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SECTION 4003
CONTENT
Description Page
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Senders and sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Programming central LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Programming performance monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Serviceability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Diagnostic memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Instrument panel Byte level set–up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Software revision level check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
1
The Electronic Instrument Cluster consists of five
distinct areas:
1. Tractor Condition Bar Graph
2. Central Display
3. Indicator and Warning Lamps
4. Tractor Performance Monitor
5. Function Buttons
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2 SECTION 4003 – ELECTRICAL SYSTEM
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SECTION 4003 – ELECTRICAL SYSTEM 3
CRITICAL ALARMS
3
Engine Oil Pressure Low
With engine running:
Critical audible alarm, stop and left hand display will
flash. Alarm pressure function will vary with engine
speed.
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4 SECTION 4003 – ELECTRICAL SYSTEM
Fuel Level
Each segment indicates 1/12 of total fuel capacity.
A low fuel level alarm is activated if the display drops
from 3 to 2 segments, and from 2 to 1 segment.
6
Engine Oil Pressure
Each segment indicates approximately 0.56 bar
(8 lbf/in2).
SEG Bar lbf/in2 SEG Bar lbf/in2
1 0–0.5 0–8 7 3.4–3.9 48–56
2 0.5–1.1 8–16 8 3.9–4.5 56–64
3 1.1–1.7 16–24 9 4.5–5.0 64–72
4 1.7–2.2 24–32 10 5.0–5.6 72–80
5 2.2–2.8 32–40 11 5.6–6.1 80–88
6 2.8–3.4 40–48 12 6.1–6.7 88–96
SEG °C SEG °C
1 60–66 7 93–99
2 66–71 8 99–104
3 71–77 9 104–110
4 77–82 0 110–116
5 82–88 11 116–121
6 88–93 12 Over 121 8
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SECTION 4003 – ELECTRICAL SYSTEM 5
Battery Voltage
Digital display indicating to nearest 0.1volt.
Alarm system activated if voltage is less than 10 volts
or above 16 volts.
9
Engine Hours
Digital display of actual hours of engine running,
automatically selected when Key Start switch turned
’ON’.
Readouts 0–1000 hours in 0.1 increments and above
1000 hours in 1 hour increments to maximum 9999
hours.
Recorded hours are stored in the permanent
memory and not affected by battery removal.
10
Engine RPM
Digital display to nearest 10 rpm.
Display automatically selected on engine start up.
Permanent 18 segment rpm bargraph display
indicates 800–2500 rpm in 100 rpm steps.
11
Ground Speed
Digital display of ground speed km/h or mph
(programming). In ’ERPM’, display will automatically
select ground speed over 20 km/h.
Ground speed provided by Radar (if fitted) or
transmission speed sensor.
Ground speed calibration must be correct to provide
accurate ground speed.
12
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6 SECTION 4003 – ELECTRICAL SYSTEM
PTO Speed
PTO speeds are actual speeds measured by the
PTO sensor picking up a signal from the output shaft.
The PTO engaged/overspeed lamp will flash for 10
seconds as the shaft speed rises above 650 rev/min
to indicate that if 540 speed is selected, the shaft
speed is too high.
13
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SECTION 4003 – ELECTRICAL SYSTEM 7
14
Area
Total accumulated area (since last display reset).
Area accumulation is automatically switched ’OFF’
or ’ON’ when the implement is raised or lowered in
work, or manually by touching the ON/OFF (ground
speed button).
Area display can be set to ZERO by holding down
AREA function button for 3 seconds.
15
Slip (With Radar Option Only)
Wheel slip percentage (%).
Based on difference between radar (ground speed)
sensor and transmission (wheel speed) sensor
signals.
To ’zero’ slip, hold down SLIP function button for 3
seconds (alarm tone) while tractor speed is less than
16 km/h (10 mph).
16
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8 SECTION 4003 – ELECTRICAL SYSTEM
17
1. Engine Oil Pressure 8. Engine RPM Digital Readout
2. Fuel Tank Level 9. Ground Speed
3. Engine Coolant Temperature 10. PTO RPM 540/1000
4. Battery Voltage 11. Area/Hour
5. Engine Hours 12. Area Worked
6. Programming & Diagnostic Functions 13. Slip %
7. Programming & Diagnostic Functions
The liquid crystal displays are selected by touching An audible bleep confirms each function button
the appropriate touch sensitive function buttons as command.
shown above. The selected displays are shown on the following
pages.
The function buttons are disabled during critical and
non–critical alarm sequences.
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SECTION 4003 – ELECTRICAL SYSTEM 9
18
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10 SECTION 4003 – ELECTRICAL SYSTEM
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SECTION 4003 – ELECTRICAL SYSTEM 11
19
H. INTAKE FILTER OIL TEMPERATURE SWITCH
Operates as the transmission oil temperature rises above 40oC (104oF) to allow the intake filter restriction
switch to function. Switch is normally open.
I.
J. INTAKE FILTER RESTRICTION SWITCH
Operates as the transmission intake vacuum rises above 406mm Hg (228.8 in H2O) to operate warning
lamp. Switch is normally open.
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12 SECTION 4003 – ELECTRICAL SYSTEM
20
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SECTION 4003 – ELECTRICAL SYSTEM 13
U.
V. ENGINE OIL PRESSURE SENDER
The oil pressure sender resistance changes proportionally with engine oil pressure causing a modulated
signal voltage to be sent back to the instrument panel to operate the gauge.
DISPLAY PRESSURE
Bar lbf/in2
1 Bar 0 – 0.5 0–8
12 Bars 6.1 – 6.7 88 – 96
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14 SECTION 4003 – ELECTRICAL SYSTEM
21
W. PTO SPEED SENSOR
Sensor output modulates as signal voltage to the instrument cluster to display PTO speed.
X. TRANSMISSION SPEED SENSOR
Senses transmission output (wheel) speed and generates a signal for cluster ground speed display, distance
displays, and to compute area accumulations.
When a radar is fitted the transmission speed sensor is used only to compute % slip display.
Y. RADAR SENSOR (Optional)
Senses true ground speed and generates a signal for cluster ground speed, % slip, distance displays and
to compute area accumulations.
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SECTION 4003 – ELECTRICAL SYSTEM 15
22
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16 SECTION 4003 – ELECTRICAL SYSTEM
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SECTION 4003 – ELECTRICAL SYSTEM 17
23
H. INTAKE FILTER OIL TEMPERATURE SWITCH
Operates as the transmission oil temperature rises above 40oC (104oF) to allow the intake filter restriction
switch to function. Switch is normally open.
I.
J. INTAKE FILTER RESTRICTION SWITCH
Operates as the transmission intake vacuum rises above 406mm Hg (228.8 in H2O) to operate warning
lamp. Switch is normally open.
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18 SECTION 4003 – ELECTRICAL SYSTEM
24
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SECTION 4003 – ELECTRICAL SYSTEM 19
U.
V. ENGINE OIL PRESSURE SENDER
The oil pressure sender resistance changes proportionally with engine oil pressure causing a modulated
signal voltage to be sent back to the instrument panel to operate the gauge.
DISPLAY PRESSURE
Bar lbf/in2
1 Bar 0 – 0.5 0–8
12 Bars 6.1 – 6.7 88 – 96
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20 SECTION 4003 – ELECTRICAL SYSTEM
25
W. PTO SPEED SENSOR
Sensor output modulates as signal voltage to the instrument cluster to display PTO speed.
X. TRANSMISSION SPEED SENSOR
Senses transmission output (wheel) speed and generates a signal for cluster ground speed display, distance
displays, and to compute area accumulations.
When a radar is fitted the transmission speed sensor is used only to compute % slip display.
Y. RADAR SENSOR (Optional)
Senses true ground speed and generates a signal for cluster ground speed, % slip, distance displays and
to compute area accumulations.
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SECTION 4003 – ELECTRICAL SYSTEM 21
26
To enter the program press and hold the hour
function button for 3 seconds, (1) Figure 23.
27
To program the next service alert use the digit set (3)
and digit select, (2) Figure 24, function buttons.
28
GROUND SPEED CALIBRATION SETUP
Ground speed calibration number is related to the
rear wheel rolling radius (under load) for tractors less
Radar. The calibration number is programmed into
the centre display using digit select and set buttons.
For tractors with Radar the calibration number is
4018.
29
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22 SECTION 4003 – ELECTRICAL SYSTEM
CALIBRATION NUMBERS
NOTE: For tractors fitted with RADAR use a calibration value of 4018.
ALTERNATIVE CALIBRATION
PROCEDURE
Start engine and enter ground speed calibration
mode.
Measure suitable 122 m (400 ft) course. Drive over
course, touch speed button at start and end of
course.
Number displayed is new CALIBRATION number,
turn off Key Start switch to enter into memory.
30
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SECTION 4003 – ELECTRICAL SYSTEM 23
1 Implement Width
Hold Set Up button to enter programming mode and
display implement width.
Use digit select and digit set buttons to revise width
setting.
Units:
M = metric ; FT = imperial
31
2 Slip Alarm
Touch Set Up button to display slip alarm* setting
(where Radar fitted).
Use digit set and select buttons to revise slip alarm
setting.
Set display to ’0’ ’0’ if alarm not required.
*Units without Radar will show AREA PRESET.
32
3 Area Preset
Touch Set Up button to display area accumulation
reading.
Use digit select and set buttons to preset area
reading.
33
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24 SECTION 4003 – ELECTRICAL SYSTEM
4 Distance Measurement
34
Touch Set Up button to enter distance measuring
mode.
(M or FT will be displayed indicating metric/imperial
units).
To measure travelled distance in this mode use
ON/OFF switch to start and stop display.
35
Touch Set Up button to display units ’M’ or ’FT’.
Touching either reset button will change the units
displayed.
To exit programming mode hold down Set Up button
until the display changes to AREA/HOUR display.
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SECTION 4003 – ELECTRICAL SYSTEM 25
EIC SERVICEABILITY
Removing Electronic Instrument Cluster
36
Rear Cover removed
37
Bulb replacement
38
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26 SECTION 4003 – ELECTRICAL SYSTEM
FAULT CODE CHART These error codes appear when any one of the listed
errors occurs. The alarm sounds continuously for a
ERROR CODES critical alarm and for 5 seconds with a non critical
alarm.
The Electronic Instrument Cluster (EIC) features an
For the fault finding flow charts refer to section 4009,
integral fault diagnosis system which displays error
Fault Code chapter.
codes on the LCD as shown in the following Table.
EIC DISPLAY
SENSOR CONDITION ALARM
Less than 500 rev/min More than 500 rev/min
Error Code No.
Oil Sender
Critical
Short to Ground/Open Circuit
Oil Sender
Critical
Short to a +ve Voltage
Fuel Sender
Non Critical
Short to Earth/Ground
Fuel Sender
Non Critical
Open Circuit or Short to a +ve Voltage
Axle Sender
Non Critical
Short to Earth/Ground
ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
Axle Sender
Non Critical
Open Circuit or Short to a +ve Voltage
ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
Coolant Temperature Sender
Non Critical
ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
Short to Earth/Ground
Electronic Draft Control error
ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
Serial Link Failure
ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
Transmission error
Serial Link Failure
Battery Calibration error
ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
Slip Alarm, Slip constant,
Non Critical
Width and Service Hours check
ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
Coolant Temperature Sender
ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
open circuit or shorted to a +ve Voltage
Critical
ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
Engine Shutdown error
ÍÍÍ
Read Your Manual (RYM)
in the Diagnostic Memory.
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SECTION 4003 – ELECTRICAL SYSTEM 27
DIAGNOSTIC MEMORY
To enter diagnostic memory mode hold down digit set
button during key ’ON’ and self test sequence.
Touching the digit set button will cycle the display
through the memory.
39
The error codes will appear on the appropriate
display, together with engine hours recorded. Typical
examples are illustrated.
40
The memory can be erased by holding down the digit
set button for 10 seconds (while in diagnostic
memory mode).
To exit mode touch any other display and function
button.
The cluster stores up to 10 diagnostic error codes in
a permanent memory. The stored ’Services History’
can be displayed by entering the Diagnostic Memory
Mode.
When in this mode, touching the digit set button will
cycle the display through the stored memory.
When 10 error codes are already stored, further error
codes occurring will cancel the oldest error code in
the memory or update the hours if that code is 41
already stored.
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28 SECTION 4003 – ELECTRICAL SYSTEM
42
BYTE No.
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SECTION 4003 – ELECTRICAL SYSTEM 29
43
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30 SECTION 4003 – ELECTRICAL SYSTEM
NOTES
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