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Chapter 1
CT Technical Considerations
Project P L U T O
CT Technical Considerations
Wall
WallSizes
Sizes 50.8 mm 2”
0.080”
CT
CT
CTSize
0.080”
Size
Size Issues
Issues
0.087”Issues
0.087”
CT Size Issues 60.3 mm 2 3/8”
0.095”
0.095”
0.102”
Pump
Pump//
•O•O Mobilization
0.102” &
Mobilization
0.109” & 66.7 mm 2 5/8”
Handling
Handling0.109”
Circulation
CirculationRates
Rates
0.125”
0.125”
•• Equipment:
Equipment:
0.134”
0.134”
OO Annular
AnnularFlow
Flow
0.156”
-- Injector
0.156” chains
73.0 mm 2 7/8”
Injector
0.175”
chains
Friction
Friction0.175”
-- goose-neck rollers
goose-neck
0.188”
0.188” rollers 88.9 mm 3 1/2”
Force
ForceConditions
0.203”
OO -- stripper
0.203” rubbers
Conditions
stripper rubbers
and0.225”
bushings
0.225”
and bushings
OO Fatigue
FatigueLife
-- BOP
0.250”
Life
0.250”
components
BOP components
0.236”
0.236”
OO Cost
Cost
CT Technical Considerations
Precision Video
CT Technical Considerations
Axial Axial
Tubing Tubing
Load Load
(-) (+)
Pressure (-)
CT Technical Considerations
O Triaxial
Stresses
P d2 - P d 2 P - P
Radial Stress σR = - d2
d 2 - d2 d 2 - d2
P d2 - P d 2 P - P
σH = + d2
Hoop Stress
d 2 - d2 d 2 - d2
Neutral Point
Helical Buckling
Unsupported Section
Spiral Pitch
CT Technical Considerations
TM
O CIRCA
t Circulation Analysis
Single Phase
Two Phase
Transient
t Tubing Force Analysis
t Engineering Design
t Field Support
CT Technical Considerations
O TFA Report
CT Technical Considerations
O TFA Op-limit Graph
Expected Weight Gauge and Operating Limits during RIH
Job Data Weight Gauge Operating Limit
15000
10000
Weight Gauge Reading [lbf]
5000
-5000
-10000
-15000
-20000
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000
CT Technical Considerations
O Fatigue Cycles
1 1/4” CT
CT Technical Considerations
1.5” 27 ft
1.75” 31 ft
2.0” 36 ft
2.375” 42 ft
CT Technical Considerations
3 or 4 ft Radius
CT Technical Considerations
Bending Radius
CT Technical Considerations
2
4
O Bend Reversals
5
3
1
6
CT Technical Considerations
t Cycles to ballooning
100
90
80
70
60
Fatigue [%]
50
40
30
20
10
• Distribution assumed to
be Gaussian
Safe Working
• Average life to failure Life
not suitable Frequency
of Failure
operationally
O Fatigue Failure
CT Technical Considerations
O Fatigue Crack
@ 8000psi
CT Technical Considerations
t Acid
t Welds
t Slip marks
CT Technical Considerations
Factors Affecting
Fatigue Life
Parameter Better
O Diameter Smaller
O Wall Thickness Thicker
O Grade (strength) Higher
O Section welds “Same Wall” Strip Bias
O Acid
Production Bias 0% 0% 0%
Neutral Position
CT Technical Considerations
CT Models Demo
300
QT700/HS70/HS80
Safe Working Life (cycles)
250
QT800
HS90
200
QT900
150 QT1000
HS110
100
50
0
0 2000 4000 6000 8000 10000
Internal Pressure (psi)
CT Technical Considerations
Pipe Twist
CT Technical Considerations
Maximum Load
Yield Load
PLASTIC REGION
Load (Stress)
Proportional
Limit ELASTIC REGION Ultimate Tensile
Strength
Elongation
0.2% Offset
Displacement (Strain)
CT Technical Considerations
deformation begins.
on the specimen.
CT Technical Considerations
Permanent Elongation
CT Technical Considerations
O Permanent Elongation
t Result of Tensile Load During Plastic Deformation
O Permanent Elongation
t Expected elongation may be:
200 to 6000 microstrain
One finite element analysis predicted a microstrain of
1500. This is equivalent of 15 ft on a 10,000 ft string
of pipe.
t Rotation of coiled tubing results in bending about a
new axis. This may result in significant elongation of
the coiled tubing.
t Axially loading the coiled tubing (reel tension) while
bending the pipe may increase the effects of
elongation.
CT Technical Considerations
O Permanent Elongation
t Change in pipe length is relatively small
Most procedures performed with coiled tubing are
not affected.
t If depth accuracy is critical, use a method of
depth correlation:
Tag on a known depth and correlate at surface.
Run a profile locator
Run a tubing end locator
Run gamma - CCL in the BHA with stiff wireline
CT Technical Considerations
Failure Analysis
CT Technical Considerations
O CT Performance Report
t All CT Failures - of what ever nature should be
reported to CTRE
t Is this important?
O CT Failures By
Cause
Manufacturing Flaw
25%
H2S Cracking
8%
Operator Error
Mechanical 6%
Damage
25% Erosion
2%
No Flaw
2%
Corrosion
32%
CT Technical Considerations
O CT Performance Report
t Total Failures = 51 Reported + 9 Unofficial
t Average Fatigue Life at Failure = 29%
t Assume 20K US$ / String
t = 852,000 US$ Unused Inventory
CT Technical Considerations
Pipe Inspection
CT Technical Considerations
CTES X $60K
Stylwan X Not for Sale
Rosen X X
Not for Sale
TuboScope X X Not for Sale
CT Technical Considerations
O CT Monitoring Systems - Where are we?
t Canadian Operations are using the Stylwan & Tuboscope
Systems
H2S market driven
Has detected flaws in bias weld
Has detected mechanical damage on new tubing
OPTI+Cal
CT Technical Considerations
O Desired Features:
t Easy to use in field
t Relatively inexpensive
t Zone 2 rating
O Measurement
t Diameter (can detect dent or flat spot)
t Ovality (collapse issues)
t Wall thickness (corrosion – especially
internal)
CT Technical Considerations
Environmental
O Mount on standard
level-wind trolley.
O Outdoor , -40 to
+40 deg C.
O All operating
regions, land and
offshore.
CT Technical Considerations
Magnets
8 sensors
MFL
partly
assembled
Fibers
CT Technical Considerations
Calliper
assembly
CT Technical Considerations
Diameter
sensor
Polarizer rotates
…as diameter
changes
CT Technical Considerations
General view
CT Technical Considerations
JobMaster:
digital data
CT Technical Considerations
CT Technical Considerations
Corrosion
OExternal
OInternal
O Internal Corrosion:
t Wall thinning or pitting from acid
t Internal weld susceptibility
t Amine spearhead and blend inhibitors
t Soda ash to pasivate after acid treatment
O External Corrosion:
t Wall thinning or pitting
Internal Corrosion Is
t H2S cracking
The Main Problem
t CO2 corrosion
t Storage corrosion
CT Technical Considerations
H2S ? Yes
No
No
L a rg e P u ll
C y c lin g a t
Yes C a p a c ity No
< 3 ,0 0 0 p s i
R e q u ire d ?
No
Yes
H S 90 N ot C y c lin g a t
R ecom m ended Yes
> 4 ,0 0 0 p s i
No
C y c lin g a t
Yes T a p e re d S trin g ? Yes
> 5 ,0 0 0 p s i
No
No
No
9 0 G ra d e s N o t H ig h D /t R a tio ?
Yes
R ecom m ended (lo w w e ig h t)
No
Yes F ie ld W e ld in g ? Yes
No
N o S p e c ific
Q T800 Q T900 Q T1000 H S 90 HS80 HS70
R e c o m m e n d a tio n
CT Technical Considerations
Tapered Strings
Intermediate section
Heavier wall tapered over length Lighter wall
O TruTaper
Exercise 1
O Tapered String Design
Stress along the string at the deepest BHA depth
Workstring % Yield Concentric % Yield
80
70
Percentage of Yield Stress
60
50
40
30
20
10
0
0 2500 5000 7500 10000 12500 15000 17500 20000
Measured Depth [ft]