Académique Documents
Professionnel Documents
Culture Documents
PHOEIWX, ARIZONA
IMPORTANT NOTICE
The avionicsbusiness unitsformerlyowned by UNISYS Corp. and
identified
with the Sperry name or logo have been acquired by
Honeywell Inc. Publications, products,and components marked
or identified
hereinwiththe Sperry name or logo are publications,
products,and components of Honeywell Inc. Allreferencesto the
Sperry name or logo should be taken as referring
to Honeywell Inc.
SHZ-412 Integrated
Flight Control System
Bell 412
Maintenance
Manual
22-15-00
PRINTED
INU.S.A. WB. NO 09.1 I69-10 1 MAY 198!
MAINTENANCE
+5TAERW
FLIGHT SYSTEMS
MANUAL
BELL 412
AVIONICS DIVISION
RECORD OF REVISIONS
22-15-00
Page RR-1
?&y 1/81
MAINTENANCE
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FLIGHT SYSTEMS
MANUAL
BELL 412
AVIONICS DIVISION
- Original....O....May 1/81
SUBJECT
—— PAGE SUBJECT PAGE
Title 6 Blank
7
Record of 8 Blank
Revisions
Component
List of Description
Effective 101
Pages 102
103
: 104
3 105
4 Blank 106 Blank
107
Contents 108 B1ank
1 109
110
: 111
4 Blank 112
113
List of 114
11Iustrations 115
116
; 117
118
List of Tables 119
120
; Blank 121
122
Introduction 123
124
; 125
126
: 127
128
Systm 129
Description 130 B1ank
1 131
132 Blank
: 133
4 Blank 134
5 135
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SUBJECT
—. PAGE —SUBJECT .PAGE
*
Component 227
Description 228 B1ank
(cent) 229
136 230
137 231
138 232
139 233
;$; Blank 234
235
142 236
143 237
144 Blank 238 B1ank
145 239
146 Blank 240 Blank
147 241
148 Blank 242 Blank
149 243
150 X: B1ank
151
152 Blank 246 B1ank
247
System Operation 248 Blank
201 249
202 250 Blank
203 251
204 252
205 253
206 254 B1ank
207 255
208 256 BIank
209 257
210 258 Blank
211 259
212 Blank 260 Blank
213
214 BIank Ground Operational Tests
215 (Ground Chec;)
216 BIank
217 302 B1ank
218 Blank 303
219
220 Blank
221 306
222 B1ank 307
223 308
224 B1ank 309
225 310
226 Blank 311
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SUBJECT
—— PAGE REV. NO. —SUBJECT —PAGE
Ground Operational Tests 611
(Ground Ch::~) (cent) 612 Blank
613
313 : 614 Blank
314 0 615
315 0 616 Blank
316 Blank 0 617
618 Blank
Fault Isolation 619
401 0 620 Blank
402 0 621
403 0 622 Blank
404 0 623
405 0 624 Blank
406 0 625
407 0 626 Blank
408 0
409 0 Removal/Reinstallation
410 and Adjustment
411 : 701
412 702
413 : 703
414 Blank 0 704
705
Interconnects 706
501 0 707
502 708
503 ; 709
504 Blank o 710
505 0
506 Blank Shipping, Handling,
507 : and Storage
508 Blank 801
509 1? 80261 ank
510 Blank
511 :
512 Blank
Schematics
601 0
602 Blank
603 :
604 Blank
605 :
606 Blank
607 :
608 Blank
609 ;
610 Blank o
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<~>~”E%?~ MANUAL
FLIGHT SYSTEMS
BELL 412
AVIONICS DIVISION
TABLE OF CONTENTS
1 System Description 1
1. General 1
2. System Description 1
1. General 101
2. Sensors 102
3. Conputers 124 ‘
4. Indicators 134
6. Actuators 150
1. General 201
2. System Performance/Operating Limits 202
3. H%lipilot Functional”Description 204
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MAINTENANCE
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FLIGHT SYSTEMS
BELL 412
A\/[~NIcs DIVISION
1. General 301
2. Equipment and Materials 301
3. Procedure 301
1. General 401
2. Procedure 401
6 Interconnects 501
7 Schematics 601
1. General 701
2. Equipnmt and Materials 701
3. Procedure for Sensors 701
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~>~”ER?~ MANUAL
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BELL 412
AVIONICS DIVISION
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Contents (Page 3/4)
May 1/81
MAINTENANCE
+SPER?f
FLIGHT SYSTEMS
MANUAL
BELL 412
AVIONICS DIVISION
LIST OF ILLUSTRATIONS
2 Component Locations 7
22”15-00
List of 11lustrations (P;g;,~j
MAINTENANCE
+S=ERW
FLIGHT SYSTEMS
MANUAL
BELL 412
AVIONICS DIVISION
210 Heading Select (HDG) and Go-Around (GA) Mode Flow Diagram 241
211 VOR/LOC Navi ation (NAV), VOR Approach (VOR APR), and
Back Course 7BC) Mode Flow Diagram 243
212 Glide Slope and Auto-Level (ILS) Mode Flm Diagran 245
LIST OF TABLES
1 System Components 2
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List of Tables (Page 1/2)
May 1/81
MAINTENANCE
+-W MANUAL
FLIGHT SYSTEMS
BELL 412
AVIONICS DIVISION
INTRODUCTION
The System components described in this manual are manufactured by Sperry Flight
Systems Avionics Division, Phoenix, AZ.
Comnon System maintenance procedures are not presented in this manual. The best
established shop and flight line practices should be used.
Sperry has an Airworthiness Analysis procedure performed for all its airborne
products to ensure that equipment designed by Sperry will not create a hazardous
in-flight condition. As a result of the Analysis, certain installations have
been designated INSTALLATION CRITICAL, and 100 percent compliance with those
installations is required.
Abbreviation Equivalent
ACTR Actuator
ADI Attitude Director Indicator
AFCS Automatic Flight Control System
ALT Altitude
ALTM Altimeter
ALTE Altitude Error
ANN Annunciator
Aoss After Over Station Sensor
APR Approach
AS, A/S Airspeed
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MAINTENANCE
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FLIGHT SYSTEMS
BELL 412
AVIONICS DIVISION
Abbreviation Equivalent
ATT Attitude
BC Back Course
CAP Capture
CAS Command Augmentation System
CBB Collective Bar Bias
CE Course Error
CLIV Collective
cm Command
CONT Controller
CPL Couple
CRS Course -
CUR (Xrrent
Cx Control Transform
CY Cyc1e
DCPL Decouple
DEC, DECR Decrease
DEG Degree
DEV Deviation
DG Directional Gyro
DTY Duty
ERR Error
EXC Excitation
FD, F/D Flight Director
FDBK Feedback
FDC Flight Director Computer
FTR Force Trim Release
GA, GIA Go Around
GEN Generator
GS, G/S G1ide S1ope
HELI, HP Helipilot Computer
HDG Heading
HpR Progmmd Altitude
IAS Indicated Airspeed
IASE Indicated Airspeed Error
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~s~”ER<~ MANUAL
FLIGHT SYSTEMS
BELL 412
AVIONICS DIVISION
Abbreviation Equivalent
Abbreviation Equivalent
SYNC Synchronization
SYS Systm
T.P. Test Point
Tn Tuned to Localizer
VAPR VOR Approach
VBs Vertical Be?snSensor
VG Vertical Gyro
VLD Valid ..
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MAINTENANCE
+5TERW
FLIGHT SYSTEMS
MANUAL
BELL 412
AVIONICS DIVISION
SECTION 1
SYSTEM DESCRIPTION
1. General
Table 1 lists the canponents and part numbers that compose the System and
figure 2 shows the approximate location of the canponents. Table 2 lists
equipment required but not supplied by Sperry and table 3 lists additional
Sperry equipment that is available for optional installation in the
helicopter.
2. System Description
The Helipilot System provides stability and control through three types of
operation: (1) stability augmentation (SAS), (2) attitude retention (ATT),
and (3) automatic flight path control when in the coupled (CPL) mode.
The System displays heading, course, radio bearing, pitch and roll attitudes,
rate-of-turn, course deviation, glide slope deviation, to-from indications,
radio altitude, and vertical speed.
22-15-00
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MAINTENANCE
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SYSTEMS
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DIVISION
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FLIGHT SYSTEMS
MANUAL
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May 1/81
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+
‘>T-ER<Y
FLIGHT SYSTEMS
MANUAL
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AVIONICS DIVISION
\ \,
HELIPILOT NO 1
HELIPILOT NO 2
=?!!!b
..
kNl, fNC ““o” *.S ,,,, “0,0” ,0”., ““M.: ;,,
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Component Locations
Figure 2
22-15-00
Page 7/8
May 1/81
MAINTENANCE
+LsT”ERY MANUAL
FLIGHT SYSTEMS
BELL 412
AVIONICS DIVISION
SECTION 2
COMPONENT DESCRIPTION
1. General
22-15-00
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MAINTENANCE
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FLIGHT SYSTEMS
MANUAL
BELL 412
AVIONICS DIVISION
2. Sensors
A. TARSYN Three-Axis Reference (See figures 101 and 102, and table 101.)
‘a
0
‘%. 9
I AD-1093
~
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FLIGHT SYSTEMS
MANUAL
BELL 412
AVIONICS DIVISION
Dimensions (maximum):
Power Requirements:
VG Signal Output Data (pitch and rol1) .....**.** Three-wire synchro output
●
of 200 mV ac/deg,
Two-wire transformer output
of 200 mV ac/deg,
Two-wire transformer output
of 50 mV ac/deg
Gyro Free Drift Rate (exclusive of earth rate) *99..****.. * 524 deg/hr ● ●
Gyro Gimbal Freedom (Pitch and Rol1) ******.**.* ............*. ~85 deg
● ●
Mating Connectors:
22-15-00
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MAINTENANCE
+-TSERW
FLIGHT SYSTEMS
MANUAL
BELL 412
AVIONICS DIVISION
The vertical gyro roll gimbal freedom is unlimited (i360 degrees) and the
pitch gimbal freedom is *8O de9rees= Gwo verticality 1S maintained by
gravity-sensing liquid switches and toque motors. Initial gyro erection
is accomplished by sequencing voltages tothe torque motors and gyro
rotor until the rotor achieves 85 percent of its speed and the spin axis
is essentially vertical. At this time, the valid flag circuit is
activated. An internal erection cutoff circuit turns off roll erection
when bank angles exceed 6 degrees. This circuit prevents the gyro from
driving to a false vertical that is sensed by the gravity-sensitive
liquid switches while in a turn.
If the gyro goes off-level after initial start-up by more than 6 degrees
for any reason, a remote “VG Fast Erect” switch can be used to reerect
the gyro.
22-15-00
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May 1/81
+
>1-kl<w
FLIGHT SYSTEMS
RUE!*NCE
BELL 412
AVIONICS
———–
DIVlslON
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22-15-00
Page 109
May 1/81
MAINTENANCE
++T”ER?Y
FLIGHT SYSTEMS
MANUAL
BELL 412
AVIONICS DIVISION
2. B. FX-220 Flux Valve (See figures 103 and 104, and table 102.)
Dimensions (maximum):
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Page 110
May 1/81
MAINTENANCE
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FLIGHT SYSTEMS
MANUAL
BELL 412
AVIONICS DIVISION
The flux valve detects the magnitude and direction of the earth’s magnetic
field and converts it to electrical information which is used to align the
directional gyro to magnetic north.
371s
22-15-00
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May 1/81
MAINTENANCE
~~>~”ER?f MANUAL
FLIGHT SYSTEMS
t3ELL 412
AVIONICS DIVISION
2. c. CS-412 Remote Compensator (See figures 105 and 106, and table 103.)
7
Ao-ssl
llimensions(maximum):
Mating Connectors:
..0000.-..0..*...*..*..........0.......*..*....0....00 MS3126F14-19SX
....**.*.**......**-*-..-...0.0.0...0.....-- *.*.**.** MS3126F14-19SY ●
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MAINTENANCE
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FLIGHT SYSTEMS
BELL 412
AVIONICS DIVISION
SCREWDRIVER
ADJUSTMENTS
r ——— . 1 mm
I
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26V.400HZ DC POWER
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——— ——— ——— ———
NOTE: THEDUAI.REMOTE COMPENS’TORCONTAINS TWOIDENTICAL COMPENSATION
CIRCUIT6.CIRCUITRY ANDCONNE~lONS SHOWNAREFOR THENUMBERONE
SY=EMTHROUGH CDNNECTORJ1.CIRCUITRY FORTHENUMBER TWOSWEM
IS IDENTICAL TO SYSTEM NUMBER ONE. EXCEPT CONNE~lONS ARE MADE 2S?66R4
THROUGH CONNECTORJ2.
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Page 113
May 1/81
MAINTENANCE
~_~”ER?~ MANUAL
FLIGHT SYSTEMS
BELL 412
AVIONICS DIVISION
2. D. RG-203 Rate Gyro (See figures 107 and 108, and table 104.)
Dimensions (maximum):
Motor
{
1
2
3
s
J1
1
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7
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v&uo = 4.s Ao.146a
Wno ● 0.5 Voc
GYRO INVAUO = <0.S VOC
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May 1/81
+LSFERY ~f;:~ANcE
FLIGHT SYSTEMs
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AVIONICS DIVISION
‘R, _—
\ “< — ~—— —ii
—43 -
@
@
I
I
Dinmsions (maximum):
Data Outputs/Accuracy:-
50 ft *4ft
250 ft *10 ft
1200 ft Ho ft
Mating Connectors:
The recision output is used to drive the Radio Altimeter Indicator and
supp1’
ies absolute altitude information to the flight director system.
The auxiliary output drives the ADI rising runway display.
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Page 117
May 1/81
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MAINTENANCE
+>T*ERW
FLIGHT SYSTEMS
MANUAL
BELL 412
AVIONICS DIVISION
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May 1/81
MAINTENANCE
+LTE~~ MANUAL
FLIGHT SYSTEMS
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AVIONICS DIVISION
2. F. AC-702 Altitude Sensor (See figures 111 and 112, and table 106.)
<
Dimensions (maximum):
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May 1/81
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~~b~”ER?~ MANUAL
FLIGHT SYSTEMS
BELL 412
AVIONICS DIVISION
Mating Connectors:
31 *..**.......00.................................0..... MS27473E1ZA35S
●
-lW -1OV
REF REF
J- 4 J1
ALTIWOE
Oc Oulwl
-1OV REF
TEsl FOINT
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MAINTENANCE
~~~Em?~ MANUAL
FLIGHT SYSTEMS
BELL 412
AVIONICS DIVISION
2. G. AS-702 Airspeed Sensor (See figures 113 and 114, and table 107.)
Dimensions (maximum):
Pressure Limits:
Mating Connectors:
....................**..*........... MS27473E1OA5S
Ill...........*....*.*.
Static ..0.0.......0.....0................... Standard AN-6 type fitting
Pitot ...0.000.0......*...................... Standard AN-4 type fitting
lSD
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AD228
3. Computers
h. FZ-702 F1ight Director Computer (See figure 115 and table 108.)
(3
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~&~ER~v MANUAL
FLIGHT SYSTEMS
BELL 412
AVIONICS DIVISION
Dimensions (maximum):
The Flight Director Computer provides all pitch, roll, and collective
axis canmands to the ADI and Helipilot Computers. The lateral channel
combines compass heading, attitude, navigation receiver, and course
select data into computed lateral cyclic commands. Altitude, airspeed,
instantaneous vertical velocity, and glide slope errors are canputed and
combined m“th pitch attitude to provide longitudinal cyclic commands.
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AVIONICS DIvISION
Aozm
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AVIONICS DIVISION
Dimensions (maximum):
The Helipilot Computers provide all computations for pitch, roll, and yaw
stabilization, attitude retention, and coupling to the FD Computer. In
addition, the Computers provide the necessary signals to drive the pitch,
roll, and yaw control rod assemblies and circuitry necessary to provide
turn rate information to the ADI.
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+-T”ERw
FLIGHT SYSTEMS
MANUAL
BELL 412
AVIONICS DIVISION
3. C. lZ-701 Trim Computer (See figures 117 and 118, and table 110).
AO-231
Dimensions (maximum):
Le .............*.*..***.....................*....
Wil$ih.*.....*.**.............**.***..*...............
- 3.95
5-’4 Tn.
1“” [i:: #
Height ...*..**....*..*...*...........................* 2.50 in. (64 mm)
The Trim Computer provides power sw”tching to control the automatic trim
actuators. It also contains integrator circuits used with the F1 ight
Director modes.
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May 1/81
+
SPERW
FLIGHT SYSTEMS
ti:y::pANcE
BELL 412
AVIONICS DIVISION ————— .—— — ——. - –1
~––A–––_–– ——————.——————— ———————————— —-—————— —————————— ——— ——— ——— ——-—
2 7000692.902 PITCH CARD
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22-15-00
Page 133
May 1/81
MAINTENANCE
~>s~ER~~ MANUAL
FLIGHT SYSTEMS
BELL 412
AVIONICS DIVISION
4. Indicators
\ /
DECISION
ALTITUDE
SCALE %
-POINTER
DECISION
SELF-TEST/’ ‘\ HEIGHT
SU7TON KNOB
AD-1137
RA-335 Radio Altimeter Indicator
Figure 119
Dimensions (maximum):
Height *...****.*...***...**.*.***ma.
● .* m** . ***m*..*.* 3.27 in. (83 mm) ●
Power Requirements:
(2) Mask - The mask provides a means of keeping the pointer out-of-view
for altitudes above 1500 feet.
(3) Failure Warning Flag - The OFF flag canes into view when the
altitude signal from the Receiver Transmitter becomes invalid.
(4) Decision Height Set Knob and Cursor - The orange DH cursor is
positioned on the altitude dial by the DH SET knob to select a
decision height altitude.
(5) Pointer and Altitude Scale - The pointer displays altitude above the
terrain.
(6) Self-Test Button- When pressed, the TEST switch causes the pointer
to indicate 100 x 20 feet, the DH annunciator to illuminate if set
above 100 feet, and the OFF flag to drop into view.
22-15-00
Page 135
May 1/81
MAINTENANCE
+5T”ERW FLIGHT SYSTEMS
MANUAL
BELL 412
AVIONICS DIVISION
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22-15-00
Page 137
May 1/81
MAINTENANCE
+~sT~ERY MANUAL
FLIGHT SYSTEMS
BELL 412
AVIONICS DIVISION
A. MS-702 Mode Selector (See figures 121 and 122, and table 112.)
Dimensions (maximum):
Length (from back of mounting plate) ......... ...... 4:6:8i~~ (117 mm) ● ●
Lighting .................................................. 5 V dc or ac
Mating Connector ● .......*...*. 0 ...*. ...
● ● ● ● ● .... ..........-
● ● MS3126F22-55S
Mounting .......0..0 **.*....**.0.0.0 3-ATI Clamp, Sperry Part No. 4000836-3
●
The Mode Selector enables the pilot to select and annunciate the various
flight modes of the helicopter flight director system. The.bezel and
panel display characteristics consist of illuminating pushbutton switches
for selecting flight director standby, roll axis, or pitch axis modes of
operation. When a mode is selected, that mode is annunciated by a bright
light level. The light level is controlled by external cockpit light
dimming circuitry. The SBY switch, when held, tests all lamps in the
Mode Selector and Helipilot Controller.
22-15-00
Page 138
May 1/81
+ =ERY
FLIGHT SYSTEMS
::~;:fANcE
BELL 412
AvIL)NICS DIVISION
28V MODE ANN C
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22-15-00
Page 141
May 1/81
MAINTENANCE
+=ERW FLIGHT SYSTEMS
MANUAL
BELL 412
AVIONICS DIVISION
5. B. PC-702 Helipilot Controller (See figures 123 and 124, and table 113.)
AD-226
PC-702 Hel”ipilotController
Figure 123
Dimensions (maximum):
Weight (maximum) ● 00 .
● ● ● * ** **
● ● ● ● ....... .0 ● ● ● O.* .
● ● ● * 00.00
●
1.8 lb (0.82 kg)
Mating Connectors:
22-15-00
Page 142
May 1/81
MAINTENANCE
~}=Em?~ MANUAL
FLIGHT SYSTEMS
BELL 412
AVIONICS DIVISION
lhe Helipilot Controller enables the pilot to engage the Helipilot System
and to select the desired mode of operation. The three basic modes are
stability augmentation (SAS), attitude retention (ATT), and automatic
flight path control (CPL). The panel display characteristics consist of
illuminating pushbutton switches for engaging the Helipilot System and
selecting the desired mode. When a switch is engaged or a mode selected,
it is annunciated by a bright light level. This light level is
controlled by external light dimming circuitry. A lamp test function is
controlled by the Flight Director Mode Selector SBY switch.
22-15-00
Page 143/144
May 1/81
+
SPEK’W ::ur:rANcE
FLIGHT SYSTEMS
BELL 412
AVIONICS DIVISION
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22-15-00
Page 149
May 1/81
MAINTENANCE
~>~”Em?~ MANUAL
FLIGHT SYSTEMS
BELL 412
AVIONICS DIVISION
6. Actuators
AC-1OM
Dimensions (maximum):
Operating Load:
Power Requirements:
Ram Stroke:
-913 Actuators [{
Rol ) .-. .....0*..0......-.*..* . iO.157 in. (*4.00 mm)
● ●
22-15-00
Page 150
May 1/81
MAINTENANCE
W FLIGHT SYSTEMS
MANUAL
BELL 412
AVIONICS DIVISION
TBl
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SECTION 3
SYSTEM OPERATION
1. General
Paragraph Description
3.A. General description of Helipilot System operation
3.B. Helipilot Computer signal flow for each flight path
mode
4 .A. Flight Director Computer conditions and functions
4.B. Flight Director signal flow for each mode of operation
5. Compass System operation
6. Power Distribution
Figure No.
201 and 202 Helipilot engage logic diagram
203 thru 205 Helipilot System signal flow diagrams
206 and 207 Automatic trim signal flow diagrams
208 Cyclic control (pitch or roll) diagram
209 Mode selection logic diagran
210 thru 213 Flight Director mode flow diagrams
214 System failurewarning/valid logic diagran
215 Compass Systan signal flow diagram
216 DC power distribution diagran
217 AC power distribution diagram
22-15-00
Page 201
May 1/81
MAINTENANCE
~}s~Ew~~ MANUAL
FLIGHT SYSTEMS
BELL 412
AVIONICS DIVISION
HDG Select Heading SEL Knob Roll Bank Limit 20 deg left or right
on HSI bank
Over Station
Course Change UP tOt120 deg
LOC on-Course:
Roll Bank Limit 10 deg left or right
bank
22-15-00
Page 203
May 1/81
MAINTENANCE
+5T-ERW
FLIGHT SYSTEMS
MANUAL
BELL 412
AVIONICS DIVISION
22-15-00
Page 204
May 1/81
MAINTENANCE
~==I?==Y MANUAL
FLIGHT SYSTEMS
BELL 412
AVIONICS DIVISION
22-15-00
Page 205
May 1/81
MAINTENANCE
~=Em?~ MANUAL
FLIGHT SYSTEMS
BELL 412
AVIONICS DIVISION
22-15-00
Page 206
May 1/81
MAINTENANCE
~j~Em?~ MANUAL
FLIGHT SYSTEMS
BELL 412
AVIONICS DIVISION
22-15-00
Page 207
May 1/81
MAINTENANCE
+LsT+ERw MANUAL
FLIGHT SYSTEMS
BELL 412
AVIONICS DIVISION
The pilot can also make small attitude changes (2 degrees per
second) by pressing the beep trim s~”tch on the cyclic control.
The beep trim switch is a four-way, normally open, momentary
switch mounted on the cyclic control. Pressing the beep switch
inserts a signal into the Helipilot Computers to drive the
actuators incrementally as desired. Beep trim is operational
when both Helipilots are engaged in the attitude retention
(ATT) mode.
22-15“00
Page 208
May 1/81
MAINTENANCE
~>s~Er?~ MANUAL
FLIGHT SYSTEMS
BELL 412
AVIONICS DIVISION
ALT = 13 seconds
GA= 4.5 seconds
GS = 13 seconds
IAS = 13 seconds
VS = 4.5 seconds
22-15-00
Page 209
May 1/81
MAINTENANCE
~}s~”Em?~ MANUAL
FLIGHT SYSTEMS
BELL 412
AVIONICS DIVISION
The yawing motion of the helicopter is sensed by the Rate Gyro. The
gyro output is amplified and applied to the turn rate driver circuit
where it is scaled to drive an ADI rate-of-tur inter (not used on
the SHZ-412 system). The turn rate signal at 2 is also summed
m“th a computed turn rate signal or a scaled pY al position signal
at Q. Any rate signal at @ is washed out after approximately
6.9 second . This signal is applied to sunming ‘unction @. From
junction 4 , the signal is routed to junction If the airspeed -
6 b
is greater than 55 knots, the gain is reduced
to c&npensate for the
better inherent stability of the aircraft at higher airspeeds. As
airspeed increases, the tail fin beccmes more effective and, thus,
less compensation is required. The signal at @ is then amplified
and applied to the servo power anplifier to drwe the yaw actuator
motor. The actuator motor brake is released and the servo amplifier
is energized whenever the HP1 engage switch is ON. With the brake
released, the actuator motor drives the ballscrew to reposition the
control linkage to the tail rotor. A position sensor (LVDT) in the
actuator detects ballscrew movement and supplie a feedback signal
which is amplified, demodulated, and rwted at 6 through a servo
b
rate circuit to close the serwo loop at ~. This circuit controls
the actuator movement at a speed roportlonal to the yaw”ng rate.
The actuator position signal at 6 is also applied to the Yaw
6
Actuator Position Indicator which Indicates the actuator’s position
to the pilot.
22-15“00
Page 210
May 1/81
MAINTENANCE
+*7=ERW FLIGHT SYSTEMS
MANUAL
BELL 412
AVIONICS DIVISION
When the pilot is making a turn, the heading change is sensed by the
Rate Gyro, and the gyro output is amplified at @ and summed with a
cunputed turn rate signal at @ . The computed turn rate signal is
composed of roll attitude which is scaled and divided by airspeed.
The resultant-signal is then scaled to provide a computed turn rate
signal for coordinated turns. This signal is of opposite polarity
frcm the derived turn rate signal and they essentially cancel each
other. Any difference in rate is processed to drive the yaw
actuator. The various airspeed switches in the yaw axis are
controlled by logic derived in the airspeed switching circuit. It
should be noted that ccmputed turn rate is only available at
airspeeds greater than 55 knots.
If the pilot wants to control yawing motion, pedal movement into the
tail rotor control linkage will cause an aircraft response. As the
,aircraft begins to respond to the pedal movement, heading change is
detected by the Rate Gyro. The gyro output is amplified at 2 and
routed to sunming point ~.
pedal position
Simultaneously, a signal from t e
potentiometer, equivalent to the amount of pedal
Q
movement, is applied to the Helipilot Computer. This signal is
shaped and amplified and then summed with the turn rate signal at
@. Thetwosignals areofopposite polarity andcancel each
other, resulting in no actuator movement. At airspeeds greater than
55 knots, the pedal position signal will be deactivated.
22-15-00
Page 211/212
May 1/81
MAINTENANCE
}>~”Em+~ MANUAL
{ FLIGHT SYSTEMS
BELL 412
AVIONICS DIVISION
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COMPUTER
DIRECTOR
I
REIB— G
x —
I
Fiiii— F
w — =J==D-Pcp’ I
ATF
———
FLIPILOT
cok!~uTER
——
NO,2~JlEi I
!
r
v — ~ TO OCPL ANNUN
FIGuRE 209 I
28 VDC P ENGAGE
28 VIX R ENGAGE
8
)6
2,
28
I
I P
I I
I
——
EXT DCPL GND L ——— ——
K
I * — FTR I
I
+13vl)c
SEIY
—
—
J
z
1m I I
T
nt --I
\
H —
f-r
9L8J1 DIR EcTlo
ACTUATOR
NAL
ASSV
7
.—— —— ——. —— -1
I SIIV1l 1*$1— 1
I
~ ALL RI LAYS ARt 5110WN
IN [, EINFIIG IZF[l P(lSITI IIN
L —— —_ . —
——— ——— ___ ___ ___ ___ _— 1-
-. () A
QQm u
func[
lIIIM
1b
—— B
MAG LLRAKE
,8v,,c_/’
P46
PILOTS COP ILEJIS 9B7J2 ROLL
ACTUATOR
TRIM
17- . —— -1
—. 4
Ooooo II
P~ %‘ * y MAGBRAK,
J A!, ,,,,! 111
F
,8”,,, _~ PITCH
P1[)l I1>IIIS
n SERVO
AMPL I
& I
L. PIUIT
LuNTO[)l
3 -r 16 T
ROLL
SERVO
I
I
I
5WITCH AMPL
=--1
9B6P1 ROLL ACTUATOR NO. 2
,!
28 V(3C
‘+
I
13ELAV
El — OFOVEn v I—— ——-J I
n I
D
P
13 VOC
-P
26 VAC VG VALIS2 P 14 I
SAS
I POWER
I
m’ a 11 @ L———— SUPPLY
I
MONITOR
. .. .
Sw II t ’711
7
HP2 VAL1O
ATT ENGAGE
1
I
●
/1
‘9
1 ncPL
I
G ● 11 ma
I
I Pi; F 31
m
E
PCPL
I
J
~
m
TO DCPL
ANNLAN
———
~ELIPILOT
—
coMpuTEfi 9AIJ1B
I
K FIGURE 209
I
NO. 1
2fivDC P EN(iAGE
28vL3C II ENGAGE
8
16
2
2
I
h
I
+13 VEX 2 J
a
I
I
!
3( — FTn I
I SLIY 70 2
,—— — ——— ——— — J
I NOTE ALL RELAYS ARE SHOWN IN
SSY LT lLST 5’6 T DE ENERG12EOPOSITION
I
L.——
——— 9AZJ1A
1 H’ u
——— —. ——— ——
EXT DCPL GND P38
~ELIPILOT COMPUTER
+13 V12C
9A11J1 ACTR POSN : MISC CONTROL
7
I NO 2 PITCH COMMANU 21
r IND ASSY 1 PANEL
ROI L COMMAND 26 PITCH
I
k.
4 ~ u OFF
@- I
L ——— — +:- B A
——
rHE~pl~cO~pUT~fl = N
4 ‘1 I
INO 1
9A1J1A
PlTCt4 COMMANO 21
I ms ROLL
I
— M
I OFF
---!il:’
NC - SYS 2
3 PED LT SW
i;, — NC
I J I
NC -
I n
M
HP 1 ENGAGE L I
A
f OIICE
28 VDC
—.
H ————. J & ——— ——
6 FTII SW
1
COPILOT s -
—-—
AU 1!,.2HI
ROTOR
SHAFT
SWASH PLATE
IROLL/PITCH
CYCLIC
l’?
HYDRAULIC CONTROL
ACTUATOR STICK
TRANSMISSION \
I I
ADJUSTABLE
FRICTION
ORUM
CONTROL
TRAvEL
ACTUATOR
+1 - MOTION
d-lo
~p@iiEl - ‘u
—
LINEAR
MOTOR
LINEAR
11111111[
//
J1
‘–—–—–––––71
TRIMAcTIJATOfl/MAG BRAKE
/“
b I
.
/
//
I o
II=@
D \ / GEAR BOX OUTPUT
ARM
FIXEO
FHASE
=
J2
G
MAG A
= CLUTCH
H B
ti
L————— —— ——— . A
AD 1668
(2) LOC II
The 0SS senses excessive bem variation when approaching the station
in the VOR mode. When on course and the bean rate reaches the trip
point (greater than 0.5 degree per second VOR deviation), the sensor
removes bean deviation frun the roll ccmmand signal. It remains
deactivated until 40 seconds after bean rate decreases below the
trip point in VOR and 4 seconds in VOR APR.
While flying to intercept the glide slope bean in the ILS mode, the
VBS compares the glide slope deviation signal with airspeed (closure
rate] and trips to command an initial nose-down maneuver for smooth
capture of the glide slope beam. The VBS trips when NOC logic is
present; the glide slope signal is valid; and, the glide slope
deviation is bet-en 16 and 30 mV dependent on airspeed. Higher
speed causes earlier capture to preclude bean center overshoot.
22-15-00
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May 1/81
MAINTENANcE
~~s~>Er~~ MANUAL
FLIGHT SYSTEMS
BELL 412
AVIONICS DIVISION
When making an approach in the ILS mode, the auto-level mode will
engage at an altitude of approximately 75 feet above the terrain.
This w“ll cause the aircraft to auto-level and level off at a radio
altitude of 50 feet. The auto-level mode is indurative when the
radio altimeter system is inoperative.
The flight director valid signal is used to drive the AOI flight
director warning flag and internal logic circuitry in the Flight
Director Computer. ‘me valid signal is generated by a circuit that
monitors the input voltage to the FDC and the *1O volt power supply. ~~
A 28-volt dc output is supplied whenever the power supply monitors
indicate valid.
When an error canmand signal is applied to the bar input, the bar
moves left or right (roll) or up or down (pitch) to indicate a
canmand to the pilot to maneuver the aircraft in the indicated
direction to reduce the generated error signal to zero. Dual ADIs
with flight director bars are installed in-this aircraft. Both sets
of bars are driven by the one Flight Director Computer.
The RBB signal drives the ADI roll canmand bar out of view whenever
the RBB logic is tresent. RBB louic will be Dresent anvtim the
flight dir~ctor valid logic is in~alid, the DG or VG is-invalid, or
the standby mode is selected. RBB will also result if the NAV valid
signal is not present when the NAV mode is engaged.
The PBB signal drives the ADI pitch cumnand bar out of view whenever
the PBB logic is present. PBB logic W-ll be present anytime the
flight director logic is invalid, the VG is invalid, or the standby
mode is selected. If the GS mode is engaged, the absence of the GS
valid signal will also cause a PBB condition.
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May 1/81
MAINTENANCE
~s~”Em?~ MANUAL
FLIGHT SYSTEMS
BELL 412
AVIONICS DIVISION
Standby (SBY)
Whenever the System is coupled, the same inf nnation driving the AD I
ccmmand bars is routed via smnation point 2 to the Helipilot
6
Computers for automatic flight path control. These pitch and roll
signal paths contain integral control circuitry 3 which reinforce
Q
the small residual errors into signals large enoug to drive the
Helipilots to correct any system standoff errors. When the system
hot coUPl~, these integrators are set to zero by the PCPL or
RCPL signals fran the Helipilot Computers.
When the Helipilot System operates the autotrim actuators, the pitch
and roll position potentiometers detect stick movement and feed
signals to the Helipilot Computers so that the Helipilot can balance
the control input into the swashplate, thus ending up with centered
actuators and no path disturbance.
22-15-00
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May 1/81
MAINTENANCE
~>s~”Em?~ MANUAL
FLIGHT SYSTEMS
BELL 412
AVIONICS DIVISION
22-15-00
Page 232
May 1/81
MAINTENANCE
s7~Em~Y MANIJAL
FLIGHT SYSTEMS
BELL 412
AVIONICS DIVISION
course, at which time the com uter calls for a rollout onto
course. If a long way frcm t Ee station, the initial maneuver
is to establish a 30-degree cut @ at the selected course
until near bem center, then a second turn is commanded to
align wi-th the selected course and beam center.
4. B. (3) (c) VOR Approach (VOR APR) Mode (See figure 211.)
22-15-00
Page 233
May 1/81
.
MAINTENANCE
~}~~Em?~ MANUAL
FLIGHT SYSTEMS
BELL 412
AVIONICS DIVISION
Initial conditions for using the mode are: (1) NAV radio tuned
to 11S frequency, (2) Mode Selector engaged in 11S, and (3)
localizer captured.
22-15-00
Page 234
May 1/81
MAINTENANCE
+!==*ERW
FLIGHT SYSTEMS
MANUAL
BELL 412
AVIONICS DIVISION
22-15-00
Page 235
May 1/81
MAINTENANCE
+sT~E~Y MANUAL
FLIGHT SYSTEMS
BELL 412
AVIONICS DIvISION
22-15-00
Page 236
May 1/81
MAINTENANCE
~%~”Em?~ MANUAL
FLIGHT SYSTEMS
BELL 412
AVIONICS DIVISION
22-15-00
Page 237/238
May 1/81
+
SPEKW
FLIGHT SYSTEMS
:i?;::ANcE
BELL 412
AvIL)NICS DIVISION -—— ——— ——
9/ II ——— ——— ——. — —— N I BASJ1
I MODE SELECTOR
IA6 A I riGi77DIREc70R COMPUTER i 3 MODESELECTOR lNOT:.M,~~,,,.,
r PROVIDE GROUNOED
I 115V, 400 Hz
4 1
2 o
I
OUTPUT FOR HI
LOGIC INPUT
I *13V 1
I
I
E
1 I
I 51 I PANEL LIGHTS
I
I
I
I i=$%=J- v 54
—---b+-- M
I
I Q S5
I
1
1
-t+=
I kl 56
I
3
I I
I 4 I
I I
I
I
157
8
I
I 87
I
I VOR APR
* 09
I
G
*
I 17
I
I ? ‘-@--LEG- !s I
I E 53
I
I
59
I
I 70
I
I
ALT
. I
S
A 56
75
I
I I AS
w I
D 57
I Vs
n
I
I d I
===EZz
v 5LI
76
I I
I +%kJ- L 54
;9
r——l
I
L.
F 41
1—
— — INSTR
1 I
——. ——
PILOT
PL:N,TR ~ -::. 28 VDC
I I
=
CICPL
ANNUN I
28vDC —
A
_ -—0=66
‘T”
50 LIGHT
OIMMING
,-
8 x —d
I
1 +“
NC 55 CONTROL ~ VDC LAMP DRIVE
I TO 28vOC \
K!r 9
I
— TO HELIPILOT
CONT 9A2J1 -Y
——— ——— ——— -.—— — FIGURE 201
——— —— ——— AD 1669
31
~lG= D~EC~R~MfiTER (ROLL CHANNEL) AB
NOTE:
ALL LABELED SWITCHES ARE SHOWN
1 IN OPEN POSITION. LABELED CONDITION
I CURSOR r 5 — -13VDC
‘RBB-
CLOSES SWITCH.
I
J14 A~N~ — — 1
+!
I ● 36
(PILOT’S)
/
I
Y
N
/
I M
HDG ERROR
(390 mVAC/DEGl
● 37
— z
L1
I
I I
I J15 A~N~z — —
1
fbll
(COPILOT’S)
L ——— ——.— —— 0
/ I
Y
——— —,——,
~AiiFYNYo. I p L1
I
z
15
I
14
w ROLL CMD BAR I
9A1/9A2Jl
I A HE~PIL= C~MP=ER7
-f NO. 1 OR NO. 2 ,
I 26
SYNCHRO
(x) 40 ROLL CMD INPUT
(+2S6 mVDC/DEG, ROLL R)
I
VAC (Y) : TO ADI
(-266 mVOCf13EG. ROLL L)
(z) SPHERE
I E) I
~ m
4-
67 ~L FROM HP NO.1
115 V.400 HZ-B 1
I
2 67 RCPL FROM HP No.2 I
* ——— —J
5
2
+13VDC
~ L–
I — NC
~
HELIPILOT CONTROLLER
1
>9 PBB INPUT
I
1- POWER
AoEOUACY! G6%d 1‘ m
59 G ~B INPUT
I
I
WHEEL SPEEO
MONITOR ; 4 R + 26 vAC
GA
HDG
vALID I
I
,26 VDC
>
=R
WIL
r
z ~Y INPUT
I
-Q
HOG
.—— — ——— -1
I K8
I
L —.—— .—— ———J
———— ———— —.
NAV VALIO + 0SS d
;
“D VALIO
r 17T-220RAOIOALTM RCVRIXMTR
1
340STF11JI
M
1~ I NOTE
E————
I 28v0cRAvAL100uT”Tl
y~ 15
L —————————. -r
FROM SYSTEM NO. 2 COMPONENTS.
—
@iI--l=a
SEVOEPRESSED1
———— ———— —— 1 N~V
vAPR
r RA-335RADIOALTM INO
340$OS1J1
115 VAC -B 1
2
I
I N
4 SEC PWR UP d I
————
——
‘$
7
J,4 %
Ii 1
3407 MP1J1
I15VAC c POWER
E
E NC
u
v
ti
U ) FD FLAG
I
B SUPPLY
115 VAC
I
I
=
@@ B5
~
I
~
-o :,
F NC j — ATTD FLAG GND
I
POWER
I ADEOUACYI GYRO
MOTOR Y I
WHEEL SPEED
I MONITOR
I
&
J -28 Voc
J
E I
I (-)) GSFLAG
.24 W3C K
I
I
[F
———. .—— — ——. —
.l-l--i:i:-------l
I KNR-630NAVRCVRNO.1 3405REtJl ~@jcJsIJj HSI (ASTRONAUTICS)
1 L
I 28 VOC GS VALID OUTPUT g 1
1
28 VOC NAV VALID OUTPUT FF
I TTL GND m
AD 1674
Basic power for the system is the 115-volt, 400-tiz in ut to the TARSYN
directional gyro. This provides internal power for tRe gyro and a 26-volt ac
power output for the Flux Valve and CS-412 Remote Compensator.
The F1ux Valve senses the horizontal ccanponentof the earth’s magnetic field.
Using the 26-volt ac reference signal, it provides an output signal that
represents aircraft heading in the earth’s magnetic field. This signal will
provide a command to keep the rotor spin axis of the directional gyro aligned
to magnetic north in the slaved mode.
The CS-412 Remote Compensator compensates the Flux Valve for single-cycle
error (hard-iron effects) by inducing small dc currents into the Flux Valve
coils to correct for errors caused by ferrous metal in the aircraft. The
procedure for adjusting this level of canpensation is discussed in the
REMOVAL/REINSTALLATION AND ADJUSlllENTprocedures.
In the free mode of operation, magnetic information frcinthe Flux Valve and
compensator is disabled in the gyro and no slaving is performed. The TARSYN
directional gyro provides cunpass information as a product of the position of
the aircraft with reference to the position of the unslaved gyro. As no
slaving is performed, the displayed heading information is subject to error
as the result of free gyro drift.
22-15-00
Page 251
May 1/81
MAINTENANCE
+AT=IERw
FLIGHT SYSTEMS
MANUAL
BELL 412
AVIONICS DIVISION
Synchronization between the Flux Valve and the actual headin of the aircraft
is indicated by the compass synchronization annunciator of t !e gyro control
panel. When the+ is in view on the annunciator, the compass card is
rotating in the counterclockwise direction (actual heading greater than
indicated). When the ● is-in view, the compass card is rotating in the
clockwise direction (actual heading less than indicated). When synchronized,
the annunciator slowly oscillates between the+ and the ● .
22-15-00
Page 252
May 1/81
+
SPERW
FLIGHT SYSTEMS
::~::~ANcE
BELL 412
AVIONICS DIVISION
l15VAC— c
q~;~$
340 J
-—— —— ——. !4 lJ1
CS-412DUAL REMOTE CO=PE=ATOR (NOTE 2] B
a
SCREWDRIVER
ADJUSTMENTS
TO SYNC
ANNUNCIATOR
NS EW ON GYRO CONTROL
} PANEL
@68VOC
+)
o
REGULATED
0S POWER
:1 SUPPLY
E
68 VLLC
F=V%’7J1
F 800 HZ INPUT
CURRENT
LIMITING
RESISTORS
NOTE 1
D FLUX
IH
(c
~ 26 VAC
3406
———
J1
— Hsl (Astronaut@) 1
E
FROM FLUX
Y VALVE
VALVE [_ ~ Q
A c1 [x
A Oc
K P
-—. .— -.— .-. ——.—— —.- .-— (Y
F
3 14EAOING I
&
w --– t B3
E BLOCKING R
T t INPUT
T
i (2
CAPACITORS N E H }
c CXNO 1 I
SLAVING
L–-_r’2-- L
h AC
AMPL
IEMGG
3406 ARI.11
A
I
-—— ——— ——— — AMPL :IRCUIT IH
(c
- NC
— NC
R
T
I
“MANO
POWER
{x
– NC
KOA-697
RMI AOAPTOR
I
&
S4
[v
(2
-
-
NC
NC
I
NOTES
SLAVEDIFREE
SWITCH
* CX NO, 2
I
1 FLUX VALVE SHIELL2E0 WIRE
GROUNOEO ONLY AT PIN O
G
7 —
I
2 THE CS412 CONTAINS TWO E E SLAVE AMPL
IDENTICAL COMPENSATION CNECUITS SLAVED ANO
CONNECTIONS St40WN ARE THE EXCtTATION
—NC
NUMBER ONE SVSTEM THROUGH J1
THE CLMTCUITS FOR THE NUMBER TWO
SySTEM ARE CONNECTEO THROUGH
CIRCUIT
MONITOR
;G OFF FLAG GNO I
J2
FROM POWER
3 COMPASS SVSTEM NO 1 IS PILOTS ADEOUACV ANO i ——— — J
svsTEM No 2 IS COPILOTS LSOTH wHEEL SPEED
Q
SvSTEMS AliE IOENTICAL. UNLESS MONITOR HOG VALIO TO FDC i9A6J1A23)
OTHERWIOE SPECIFIEO
A
26 VOC
— I K2 AD )675
I 1
-—— —— . .. ——— ——— ——— ——— d
6. Power Distribution
Figures 216 and 217 contain power distribution information for the Integrated
Flight Control System. Figure 216 contains dc power distribution and figure
217 contains 26- and l-15-voltac power distribution.
22-15-00
Page 255/256
May 1/81
+
SPEKW MAINTENANCE
FLIGHT SYSTEMS MANUAL
AVIONICS OIVISION BELL412
INV 1 lt4v 2
PWR PWR
BUS NO 1
INVERTER NO 2
“’”w
1
————
3405 DS2JI 1 115VAC SENSOF7 RELAY
rCOPILOTS “S1 ~ ~
-’%
I B
w
L —.—— 26 VAC
———— 3407MP2J 1
45-T
BUS NO 1 9B2P1 — — — —
rTARSYN ROLL ACTUATOR 1“
NO. 2
I —’—
u No.1
I (DIRECTIONAL GYRO) H
J
PILOT 26V
v I
-4==5T==’w
115 VAC
L ———. CPLT BuS FEEDER
N GYRO
3407 MP2J1 -
CMPS I o
.—— —
b--r
9BIP1 — — — — ——— — J
F:Jx:&%:LGyRo) k“- I ?6 IJAC.
PITCH ACTUATOR 1
I
u NO. 1
L ———— Bil~ NO- 2
————
r~op,LoT’~
“~,
3405DS2J 1 CPLT HSI
~
115VAC
BUS NO 1 26V BUS 3
FEEDER
v
BB CPLT 26v
I w- AA
BUS FEEDER *
L ——— — PILOT * —7
‘b
——
J
+5-T
GYRO ————
9B3P1 — — — —
3407 MP1J1 CMPS
i ? u
YAW ACTUATOR
CPLT 115V 26 vAC VG
rTARSYN NO. 1 c
BuS FEEDER v 1 VALID OUTPUT
,=C=G~)>+- /
— ——
* ——. — J
L ————~ 1
I &:C?’”v I 4 I
———— 9A1J1B “’- I ()
D+- ———.J
rSP.711 HELIPILOT , + I 115V Bus 3
&
I
COMPUTER NO. 1 I
FEEDER I
I 3 PILOT 1 15V
BUS FEEDER
i AI
AFCS 26 V
NO 2
L ——— — 61FnlR I
l—
—+ ~
———— *
I *
rFLIGHTDIRECTOR ~
I – ~HN0”2 I
I Tx&=- I
4
——— — ——— . J
E’
9B4P1
L ———— PILOT
ATTD SVS 115VAC
PITCH ACTUATOR
——— —
rTARSYN NO. 1
J3002
*
BuS NO 2 + =
u
v
NO. 2
I
(VERTICAL GYRO)
%- H
c
RELAY
26 VAC ————J 9A3J2 — — — —
I 13uS NO .J
. HELIPILOT 7
x CONTROLLER
———— J14 v I
rplLoT.s L
1
L
Am
b :6=———J
B J3000 ————
L ——— —
3405 DS1JI
h
PILOT
HSI
R P
TARSYN
(VERTICAL
NO. 2
GYRO)
I
L TO TRIM COMPUTER
(9A4J I-3)
——— —
———— J
rplLO’T.s HsI A AFCS 1%
I
BB 115VN0 2
AA 9A2J1B
SP-711 HELIPILOT
L ——— — a–+ L ‘:&c: fTpuT d- 4 COMPUTER‘–-; NO. 2
}- CPLT 3
1‘?-<
ATTD SYS
J3000m — — — — ———
* TARSYN NO. 2
1
1!5VAC
BUS NO 3
c
B
(VERTICAL GYRO)
I
—.. —J J15 ———
COPILOTS ADI —1
B
————J
A
I
I I
‘+ *,} !!,
SECTION 4
GROUND OPERATIONAL TESTS (GROUND CHECK~
1. General
This section describes procedures for checking the SHZ-412 Integrated Flight
Control System for correct installation and proper operation of all
canponents in the system.
NOTICE
Should any failure arise while the follow”m wound check is beinq
-. wrformed.
refer to FAULT ISOLATION as required. - -
The test equipment required to test the system is listed in table 301.
3. Procedure
22-15-00
Page 301/302
May 1/81
MAINTENANCE
~}-~”Er?~ MANUAL
FLIGHT SYSTEMS
BELL 412
AvIONICS DIVISION
1. SCOPE
This document contains procedures for checking and aligning the Bel? 412
Integrated Flight Control System for correct installation and proper
operation of all components. All tests described herein shall be performed
on each aircraft prior to initial flight test or whenever a malfunction is
suspected.
2. APPLICABLE DOCUMENTS
3. SYSTEM COMPONENTS
4. REQUIREMENTS
The Bell 412 Integrated Flight Control System requires 115 volts 400 Hz, 26
volts 400 Hz, and 28 volts dc power. With the inverters installed and
connected, apply external dc power to the helicopter. Engage all circuit
breakers individually ensuring that each breaker applies pover to the
appropriate system cartponent.
.
4.3 Prior to checkout of the AFCS/NAVC verify that the attitude system, canpass
system, and navigation radios are fully operational.
Ground Check
Table 301
22-15-00
Page 303
May 1/81
MAINTENANCE
+LSFERW MANUAL
FLIGHT SYSTEMS
BELL 412
AVIONICS DIVISION
Prior to AFCS checkout, ver~fy that the pitch control link contains two
4012373-903 actuators, roll contains two 4012373-913 actuators, and yaw
contains one 4012373-905 actuator.
Inverter 1 - ON
Inverter 2 - ON
HP1 - OFF
HP2 - OFF
Force Trim - OFF
5.1.1 Press and hold the AFCS lamp test pushbutton (SBY on the Mode Selector if
a flight director is installed). All lamps on the Helipilot Controller
(HP1 - ON, HP2 - ON, CPL - ON, SAS, and ATT) shall be on.
5.1.2 Turn the PED LT switch on. All lamps on the Helipilot Controller shall be
dimly illuminated.
Release the lamp test pushbutton. Turn the PED LT switch off.
5.2.1 Move the cyclic stick and pedals. There shall be no spring force and
minimun friction on the controls.
5.2.2 Turn the Force Trim switch on. Both the cyclic stick and pedals shal1
have spring force when moved fran their detent position. “
The HP1 ON and ATT legends will illuminate and remain engaged if the gyro
ATTflag in the pilot’s ADI has retracted.
5.3.2 Press the SAS/ATT pushbutton. The ATT legend W-ll extinguish and the SAS
legend shall illuminate.
5.3.3 Press the HP2 pushbutton. l%e HP2 ON and ATT legend W-ll illuminate if
the ATT flag in the copilot’s ADI has retracted. The SAS legend shall
extinguish.-
Ground Check
Table 301 (cent)
22-15“00
Page 304
May 1/81
-.
MAINTENANCE
~~~~=Er?~ MANUAL
FLIGHT SYSTEMS
BELL 412
AVIONICS DIVISION
5.3.4 Pull the PILOT ATTD 115 V ac circuit breaker. The HP1 ON legend shall
extinguish; the HP2 ON and ATT legends shall renain on. The AFCS caution
light shall illuminate.
5.3.5 Reset the PILOT ATTO 115 V ac breaker. Press the SAS/ATT switch to engage
the SAS mode. Reengage the HP1. HP1 ON and ATT legends shall illuminate
while the SAS legend extinguishes.
5.3.6 Pull the CPLTATTD 115 V ac circuit breaker. The HP2 ON legend shall
extinguish; the HP1 ON and ATT legends shall remain on. The AFCS caution
light shall illuminate. Reset the CPLTAITD 115 V ac breaker.
,.
5.4 ATTGain/Gain Doubling Tests
5.4.1 Tilt the pilot’s VG to simulate a 5-degree pitch up attitude. The pitch
API shall indicate maximum downward deflection.
5.4.2 Press the HP2 pushbutton. The HP2 legend shall illuminate and the pitch
API shall reduce to a 50-percent downward deflection. Level the gyro.
5.4.3 Disengage HP2. !bmentarily press the FTR. Tilt the pilotgs VGto
simulate 5-degree left roll
a attitude. The roll API shall indicate
maximun right deflection.
5.4*4 Enga e HP2. The roll API shalt reduce to a 50-percent right deflection.
Leve? the gyro.
5.4*5 Disengage HP1. Tilt the copilot’s VG to simulate a 5-degree left rol1
attitude. The roll API shall indicate maximum right deflection.
5.4.6 Hold the SYS 2 switch and engage HPl.- The SYS 2 roll API shall reduce to
a 50-percent right deflection. Release the SYS 2 sm”tch.
5.4.7 Tilt the copilot’s VGto simulate a 5-degree pitch up attitude. Press and
hold the SYS 2 sw”tch. The SYS 2 pitch API shall indicate 50-percent
downward deflection. Disengage HP1. The SYS 2 API shall indicate maximum
downward deflection. Release the SYS 2 sm”tch and level the gyro.
Manentarily press FTR.
5.5.1 Hold the pilot’s four-way beep switch in the forward position for
approximately 5 seconds. Beep left for approximately 5 seconds and note
that the pitch and roll API remain centered.
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5.5.3 Position the cyclic stick to the full aft position. Enga e HP2. Beep
forward on the cyclic beep switch to obtain one-half need7ewidth downward
deflection on the pitch-API. Observe that the pitch API deflection moves
downward. Men approximately a 25-percent deflection is reached, the
cyclic stick shall move forward and the API shall return toward center.
5.5.4 Move the cyclic stick 5 cm aft (out of detent); the auto trimming shall
stop.
5*5.5 Allow the stick to return to the detent position. Disengage HP1 and note
that the trimming stops.
5.5.6 Reengage HP1 and momentarily press FTR. Position the cyclic stick to the
full aft position. Beep forward on the cyclic beep switch for 3 seconds.
The time for the cyclic to travel fran the full aft position to the full
forward position shall be 60 A 15 seconds.
Beep the cyclic aft approximately one-half needlewidth up. Observe the
API slowly drifts further up and that, at approximately a 25-~rcent
deflection, the cyclic drives aft and the API returns toward center.
Disengage tJP2and note that the cyclic stops trimming.
5.5.8 Engage HP2. Momentarily press FTR and pl ace the cyclic to the ful 1
forward position.
Beep aft on the cyclic beep switch for3 seconds. The time for the c clic
to travel frun the full forward position to the full aft position shaz 1 be
60 ~ 15 seconds.
5.5.9 Momentarily press the FTR button. Beep the cyclic right to obtain
one-half needlewidth deflection on the’roll /@I. Observe that the API
slowlv drifts further riaht. Men a 25-r)ercentdeflection is obtained.
the C-X1ic shall drive r~ght and the API’shall return toward center. -
5.5.10 Move the cyclic stick left 5 cm (out of detent); the trimming motion
shall stop;
5.5.11 Allow the stick to return to the detent position. Disengage HP1 and note
that the cyclic stops trimming.
5.5.12 Reengage HPI. Momentarily press ~R and position the cyclic to the full
left position.
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AVIONICS DIVISION
5.5.14 Disengage HP2 and note that the cyclic stops trimming.
Beep the cyclic beep switch left for 3 seconds. The time for the cyclic
to travel from the full right position to the full left position shall be
60 ~ 15 seconds.
HP1 - ON
- OFF
~:/ATT - SAS
Force Trim - ON
5.6.1 Momentarily press the FTR switch. Tilt the pilot’s VGto simulate a
5-degree pitch up attitude. The pitch API shall initially deflect
downward and then slowly return to center in approximately 30 seconds.
Level the gyro.
Tilt the pilot’s VGto simulate a 5-degree roll right attitude. The roll
API shall deflect left and then slowly return to center in approximately
30 seconds.
Move the cyclic 1 inch right. The roll API shall deflect maximum right.
Pull the cyclic 1 inch aft. The pitch API shall deflect fully upward.
5.6.5 Disengage HP1 and engage HP2 in the SAS mode. Tilt the copilot’s VG to
simulate a 5-degree nose-up attitude. The pitch API shall deflect
downwati and then slowly return to center in approximately30 seconds.
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Tilt the copilot’s VGto simulate a 5-degree roll right attitude. The
roll API shall deflect left and then slowly return to center in
approximately 30 seconds.
Move the cyclic 1 inch right. The roll API shall deflect maximum right.
Push the cyclic 1 inch forward. The pitch API shal1 deflect fully
downward.
5.7.1 Engage HP1. Rotate the rate gyro to simulate a right yaw condition.
While the adjustment is made, yaw API shall deflect left.
5.7.2 Connect an air data test set to the copilot’s pitot. Simulate a 100-knot
airspeed. Tilt the pilot’s VG to simulate a 20-degree rol1 right
attitude. The yaw API shall initialIy deflect right and then S1owly
return to center.
5.7.3 Apply 1 inch right pedal and observe that the yaw API is not affected by
this motion.
5.7.4 Reduce the simulated airspeed to40 knots. Apply 1 inch right pedal. The
yaw API shall deflect maximun right. Return the pedals to neutral. The
API shall deflect to slightly left of center and then slowly return to
neutral.
5.7.5 Tilt the pilot’s VG to simulate a 5-degree rol1 right and rol1 left
attitude and observe that this action has no affect upon the yaw API.
Ground Check
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AVIONICS DIVISION
Before testing the Flight Director, ensure that the navigation radios .and
“ gyros are operational.
Apply po~r in accordance w“th paragraph 4.2. The SBY annunciator on the
Mode Selector shall light upon power application.
6.1.1 Prior to receiving gyro valids, engage HDG and VS modes on the Mode
Selector. The HDG and VS annunciator shall light and the ADI pitch and
roll command bars shall be out of view.
6.1.2 After 3 minutes following povm application, the ADI/HSI flags shall
indicate the following:
ADr - ATT and FD flags out of view and pitch and rol1
cunmand bars shall come into view.
6.1.3 Press and hold Mode Selector SBY pushbutton. All lights on the Mode
Selector and Helipilot Controller shal1 1ight. The FD flag on the ADI
shall also be in view.
6.1.4 Turn the pilot’s Instrument Light M“tch on. Press and hold the remote
S8Y pushbutton on the pilot’s cyclic stick. All lights on the Mode
Selector shall be lit dimly.
6.1.5 Turn the Dilot’s Instrument Liqht sw”tch off. Press and hold the remote
SBY switch on the copilot’s cfilic. All lights on the Mode Selector and
Helipilot Controller shal1 be lit.
6.2.1 Set the heading bug on the HSI to the aircraft heading. Engage the HDG
mode on the Mode Selector. The HDG annunciatoron the Mode Selector shall
light and the roll camnand bar on the ADI shall center.
6.2.2 Set the heading bug on the HSI to 10 degrees right of the aircraft
heading. Tilt the pilot’s VGto simulate a 10 f l-degree right roll
attitude to center the ADI roll bar.
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6.2.3 Set the heading bug on the HSI to 45 de rees right of the aircraft heading
and tilt the fJllOt S VG tO simulate a 28 ~ 2-de pee right roll attitude.
The ADI roll ccmmand bar shall be centered. Se? the heading bug on the
HSI to 45 degrees left of aircraft heading and tilt the pilot’s VGto
simulate a 20 ~ 2-degree left ‘oil attitude= The MI roll c~mand bar
shall be centered. Return the VG to level position.
6.2.4 Engage the VS mode on the Mode Selector. The pitch bar on the shall ADI
center. Tilt the pilot’s VG to simulate a 5-degree pitch down attitude.
The pitch bar shall move up and slowly return to center in 10 seconds.
6.3.1 Set the course pointer on the HSI to aircraft heading. Usin a VOR/ILS
test set, transmit a VOR radial positioning the aircraft 10 i egrees right
of the selected course. Turn on No. 1 and No. 2 navigation radios and
tune to the transmitted signal. The HSI and ~S deviation bars shall
displace full-scale left and the TO-FROl pointers shall display TO for
each radio. In addition, check the following:
HSI - NAV flag, Glide Slope pointer and flag are retracted
6.3.2 Engage the NAV mode on the Mode Selector. The NAVARM and HDG
annunciators shall light and the ADI roll ccmnand bar shall still respond
to the heading bug.
6.3.3 Rotate the cwrse pointer on the HSI 10 degrees left. The course
deviation bar shal1 be centered, the Mode Selactor HOG and NAV ARM
annunciator shall be out, and the NAV CAP legend shall be lit. The ADI
roll command bar shall be displaced left.
6.3.4 After-approximately 3 minutes, the roll canmand bar shall slowly return
toward center.
Press SBY and align the course pointer to the aircraft heading.
6.4.1 ~:nfl~~ a VOR radial corresponding to the aircraft heading. Engage the
NAV CAP shall be lit and the roll camnand bar shall be
centered:
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6.4.2 Simultaneously start timer and rapidly change (step function if possible)
the transmitted VOR signal positioning the aircraft 10 degrees right of
the selected course.. After approximately40 seconds, the roll bar shall
deflect left.
6.4.3 Press SOY. Repeat test 6.4.1. Rapidly change the transmitted VOR signal
positioning the aircraft 10 degrees right of the selected course. Rotate
the course pointer 5 degrees clockm”se, the roll bar shall move to the
right. Realign the course pointer to the aircraft heading.
6.5.2 Rotate the course pointer on the HSI 10 degrees ccw. The course deviation
bar shall be centered, the Mode Selector VOR APR ARM and HOG annunciator
shall be out, and the VOR APR CAP legend shall be lit.
6.5.3 The roll cunmand bar shall slowly return toward center in approximately20
seconds.
Press SBY.
6.6.1 Realign the course pointer to the aircraft heading. Transmit a VOR radial
corresponding to the aircraft heading. Engage the VOR APR mode. VOR APR
CAP shall be lit and the roll cunmand bar shall be centered.
6.6.2 Rapidly change the transmitted VOR signal positioning the aircraft 6
degrees right of the selected course. The roll ccmand bar shall
initially deflect left, return to center for approximately 4 seconds, then
deflect 1eft.
6.7.1 Engage the SBY mode on the Mode Selector. Set the VOR/ILS test set to a
localizer frequency and adjust deviation for full-scale left (greater than
two dots) deflection (aircraft right of desired course).
Pull the 28 VDC RADIO ALT circuit breaker (if applicable). Tune NAV
radios to localizer frequency.
Engage the ILSmode on the Mode Selector. The HOG, NAV ARM, and ILS ARM
annunciators shall be illuminated. Observe that the Glide Slope flag and
pointer are in view and theADI roll bar responds to the heading bug.
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6.7.2 Reduce deviation on VOR/ILS test set to sli tly less than 2 de rees two
dots). The Mode Selector HDG annunciator s rall be out and the %1 roll
camnand bar shall be displaced left.
6.7.3 Rotate the HSI course knob cw 30 degrees. The AOI roll command bar shall
move towar% center. Engage SBY mode on the Mode Selector.
6.7.4 Rotate the HSI course knob until course pointer indicates 180 degrees fron
aircraft heading. Engage the BCmode on the Mode Selector. The ADI roll
canmand bar shall displace right.
6.7.5 Rotate the HSI course knob ccw 30 degrees. The ADI roll canmand bar shall
move toward center.
6.7.6 Vary deviation on VOR/ILS test set. The ADI and tlSIdeviation shall track
in the same direction..
6.7.7 Rotate the HSI course knob to align the course pointer m”th the aircraft
heading.
Set the VOR/ILStest set localizer deviation to zero and glide slope
deviation to maximun up (aircraft belw beam). The glide S1ope pointer on
the HSI shal1 indicate full-seale up and the GS flag on the HSI shal1 be
out of view.
.
6.7.8 Engage the ILS and ALT modes.
The NAV CAP, 11S ARM, and ALT annunciators shal1 light and the AD I pitch
and roll canmand bars shall be centered.
6.7.9 Reduce the lide slope deviation on VOR/ILS test set to zero. The Mode
Selector ALf and ILS ARM shal1 go out and the ILS CAP annunciator shal1
light. The ADI pitch cumnand bar shall move down slightly at GS capture
and slowly return to center.
6.7.10 Set the VOR/ILS test set glide slope deviation to maximun down (aircraft
above beam). The ADI pitch camnand bar shall move down.
Set the VOR/ILS test set glide slope deviation for zero deviation.
6.7.12 Simultaneously engage the 28 VDC RADIO ALT circuit breaker and start the
timer, After 1 minute. the Radio Altimeter Indicator shall read zero and
the Indicator OFF flag-shall be retracted. The pitch bar shall remain
centered.
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6.7.13 After approximately 2 minutes, the pitch bar shall move up indicating a
climb cormnand.
6.7.14 Pull the 28 VDC RADIO ALT circuit breaker; the pitch bar shall bias from
view.
6.8.1 Engage GA on the Mode Selector. The NAV CAP and ILS GS annunciators shall
extinguish and the GA annunciator shall illuminate. The pitch bar on the
ADI shall remain centered.
6.8.2 Connect an air data test set to theAFCS/NAVC pitot static system and
simulate a 750-fpm rate of climb at an airspeed of 100 knots. The pitch
bar shall center.
6.8.3 Engage the VS mode on the Mode Selector maintaining a 750-fpm rate of
climb. The pitch bar shall remain centered.
6.8.5 Press and hold the pilot’s four-way beep switch to the forward position.
The pitch bar shall move toward center.
6.8.6 Press and hold the pilot’s four-way beep switch to the aft position. The
pitch bar shall move up.
6.8.7 Repeat the above tests (6.8.5 and 6.8.6) using the copilot’s beep switch.
6.8.8 Engage the ALT mode on the Mode Selector. With O fpm input to the
pitot-static system, the pitch bar shall be centered.
6.8.9 Decrease the simulated altitude by 50 feet. The pitch bar shall move up.
6.8.10 Sinulate a 100-knot airspeed and engage AS on the Mode Selector. The AS
annunciator shall light and the pitch bar on the ADI shall be centered.
6.8.11 Decrease the sinulated airspeed to 90 knots, the pitch bar shall move
down.
6.8.12 Press and hold the pilot’s four-way beep switch in the aft position. The
pitch bar shall move towards center.
6.8.13 Hold the pilot’s beep switch forward. The pitch bar shall move down.
Repeat the above tests (6.8.2 and 6.8.13) using the copilot’s beep
switch. Remove the air data test set.
Ground Check
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7. COUPLING TESTS
Inverter 1 - ON
Inverter 2 - ON
Force Trim - ON
7.1 Engage both HP1 and HP2 in the ATT mode. Engage HDG on the Mode Selector.
Observe that the CPL light on the Helipilot Controller illuminates.
7.2 Engage the VS mode on the Mode Selector. Turn the heading select knob on
the HSI to 10 degrees right of aircraft heading. 8eep the cyclic stick trim
button aft. The pitch API shall deflect up and the roll API shall deflect
right. Press the SYS 2 switch. The SYS 2 API’s shal1 track the SYS 1
API’s.
7.3 Press the CPL pushbutton on the Helipilot Controller. The CPL legend shall
extinguish and the pitch and roll API shall move to center.
7.4 Press the CPL pushbutton again. The CPL legend shall light and the pitch
and roll API’s shall deflect.
7.5 Press the HPl pushbutton on the Helipilot Controller. The HP1 legend shall
extinguish, the CPL legend shall extinguish, the DCPL legend on the
instrument panel shall light and the pitch and roll API’s shall move to
center. Press the SYS 2 sm”tch. SYS 2 API’s shall be centered.
7.6 Press the HPl pushbutton again. The HPl and CPL legends shal1 light. The
DCPL legend shall extinguish. The pitch and roll API’s shall deflect.
7.7 Press the HP2 pushbutton on the Helipilot Controller. The HP2 legend shall
extinguish, the CPL 1egend shall extinguish, and the DCPL legend shal1
light. The pitch and roll API’s shall nmve to center. Press the SYS 2
SWi tch. SYS 2 API’s shall be centered.
7.8 Press the HP2 pushbutton again. The HP2 and CPL le end shall li ht. The
DCPL legend shall extinguish. The pitch and roll #1’s shal1 de% ect.
7.9 Align the heading select bug with the aircraft heading. En age both the HOG
and the VS modes. Move the heading bug 10-degrees right. ?he roll API
shall deflect right.
7.10 Tilt the Dilot’s VG to simulate a 10-de9ree rol1 right attitude. The rot1
API shall-center. Return the VG and t% heading bug to zero. (It may be
necessary to initially move the VG more than 10 degrees in order to
canpensate for integral control.)
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7.11 Hold the cyclic beep switch aft for approximately 2 seconds.
7.12 Quickly tilt the pilot’s VG to simulate a 5-degrees pitch up attitude. lhe
pitch API shall initially center, but then slowly deflect to 60 percent
down.
7.13 Engage the ALT mode. Quicklytiltthe ild‘s VG to siml ate a 5-degree
pitch down attitude. The pitch API shaf1 initially deflect up, but then
slowly return toward center.
7.14 Press SBY. Take care to align the heading bug exactly to aircraft heading
and the pilot’s VG to zero roll attitude.
7.15 Engage the HDG mode and observe the rol1 API. Rotate the heading select
bug until the roll API deflects just S1ightly right. The rol1 API shal1
continue to drift right slowly. Quickly press the SYS 2 switch. The SYS 2
API shall track the SYS 1 API.
7.16 Disengage HDG and engage the VS mode. Beep the cyclic trim switch aft
until the pitch API deflects slightly upward. The API shall continue to
move up slowly. Press the SYS 2 switch. The SYS 2 API shal1 track the SYS
1 API.
7.17 Disengage the VS mode. Align the heading bug to the aircraft’s heading.
Engage HDG and VS on the mode selector.
7.18 Move the cyclic stick forward and right. The roll API shal1 deflect left
and the pitch API shall deflect down. Press the SYS 2 switch. SYS 2 API’s
shall track SYS 1 API’s.
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FLIGHT SYSTEMS
BELL 412
AvIONICs DIVISION
SECTION 5
FAULT ISOLATION
1. General
2. Procedure
1. Helipilot No. 1“
2. Helipilot No. 2
3. Flight Director
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AVIONICS DIVISION
AFCS
System fails to Helipilot No. 1 or Remove Helipilot Computer. Press and hold
engage No. 2 Engage Logic, HP1/HP2 engage switch. Measure 28 V dc on
figure 201 or202. 9A1/9A2Pl-B8, B16, and B62 (B62 on
Helipilot No. 1 only). Release engage
SWitch .
9A3P1-D to 9A1PI-B7
9A3P2-D to 9A2P1-B7
System fails to Helipilot No. 1 or Remove Helipilot Computer. Press and hold
hold attitude No. 2 Engage Logic, HP1/HP2 engage switch.
figure 201 or 202.
hkasure 28 V dc on 9A1/9A2Pl-Bll and A36.
If 13 V dc is present on 9A1/9A2Jl-A31 or
A41, remove the Helipilot controller and
measure O V dc at 9A3J1-F, G, and Z and +13
V dc at 9A3J1-J m“th the Flight Director
Computer in SBY.
AFCS
System fails to Helipilot Computer Tilt TARSYN No. 1 to simulate a 10° right
hold attitude Roll Axis, figure bank. The voltage at 9A1J1-13(+) to 14(-)
(cent) 203. shall be s2Vac.
Auto Trim
Roll Auto Trim Roll Axis Automatic Disconnect Trim Computer. With HP1 and HP2
inoperative Trim, figure 206. engaged, measure for voltage on the
foilowing pins of 9A4P1:
Pitch Auto Trim Pitch Axis Automatic Disconnect Trim Computer. With HP1 and HP2
inoperative Trim, figure 207. engaged, measure for voltage on the
fol1owing pins of 9A4P1:
Mode fails to Mode Selection Logic Remove the Flight Director Computer and
engage Diagram,figure 209. measure continuity through the Mode
Selector switches from the Flight Director
Computer connector.
Heading Mode Heading Select and Set the Heading Cursor on the HSI 10° right
inoperative Go-Around Mode Flow of the present aircraft heading (roll right
Diagram, figure 210. command). Remove the F1ight Director
Computer and measure the voltage at
9A5P1-A35(H) to A37(C). The voltage should
be s3.9 V ac.
Lateral Radio NAV (VOR/LOC), VApR, Set the course pointer on the HSI 10° right
Navigation Modes and BC, figure 211. of the present aircraft heading. Remove
NAV (VOR/LOC), the Flight Director Computer and measure
VAPR, and BC the voltage at 9A5P1-A40(H) and A37(C).
inoperative The voltage should be s3.9 V ac.
VOR
Glide slope or ILS (Glide slope and Remove the Flight Director Computer and
Auto-Level Auto-Level), figure tilt TARSYN No. 1 to simulate alOO nose-up
inoperative 212. command. The voltage at 9A5P1-B27 to B28
should be 2 V ac.
Airspeed Mode Altitude, Vertical Remove connector 9A8P1 from the Airspeed
inoperative Speed, Airspeed, and Sensor and measure the following voltages:
Go-Around Mode Flow
Diagram, figure 213. B(+) to A(-) = +15 V dc
C(+) to A(-) = -15 V dc
D(+) to A(-) = -10 V dc
E(+) to A(-) = +2.5 V dc
COMPASS SYSTEM
Compass has a Compass System Flow Check continuity from the Flux Valve to the
fixed heading Diagran, figure 215. Compensator and frun the Compensator to the
error when TARSYN directional gyro. If continuity
slaved to the checks OK, suspect the Flux Valve.
F?ux Valve
Compass has Compass System Flow Disconnect the gyro and check continuity
excessive drift Diagram, figure 215. through the slave/free switch and the
or fails to sync manual sync switch located on the gyro
or slave control panel.
SECTION 6
INTERCONNECTS
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MANUAL
BELL 412
AVIONICS DIVISION
MATINGCONNECTOR
COMPONENT DESIGNATION MATINGCONNECTOR
TYPE
TARSYNNO.1 P3002 MS3126E22-55SY
3407MP1P1 MS3126E18-32S
TARSYNNO.2 P3000 MS3126F22-55SY
3407MP2P1 MS3126E18-32S
PILOT’SADI P14 MS3126E18-32SY
COPILOT’SADI P15 MS3126E18-32SY
PILOT’SHSI 3405DSIP1 MS3126E24-61S
COPILOT’S
HSI 3405DS2P1 MS3126E24-61S
HELIPILOT
COMPUTER
NO. 1 9AlPl DPX2MA-67S-67S-33B-OO01
HELIPILOT
COMPUTER
NO.2 9A2P1 DPX2MA-67S-67S-33B-OO01
HELIPILOT
CONTROLLER 9A3P1 MS3126F18-32S
9A3P2 MS3126F18-32SW
TRIMCOMPUTER 9A4P1 MS27473E16A55S
API ASSEMBLY 9AllPl MS3476L14-19SY
YAW RATE GYRO 9A16P1 TED MFG B1700
PITCH ACTUATORNO. 1 9B1J1 MS3120E14-19S
ROLL ACTUATORNO. 1 9B2J1 MS3120E14-19S
YAW ACTUATOR 9B3J1 MS3120E14-19S
PITCHACTUATORNO.2 9B4J1 MS3120E14-19S
ROLLACTUATORNO.2 9B5J1 MS3120E14-19S
PITCHPOSITIONPOTNO. 1 J3018 MS347OL1O-6S
ROLLPOSITIONPOTNO. 1 J3022 MS347OL1O-6S
YAW POSITION
POT J3020 MS347OL1O-6S
PITCHPOSITIONPOTNO.2 9MT4J1 MS347OL1O-6S
ROLLPOSITIONPOTNO. 2 9MT5J1 MS347OL1O-6S
PITCHTRIMACTUATOR 9B6P1 MS3476L12-1OS
9B6P2 MS3456W14S-9S
ROLL TRIM ACTUATOR 9B7P1 MS3476L12-1OS
9B7P2 FS3456W14S-9S
YAWMAG BRAKE 9L8P1 MS3456W14S-9S
OPTIONAL
EQUIPMENT
FZ-702FLIGHTDIRECTORCOMPUTER 9A5P1 DPX2M4-A106P-A106P-
33B-0001
MS-702MODESELECTOR 9A6P1 MS3126F22-55S
AC-702PJ.TITUDE
SENSOR 9A7P1 MS27473E12A35S
AS-702AIRSPEEDSENSOR 9ABP1 MS27473EWi5S
COLLECTIVE
POSITIONPOT 9Kr6Jl MS347OL1O-6S
RT-220RADALTMRCVRXMTR 3408TR1P1 US3126E16-26S
RA-335RADALT IND 3408DS1P1 MS3126E14-19S
NOTES
:
1. EACH UNITSHOULDHAVESEPARATE
GROUNDAND POWERLEADS. DO NOTWIREIN DAISY
CHAINLIKESHOWN. THISAPPLIESTO ALL OTHERSIGNALSASUELL.
2. ALLUIRESARE AWG-22UNLESSOTHERWISE
SPECIFIED.
3. UNDERSCORED
LEllZRSDENOTELOWERCASE.
4. WHENTWO OR MOREPINSARE DESIGNATED
TOGETHERTHEYARE TO BE JUMPERED.
5. EXACTSHIELDINFORMATION
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FROMBELLDRAWINGS.
SYSTEMS
DIVISION
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System InterconnectDiaaran
Figure 501 (Sheet 2)”
22-15-00
Page 503/504
May 1/81
MAINTENANCE
+
SPEI’?W
FLIGHT SYSTEMS
MANUAL
BELL 412
AVIONICS DIVISION
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System InterconnectDiagran
Figure 501 (Sheet 3) 22-15-00
Page 505/506
May 1/81
MAINTENANCE
+
SPEKW
FLIGHT SYSTEMS
MANUAL
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AVIONICS DIVISION
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Figure 501 (Sheet 4)
22-15-00
Page 507/508
May 1/81
MAINTENANCE
+
SPEKW
FLIGHT SYSTEMS
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AVIONICS DIVISION
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Figure 501 (Sheet 5) 22-15-00
Page 509/510
May 1/81
+=ERY FLIGHT SYSTEMS :fl;;::ANcE
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SECTION 7
SCHEMATICS
22-15-00
Page 601/602
May 1/81
+
S’PERW
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AVIONICS DIVISION
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——____ —————-——————————————————
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A A THE L@SIC INOICATEO ON THE SWITCH.
B
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c ABC
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2. THE SYSTEM INCORPORATES rwo IDENTICAL HELIPILOT COMPLIERS. DUE TO
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INTERCONNECT SHOWN IN DOUBLE BOROEll BOXES.
3. THE POLARITY OF ALL INPUT SIGNALS IS SHOWN. THE IIJTPUl WJLARI TIES CAN
8 Irl BIll
BE OETEqMINEO BY FOLLOWING THE SIGNAL THROUGH IHE APPROPIAI E PATH
DEMLII OUTPUTS ARE IN PHASE(IN 0) WITH ITS INPUT SIGNAI S UNLESS OTHFNWILE SPECIFIED.
l’-
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4. LOGIC cIr4cuITs
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FOR
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ii 110
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—————————
————————————
——-.————
6. * INOICATES OPTIONAL FLIGHT OIRECTOR SYSTEM COMPONENTS.
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System Schematics
Figure 601 (Sheet 1 of 12) 22-15-00
Page 603/604
ky 1/81
+
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Figure 601 (Sheet 2) 22-15-00
Page 605/606
May 1/81
+
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System Schematics
Figure 601 (Sheet 3) 22-15-00
Page 607/608
May 1/81
MAINTENANCE
+
SPEKW
FLIGHT SYSTEMS
MANUAL
BELL 412
AvIONICS DIVISION
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Figure 601 (Sheet 4) 22-15-00
Page 609/610
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MAINTENANCE
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AVIONICS DIVISION
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Figure 601 (Sheet 5) 22-15-00
Page 611/612
May 1/81
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Figure 601 (Sheet 6) 22-15-00
Page 613/614
May 1/81
•_ti~w<v ::hl:KfANCE
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FLIGHT DIRECTOR LOGIC —— — —— —_ __ __ __ __ ____ __
System Schematics
Figure 601 (Sheet 7) 22-15-00
Page 615/616
May 1/81
ELL 412
AVIONICS DIVISION 9A -—— —— __ __ —— .— —— —— __ __ .— __ __ _.— —— —— —— .
FLIGHT OIAIECTCM CCUPUTER
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System Schematics
Figure 601 (Sheet 8) 22-15-00
Page 617/618
May 1/81
+
S1-el<w
FLIGHT SYSTEMS
H“KrANcE
BELL 412
AVIONICS DIVISION
9A5P .—— ——— ——— ——— _______ ——— ——— ——— ——— ——— ——— ——— — —— — 9A5PI
FLIGHT DIRECTOR COMPUTER-ROLL AXIS
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System Schematics
Figure 601 (Sheet 9) 22-15-00
Page 619/620
May 1/81
+
SPER?f
FLIGHT SYSTEMS
‘A’NTENANCE
LL 412
.—— ——. ——— .— —— — ——— —___ __— ——— —— —— —— ——— ——— —— ——
AVIONICS DIVISION
FLIGHT DIRECTOR COMPUTER—PITCH AXIS
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—(-13 FROM SH 0)
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System Schematics
Figure 601 (Sheet 10) 22-15“00
Page 621/622
May 1/81
+
sT”EreY
FLIGHT SYSTEMS
HRANCE
BELL 412
AVIONICS DIVISION
——— —___ .—. ——— —— ——— .—. —.— ——— ——— ——— ——— —— PI
FLIGHT OIRECTOR COMPUTER
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System Schematics
Figure 601 (Sheet 11) 22-15-00
+
SPERW
FLIGHT SYSTEMS
;:;;:pANcE
BELL 412
AVIONICS DIVISION 9A! .—— _____ ————— —— —— —. _—— ——— —__ A5PI
A FLIGHT DIRECTOR COMPUrER a
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System Schematics
Figure 601 (Sheet 12) 22-15-00
Page 625/626
May 1/81
MAINTENANCE
~~s~”Em<~ MANUAL
FLIGHT SYSTEMS
BELL 412
AVIONICS DIVISION
SECTION 8
REMOVAL/REINSTALLATION AND ADJUSTMENT
1. General
No special equipment or materials other than those commonly used in shop are
requirti for reinstalling and adjusting the Systm.
22-15-00
Page 701
May 1/81
MAINTENANCE
~b~Ew?f MANUAL
FLIGHT SYSTEMS
BELL 412
AvIONICS DIvISION
(b) Loosen two wi-ng nuts on front of mounting tray and release
hold-down bar. Carefully slide TARSYN out of mounting tray.
Handle like eggs!
(a) Carefully S1ide TARSYN into mounting tray and tighten wing nuts
to secure hold-down bar. .
(a) Gain access to Flux Valve by removing tai1 boom access panel.
(c) Disconnect six wires from Flux Valve terminals. Note markings
to assure correct reinstallation.
(a) Install Flux Valve in mounting bracket and secure with three
6-40X3/8 inch, round head, nonmagnetic machine screws, Sperry
Part No. 319011.
22-15-00
Page 702
May 1/81
MAINTENANCE
<&~”Em?~ MANUAL
FLIGHT SYSTEMS
BELL 412
AVIONICS DIVISION
(a) Energize the Compass System and allow several minutes for the
gyro to reach operating speed and for the system to slave to
the magnetic heading.
(d) Add the errors algebraically and divide by four. This result
is the index error.
(e) Loosen the screws holding the Flux Valve flange to its mounting
surface and rotate the flange of the unit to cancel out the
index error. If the error is positive, the flange should be
rotated in the counterclockwise direction (giving a minus
reading on the flange) as obsewed fran above unit.
3. C. (1) (g) Tighten the mounting screws and recheck the readings at the
four cardinal headings. Recalculate the index error to make
sure it is near zero.
(h) If the index-error is not zero, readjust the Flux Valve flange
until this error is cancelled within approximately 1 degree.
(b) Using a canpass rose, place the aircraft on a north heading and
allow compass dial to settle.
22-15-00
Page 704
May 1/81
MAINTENANCE
~~~”Ew<~ MANUAL
FLIGHT SYSTEMS
BELL 412
AVIONICs DIVISION
3. D. (3) (d) Place the aircraft on an east heading and allow compass dial to
set tl e.
(f) Place the aircraft on a south heading and allow compass dial to
settle.
(h) Place the aircraft on a wst heading and allow compass dial to
settle.
(c) Careful ly renove gyro frcznnmunting and place in padded box for
transport.
(b) Apply power and adjust potentianeter for zero foot pointer
indication on RA-335 Radio Altimeter Indicator.
(a) ~:~mect static 1ine and cable connector from unit. Cap
(b)
. . Connect static 1ine and mate unit connec or with cable
connector. (If static fittings are rsnoved, assure proper
reinstallation with sealant compound.)
22-15-00
Page 706
May 1/81
MAINTENANCE
+==EFW
FLIGHT SYSTEMS
MANUAL
BELL 412
AVIONICS DIVISION
(a) Disconnect pitot and static lines and cable connector from
unit. Mark hoses for proper reinstallation and cap.
(c) Remove sensor from compartment and cap fittings and connector.
(a) Position unit with connectors down and secure to airframe with
applicable hardware.
(b) Connect pitot and static Iines and mate unit connector with
cable connector.
(c) Insert mounting tray holddown assembly knob into hook on frent
of Conputer, and securely tighten holddown knob. Safety-wire
in place.
22-15-00
Page 707
May 1/81
MAINTENANCE
+S5-ERW
FLIGHT SYSTEMS
MANUAL
BELL 412
AVIONICS DIVISION
(a) Mate Indicator connector with cable connector and S1 ide unit
into panel.
(b) ROnove
----”-””’-- lamp rran lens ana replace wzn a za-volt, ‘---””’ [-1 smmlaget
flanged base, incandescent 1 amp (Chicago Miniature, Part No.
6839) .
6. A. (1) (b) Slide Mode Selector out of panel and disconnect cable
connector.
(a) Mate Mode Selector connector with cable connector and slide
unit into panel.
(a) [:IJ annunciator lens on applicable push switch out and hinge
.
(b) Remove lamp fran lens and replace with 28-volt, T1-3/4 midget
flanged base, incandescent 1amp (MS25237-327).
(a) ;:: annunciator lens on applicable push switch out and hinge
●
(b) Remove lamp from lens and replace with 28-volt, T1-3/4 midget
flanged base, incandescent 1amp (MS25237-327).
22-15-00
Page 709
May 1/81
MAINTENANCE
~~~~”Em?~ MANUAL
FLIGHT SYSTEMS
BELL 412
AVIONICS DIVISION
IMPORTANT NOTICE
(2) Gain access to desired control rod and disconnect cable connectors.
(3) Remove cotter pins and rod-end bolts and careful1y extract Control
Rod Assembly from the aircraft.
(2) Install and secure rod-end bolts and nuts. Use existing washers and
new cotter pins.
22-15-00
Page 710
May 1181
MAINTENANCE
+ST*ER??Y
FLIGHT SYSTEMS
MANUAL
BELL 412
AVIONICS DIVISION
SECTION 9
SHIPPING, HANDLING, AND STORAGE
Refer to manual, Sperry Pub. No. 09-1100-01, for detailed procedures for
preparing all system components for storage or shipment.
22-15-00
Page 801/802
Flay1/81