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Internal Use Only

MONITOR SIGNAGE
SERVICE MANUAL
CHASSIS : TW40A

MODEL : 32LW55A 32LW55A-5BC

CAUTION
BEFORE SERVICING THE CHASSIS,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

P/NO : MFL63725115 (1510-REV01)


CONTENTS

CONTENTS ............................................................................................... 2

PRECAUTION............................................................................................ 3

SERVICING PRECAUTIONS..................................................................... 4

SPECIFICATION........................................................................................ 6

BLOCK DIAGRAM..................................................................................... 8

EXPLODED VIEW ..................................................................................... 9

SCHEMATIC CIRCUIT DIAGRAM ............................................ APPENDIX

Copyright © LG Electronics. Inc. All rights reserved. -2- LGE Internal Use Only
Only for training and service purposes
PRECAUTION
WARNING FOR THE SAFETY-RELATED COMPONENT. WARNING
• There are some special components used in LCD BE CAREFUL ELECTRIC SHOCK !
zmonitor that are important for safety. These parts are
• If you want to replace with the new backlight (CCFL) or
marked on the schematic diagram and the
inverter circuit, must disconnect the AC adapter
Exploded View. It is essential that these critical parts
because high voltage appears at inverter circuit about
should be replaced with the manufacturer' s specified
650Vrms.
parts to prevent electric shock, fire or other hazard.
• Handle with care wires or connectors of the inverter
• Do not modify original design without obtaining written circuit. If the wires are pressed cause short and may
permission from manufacturer or you will void the burn or take fire.
original parts and labor guarantee.
Leakage Current Hot Check Circuit
AC Volt-meter
TAKE CARE DURING HANDLING THE LCD MODULE
WITH BACKLIGHT UNIT.
• Must mount the module using mounting holes arranged
in four corners. Good Earth Ground
such as WATER PIPE,
• Do not press on the panel, edge of the frame strongly or To Instrument's CONDUIT etc.
0.15µF
electric shock as this will result in damage to the exposed
METALLIC PARTS
screen.
• Do not scratch or press on the panel with any sharp 1.5 Kohm/10W
objects, such as pencil or pen as this may result in
damage to the panel.
• Protect the module from the ESD as it may damage the When 25A is impressed between Earth and 2nd Ground
electronic circuit (C-MOS). for 1 second, Resistance must be less than 0.1
*Base on Adjustment standard
• Make certain that treatment person' s body are grounded
through wrist band.
• Do not leave the module in high temperature and in • Replaceable batteries
areas of high humidity for a long time. CAUTION
 ISK OF EXPLOSION IF BATTERY IS REPLACED BY
R
• The module not be exposed to the direct sunlight.
AN INCORRECT TYPE.
• Avoid contact with water as it may a short circuit within DISPOSE OF USED BATTERIES ACCORDING TO

the module. THE INSTRUCTIONS.
REPLACE ONLY WITH THE SAME OR EQUIVALENT
• If the surface of panel become dirty, please wipe it off
TYPE.
with a softmaterial. (Cleaning with a dirty or rough cloth
may damage the panel.) ADVARSEL
Lithiumbatteri - Eksplosionsfare ved fejlagtig
håndtering.
CAUTION Udskiftning må kun ske med batteri af samme
Please use only a plastic screwdriver to protect yourself fabrikat og type.
from shock hazard during service operation. Levér det brugte batteri tilbage til leverandøren.

Copyright © LG Electronics. Inc. All rights reserved. -3- LGE Internal Use Only
Only for training and service purposes
SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service unit under test.
manual and its supplements and addenda, read and follow the 2. After removing an electrical assembly equipped with ES
SAFETY PRECAUTIONS on page 3 of this publication. devices, place the assembly on a conductive surface such as
NOTE: If unforeseen circumstances create conflict between the aluminum foil, to prevent electrostatic charge buildup or
following servicing precautions and any of the safety precautions on exposure of the assembly.
page 3 of this publication, always follow the safety precautions. 3. Use only a grounded-tip soldering iron to solder or unsolder ES
Remember: Safety First. devices.
4. Use only an anti-static type solder removal device. Some solder
General Servicing Precautions removal devices not classified as "anti-static" can generate
1. Always unplug the receiver AC power cord from the AC power electrical charges sufficient to damage ES devices.
source before; 5. Do not use freon-propelled chemicals. These can generate
a. Removing or reinstalling any component, circuit board electrical charges sufficient to damage ES devices.
module or any other receiver assembly. 6. Do not remove a replacement ES device from its protective
b. Disconnecting or reconnecting any receiver electrical plug or package until immediately before you are ready to install it.
other electrical connection. (Most replacement ES devices are packaged with leads
c. Connecting a test substitute in parallel with an electrolytic electrically shorted together by conductive foam, aluminum foil
capacitor in the receiver. or comparable conductive material).
CAUTION: A wrong part substitution or incorrect polarity 7. Immediately before removing the protective material from the
installation of electrolytic capacitors may result in an leads of a replacement ES device, touch the protective material
explosion hazard. to the chassis or circuit assembly into which the device will be
installed.
2. Test high voltage only by measuring it with an appropriate high CAUTION: Be sure no power is applied to the chassis or circuit,
voltage meter or other voltage measuring device (DVM, and observe all other safety precautions.
FETVOM, etc) equipped with a suitable high voltage probe. 8. Minimize bodily motions when handling unpackaged
Do not test high voltage by "drawing an arc". replacement ES devices. (Otherwise harmless motion such as
3. Do not spray chemicals on or near this receiver or any of its the brushing together of your clothes fabric or the lifting of your
assemblies. foot from a carpeted floor can generate static electricity
4. Unless specified otherwise in this service manual, clean sufficient to damage an ES device.)
electrical contacts only by applying the following mixture to the
contacts with a pipe cleaner, cotton-tipped stick or comparable General Soldering Guidelines
non-abrasive applicator; 10% (by volume) Acetone and 90% (by 1. Use a grounded-tip, low-wattage soldering iron and appropriate
volume) isopropyl alcohol (90%-99% strength) tip size and shape that will maintain tip temperature within the
CAUTION: This is a flammable mixture. range or 500 ˚F to 600 ˚F.
Unless specified otherwise in this service manual, lubrication of 2. Use an appropriate gauge of RMA resin-core solder composed
contacts in not required. of 60 parts tin/40 parts lead.
5. Do not defeat any plug/socket B+ voltage interlocks with which 3. Keep the soldering iron tip clean and well tinned.
receivers covered by this service manual might be equipped. 4. Thoroughly clean the surfaces to be soldered. Use a mall wire-
6. Do not apply AC power to this instrument and/or any of its bristle (0.5 inch, or 1.25cm) brush with a metal handle.
electrical assemblies unless all solid-state device heat sinks are Do not use freon-propelled spray-on cleaners.
correctly installed. 5. Use the following unsoldering technique
7. Always connect the test receiver ground lead to the receiver a. Allow the soldering iron tip to reach normal temperature.
chassis ground before connecting the test receiver positive (500 ˚F to 600 ˚F)
lead. b. Heat the component lead until the solder melts.
Always remove the test receiver ground lead last. c. Quickly draw the melted solder with an anti-static, suction-
8. Use with this receiver only the test fixtures specified in this type solder removal device or with solder braid.
service manual. CAUTION: Work quickly to avoid overheating the circuit
CAUTION: Do not connect the test fixture ground strap to any board printed foil.
heat sink in this receiver. 6. Use the following soldering technique.
a. Allow the soldering iron tip to reach a normal temperature
Electrostatically Sensitive (ES) Devices (500 ˚F to 600 ˚F)
Some semiconductor (solid-state) devices can be damaged easily b. First, hold the soldering iron tip and solder the strand against
by static electricity. Such components commonly are called the component lead until the solder melts.
Electrostatically Sensitive (ES) Devices. Examples of typical ES c. Quickly move the soldering iron tip to the junction of the
devices are integrated circuits and some field-effect transistors and component lead and the printed circuit foil, and hold it there
semiconductor "chip" components. The following techniques only until the solder flows onto and around both the
should be used to help reduce the incidence of component component lead and the foil.
damage caused by static by static electricity. CAUTION: Work quickly to avoid overheating the circuit
1. Immediately before handling any semiconductor component or board printed foil.
semiconductor-equipped assembly, drain off any electrostatic d. Closely inspect the solder area and remove any excess or
charge on your body by touching a known earth ground. splashed solder with a small wire-bristle brush.
Alternatively, obtain and wear a commercially available
discharging wrist strap device, which should be removed to
prevent potential shock reasons prior to applying power to the

Copyright © LG Electronics. Inc. All rights reserved. -4- LGE Internal Use Only
Only for training and service purposes
IC Remove/Replacement CAUTION: Maintain original spacing between the replaced
Some chassis circuit boards have slotted holes (oblong) through component and adjacent components and the circuit board to
which the IC leads are inserted and then bent flat against the prevent excessive component temperatures.
circuit foil. When holes are the slotted type, the following technique
should be used to remove and replace the IC. When working with Circuit Board Foil Repair
boards using the familiar round hole, use the standard technique Excessive heat applied to the copper foil of any printed circuit
as outlined in paragraphs 5 and 6 above. board will weaken the adhesive that bonds the foil to the circuit
board causing the foil to separate from or "lift-off" the board. The
Removal following guidelines and procedures should be followed whenever
1. Desolder and straighten each IC lead in one operation by gently this condition is encountered.
prying up on the lead with the soldering iron tip as the solder
melts. At IC Connections
2. Draw away the melted solder with an anti-static suction-type To repair a defective copper pattern at IC connections use the
solder removal device (or with solder braid) before removing the following procedure to install a jumper wire on the copper pattern
IC. side of the circuit board. (Use this technique only on IC
Replacement connections).
1. Carefully insert the replacement IC in the circuit board.
2. Carefully bend each IC lead against the circuit foil pad and 1. Carefully remove the damaged copper pattern with a sharp
solder it. knife. (Remove only as much copper as absolutely necessary).
3. Clean the soldered areas with a small wire-bristle brush. 2. carefully scratch away the solder resist and acrylic coating (if
(It is not necessary to reapply acrylic coating to the areas). used) from the end of the remaining copper pattern.
3. Bend a small "U" in one end of a small gauge jumper wire and
"Small-Signal" Discrete Transistor carefully crimp it around the IC pin. Solder the IC connection.
Removal/Replacement 4. Route the jumper wire along the path of the out-away copper
1. Remove the defective transistor by clipping its leads as close as pattern and let it overlap the previously scraped end of the good
possible to the component body. copper pattern. Solder the overlapped area and clip off any
2. Bend into a "U" shape the end of each of three leads remaining excess jumper wire.
on the circuit board.
3. Bend into a "U" shape the replacement transistor leads. At Other Connections
4. Connect the replacement transistor leads to the corresponding Use the following technique to repair the defective copper pattern
leads extending from the circuit board and crimp the "U" with at connections other than IC Pins. This technique involves the
long nose pliers to insure metal to metal contact then solder installation of a jumper wire on the component side of the circuit
each connection. board.

Power Output, Transistor Device 1. Remove the defective copper pattern with a sharp knife.
Removal/Replacement Remove at least 1/4 inch of copper, to ensure that a hazardous
1. Heat and remove all solder from around the transistor leads. condition will not exist if the jumper wire opens.
2. Remove the heat sink mounting screw (if so equipped). 2. Trace along the copper pattern from both sides of the pattern
3. Carefully remove the transistor from the heat sink of the circuit break and locate the nearest component that is directly
board. connected to the affected copper pattern.
4. Insert new transistor in the circuit board. 3. Connect insulated 20-gauge jumper wire from the lead of the
5. Solder each transistor lead, and clip off excess lead. nearest component on one side of the pattern break to the lead
6. Replace heat sink. of the nearest component on the other side.
Carefully crimp and solder the connections.
Diode Removal/Replacement CAUTION: Be sure the insulated jumper wire is dressed so the
1. Remove defective diode by clipping its leads as close as it does not touch components or sharp edges.
possible to diode body.
2. Bend the two remaining leads perpendicular y to the circuit
board.
3. Observing diode polarity, wrap each lead of the new diode
around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of
the two "original" leads. If they are not shiny, reheat them and if
necessary, apply additional solder.

Fuse and Conventional Resistor


Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow
stake.
2. Securely crimp the leads of replacement component around
notch at stake top.
3. Solder the connections.

Copyright © LG Electronics. Inc. All rights reserved. -5- LGE Internal Use Only
Only for training and service purposes
SPECIFICATION
1. Application range
This specification is applied to the TW40A chassis.

2. Requirement for Test


Each part is tested as below without special appointment.

1) Temperature: 25 °C ± 5 °C(77 °F ± 9 °F),


CST: 40 °C ± 5 °C
2) Relative Humidity: 65 % ± 10 %
3) Power Voltage
: Standard input voltage (AC 100-240 V~, 50/60 Hz)
* Standard Voltage of each products is marked by models.
4) Specification and performance of each parts are followed
each drawing and specification by part number in accord-
ance with BOM.
5) The receiver must be operated for about 5 minutes prior to
the adjustment.

3. Test method
1) Performance: LGE Monitor test method followed.
2) Demanded other specification
- Safety : NA
- EMC : NA

4. General Specification
- General Feature
No Item Specification Remark
1 Active Screen Size 31.55 inches(801.31 mm) diagonal
2 Outline Dimension 743.2(W) x 504.2(H) x 11.2(D)
3 Pixel Pitch 0.36375 mm x 0.36375 mm
4 Pixel Format 1920 horiz. by 1080 vert. Pixels, RGB stripe arrangement
5 Color Depth 8bit, 16.7 Million colors
6 Transmissivity(White) 5%(center 1point, typ)
7 Viewing Angle(CR>10) Viewing angle free ( R/L 178 (Min.), U/D 178 (Min.))
8 Power Consumption Total 15.0W(Typ.) #1
9 Weight(with package) 2.6Kg(3.8Kg)
10 Display Mode Transmissive mode, Normally black
11 Surface Treatment Hard coating(3H), Anti-glare treatment of the front polar-
izer, (Haze 1%(Typ.))
12 Possible Display Type Landscape and Portrait Enabled

Copyright © LG Electronics. Inc. All rights reserved. -6- LGE Internal Use Only
Only for training and service purposes
5. Signal Timing Specifications
Table shows the signal timing required at the input of the LVDS transmitter. All of the interface signal timings should be
satisfied with following specification for normal operation.

Copyright © LG Electronics. Inc. All rights reserved. -7- LGE Internal Use Only
Only for training and service purposes
6. LVDS Signal Specifications
- LVDS Input Signal Timing Diagram

- LVDS Input Signal Characteristics


1) DC Specification

Copyright © LG Electronics. Inc. All rights reserved. -8- LGE Internal Use Only
Only for training and service purposes
2) AC Specification

Copyright © LG Electronics. Inc. All rights reserved. -9- LGE Internal Use Only
Only for training and service purposes
BLOCK DIAGRAM

Copyright © LG Electronics. Inc. All rights reserved. - 10 - LGE Internal Use Only
Only for training and service purposes
EXPLODED VIEW
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These
parts are identified by in the Schematic Diagram and EXPLODED VIEW.
It is essential that these special safety parts should be replaced with the same components as
recommended in this manual to prevent X-RADIATION, Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.

400
410
420

200
300

Copyright © LG Electronics. Inc. All rights reserved. - 11 - LGE Internal Use Only
Only for training and service purposes

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