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AD Aerospace Ltd.
Abbots Park, Preston Brook, Cheshire, WA7 3GH, UK
Tel: +44 (0) 870 442 4520 Fax: +44 (0)870 442 4524
WITH
FV-0835
RECORD OF REVISIONS
Record of 1 6th November 2008 Schematic Wiring 2001 29th May 2006
Revisions Diagram
Introduction 1 29th May 2006 Fits and Clearances 8001 29 th May 2006
Illustrated Parts
List
TABLE OF CONTENTS
FV-0835 ............................................................................................................................................................................................... 1
RECORD OF REVISIONS.................................................................................................................................................................. 1
RECORD OF TEMPORARY REVISIONS ........................................................................................................................................ 1
SERVICE BULLETIN LIST ............................................................................................................................................................... 2
LIST OF EFFECTIVE PAGES............................................................................................................................................................ 1
TABLE OF CONTENTS ..................................................................................................................................................................... 1
LIST OF ILLUSTRATIONS ............................................................................................................................................................... 1
INTRODUCTION................................................................................................................................................................................ 1
General ................................................................................................................................................................................................ 1
Shop Verification................................................................................................................................................................................ 1
DESCRIPTION AND OPERATION................................................................................................................................................... 1
Description.......................................................................................................................................................................................... 1
A General ........................................................................................................................................................................................ 1
B. Electrical Specification ............................................................................................................................................................... 1
C Mechanical Requirements .......................................................................................................................................................... 4
D Software Safety Assessment........................................................................................................................................................ 4
E Airworthiness ............................................................................................................................................................................... 4
F EMI/Environmental Qualification................................................................................................................................................. 5
OPERATION ....................................................................................................................................................................................... 5
General ................................................................................................................................................................................................ 5
TESTING AND FAULT ISOLATION.......................................................................................................................................... 1001
1 Introduction .......................................................................................................................................................................... 1001
2 Initial Requirements............................................................................................................................................................. 1001
3 Power Tests........................................................................................................................................................................... 1001
4 Video Checks ........................................................................................................................................................................ 1001
5 Final Checks......................................................................................................................................................................... 1002
FAULT ISOLATION................................................................................................................................................................... 1003
WIRING AND SCHEMATIC ....................................................................................................................................................... 2001
DISASSEMBLY ............................................................................................................................................................................ 3001
CLEANING ................................................................................................................................................................................... 4001
CHECKS ........................................................................................................................................................................................ 5001
REPAIR.......................................................................................................................................................................................... 6001
ASSEMBLY AND STORAGE...................................................................................................................................................... 7001
STORAGE ..................................................................................................................................................................................... 7001
FITS AND CLEARANCES ........................................................................................................................................................... 8001
Torque settings ............................................................................................................................................................................. 8001
ILLUSTRATED PARTS LIST .................................................................................................................................................... 10001
INTRODUCTION........................................................................................................................................................................ 10002
General ........................................................................................................................................................................................ 10002
Vendor Cage Codes .................................................................................................................................................................... 10002
ALPHANUMERIC INDEX ......................................................................................................................................................... 10003
DETAILED PARTS ................................................................................................................................................................... 10004
LIST OF ILLUSTRATIONS
Page
Figure 1. Internal schematic Diagram…………………………………………………………………………….2001
Figure 1…………………………………………………………………………………………………………10004
Figure 2…………………………………………………………………………………………………………10005
Figure 3…………………………………………………………………………………………………………10006
Figure 4…………………………………………………………………………………………………………10007
INTRODUCTION
General
This manual offers important technical data and maintenance details including operation, fault finding and an
illustrated parts list for the AD Aerospace FV-0835 6” Colour TFT LCD Video Monitor Unit for commercial
aerospace use.
Shop Verification
Testing and Fault Isolation…………………………………………………………………………...29 th May 2006
Disassembly………………………………………………………………………………………….29th May 2006
Assembly……………………………………………………………………………………………..29th May 2006
FV-0835
INTRODUCTION Page 1
Date of Issue: 29th May 2006.
44-50-09 May 29/06
AD AEROSPACE
COMPONENT MAINTENANCE MANUAL
FV-0835
Description
Where
mm = input termination;
75 = 75R;
50 = 50R;
10 = 100R;
z = B (Balanced), or U (unbalanced)
A General
1.1 The FV-0835 is an airborne 6” LCD monitor designed to display images from external and/or internal cameras
installed on board an aircraft.
B. Electrical Specification
2.0.0 Video
2.0.1 The unit accepts a single composite video, termination specified by the PIN number, which may be PAL or
NTSC standard (specified at time of order).
2.1.0 Power
2.1.1 The unit runs from 28V power, with internal circuit protection is provided via a 0.5 Amp fuse, fitted on the PCB.
2.1.2 The power drawn is a maximum of 5W.
2.2.0 Control
2.2.1 There are no externals controls
Mechanical Characteristics
Parameter Specifications Unit
Screen Size 5.6 (Diagonal) inch
Display Resolution 960 x 234 dot
Active Area 113.3 (W) x 84.7 (H) mm²
Dot Pitch 0.118(W) x 0.118 (H) mm²
Pixel Configuration RGB Stripe
Optical Characteristics
Parameter Condition Min Typ Unit
Viewing Top CR>10 10 degrees
Angle Bottom 30 degrees
Left 45 degrees
Right 45 degrees
Contrast Ratio CR 100 150
Response Rise 15 ms
Time Fall 20 ms
Transmittance Ratio 6.5 %
Reflectance Ratio 6.0 %
Brightness 250 300 cd/m²
White Chromaticity .25 .30 .35 x
.30 .35 .40 y
Lamp Life +25
C 10,000 hr
-30
C 2,000 hr
2.5.0 Connectors
2.5.1 Connection is made through a single Mil-C-38999 connector
Connector 1 MS27508E12F35P
Mating half MS27473E-12F-35S
Contact Function
1 0 Volts
2 ON/OFF
3 CHASSIS
4 SYSTEM OFF
5 CAMERA SELECT +
6 CONTRAST POT LO
7 CONTRAST POT HI
8 BRIGHTNESS POT LO
9 BRIGHTNESS POT HI
10 VIDEO +
11 VIDEO -
12 CONTRAST POT WI
13 BRIGHTNESS POT WI
14 POWER IN
15 GROUND IN
16 SYSTEM OFF
17 CAMERA SELECT +
18 CAMERA SELECT -
19 CHASSIS
20 CHASSIS
21 CHASSIS CHASSIS
22 CAMERA SELECT -
C Mechanical Requirements
3.0.1 The design is intended primarily to satisfy the requirement for a monitor to display images from cameras
mounted on a Boeing 737 aircraft (located centre console). The unit is however, to be designed in such a way
that it may be applicable to a wider range of aircraft.
3.0.2 The unit uses a 5.6” diagonal LCD monitor, which is the largest to fit between the standard Dzus rails (5.5”
separation)
3.0.3 The unit is fitted with a 3mm protective anti-reflective plate glass screen. Substantiation work has been carried
out to ensure that this is fit for purpose.
3.0.4 Dimensions of the Unit. 146mm x 133mm x 88mm ( standard back ) or
146mm x 133mm x 67mm ( shallow back )
3.0.5 Maximum weight 750g.
3.0.6 Materials used
Cast Frontplate Al Alloy LM25
Other Fabricated Parts Al Alloy sheet BSEN 485:3103H4/5251H22 or 6061T4
3.0.7 Finishes Alocrom to Def Stan 03-18
3.0.8 Paint as per PIN Number
E Airworthiness
F EMI/Environmental Qualification
OPERATION
General
The FV-0835 LCD Monitor is for use with the Cabin FlightVu 123 video security system.
Power (28VDC) is supplied to the unit when the FV-1050 is switched to the ON position only.
Brightness and Contrast circuitry, Power PCB and driver PCB are located in this unit but controlled from the FV-1050.
1 Introduction
This document specifies how to test the FV0835 6” Colour LCD Monitor.
2 Initial Requirements
The following are required:
22pin MIC connector Test cable with all Cabin Vu 123 components
Digital Multimeter
Check that the UUT is of the correct video standard for the required system specification, and that so are
the test sources.
3 Power Tests
3.1 Ensure that the Power supply is switched to the OFF position.
3.2 Connect the power supply to the unit at pin 14 (28V dc) and 15 (0V dc).
3.3 Connect pins 2 (ON_OFF) to pin 3(Chassis) and Switch ON, ensure that the current drawn from the supply
is between 300mA and 500mA.
4 Video Checks
4.1 Apply a 50 ohms balanced colour bar video signal from the Test Pattern to pins 10(Monitor +) and
11(Monitor -).
4.2 Check that the picture is satisfactory.
4.3 Check that the colour rendition is correct.
4.4 Select Multiburst from the Video Signal Generator.
4.5 Check that at least two sets of resolution bars are distinguishable.
4.6 Select Matrix from the Video Signal Generator.
4.7 Check that the long grey horizontal bar is at the bottom of the picture and the blue vertical bar is on the right
hand side of the picture.
4.8 Check that at the Geometry of the picture is correct, i.e. the verticals are vertical, and there are no geometric
distortions.
5 Final Checks
5.1 Perform a visual overall inspection of the LCD monitor.
5.2 Clean the LCD screen face of any smears, finger prints, etc using a non-abrasive cleaner and a lint-free clean
cloth.
Note:
UPON NO ACCOUNT MUST ANY ABRASIVE OR SOLVENT CLEANING FLUIDS or COMPOUNDS
BE ALLOWED TO CONTACT THE LCD SCREEN’S PLASTIC FRONT.
PERMANENT DAMAGE MAY RESULT TO THE SCREEN’S OPTICALLY CLEAR FINISH.
PERFORM FINAL CONFIDENCE TEST WITH COMPLETE CABINVU 123 SYSTEM (FV-0410, FV-
1050, FV-0580/0581 with the FV-0835) ALL CONNECTED.
FAULT ISOLATION
Firstly, check the current drawn by the Unit. It should be 250mA +/-50mA @ 28VDC, no current being drawn
then suspect the PCB-835IA
IF the video is okay, suspect the LCD driver board (Integral to LCD.
IF above actions are not rectified the problem then Suspect the LCD panel.
Firstly, suspect the LCD driver board if not then suspect the PCB-835IA
DISASSEMBLY
All screw threads have been secured using a locking adhesive where necessary on initial assembly and therefore
will require careful removal to avoid damage to threaded components.
Observe ESD Protection requirements
To assist in the disassembly of this unit refer to the IPL Detailed Parts List and Internal Schematic Cableform diagram.
CLEANING
The FV-0835 should be cleaned externally using cleaning solvents or solutions normally used by the airline company.
Care should be taken when cleaning so as not to allow the cleaning solution to contaminate the pin contacts of any
connectors.
Do not allow dirt to be ingested into the unit.
Periodically clean the glass face of any smears, finger prints, etc using a non-abrasive cleaner and a lint-free clean
cloth.
CHECKS
1. Inspect external casing and glass for signs of deformity, damage or bad scratches.
2. Check screws for security.
3. Check connectors and pin contacts for signs of corrosion, contamination, arcing and deformity.
REPAIR
Repair of this unit should only be carried out by an approved workshop facility.
Should the following diagnosis and repairs not resolve any particular problem the unit should be returned to the
original manufacturer.
.
“There is no picture on the screen”
IF non of the above actions resolve the problem then suspect and replace the LCD panel
Refer to Detailed Parts List and drawings of the IPL and Internal Schematic Cableform diagram.
All threads without a specified locking device must use an adhesive locking compound i.e. Loctite 243 or similar. On
threads smaller than M2 Loctite 222 or similar is to be used. Do not use the adhesive locking compound on any screw
that is in contact with any plastic mouldings or is made of plastic, this includes nylon.
The minimum assembly standard for Mechanical & Electronic units shall be not less than IPC-A-610 class 2
1. Attach frontplate (75) to Box section (90) using screws (80) and (85).
2. Position LCD (45) onto Frontplate (75) ensuring ribbon cable and inverter connections pass through their relevant
slots.
3. Secure Frontcasting (35) onto above assembly using screws (10).
4. Position Driver PCB (60) onto standoffs making sure Nylon Washers (65) are placed beneath the PCB and secure
using Nyloc Nuts (70).
5. Position Inverter PCB (50) onto standoffs on Frontplate (75), secure using nuts (65) whilst ensuring that the black
‘bonding lead’ from the LCD (45) is attached to PCB and secured.
6. Connect ribbon cable from LCD (45) to Driver PCB (60) JP2 and also connect the ‘two way’ header from LCD
(45) to Inverter PCB (50) CN2.
7. Fit and position the modified cableform from LCD (45).
8. Terminate all wiring from Driver (60) and Inverter PCBs (50) as per wiring diagram.
9. Fit MIL C Connector assembly (15) to rear plate (5) using screws (10).
10. Connect LCD (45) cabling to MIL C assembly (15).
11. Fit and secure Rearplate (5) to Box-section (90) using screws (10).
STORAGE
All units shall be stored in the protective packing in which they are supplied.
Before any unit enters service and is fitted to an aircraft a functional test should be carried out.
Torque settings
All fixing screws and nuts are to be tightened to the follows torques;
M2 Nuts and Screws to 0.14 NM with no liquid locking or 0.1NM with a liquid locking adhesive.
M3 Nuts and Screws to 0.51NM with no liquid locking or 0.38NM with a liquid locking adhesive.
4-40UNC Screws to 0.51NM with no liquid locking or 0.38NM with a liquid locking adhesive.
INTRODUCTION
General
The Illustrated Part List (IPL) agrees with the ATA 100 specification.
Introduction
ALPHANUMERIC INDEX
Part Number Airline Part Item Number Figure Units per Assembly
Number
HF-N-M2-001 70 4 4
HF-N-4.40UNC-001 55 4 2
HF-S-M2X12 –003 85 3 4
HF-S-4.40UNCX25-002 10 1 and 2 24
HF-S-4.40UNCX25-004 30 2 4
HF-SPA-4UNC-001 20 2 4
HF-WM2-001 65 4 4
HM-FV83-5001-1 35 1 1
HM-FV83-5002-1 75 3 1
BOX OPTION
HM-FV83-5003-1 (DEEP) 90 3 1
HM-FV83-5013-1(SHALLOW) 90 3 1
MIL C PLATE OPTION
HM-FV83-5004-1 (DEEP) 5 2 1
HM-FV83-5014-1(SHALLOW) 5 2 1
HM-FV83-5005-1 40 1 1
PCB-8351-B 25 2 1
P-MS27508-12F-35P 15 2 1
U-LCD-PLMCM056R0 45 1 1
Supplied with LCD (45) 50 4 1
Supplied with LCD (45) 60 4 1
W-44-24-W-001 WD AR
W-44-24-BL-001 WD AR
W-44-24-R-001 WD AR
W-44-24-BK-001 WD AR
P-SOLDERSLEEVES-002 WD AR
Z-LABEL-003 - - 1
Z-LABEL-007 - - 1
LOCKTITE 222 - - AR
LOCKTITE 243 - - AR
DETAILED PARTS
Figure 1
Figure 2
Figure 3
Figure 4