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Induction Pack for Participants

March 2010
Prepared by & Zulkarnain Md-Said & Jumari Mohd Johar(HSE Team) 1

1
HSE Golden Rules

You and I,
 Comply with the law, standards
& procedures,
 Intervene in unsafe or non-
compliant situations,
 Respect our neighbors and
colleagues

March 2010 2
Goal Zero

Safety is a deeply held value,

integral to honesty, integrity and
respect for people.
Goal Zero means relentlessly
pursuing no harm to people and
no significant incidents.
Goal Zero shifts how we think and
act.
Goal Zero is possible!

March 2010 3
Life-Saving Rules – what are they?
Verify isolation
before work Obtain Obtain
Work with a begins and use authorization authorisation Protect yourself
valid work Conduct gas the specified life before entering before overriding against a fall
permit when tests when protecting a confined or disabling safety when working at
required required equipment space critical equipment height

1 2 3 4 5 6

7 8 9 10 11 12

Do not walk Do not smoke No alcohol or While driving, do Wear your Follow prescribed
under a outside drugs while not use your phone seat belt Journey
suspended load designated working or and do not exceed Management Plan
smoking areas driving speed limits

March 2010 4
Slide 4
 HSE Incidents – Summary 2010
Lesson learnt – To ensure there is NO incident re-occurrence
No Team Inc. Class Incident Summary Action taken Lesson Learnt
1 Pakistan Safety-First Aid •Gasoline splash on eyes when trying to •Student affected eye was flushed with eyewash, •Use safety spec all the time at
troubleshoot fuel tubing. and he was send to medical centre for treatment work.
and observation.
• Use correct hose as per
guidelines

2 Indonesia Safety- RWC •While cutting a tube, student accidentally •Student was immediately sent to medical centre •Be focus while handling manual
sliced off the tip of his right forefinger. for medical treatment. tools.

3 Indonesia Safety-RWC •Student left hand (between the thumb and
forefinger) was accidentally drilled by his
team-mate when he was helping his team-
mate to hold an aluminium cover, while
his team-mate was working.
•First aid was administered and student was
sent to Medical centre, subsequently was sent to
nearest hospital for further treatment
•Be focus while handling power
tools
•Ensure all student are being
trained to use power tool before
they are allowed to use.

4 India Safety-First Aid •While tightening a screw head of a •First aid was administered. •Be focus while handling power
power drill, student forefinger tip was tools
brazed.
•Ensure all student are being
trained to use power tool before
they are allowed to use

5 Thailand Health-First Aid •Student did not taken any meal since •First aid was administered. •Take safety as first priority.
race time, he had fainting spell just after
•Make sure all student are being
his lap.
fit to work. Take meal as per
schedule.

6 Pakistan Safety- First Aid •Student arm was scalded by hot exhaust •First aid was administered. •Be focus always even at the end
while dismantling team’s car. of the event.
•Beware and anticipate of hot
spot on the vehicle.

March 2010 5
When you hear the Fire Alarm (continuous ring)

Stop all what you are doing immediately.

Switch Off all electrical power source
Proceed to exit via emergency exit - immediately.
If the pit is on fire, exit via other pit.
DO NOT RE-ASSESS THE SITUATION !
SIC Fire Wardens/Shell personnel will assist visitors to
evacuate.
Assemble at the assembly point in front of the Building at the
fenced car park (Assembly Point 1&2 at South side and Point
3 at North Side).
All participant and Visitors to re-occupy building only when
informed by SIC Fire Wardens.

March 2010 7
Assembly Point

2
March 2010 8
Assembly Point-Ariel view

ASSEMBLY AREA

March 2010 9
Pits / Garage Allocation
Your designated Shell Ambassador should
always be your first point of contact for
assistance and queries.

March 2010 11
Have a safe day!

6/23/2012 12
Safety Awareness Slides
 General Work Habits

•Reducing accidents means reporting to work physically and mentally rested,

prepared to perform your job safely and properly.

•Always report any unsafe condition or unsafe act to your supervisor or to HSE
Team as soon as possible.
•Whenever you're performing your job, keep your mind on your work. Always keep
your temper and thoughts under control.
•Report any injury to your supervisor as soon as possible.
•If you are taking a prescribed drug that may have a side effect, inform your
supervisor before beginning the day's work.
•Use of illegal drugs or intoxicating beverages while at work (or reporting to work
under the influence of these substances) may be cause for your dismissal.
Work Area Housekeeping

—Good Housekeeping is an essential part of every job. Work areas, aisles, walkways,
and equipment shall be kept clear of loose materials, tools, and scraps.

—Materials such as lumber and tools shall be stored in an orderly and secure manner in
specific toolbox.

—Spills such as grease, water, or oil shall be cleaned up as soon as possible; a delay
could result in an accident to you or a fellow worker

—A safe access shall be maintained to work areas. Short cuts should be avoided. Never
block aisles, traffic lanes, or fire exits with equipment or materials.

—Good Housekeeping will be given an extra credit point for overall team performance
 A GUIDE TO HAND SAFETY

OBJECTIVE

To create awareness of all participants on hand

safety and how important hands are to us in our
daily life;

To prevent or reduce hand and finger injuries

Video: http://www.ehow.com/video_4418391_safety-tips-electric-hand-drills.html
(Sourced: http://www.ehow.com/)
 A GUIDE TO HAND SAFETY

Hands - The Tools Of Every

Trade

There are few jobs around that don’t involve hands in

some way

Our hands are finely crafted tools of amazing

strength and dexterity - hands are able to grasp and
twist, pinch and manipulate
HANDS - THE TOOLS OF EVERY TRADE

Injuries can occur wherever you

work or play. Three types of hand
injury are:

Traumatic injury involving an accident

Contact with substances that damage skin, and
Repetitive motion problems caused by overuse of
specific muscle groups in the hands.
 HAND SAFETY

How to Prevention
Traumatic Injury
- use correct guard, shield, or safety mechanism
- stay alert and focus, especially if two people work on one machine
- understand the equipment you work with esp in safe handling
- keep equipment in good working order
- shut off power source and lockout & tagout before performing any maintenance
- Ensure you have been given appropriate training on how to use the tool.
Contact Injury
- know the type of gloves to wear
- report any problems with substances or hand protectors
- keep substances labeled and read labels
Repetitive Motion Problems
- rotate tasks to give your hands a rest
HAND SAFETY

Types of Injury Experienced

at workplace

Laceration
Abrasions
Burns
Puncture
Sprains
Swelling
Crush
Skin Allergy
Scratch
 HAND SAFETY TAKES TEAMWORK
It’s Up To You

Majority of work related injuries

happens to hands.
Management can design basic safety
rules, engineering controls etc.; it’s
up to you to use them, no matter
where you are.

Do your part by learning basic safety

rules and following them.

Plan your work well and do not rush.

HAND SAFETY TAKES TEAMWORK
It’s Up To You

Recognize hazards - sharp edges, rotating parts, moving

parts, falling objects, extreme heat or cold, chemicals,
flammables, and electricity
Think through each task - know what you’re asking your
hands to do.
Follow safety rules
Seek prompt treatment if an accident does occur
Report all injuries and near misses to your supervisor
Conduct toolbox meeting to your team to highlight safety
matters
 HAND SAFETY TIPS
Reduce Your Chance of Injury
Your hands and fingers are priceless and
irreplaceable

Pay attention to potential hazards

Analyze job before you begin
Work as a team member

Remember
Whether your job is working with machinery, hand
tools, hazardous substance or repetitive motion
tasks, your main task is to safeguard your hands
and fingers. They’re meant to last a lifetime.

If you give them the right care and handling, they

will.
Personal Protective Equipment (PPE)
Why Use PPE?

Eyes and Face protection Foot Protection

Potential
Hazards

Head Protection Hands and Feet

Why PPE
Let’s look at some potential Hazards scenarios…
1. Eyes and Face protection:
A metal fragment flying off a grinder or a chemical splash can happen in an instant
and cause a lifelong eye injury. The right kind of protective eyewear for your job such
as safety glasses or a face shield can prevent this from happening.
2. Foot Protection:
A tool can tumble off a workbench or you can drop a piece of metal you are carrying
onto your foot. By wearing your safety-toed footwear all the time when you work, you
can prevent a painful injury. Your safety shoes should protect you from…
Rolling or falling objects
Piercing materials
Electrical Hazards
Chemicals
3. Head Protection:
When there is a potential of falling object,if you are wearing a hard hat, it will be
dented instead of your head. This can mean the difference between life and death
4. Hands and Feet:
Chemicals and hot surfaces are two potential hand hazards where protective gloves,
apron and shoes should be worn. Hand protection should protect you against harmful
substances, lacerations, cuts and burns. Each of us is responsible to remove as many
hazards as possible in the workplace. In addition, Keep in mind that the correct
personal protective equipment – specific for the job duties - must be on hand and you
must be instructed in their use and care.
Eye Protection

 Glasses with side

shields

 Goggles
 Dusty, chemicals

 Face Shield
Eye Protection

• Eye protection is required where the potential for damage

to the eyes exists.
• Do you know
• Your eyes are the most delicate part of your body exposed
to the environment.
• An injury to the eye does not heal as easily as an injury to a
finger and if you lose an eye you loose 50% of your sight.
• Have you ever imagined how it would be if you injure one
eye?
• Have you ever closed an eye for 5 minutes and try to do
your normal routine? It’s very hard, isn’t it?
Eye Protection

• Safety glasses with side shields are the minimum required eye
protection. Certain special operations such as heavy grinding, cutting,
brazing (any exposure to flying solid particles) and chemical transfer,
require safety goggles and/or a face shield.
• For tasks involving any exposure to non-toxic, non-allergenic, and or
non-corrosive splash hazards (i.e. handling and or transferring mild
solvents), safety goggles are required.
• For tasks involving any exposure to toxic, allergenic, and or corrosive
splash hazards (i.e. handling and or transferring acids), a combination
of splash goggles and full face shield are required.
Hearing Protection

Plugs
 Muffs
 Custom Fit
Hearing Protection

Areas that require the use of hearing protection are either posted at the entrance or on
the specific piece of equipment.
• Ear plugs, Ear muffs & disposable ear plugs are available and for certain
circumstances
• Understand that excessive noise will impact your hearing over the long term.
• Before you put on ear plugs, make sure that you wash your hands thoroughly with
mild soap and water as infections can be transmitted from your hands and into your
ears.
• Some ear plugs can be reused but they have to be wash with mild soap and cool
water. Read the manufacturer’s care instructions for ear plugs and muffs.
 Hearing Protection
• How to use ear plug
• Insert earplugs by holding the plug between your thumb and
index finger.
• Gently pull up the top of your ear to straighten the ear
canal.
• Squeeze the earplug and roll it between the two digits,
compressing the foam.
• Place the earplug into your ear canal.
• As the foam begins to expand, it will conform to the shape of
your ear, sealing the canal and blocking out or muffling
surrounding noises.
• Keep the earplug from pushing out of the canal as it
expands by applying light pressure on the end for 10
seconds or so.
• Remove ear plug by gently pull up the top of your ear to
straighten the ear canal.
and simply grasping exposed end and gently pulling straight
out.
Head Protection

Falling Hazards from workers above

Overhead material handling

Equipment and machinery operating areas

Forklift driving
Safety Footwear

For tasks where heavy materials are manually carried, rolled, pushed, use
of a vehicle or hoist to move materials…
— Steel Toe Safety Shoes is required
For tasks where the potential for chemical spills or splashes exist…
— Rubber over-boots or Chemical boots are required.
 Foot Protection

Foot protection is required where the potential for damage to the foot exists.
Falling or rolling objects, punctures with a sharp object, and corrosive chemicals
are just a few of the hazards that may require foot protection.
Here are some specifics:
• For tasks where heavy materials are manually carried rolled or pushed or where
vehicle and or hoist are used to move materials,
• safety shoes (steel-toe) are required. Steel toe safety shoes are required in many
production and shop areas based on the potential foot hazards.
• For tasks where the potential for chemical spills or splashes exist,
• rubber chemical boots are required.
Always make sure your shoe laces are tied and not dragging on the floor. Make
sure your shoe soles don’t have a hole and are not cracked, ripped, or torn,
Hand Protection

 Abrasion/Cuts
 Abrasion resistant
 Electrical Hazard
 Insulating gloves
 Thermal Hazard
 Cloth/Leather

 Chemical
 Impenetrable gloves
Hand Protection
• Hand Protection: You need to understand how the gloves are going to protect you against the hazard.
Here are some useful tips for specific tasks:
• For tasks where the hazard to the hand is from abrasions and/or cuts (i.e. handling sharp or rough
objects),
• abrasion resistant gloves are required. The fibers in these gloves are resistant to cuts.
• For tasks where there is an electrical hazard,
• electrical safety gloves (rated to the working voltage) are required. These gloves are made of an insulating material
that will not conduct electricity.
• For tasks where thermal hazards exist,
• cloth or leather gloves are required. Made of materials that insulate your hands from hot or cold.
• For tasks where chemical absorption hazards exist,
• impervious gloves (based on the chemical hazard), are required. These gloves are made of chemical materials that
do not react with the substance you are working with. You must be very careful in choosing these gloves, there is no
one kind of gloves for multiple purpose.
• When wearing gloves always make sure that…the gloves are not torn, ripped, or punctured. - The
gloves fit you correctly. - The gloves cover your entire hand. - When removing the gloves, if they are
contaminated make sure you clean them or dispose of according to procedure.
Special Clothing

Aprons
Coveralls
Welding
—dark glasses/shield
 Caring For Your PPE

Do’s

• Inspect your PPE before each use. Look for signs of wear and
damage. Replace it if you notice any defects.

• Clean your PPE before and after each use.

• Dry PPE before storing to prevent mold and rot.

• Store your PPE properly. Away from objects which can puncture,
cut, or damage the equipment.
 Caring For Your PPE

Don’ts
• Do not wear damage or worn out PPE.

• Do not store contaminated PPE.

• Do not mix PPE clothing and your street-wear.

• Do not wear or take chemically contaminated PPE

or clothing home.

Clean PPE or dispose of according to directions

Chemical Hazard- Sources of Information

Labels
 Every chemical container must be labeled
 Every label should have the name of the chemical
and indicate any known health effects
 Some labels may list the required Personal Protective
Equipment
Material Safety Data Sheets
 Every chemical must have a MSDS
 Copies must be made available to all employees

41
Basic Label Information

The following information should be included on ALL

labels:
A
ISOPROPYL ALCOHOL
3
2-Propanol, IPA 1 0

PRIMARY LABEL
FLAMMABLE
(CH3)2CHOH
D P
LIQUID

MW 60.10 3

HARMFUL IF INHALED OR SWALLOWED * CAUSES IRRITATION TO EYES, NOSE, THROAT, AND

SKIN * AFFECTS CENTRAL NERVOUS SYSTEM * NONPHOTCHEMICALLY REACTIVE

Name of Chemical Chemicals, Inc. Keep away from heat, sparks, and flame. Keep container tightly closed. Use only with adequate
ventilation. Avoid contact with eyes. Avoid prolonged or repeated breathing of vapors. Avoid prolonged
or repeated contact with skin. Avoid contact with clothing. Do not take internally. Wash thoroughly
after handling. Keep closures tight and upright to prevent leakage. Store in cool, dry, well ventilated

Primary Hazard(s) location.

FIRST AID: In case of skin contact , remove any contaminated clothing. Wash skin with soap or any

Name and Address of Manufacturer

mild detergent and water for at least 15 minutes and get medical attention. In case of eye contact,
flush with plenty of water for 15 minutes, lifting upper and lower eyelids. Get medical attention. If
inhaled , remove to fresh air. If not breathing, give artificial respiration. If breathing is difficult, give
oxygen. Call a physician. If ingested and victim conscious, give water to drink and induce vomiting if
AD P Chemicals, Inc. medical help is not available. Call a physician.

A DE Company SPILL PROCEDURES: Absorb and flush with large volumes of water immediately.
water spray, alcohol foam, dry chemical , or CO2.
In case of fire, use

1992 DeEnt Boulevard

San Jose, CA 95131
408-555-4631 B
WEAR EYE
Emergency Number: PROTECTION WEAR LAB COAT
AND GLOVES
CHEMTREC: 800-424-9300 5 GAL (18.9L)
Labeling

Secondary Label used for in-plant containers

—Name of Chemical HYDROGEN PEROXIDE

—Primary Hazard(s)
OXIDIZER

—First Aid Instructions CAUTION!

STRONG OXIDANT. MAY CAUSE IRRITATION AND CHEMICAL BURNS TO EYES AND SKIN. MAY CAUSE

—PPE
BLEACHING OF HAIR. AVOID CONTACT WITH EYES AND SKIN. USE PROTECTIVE CLOTHING AND EYE/FACE
PROTECTION. KEEP AWAY FROM ACIDS, ORGANIC SOLVENTS, METALS AND COMBUSTIBLE MATERIALS. CAN
BE EXPLOSIVE WHEN HEATED.

Pictograms
FACE SHIELD ACID GLOVES APRON & AIR EXHAUSTED
AND GLASSES ARM GUARDS HOOD

FIRST AID:
FLUSH EYES OR SKIN WITH PLENTY OF
WATER FOR 15 MINUTES.
GO TO NSC MEDICAL DEPARTMENT.
FIRST AID SHOWER AND MEDICAL
EYEWASH EMERGENCY PHONE
COPYRIGHT 1985 NATIONAL SEMICONDUCTOR CORP.

43
Material Safety Data Sheets

• Sections
 Manufacturer
 Health hazards
 Properties
 Handling
 PPE and First aid

You have the right to access all MSDS’s for

compounds in your work area

44
 MSDS
SECTION 1 : Chemical Product SECTION 2 : Composition/
& Company Identification Information on Ingredient
Product details Composition
Manufacturer Chemical
H
AZ
A
RD
O
US
name & add name I
N
GR
E
DI
E
NT
S
Contact CAS number
T
r
i
me
t
hy
l
D
ea
t
h
Toxicity

C
H
EMI
C
AL
I
D
EN
TI
TY
SECTION 4 : Hazard SECTION 3 : Physical & Chemical
Properties
Identification Appearance
Fire Flammable Limit
Physical Odour
hazard
HAZARD Boiling Point
IDENTIFICATION Health hazard
Flash Point
45
SECTION 5 : First Aid
MSDS
Measures SECTION 6 : Fire
H
E
A
L
T
H Fighting Measures
H
A
Z
A
R
DS
Extinguishing media
Instructions
F
I
R
ST
AI
D Explosion hazards

SECTION 7 : Accidental SECTION 8 : Handling &

Release Measure Storage
Leaks Safe handling
Spills Proper storage
procedures

46
 MSDS
SECTION 9 : Exposure Control & SECTION 10 : Stability &
Personal Protection Reactivity R EACT
I
V
I
TY
D
A
T
A
Exposure limit Incompatible
Engineering measures Decomposition
PPE product
Conditions to avoid

SECTION 11 : Toxicological SECTION 12 : Ecological

Information Information
Bioaccumulation
Effects of
overexposure Biodegradability

Target organs Aquatic

toxicity
Carcinogenicity

47
 MSDS
SECTION 13 : Disposal SECTION 14 : Transport
Information Information

Methods in International/ National regulatory

compliance requirements
with law Packaging
E
N
V
I
R
O
P
R
O
T
N
M
E
C
T
E
N
T
A
I
O
N
L
info

SECTION 15 : Regulatory
Information SECTION 16 : Other Information

Classification M
A
T
E
R
I
A
LS
A
FE
T
Y
D
A
TA
S
H
E
E
T

C
h
e
m
i
c
al
I
de
n
ti
t
y

I
n
f
or
m
at
i
o
nP
ho
n
e
N
u
mb
e
r

Risk phrase H
a
z
a
r
d
o
us
I
n
gr
e
d
i
en
t
s

F
i
r
ea
n
dE
x
p
l
o
s
io
nH
a
z
a
r
d
s

H
e
a
l
t
h
Ha
za
r
d
s
an
d
Fi
r
s
tA
i
d

Safety R
e
a
c
t
i
v
i
t
y

E
n
v
i
r
o
n
D

m
e
a
t
a

n
t
a
l
Pr
o
t
ec
t
i
o
nP
r
oc
e
d
u
r
es

phrases

48
When do you use the MSDS?

 For example, you have spilled thinner on the floor, and you need to
know how to clean it up safely. You need only refer to the "Safe-
Handling Procedures" section of the nitric acid MSDS
 Some chemicals, such as sodium hydroxide, are very dangerous. If
you have an accident/ emergency, you may not have time to look
up the information you need in an MSDS.
 In emergency, the label and MSDS should outline:
 Symptoms of exposure
 Emergency precautions
 First aid
- If symptoms occur, follow the first aid instructions
Emergency Response

Response Scenarios
Medical
Chemical
Fire
Other

50
Emergency Response

Every participants should know:

How to report an emergency
Type of response teams
How to sound the emergency alarm (if applicable)
The location of fire extinguishers and alarm activation
Primary and secondary exits
Rally / assembly point

Copies are available from your Ambassador

51
Emergency Response

When you are required to evacuate

• Don’t panic but leave the area immediately
• Don’t put your work away
• Don’t stop to gather your belongings
• Don’t stop to find out if it’s a false alarm
• Exit through designated emergency routes or
take alternate route if blocked
• Report to your manager once outside
• Do Not Re-enter Until Instructed !!!!

52
Incident Reporting

Report any near misses

and or Incidents to your
ambassador immediately
HSE Team will then fill out
an Incident Report within
24 hrs
All Potential Incident and
Near Misses report will be
compile
HSE team then performs
the event investigation
53
Lifting

Introduction:
• Lifting is one of the leading
cause of occupational injury.

54
Lifting

55
Lifting

Alternatives to Lifting
 Ask for help
 Use a pushcart
 Don’t drag
Use correct
lifting technique

56
Lockout/Tagout Awareness
Recognize Devices
Do not bypass or remove locks/tags placed
by another employee
Only the person who shuts the equipment
down is authorized to turn it back on

57
Slips, Trips and Falls

A large percentage of injuries caused by

falls occur in work area or garage.
Most slips and trips end up in falls
Typical causes:
 Slipping on puddle of oil
 Tripping in the parking lot
 Falling down stairs
 Spilled liquids

58
Slips, Trips and Falls

Trips most commonly happen when:

Your view is obstructed
You take a shortcut instead of using a proven
pathway
There is clutter, especially near a walkway and
work place

59
Slips, Trips and Falls

FALLS…

Two of the more common

causes of falls are:
Using ladders improperly
Using makeshift ladders

60
Slips, Trips and Falls

Proper Equipment:

Take the time

Use it properly
Make sure it is locked
into position and stable.
Check the rungs
Use a stepladder tall
enough

61
The Fire Triangle

Fire Safety, at its most basic, is based upon the

principle of keeping fuel sources and ignition
sources separate.

62
The Fire Triangle

Three things must be present at the same time to

produce fire:

1. Enough OXYGEN to sustain combustion

2. Enough HEAT to reach ignition temperature
3. Some FUEL or combustible material
Together, they produce the CHEMICAL
REACTION that is fire
Take away any of these things and
the fire will be extinguished

63
Fuel Classifications

Fires are classified according to the type of

fuel that is burning.
If you use the wrong type of fire extinguisher
on the wrong class of fire, you might make
matters worse.
Its very important to understand the four
different fire (fuel) classifications…

64
Fuel Classifications

Class A: Wood, paper, cloth, trash, plastics—

solids that are not metals.
Class B: Flammable liquids—gasoline, oil,
grease, acetone. Includes flammable gases.
Class C: Electrical—energized electrical
equipment. As long as it’s “plugged in.”
Class D: Metals—potassium, sodium, aluminum,
magnesium. Requires Metal-X, foam, and other
special extinguishing agents.

65
Types of Fire Extinguishers

Different types of fire extinguishers are designed to fight

different classes of fire.
The most common types of fire extinguishers in MK are:

1. Carbon Dioxide (CO2)

2. Dry Chemical (ABC, BC, DC)

3. Water

66
Types of Fire Extinguishers

Carbon Dioxide Fire Extinguishers

Carbon dioxide is a
non-flammable gas
that takes away the
oxygen element of
the fire triangle.
Without oxygen,
there is no fire.

CO2 is very cold as it comes out of the extinguisher, so it

cools the fuel as well.

67
Types of Fire Extinguishers

Dry Chemical (ABC) Fire Extinguishers

Dry chemical
extinguishers put
out fire by
coating the fuel
with a thin layer
of dust. This
separates the fuel
from the oxygen
in the air.

The powder also works to interrupt the chemical reaction of

fire. These extinguishers are very effective at putting out
fire.

68
Types of Fire Extinguishers

Water (APW) Fire Extinguishers

APW’s
extinguish fire
by taking away
the “heat”
element of the
Fire Triangle.

69
FIRE SAFETY

How to Use a Fire Extinguisher

1 2 3 4

Pull Aim Squeeze Sweep

PASS

70
What can you do?

Make these commonsense rules

part of your job:
Pay attention
Think before you act
Report any safety concern you might have
Ask when in doubt
Know how and where to get help

71
Rules for Fighting Fires

Do not fight the fire if:

 You don’t have adequate or appropriate equipment.
If you don’t have the correct type or large enough
extinguisher, it is best not to try fighting the fire.
 You might inhale toxic smoke. When synthetic
materials such as the nylon in carpeting or foam
padding in a sofa burn, they can produce hydrogen
cyanide, acrolein, and ammonia in addition to carbon
monoxide. These gases can be fatal in very small
amounts.
 Your instincts tell you not to. If you are
uncomfortable with the situation for any reason, just
let the fire department do their job.

72
Rules for Fighting Fires

The final rule is to always position yourself with an exit

or means of escape at your back before you attempt to
use an extinguisher to put out a fire.

In case the extinguisher malfunctions, or something

unexpected happens, you need to be able to get out
quickly. You don’t want to become trapped.

73
Chemical Waste Disposal Bins

Scheduled Wastes
—are chemical originated waste
whereby it will bring negative effect to
environment and human

Schedule Waste Bin

—Disposal area for rags, paper or bags
contaminated with solvent, used
process chemicals, hydraulic oils,
lubricants, paints etc
—DO NOT throw chemical into this
waste bin
74
Type of Scheduled Waste in SEM

Scheduled Waste
Used Lubricant Oil
Used Hydraulic Oil
Empty chemical containers
Contaminated Rags, Plastic Bags and Papers.

75
SCHEDULED WASTE DISPOSAL FLOW

Plastic Bag

Trolly

76
Emergency Eyewash Station
(location at wash basin area)

Directions

1.Remove bottle from station and

twist off cap.
2.Hold a few inches above eye. Pour
contents into eye.
3.Repeat 2 or 3 times or as needed.
4.Please seek immediate medical
treatment .
Appendix
COMPRESSED GAS -DEFINITIONS

Definition of a
compressed gas –
any gas, or mixture
of gases, that is
pressurized and
contained in a
cylinder or tank.
Identification of Gases and Cylinders
Ensure gas containers are
identified with a label
Consult the CSDS for more
safety and handling
information
Make sure cylinders are
chained & secured.
Pressures and Venting Hazards
Gases under pressure can create a great
force when released

Pressure relief devices maintain

pressure in
cylinders at
a desired
level
Handling and inspection procedures

Use carts or other material

handling equipment to move
cylinders

Regulators, pressure
relief devices, valves,
and hoses must be
designed for the
specific container
Handling and inspection procedures

Never interchange equipment between

different types of gases

Pressure relief devices maintain

pressure in
cylinder at
a desired
level
Handling and inspection procedures

Threads on regulators and auxiliary

equipment must match the container valve
threads - adapters
are not allowed

Connections must
not be tampered
with, or forced
together
Handling and inspection procedures
Valves should be opened slowly, with
valve outlets pointed away from the user
and other persons

Valves should be
opened with the
wrench supplied
by the vendor
Storage procedures

Containers must be stored upright &

secured from toppling

Storage areas must

be well-ventilated

Avoid storage
temperatures
above 52 C
Storage procedures

Keep compressed gases away from fires,

flames, and welding torches
Storage procedures

When containers are in

storage, remove:

•regulators
•cylinder connections
•hose lines
•similar auxiliary devices
Storage procedures

Store oxygen away from flammable gas

containers and combustibles
Storage procedures

Ensure that the storage area is:

•properly labeled
•secure
•away from ignition
sources
•separate from
oxidizing
gases