Height Gages

■ Nomenclature
Vernier Height Gage Mechanical Digit Height Gage
Strut
Fine adjuster for main scale
Main pole
Beam Column
Sub pole
Column

Main scale
Locking device

Feed handle Reset button

Fine adjustment device
Slider Counter, upward
Slider Clamp
Measuring and
scribing stylus Counter, downward
Vernier scale Locking device
Stylus clamp Hand-pointer
Stylus clamp
Dial face
Measuring and Probe extension
scribing stylus Scribing stylus
Scribing stylus
Measuring face, Measuring face,
stylus stylus
Fixing device Fixing device

Reference surface, beam Reference surface, base Base

Reference surface, base Base
Digimatic Height Gages
Strut

Main pole
Column
Sub pole

Preset mode, ball diameter

compensation mode button
Feed handle
Slider Power ON/OFF key
Zero set button / ABS (Absolute) button
Touch probe connector
Measuring and Digimatic data socket
scribing stylus Hold / data button
Battery cap
Stylus clamp Number up/down button, presetting

Direction switch / digit shift button,

Scribing stylus presetting

Measuring face, stylus

Fixing device

Base
Reference surface, base

Slider handwheel Slider clamping lever Ergonomic base

23 Quick Guide to Precision Measuring Instruments

Quick Guide to Precision Measuring Instruments

Height Gages
■ How to read
●Vernier Height gage 6
●Mechanical Digit Height gage
Measuring upwards from a reference surface
11
5

(2)
4
7
10
6
11
3
Scribing stylus
Counter 122 mm
5
2 9
4 0
10
1 90 0 10

Dial 0.11 mm
10 90
3

2 9
0
(1) 80 20 0.01mm 80 20
1 2 2 mm

Reading 122.11 mm
1
122.11 70 30 70
30
0
(1) 7

60
40
50
60
40 8 7 8 mm
50
7

Main scale Reference surface

Vernier scale
Measuring downwards from a reference surface
Graduation 0.02mm
Reference surface
(1) Main scale 79 mm Counter 125 mm
0
(2) Vernier 0.36 mm 90
10
0 10
90
Dial 0.11 mm
8 7 5 mm
80 20 0.01mm 80 20

Reading 79.36 mm 125.11

Reading 125.11 mm
70 30 70
30

40 60
60 50 40 1 2 5 mm

■ General notes on use of Height Gages Scribing 50

stylus
1. Potential causes of error
Like the caliper, the error factors involved include parallax effects, error 4. Error due to inclination of the main scale (column)
caused by excessive measuring force due to the fact that a height gage does According to JIS standards, the perpendicularity of the column reference edge
not conform to Abbe's Principle, and differential thermal expansion due to a to the base reference surface should be better than:
temperature difference between the height gage and workpiece.
There are also other error factors caused by the structure of the height gage. ( 0 . 0 1 + 1000L ) mm L indicates the measuring length (unit: mm)
In particular, the error factors related to a warped reference edge and scriber This is not a very onerous specification. For example, the perpendicularity limit
installation described below should be studied before use. allowable is 0.61 mm when L is 600 mm. This is because this error factor has
a small influence and does not change the inclination of the slider, unlike a
2. Reference edge (column) warping and scriber installation warped column.
Like the caliper, and as shown in the following figure, measurement errors result
5. Relationship between accuracy and temperature
when using the height gage if the reference column, which guides the slider,
becomes warped. This error can be represented by the same calculation formula Height gages are made of several materials. Note that some combinations of
for errors caused by nonconformance to Abbe's Principle. workpiece material, room temperature, and workpiece temperature may affect
measuring accuracy if this effect is not allowed for by performing a correction
f =h =ha calculation.
h 6. The tip of a height gage scriber is very sharp and must be handled carefully if
personal injury is to be avoided.
h
7. Do not damage a digital height gage scale by engraving an identification
f
l

number or other information on it with an electric marker pen.

f
l

a 8. Carefully handle a height gage so as not to drop it or bump it against anything.

h

h
a
■ Notes on using the height gage
Installing the scriber (or a lever-type dial indicator) requires careful consideration
because it affects the size of any error due to a warped reference column by 1. Keep the column, which guides the slider, clean. If dust or dirt accumulates
increasing dimension h in the above formula. In other words, if an optional on it, sliding becomes difficult, leading to errors in setting and measuring.
long scriber or lever-type dial indicator is used, the measurement error becomes 2. When scribing, securely lock the slider in position using the clamping
larger. arrangements provided. It is advisable to confirm the setting after clamping
because the act of clamping on some height gages can alter the setting slightly.
If this is so, allowance must be made when setting to allow for this effect.
Example: Effect of measuring point position 3. Parallelism between the scriber measuring face and the base reference
When h is 150 mm, the error is 1.5 times larger than surface should be 0.01 mm or better.
when h is 100 mm. Remove any dust or burrs on the mounting surface when installing the scriber
h
or lever-type dial indicator before measurement. Keep the scriber and other
h parts securely fixed in place during measurement.
4. If the main scale of the height gage can be moved, move it as required to set
the zero point, and securely tighten the fixing nuts.
3. Lifting of the base from the reference surface 5. Errors due to parallax error are not negligible. When reading a value, always look
When setting the scriber height from a gauge block stack, or straight at the graduations.
from a workpiece feature, the base may lift from the surface 6. Handling after use: Completely wipe away any water and oil. Lightly apply a
plate if excessive downwards force is used on the slider, thin coating of anti-corrosion oil and let dry before storage.
and this results in measurement error. For accurate setting, 7. Notes on storage:
move the slider slowly downwards while moving the scriber Avoid direct sunlight, high temperatures, low temperatures, and high
tip to and fro over the gauge block surface (or feature). The humidity during storage.
correct setting is when the scriber is just felt to lightly touch If a digital height gage will not be used for more than three months, remove
as it moves over the edge of the surface. It is also necessary the battery before storage.
to make sure that the surface plate and height gage base If a protective cover is provided, use the cover during storage to prevent dust
reference surface are free of dust or burrs before use. from adhering to the column.

Quick Guide to Precision Measuring Instruments 24