Section DSA-WM2-04P-302

Equipment Issue 2
030-300380 Rev. B, August 2005

- Installation Guide -
DSAWM-204PBI2 4-Slot-Mounting Kit with Lightning Protection

1. GENERAL

1.1 Document Purpose

This document provides installation information for the

Westell DSAWM-204PB Issue 2 4-Slot Mounting Kit with
Lightning Protection, which is shown in Figure 1. For specific
details on the 4-slot mounting assembly included with this kit,
see the 4-slot mounting assembly practice included with that
assembly.

- NOTE -
Hereafter, the DSAWM-204PBI2 4-Slot-Mounting Protection
Kit may be referred to as the
Protect 4" kit or mounting.

1.2 Document Status

Whenever this document is updated, the reason will be stated

in this paragraph. Revision B updates Paragraph 1.3, Figure 2,
and Table 2.

1.3 Product Purpose and Features

The Protect 4 kit is designed to provide a lightning-protected

mounting for up to four 200 MECHANICS
modules (or two
400-type modules). The pre-assembled kit contains the follow-
Figure 1. Front View of DSAWM-204PBI2
Protect 4" Kit
ing items (refer to Figure 2):

 Metal, ½" deep, mounting backplate with 2 sets of

keyhole-shaped mounting holes and four wood screws
(#10x1¼")
1.4 Product Mounting Location
 4-slot mounting assembly factory-attached to the backplate
The Protect 4 kit is typically wall-mounted at the customer prem-
 Two, 8-position, 5-pin, lightning protection blocks, one for ises on the network side of the point of demarcation, in a
the Customer side and one for the Network side (Note: weather-protected site or enclosure. Keyhole-shaped mounting
lightning protectors to be supplied by the installer)
holes/slots are provided in the mounting plate, for installer
mounting convenience.
 External Network-side screw terminal strip prewired to
protector block, for fast facility connections

 Four external, switchable, Customer-side, RJ48 jacks 2. INSTALLATION

prewired to lightning protection block, for external
customer connections
 # 6 ground lug and #10 ground stud
 Mounts to a Telco rack using 2 KTU mounting brackets or
with Westell’s A90-31MK30 19" Rack Adapter Kit (not
supplied)
Installation consists of inspecting the kit for damage, following
proper safety precautions, gathering the required tools and
equipment, determining the mounting location, mounting the
kit, and making all appropriate grounding, power, and wiring
connections. The following paragraphs provide detailed instruc-
tions for performing these procedures.

0508I2RB
Copyright 2005 Westell, Inc. All rights reserved. Page 1 of 4

200 MECHANICS
is a registered trademark of Westell, Inc., and CLEI is a trademark of Telcordia Technologies.
 Section DSA-WM2-04P-B00-302
030-300380 Rev. B

- INSPECTION NOTE - Terminal Strip Lightning Ground

Mounting Holes for Network Protector Lug
Visually inspect the kit for damage prior to installation. If damaged Connections Block** (use
#10
in transit, immediately report the damage to the transportation com- Ground Stud (use #12-24 AWG) #6 AWG)

pany and to Westell.

- PRECAUTIONARY STATEMENT -
- Never install telephone wiring during a lightning storm.
Network
- Never install telephone jacks in wet locations unless the jack is Area/Side
specifically designed for wet locations.
- Never touch uninsulated telephone wires or terminals unless
the telephone line has been disconnected at the network
interface.
- Use caution when installing or modifying telephone lines.
- This equipment is intended to be used behind devices that
provide primary lightning protection.
- This installation should conform to Local Codes and NEC 4-slot
Mounting
requirements. Assembly
- This equipment is to be installed in a restricted access location.

2.1 Following Safety Precautions

CAUTION
Risk of electric shock. Voltages up to 140 VDC (with reference to
ground) may be present on telecommunications circuits.
Customer
Area/Side
Important Safety Instructions (Please Save)
When using your telephone/telecommunications equipment, al-
ways follow basic safety instructions to reduce risk of fire,
electric shock, and injury to person, including the following: Lightning
Kit Mounting Protector RJ48 RJ48 Mounting Holes
Plate Block** Switches Jacks (4)
A. Read and understand all instructions. (4)
** Protector Modules not provided.
B. Follow all warnings and instructions marked on product.
C. Do not place this product on an unstable cart, stand or table: the Figure 2. Protect 4 Kit Front View & Features
product may fall, causing serious damage to product.
D. Slots and openings are provided for ventilation. To protect from
overheating, these openings must not be blocked or covered. This
product should never be placed near or over a radiator or heat reg-
ister. This product should not be placed in a built-in installation Non-combustible
unless proper ventilation is provided. backboard

E. This product should be operated only from the type of power Mounting
source indicated on the marking label. Screws (4)

F. Never push objects into this product through assembly slots as they
may touch dangerous voltage points or short out parts that could
result in the risk of fire or electrical shock. Never spill liquid of any
kind on the product.
G. For mounting by trained service personnel in restricted access loca-
tions only. Kit

2.2 Gathering Tools and Supplies

The following tools and supplies are recommended to mount the
kit.

 Awl or drill with assorted wood or cement bits

 Drywall fasteners, cement-type wall fasteners, or wood
screws (depending on the mounting surface; wood screws
are provided with the kit)
Lift and place kit against the wall. Mark the mounting hole locations
 Screwdriver (flat-head and/or Phillips-head) with a marking utensil. Set kit aside. Drill mounting holes. Insert and install all four
mounting screws until only ¼" remains. Lift and hang the kit on the screws. Finish
 Pliers and/or line cutters
driving or installing all screws until tight.

 Marking utensil Figure 3. Mounting the Protect 4 Kit

2 Westell, Inc.  750 N. Commons Drive  Aurora, IL 60504-7940 0508I2RB


030-300380 Rev. B
Top of Protect 4 Kit
Circuit 1 Circuit 2 Circuit 3 Circuit 4
Figure 4. Network Side Lightning Protector Block and
Terminal Strip for Network Connections
2.3 Determining the Mounting Location & Type
The kit should be installed by authorized trained personnel in re-
stricted access locations only. In accordance with UL 60950, this
equipment is suitable for mounting on concrete or other non-
combustible surfaces only. It is recommended that adequate
horizontal and vertical space be left between multiple installa-
tions to allow for unobstructed personnel access, proper cable
access, and ventilation. Select a location on a wall which insures
maximum and adequate lighting, air flow, and heat dissipation.
The distance from the cable entry point should be consistent
with local installation practices.
2.4 Mounting on a Wall
The kit can be directly mounted to a wall. The wall type may be
wood, drywall, or a noncombustible surface such as concrete.
The Protect 4 kit should be installed according to local company
practices; however, if none exist, the kit may be installed as de-
scribed in the following steps. Refer to Figure 3 as needed.
1. Determine the exact mounted location on wall.
Review Paragraph 2.3 and also note that the kit should be
installed so that the module assembly is in the upright (ver-
tical) position.
2. Mark the mounting hole locations to be drilled.
Using the kit itself as a template, lift the kit to the desired
location and mark the exact mounting hole locations to be
drilled for the mounting hardware. The installer may
choose from eight mounting holes, for mounting flexibility.
Set aside the kit.
3. Drill holes.
Drill appropriately-sized pilot holes to accommodate the
mounting screws or fastening hardware. Note that Westell
provides keyhole-shaped mounting holes/slots which facili-
tates the mounting procedure. The size of the holes and the
fastening hardware varies according to the wall type, as
listed below. Do not make the holes too large.
0508I2RB Westell, Inc.  750 N. Commons Drive  Aurora, IL 60504-7940
Section DSA-WM2-04P-B00-302
Circuit 1 Circuit 2 Circuit 3 Circuit 4
Bottom of Protect 4 Kit
Figure 5. Customer-Side Lightning Protector Block, RJ48
Jacks and C/S switches for Customer Connections
4. Partially install the mounting screws or wall fasteners.
Verify that the mounting screw head (or toggle bolt head)
can fit through the round, largest part of the key-hole
shaped mounting hole in the kit mounting plate. Partially
install all screws (or wall fasteners), leaving approximately
¼-inch of the screw protruding from the wall.
5. Attach kit to wall (hang the kit on the screws).
Lift the kit and align the kit’s mounting plate holes with the
protruding screws on the wall, then carefully hang the kit on
the screws.
6. Finish driving screws.
While holding the kit in place, immediately finish driving all
screws the remaining distance until flush against the wall.
Do not turn the screws too tight.
2.5 Making Ground Connections
Ground connections are made via #6 AWG wire either to the
ground lug located in the top right-hand corner of the kit plate
or to the ground stud located in the top left-hand corner of the
kit plate. This will provide a common ground for the mounting.
2.6 Making Installer Wiring Connections
2.6.1 Network Side Connections. Network side wiring con-
nections are made to a terminal block or strip located at the top
of the kit. Circuit 1 is on the left side of the strip/block, and Cir-
cuits 4 is on the right side. Strip an adequate length of #12-24
AWG wire, then secure and tighten each wire under the ap-
propriate screw head. The terminal strip/block is prewired to
the lightning protector block, which is prewired to the module
mounting assembly. See Figure 4 and Table 1 for circuit/block
position details.
2.6.2 Customer Side Connections. Customer side connec-
tions are made via four, 8-pin, RJ48C/S modular jacks
(adjacent to each jack is a switch which can be used to set the jack
type to either RJ48C or RJ48S). All four RJ48 jacks are prewired
to the lightning protector block, which is prewired to the mod-
ule mounting assembly. See Figure 5 and Table 1 for circuit
and block position details.
3
Section DSA-WM2-04P-B00-302
030-300380 Rev. B

Circuit Network Side Customer Side - CAUTION -

# Terminal Protector RJ Jack Protector Use care when installing and removing modules - do not force into
Block Block (Pin# - Lead) Block place. If a module resists insertion, remove it and check for debris in
Position Label Label
or near the module’s or shelf’s connectors and mounting slots. The
1 CKT1 - T 1-1 CKT1 (Pin 2 - T1) 1-1 module may then be gently re-inserted.
CKT1 - R CKT1 (Pin 1 - R1)
CKT1 - T1 1-2 CKT1 (Pin 5 - T) 1-2
CKT1 - R1 CKT1 (Pin 4 - R)
3. TESTING & TROUBLESHOOTING
2 CKT2 - T 2-1 CKT2 (Pin 2 - T1) 2-1
CKT2 - R CKT2 (Pin 1 - R1) This equipment should not be field repaired. If trouble is en-
CKT2 - T1 2-2 CKT2 (Pin 5 - T) 2-2 countered, verify all installer connections to the assembly and
CKT2 - R1 CKT2 (Pin 4 - R) check that the CO power fuse is not blown. Verify all module
3 CKT3 - T 3-1 CKT3 (Pin 2 - T1) 3-1 connections and option switch settings, and verify the modules
CKT3 - R CKT3 (Pin 1 - R1) are making a positive connection with the shelf connector.
CKT3 - T1 3-2 CKT3 (Pin 5 - T) 3-2
CKT3 - R1 CKT3 (Pin 4 - R) If trouble persists, replace the suspect unit with another unit, op-
tioned identically, and retest. If the replacement unit appears to
4 CKT4 - T 4-1 CKT4 (Pin 2 - T1) 4-1
CKT4 - R CKT4 (Pin 1 - R1) operate correctly, the original unit may be faulty and should be
returned for repair or replacement. Repairs made beyond re-
CKT4 - T1 4-2 CKT4 (Pin 5 - T) 4-2 placing a faulty unit are not recommended and may void the
CKT4 - R1 CKT4 (Pin 4 - R)
warranty.
Table 1. Cross-Reference Matrix for Circuits, Terminal
Blocks, Protector Blocks and RJ Jacks
4. TECHNICAL & CUSTOMER SERVICE

If technical or customer assistance is required, contact Westell

- LIGHTNING PROTECTOR NOTE - by calling or using one of the following options:
Lightning protector modules are not provided. The kit requires
both Network-side and Customer-side lightning protectors for Voice: (630) 898-2500
proper operation; the circuits remain open without Voice: (800) 323-6883
properly-functioning and installed protectors. email: global_support@westell.com

Visit the Westell World Wide Web site at http://www.Westell.com

2.6.3 Lightning Protection. The kit is designed to accept 5-pin for additional information about Westell.
lightning protectors (not provided) that may be inserted by the
installer into the lightning protector blocks provided on both the
network and customer sides. Lightning protectors help to pre- 5. SPECIFICATIONS
vent damage to equipment including the circuit plug-in
modules, help prevent injury to the service technician during To order units, call the telephone numbers shown in Part 4 and
lightning and over-voltage conditions, and insure proper kit op- please specify the part number shown in Table 2. Physical and
eration: the circuits are open without the protectors (when regulatory specifications are shown in Table 3.
protectors are removed). On the Network side lightning protec-
tor block, the installer should insert eight lightning protectors
Part # Description
into positions labelled 1-1 through 4-2, see Figure 4). On the
Customer protector block, the installer should insert eight light- DSAWM-204PBI2 Protect 4 Kit, with 4-Slot Mounting Assembly, Lightning
ning protectors also labelled 1-1 through 4-2 (see Figure 4 and Protection, and switchable RJ48C/S jacks. CLEI Code:
NCM6DDCARA. CPR: N70800. Barcode: 445477.
Figure 5).
A90-31MK30 19" Rack Adapter Kit.
Table 2. Ordering and Option Information
2.7 Installing the Plug-in Modules
Physical Feature U.S. Metric
Consult the module practice when installing modules. Align the Height 13 inches 33 cm
module with the mounting card guides above and below the unit Width (w/o key) 9 inches 23 cm
and fully-insert into the slot connector. Depth 5.125 inches 13 cm
Operating Temp. -40° to 149°F -40° to 65°C
CAUTION - STATIC-SENSITIVE Weight 7.95 pounds 3.6 g
Plug-in modules mounted in this kit may contain static-sensitive Humidity 0 to 90% (no condensation)
components! Use/observe proper electrostatic discharge precautions Regulatory/Agency Specifications
and procedures to maintain personal and equipment safety. Do not
 UL 60950 certified by an NRTL  CAN/CSA−C22.2 No. 60950−00
store near magnetic, electromagnetic or electrostatic fields.
Table 3. Physical Specifications

4 Westell, Inc.  750 N. Commons Drive  Aurora, IL 60504-7940 0508I2RB