Inno vation

Parting and grooving program HX

Heavy duty machining - stability & process security

EN
 Application - customer benefits

Industries Typical components

… Power generation, turbine construction … Turbine and generator shafts

… Roll production … Rolls

… Wind power industry … Drive shafts

… Ship-building … Large components

Materials
… Steel in general

… Stainless steel

… Cast iron and steel castings

Product advantages YOUR benefits

Stable system High process security
Optimum force distribution
Longer tool life

Clamped from above Easy handling

Reduced tool change times

Chip grooves for universal application Fewer insert changes necessary

Reduced storage costs

Excellent swarf control Security for machine operator

Not much space required in swarf bin

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 Product characteristics

Easy handling
The new generation of parting and grooving inserts
can be clamped and changed easily and comfortably
from above.

Stable design
The extremely large contact faces
balance the cutting forces in an
ideal way.
These are the requisites to be able to Contact
not only produce profile grooves but
faces
also carry out ‘stabbing’ operations.

Overhead machining
The ideal solution for the machining of generator and
turbine shafts.
Particularly in combination with insert -R81 grooving
operations into solid material can be carried out to the
desired depth with process security and excellent swarf
control at the same time.

-R81

3
 Product characteristics

The geometries
-R70 – suitable for all materials

… Ideal for high feed rates

… Stable cutting edge

… Suitable for interrupted cut

… Suitable for steel, stainless steel and cast iron

… Suitable for profile grooving and ‘stabbing’ operations

-R71 – smooth cutting action

… Very positive rake angle with small negative chamfer

… Suitable for grooving and profile grooving

… Suitable for steel, stainless steel and cast iron

… Minimum cutting forces

-PN – the number one for cast iron

… Double chamfered and honed cutting edge

… For grooving and ‘stabbing’ as well as profiling operations

… Stable machine conditions necessary

4
 Product characteristics

The geometries New

-R81 – turbine rotor and
rotor shaft machining made easy

… First choice for grooving into solid material

… Chip divider makes chip evacuation easier

… Suitable for steel and stainless steel

… Maximum process security

… Smooth cutting action with maximum cutting edge stability

… Ideal solution for overhead machining

… Minimized vibration

Cutting materials CTCP125

… Extraordinary heat resistance … Steel in general

… High toughness … Stainless steel

… Excellent resistance to notching … Spheroidal cast

iron (GGG)
… CVD high-performance coating with
maximum hardness and extremely
smooth surface

… Good suitability for dry machining

CTC3110
… Cast iron

… Steel in general

… Stainless steel

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 Program

-R70 -R71 -R81 -CE

CTCP125
CTC3110

s Type, r d1 α
[mm] description [mm] [mm] [°]
HX 16.12.60-R71 R R
16 HX 16.12.60-R81 R 1,2
HX 16.12.60PN-040CE R
6,5
HX 20.16.60-R71 R R
20 HX 20.16.60-R81 R
HX 20.16.60PN-040CE R
HX 25.16.90-R71 R R 1,6

25
HX 25.16.90-R81 R
HX 25.16.90PN-040CE R 110
HX 25.16.90PN-130CE R
HX 32.20.90-R70 R R
32 HX 32.20.90-R81 R 2,0
HX 32.20.90PN-040CE R
HX 40.24.90-R70 R R
40
HX 40.24.90-R81 R
9,2
HX 40.24.90PN-045CE R
HX 40.24.90PN-150CE R 2,4
HX 45.24.90-R70 R R
45 HX 45.24.90-R81 R
HX 45.24.90PN-150CE R
50
HX 50.32.90-R70 R R 140
3,2
HX 50.32.90-R81 R
60
HX 60.35.85-R70 R R
3,5
HX 60.35.85-R81 R
Steel R R
Stainless r R s
r
Cast iron R R
Non ferrous metals
d1

Heat resistant
Hard materials
Į
Main application
Extended application
International CERATIZIT range, for present availability see price list

Ordering example: 10 pieces HX 16.12.60-R71

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 Program

HDCG.

h
s
s Type, h
[mm] description [mm]
16 HDCGN 1HX16P.33 HX 16.. SHIM SEAT HX16
33 PIN 65.M8 7882202/SW 3
20 HDCGN 1HX20P.33 HX 20.. SHIM SEAT HX20
25 HDCGN 1HX25P.44 HX 25.. SHIM SEAT HX25
32 HDCGN 1HX32P.44 HX 32.. SHIM SEAT HX32
44
40 HDCGN 1HX40P.44 HX 40.. SHIM SEAT HX40
PIN 90.M12 7480412/SW 4
45 HDCGN 1HX45P.44 HX 45.. SHIM SEAT HX45
50 HDCGN 1HX50P.44 HX 50.. SHIM SEAT HX50
60 HDCGN 1HX60P.55 55 HX 60.. SHIM SEAT HX60

Tools upon request

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 CERATIZIT worldwide

CERATIZIT worldwide production sites and support centres

CERATIZIT worldwide distribution partner network

www.ceratizit.com
We reserve the right to make technical changes

Parent company in Luxembourg Contact for further information:

CERATIZIT Luxembourg Sàrl CERATIZIT Austria Gesellschaft m.b.H.

Route de Holzem 101
6600 Reutte/Tyrol
for improvement of the product.

L-8232 Mamer
Tel.: +352 312 085-1
Fax: +352 311 911
E-mail: info@ceratizit.com
Tel.: +43 (5672) 200-0
www.ceratizit.com Fax: +43 (5672) 200-502
E-mail: info.austria@ceratizit.com

542 EN 08.11