 1580 1500 3628 4205
------------------------------------------------------------------------
------------------------------------------------------------------------
---------------|--------------------------------------------------------
Pm (SUS) | 390.00 1406.14 | Passed
Pm+Pl (SUS) | 1513.85 2109.21 | Passed
------------------------------------------------------------------------

FileName : 225-D-01A R1--------------------------------------
Nozzle Calcs. : M1 Nozl: 5 5:55p Aug 26,2011
INPUT VALUES, Nozzle Description: M1 From : 40







Flange Type FFSo


This is a Manway or Access Opening.

| |
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____________/| |
| \ | |
FileName : 225-D-01A R1--------------------------------------
| \ | |
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Insert Nozzle No Pad, no Inside projection
Reinforcement CALCULATION, Description: M1


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4.28*900.0000)/(1406*1.00-0.6*4.28)
= 2.7989 mm

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4.28*292.80)/(1406*1.00-0.6*4.28)
= 0.9106 mm

Normal to Vessel Wall (Thickness Limit), no pad Tlnp 30.0000 mm

= min( 1, Sn/S )
= min( 1, 1406.1 /1406.1 )
= 1.000

= min( 1, Sn/S )
= min( 1, 1406.1 /1406.1 )
= 1.000

= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000

The area available without a pad is Sufficient.
Area Required [A]:

= 0.5(585.5970*9.4062*1+2*12.0000*9.4062*1*(1-1.00))
FileName : 225-D-01A R1--------------------------------------
= 27.541 cm²

= 585.597 ( 1.00 * 14.0000 - 1.0 * 9.406 ) - 2 * 12.000
( 1.00 * 14.0000 - 1.0 * 9.4062 ) * ( 1 - 1.000 )
= 26.901 cm²
Area Available in Nozzle Projecting Outward [A2]:

= ( 2 * tlnp ) * ( tn - trn ) * fr2
= ( 2 * 30.00 ) * ( 12.00 - 0.86 ) * 1.0000 )
= 6.682 cm²
Area Available in Inward Weld + Outward Weld [A41 + A43]:

= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 9.0000² * 1.0000 + ( 0.0000 )² * 1.0000
= 0.810 cm²

----------------------------------------------------------------------


----------------------------------------------------------------------



Weld Size Calculations, Description: M1

Nozzle Weld 6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
Weld Load [W]:
= (27.5413 - 26.9010 + 2 * 12.0000 * 1.0000 *
FileName : 225-D-01A R1--------------------------------------
(1.00 * 14.0000 - 9.4062 ) ) * 1406

= 2450.58 kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 6.6821 + 0.0000 + 0.8100 - 0.0000 * 1.00 ) * 1406
= 10534.99 kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 6.6821 + 0.0000 + 0.8100 + ( 3.3600 ) ) * 1406
= 15259.62 kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 6.6821 + 0.0000 + 0.8100 + 0.0000 + ( 3.3600 ) ) * 1406
= 15259.62 kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 609.5970 * 9.0000 * 0.49 * 1406
= 59379. kgf

= (3.1416 * 298.7985 ) * ( 12.0000 - 0.0000 ) * 0.7 * 1406
= 110875. kgf

= ( 3.1416 / 2.0 ) * 609.5970 * ( 14.0000 - 0.0000 ) * 0.74 * 1406
= 139492. kgf
PATH11 = ( SONW + SNW ) = ( 59378 + 110875 ) = 170254 kgf

= ( 59378 + 0 + 139492 + 0 ) = 198870 kgf
PATH33 = ( Sonw + Tngw + Sinw )
= ( 59378 + 139492 + 0 ) = 198870 kgf





FileName : 225-D-01A R1--------------------------------------
INPUT VALUES, Nozzle Description: N4 From : 100



Physical Maximum for Diameter Limit Dmax 790.0000 mm

Physical Maximum for Thickness Limit Tmax 0.0000 mm




Flange Type FFSo


Pad Material [Normalized] SA-516 70

Pad Allowable Stress at Temperature Sp 1406.14 kgf/cm²
Pad Allowable Stress At Ambient Spa 1406.14 kgf/cm²
Diameter of Pad along vessel surface Dp 700.0000 mm
Thickness of Pad te 8.0000 mm
Weld leg size between Pad and Shell Wp 6.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 8.0000 mm
Reinforcing Pad Width 96.0010 mm

FileName : 225-D-01A R1--------------------------------------

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____/|__________\| |
| \ | |
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|________________\|__|
Insert Nozzle With Pad, no Inside projection
Reinforcement CALCULATION, Description: N4


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (3.06*900.0000)/(1406*1.00-0.6*3.06)
= 1.9991 mm

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (3.06*246.00)/(1406*1.00-0.6*3.06)
= 0.5464 mm

Normal to Vessel Wall (Thickness Limit), pad side Tlwp 20.0000 mm

= min( 1, Sn/S )
= min( 1, 1406.1 /1406.1 )
= 1.000

= min( 1, Sn/S )
= min( 1, 1406.1 /1406.1 )
= 1.000

= min( 1, Sp/S )
= min( 1, 1406.1 /1406.1 )
= 1.000

= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000

FileName : 225-D-01A R1--------------------------------------

The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.
SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness

Based on given Pad Thickness: 665.1709 8.0000 mm
Based on given Pad Diameter: 700.0000 6.5488 mm
Based on Shell or Nozzle Thickness: 665.1709 8.0000 mm
Area Required [A]:

= 0.5(491.9980*7.4364*1+2*8.0000*7.4364*1*(1-1.00))
= 18.293 cm²

= 298.002 ( 1.00 * 8.0000 - 1.0 * 7.436 ) - 2 * 8.000
( 1.00 * 8.0000 - 1.0 * 7.4364 ) * ( 1 - 1.000 )
= 1.680 cm²
Area Available in Nozzle Wall Projecting Outward [A2]:

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 20.00 ) * ( 8.00 - 0.82 ) * 1.0000 )
= 2.870 cm²
Area Available in Welds [A41 + A42 + A43]:

= Wo²*fr3+(Wi-can/0.707)²*fr2+Wp²*fr4
= 9.0000² *1.00 + (0.0000 )² *1.00 + 6.0000² * 1.00
= 1.170 cm²
Area Available in Element [A5]:

= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4
= ( 700.0000 - 507.9980 ) * 8.0000 * 1.0000
= 15.360 cm²
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness per UG45(a), tra = 0.8248 mm
Wall Thickness per UG16(b), tr16b = 1.5000 mm
Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 1.9991 mm
Std. Wall Pipe per UG45(b)(4), trb4 = 8.3344 mm
Wall Thickness per UG45(b), trb = Min(trb3, trb4) = 1.9991 mm
Final Required Thickness, tr45 = Max(tra, trb) = 1.9991 mm

Available Nozzle Neck Thickness = 8.0000 mm --> OK
UG-45(c) Shear Stress: 149.8 Must be less than: 984.3 kgf/cm²

----------------------------------------------------------------------
FileName : 225-D-01A R1--------------------------------------


MDMT of Nozzle Neck to Pad Weld for the Nozzle, Curve: D

----------------------------------------------------------------------

MDMT of Nozzle Neck to Pad Weld for Reinforcement pad, Curve: D

----------------------------------------------------------------------

MDMT of Shell to Pad Weld at Pad OD for pad, Curve: D

----------------------------------------------------------------------


----------------------------------------------------------------------

Governing MDMT of the Nozzle : -104 C

Governing MDMT of the Reinforcement Pad : -104 C


Weld Size Calculations, Description: N4

Intermediate Calc. for pad/shell Welds TminPad 8.0000 mm

Nozzle Weld 5.6000 = 0.7 * tmin. 6.3630 = 0.7 * Wo mm
Pad Weld 4.0000 = 0.5*TminPad 4.2420 = 0.7 * Wp mm
FileName : 225-D-01A R1--------------------------------------
Weld Load [W]:
= (18.2935 - 1.6795 + 2 * 8.0000 * 1.0000 *
(1.00 * 8.0000 - 7.4364 ) ) * 1406
= 23488.26 kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 2.8701 + 15.3602 + 1.1700 - 0.0000 * 1.00 ) * 1406
= 27279.42 kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 2.8701 + 0.0000 + 0.8100 + ( 1.2800 ) ) * 1406
= 6974.56 kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 2.8701 + 0.0000 + 1.1700 + 15.3602 + ( 1.2800 ) ) * 1406
= 29079.27 kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 507.9980 * 9.0000 * 0.49 * 1406
= 49482. kgf
Shear, Pad Element Weld [Spew]:

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 700.0000 * 6.0000 * 0.49 * 1406
= 45456. kgf

= (3.1416 * 249.9990 ) * ( 8.0000 - 0.0000 ) * 0.7 * 1406
= 61845. kgf
Tension, Pad Groove Weld [Tpgw]:

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416 / 2 ) * 507.9980 * 8.0000 * 0.74 * 1406
= 66425. kgf

= ( 3.1416 / 2.0 ) * 507.9980 * ( 8.0000 - 0.0000 ) * 0.74 * 1406
= 66425. kgf
PATH11 = ( SPEW + SNW ) = ( 45456 + 61844 ) = 107301 kgf

= ( 49482 + 66425 + 66425 + 0 ) = 182332 kgf
PATH33 = ( Spew + Tngw + Sinw )
= ( 45456 + 66425 + 0 ) = 111881 kgf


FileName : 225-D-01A R1--------------------------------------


Input Echo, WRC107 Item 1, Description: N4 :
Diameter Basis for Vessel Vbasis ID

Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 0.0000 mm
Vessel Diameter Dv 1800.000 mm
Vessel Thickness Tv 8.000 mm
Design Temperature 130.00 C

Vessel Material SA-516 70
Vessel Cold S.I. Allowable Smc 1406.14 kgf/cm²
Vessel Hot S.I. Allowable Smh 1406.14 kgf/cm²
Attachment Type Type Round
Diameter Basis for Nozzle Nbasis ID

Corrosion Allowance for Nozzle Can 0.0000 mm
Nozzle Diameter Dn 491.998 mm
Nozzle Thickness Tn 8.000 mm
Nozzle Material SA-516 70
Nozzle Cold S.I. Allowable SNmc 1406.14 kgf/cm²
Nozzle Hot S.I. Allowable SNmh 1406.14 kgf/cm²
Thickness of Reinforcing Pad Tpad 8.000 mm

Diameter of Reinforcing Pad Dpad 700.000 mm
Design Internal Pressure Dp 3.059 bar

Include Pressure Thrust No
External Forces and Moments in WRC 107 Convention:

Radial Load (SUS) P -1631.5 kgf
Longitudinal Shear (SUS) Vl 1764.1 kgf
Circumferential Shear (SUS) Vc 1764.1 kgf
Circumferential Moment (SUS) Mc 1631.5 kgf-m.
Longitudinal Moment (SUS) Ml 2353.5 kgf-m.
Torsional Moment (SUS) Mt 3328.3 kgf-m.
Use Interactive Control No

WRC107 Version Version March 1979
Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No
WRC 107 Stress Calculation for SUStained loads:

Radial Load P -1631.5 kgf
Circumferential Shear VC 1764.1 kgf
Longitudinal Shear VL 1764.1 kgf
Circumferential Moment MC 1631.5 kgf-m.
Longitudinal Moment ML 2353.5 kgf-m.
Torsional Moment MT 3328.3 kgf-m.
Dimensionless Parameters used : Gamma = 56.75
Dimensionless Loads for Cylindrical Shells at Attachment Junction:

FileName : 225-D-01A R1--------------------------------------
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.245 4C 6.552 (A,B)
N(PHI) / ( P/Rm ) 0.245 3C 3.258 (C,D)
M(PHI) / ( P ) 0.245 2C1 0.018 (A,B)
M(PHI) / ( P ) 0.245 1C ! 0.066 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.245 3A 1.997 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.245 1A 0.062 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.245 3B 4.420 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.245 1B 0.014 (A,B,C,D)
N(x) / ( P/Rm ) 0.245 3C 3.258 (A,B)

N(x) / ( P/Rm ) 0.245 4C 6.552 (C,D)
M(x) / ( P ) 0.245 1C1 0.043 (A,B)
M(x) / ( P ) 0.245 2C ! 0.034 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.245 4A 5.098 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.245 2A 0.026 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.245 4B 2.139 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.245 2B 0.020 (A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
Stress Concentration Factors Kn = 1.00, Kb = 1.00
Stresses in the Vessel at the Attachment Junction

------------------------------------------------------------------------
| Stress Values at
Type of | (kgf/cm² )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | 73 73 73 73 36 36 36 36
Circ. Bend. P | 70 -70 70 -70 252 -252 252 -252
Circ. Memb. MC | 0 0 0 0 -100 -100 100 100
Circ. Bend. MC | 0 0 0 0 -1072 1072 1072 -1072
Circ. Memb. ML | -322 -322 322 322 0 0 0 0
Circ. Bend. ML | -337 337 337 -337 0 0 0 0
|
Tot. Circ. Str.| -515 18 803 -11 -884 755 1461 -1186
------------------------------------------------------------------------
Long. Memb. P | 36 36 36 36 73 73 73 73
Long. Bend. P | 164 -164 164 -164 130 -130 130 -130
Long. Memb. MC | 0 0 0 0 -257 -257 257 257
Long. Bend. MC | 0 0 0 0 -452 452 452 -452
Long. Memb. ML | -155 -155 155 155 0 0 0 0
Long. Bend. ML | -487 487 487 -487 0 0 0 0
|
Tot. Long. Str.| -441 203 844 -459 -506 138 913 -251
------------------------------------------------------------------------
Shear VC | 13 13 -13 -13 0 0 0 0
Shear VL | 0 0 0 0 -13 -13 13 13
Shear MT | 51 51 51 51 51 51 51 51
|
Tot. Shear| 65 65 37 37 37 37 65 65
------------------------------------------------------------------------
Str. Int. | 553 226 867 463 888 758 1469 1191
------------------------------------------------------------------------
Dimensionless Parameters used : Gamma = 113.00

Dimensionless Loads for Cylindrical Shells at Pad edge:
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
FileName : 225-D-01A R1--------------------------------------
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.339 4C 7.281 (A,B)
N(PHI) / ( P/Rm ) 0.339 3C 2.172 (C,D)
M(PHI) / ( P ) 0.339 2C1 0.005 (A,B)
M(PHI) / ( P ) 0.339 1C ! 0.067 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.339 3A 2.083 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.339 1A 0.052 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.339 3B 4.078 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.339 1B 0.004 (A,B,C,D)
N(x) / ( P/Rm ) 0.339 3C 2.172 (A,B)

N(x) / ( P/Rm ) 0.339 4C 7.281 (C,D)
M(x) / ( P ) 0.339 1C1 0.014 (A,B)
M(x) / ( P ) 0.339 2C ! 0.037 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.339 4A 9.428 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.339 2A 0.020 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.339 4B 2.155 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.339 2B 0.005 (A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
Stress Concentration Factors Kn = 1.00, Kb = 1.00
Stresses in the Vessel at the Edge of Reinforcing Pad

------------------------------------------------------------------------
| Stress Values at
Type of | (kgf/cm² )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | 164 164 164 164 48 48 48 48
Circ. Bend. P | 74 -74 74 -74 1030 -1030 1030 -1030
Circ. Memb. MC | 0 0 0 0 -153 -153 153 153
Circ. Bend. MC | 0 0 0 0 -2603 2603 2603 -2603
Circ. Memb. ML | -433 -433 433 433 0 0 0 0
Circ. Bend. ML | -256 256 256 -256 0 0 0 0
|
Tot. Circ. Str.| -450 -87 929 266 -1677 1468 3837 -3432
------------------------------------------------------------------------
Long. Memb. P | 48 48 48 48 164 164 164 164
Long. Bend. P | 221 -221 221 -221 566 -566 566 -566
Long. Memb. MC | 0 0 0 0 -694 -694 694 694
Long. Bend. MC | 0 0 0 0 -978 978 978 -978
Long. Memb. ML | -228 -228 228 228 0 0 0 0
Long. Bend. ML | -375 375 375 -375 0 0 0 0
|
Tot. Long. Str.| -334 -25 874 -318 -942 -118 2403 -686
------------------------------------------------------------------------
Shear VC | 20 20 -20 -20 0 0 0 0
Shear VL | 0 0 0 0 -20 -20 20 20
Shear MT | 54 54 54 54 54 54 54 54
|
Tot. Shear| 74 74 33 33 33 33 74 74
------------------------------------------------------------------------
Str. Int. | 486 160 945 588 1679 1588 3840 3434
------------------------------------------------------------------------
WRC 107 Stress Summations:
Vessel Stress Summation at Attachment Junction

------------------------------------------------------------------------
FileName : 225-D-01A R1--------------------------------------
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 173 177 173 177 173 177 173 177
Circ. Pl (SUS) | -248 -248 395 395 -64 -64 137 137
Circ. Q (SUS) | -266 266 407 -407 -820 820 1324 -1324
------------------------------------------------------------------------
Long. Pm (SUS) | 86 86 86 86 86 86 86 86
Long. Pl (SUS) | -119 -119 192 192 -184 -184 331 331
Long. Q (SUS) | -322 322 652 -652 -322 322 582 -582
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 13 13 -13 -13 -13 -13 13 13
Shear Q (SUS) | 51 51 51 51 51 51 51 51
------------------------------------------------------------------------
Pm (SUS) | 173.9 177.0 173.9 177.0 173.9 177.0 173.9 177.0
------------------------------------------------------------------------
Pm+Pl (SUS) | 78.8 76.0 570.3 573.4 208.5 211.6 419.9 419.9
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 413 323 998 543 715 934 1642 1014
------------------------------------------------------------------------
------------------------------------------------------------------------
---------------|--------------------------------------------------------
Pm (SUS) | 177.02 1406.14 | Passed
Pm+Pl (SUS) | 573.44 2109.21 | Passed
------------------------------------------------------------------------
WRC 107 Stress Summations:
Vessel Stress Summation at Reinforcing Pad Edge

------------------------------------------------------------------------
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 349 352 349 352 349 352 349 352
Circ. Pl (SUS) | -269 -269 597 597 -104 -104 202 202
Circ. Q (SUS) | -181 181 331 -331 -1573 1573 3634 -3634
------------------------------------------------------------------------
Long. Pm (SUS) | 174 174 174 174 174 174 174 174
Long. Pl (SUS) | -179 -179 277 277 -530 -530 858 858
Long. Q (SUS) | -154 154 596 -596 -411 411 1544 -1544
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 20 20 -20 -20 -20 -20 20 20
Shear Q (SUS) | 54 54 54 54 54 54 54 54
------------------------------------------------------------------------
Pm (SUS) | 349.3 352.5 349.3 352.5 349.3 352.5 349.3 352.5
------------------------------------------------------------------------
Pm+Pl (SUS) | 94 97 947 950 601 604 1034 1034
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 210 301 1283 765 1330 1821 4189 3081
------------------------------------------------------------------------
------------------------------------------------------------------------
---------------|--------------------------------------------------------
Pm (SUS) | 352.47 1406.14 | Passed
Pm+Pl (SUS) | 1034.28 2109.21 | Passed
FileName : 225-D-01A R1--------------------------------------

------------------------------------------------------------------------

FileName : 225-D-01A R1--------------------------------------
Nozzle Schedule : Step: 29 5:55p Aug 26,2011
Nozzle Schedule:
Nominal Flange Noz. Wall Re-Pad Cut

Description Size Sch/Type O/Dia Thk ODia Thick Length
in. Cls in. mm mm mm mm
------------------------------------------------------------------------------
N4 19.370 150 N/A 20.000 8.000 700.00 8.000 144.59
M1 23.055 150 N/A 24.000 12.000 - - 156.18
N2 70.860 150 N/A 71.805 12.000 - - 1576.00
Note on the Cut Length Calculation:

The Cut Length is the Outside Projection + Inside Projection + Drop +
In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
Please Note: In the case of Oblique Nozzles, the Outside Diameter must
be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
Nozzle Material and Weld Fillet Leg Size Details:

Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside
Nozzle Material Weld Weld Weld Weld Weld
mm mm mm mm mm
------------------------------------------------------------------------------
N4 SA-516 70 8.000 9.000 6.000 8.000 -
M1 SA-516 70 14.000 9.000 - - -
N2 SA-516 70 14.000 9.000 - - -
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elevation/Distance Layout Projection Installed In

Nozzle From Datum Angle Outside Inside Component
mm deg. mm mm
----------------------------------------------------------------------------
N4 13482.561 90.00 100.00 0.00 Shell3
M1 3101.560 0.00 89.00 0.00 Shell
N2 3516.560 180.00 662.00 0.00 Shell

FileName : 225-D-01A R1--------------------------------------
Nozzle Summary : Step: 30 5:55p Aug 26,2011
Nozzle Calculation Summary
Description MAWP Ext MAPNC UG45 [tr] Weld Areas

bar bar Path
---------------------------------------------------------------------------
N2 4.91 OK ... OK 3.83 OK Passed
M1 10.24 OK ... ... OK Passed
N4 8.25 OK ... OK 2.00 OK Passed
---------------------------------------------------------------------------
Min. - Nozzles 4.91 N2
Min. Shell&Flgs 3.53 60 70 4.49
Computed Vessel M.A.W.P. 3.53 bar
Note: MAWPs (Internal Case) shown above are at the High Point.
Check the Spatial Relationship between the Nozzles
From Node Nozzle Description Y Coordinate, Layout Angle, Dia. Limit

40 N2 3516.561 180.000 3343.942
40 M1 3101.560 0.000 1171.194
100 N4 13577.561 90.000 790.000
The nozzle spacing is computed by the following:

= Sqrt( ll² + lc² ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.

No interference violations have been detected !

FileName : 225-D-01A R1--------------------------------------
MDMT Summary : Step: 31 5:55p Aug 26,2011
Minimum Design Metal Temperature Results Summary :
Curve Basic Reduced UG-20(f) Thickness Gov E*

Description MDMT MDMT MDMT ratio Thk
Notes C C C mm
----------------------------------------------------------------------------
Nozzle Flg [4] -29 -104 0.000
N5 Nozzle [8] C -48 -104 -29 0.185 8.112 1.000
Conical Shell[8] D -48 -104 -29 0.282 12.000 0.850
Shell [8] D -48 -104 -29 0.209 14.000 0.850
Shell2 [8] D -48 -104 -29 0.324 8.000 0.850
Shell3 [8] D -48 -104 -29 0.292 8.000 0.850
N2 [1] D -48 -104 0.231 12.000 1.000
Nozzle Flg [4] -29 -104 0.231
M1 [1] D -48 -104 0.076 12.000 1.000
Nozzle Flg [4] -29 -104 0.076
N4 [1] D -48 -104 0.068 8.000 1.000
Nozzle Flg [4] -29 -104 0.068
----------------------------------------------------------------------------
Required Minimum Design Metal Temperature -8 C
Warmest Computed Minimum Design Metal Temperature -104 C
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

FileName : 225-D-01A R1--------------------------------------
Vessel Design Summary : Step: 32 5:55p Aug 26,2011
Design Code: ASME Code Section VIII Division 1, 2007 A-09
Diameter Spec : 254.508 x 1800.000 mm ID

Vessel Design Length, Tangent to Tangent 13887.56 mm
Distance of Bottom Tangent above Grade 908999.94 mm

Specified Datum Line Distance 0.00 mm
Shell Material Specification SA-106 B

Shell Material Specification SA-516 70 [Normalized]
Stiffening Ring Material Specification SA-516 70
Lug Material Specification SA-36
Re-Pad Material Specification SA-516 70 [Normalized]
Internal Design Temperature 130 C

Internal Design Pressure 3.00 bar
External Design Temperature 90 C

External Design Pressure 1.03 bar
Maximum Allowable Working Pressure 3.53 bar

External Max. Allowable Working Pressure 1.24 bar
Hydrostatic Test Pressure 3.90 bar
Required Minimum Design Metal Temperature -8 C

Warmest Computed Minimum Design Metal Temperature -104 C
Wind Design Code ASCE-95

Earthquake Design Code UBC-97
Element Pressures and MAWP: bar
Element Desc | Design Pres. | External | M.A.W.P | Corrosion

| + Stat. head | Pressure | | Allowance
---------------------------------------------------------------------
N5 Nozzle flg 4.645 1.034 14.916 0.0000
N5 Nozzle 4.642 1.034 70.748 0.0000
Conical Shell 4.631 1.034 11.967 0.0000
Shell 4.474 1.034 16.590 0.0000
Shell flg1 3.964 1.034 3.674 0.0000
Shell flg2 3.964 1.034 3.526 0.0000
Shell2 3.964 1.034 9.400 0.0000
Shell flg3 3.577 1.034 4.867 0.0000
Shell flg 4 3.000 1.034 5.530 0.0000
Shell3 3.577 1.034 9.786 0.0000
Shell flg 5 3.000 1.034 6.172 0.0000
Liquid Level: 14406.00 mm Dens.: 1199.960 kgm/m³ Sp. Gr.: 1.200
Stiffener Ring Specifications:

Elevation mm Selected Type User Description
10717.56 Bar 100.0 x 8. Ring: R1
Element "To" Elev Length Element Thk R e q d T h k Joint Eff

Type mm mm mm Int. Ext. Long Circ
-----------------------------------------------------------------------
Body Flg 28.6 28.6 28.6 No Cal ------- 1.00 0.85
Cylinder 118.6 90.0 9.3 1.5 ------- 1.00 0.85
Conical 1456.6 1338.0 12.0 4.0 ------- 0.85 0.85
Cylinder 5793.6 4337.0 14.0 3.4 ------- 0.85 0.85
Body Flg 5793.6 95.0 95.0 90.3 ------- 0.85 0.85
Body Flg 5888.6 95.0 95.0 91.2 ------- 0.85 0.85
Cylinder 9075.6 3282.0 8.0 3.0 ------- 0.85 0.85
Body Flg 9075.6 95.0 95.0 80.3 ------- 0.85 0.85
Body Flg 9170.6 95.0 95.0 74.5 ------- 0.85 0.85
FileName : 225-D-01A R1--------------------------------------
Cylinder 13982.6 4907.0 8.0 2.8 ------- 0.85 0.85

Body Flg 13982.6 95.0 95.0 66.2 ------- 0.85 0.85
Element thicknesses are shown as Nominal if specified, otherwise are Minimum
| | External | External | External | External |

From| To | Actual T. | Required T.|Des. Press. | M.A.W.P. |
| | mm | mm | bar | bar |
----------------------------------------------------------------
10| 20| 28.5600 | No Calc | 1.03420 | No Calc |
20| 30| 8.11212 | 0.54946 | 1.03420 | 49.0315 |
30| 40| 12.0000 | 10.8603 | 1.03420 | 1.33950 |
40| 50| 14.0000 | 9.40622 | 1.03420 | 2.76881 |
50| 60| 95.0000 | 39.7002 | 1.03420 | No Calc |
60| 70| 95.0000 | 40.1066 | 1.03420 | No Calc |
70| 80| 8.00000 | 7.45151 | 1.03420 | 1.24187 |
80| 90| 95.0000 | 34.1376 | 1.03420 | No Calc |
90| 100| 95.0000 | 33.8836 | 1.03420 | No Calc |
100|Ring| 8.00000 | 5.57271 | 1.03420 | 2.55627 |
Ring| 110| 8.00000 | 7.43640 | 1.03420 | 1.24862 |
110| 120| 95.0000 | 27.4320 | 1.03420 | No Calc |
| | Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |

From| To | Bet. Stiff.| Bet. Stiff.| Required | Available |
| | mm | mm | cm**4 | cm**4 |
-------------------------------------------------------------------
20| 30| 90.0000 | 11.71E+30 | No Calc | No Calc |
30| 40| 5675.00 | 5675.00 | No Calc | No Calc |
40| 50| 5675.00 | 14053.0 | No Calc | No Calc |
70| 80| 3282.00 | 3910.37 | No Calc | No Calc |
100|Ring| 1642.00 | 3910.41 | No Calc | No Calc |
Ring| 110| 3265.00 | 3910.36 | 104.452 | 200.214 |
Total Wind Shear on Support 4023. kgf

Total Earthquake Shear on Support 4558. kgf
Wind Moment on Support 22759. kgf-m.
Earthquake Moment on Support 33831. kgf-m.
Note: Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
included are moment effects due to eccentric weights if any are
present in the input.
Weights:
Fabricated - Bare W/O Removable Internals 10095.7 kgm
Shop Test - Fabricated + Water ( Full ) 44516.6 kgm
Shipping - Fab. + Rem. Intls.+ Shipping App. 10547.5 kgm
Erected - Fab. + Rem. Intls.+ Insul. (etc) 10547.5 kgm
Empty - Fab. + Intls. + Details + Wghts. 10547.5 kgm
Operating - Empty + Operating Liquid (No CA) 51212.0 kgm
Field Test - Empty Weight + Water (Full) 44968.4 kgm
FileName : 225-D-01A R1--------------------------------------

883-990 225-D-01A Design Report Final

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883-990 225-D-01A Design Report Final

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Droits d'auteur :

PROJECT : JIFCO

CONSULTANT: SNC LAVALIN

MANUFACTURER: E&C PROJECTS

DOC. NO. 701119-P5212AA-M1-0047

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2007, Addenda A-09

Analysis Performed by : DENFAB

Job File : S:\WORKING FOLDER\CALCULATION\225-D-01A\R1\225-D

Date of Analysis : Aug 26,2011

PV Elite 2010, August 2010

Note: PV Elite performs all calculations internally in Imperial Units

REPLY TO SNC COMMENTS

Class From To : Basic Element Checks.

Class From To: Check of Additional Element Data

There were no geometry errors or warnings.

PVElite is a registered trademark of COADE, Inc. [2010]

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest) 3.0000 bar

Load Case 1 NP+EW+WI+FW+BW

Wind Design Code ASCE-7 95

Seismic Design Code UBC 1997

UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4) 1

Design Nozzle for Des. Press. + St. Head Y

Material Database Year Current w/Addenda or Code Year

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Complete Listing of Vessel Elements and Details:

Element From Node 10

Element From Node 10

Element From Node 10

Element From Node 20

Element From Node 20

Element From Node 20

Element From Node 30

External Corrosion Allowance 0.0000 mm

Element From Node 30

Element From Node 30

Element From Node 40

Element From Node 40

Liquid Density 1200.0 kgm/m³

Element From Node 40

Element From Node 40

Element From Node 40

Element From Node 40

Element From Node 50

Allowable Stress, Ambient 1406.1 kgf/cm²

Element From Node 50

Element From Node 50

Element From Node 60

Element From Node 60

Element From Node 60

Thickness of Lining 5.0000 mm

Element From Node 70

Element From Node 70

Element From Node 70

Element From Node 80

Effective Diameter Multiplier 1.2

Element From Node 80

Element From Node 80

Element From Node 90

Element From Node 90

Element From Node 90

Dist. from "FROM" Node / Offset dist 0.0000 mm

Element From Node 100

Element From Node 100

Element From Node 100

Element From Node 100

Element From Node 100