0 1 2 3 4 5 6 7 8 9

F2 F4 F5 S6a Emergency

c
NORMAL 0 MANUAL

1,3,5 1,3,5 1,3,5 1,3,5 1 7

d K8M K7M K6M K13M S7 S7

2,4,6 2,4,6 2,4,6 S7
2,4,6 2 8

e
13

F6M F13M K22

55 14
f K14T

56
S8a
Fan off

g 1-3 4-6 7-9

83 53
S6b S8b
K6M K6M
norm on Fan on
84 54
h

i
M1 M2

j
R, S, T, N, PE 67 55
K9T K9T
68 56
k
95 61 61
F6M K8M K7M
96 62 62
l

Volt: 380 / 660 220 / 380

m Ampere: 2,4 / 1,4 4,2 / 2,4
Hz: 50 50

A1 A1 A1 A1
n
A2 K6M A2 K7M A2 K8M A2 K9T

o N N N N
NC NC NC NC
O O O O
3x13 16 3x12 18 3x11 17 17 18
17 28 27
19 21
38
p
change over
VIBRATOR

Star-Delta
SUPPLY

contactor

q
FAN

Delta
Main

Star

01 Mei 2018
AIR BLAST
DIG : HAERUL ALWAN
A4 01
POLITEKNIK NEGERI UJUNG PANDANG
DIP : Hamdani, S.T., M.T 2C D3 LISTRIK / 32116056
 0 1 2 3 4 5 6 7 8 9

33
K22
b 34

S14a
Vibrator OFF
c 53
K22

54

d 83
S14b
K13M
Vibrator ON
84

e
75 41
10
K22 K22
f 76 42
Flow
S13
Control

g 11
Normal OFF 12 14

Light barrier Visolux

h 67 S16
K11T S14
68

i 13 15

41 13 53 53 87 53
K14T K14T K16 K8M K7M K13M
j 53
42 14 54 54 88 54
K7M

54 16

k 61 53
K22 K26

62 54 17

95
F13M
m 96
Green

Green

Green
H12 H17 H19
A1 K11T A1 K13M A1 K14T A1 K16

n A2 A2 A2 A2

o NO NC NO NC NO NC NO NC
13 13 13 14 13 15
19 7 25
26

p
Overload vibrator
vibrator --> fan
fan --> vibrator

Flow indicator

Full indicator

Vibrator ON
Time delay

Time delay

Fan ON
vibrator

01 Mei 2018
AIR BLAST
DIG : A. Ahmad Fauzan Anshar
A4 02
POLITEKNIK NEGERI UJUNG PANDANG
DIP : Hamdani, S.T., M.T 2C D3 LISTRIK / 32116056
 0 1 2 3 4 5 6 7 8 9

h
83 97 83 97
K16 F13M K26 F6M

i 84 98 84 98

m
Red
Red

Red

Red

H23 H24 H25 H27 H28

A1 K22 A1 K26

A2 A2
n

NO NC NO NC
o 8 10 27
13 13 15
19 15
Overload vibrator
Overload vibrator

p
Buzzer manual

Overload fan
operation

operation

operation

indicator
Manual

Manual

q
Full

01 Mei 2018
AIR BLAST
DIG : A. Ahmad Fauzan Anshar
A4 03
POLITEKNIK NEGERI UJUNG PANDANG
DIP : Hamdani, S.T., M.T 2C D3 LISTRIK / 32116056
 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

a
BLOK DIAGRAM PROSES KERJA AIRBLAST
SYSTEM

b
c
d
S16

Light
Barrier

e
Silo
Silo

f
g
S13

h
Flow Switch
Motor Penggetar M2

Fan Motor

i
M1

j
S16

k
l
m
01 Mei 2018
AIR BLAST

n
DIG : A. Ahmad Fauzan Anshar
A4 04
POLITEKNIK NEGERI UJUNG PANDANG
DIP : Hamdani, S.T., M.T 2C D3 LISTRIK / 32116056
 0 1 2 3 4 5 6 7 8 9

a
BLOK DIAGRAM
S16 SILO FULL

b
PANEL
NYM 4 x 1 ,5 mm2
M2 S13 PENGONTROL
PENGG ETAR
ALIRAN
c

M1
g

MOTOR P ENIUP UDARA

DIAGRAM KERJA (FUNCTION DIAGRAM)
h
POSISI SAKLAR MANUAL

i PENGG ETAR

PENGG ETAR O N

k
KIPAS
TEKAN KIPAS ON

l PENUH KIPAS PENGGETAR PENGGETAR DARURAT

ARUS TERPUTUS NORMAL

m POSISI SAKLAR NORMAL

PENGG ETAR

MOTOR P ENIUP
p

PENUH DARURAT
ARUS TERPUTUS NORMAL
q TEKAN START

01 Mei 2018
AIR BLAST
DIG : A. Ahmad Fauzan Anshar
A4 05
POLITEKNIK NEGERI UJUNG PANDANG
DIP : Hamdani, S.T., M.T 2C D3 LISTRIK / 32116056
 0 1 2 3 4 5 6 7 8 9

b
F 02 F 09
10A 10A
c
K23M L1 L2 L3
R1K R1L R1M

T1 T2 T3
d 1,3,5 4 1,3,5
K19M K21M
5
2,4,6 2,4,6
e 6

K25M L1 L2 L3
R2K R2L R2M
g
F19 T1 T2 T3
F21M
M 7
h 8

9
i

j
K27M L1 L2 L3
R3K R3L R3M

T1 T2 T3
k 1-3 13 - 15
10

11
l 12

M1 M2
m 3 3

n POWER: 1,1 kW 5,5 kW

VOLT: 380 / 660 V 220 / 380 V
AMPERE: 2,44 / 1,41 A 31 / 15,5 A
RPM: 2830 1440
o

p
CONVEYOR
BELT 1 / M1

MILL / M2

01 Mei 2018
MILLING
DIG : A. Ahmad Fauzan Anshar
A4 01
POLITEKNIK NEGERI UJUNG PANDANG
DIP : Hamdani, S.T., M.T 2C D3 LISTRIK / 32116056
 0 1 2 3 4 5 6 7 8 9
EMERGENCY STOP
a

F16 10A S17

b
F 11 F 13 F 15
10A 10A 10A F 19M

d K33M NORMAL
REPAIR
S 19
K31M K36M S17a OFF
e

COUNVERTER
f FREQUENCY

g
S 19a
F31M F36M K 19M
ON
h Speed control
Start command

K32T

i K33M

j F33
M

k 16 - 18 19 - 21 22 - 24

l K16T

M3 M4 M5
m 3 3 3
K16T K17 H18 K19M

n
1,1 kW 1,1 kW 1,1 kW
380 / 660 V 220 / 380 V 380 / 660 V NO NC NO NC NO NC
2,44 / 1,41 A 4,23 / 2,44 A 2,44 / 1,41 A 18 21 18
2830 2830 2830 30 20
o
32 44
34 43 19
WORM WHEEL / M4

36
Buzzer --> REPAIR

Buzzer --> REPAIR

Function Generator

p
VIBRATOR / M5
CONVERTOR
FREQUENCY
CONVEYOR
BELT 2 / M3

NORMAL /

MILL / M2
REPAIR

01 Mei 2018
MILLING
DIG : A. Ahmad Fauzan Anshar
A4 02
POLITEKNIK NEGERI UJUNG PANDANG
DIP : Hamdani, S.T., M.T 2C D3 LISTRIK / 32116056
 0 1 2 3 4 5 6 7 8 9

b
95
F 21M
96
c

M2 OFF
1
d S21
2

e
87 87
K17M K19M
f 88 88

53
M2 ON

g 3
K21M S21a
54 4
h

i
61
K27M
62
j

67 13 67 13 67 53
k K22T K23M K24T K25M K26T K27M
68 14 68 14 68 54

m
K21M K22T K23M K24T K25M K26T K27M

n
NO NC NO NC NO NC NO NC NO NC NO NC NO NC
20 23 24 25 26 27 28 26
o 45 31
54 48
42 21

p
Main contactor

Time to step 3
Time to step 1

Time to step 2
MILL / M2

q
Step 1

Step 2

Step 3

01 Mei 2018
MILLING
DIG : A. Ahmad Fauzan Anshar
A4 03
POLITEKNIK NEGERI UJUNG PANDANG
DIP : Hamdani, S.T., M.T 2C D3 LISTRIK / 32116056
 0 1 2 3 4 5 6 7 8 9

b 95
95 53 95
F
F 31M F 33M K 35
36M
96 96 54 96
c

97

E.P.V. OFF
1 1 1 75

FC OFF

M5 OFF
M3 OFF
1
d S31 S33 S34 S36 K36M F36M
2 2 2 2 76 98

e
53 13 87 1 1
13 3 1
K17M K27M K17M K31M K17M K32T K17 K35
f 54 14 14 88 4 2 2 2
27

13 3 13 3 83 3 53 3
g
K31M S31a K32T S33a K35 S34a S36a S38

K 36
14 4 14 4 84 4 54 4
M3 ON

FC ON

E.P.V. ON

M5 ON
h 28

i
25

j
61
K 35
62
Y 35
k
26

Red
Red
Red

m H37 H38 H39

K31M K32T K33M K35 K36M

n
NO NC NO NC NO NC NO NC NO NC
30 48 35 37 36 38
Limit switch / VALVE CLOSED

33 54 2x13 49 51
o 47 32 3x13 36 39 36
41 31 35 48
Electro pneumatic valve

12 40 33
CONVEYOR BELT 2
Main contactor / M3

WORM WHEEL/M4

El. pneumatic valve

Overload vibrator

p
VIBRATOR / M5
Freq. Converter

Vibrator OFF
Valve closed

01 Mei 2018
MILLING
DIG : A. Ahmad Fauzan Anshar
A4 04
POLITEKNIK NEGERI UJUNG PANDANG
DIP : Hamdani, S.T., M.T 2C D3 LISTRIK / 32116056
 0 1 2 3 4 5 6 7 8 9

97 97 97 97 87 87 83 53 5 53
F 33M F 31M F 21M F 19M K 19M K 21M K 27M K 31M K 32T
d
98 98 98 98 88 88 84 54 6 54
29

30
h

l
Green

Green

Green
Green

Green
Green

m
Red
Red

Red

H40 H41 H42 H43 H44 H45 H47 H48

o
Overload WORMWHEEL / M4

WORMWHEEL / M4 --> ON
CONVEYOR BELT 2 / M3

CONVEYOR BELT 1 / M1

CONVEYOR BELT 1

CONVEYOR BELT 2

p
Overload MILL / M2

MILL / M2 --> ON

VALVE OPEN
M1 --> ON

M3 --> ON
Overload
Overload

01 Mei 2018
MILLING
DIG : A. Ahmad Fauzan Anshar
A4 05
POLITEKNIK NEGERI UJUNG PANDANG
DIP : Hamdani, S.T., M.T 2C D3 LISTRIK / 32116056
 0 1 2 3 4 5 6 7 8 9

c
87
F 36M

d 88

g
3 13
K32T K21M

h 4 14

l
Green

Green

H51 H52
m FAN

o
VIBRATOR --> ON

p
PLANT --> ON

VENTILATOR

01 Mei 2018
MILLING
DIG : A. Ahmad Fauzan Anshar
A4 06
POLITEKNIK NEGERI UJUNG PANDANG
DIP : Hamdani, S.T., M.T 2C D3 LISTRIK / 32116056
 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

b
SILO

c
M3 BAN BERJALAN 2

e
ELECTRO PNEUMATIC
VALVE
f Y35

M2 MOTOR SLIPRING
h PENGGILING 3 STEP

FREK.
j KONV.
M1 BAN BERJALAN 1
k

M4 SILO
l

m
01 Mei 2018
MILLING
n

DIG : A. Ahmad Fauzan Anshar

A4 07
POLITEKNIK NEGERI UJUNG PANDANG
DIP : Hamdani, S.T., M.T 2C D3 LISTRIK / 32116056
 0 1 2 3 4 5 6 7 8 9

b Simulator untuk “Electro Pneumatic

Valve / Y35” dan “Limit Switch / s38”
c

Green Red
e
Junction Box

g Katup Sudah Terbuka Katup Masih Dibuka

K94 K94
k

l
K94

K94 H96 H97

merah
m
hijau

o
Katup Sudah Terbuka

Katup Masih Dibuka

1 2 3 4

Ke Terminal No: 25 26 27 28
q
Di Panel

01 Mei 2018
MILLING
DIG : A. Ahmad Fauzan Anshar
A4 08
POLITEKNIK NEGERI UJUNG PANDANG
DIP : Hamdani, S.T., M.T 2C D3 LISTRIK / 32116056
 0 1 2 3 4 5 6 7 8 9

S 9
F1 63A F7 6A
b 10

d F5 F6

10A 50A

f
K 11 K 18 K 19 K 20

h 4 - 6 7 - 9

1 - 3

j M
E 6

m
CONVEYOR BELT 1 kW

n
10-30 kW
FURNACE

01 Mei 2018
TANUR
DIG : A. Ahmad Fauzan Anshar
A4 01
POLITEKNIK NEGERI UJUNG PANDANG
DIP : Hamdani, S.T., M.T 2C D3 LISTRIK / 32116056
 0 1 2 3 4 5 6 7 8 9

c 11 13

53 53 53 71 71 71

K 11M K 22
d S 11 S 12 AE K 13 K 14 K 22 K 22
54 54 54 72 72 72

12 14
83
e
19 23 K 17
84

f 61 61 87 53 53 61
K 13
K 22 K 14 S 16 S 17 K 17 K 18 K 20
62 62 88 54 54 62
24
g
20 S17AE2
th2-820
25
h 61
S17AE1
25 17 21 th1-800
K 17
62
26
i

K 11 M K 13 K 14M Y 15 Y 16 K 16 K 17 K 18M K 19M

S 12 AE
j
26 18 22

k
NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC

5 21 13 14 11 14 20 18 17 6 6 20
5 15 21 19 20 6 6
l 5 6 6
11 18
28
HEATER MAIN CONTACTOR

HEATER CONTACTOR 3/3P

m
AUXL RELAY HEATER
AUXILIARY RELAY

AUXILIARY RELAY
CONTAC HOLDER
LIGHT BARRIER 1
CONVEYOR BELT

LIGHT BARRIER

n
AUXL RELAY

3/3 X P1
1/3 X P
VALVE

VALVE

01 Mei 2018
TANUR
DIG : A. Ahmad Fauzan Anshar
A4 02
POLITEKNIK NEGERI UJUNG PANDANG
DIP : Hamdani, S.T., M.T 2C D3 LISTRIK / 32116056
 0 1 2 3 4 5 6 7 8 9

c
61

d 62
K 11M

71

e
72 K 17
27

f 53 83 13 97 83

54 K 16 K 16 K 21T S 23/LS 3 K 11F K 11M

84 14 98 84
g 28
61 57

K 19M K 21T
62 58
h 55

29
K 23T
56
RED WHITE GREEN
i

K 20M K 21T K 22M K 23T Y 24

S 25 AE H 26 H 27 H 28

j 30

k
NO NC NO NC NO NC NO NC NO NC
7 21 15 15 24 10
7 16 16
7 18 18
l 19 22

CONVEYOR BELT RUN

DECHARGE CONTROL

m
VALVE DISCHARGE
Y KONTAKTOR 1/3

LIGHT BARRIER 1

LIGHT BARRIER 2

OVERLOAD BELT
HEATER TIMER

PLANT READY

n
HEATER

LS3/S23

RELAY

01 Mei 2018
TANUR
DIG : A. Ahmad Fauzan Anshar
A4 03
POLITEKNIK NEGERI UJUNG PANDANG
DIP : Hamdani, S.T., M.T 2C D3 LISTRIK / 32116056
 0 1 2 3 4 5 6 7 8 9

f MCB MCB MCB

10 A 10 A 6A

h 1,3,5 1,3,5
C21 C21
2,4,6 2,4,6
i

S01 C21 C21

16 A
k

p
L N PE L1 N L1 N

q
POMPA 1

POMPA 2
SUPPLY

01 MEI 2018
POMPA
DIG : A. Ahmad Fauzan Anshar
A4 01
POLITEKNIK NEGERI UJUNG PANDANG
DIP : HAMDANI, S.T., M.T 2C D3 LISTRIK/321 16 056
 10 11 12 13 14 15 16 17 18 19

c 3 7

SW SW
B11 B16
d 4 8

f 4 3 8 9
D15 D15
1
1
1
g
Impuls Impuls
Tangan Tangan
3 S10 1 Otomatis 3 S16 1 Otomatis
h 2 2

5
j
Aliran B10.1 Aliran B15.1
D11 D16
6
k

C21 C23
l
1
D11 D27 D12 D14 D16 D30 D17
m 3

A1 A1 A1 A1 Path 23 A1 A1
n Path 21
A2 D11 A2 D12 H13 A2 D14 A2 D15 A2 D16 A2 D17 H18

o
Pompa 1 Pompa 2
NC NO NC NO NC NO NC NO NC NO NC NO
12 11 13 11 16 15 18
p 12 16 16 35
Pompa 1 tak

yang komplit

Pompa 1 tak
P1 < > P2
Bergantian
ada aliran

ada aliran

q
Kontak

01 MEI 2018
POMPA
DIG : A. Ahmad Fauzan Anshar
A4 02
POLITEKNIK NEGERI UJUNG PANDANG
DIP : HAMDANI, S.T., M.T 2C D3 LISTRIK/321 16 056
 20 21 22 23 24 25 26 27 28 29

Path 11 Path 16
c

d
95 95 97
C21 C23 C21
96 96 98
e

k
83 83 83 6 53 6
C21 C23 C21 D27 C23 D30
84 84 84 7 54 7
l

m
A1 A1 A1
h h
A2 C21 G22 A2 C23 G24 H25 H26 A2 D27 H28 H29
n

o Pompa 1 Pompa 1
NO NC NO NC NC NO
3x4 12 3x5 17 12 26
p 22 24 35
25 28
Pompa 1 kerja

Pompa2 kerja

27 21 30
Pompa 1

Pompa 2
Pompa 1
overload

overload
overload

01 MEI 2018
POMPA
DIG : A. Ahmad Fauzan Anshar
A4 03
POLITEKNIK NEGERI UJUNG PANDANG
DIP : HAMDANI, S.T., M.T 2C D3 LISTRIK/321 16 056
 30 31 32 33 34 35 36 37 38 39

c
Alarm
S38
off
d
11

97 S32 3 9 6
e
C23 B37 D37 D37
98 4 11 7

f 12

k
6 6 6 11
D12 D17 D27 D30
7 7 7 9
l

A1 5 7 A1 A1
2
n
A2 D30 10 D32 A2 D35 A2 D37
H39

o
NO NC NC NO NC NO NC NO
29 17 38
35 39
p
Level tertinggi
Level tertinggi
Test pompa
POMPA 2
overload

Pemilih
Alarm

q
Alarm

01 MEI 2018
POMPA
DIG : A. Ahmad Fauzan Anshar
A4 04
POLITEKNIK NEGERI UJUNG PANDANG
DIP : HAMDANI, S.T., M.T 2C D3 LISTRIK/321 16 056
 0 1 2 3 4 5 6 7 8 9

e MCB MCB MCB

10 A 10 A 6A

g 1,3,5 1,3,5
c21 c23
2,4,6 2,4,6
h

S01 c21 c23

j 16 A

Badan Panel
k

Pintu Panel
l

Rangka Panel
m

o
R S T N PE U V W E U V W E

p
POMPA 1

POMPA 2
SUPPLY

01 MEI 2018
POMPA (PLC)
DIG : A. Ahmad Fauzan Anshar
A4 01
POLITEKNIK NEGERI UJUNG PANDANG
DIP : HAMDANI, S.T., M.T 2C D3 LISTRIK/321 16 056
 10 11 12 13 14 15 16 17 18 19
220 VAC
a

S10
b11

b16
b10
b15

S15
c

d
L2(N) L1 com 01 03 05 07 09 11
- 00 02 04 06 08 10

e IN 00 01 02 03 04 05 06 07 08 10 11
0CH

f OUT
00 01 02 03 04 05 06 07
10CH
OMRON
PWR SYSMAC
RUN CPM1A
g ERR ALM
COM

+ 00 01 02 04 05 07
h - Com0 Com1 Com2 03 Com3 06

j
24 VDC

A1 A1

l
A2 A2
C21 C23 H17 H18 H19

n N
POMPA 1 ON

POMPA 2 ON
POMPA 2
POMPA 1

FULL

01 MEI 2018
POMPA(PLC)
DIG : A. Ahmad Fauzan Anshar
A4 02
POLITEKNIK NEGERI UJUNG PANDANG
DIP : HAMDANI, S.T., M.T 2C D3 LISTRIK/321 16 056
 0 1 2 3 4 5 6 7 8 9

F2 F4

1,3,5 1,3,5 1,3,5 1,3,5

d K8M K7M K6M K13M

2,4,6 2,4,6 2,4,6 2,4,6

F6M F13M

g 1-3 4-6 7-9

i
M1 M2

Badan Panel
k

Pintu Panel
l

Rangka Panel
m

o
R S T N PE U V W E U V W E

p
VIBRATOR
SUPPLY

q
FAN

01 MEI 2018
AIRBLAST (PLC)
DIG : A. Ahmad Fauzan Anshar
A4 01
POLITEKNIK NEGERI UJUNG PANDANG
DIP : HAMDANI, S.T., M.T 2C D3 LISTRIK/321 16 056
 10 11 12 13 14 15 16 17 18 19
220 VAC
a

ON/OF AUTO

ON/OFF FAN

ON/OFF VIB

START FAN
REPAIR
b

FLOW

FULL
c

d
L2(N) L1 com 01 03 05 07 09 11
- 00 02 04 06 08 10

e IN 00 01 02 03 04 05 06 07 08 10 11
0CH

f OUT
00 01 02 03 04 05 06 07
10CH
OMRON
PWR SYSMAC
RUN CPM1A
g ERR ALM
COM

+ 00 01 02 04 05 07
h - Com0 Com1 Com2 03 Com3 06

j
24 VDC

A1 A1 A1 A1

l
A2 A2 A2 A2
C21 K7M K8M K13M H17 H19

n N
CONTACTOR

VIBRATOR

VIBRATOR
FAN ON
DELTA
MAIN

STAR

ON

01 MEI 2018
AIRBLAST (PLC)
DIG : A. Ahmad Fauzan Anshar
A4 02
POLITEKNIK NEGERI UJUNG PANDANG
DIP : HAMDANI, S.T., M.T 2C D3 LISTRIK/321 16 056
 0 1 2 3 4 5 6 7 8 9

a F1 63A F7 6A

c F5 F6

10A 50A
d

K 11 K 18 K 19 K 20

g 4 - 6 7 - 9

1 - 3

i
M
E 6

Badan Panel
k

Pintu Panel
l

Rangka Panel
m

o
R S T N PE U V W E U V W E
CONVEYOR BELT 1 kW

p
10-30 kW
SUPPLY

FURNACE

01 MEI 2018
TANUR (PLC)
DIG : A.Ahmad Fauzan A
A4 01
POLITEKNIK NEGERI UJUNG PANDANG
DIP : HAMDANI, S.T., M.T 2C D3 LISTRIK/321 16 056
 10 11 12 13 14 15 16 17 18 19
220 VAC
a

S25AE

S12AE
S11

S17
b

S0

S16
S9
c

d
L2(N) L1 com 01 03 05 07 09 11
- 00 02 04 06 08 10

e IN 00 01 02 03 04 05 06 07 08 10 11
0CH

f OUT
00 01 02 03 04 05 06 07
10CH
OMRON
PWR SYSMAC
RUN CPM1A
g ERR ALM
COM

+ 00 01 02 04 05 07
h - Com0 Com1 Com2 03 Com3 06

j
24 VDC

A1 A1 A1 A1 A1 A1 A1

l
A2 A2 A2 A2 A2 A2 A2
K11 Y15 Y16 K18 K19 K20 Y24

n N
MAIN KONTAKTOR
CONVAYER

VALVE 2

VALVE 3
VALVE 1

DELTA
STAR
BELT

01 MEI 2018
TANUR (PLC)
DIG : A.Ahmad Fauzan A
A4 02
POLITEKNIK NEGERI UJUNG PANDANG
DIP : HAMDANI, S.T., M.T 2C D3 LISTRIK/321 16 056