RAHI ENGenius Solutions LLP

Ingenious Solutions in Mechanical Engineering

A brief overview of company

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Vision Statement
Be recognized by our clients as their reliable partner for comprehensive
mechanical engineering solutions

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About us
• We have more than 20 years of combined experience in Design & Detail Engineering of
Pressure vessels used in Oil & Gas refineries, Petrochemical & Fertilizer industries.

• Hands on experience in New Product Development & design of Special Purpose Machines
(SPM) used in Heavy engineering & Pharma industries.

• Excellent capabilities in Conceptualization, 3-D Modeling, Assembly & Finite Element

Analysis of heavy structures & frames.

• Ability to perform process improvement studies & suggest suitable improvements for cycle
time reduction & cost savings in manufacturing.

• Certified Chartered Engineer from Institute of Engineers, India and Engineering Council, UK.

• Certified Energy Manager from Bureau of Energy Efficiency, India.

• Experienced trainers for various subject and software.

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Services Offered
Static Equipment Design

New Product Development

3-D Modelling, Drafting & Analysis

Manufacturing Engineering & Fixture Design

Training & Software Validation

CE Certification & Technical Writing

Engineering Application development

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Static Equipment Design

Design of pressure vessels for Oil and Gas refineries and Fertilizer industry :

• Pressure part calculation for shell, head, cone based on internal & external
pressure with nozzle, other reinforcement and WRC calculations, Flange
Calculations.

• Skirt design against wind/seismic code includes anchor box design and
foundation loads. Special design for fatigue and vessel buckling.

• Lifting & tailing lug calculations. Ladder & Platform detailing

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Static Equipment Design

Typical Equipment's List:
• Columns
• HDS / HDT Reactors
• Ethylene Oxide Reactors
• FCC Units
• Sulfur recovery units
• Urea Reactors
• Ammonia Converters
• Reformers
• Mounted bullets

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New Product Development

• Design & Development of Special Purpose Machines (SPM’s):

 In-Situ M/c’s for flange facing & boring, Plate rolling machines,

 Cylinder Liner Boring Machines & automatic drilling machines

• Design & Development of Special Welding Machines:

 Nozzle Overlay Machines, Welding Positioners & Gantries

• Design & Development of Hydraulic Job Lifting & Weighing Systems:

 Customized lifting systems to suit the job, Capacities upto 2500 MT.

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New Product Development

• Design & Development of Material Handling Systems for Pharma industries:

 Screw Conveyors, Powder Conveying Systems, Ribbon Blenders,

 Batch Hoppers, Loaders, Column & Booms, Storage Bins & Silos

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3-D Modeling, Drafting & Analysis

• 3-D Modelling: for NPD, Pressure Vessels & Columns, SPM’s etc

• Drafting / Detail Drawings: Pressure Vessels, NPD, Critical Fixtures etc

• FEA: Structural Analysis, Thermal Analysis

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Manufacturing Engineering
• New process / method development

• Identify & design new fixtures required in fabrication of vessels

• Validation and Standardization of existing fixtures for safe usage

• Process Improvement Studies, Cycle time reduction studies, Cost

reduction studies

• Manufacturing feasibility studies

• Assembly sequence for critical assemblies

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Fixture Design
Typical fixture design projects include:

• Material handling fixtures / frames

• Modular furnace design for shop floors & yard

• End to End solutions for manufacturing of FCC units

• Support arrangements for LSR, PWHT & Transportation

• Ovality correction spiders

• Special welding arrangements & fixtures

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Training
We provide tailor made training modules in following subjects:
• Process details – Oil and Gas refineries, Ammonia-Urea Plants

• ASME – Sec VIII Div 1, Sec VIII Div 2: Design and fabrication of pressure
vessels; ASME – Sec II: Materials

• Software: PVElite, StaadPRO, SolidEDGE

• Drawing Study & Jig-Fix Design

• Industrial Behavioural Training

• Management Systems – ISO 9001(QMS), ISO 50001 (ENMS)

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Design & Software Validation

• Design Validation – We can review the preliminary / detailed design
analysis and certify the same for completeness.
• Software Validation – We can run different example on the engineering
software and certify the same for correctness.

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Certification & Content Writing

• Installation certification by Chartered Engineer
• Technical content writing

Application Development
• Customized calculation sheet
• VBA routines for office productivity
• Component drawing utilities (eg. Toricone drawing, tube layout
drawing)

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Thank You

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