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A Modified Sensorless Control of Induction Motor Based on Reactive Power

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15th INTERNATIONAL SYMPOSIUM on
POWER ELECTRONICS - Ee 2009
XV Meñunarodni simpozijum Energetska elektronika – Ee 2009
NOVI SAD, REPUBLIC OF SERBIA, October 28th - 30th, 2009

A MODIFIED SENSORLESS CONTROL


OF INDUCTION MOTOR BASED ON
REACTIVE POWER
Vladan R. Jevremovic1, Veran Vasic2, Darko P. Marcetic2, Borislav Jeftenic3
1
Parker SSD Drives, Littlehampton, United Kingdom
2
Faculty of Technical Sciences, Novi Sad Serbia
3
Faculty of Electrical Engineering, Belgrade, Serbia

Abstract: This paper presents a modified model


reference adaptive system (MRAS) speed estimator for 1. INTRODUCTION
induction motors (IM), based on the instantaneous rotor MRAS speed observers consist of a reference model,
magnetizing reactive power. The proposed estimator an adjustable model and an adaptation mechanism,
does not use integration in the reference model and it is which adapts the speed estimate based on the error
insensitive to the stator resistance variations. The between the two model outputs. The classical rotor flux-
introduced changes allow analytical tuning of the based MRAS speed estimation [1] is popular because of
adaptation mechanism and facilitate implementation of its simplicity. The main disadvantages of this estimator
the estimator in a digital signal processor (DSP). The are poor low-speed operation due to the existence of pure
robustness and accuracy of the proposed scheme were integrators (which introduces problems of initial
verified experimentally for a wide speed range and conditions, offset, drift and integrator saturation), and
variable level of rotor flux. sensitivity to the variations in stator resistance. The
Keywords: induction motors drives, model reference problem of pure integration can be overcome either by
adaptive systems, observers, control replacing integrators with low-pass filters (quasi-
integrators) or by using advanced integration methods.
NOMENCLATURE Other solutions have employed rotor back electromotive
vs, em – stator voltage and rotor back-EMF force (EMF)-based MRAS estimators [2, 3], which
is, ir, im – stator, rotor and rotor magnetizing current improve low-speed performance, but suffer from noise in
ψs, ψr – stator and rotor flux the back-EMF estimate at high speeds and sensitivity to
Rs, Rr – stator and rotor resistance the stator resistance variations. In [4] a parallel stator
Ls, Lr, Lm – stator, rotor and magnetizing inductance resistance and rotor speed identification algorithm has
τr – rotor time constant been proposed. Additional answers to the problems of
integration and sensitivity to the stator resistance have
σ – total leakage coefficient, σ = 1 − L2m /( Ls Lr )
employed MRAS observers based on the rotor
ωr, ω̂r – actual and estimated rotor electrical angular magnetizing reactive power [5, 6]. However, the
frequency majority of rotor flux, back-EMF and reactive power-
ωsl, ω̂sl – actual and estimated slip angular frequency based MRAS techniques suffer from inherent instability
in the low-speed regenerative mode, unreliable operation
θˆr – estimated rotor electrical position at zero frequency with full-rated toque and sensitivity to
Te, Tl – electromagnetic and load torque the rotor time constant variations. The scheme in [7]
J m, B – motor inertia and friction coefficient employs rotor flux and stator current estimators with a
p – number of pole pairs modified slip relation and an additional stator voltage-
v, i – reference and adjustable model values (super dependent term as a remedy to low-speed instability. The
script) usage of dot products of rotor flux and stator current [8]
0 – stationary values (subscript) or rotor flux and back-EMF [9] as additional adaptation
∆ – small-signal variations terms in the MRAS error signals and parallel stator
α, β – stationary reference frame (subscript) resistance estimation has resulted in stable low-speed
d, q – synchronous reference frame (subscript) operation. Initially, MRAS observers had a proportional-
r – rotor reference frame (superscript) integral (PI) regulator as the adaptation mechanism, and
x& – first derivative (dx / dt) first tuning methods were empirical with the regulator
s – complex angular frequency (jω) gains constrained only by the noise in the system. The
first reported analytical tuning [10] suited only certain
operating modes and lacked universality. Improved

1
MRAS dynamics and clearly defined analytical tuning of estimated ω̂r at its output. Fig. 1(a) depicts the structure
the observer, augmented with a full machine mechanical of the proposed MRAS speed observer. The reference
model, are given in [11] with proportional-integral- model output is averaged using a finite impulse response
differential regulator as an adaptation mechanism. filter (FIR) which suppresses noise from the
Several references combined good properties of MRAS differentiation of stator currents in (7) and filters out the
observer for speed estimation and Luenberger observer higher harmonic content. The adjustable model is
for flux-current estimation [12, 13], or MRAS and divided into two sub-models that are described in the
sliding mode observers [14] that yielded improved further text.
dynamics of the estimate. Some authors propose the
usage of fuzzy-logic controllers in place of the
adaptation mechanism [15], or multi-layer artificial-
neural-networks combined with the MRAS reference
model [16], where the adaptation mechanism is inside
the adjustable model. Although very complex, these
solutions reported robust and accurate results. This paper
contributes to the improvement of the reactive power-
based MRAS speed observer, by identifying an
analytical method to define parameters of the adaptation
mechanism, resulting in a stable first-order system.

2. MATHEMATICAL MODEL
An IM in a stationary reference frame can be
modeled using complex stator and rotor voltage and flux
linkage equations:
Fig. 1 (a) MRAS speed observer; (b) adaptation
v s = Rs i s + ψ& s
(1) mechanism
0 = Rr i r + ψ& r − jω rψ r
ψ s = Ls i s + Lm i r
(2) 3. ADAPTATION MECHANISM
ψ r = Lm i s + Lr i r In order to select an appropriate adaptation mechanism, a
The voltage, current and flux space vectors from small-signal model of the MRAS observer has to be
previous equations are given as devised. Small-signal dynamics of the observer can be
x = xα + jx β , x ∈ {v s , is , ir ,ψ s ,ψ r } (3) modeled by transforming (7)-(9) into a synchronous (d-
q) reference frame and by linearizing them around the
The IM mechanical subsystem is modeled with
chosen steady-state point. The general assumptions are
J m ω& mr = Te − Tl − Bω mr (4)
that: the synchronous angular frequency ω e is constant,
where ωmr is the rotor mechanical angular frequency. hence stationary angular slip frequencies are equal
The rotor magnetizing back-EMF em and current im
( ω sl 0 = ωˆ sl 0 ); the rotor time constant τr is known exactly;
vectors are defined as:
e m = Lmψ& r / Lr (5) the MRAS speed feedback results in equality of steady-
state rotor magnetizing currents and zero q-axis
i m = ψ r / Lm (6) component of rotor flux. In addition, all second-order
The rotor back-EMF for the reference model is derived small signals can be neglected. Following these
from (1), (2) and (5) as assumptions, the transfer function of the open-loop
MRAS observer describes dependence between the
e m = v s − Rs i s − σLs i&s
v
(7)
small-signal error and rotor speed error (Isq0 is a steady-
Similarly, the back-EMF for the adjustable model is state value of isq):
obtained from (1), (2) and (6) as ∆ε
1 1   H m (s) =
e m = Lm′ i&m = Lm′  i s −  − jωˆ r i m  (8)
i ∆ω r − ∆ωˆ r
τ r τr   1 
s +  + τ rω r 0ω sl 0  s + 2ω eω sl 0
2
(10)
where Lm′ = L / Lr is the equivalent magnetizing
2
τ r 
m
= L′ I2

inductance and τ r = Lr / Rr . In the reference and


m mn
2 1
s + s + 2 + ω sl2 0
2

adjustable models, the outputs are rotor magnetizing τr τr


reactive powers ( q mv , q mi ) defined in (9) as the cross Fig. 1(b) shows the proposed adaptation mechanism,
product of rotor back-EMF and stator current vector, which comprises a PI regulator (with proportional Kpm
which removes the integration and dependence on the and integral Kim gains) and a simplified mechanical
stator resistance. model with motor inertia Jm derived from (4) assuming
r r
{ }
q mk = i s ⊗ e mk = Im i s ⋅ e m , k = v, i
* k
(9)
that the friction and the load torque are neglected (B ≈ 0,
Tl ≈ 0). The output of the PI regulator is considered
The error ε = q − q between the two models becomes
v
m
i
m proportional to Te, thus the transfer function of the
the input to the adaptation mechanism, which gives the adaptation system is

2
K pm s + K im p the PWM duty cycles with dead-time and IGBT voltage
H a (s) = (11) drops compensation. The flux and slip frequency
Jm s Jm s
estimators along with the flux regulator were running at
Assuming ωsl0 = 0, one can select parameters of the 1 kHz, with the flux loop bandwidth set to 90Hz. The
regulator by using (12), and applying cancellation of the speed loop was running at a 1ms sample rate with the
dominant pole in the open-loop transfer function (10). bandwidth of 10Hz. The IM speed was monitored via an
Unlike solutions with PI regulators only, a mechanical incremental encoder. The reference model of the MRAS
model with Jm enables cancellation of a single zero in the observer was updated at the PWM rate. The adjustable
open-loop transfer function that may exacerbate the noise model 1 was running at the PWM rate and estimated the
at high frequencies and render the system unstable. The rotor magnetizing current in a rotor reference frame
resulting transfer function of closed-loop speed observer according to (14), which made the model independent of
(13) gives a stable system in the form of a first-order ω̂r and provided the additional filtering through
low-pass filter with a cut-off frequency ωc = 2πfc.
integration.
ωJ ωJ
K pm = c m2 ≈ c m*2 r 1 r r
pLm′ I mn pLm′ im (12) i&m = (i s − i m ) (14)
τˆr
K im = K pm / τ r r
The rotor magnetizing i m and stator currents vectors
∆ω r H m (s) H a ( s) ωc
H (s) = = = (13) r
i s were obtained from im and is in a stationary reference
∆ωˆ r 1 + H m ( s ) H a ( s ) s + ω c
The frequency fc is selected to be 2-10Hz. In order to frame, through rotational transformations using θˆ . The r
generalize the regulator gains Kpm and Kim over a wide adjustable model 2, was running at a 1ms rate and gave
speed range and to maintain the desired bandwidth, the the rotor reactive power as
regulator employs gain scheduling such that Imn in (12) is
replaced with the reference magnetizing current as a

(
q mi = Lm′ ωˆ r imd
r r
isd + imq
r r
)
isq +
1 r r
τr
( r r 
imd isq − imq )
isd  (15)
function of the reference rotor speed, i.e. im* = f (ωr* ) .  
The adaptation mechanism was running every 1ms with
The τr in (12) is set to its rated value τrn.
its output integrated every PWM interval in order to
4. EXPERIMENTAL RESULTS obtain the estimated rotor position θˆ . Since the MRAS
r

The proposed speed-observer was verified by using estimator behaved as a low-pass filter, it was necessary
an experimental setup consisting of 2kW DC machine to compensate for the introduced phase lag. If the slip
(posing as an active load), IM and 1.2kW inverter, which frequency is neglected, the estimated rotor position is
are controlled using an indirect field oriented control
topology, as shown in Fig. 2. The IM parameters were –

θˆr = ωˆ r dt + tan −1 (ωˆ r / ω c ) (16)
The IM magnetizing curve was experimentally
rated power Pn = 750W, rated voltage Vn = 195Vrms,
determined and feed-forward compensation of saturation
rated frequency fn = 70Hz, star connected stator, p = 1, Rs
effects [17] was applied. The transient stator inductance
= 3.03Ω, Rr = 1.89Ω, Ls = Lr = 184mH, Lm = 172mH, σLs
σLs is considered constant and any error in this value
= 21.91mH, and Jm = 3.53×10-4 kgm2. may become dominant at high frequencies. The proposed
speed observer was tested for the entire speed region.
Fig. 3 illustrates the waveforms of the rotor reactive
powers, d and q-axis stator currents; measured and
estimated rotor speeds with the IM running in the base
speed region, for a reference speed of 540rpm at the
rated load of 1Nm. The power q mv has a significant
amount of high-frequency noise that originates from the
differentiation of stator currents. The stator d-axis
current isd is kept at the rated value, which corresponds to
the rated im current, whilst ω̂r tracks the actual rotor
Fig. 2 Experimental setup
The IM was driven by a 3-phase current-controlled speed with minimal latency and zero steady-state error.
voltage source inverter, which operated at 10 kHz Fig. 4 depicts the waveforms of reactive powers, isd and
switching frequency (the frequency was randomized ± isq currents and rotor speeds for the IM operating in the
10% around this value) and used space vector pulse- field-weakening region, once it reached the reference
width modulation (SVPWM) with a rated DC link speed of 6300rpm at 0.5Nm load torque. The reference
voltage of 340V. All control and estimation algorithms reactive power drops faster than the isd current and the
were implemented in a Texas Instrument DSP harmonic content in the reactive power estimates
TMS320F2810 operating at 125MHz. The current becomes significantly higher. The estimate ω̂r accurately
regulators were implemented in a synchronous reference matches the real speed, with a marginal steady-state
frame and updated at the PWM rate. The bandwidth of error. Fig. 5 shows the relevant waveforms for low-speed
the current loop was set to 250Hz and incorporated operation at 60rpm and 1Nm load. The average ω̂r
decoupling terms updated at 1 kHz. The motor voltages matches the actual speed after 400ms, with a significant
were estimated using the DC link voltage samples and ripple in the instantaneous value. The minimal achieved

3
rotor frequency using the proposed estimator is 0.25Hz at Rec. SAE Future Car Congress, Batt. and Energy
rated load, whilst the maximum speed is 210Hz. Tech. Sess. (Part D), pp. 1-6, 2000.
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5. CONCLUSION of rotor flux based MRAS and back EMF based
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4
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