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Single Component

Single Component
Single Component

Pumps and Packages • Applicators • Accessories

Component Pumps and Packages • Applicators • Accessories Buyer’s Guide and Specifications • Sealant and Adhesive
Component Pumps and Packages • Applicators • Accessories Buyer’s Guide and Specifications • Sealant and Adhesive

Buyer’s Guide and Specifications

• Accessories Buyer’s Guide and Specifications • Sealant and Adhesive Solutions for Industrial and
• Accessories Buyer’s Guide and Specifications • Sealant and Adhesive Solutions for Industrial and

• Sealant and Adhesive Solutions for Industrial and Automotive Applications

PROVEN

QUALITY. LEADING TECHNOLOGY.

Catalog Reference Guide

Graco ® products can be found in the following catalogs:

Title

Form Number

Accessories

303119

Finishing Equipment

303252

Process Equipment

300435

Protective Coatings Equipment

303253

Sanitary Equipment

300299

Graco Trademarks and Products

Graco catalogs are designed to provide you with a selection of equipment for use in our primary industries and applications. Below is a listing of our most commonly used trademarks and product names. Find the product you are interested in, then refer to the appropriate catalog(s). See each catalog’s table of contents for more detailed information. For Technical Data Reference and Compatibility Charts, see form number 321123.

Name

Catalog(s)

Name

Catalog(s)

510

Gun

Protective Coatings

LSR™

Accessories

Sealants and Adhesives

950

Series Sealant Gun

Sealants and Adhesives

MMV™ (Micro Metering Valve)

Sealants and Adhesives

8900 Proportioner

Sealants and Adhesives

Monark ®

Finishing, Process, Protective

1:1 Extruder Sealants and Adhesives

Coatings, Sealants and Adhesives,

2K Mix Manifold 2K Monitor

Sealants and Adhesives Finishing, Protective Coatings,

PlasmaCoat™ Rods

Sanitary Finishing, Protective Coatings

AA Plus™ Gun AL Plus™ Gun Alpha™ Gun Alpha™ Plus Gun

Sealants and Adhesives Finishing, Protective Coatings Finishing Finishing Finishing, Protective Coatings

Plural Component Mix Gun PrecisionDose™ PrecisionFlo™ PrecisionMix ® PrecisionSwirl™

Protective Coatings Sealants and Adhesives Sealants and Adhesives Finishing Sealants and Adhesives

AMV™ (Automotive Metering Valve) Sealants and Adhesives

PrecisionView™ AMR

Finishing

AutoPlus™ Valves Bin Evacuation System (BES)

Sealants and Adhesives Sanitary

Premier ®

Finishing, Protective Coatings, Sealants and Adhesives

Batch Dispense System™ Bulldog ®

Finishing

President ®

Finishing, Process, Protective Coatings

Finishing, Protective Coatings, Sealants and Adhesives

Sanitary Check-Mate ® Sealants and Adhesives

Pressure Pots ProBatch™ ProDispense™

Accessories, Finishing Finishing Finishing

Color Change System™

Finishing

ProMix™

Finishing

CycleFlo™

Process

PRO™ Xs Electrostatic Guns

Finishing

DDV™ (Diaphragm Dispense Valve) Sealants and Adhesives

Regulus ®

Finishing

Delta Spray ®

Finishing

Senator ®

Finishing, Sanitary, Protective

Duo-Flo ® Sealants and Adhesives

Coatings

Dura-Flo™

Finishing, Protective Coatings,

Silver Plus™

Finishing, Protective Coatings

Sealants and Adhesives

Standard 2:1

Finishing, Process, Sealants and

DynaMite™ Dispense Valve EnDure™ Dispense Valve Falcon™ Fast-Flo ® Foam Cat ® Gear Meters

Sealants and Adhesives Sealants and Adhesives Finishing Process Protective Coatings Finishing and Sealants and

SuperCat ® Therm-O-Flow ® Triton ® Triumph ® Tuff-Stack™

Adhesives Protective Coatings Sealants and Adhesives Finishing Finishing Accessories, Protective Coatings

The Glutton ® High-Flo ® Husky™

Hydra-Cat ®

Adhesives Finishing Finishing Finishing, Process, Sealants and Adhesives Finishing, Protective Coatings,

Twistork ® Ultra-Lite™ Flow Gun UniDrum™ Bulk Supply System ValueMix ® Viscon ®

Accessories Sealants and Adhesives

Finishing Accessories, Finishing, Protective

Hydra-Clean ®

Sealants and Adhesives Protective Coatings

Viscount ®

Coatings Finishing, Protective Coatings

Hydra-Mate™ Sealants and Adhesives

Xtreme ®

Finishing, Protective Coatings

Imperial™

Finishing

Xtreme Seal Packings

Finishing, Protective Coatings

Informer ®

Finishing

King™

Finishing, Protective Coatings

LSA™

Accessories

PUMPS AND PACKAGES

SEALANT AND ADHESIVE EQUIPMENT

GRACO

Table of Contents (1K) Single Component

SECTION 1: SINGLE COMPONENT PUMPS AND PACKAGES

1-72

Introduction, Pump Selection Guide

 

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2-5

Check-Mate ® 200

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6-9

Check-Mate 450

 

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10-14

Check-Mate 800

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15-21

Check-Mate

1000

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22-25

Check-Mate 2100

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26-30

Dura-Flo

600 .

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31-33

Dura-Flo 900

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34-36

Dura-Flo 1200

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37-39

Dura-Flo 1800

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40-42

Dura-Flo 2400

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43-46

Ram Pump Accessories

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47-49

UniDrum 1200

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50-54

UniDrum 1000

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55-57

DynaMite 190 Mini-Extruder

 

58-59

Booster Modules

 

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60-61

Primer Module

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62-64

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65-67

2:1 Standard 5:1 Monark ®

. Lower Viscosity Adhesive Packages

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68-70

71-72

1

1

1

GRACO

SEALANT AND ADHESIVE EQUIPMENT

Introduction

PUMPS AND PACKAGES

There are a number of basic pump styles which are used for transferring sealant and adhesive material. The following pages detail Graco’s selections for sealant and adhesive transfer.

What we concentrate on in this document are ram-fed pumps. Ram-fed pumps are used for medium to high

viscosity material. The ram provides force to a follower plate, which in turn drives the material to the pump opening. There are two basic styles of ram pumps: priming piston pumps and 2-ball pumps. In general, this

is how they are applied:

Pump Style

Priming Piston

2-Ball

Graco brand

Check-Mate

Dura-Flo

Choose for…

Adhesives and Sealants which do not flow well on their own (i.e. are not self-leveling) (approx. 50,000 cps or greater)

• Filled adhesives and sealants which are abrasive to pump components

• Low to medium viscosity adhesives and sealants

• High flow applications, such as PVC sealer in automotive plants

• Spray applications, e.g. in the HVAC industry

• Waterborne and petroleum solvent sound deadener and very abrasive coatings and sealants for industrial and automation applications

Other pumps, such as diaphragm pumps, are also used for moving lower viscosity sealants and adhesives.

A representative sample from our family of transfer pumps is included in this catalog. If you don’t see a

transfer pump which meets your needs, please see the Graco Process Equipment Catalog, form number

300435.

2

PUMPS AND PACKAGES

SEALANT AND ADHESIVE EQUIPMENT

Pressure Drop Calculation

GRACO

In order to correctly size a pump, you should know the desired dispense rate and the viscosity of the material you are working with. The following example shows how to apply this information:

The following example shows how to apply this information: Pressure drop or Δ P Δ P

Pressure drop or ΔP ΔP = .0273 Q V L

D 4

For Flow Rate Pressure Drop

Bead Size Diameter in. (mm)

Gallons (Ls) per 1000 Lineal Ft.

Feet (Meters) per Lineal Gallon

1/16 (1.7)

0.16

(0.1)

6000

(1829)

3/32 (2.4)

0.36

(0.3)

2700

(823)

1/8 (3.2)

0.64

(0.5)

1500

(457)

3/16 (5)

1.44

(1.2)

675

(206)

1/4 (6.3)

2.55

(2.1)

375

(114)

5/16 (8.3)

3.98

(3.3)

240

(73)

3/8 (9.5)

5.74

(4.8)

165

(50)

1/2 (12.7)

10.20

(8.5)

95

(29)

5/8 (15.8)

15.92

(13.3)

50

(15)

3/4 (19)

22.95

(19.1)

35

(11)

1 (25.4)

40.80

(34)

19

(6)

WHERE:

P

= Pressure drop in psi (bar, MPa)

V

= Viscosity in poise (PS)

D= Diameter in inches (mm) Q= Flow rate in gpm (lpm)

L = Length in ft (m)

OTHER Δ P CONSIDERATIONS:

• 0.094 diameter nozzle = 300 psi (21 bar, 2.1 MPa)
• Gun drop ΔP Ultra-Lite 6000 = 400 psi (28 bar, 2.8 MPa) Ultra-Lite 4000 = 400 psi (28 bar, 2.8 MPa)

• Mastic Regulator ΔP = 400 psi (28 bar, 2.8 MPa)
• Straight Swivel 1/2 in (12.7 mm) = 200 psi (14 bar, 1.4 MPa)
• Z Swivel 1/2 in (12.7 mm) = 200 psi (14 bar, 1.4 MPa)
• Filters = 100-400 psi (7-28 bar, 0.7-2.8 MPa)

1

Example

Material is 2000 poise (200,000 cps) non-thixotropic acrylic latex sealant. Includes 5 gallon (4.2 l) pail, one manual gun, 25 ft x 3/8 in (7.6 m x 9.5 mm) I.D. hose, 1/4 in (6.3 mm) bead. The part is 6 in (152 mm) in diameter. Need to do 3 parts per minute. Need swivel at the gun.

• 6 in (152 mm) diameter to circumference - D or 3.14 x 6 in (152 mm) = 18.84 in (479 mm) (total) per part

• 18.84 in (479 mm) x 3 (3 parts) = 57 in (1448 mm) of bead per minute

• Flow rate (gpm/lpm) = Area bead x Length bead = 0.049 in 2 (r 2 ) x 57 in (1448mm) = 2.77 in 3 = 0.01 gpm (231 in 3 = 1 gal)

ΔP = (0.0273) (0.01) (2000) (25) = 13.65 = 689 PSI

(.375) 4

Nozzle Ultra-Lite 6000 Flow Gun Fittings & Swivel

.0198

ΔP = 300 ΔP = 400 ΔP = 400

ΔP Total = ΔP Nozzle + ΔP Gun + ΔP Swivel + ΔP Hose

= (300 + 400 + 400 + 689) = 1789 psi (123.4 bar, 12.34 MPa)

From the chart, we selected a 46:1 President with a 3 in (76.2 mm) single post ram. Since the material is an

acrylic, use SST wetted parts or part no. 231169. A 46:1 pump at 90 psi (6.2 bar, 0.6 MPa) of air will produce

4140

psi (285 bar, 28.5 MPa) [46 x 90 psi (6.2 bar, 0.6 MPa)] of pressure. Calculated pressure loss is only

1789

psi (123 bar, 12.3 MPa), so this selection will be fine for the application.

3

1

4

GRACO

SEALANT AND ADHESIVE EQUIPMENT

PUMPS AND PACKAGES

Checkmate Pump Selection Chart

To select the proper pump for agiven sealant or adhesive material, you must know:

1) Material viscosity (cps)

2) Material type (urethane, epoxy, acrylic, silicone, etc.)

3) Flow rate

After obtaining the above information, use the pump selection chart to find the recommended pump. The chart on the right gives the air motor name, pressure ratio and lower type.

Check-Mate Features

Severe

Duty Rod

Maximizes

wear life.

Replaceable

Outlet Fitting

Lower repair costs.

New Piston

Valve with

Floating

Piston Seal

Maximum pressure bal- ance over a wide range of material viscosities.

Replaceable Seat

Minimizes service cost.

Floating

Priming Plate

Provides uniform flow.

service cost. Floating Priming Plate Provides uniform flow. UHMWPE and PTFE ™ Vee Packings (All PTFE

UHMWPE and PTFE Vee Packings

(All PTFE available) Broad material chemical compatibility.

Cast Outlet and Inlet Housing

Improves structural

integrity.

Severe Duty Cylinder

Doubles wear life with abrasive fluids.

Large Internal

Porting

For maximum material flow.

Use this chart as a guide only. Contact your local Graco representative for further details.

Registered trademarks mentioned herein are the property of their respective owners.

AIR MOTOR RATIO LOWER 1 Monark 23:1 CM 200 6 2 President 46:1 CM 200
AIR MOTOR
RATIO
LOWER
1 Monark
23:1
CM 200
6
2 President
46:1
CM 200
7
3 Monark
10:1
CM 450
8
4 President
20:1
CM 450
9
5 Senator
34:1
CM 450
10
6000
(41, 408)
5000
(350, 35)
4000
(276, 28)
6
3000
(207, 21)
2
5
2000
(138, 14)
1
4
1000
(69, 28)
3
0
FLUID PRESSURE psi (bar, MPa)

0

1 (3.8)

Check-Mate 200

Check-Mate 200 Check-Mate 450
Check-Mate 200 Check-Mate 450
Check-Mate 200 Check-Mate 450
Check-Mate 200 Check-Mate 450
Check-Mate 200 Check-Mate 450

Check-Mate 450

Check-Mate 200 Check-Mate 450
Check-Mate 200 Check-Mate 450
Check-Mate 200 Check-Mate 450
Check-Mate 200 Check-Mate 450
Check-Mate 200 Check-Mate 450
Check-Mate 200 Check-Mate 450
Check-Mate 200 Check-Mate 450
Check-Mate 200 Check-Mate 450

PUMPS AND PACKAGES

SEALANT AND ADHESIVE EQUIPMENT

AIR MOTOR RATIO LOWER AIR MOTOR RATIO LOWER Bulldog 55:1 CM 450 11 Premier 80:1
AIR MOTOR
RATIO
LOWER
AIR MOTOR
RATIO
LOWER
Bulldog
55:1
CM 450
11 Premier
80:1
CM 1000
Senator
19:1
CM 800
12 Bulldog
12:1
CM 2100
Bulldog
31:1
CM 800
13 King
24:1
CM 2100
King
65:1
CM 800
14 Premier
39:1
CM 2100
King
50:1
CM 1000
9
11
10
8
14
13
7
12

2 (7.6) FLOW RATE gpm (lpm)

3 (11.4)

4 (15)

Check-Mate 800

Check-Mate 1000

5 (18.9)

6 (22.7)

7 (26.5)

Specialty Resins

Autobody Sealer

300,000 Centipoise

Grease

Silicones

200,000 Centipoise

Polysulfides (or greater)

50,000 Centipoise

Lithographic Inks

Automotive Epoxy

20,000 Centipoise

Acrylic Caulks

5,000 Centipoise

Check-Mate 2100

GRACO

1

5

1

6

GRACO

SEALANT AND ADHESIVE EQUIPMENT

PUMPS AND PACKAGES

1 6 GRACO SEALANT AND ADHESIVE EQUIPMENT PUMPS AND PACKAGES Check-Mate 200 Priming Piston Fluid Pumps

Check-Mate 200

Priming Piston Fluid Pumps

Check-Mate 200 pumps provide fluid flow to 0.75 gpm (2.84 lpm) and operating pressures to 4600 psi (320 bar, 32 MPa).

Features and Benefits

• Severe Duty rod and cylinder for increased durability; Graco’s Severe Duty is a stainless steel, hard chrome cylinder and rod which prolongs the life of the pump and packings

• SST models for waterborne compatibility

• Large internal porting for maximum flow

• Floating piston seal and priming plate improve balance and performance

Typical Applications

• Dispensing of silicone, latex or acrylic sealants

• Feed pumps for 2-component epoxy or urethane materials

• Dispensing of greases and other lubricants

Typical Fluids Handled

• Sealants

• Adhesives

• Inks

• Mastics

• Lubricants

other lubricants Typical Fluids Handled • Sealants • Adhesives • Inks • Mastics • Lubricants 231117

231117

23:1 Monark

PUMPS AND PACKAGES

SEALANT AND ADHESIVE EQUIPMENT

GRACO

Check-Mate 200

Priming Piston Fluid Pumps

Technical Specifications

23:1 Monark

Maximum fluid outlet pressure

Maximum fluid flow @ 60 cpm

Maximum air inlet pressure

4140 psi (285 bar, 28.5 MPa)

.0.5 gpm (1.9 lpm)

.180 psi (12.5 bar, 1.25 MPa)

Fluid outlet size

 

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1/2 npt(m)

Air inlet size (bare pump)

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3/8 npt(f)

Rod and cylinder

 

Severe Duty (chrome over SST)

Packings

Throat

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.UHMWPE/PTFE

Piston (CS)

 

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UHMWPE

Piston (SST)

 

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PTFE

Overall length (bare pump)

 

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45 in (115 cm)

Weight (pump only)

 

43 lbs (19.5 kg)

Instruction manual

 

Carbon steel

 

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308080

Stainless steel

 

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308200

Ram mounted pumps

 

308026

Cart mounted pumps

 

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308087

Performance Chart: 23:1 Monark

CYCLES PER MINUTE

15 30 45 60 75 90 4000 48 (276, 27.6) (1.4) 3500 42 A (241,
15
30
45
60
75
90
4000
48
(276, 27.6)
(1.4)
3500
42
A
(241, 24.1)
(1.2)
A
3000
36
(207, 20.7)
(1.0)
2500
30
(173, 17.3)
(0.8)
2000
24
B
(138, 13.8)
B
(0.7)
1500
18
(103, 10.3)
C
(0.5)
C
1000
12
(69, 6.9)
(0.3)
500
6
(34, 3.4)
(0.2)
0
0
gpm
0
0.1
0.2
0.3
0.4
0.5
0.6
(lpm)
(0.4)
(0.8)
(1.1)
(1.5)
(1.9)
(2.3)
FLUID OUTLET PRESSURE psi (bar, MPa)
AIR CONSUMPTION scfm(m 3 /min)

FLUID FLOW (Test fluid: 11,000 centipoise sealant)

AIR PRESSURES

LEGEND

A
A

= @ 180 psi (12.4 bar, 1.2 MPa)

Air Consumption

B
B

= @ 100 psi (7 bar, 0.7 MPa)

Fluid Flow

B = @ 100 psi (7 bar, 0.7 MPa) Fluid Flow
C
C

= @ 70 psi (4.8 bar, 0.5 MPa)

46:1 President

Maximum fluid outlet pressure

Maximum fluid flow @ 60 cpm

Maximum air inlet pressure

4600 psi (320 bar, 32.0 MPa)

0.6 gpm (2.3 lpm)

108 psi (7.5 bar, 0.75 MPa)

Fluid outlet size

 

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1/2 npt(m)

Air inlet size (bare pump)

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1/2 npt(f)

Rod and cylinder

 

Severe Duty (chrome over SST)

Packings

Throat

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.UHMWPE/PTFE

Piston (CS)

 

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UHMWPE

Piston (SST)

 

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