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System Flame Detector Ignitor 5R PLTU 3

Equipment Strainer PLTU 3

Fungsi

Boundary FEW-ST-3001 PLTU 3


FEW-ST-3002 PLTU 3
Boiler Feed Pump 3A PLTU 3
Motor BFP 3A PLTU 3
Control & Instr. Boiler Feed Pump 3A PLTU 3
PI-FWA 3003 Pump 3A PLTU 3
PI-FWA 3016 Pump 3A PLTU 3
PI-FWA 3001 Pump 3A PLTU 3
PI-FWA 3005 Pump 3A PLTU 3
PI-FWA 3014 Pump 3A PLTU 3

NO FM Code Equipment Component FAILURE FC Code FAILURE


MODE CAUSE

Component Parts (FM) (FC)

1 Strainer PLTU FEW-ST-3001 Winding Aging,


3 PLTU 3 insulation temperature
failure
2 Strainer PLTU FEW-ST-3001 Motor Normal use
3 PLTU 3 bearing wear

3 Strainer FEW-ST-3002 Open or Contaminati


PLTU 3 PLTU 3 short circuit on,
especially
metallic
particles
shorting the
magnetic
flow switch

4 Strainer FEW-ST-3002 Loose Vibration


PLTU 3 PLTU 3 connections

5 Strainer Boiler Feed requires foreign


PLTU 3 Pump 3A excessive matter
PLTU 3 power impeller

6 Strainer Boiler Feed requires bent shaf


PLTU 3 Pump 3A excessive
PLTU 3 power
7 Strainer PLTU PI-FWA 3001 requires foreign
3 Pump 3A excessive matter
PLTU 3 power impeller

8 Strainer PLTU PI-FWA 3001 requires bent shaf


3 Pump 3A excessive
PLTU 3 power

9 Strainer PLTU PI-FWA 3001 Steambound Insufficient


3 Pump 3A margin
PLTU 3 between
suction
pressure and
vapor
pressure

10 Strainer PLTU PI-FWA 3001 Steambound fluctuations in


3 Pump 3A heater
PLTU 3 pressure at
suction

11 Flame PI-FWA 3001 overheats and suction valve


Detector Pump 3A seizes closed
Ignitor 5R PLTU 3
PLTU 3

12 Flame PI-FWA 3001 overheats and Insufficient


Detector Pump 3A seizes margin
Ignitor 5R PLTU 3 between
PLTU 3 suction
pressure and
vapor
pressure
13 Flame PI-FWA 3005 Loose or Excessive fit
Detector Pump 3A failed tolerances
Ignitor 5R PLTU 3 impeller key
PLTU 3 or locking
collar

14 Flame PI-FWA 3014 Inappropriate Contaminatio


Detector Pump 3A response n
Ignitor 5R PLTU 3
PLTU 3
Nilai Criticality Dokumentasi Subject Matter
MPI : 176.07 Prepared by Subject Matter Expert 1
SCR : 8.8 Notulen Subject Matter Expert 2
ACR : 88 Approved by Subject Matter Expert 3
AFPF : 2 Subject Matter Expert 4
Subject Matter Expert 5
Subject Matter Expert 6
Subject Matter Expert 7

FAILURE TIME OCCURENCE CRITICALITY FAILURE EFFECT

OCC CRT Component Next higher System


or functional assembly
assembly

1. failure 1 Y Motor Boiler Feed Flame


unlikely, failure Pump failure Detector
history Ignitor 5R
shows no PLTU 3
failure
3. very few 3 Y Motor Boiler Feed Flame
failures likely failure Pump failure Detector
Ignitor 5R
PLTU 3

3. very few 3 Y Control & Boiler Feed Flame


failures likely Instrument Pump failure Detector
Boiler Feed Ignitor 5R
Pump failure PLTU 3

3. very few 3 Y Control & Boiler Feed Flame


failures likely Instrument Pump failure Detector
Boiler Feed Ignitor 5R
Pump failure PLTU 3

2. rare 2 Y pi-fwa 3003 Boiler Feed Flame


number of pump failure Pump failure Detector
failure likely Ignitor 5R
PLTU 3

2. rare 2 Y pi-fwa 3003 Boiler Feed Flame


number of pump failure Pump failure Detector
failure likely Ignitor 5R
PLTU 3
2. rare 2 Y Pompa BFP Boiler Feed Flame
number of failure Pump failure Detector
failure likely Ignitor 5R
PLTU 3

2. rare 2 y Pompa BFP Boiler Feed Flame


number of failure Pump failure Detector
failure likely Ignitor 5R
PLTU 3

2. rare 2 y Pompa BFP Boiler Feed Flame


number of failure Pump failure Detector
failure likely Ignitor 5R
PLTU 3

2. rare 2 y Pompa BFP Boiler Feed Flame


number of failure Pump failure Detector
failure likely Ignitor 5R
PLTU 3

2. rare 2 y Pompa BFP Boiler Feed Flame


number of failure Pump failure Detector
failure likely Ignitor 5R
PLTU 3

2. rare 2 Y Pompa BFP Boiler Feed Flame


number of failure Pump failure Detector
failure likely Ignitor 5R
PLTU 3
2. rare 2 Y Aux. LO Boiler Feed Flame
number of pump failure Pump failure Detector
failure likely Ignitor 5R
PLTU 3

2. rare 2 Y Speed Drive Boiler Feed Flame


number of BFP failure Pump failure Detector
failure likely Ignitor 5R
PLTU 3
Subject Matter Expert
Task Code
ubject Matter Expert 1 :
ubject Matter Expert 2 : CI/HGPI/MI/SE/
ubject Matter Expert 3 : OR = Operator
ubject Matter Expert 4 : PRO = Proactiv
ubject Matter Expert 5 : PDM = Predict
ubject Matter Expert 6 : RTF = Run To
ubject Matter Expert 7 : PM = Preventi
FAT = Factory Acceptance Test

SAT = Site Acceptance Test

SEVERITY Failure DETECTION RISK RECOMMENDED AC


Detection

( 1 - 10 ) Methode ( 1 - 10 ) NUMBER Failure


(RPN) Defence Task
(FDT)

3. Slight 3 Vibration 3. Simulation 3 9 Vibration


effect on monitoring and/or
component Motor modeling
or system current
performance Acoustic
monitoring
Ferrography
Flow
indication
5. Moderate 5 Vibration 3. Simulation 3 45 Vibration
effect on monitoring and/or
component Motor modeling
or system current
performance monitoring
Thermograp
hy Acoustics
monitoring
Lubrication

5. Moderate 5 Inspection 3. Simulation 3 45 Inspection


effect on where and/or where
component accessible modeling accessible
or system Calibration Calibration
performance

5. Moderate 5 Inspection 3. Simulation 3 45 Inspection


effect on where and/or where
component accessible modeling accessible
or system Calibration Calibration
performance

5. Moderate 5 Inspection l 3. Simulation 3 30 Vibration


effect on vibration and/or
component modeling
or system
performance

4. Minor 4 Inspection l 4. Test on 4 32 Vibration


effect on vibration prototype
component
or system
performance
5. Moderate 5 Inspection l 3. Simulation 3 30 Vibration
effect on vibration and/or
component modeling
or system
performance

4. Minor 4 Inspection l 4. Test on 4 32 Vibration


effect on vibration prototype
component
or system
performance

4. Minor 4 Inspection l 4. Test on 4 32 Vibration


effect on vibration prototype
component
or system
performance

4. Minor 4 Inspection l 4. Test on 4 32 Vibration


effect on vibration prototype
component
or system
performance

4. Minor 4 Inspection l 4. Test on 4 32 Vibration


effect on vibration prototype
component
or system
performance

4. Minor 4 Inspection l 4. Test on 4 32 Vibration


effect on vibration prototype
component
or system
performance
4. Minor 4 Performance 4. Test on 4 32 Vibration
effect on test | prototype
component Vibration
or system
performance

4. Minor 4 Calibration - 4. Test on 4 32 Calibration -


effect on Accessories prototype Accessories
component Diagnostics Diagnostics
or system Inspection Inspection
performance
SHM = Supervisor Pemeliharaan Mesin
SHK = Supervisor Pemeliharaan Kontrol
SHL = Supervisor Pemeliharaan Listrik
ABB = Supervisor Har Alat Bantu & Bengkel
OPR = Supervisor Senior Operasi
CBM = Condition Based Maintenance
T = Factory Acceptance Test

AT = Site Acceptance Test

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