The World is Kurtz – Present in 135 countries

Our Vision Our competitive lead in technology

optimizes quality, costs and delivery service
in our customers‘ production process.

Our Mission We develop and produce high quality machines and systems for the
production of electronics.

Production plants / subsidiaries

We offer services and complete solutions designed to optimize our
Local agents customers‘ production processes.
Other presence

America
ERSA North America
We think globally and act locally.
a division of
KURTZ North America Inc. As a company with tradition, we strive for long-term relationships with our
1779, Pilgrim Road
Plymouth, WI 53073, USA customers, partners and employees.
Tel.: 800-363-3772
ersainfo@kna.net

ERSA Production Equipment & Services Asia

Our core focus is to business areas where we can prove to be
“Best in Class” as compared to third parties.

for Manufacturing & Repair of Electronic Assemblies ERSA Asia Pacific

a division of We strive for above average economic success in order to guarantee the
KURTZ Far East Ltd.
Suite 3505, 35/F., continuing development and innovative strength of our company.
China Resources Building

• Screen Printing • Rework & Repair 26 Harbour Rd, Wan Chai

Hong Kong
Tel.: +852 / 2331 2232
kurtz@kfe.com.hk
• Reflow Soldering • Hand Soldering Tools
China
ERSA Shanghai
• Selective Soldering • Optical Inspection a division of
KURTZ Shanghai Ltd.

160517 - 0508 | Technical data is subject to change | © 2008 by Kurtz Holding GmbH & Co.
Catalog 2008
Room 601 Green Land

• Wave Soldering • Value Added Services Business Mansion,

No. 1258, Yu Yuan Rd.
Shanghai 200050, China
Tel.: +86 (21) 3126 0818
kurtz@kurtz.com.cn
Soldering Irons, Soldering / Desoldering Stations,
Contact us for complete information:
Korea Solder Fume Extraction,
ERSA Korea
a branch of k•mc
1305 Ho, High-Tech City 2 Dong,
Hybrid Rework, Workbench Accessories
54-66 Mullae-dong 3 Ga,
Yeongdeungpu-Gu, Seoul
150-834 Korea
Tel.: +82 2 6309 7031
kmc@kmckr.co.kr

Europe (HQ)
www.ersa-i-tool.com
ERSA GmbH

www.er sa.com
Leonhard-Karl-Str. 24
97877 Wertheim / Germany
Tel.: +49 (0) 9342 / 800-0
info@ersa.de
2
 Your Guide

Product Range Alpha-Numerical Product Index Soldering Irons & Sets

Order No.: page: Order No.: page: Order No.: page:

Heiztechnologie
Soldering Irons & Sets
Miniature Soldering Irons page Workshop & Hammer Sold. Irons page
00 03b - 0008M 31 0A04 - 0A50 31 0irhr100a-16 23 / 24
0012... tip 40 0a08mset 31 0irhr100a-24 23 / 24
Minor S, Minityp S 6 ERSA 200 - ERSA 550 7
Microsoldering / Universal Sold. Irons High-Speed & Power Soldering Irons 0015BDH 6 0ANA60 14 0irhr100a-hp 24
Multitip series, Tip 260 6 Multi-Sprint, Multi-TC 8 0032... tips 43 0ANA60A 15 0irhr-st050 23
Multi-Pro, ERSA 30 S 6 Gas Soldering Irons 0042... tips 40 0AS196 29
Standard Soldering Irons Independent 75 / 130 9 0045BDG 6
0LS197 29
ERSA 50 S / 80 S / 150 S 7 ERSA 185 PZ 28 0CLEAN-AIR 26
0055JD 7
0CU103A 19 / 22 0RA4500D 11 / 28
0052... tips 43 0RDS80 13
Solder Baths 0085JD 7 0DIG20A27 21
Solder Baths page 0082... tips 43 0DIG20A45 21 0SH03 31
Static solder baths 11 0DIG20A64 21 0SMD8012 22
RA 4500 D temperature regulator 11 0100cdj 16 / 19
0DIG20A84 20 / 21 0SMD8013 22
Temperature sensors 11 0102... tips 36 / 37

Quickfinder
0DIG20AXT 22 0SR100 30
0103ist 17 0SR101 30
0dig203a 22
0132... tips 44 0STR100 30
0DTM050 29
0155JD 7 0STR200 30
Soldering Stations 0dtm050p 29
Hybrid Rework System 0152... tips 43 0SVP100 28
0DTM100 29
Hybrid Rework System page 0162... tips 44 0SVP12K 28
Soldering Stations page 0DTM100P 29
RDS 80 13 hr 100 a 23-24 0172... tips 44 0svp13a 28
ANALOG 60 14 irhp 100 a 24 0185pz 28 0F 007 11
0T02 - 0T56 11
IRSoft rework software 24 0182pz004 28 0F008 11
0TR01/SB 33
0FMIF2005-002 33
0200MZ / md
Contents

7
0202MZ / 0202MD 43
0fmif6000-001 33 0V AC2 29
0FMIF8001-001 33 0VAC22 29
Antistatic Soldering & 0212... tips 42
Desoldering Stations 0FMKANC32-005 33 0VAC3 29
0260BD 6
Antistatic Soldering Stations page page 0FMKANC32-200 33 0vac32 29
0270BDJ 20 / 21 0FR200 33
ANALOG 60 A 15 i-Set Tool 17 0VACX 29
DIGITAL 2000 A 20/21 0300mZ / Md 7 0FR202 33 0VACX2 29
SMT & Multifunctional Soldering Stations SMD 8012 / SMD 8013 22 0FR203 33
0302MZ / 0302 MD 43 0vp020 23 / 24
i-CON1 16-17 / 19 Antistatic Desoldering Stations
i-CON2 16-19 DIGITAL 2000 A 22
0330KD 6 0G072... tips 44
0WICKNC desoldering wicks 33
i-CON C 16 / 19 i-CON2 18-19 0330KD0028 6 0G07400041 9
“CLEAN-AIR“-
0340KD 6 0G07400141 9 3CLEAN-AIR 26
Solder Fume Extractions 0422... tips 41
0G132... tips
0G13400041
44
9 3irhr100a-01 23 / 24
Extractions for the Workbench page
0450MDJ 19 / 21
EASY ARM EXTRACTION 26 0G13400141 9 3N194 31
Accessories and spare parts for
CLEAN-AIR
26 0550MZ / md 7 0g156 31 3ZT00164 30
0552MZ / MD 43
0ic113a 19 4FMJF6000-pen 33 The success story of ERSA soldering irons started in 1921 when
0612... tips 40 0ic113a0c 19 4fmjf8001-PEN 33 the company‘s founder Ernst Sachs applied for patent for the first
0640ADJ 20 / 21 0ic1100A 16 / 19 electric soldering iron.
4fmjf8300-005 33
Accessories & 0IC1100A0C 16 / 19
0662... tips 42
Process Material
Workbench Accessories page Process Material page 0670CDJ 14 0ic203a 19 4LOT... solder bars / solder wire 32 Today, the soldering irons and sets, high-speed soldering irons and
gas powered soldering irons have proven their merit many times
irHP 200 heating plate 28 Solder wires, solder bars 32 0680CDJ 15 0ic203a0c 19 over throughout the world, always providing the fitting solution for
Vacuum pipette 28 Fluxes, desoldering wicks 33 0ic2000a 16 - 19 various applications.
DTM temperature measurement device 29 Flux Pen, Flux Remover & Tip Reactivator 33 0720EdJ 19 / 22 0ic2000ac 18 - 19
Desoldering tools 29 0722... tips 39 0ic2000ait 19
Stacking racks, solder wire dispenser 30 0760CD 8 0ic2000axt 18 / 19
Tip exchanger 30
Tool holders and cleaning sponges 31 0832... tips 38 0IC2000A0C 16 / 19
0ir5500-13 23
0840CDJ 21
Soldering & Desoldering Tips 0ir5500-35 23
Soldering & Desoldering Tips page page 0842... tips 39
0ir6500-01 23
102 series 36/37 032, 052, 082, 152, 202, 302, 552 series 43 0890CDJ 13
0irhp100a 24
832 series 38 172, 162, 132, G 072, G 132 series 44
842, 722 series 39 References
0910BD 6 0IrhP200 28
612, 042, 012 series 40 ERSADUR tip structure 35 0920BD 6 0irhr100a 23
422 series 41 Soldering tip care 35 0930CD 6 0irhr100a-14 23 / 24
212, 622 series 42 Rework and inspection solutions 45 0960ED 8 0irhr100a-15 23 / 24

3 4 5
 Your Guide

ERSA Miniature Soldering Irons ERSA Standard Soldering Irons

The Minor S (5 W) and The tried and proven solder-
Minityp S (6 W) miniature ERSA 50 S ing irons of the ERSA 50 S /
soldering irons with ERSA- Minor S
80 S / 150 S series are de-
DUR tips are suitable for the 042 soldering tip series see page 40 052 soldering tip series
signed for soldering opera-
finest-detailed soldering work see page 43
tions with a greater heat
on micro-circuits. The Minor requirement, as, for example,
can be operated with a 6 V
transformer or a 6 V battery.
Minityp S on copper conductors with a
cross-section of 2.5 mm2
Besides electronics, the Minor 012 soldering tip see page 40
(ERSA 50 S, 50 W) to 6 mm2
can also be used in watch
repair, in the photographic ERSA 80 S (ERSA 150 S, 150 W).
Order no. Description With soldering tip Rating / Voltage Heating Max. soldering Weight
industry and in dental technol- time tip temperature (w/o cable) 082 soldering tip series
ogy. The Minityp can be oper- The devices are supplied
see page 43
0045BDG Minor S soldering iron 0042BD, ERSADUR 5W/6V 12 s approx. 440 °C 6g with an angled soldering tip
ated with a 12 V battery.
0015BDH Minityp S soldering iron 0012BD, ERSADUR 6 W / 12 V 20 s approx. 390 °C 7g as standard. Thanks to their
elaborately generated “protec-
tive coating”, ERSADUR tips
ERSA Microsoldering Irons have a much longer service
ERSA 150 S life than their simple mates.
The ERSA Multitip series
152 soldering tip series
covers a wide range of appli- Other areas of application of
see page 43
cations. It stands out by its low Multitip C15 the ERSA standard soldering
weight and compact design irons include soldering thin
(short distance between 162 soldering tip series
sheet metal and lead glazing
soldering tip and the handle’s see page 44
(ERSA 150 S).
front part). The handle stays
relatively cool while soldering.
The Multitip is available for
15 and 25 W and suitable for Order no. Description With soldering tip Rating / voltage Heating time Max. soldering Weight
Multitip C25 tip temperature (w/o cable)
both micro-soldering joints and
172 soldering tip series 0055JD ERSA 50 S soldering iron 0052JD, ERSADUR 50 W / 230 V approx. 3 min approx. 400 °C 160 g
medium-sized soldering, as on
see page 44 0085JD ERSA 80 S soldering iron 0082JD, ERSADUR 80 W / 230 V approx. 3 min approx. 410 °C 220 g
distributor strips. Long-life and
industrially tested PTC heating 0155JD ERSA 150 S soldering iron 0152JD, ERSADUR 150 W / 230 V approx. 3 min approx. 450 °C 245 g
elements and internally heated
soldering tips provide high ef- Tip 260
ficiency and fast heat supply. 162 soldering tip series ERSA Workshop Soldering Irons
see page 44
Tip 260 is also heated in this The ERSA 200, 300 and 550
especially efficient way. 16 W ERSA 550 hammer soldering iron series
power and slim design make Order no. Description With soldering tip Rating / voltage Heating Max. soldering Weight 552 MZ and 552 MD soldering tip series
time tip temperature (w/o cable)
are especially suitable for sheet
this soldering iron an ideal aid see page 43 metal processing, installation
when working on electronic 0910BD Multitip C15 soldering iron 0162BD, ERSADUR 15 W / 230 V approx. 60 s approx. 350 °C 28 g
work and for soldering com-
assemblies in places difficult 0920BD Multitip C25 soldering iron 0172BD, ERSADUR 25 W / 230 V approx. 60 s approx. 450 °C 34 g
mutators and copper bus
to access. 0260BD Tip 260 soldering iron 0162BD, ERSADUR 16 W / 230 V approx. 60 s approx. 350 °C 40 g bars.
Hammer soldering irons have
also proven their merit in auto-
ERSA Universal Soldering Irons motive body adjustments and
lead glazing.
Thanks to its large range of
tips, the ERSA Multi-Pro is
the ideal soldering iron when Multi-Pro
great flexibility is required.
832 / 842 soldering tip series
The device has a heat- range
see page 38 / 39 Wide ldering ERSA 200 / 300
resistant connecting cable. of so
Internally heated tips provide tips! 202 / 302 MZ and 202 / 302 MD soldering tip
a high level of efficiency. series see page 43
ERSA 30 S, the best selling
and most tried and tested
universal soldering iron, is
ERSA 30 S*
known the world over for its 032 soldering tip series
sturdiness and longevity. It see page 43 30 W 40 W
Order no. Description With soldering tip Rating / voltage Heating time Max. soldering Weight
can be used in a variety of tip temperature (w/o cable)
*also available with heat-resistant cable, order no. 0330KD0028
ways for soldering tasks in 0200MZ ERSA 200 hammer soldering iron 0202MZ, nickel-plated 200 W / 230 V approx. 5 min approx. 470 °C 550 g
handicrafts, service and
Order no. Description With soldering tip Rating / voltage Heating Max. soldering Weight 0200md ERSA 200 hammer soldering iron 0202md, ersadur 200 W / 230 V approx. 5 min approx. 470 °C 550 g
hobbies. Delivery includes a
time tip temperature (w/o cable) 0300MZ ERSA 300 hammer soldering iron 0302MZ, nickel-plated 300 W / 230 V approx. 5 min approx. 470 °C 870 g
practical, easily mounted
0930CD Multi-Pro soldering iron 0832CDlf, ERSADUR 20 W / 230 V approx. 5 min approx. 430 °C 60 g 0300md ERSA 300 hammer soldering iron 0302md, ersadur 300 W / 230 V approx. 5 min approx. 470 °C 870 g
rubber stick-on support disk.
The ERSA 30 S is also 0330KD* ERSA 30 S soldering iron 0032KD, ERSADUR 30 W / 230 V approx. 2 min approx. 380 °C 80 g 0550MZ ERSA 550 hammer soldering iron 0552MZ, nickel-plated 550 W / 230 V approx. 7 min approx. 600 °C 1,770 g
available with 40 W. 0340KD ERSA 30 S soldering iron 0032KD, ERSADUR 40 W / 230 V approx. 2 min approx. 420 °C 80 g 0550md ERSA 550 hammer soldering iron 0552md, ersadur 550 W / 230 V approx. 7 min approx. 600 °C 1,770 g

6 7

The ERSA Multi-Sprint is an
extremely light, transformer-
independent solder gun with a
heat-up rating up to 150 W and
an ergonomic design.
In combination with the inter-
nally heated ERSADUR long-
life soldering tip, the Multi-
Sprint’s PTC heating element
offers especially high perfor-
mance. The short heat-up time
makes it ideal for high-speed
series soldering. The Multi-
Sprint is heated only as long
as the button is pressed.
The large selection of tips of
the 832 / 842 series affords a
wide range of applications,
and not just in service and
repairs.
The ERSA Multi-TC is a
powerful, sturdy, temperature-
controlled universal soldering
iron with a precise temperature
sensor located directly under
the internally heated soldering
tip. This temperature sensor
registers the actual tem­pera-
ture in the immediate vicinity
of the solder joint. The heating
system can then immediately
react to the heat loss and re-
heat extremely fast. The high
preheating power with the in-
ternal PTC heating element
provides unusually fast heating.
The high heating efficiency
and the large selection of
soldering tips and inserts
serve both filigree applications
in electronics and applications
with standard soldering irons
with power up to 150 W.
Examples are classical lead
glazing and Tiffany methods.
By dispensing with a heavy
transformer and thanks to its
heat-resistant connecting
cable, the ERSA Multi-TC is
especially suitable for mobile
use in service, maintenance
and repairs.
8 9
Your Guide
ERSA High-Speed Soldering Irons ERSA Independent 75 Gas Soldering Sets
Mobile power – wherever you
want! Powerful, with compre-
hensive and top-quality equip-
ment, small, handy and practi-
Multi-Sprint
cally packed. The gas soldering
832 / 842 soldering tip series
range Independent 75 Basic Set
see page 38 / 39 Wide ldering
of so and Profi Set will meet your
tips! Independent 75 Basic-Set every need! The ergonomic,
antistatic gas soldering iron
consisting of
with piezo ignition is ideal for
Independent 75 gas soldering iron with
service and maintenance
soldering tips 0G072KN and
work, especially if there is no
0G072CN, holder 0A20, cleaning sponge
power supply available! The
and sponge container, packed in a practical
continuously adjustable output
plastic case.
of 15 - 75 W (compared with
electrical soldering irons)
allows maximum soldering tip
temperatures of up to 580 °C.
Independent 75 Profi-Set
The Independent is powered
consisting of by ordinary butane as used in
Independent 75 gas soldering iron with soldering tip 0G072KN, 0G072CN, soldering tips gas lighters. Operating time
0G072AN and 0G072VN, flame nozzle 0G072BE, hot gas nozzle 0G072HE, hot blade per gas filling is about 60 min.
0G072MN and deflector 0G072RE to shrink heat-shrinkable sleeves, tool holder 0A20, Both sets come with a prac-
cleaning sponge 0006G and sponge container 0G156 packed in a practical plastic case. tical carrying case. Besides
G 072 soldering tip series see page 44 the standard “Basic Set” equip-
ment, the “Profi Set” contains
Order no. Description With soldering tips Rating Heating Max. soldering Weight two additional soldering tips, a
0G072 ... time tip temperature hot blade for cutting high-
Order no. Description With soldering tip Rating / voltage Heating Max. soldering Weight
time tip temperature (w/o cable) 0G07400041 Independent 75 Basic-Set ...KN; ...CN 15 - 75 W approx. 46 s approx. 580 °C 73 g resistance foam, a hot-gas
0960ED Multi-Sprint solder gun 0832EDlf, ERSADUR 150/75 W / 230 V, 50 - 60 Hz approx. 20 s subject to how 100 g gas soldering set (280 °C) nozzle, a deflector for heat-
long the button is 0G07400141 Independent 75 Profi-Set ...KN; ...CN; ...AN; ...VN; 15 - 75 W approx. 46 s approx. 580 °C 73 g shrinkable sleeves and a flame
pressed gas soldering set ...BE; ...HE; ...MN; ...RE (280 °C) nozzle for micro-welding.
ERSA Power Soldering Iron with Temperature Control ERSA Independent 130 Gas Soldering Sets
The “big” gas soldering
SENSOTRONIC device from ERSA, the
control
Independent 130, can be
applied wherever demanding
soldering tasks have to be
performed without a power
supply.
Multi-TC Its broad range of contin-
832 / 842 soldering tip series see page 38 / 39 Independent 130 Basic-Set uously variable 25 - 130 W
consisting of (compared with electrical
Independent 130 gas soldering iron with soldering irons) and its com-
soldering tips 0G132KN and 0G132CN, prehensive line of soldering
cleaning sponge and sponge container tips allow a wide variety of
packed in a practical plastic case uses in service, installation,
maintenance and repair work.
The piezo ignition integrated
range
Wide ldering in the device and powering
o
of s ips!
t by ordinary gas lighter butane
Independent 130 Profi-Set ensure the easiest possible
consisting of handling and great reliability.
Independent 130 gas soldering iron with soldering tip 0G132KN, soldering tips 0G132CN, The operating time per gas
0G132AN and 0G132VN, flame nozzle 0G132BE, hot gas nozzle filling is about 120 minutes,
0G132HE, hot blade 0G132MN and deflector 0G132RE to shrink heat-shrinkable sleeves, with a maximum soldering
cleaning sponge 0006G and sponge container 0G156 packed in a practical plastic case. tip temperature of about
G 132 soldering tip series see page 44 580 °C.
Like its smaller mate, the In-
The 832 / 842 soldering tip series make the Multi-TC a proper all-rounder Order no. Description With soldering tips Rating Heating time Max. soldering Weight dependent 75, the Indepen-
0G132 ... tip temperature dent 130 is also available in
Order no. Description With soldering tip Rating / voltage Heating Max. soldering tip Weight 0G13400041 Independent 130 Basic-Set ...KN; ...CN 25 - 130 W approx. 50 s approx. 580 °C 121 g both set versions, namely as
time temperature (w/o cable) gas soldering set (280 °C)
a Basic Set or Profi Set.
0760CD Multi-TC soldering iron 0842CD, ERSADUR 75 W at 350 °C / 230 V, approx. 34 s 250 °C - 450 °C 60 g 0G13400141 Independent 130 Profi-Set ...KN; ...CN; ...AN; ...VN; 25 - 130 W approx. 50 s approx. 580 °C 121 g
50 - 60 Hz gas soldering set ...BE; ...HE; ...MN; ...RE (280 °C)
 Your Guide

Solder Baths ERSA Solder Baths

ERSA solder baths are elec-
T 07 T 11 trically heated melting pots for
solders. The high-capacity
ceramic heating elements are
exchangeable and mounted
on the pot. They are thermally
insulated from the external
sheet metal housing.
The T 02, T 03, T 04, T 05,
T 06 and T 07 solder baths
can be switched to half-power
operation. Thanks to the high
temperature of approximately
600 °C the T 02 and T 07
baths are especially suitable
for tin plating enameled cop-
per wires.
All solder baths are supplied
with a 1.5 m connecting cable.
To enhance solder quality as
well as to reduce oxide forma-
tion, and for energy-saving
T 04 T 50 S reasons, we recommend the
Apart from a wide range of static solder baths with different solder
capacities ERSA also provides a large selection of dynamic solder RA 4500 D temperature regu-
baths namely wave and selective soldering systems. The photo lator together with one of the
shows a solder bath with multiwave module of a VERSAFLOW temperature sensors mentio-
selective soldering system. ned below.
The T 50 S / T 10 S small sol-
Order no. Description Rating / Temperature Dimensions in mm Capacity Weight Heating elements der baths are primarily used
Voltage (L x W x D) for tin-plating stranded wire
0T55 Solder bath T 50 S 65 W / 230 V 300 °C 28 x 20 x 13 approx. 40 g 370 g 1 pc. 0051T001 braids, connecting leads and
0T56 Solder bath T 10 S 130 W / 230 V 340 °C 60 x 30 x 25 approx. 185 g 615 g 1 pc. 0151B0 cable lugs. The heat resistant
0T02 Solder bath T 02 240 W / 230 V 600 °C 25 Ø; 47 D approx. 125 g 1,200 g 1 pc. 0241T0 special color (order no.
0T03 Solder bath T 032 360 W / 230 V 430 °C 100 x 30/151 x 55 approx. 1,000 g 2,300 g 2 pcs. 05X100 4HMFARBE1) can be applied
to the crucible as a proctection
0T04 Solder bath T 04 400 W / 230 V 410 °C 52 x 52 x 84 approx. 1,900 g 3,900 g 4 pcs. 05X100A1
against corrosion and wetting.
0T05 Solder bath T 05 500 W / 230 V 440 °C 86 x 68/201 x 90 approx. 2,850 g 3,400 g 2 pcs. 08X800
0T06 Solder bath T 06 1,000 W / 230 V 560 °C 120 x 80 x 60 approx. 4,800 g 5,200 g 6 pcs. 05X100P2
0T07 Solder bathT 07 1,200 W / 230 V 600 °C 90 x 90 x 100 approx. 6,400 g 5,500 g 4 pcs. 08X800A5
0T11 Solder bath T 11 1,600 W / 230 V 450 °C 300 x 60 x 50 approx. 7,500 g 8,000 g 8 pcs. 05X100A3
1
tapered solder pot; 2 VDE-tested, all other solder baths are produced according to VDE standards 1) = Xi Irritating

ERSA RA 4500 D Temperature Regulator

The RA 4500 D temperature
ERSA does not only provide a wide range of standard soldering regulator can be operated with
irons, it is also the first choice when it comes to static solder baths various solder baths. The
and fitting temperature regulator. solder baths can be connected
to the regulator through simple
plug connectors. With its five
operating programs, the
RA 4500 D’s easy program
selection allows the user to
change quickly between
different solder baths. The
RA 4500 D station can also be used for
A microprocessor sets new standards with simple temperature measure-
regard to the temperature regulator‘s func- ments (Pr5) by means of the
Fig.: RA 4500 D with optionally tions and provides comfortable operation of temperature sensor (option).
available temperature sensor F008 the RA 4500 D. Its wide variety of features and
great control precision (espe-
cially with ERSA solder baths)
Order no. Description Connected load / voltage Tolerance Temperature Switch
range makes the RA 4500 D espe-
0RA4500D Temperature regulator 3,000 W / 230 V, 50 - 60 Hz max. ±2 % 50 °C - 600 °C 2-position with P-characteristics
cially suitable for production
processes with high quality
0F007 Temperature sensor, 8 mm ø
requirements.
0F008 Long-life temperature sensor, 3 mm ø

10 11
 Your Guide

Soldering & Desoldering Stations ERSA RDS 80 Soldering Station

The ERSA RDS 80 digital sol-
dering station offers ERSA
RESISTRONIC temperature
control, tried and proven for
Soldering Tip Temp
Process Window
many years and now with 80 W
Iron Tip Temp
heating power.
The ceramic PTC heating ele-
ment (positive temperature
coefficient) acts as the tempe-
rature sensor in this control
system and ensures extremely
Lead-Free fast heating thanks to the
Solder Joint high initial output.
Process Window
The very high heating power
and the large selection of sol-
dering tips allow a very wide
range of applications.
The heating system with the
internally heated soldering
tips has a high thermal effi-
ciency. The redesigned ergo-
nomic handle, the new hous-
ing design and the large, digi-
tal multifunctional display
don’t leave much to be
desired.
Besides the arbitrary tempe-
rature selection between
150 °C and 450 °C, 3 fixed
temperatures or 2 fixed tem-
peratures and one stand-by
temperature can be pro-
b grammed.
Super ance
fo r m The device also has a cali-
RDS 80 er
price-p atio brating and power-off feature,
with RT 80 soldering iron, ERSA RESISTRONIC control system r
in addition to a power bar
832 and 842 series see page 38 / 39 graph display. The potential
equalization socket (with an
integrated 220 kΩ resistor)
Order no. Description Rating / Voltage Heating time Temperature Weight allows the soldering tip to be
range (with cable) equalized with the workplace
0RDS80 RDS 80 soldering station complete 80 W / 230 V, 50 - 60 Hz /24 V 150 °C - 450 °C potential.
with RT 80 soldering iron 0890CDJ, soldering tip 105 W (280 °C) approx. 40 s (280 °C) approx. 130 g The RT 80 soldering iron has
0842CD and tool holder 0A39 a sprayed-on, flexible PVC
connecting cable; for chang-
ing the tips we recommend tip
changing tool 3ZT00164 (see
page 30).

High-tech soldering and desoldering, diverse applications and high-

precision: easily attained with ERSA top-quality products.

Precise temperature measurement near the soldering tip and a Potential equalization socket Application example Multifunctional display
microprocessor controlled heating system will guarantee safe
lead-free soldering at low temperatures in the future. The ERSA
soldering stations‘ high capacity ensures superior reheating. Even
high-mass soldering can be carried out without problems.

RT 80: very slim soldering iron featuring a large selection of soldering tips

12 13
 Your Guide

ERSA ANALOG 60 Soldering Station ERSA ANALOG 60 A Soldering Station

The electronically tempera- The electronically temperature-
ture-controlled ANALOG 60 controlled ERSA ANALOG
soldering station is the basic 60 A soldering station is anti-
model of the ERSA soldering static according to the MIL-
station series. It has the tried SPEC / ESA standard and has
and proven ERSA RESIS- all the positive features of the
TRONIC temperature control ERSA ANALOG 60.
technology, with the ceramic
PTC heating element serving It has the tried and proven
as the temperature sensor. ERSA RESISTRONIC tem-
The high initial power enables perature control technology
fast heat-up. based on the ceramic PTC
heating element and the fast
The large selection of solder- heat-up characteristics.
ing tips allows a broad range
of applications. The internal Internally heated tips guaran-
heating provides high thermal tee high thermal efficiency. The
efficiency. A front-installed unusually wide range of tips
socket with integrated, high- allows a varied range of appli-
impedance allows potential cations. The front-installed
equalization between the potential equalization socket is
soldering tip and the work- connected with high impedance
place. to the soldering tip.

The device is primarily used The light and slim Ergo Tool
for smaller and medium-sized soldering iron has a highly
solder joints. The low-voltage flexible, heat-resistant and
operated soldering iron basic antistatic connecting cable.
Tool 60 has a highly flexible,
heat-resistant connecting The ANALOG 60 A soldering
cable. station is especially suitable for
ANAlOG 60 ANAlOG 60 A producing small and medium-
with Basic Tool 60 soldering iron, ERSA RESISTRONIC control system with Ergo Tool soldering iron, ERSA RESISTRONIC control system sized solder joints. For tip
832 and 842 soldering tip series see page 38 / 39 832 and 842 soldering tip series see page 38 / 39 changing we recommend the tip
exchanger 3zT00164 with an
additional flat nose pliers and
Order no. Description Rating / Voltage Heating time Temperature Weight Order no. Description Rating / voltage Heating time Temperature Weight side cutter (see p. 30).
range (w/o cable) range (w/o. cable)
0ANA60 ANALOG 60 soldering station complete 60 W / 230 V, 50 - 60 hz / 24 V 150 °C - 450 °C 0ANA60 A ANALOG 60 A soldering station complete 60 W / 230 V, 50 - 60 hz / 24 V 150 °C - 450 °C
with basic Tool 60 soldering iron 0670CDJ, with 60 W (at 350 °C) approx. 60 s (280 °C) 60 g with Ergo Tool soldering iron 0680CDJ, with 60 W (at 350 °C) approx. 60 s (280 °C) 60 g
soldering tip 0832CDLF and tool holder 0A41 soldering tip 0832CDLF and tool holder 0A42

Application example Application example ERSA Tip Reactivator Application example Application example Dry sponge for dry tip cleaning

Basic Tool 60 with powerful PTC heating element Ergo Tool: slim and ergonomic soldering iron

14 15

Guaranteeing quality in a
lead-free environment puts the
greatest demands on hand
soldering applications.
Today’s hand soldering opera-
tors expect a great deal from
a state-of-the-art hand solder
tool: a small and lightweight,
ergonomically designed hand
tool that does not get too hot
during use, maximum power and
efficiency for rapid heat-up and
recovery during soldering, fast
and easy tip change, as well as
easy-to-use station operation
and programming.
Today’s QA and purchasing
managers, however, have much
different concerns. In order to
guarantee quality, soldering
stations must be designed for
superior performance. The
higher working temperatures
and smaller process windows
for lead-free hand soldering
demand precise temperature
control of the soldering tip
and rapid heat recovery of
the heating element in order
to prevent cold solder joints.
Low-cost, long-life soldering
tips are a must from a running
cost efficiency standpoint and
are the major concern for the
purchasing department.
To meet this challenge, ERSA
is proud to introduce its newest
technology for a state-of-the-art
soldering station that has been
specifically designed to meet
the challenges the industry has
been facing since lead-free
implementation.
16
Your Guide
ERSA i-CON1 Soldering Station Safe and Innovative Lead-Free Hand Soldering
ERSA has succeeded in design-
ing one of the smallest, lightest
380° and most powerful soldering
Soldering Tip Temp
Process Window
irons in the world - the ERSA
Iron Tip Temp
Sensor actually measures i-Tool. The true value added for
tip temperature near our customers lies not only in
solder joint! the fact that it will increase both
the hand soldering quality and
150 W heating productivity, but also that it can
element realize a tremendous reduction in
Lead-Free operational costs associated with
Solder Joint
Process Window manual soldering.
ERSA’s new technology allows
for a similar performance as com-
pared to the soldering irons with
New i-Tip for expensive heating cartridge tips,
better heat but offers a standard low-cost,
transfer & long-life exchangeable tip!
longer life!
The ERSA i-CON advanced digi-
The i-Tool recovers so fast that all solder joints can be made with nearly the same temperature. The sensor measures the actual tip tal power supply offers ERSA’s
range temperature very close to the tip extremity. The process window alarm assists the operators in guaranteeing repeatable quality. new “One Touch” easy-to-use
i-CON1 Wide ldering
o
of s ips! operation with the new i-Op
with i-Tool soldering iron with innovative heating technology t Control, as well numerous value
102 soldering tip series see page 36 / 37 i-Tool calibration: Power level settings: i-Set Tool (Order no. 0103IST): added functions.
Unlike other systems, the microprocessor Allows for the use of three different power This optional item allows for automatic down-
which stores the temperature calibration of settings which control the heating element loading of station settings and lockout by act-
Order no. Description Rating/ Heating time Temperature Weight ing as a type of USb stick. Simply upload the
Voltage range (w/o cable ) the iron is actually located in the PCb which overshoot depending on the heat required.
is installed in the handle. Thus, the operator can choose the right station setting from an i-CON into the i-Set
0IC1100A i-CON1 electronic station complete with 80 W / 230 V / 50 hz, 150 °C - 450 °C Tool. The i-Set Tool is then plugged into any
i-Tool soldering iron - 0100CDJ, soldering tip 150 W (350 °C) approx. 9 s (350 °C) approx. 30 g This now allows for each individual i-Tool setting for the right job - either more power or
to be calibrated independent of the solder- more control! Power level “Low” guarantees no other i-CON station and all set parameters
0102CDLF16, holder 0A50 and
dry sponge 0008M ing station. overshoot for maximum component safety! are automatically downloaded in less than 5
seconds and the station is locked out!
0IC2000A i-CON2 electronic station complete with 120 W / 230 V / 50 hz, 150 °C - 450 °C
i-Tool soldering iron - 0100CDJ, soldering tip 150 W (350 °C) approx. 9 s (350 °C) approx. 30 g Automatic stand-by motion sensor: Process window alarm:
0102CDLF16, holder 0A48 and
Recognizes when the iron is being used and Informs operator with a visual and acoustic
dry sponge with container 0A08MSET
automatically goes into a stand-by tempera- signal if the soldering iron tip gets too hot
0IC1100A0C i-CON1 C electronic station with D-Sub connector 80 W / 230 V / 50 hz, 150 °C - 450 °C
ture when the iron is put into its holder. or too cold.
complete with i-Tool soldering iron - 0100CDJ, 150 W (350 °C) approx. 9 s (350 °C) approx. 30 g
soldering tip 0102CDLF16, holder 0A50 and dry
sponge 0008M
0IC2000A0C i-CON2 C electronic station with D-Sub connector 120 W / 230 V / 50 hz, 150 °C - 450 °C
complete with i-Tool soldering iron - 0100CDJ, 150 W (350 °C) approx. 9 s (350 °C) approx. 30 g
soldering tip 0102CDLF16, holder 0A48 and
dry sponge with container 0A08MSET
1 2 1. Low-cost i-Tip
(Consumable, easy to change,
Innovative features of this technology long-life)
i-Tool soldering iron with 150 w 3
2. i-Tip fastener
micro heating element: 3. High-power heating element
(stick-on type, long-life)
New heating technology for ultra fastest
heat-up and recovery of the i-Tool soldering
iron: room temperature of 350 °C in approx.
9 sec., from standby to 350 °C in approx. 3
sec. Tip and heating element designed as
two separate pieces.
lead-free i-Tips:
The low-cost i-Tips are specially plated i-Tool soldering iron: ultra light (only 30 grams), ultra short (only 155 mm), and ultra short tip-to-grip (only 45 mm).
with the new ERSADUR LF galvanic
process lasting 2 to 3 times longer than
standard tips!
“One Touch” easy-to-use
operation:
User-friendly station software with large, i-CON C soldering stations with EA110 plus i solder fume extraction
multifunctional display has online help text Intelligent filter unit control by means of the soldering stations’ STANDBY function -
and easy menu navigator with i-Op control. filter unit is started as soon as one of the soldering stations is operated The i-Tool has a highly advanced PCB integrated into the handle for a level of intelligence never before seen in a soldering iron.
17

Today’s PCbs are becoming
more complex with smaller
and more densely compact
components. In order to
meet these difficult hand
soldering touch-up and repair
challenges, ERSA continues
to be a market leader in sup-
plying special tools for special
applications.
i-CON2 offers all the value-
added features of the revolu-
tionary i-CON in a double iron
digital station with multiple
soldering and / or desoldering
tools for maximum flexibility.
The Chip Tool is based on a
“best Seller” in rework tools,
but has been re-designed for
improved ergonomics and
precision repair. This newly
designed heated pincette
offers a wide range of SMT
desoldering tips for safe and
fast removal of the smallest
chips (0201, 0402, etc.) up
to medium size PLCCs. Even
large PLCCs up to 84 pins
can be safely removed when
using the Chip Tool in com-
bination with the IRhP 200
heating plate (see page 28).
The X-Tool is an extremely
high powered desoldering iron
which has been specifically
designed for the toughest
through-hole desoldering
applications on the heaviest
of PCbs. Safe lead-free
desoldering is much more
challenging due to the higher
process temperatures and
will require a desoldering Tool
which can function effectively
at the lowest possible tem-
perature.
The ERSA X-Tool with 120 W
can allow operators to con-
duct through-hole repair at the
lowest and safest tempera-
tures possible. The unique
“heat Reservoir” concept
guarantees the shortest dwell
times and the tip temperature
control guarantees the fastest
recovery. This unit must be
used in combination with the
CU vacuum unit.
18
Your Guide
ERSA i-CON2 SMD Soldering & Desoldering Station ERSA i-CON1 and i-CON2: Range of Models
Order no. Description Four versions of this new
0IC1100A i-CON1 electronically temperature-controlled soldering station, double station are offered
antistatic, complete, consisting of: standard and differ only in the
Electronic station 0IC113A, tool packout:
i-Tool soldering iron 0100CDJ with soldering tip 0102CDLF16,
antistatic tool holder 0A50 and dry sponge 0008M
1. One i-Tool soldering iron
2. Two i-Tool soldering irons
3. i-Tool and Chip Tool for
0IC1100A SMD removal
0IC2000A i-CON2 electronically temperature-controlled twin soldering station, 4. i-Tool and X-Tool for Th
antistatic, complete, consisting of:
Electronic station 0IC203A,
desoldering.
one i-Tool soldering iron 0100CDJ with soldering tip 0102CDLF16,
antistatic tool holder 0A48, and dry sponge with container 0A08MSET The tools are automatically
detected when inserted into
the station and a predeter-
mined program is started.
0IC2000A
0IC2000AIT i-CON2 electronically temperature-controlled twin soldering station,
antistatic, complete, consisting of:
Electronic station 0IC203A,
Chip Tool application 2 x i-Tool soldering iron 0100CDJ with soldering tip 0102CDLF16,
Fig. with 0A08MSET 2 x antistatic tool holder 0A48, and dry sponge with container 0A08MSET
i-CON2
0IC2000AIT
with i-Tool soldering iron with innovative heating technology and Chip Tool
0IC2000AC i-CON2 electronically temperature-controlled twin soldering and desoldering station,
102 soldering tip series see page 36 / 37, 422 desoldering tip series see page 41 antistatic, complete, consisting of:
Electronic station 0IC203A,
i-Tool soldering iron 0100CDJ with soldering tip 0102CDLF16
Chip Tool desoldering pincette 0450MDJ with desoldering tip pair 0422MD,
antistatic tool holders 0A48 and 0A43, and dry sponge with container 0A08MSET
0IC2000AC
0IC2000AXT i-CON2 electronically temperature-controlled twin soldering and desoldering station,
IRHP 200 (optional item) antistatic, complete, consisting of:
Infrared rework heating plate see page 28 Electronic station 0IC203A,
Chip Tool SMT desoldering tweezers for low-temperature, safe SMD soldering
i-Tool soldering iron 0100CDJ with soldering tip 0102CDLF16
X-Tool desoldering iron 0720EDJ, antistatic, with desoldering tip 0722ED1226,
vacuum unit 0CU103A for X-Tool, antistatic tool holders 0A48 and 0A44,
and dry sponge with container 0A08MSET
0IC2000AXT
0IC1100A0C i-CON1 C electronically temperature-controlled soldering station with D-Sub connector,
antistatic, complete, consisting of:
Electronic station 0IC113A0C with D-Sub connector,
i-Tool soldering iron 0100CDJ with soldering tip 0102CDLF16,
antistatic tool holder 0A50, and dry sponge 0008M
For further information please
refer to:
0IC1100A0C www.ersa-i-Tool.com
0IC2000A0C i-CON2 C electronically temperature-controlled soldering station with D-Sub connector,
High-mass through-hole soldering with the antistatic, complete, consisting of:
i-Tool Electronic station 0IC203A0C with D-Sub connector,
i-Tool soldering iron 0100CDJ with soldering tip 0102CDLF16
antistatic tool holder 0A48, and dry sponge with container 0A08MSET
Fig. with 0A08MSET
0IC2000A0C
i-CON2
with i-Tool soldering iron with innovative heating technology and X-Tool Figures with 0A08MSET
102 soldering tip series see page 36 / 37, 722 desoldering tip series see page 39
Technical data i-Tool soldering iron Chip Tool desoldering pincette X-Tool desoldering iron
Voltage 24 V~ 24 V~ 24 V~
Max. heating power 150 W ±10 % PTC 2 x 30 W / 280 °C; 2 x 20 W / 350 °C 2 x 60 W at 350 °C
(80 W mean)
heating time approx. 9 s to 350 °C subject to the desoldering tip subject to the desoldering tip
Weight approx. 30 g (without supply line) approx. 75 g (without supply line) approx. 240 g (incl. supply line and tip)
Antistatic antistatic design suitable for operation antistatic design suitable for operation antistatic design suitable for operation
in an ESD environment. MIL-SPEC/ESA in an ESD environment. MIL-SPEC/ESA in an ESD environment. MIL-SPEC/ESA
X-Tool desoldering iron for high-power, low-temperature, safe through-hole desoldering High-mass through-hole desoldering standard standard standard
19

The ERSA DIGITAL 2000 A
is a top-class microprocessor-
controlled soldering station
distinguished by its flexibility
and multifunctionality. It is
antistatic according to the
MIL-SPEC / ESA standard
and is designed for industrial
use where high quality is de-
manded and for repairs and
laboratory applications.
The device can alternatively
be operated with various sol-
dering and desoldering tools.
besides the Power Tool and
Tech Tool universal soldering
irons, the Micro Tool micro-
soldering iron, the Chip Tool
desoldering pincette and the
X-Tool desoldering iron can be
connected.
The tools are automatically
detected when inserted and
the control characteristics
accordingly adapted. The
soldering and desoldering tips
are therefore always con-
nected with high impedance
to the front-installed potential
equalization socket.
The station is easy to oper-
ate and user-friendly. The
desired temperatures, the
unit of temperature (°C/°F),
the stand-by time of 0 to
60 minutes, a tip offset and
calibration feature and a
three-character password-
controlled lock can all be set
with just three buttons and
a simple menu guide. The
energy feature allows you
to influence the heat-up and
reheating characteristics.
In addition, the soldering
station has 4 programs. Each
program can be separately
and differently configured
with the aforementioned
functions.
A fixed program is assigned to
each soldering and desolder-
ing tool. The station automati-
cally changes the program in
case of a tool change.
If only one tool is used, all
programs can also be used.
A 5th program slot contains
a temperature measuring
function. For this purpose the
temperature sensor DIG207
is required.
20
ERSA DIGITAL 2000 A Soldering Station
DIG20A84
with Power Tool soldering iron and ERSA
SENSOTRONIC control system
832 and 842 soldering tip
series see page 38 / 39 Wide ldering
o
of s ips!
t At a peak temperature of
Power Tool
with ERSA SENSOTRONIC control system
832 and 842 soldering tip series
see page 38 / 39
Tech Tool
with ERSA SENSOTRONIC control system
612 soldering tip series
see page 40
Micro Tool
with ERSA RESISTRONIC control system
212 soldering tip series
see page 42
Chip Tool
with ERSA RESISTRONIC control system
422 desoldering tip series
see page 41
X-Tool
with ERSA SENSOTRONIC control
722 desoldering tip series
see page 39
Your Guide
Multifunctionality Combined With Comfort
All figures with DIG20A64 The calibration feature allows
0A08MSET the actual soldering tip tem-
with Tech Tool soldering iron and ERSA
perature to be precisely
SENSOTRONIC control system
adjusted to the temperature
612 soldering tip series see page 40
shown in the LED display. For
this purpose a suitable solder-
ing tip temperature measuring
device, such as the ERSA
DTM series (see page 29), is
required.
The ERSA DIGITAL 2000 A
soldering station regulates the
temperature through a digital
PID algorithm, optimized for
very precise and fast tempe-
rature control.
DIG20A27
with Micro Tool soldering iron and ERSA All connectable soldering and
RESISTRONIC control system desoldering devices have
212 soldering tip series see page 42 enormous power reserves
thanks to the PTC heating ele-
range ments located inside the tips.
Fig. with 0A08MSET 280 °C the following power is
available, for example:
• Power Tool – 105 W
• Tech Tool – 70 W
• Micro Tool – 30 W
• Chip Tool – 2 x 30 W
• X-Tool – 120 W.
These power reserves also
ensure safe and top-quality
DIG20A45 soldering and desoldering
with Chip Tool and ERSA RESISTRONIC results.
control system.
422 desoldering tip series see page 41 All soldering and desoldering
tools are operated at the low
voltage of 24 V and have a
highly flexible, heat-resistant
and antistatic connecting
cable.
For tip changes we recom-
mend the tip exchanger
3zT00164 with flat nose pliers
and side cutter (see page 30).
Order no. Description Rating / Voltage Heating time Temperature Weight
range (w/o. cable)
0DIG20A84 DIGITAL 2000 A electronic station complete with 80 W / 230 V, 50 - 60 hz / 24 V 50 °C - 450 °C
Power Tool soldering iron 0840CDJ, 80 W (350 °C) approx. 40 s (280 °C) approx. 50 g
soldering tip 0842CDLF, tool holder 0A42,
and dry sponge with container 0A08MSET
0DIG20A64 DIGITAL 2000 A electronic station complete with 80 W / 230 V, 50 - 60 hz / 24 V 50 °C - 450 °C
Tech tool soldering iron 0640ADJ, 60 W (350 °C) approx. 12 s (280 °C) approx. 50 g
soldering tip 0612ADLF, tool holder 0A42,
and dry sponge with container 0A08MSET
0DIG20A27 DIGITAL 2000 A electronic station complete with 80 W / 230 V, 50 - 60 hz / 24 V 150 °C - 450 °C
Micro Tool soldering iron 0270bDJ, 20 W (350°C) approx. 50 s (280 °C) approx. 25 g
with soldering tip 0212bDLF, tool holder 0A42,
and dry sponge with container 0A08MSET
0DIG20A45 DIGITAL 2000 A electronic station complete 80 W / 230 V, 50 - 60 hz / 24 V 150 °C - 450 °C
with Chip Tool desoldering pincette 0450MDJ, 2 x 20 W (350 °C) subject to tips approx. 75 g
desoldering tips 0422MD, tool holder 0A43,
and dry sponge with container 0A08MSET
21

This desoldering station is
suitable for removing residual
solder and for desoldering
wired components, even
from multilayer PCbs. The
station consists of the ERSA
DIGITAL 2000 A described
on pages 20 and 21, a
vacuum unit with the X-Tool
desoldering iron and the
0A44 tool holder. The de-
soldering tip is heated by two
PTC heating elements.
A thermocouple temperature
sensor near the desoldering
tip immediately reacts to any
heat loss. Practically delay-
free reheating is therefore
ensured.
The vacuum for suctioning
the liquefied solder is im-
mediately available when the
push-button is pressed.
The recesses of the tool holder
0A44 allow exchanging
inserted soldering tips, even
when hot, without an addi-
tional tool.
The SMD 8012 and SMD 8013
tip holders are equipped with
the latest soldering tips or de-
soldering tip pairs, in particular
for SMD technology. Tips can
be stored neatly arranged in a
space-saving way for quick
access.
The range of currently avail-
able soldering tips and desol-
dering tip pairs, with the compo-
nent-specific dimensions, can
be found on pages 41 and 42.
All soldering tips and desolder-
ing tip pairs are manufactured
according to the ERSADUR
process. They have excellent
thermal conductance and a
long service life.
22
Your Guide
ERSA DIGITAL 2000 A Desoldering Station with Vacuum Unit ERSA HR 100 A Hybrid Rework System
The new HR 100 A uses
ERSA’s revolutionary and
patented hybrid Rework Tech-
nology for safe removal and
replacement of small SMDs
in a lead-free environment!
Safe, medium-wave IR radia-
tion combined with a gentle
hot air stream guarantees
optimal energy transfer to the
component.
The hybrid Tool delivers smooth
and homogeneous heat to lead-
Rapid, simple and safe hand-held free components sizing from
component removal 0201s to 20 x 20 mm SMDs
and even larger. Exchangeable
hybrid Adaptors focus 200 W of
safe hybrid heating power onto
X-Tool
the component while protecting
with vacuum unit neighboring areas from blowing
with electronic station 0DIG203A and away adjacent chips.
ERSA SENSOTRONIC control system Figure
722 desoldering tip series see page 39 with optional rack and 0A08MSET The user friendly operation
allows for even non-experi-
* incl. tip and cable enced operators to handle
Order no. Description Rating / Voltage Vacuum Temperature Weight the hR 100 A safely and
range quickly. Advanced operators
0DIG20AXT DIGITAL 2000 A desoldering station complete 80 W / 230 V, 50 - 60 hz / 24 V 50 °C - 450 °C 1.25 kg HR 100 A using the hR/IRhP 100 A
with vacuum unit 0CU103A, 45 W 800 mbar max. complete system can not only
X-Tool desoldering iron 0720EDJ, 2 x 60 W (350 °C) approx. 240 g*
with Hybrid Tool rework iron with patent pending heating
technology and VacPen vacuum pipette Temperature-controlled SMD soldering set air volume and heating
tip 0722ED1226, holder 0A44
power levels, but they can
also run and record profiles!
Order no. Description Rating / Voltage Heated area Weight The ergonomically designed
ERSA SMD 8012 and SMD 8013 Tip Holders (w/o. cable) hybrid Tool handle contains a
0IRhR100A hR 100 A hybrid rework system complete 200 W / 230 V / 50-60 hz positioning laser which helps
with hybrid Tool rework iron - 3IRhR100A-01, VacPen vacuum 6 x 6 mm up to 300 g the operator to focus the heat
pipette 0VP020, hybrid adaptors 0IRhR100A-14, -15, -16 20 x 20 mm precisely throughout the entire
and adaptor changer 0IRhR100A-24
process.
Recommended acessories:
0IRhR-ST050 hybrid rework tripod complete
Technical Highlights: • 800 W IR heating plate with glass cover:
• Hybrid Tool with 200 W heating element; 125 mm x 125 mm high-performance IR
positioning laser in the hybrid Tool heating element
handle • Closed Loop Profiles with ERSA IRSoft
• Three exchangeable Hybrid Adaptors rework documentation software, User
(6 x 6 mm, 10 x 10 mm and 20 x 20 mm) Level Access
• Low Noise Rework Blower (below 40dB)
212 soldering tip series see page 42, • Integrated vacuum pump & VacPen, tool Powerful bottom-side process cooling fan
422 desoldering tip series see page 41 holder and K-type TC input socket, USb Recommended Accessories (0IR5500-13) for rapid PCB cooling
interface, LED display, “Turn & Push” It is highly recommended to purchase the
control complete system (1IRhR100A-hP) with an
ERSA SMD 8012 ERSA SMD 8013 • 2 Channel Temperature Recording: TC & optional process cooling fan. When using the
IRS; AccuTC and Flexpoint TC holder hR 100 A alone, it is highly recommended to
(optional) purchase an AccuTC and Flexpoint TC holder
Order no. Tip holder Equipped with 212... ERSADUR soldering Equipped with 422 desoldering tip pairs for maximum rework safety. For a complete
• Hybrid tool holder with axis height adjust
tips
& lock listing of all rework accessories, please refer AccuTC thermocouple (0IR6500-01) and
0SMD8012 SMD 8012 tip holder, complete ...bDLF, ...CDLF, ...EDLF, ...KDLF ...ED, ...FD1, ...FD2, ...QD1, ...QD3, to our Rework Catalog. Flexpoint TC holder (0IR5500-35)
• X-Y PCb board holder (290 mm x 250 mm)
...QD4, ...QD2, ...MD
0SMD8013 SMD 8013 tip holder, complete ...bDLF, ...CDLF, ...EDLF, ...MS, ...WD, ...SDLF, ...ED, ...FD1, ...FD2, ...FD4, ...FD5,
...FDLF, ...GD ...FD6, ...QD3, ...QD5, ...MD, ...SD
Flux Cream
A wide range of accessories and consum-
ables, process descriptions on soldering and
desoldering are available at: www.ersa.com ERSA Hybrid Tool with 200 W heating power and positioning laser (class II) in the handle, weight 300 g
23
 Your Guide

Added Value at Your Finger Tips CLEAN-AIR Solder Fume Extractions

Via the Mini-USb port, the
hR 100 A can be connected Health Protection During Soldering
to ERSA’s top of the line The breathing zone lies very close to the soldering process during
and well-established rework manual soldering. Suspended particles and gases in the work area
software, ERSA IRSoft. IRSoft cannot be prevented from entering the respiratory system. Noxious
provides multiple functions to gases conveyed through the circulatory system may, over longer
operate the system, set and periods of time, cause damage to other organs like the liver and
store process parameters kidneys.
and document all soldering or The causal relevance of solder fumes to allergic reactions, asthma
desoldering results. attacks and chronic bronchitis is medically established.
It must be kept in mind that safeguarding human resources is cru-
The hR 100 A has been cial for any company’s success. Risks not detected in due time usu-
designed to be used with the ally prove more expensive than their prevention would have been.
IRhP 100 A, an 800 W IR From a health standpoint, neither eating, drinking nor smoking
heating plate. This complete should be permitted in areas where soldering occurs.
set provides powerful and As long as lead-containing solder is used, there is a risk of lead
safe IR bottom-side heating traces remaining on hands entering the human organism through
as well as a z-axis tool stand food or cigarettes. For this reason, hands should always be care-
for the hybrid Tool and an fully washed after soldering work.
X-Y PCb board holder. The Solder waste and used solder fume filters are hazardous waste and
K-type thermocouple included must not be discarded with household rubbish.
monitors PCb temperature
and even allows for closed
loop soldering processes with
ramp profiles.

The hybrid rework system

together with the IR heating
plate fulfils all needs of
a modern rework system
providing highest flexibility at
the lowest cost!

HR 100 A and IRHP 100 A

with Hybrid Tool rework iron with patent pending heating technology, hybrid adapters, IRHP 100 A IR heating
plate, Z-axis tool stand, X-Y PCB holder and VacPen vacuum pipette

Order no. Description Rating / Voltage Heated area Weight

(w/o. cable)
0IRhR100A-hP hR 100 A hybrid rework system complete 200 W / 230 V / 50-60 hz
with hybrid Tool - 3IRhR100A-01, VacPen - 0VP020, 6 x 6 mm up to 300 g
hybrid adaptors 0IRhR100A-14, -15, -16, 20 x 20 mm
adaptor changer 0IRhR100A-24, Noxious gases develop during the soldering process due to the use of
IRhP 100 A heating plate, item no. 0IRhP100A complete with 800 W / 230 V / 50-60 hz 125 x 125 mm
tool holder for hybrid Tool and PCb holder, Flexpoint TC holder,
fluxes. This aspect, together with the fact that condensated flux on the
AccuTC thermocouple, USb connection cable and IRSoft 4 PCb can cause problems, results in an increased requirement to use
software and drivers solder fume extraction systems, also with regard to quality.

ERSA Easy Arm solder fume extractions ensure clean boards and
a healthy environment in an efficient and economic way when hand
ERSA IRSoft 4 - Unparalleled System Control & Process Documentation for Rework soldering. They clear off an entire working area via large nozzles which
are available in different designs.

In keeping with our foremost goal of opera-
tor satisfaction, we are happy to present
our latest update to our renowned software
concept.
The new IRSoft 4 is a universal system control,
process documentation and process visualiza-
tion software platform designed for use with
all ERSA rework systems, from the smallest
to the largest. In this manner, ERSA ensures
operators an easy move between systems with
hardly any learning curve required.
User Friendly Software designed by Users!
Probably the greatest advantage of the
IRSoft rework software platform is that is
was literally co-designed by our customers
in the field.
Today, with almost 10 years experience and
over 5,000 systems installed, we have con-
tinually added those features and functions
demanded by the market and have provided Closed loop ramp profiles with live
free updates to the existing user base. temperature recording

24 25
 Your Guide

ERSA EA 110 plus i Solder Fume Extraction Accessories & Process Material
The new EA 110 plus i
filtering device is a compact
and efficient system with
economical air recirculation.
Thanks to the continuously
variable suction power, the
device can be adapted to any
given situation. It can suction
the solder fumes from one
or two workplaces effectively
Table mounting, order no. 3CA06-9001
and economically.

The variable setup and instal-

lation options allow use even
where space is limited.

The solder fumes are filtered

in two stages:
first, the particulate filter
removes smallest suspended
particles from the suctioned
air. Harmful gases are then
absorbed in the activated EA110 plus i solder fume extraction with
carbon filter. i-CON C soldering stations

The powerful suction turbine main low

t
provides a nearly constant
easy enance
suction flow during the filter’s to cl & extre
entire service life. The filtering ean m
action is monitored by means quie ely
of a time limit and constant t
monitoring of the suction
power. The user is promptly EA 110 plus i
notified of a necessary filter Powerful solder fume extraction unit for the workbench for up to 2 extraction arms.
change by visual and acoustic Please select the extraction arms and nozzles suitable for your requirements from our
signals. wide range of accessories.
For protection of the drive mo- Order no. Description Dimensions (L x W x H) Rating / Volume flow / Noise level Filter
tor, the ERSA EA 110 plus i has Voltage vacuum
an automatic cut-off feature. 0CA08-002 ERSA EASY ARM EXTRACTION 460 x 210 x 470 mm 100 W / 140 m3/h max. / 51 dB (A) max. HEPA
EA 110 plus i filter unit complete 100 - 250 V 2,200 Pa activated
The combination filter can with i-Con interface 50 - 60 Hz carbon
be changed fast and easily
without tools after the housing
upper part is removed. Accessories for the EA 110 plus i
Two suction arms, three All about soldering - supplied from one source: ERSA special devices
suction nozzles and a check and tools, temperature measurement devices, auxiliaries and con-
valve are available for differ- sumables for the production and repair of high-quality boards.
ent work conditions.

The plug-in system with its

flexible suction arms allows
fast adaptation to altered
conditions at the soldering
workplace. 3CA06-4002 3CA06-9006
3CA06-4001
Especially noteworthy is Extraction arm with 700 mm flexible hose, Extraction arm 1,000 mm flexible hose (to Stop valve for extraction arm
the low noise level, allowing incl. connecting hose, table mounting and be installed directly at the EA 110 plus filter
use of the device not only in quick coupling unit) with 2 quick couplings
production, but also in repairs,
engineering and in the lab.
The decentralized design
requires no extensive pipe
system and affords the great-
est possible flexibility. 3CA06-5001 3CA06-5002 3CA06-5004
Metallic nozzle, Antistatic nozzle, plastic, transparent. Nozzle “Plus“, plastic, ESD,
50 mm ø 190 x 100 mm 215 x 90 mm

26 27
 Your Guide

The ERSA IRHP 200 is a
compact and ergonomically
designed heating plate to
preheat all SMD components
as well as assemblies and
substrates during the hand
soldering process. It can also
be used to reflow solder one-
sided SMD boards and for
reballing bGAs.
The heating plate tempera-
ture can be adusted continu-
ously from 50 °C to 600 °C.
The IR emitters' even heat
distribution ensures non-
contact, gentle heating of the
assembly. Thus the IRhP 200
is perfectly suited for lead-
free applications.
The control station can be
placed independently from
the heating plate on the work-
bench in an ergonomically
favourable way.
The device can be used to
handle nearly all components,
except MELFs and MiniMELFs.
This tool consists of a nickel-
plated aluminum handle, seal-
ed at the rear end by a plug.
SVP 100
When opened, replacement
Vacuum pipette
tips and suction cups can be
stored here.
The ERSA 185 PZ plastics
welding device can be used
to cut, weld and seal thermo-
plastic foil, fabric and sealing
sections. In cutting plastic
cords, the 185 Pz simultane-
ERSA IRHP 200 Infrared Rework Heating Plate ERSA DTM 50 & DTM 100 Temperature Measuring Devices
In certified businesses and
from a quality standpoint,
regular checking of the
soldering tip temperature is
obligatory. Viewed through
Also available Also available their entire service life,
with calibration with calibration ERSA soldering stations are
certificate certificate
extremely temperature-stable
depending on the system.
Possible differences between
the rated and actual data due
to differences in tips or to
slight heating element tole-
rances in the RESISTRONIC
control system can be easily
ascertained with the DTM 50
and DTM 100 temperature
DTM 100 DTM 50 measuring devices and
The DTM 100 is equipped with a patented sensor unit (K-type) with sensor wires made of chromel temperature measuring device with flexible corrected easily and fast on
and alumel. It provides exact temperatures of even finest soldering tips. NiCrNi thermocouple (K-type) nearly all ERSA soldering
stations.
IRHP 200
Order no. Description Measuring range Operating Power supply Dimensions (mm) Weight
Electronically temperature-controlled infrared rework Application example with optionally The measurement is practi-
temperature without sensor unit
heating plate with integrated thermocouple, incl. control station 0RA4500D available X/Y PCB table 0IR5500-01 cally conducted by cleaning
0DTM050 DTM 50 temperature measuring -50 °C to +1,150 °C 0 °C to +45 °C 9 V flat battery 100 x 60 x 26 mm approx. 134 g
device, packed in a plastic case 6F22 the heated soldering tip with
Order no. Description Heated area Rating / Temperature range Weight a moist sponge and soaking
voltage 0DTM050P DTM 50 temperature measuring -50 °C to +1,150 °C 0 °C to +45 °C 9 V flat battery 100 x 60 x 26 mm approx. 134 g
device with calibration certificate, 6F22 it in new solder. The soldering
0IRhP200 IRhP 200 infrared rework heating plate 260 x 135 mm (L x W) max. 800 W / 50 °C - 600 °C (at the approx. 4 kg packed in a plastic case tip is then connected to the
with control station 0RA4500D 230 V~, 50 - 60 hz heating element) given temperature sensor and
0DTM100 DTM 100 temperature measuring -50 °C to +1,150 °C 0 °C to +45 °C 9 V flat battery 100 x 60 x 26 mm approx. 134 g
device, packed in a plastic case 6F22 the temperature determined
as soon as the display has
ERSA SVP 100 Vacuum Pipette 0DTM100P DTM 100 temperature measuring -50 °C to +1,150 °C
device with calibration certificate,
0 °C to +45 °C 9 V flat battery
6F22
100 x 60 x 26 mm approx. 134 g
stabilized.
packed in a plastic case
ERSA Desoldering Devices
The VAC 2, VAC 3 and VAC X
desoldering devices are
VAC 2 distinguished by their high
suction power and low-recoil
Slim antistatic desoldering device with metal housing
desoldering. The antistatic
design of the devices allows
desoldering work on electro-
Order no. Description Length Housing diameter Cup diameters Weight statically endangered
0SVP100 SVP 100 vacuum pipette complete with bent tip 150 mm 14 mm 4 mm, 6 mm, 69 g assemblies.
0SVP12K and 3 silicone cups 0SVP13A 9 mm VAC 3
Slim antistatic desoldering device with plastic housing The long, slim desoldering
tips also allow soldering
ERSA Special Tools operations on tightly as-
sembled PCbs.
VAC X
Antistatic desoldering device with plastic housing The Soldapullt AS 196
model is distinguished by ex-
tremely good recoil damping
and has proven its merit many
times over in industry.
50

ously welds the ends, to

prevent untwisting. The dual seal ring system
Soldapullt AS 196 guarantees constant suction
ERSA 185 Pz
Proven desoldering device with plastic housing and extremely good recoil damping power on a high level.
Plastics welding device
100 Order no. Description Desoldering tips Suction capacity
Order no. Description Rating / Heating time Temperature Weight 0VAC2 VAC 2 antistatic desoldering device 0VAC22 (2 pcs.) 8.9 cm³
Voltage range (w/o cable) 0VAC3 VAC 3 antistatic desoldering device 0VAC32 (2 pcs.) 10 cm³
0185Pz ERSA 185 Pz plastics welding device with 180 W / 230 V approx. 5 min approx. 370°C 370 g 0VACX VAC X antistatic desoldering device 0VACX2 (2 pcs.) 11.3 cm³
welding blade 0182Pz004 0AS196 Soldapullt AS 196 antistatic desoldering device 0LS197 34 cm³

28 29
 Your Guide

ERSA STR 100 and STR 200 Stacking Racks ERSA Tool Holders and Cleaning Sponges
The ERSA STR 100 stacking STR 100 / STR 200 Soldering and desoldering de-
rack can be used for com- Stacking racks for a well-organized work- vices are heating devices and
bining two soldering stations, place (Delivery without soldering stations) depending on the application
e.g. the DIG 2000 A electronic can attain high temperatures
station with the vacuum unit during operation. This equip-
as required (see adjacent ment must never be operated
illustration) in a practical and without supervision; during
space-saving way. longer interruptions of work
The ERSA STR 200 stacking they should be switched off
rack can be used for com- Order no. Description 3N194 0A04 0A05 and always stored in suitable
bining two i-CON soldering 0STR100 STR 100 stacking rack to arrange soldering stations (except i-CON) in a safe and
Tool holders.
stations or one i-CON station space-saving way at the workbench
with any other ERSA solder- 0STR200 STR 200 stacking rack to arrange the ERSA i-CON soldering stations in a safe and
Most of the ERSA Tool
ing station. space-saving way at the workbench holders are made of metal or
heat-resistant duroplastic, and
most are antistatic.
ERSA SR 100 Solder Wire Dispenser Most holders have a viscous
The ERSA SR 100 solder sponge for tip cleaning, as
wire dispenser is extremely 0A17 0A18 0A19 well as options for convenient-
durable and can accept solder ly resting and storing solder-
wire reels of up to 1,000 g. ing and desoldering tips.

Optimal unwinding of different SR 100 SR 101

reels is ensured by a conical
centering nut. Solder wire dispenser Retrofit kit for a second solder wire spool,
(delivery without solder optionally available
The flexibly mounted solder wire) (Delivery without solder wire and SR 100)
wire guide is suitable for all
current solder wire diameters 0A41 / 0A42 0A45 0A50
and allows unwinding in the
desired direction without hav-
ing to change the location of
the SR 100.

Available as an accessory
and easily retrofitted, the
ERSA SR 101 kit allows
simultaneous use of a second
spool. 0003B 0004G 0A08MSET 0008M

Order no. Description for

0A04 Tool holder A 04 Soldering irons from 50 W - 150 W output; Isotyp and 0180Pz soldering irons
Order no. Description Solder wire spools Spool receiver diameter 0A05 Tool holder A 05 Medium-sized and small soldering irons
0SR100 SR 100 solder wire dispenser for one spool (without solder wire) 250 g, 500 g, 1,000 g 14 mm 0A08MSET Dry sponge 0008M with container Dry cleaning of soldering tips (especially for lead-free)
0SR101 Kit for 0SR100 for 2nd spool (without solder wire) 250 g, 500 g, 1,000 g 14 mm 0A17 Tool holder A 17 Soldering irons with an output ranging from 200 W - 550 W
0A18 Tool holder A 18 Soldering irons of the Multitip series; Tip 260 and TC 65 soldering irons

ERSA Tip Exchanger 0A19

0A39
Tool holder A 19
Tool holder A39
Soldering irons of the Multitip series
RT 80 soldering iron
For changing all internally 0A41 Tool holder A 41 Irons of the Multitip series; Multi-Pro, Multi-TC, basic Tool 60 / 80 soldering irons
heated soldering and desold- 0A42 Tool holder A 42, antistatic Tip Tool, Power Tool, Ergo Tool, Micro Tool and Tech Tool soldering irons
ering tips as well as hot air 3zT00164 0A43 Tool holder A 43, antistatic Chip Tool (fig. see page 20 / 22)
nozzles, we recommend tip Tip exchanger with flat nose pliers and side cutter 0A44 Tool holder A 44, antistatic X-Tool desoldering iron (fig. see page 22)
exchanger 3ZT00164 with flat 0A45 Universal holder A 45 832 soldering tip series (C8 - C18, MD, QD, zD models),
nose pliers and side cutter. solder wire feed unit and solder fume extraction
These special pliers allow 0A48 Tool holder A 48, antistatic i-Tool soldering iron
tips to be replaced safely and 0A50 Tool holder A 50, antistatic i-Tool soldering iron
protectively, even when hot.
3N194 Rubber support disk 3 N 194 Multitip, Multi-Pro, ERSA 30 S soldering irons
0Sh03 SMD soldering and desoldering tip holder Soldering and desoldering tips of the 212 and 422 series
0G156 Sponge container G156 Independent 75 and Independent 130 gas soldering irons
0003b blue viscose sponge, 55 x 55 mm Tool holders 0A09, 10, 13, 16, 24, 25, 28, 29, 30, 34, 35, 36, 39, 41 - 45, 48
0004G Viscose sponge, 34 x 65 mm Tool holders 0A05, 0A21 and 0A26
Order no. Description Application
0006G Sponge, ø 36 mm Sponge container 0G156 for the Independent 75 / 130 gas soldering irons
3zT00164 Tip exchanger For changing all internally heated ERSA
soldering tips and desoldering tips of the 422 0007G Viscose sponge, 70 x 46 mm Tool holder 0A19
desoldering tip series and 802 hot air nozzles 0008M Dry sponge 0008M 0A08MSET

30 31
 Your Guide

ERSA Bar Solder ERSA Desoldering Wicks

ERSA bar solder, like solder
wire, is recovered from initial
melt solder. It is primarily
used for filling solder baths.
For easier melting, it can be
supplied as required in 50 mm
sections. In combination with
soldering irons of greater
power and with suitable flux,
bar solder is also used for
soldering cable lugs of larger
cross-sections and in sheet
metal work.
Desoldering wicks ERSA desoldering wicks
are saturated with halogen-
free No-Clean flux. They
are suitable for protectively re-
moving excess solder and old
solder, especially from boards
carrying SMD components.
Order no. Description Package size A fine copper fabric with high
0WICKNC1.5/10 No-Clean wicks, length 1.5 m, width 1.5 mm 10 pcs. capillary power ensures opti-
Bar solder 0WICKNC1.5/SB No-Clean wicks, length 1.5 m, width 1.5 mm single-piece package
mal desoldering results. The
additional use of a flux cream
High-quality bar solder recovered from initial melt solder to refill 0WICKNC2.2/10 No-Clean wicks, length 1.5 m, width 2.2 mm 10 pcs.
may be appropriate under
solder baths. 0WICKNC2.2/SB No-Clean wicks, length 1.5 m, width 2.2 mm single-piece package
certain circumstances.
0WICKNC2.7/10 No-Clean wicks, length 1.5 m, width 2.7 mm 10 pcs.
Order no. Alloy Melting temperature Delivered in 0WICKNC2.7/SB No-Clean wicks, length 1.5 m, width 2.7 mm single-piece package
4LOT230GAG3.5CU0.7 Sn95.8Ag3.5Cu0.7 217 - 218 °C Bars of approx. 230 g 0WICKNC4.9/10 No-Clean wicks, length 1.5 m, width 4.9 mm 10 pcs.
4lot230g64b Sn64Pb36 183 °C Bars of approx. 230 g 0WICKNC4.9/SB No-Clean wicks, length 1.5 m, width 4.9 mm single-piece package

ERSA Solder Wire ERSA Flux and Flux Remover

ERSA solder wire consists ERSA No-Clean Flux and
exclusively of high-quality Flux Cream have proven their
raw materials. Manufactured merit especially in all repair
on state-of-the-art machines, processes in SMD technology.
the wire meets all quality
Flux cream Like all ERSA consumables,
requirements. ERSA No-Clean flux creams available in different quantities they meet the applicable
standards and quality re-
It is manufactured in different quirements. They can be
dimensions and with different easily and precisely applied
alloys, to meet all practical by means of the Flux- Pen
requirements. or cartridge, supplied with
Flux-Pen plunger and needle.
Different types of “flux cores”
allow individual adaptation to Excess residue is removed, if
all soldering needs, especially Solder wire necessary, by means of the
in electronics and the elec- Order no. Description Quantities Danger sign Flux Remover with the aid of
Available in different alloys and drum sizes
tronics industry. 0FMKANC32-005 No-Clean flux cream, EN 29454/1.1.3 C 5 ml cartridge 1); 3) absorbent, non-pulping paper
in order to meet various fields of applica-
0FMKANC32-200 No-Clean flux cream, EN 29454/1.1.3 C 200 ml can 1); 3) towels or specially offered
tion. Please refer to the ERSA price list or
ESD-safe products.
to www.ersa.com for a detailed list including 4fmjf8300-005 Flux gel 8300 for rework, EN 29454-1/1.2.3 C 5 ml cartridge 1); 3)
wire diameters. (F-SW33), resinous, halogen-free, low residues
4FMJF8001-PEN Flux-Pen with IF 8001 flux, EN 29454/2.2.3 A 7 ml 1); 2)
(F-SW 34/DIN 8511)
0FMIF8001-001 IF 8001 flux, EN 29454/2.2.3A 100 ml 1); 2)
Solder alloy according to Flux according to DIN EN ... Melting temperature (°C) 4fmjf6000-pen Flux-Pen with IF 6000 Flux, for lead-free 7 ml 1); 2)
DIN EN 29453 ... % flux share rework, EN 29454/1.1.3 A, solid 7.5 % 1) = Xi Irritating
Sn96.5Ag3.0Cu0.5 29454 art. 1, type 1.1.3.B, or DIN EN 61190-1-3, ROL 0 3.5 %, 217 0fmif6000-001 Flux IF 6000 for lead-free rework, 100 ml 1); 2)
halogen-free EN 29454/1.1.3.A (F-SW 32), resinous,
Sn96.5Ag3.0Cu0.5 29454, type 1.2.3., j-std-004 re/lo 1.6 %, halogen-free 217 - 219 halogen-free, long activation time, low residues,
Sn96.5Ag3.0Cu0.5 29454, type 1.2.3., j-std-004 re/lo 2.2 %, halogen-free 217 - 219 solid 7.5 % 2) = F+ Highly inflammable
Sn99.3CuNiGe0.7 29454 art. 1, type 1.1.3.B, or DIN EN 61190-1-3, ROL 0 3.5 %, 227 0FMIF2005-002 IF 2005 M low-solid No-Clean flux 200 ml sprayer 1); 2)
(based on Sn99.3Cu0.7) halogen-free EN 29454/2.2.3 A
ATTENTION: According to 0FR200 Flux Remover 0FR200, with brush 0FR202 and 200 ml cartridge 1); 2); 3)
Sn99.3Cu0.7 29454, type 1.2.3., j-std-004 re/lo, 1.6 %, halogen-free 227 3) = N Environmentally
the EU Directive as of July 1,
Sn96.5Ag3.5 29454 art. 1, type 1.1.3.B, or DIN EN 61190-1-3, ROL 0 3.5 %, 221
Flux Remover protective cap 0FR203 hazardous
2006 lead may no longer be
halogen-free
used in electronic assemblies.
Sn96.5Ag3.5 29454, type 1.2.3., j-std-004 re/lo, 1.6 %, halogen-free 221
Low-residue, halogen-free No-Clean solder wire. Especially adapted to the requirements in electronics production. The flux stands out by high temperature
ERSA Tip-Reactivator
resistance, and it does not spray while melting. The light, solid flux residues are neither corrosive nor electrically conductive. Consequently it is not necessary to
remove them from the solder joint. Tip-Reactivator The ERSA Tip-Reactivator
Sn60Pb40 29454/1.1.2, 2.2 % 183 - 190 allows the regeneration of
oxidized soldering tips. It is
Sn60Pb40 29454/1.2.3, 1.4 % 183 - 190
environmentally safe, free of
Sn60Pb39Cu1 29454/1.1.2, 2.2 % 183 - 190
lead and halogens and func-
Sn63Pb37 29454/1.1.3, 2,2 %, halogen-free, eutectic 183 tions even at low soldering tip
Sn63Pb37 29454, type 1.2.3, j-std-004 re/lo, 0.9 %, halogen-free 183 temperatures. For this purpose
Sn63Pb37 29454, type 1.2.3, j-std-004 re/lo, 0.6 %, halogen-free 183 the heated soldering tip is
Order no. Description Quantity Danger sign
Sn62Pb36Ag2 29454, type 1.2.3, j-std-004 re/lo, 0.6 %, halogen-free 178 - 188 wiped on the surface of the
subject to changes 0TR01/SB Tip-Reactivator, lead-free 15 g can 1) regeneration compound.

32 33
 Your Guide

Soldering and Desoldering Tips ERSADUR Soldering Tips

Conventional soldering tips
Nickel-plating can also be used for lead-
free solders. Since lead-free
The base material made of highly conductive electrolytic soldering requires higher
copper ensures unhindered heat transfer from the heating
process temperatures, and
element to the ERSADUR LF coating
due to the fact that lead-free
solder is more aggressive to
the soldering tip, the tip’s ser-
ERSADUR LF coating (up to 600 micron) of iron-pla- vice life is shorter. ERSADUR
ting (subject to type of tip) is factory pre-tinned with LF soldering tips have an
lead-free solder at working end increased layer of iron, which
increases tip life. Consequent-
ly they are especially suitable
Nickel-plating
for lead-free soldering.

Iron-plating

Chrome-plating prevents corrosion and

solder collection on undesirable spots

Cross-section of an ERSADUR soldering tip, non-scale representation

The ERSA Tip-Reactivator al-

lows the regeneration of oxidized
soldering tips. It is environmen-
tally safe, free of lead and halo- Special Care for Soldering Tips
gens and functions even at low
soldering tip temperatures. For 7. Lead-free soldering requires higher
this purpose the heated soldering temperatures, is more aggressive to the
tip is wiped on the surface of the tip and will always lead to shorter tip life.
regeneration compound.
Special Care:

1. Always clean the tip by wiping on a

ERSA Dry Sponge
The ERSA Dry Sponge is included as a standard alternative to the wet sponge and can be
beneficial especially for lead-free.
Hand soldering operators are happy when
their soldering tips last a long time and con-
tinue to solder well. Soldering tips that do
not allow the solder to melt rapidly due to
excess oxidation clearly disrupt productiv-
ity! Special care of the soldering tip should
be taken in order to solder efficiently.
Important Facts:
1. When a soldering tip remains hot for a
long period of time, the tip will oxidize
or blacken. An oxidized tip will no longer
“wet“ or melt solder properly.
2. The higher the working temperature of
the soldering tip, the faster this oxidation
will take place and tip lifetime will be
shorter.
3. Soldering irons that automatically go into
a lower “stand-by” temperature increase
tip life.
4. The oxidation of the tip will be very rapid
if the tip is left “cooking” without molten
solder covering the tip end. It happens,
for example, if the tip is not wetted with
solder right after cleaning it.
5. Excessive mechanical force during
soldering will shorten the tip life.
6. Proper care of the tip will greatly in-
crease tip life.
slightly wet sponge after each use.
Alternatively, tips can be dry cleaned
using the ERSA dry sponge.
2. Always put fresh solder onto the end of
the tip BEFORE putting the tip back into
the iron holder.
3. Always use lowest working temperature
possible.
4. Never leave an iron “cooking” unattend-
ed for some time. Always set iron into
automatic stand-by if possible or turn-off
when not in use.
5. Never use excessive mechanical force
when soldering.
6. Soldering tip oxidation can be easily
removed if detected early. Early detection
and removal will greatly increase tip life.
7. Tip oxidation removal or tip refurbishing
is accomplished in 4 consecutive steps:
a. clean on damp sponge, b. clean with
wire brush, c. using a tip reactivator
chemical, and d. retinning using proper
flux cored solder wire.
Dry cleaning of soldering tips offers sub-
stantial advantages. The soldering tips are
not cooled abruptly and contaminated tips
resulting from dirty sponges are avoided.
Due to the slightly abrasive properties
of the special wire mesh, passive layers
that accumulated on the tip can easily be
removed. Tip life is thus increased consider-
ably in lead-free hand soldering.

34 35
 Your Guide

For: 102 ERSADUR Long-Life Soldering Tip Series 102 ERSADUR Long-Life Soldering Tip Series For:

• i-CON • i-CON
with i-Tool soldering iron 0102pdlf02 0102pdlf03L 0102pdlf04 0102cdlf65 0102cdlf080c 0102cdlf100 with i-Tool soldering iron

   

30

Ø
‘
• i-CON1   • i-CON1

5,2

 
• i-CON2 • i-CON2
with i-Tool soldering iron with i-Tool soldering iron

‘



• i-CON1 C Ø 0,4 • i-CON1 C
‘  ‘   
• i-CON2 C   9   • i-CON2 C
with i-Tool soldering iron  with i-Tool soldering iron
3'/)
chisel-shaped, 6.5 mm
&'/)
chisel-shaped, 8.0 mm chisel-shaped, 10.0 mm&'/)
pencil point, 0.2 mm ø pencil point, extended, 0.3 mm ø pencil point, 0.4 mm ø
0102PDLF04
3'/)/
0102pdlf04l 0102pdlf05l 0102pdlf06 0102cdlf100c 0102cdlf120c 0102cdlf200
45 
 

‘
 ‘  
 

‘






Ø1


‘ 

0
‘ 



‘ 

ƒ
26

‘
 
   




3'/)/
pencil point, extended, 0.4 mm ø pencil point, extended, 0.5 mm ø
3'/)/ pencil point, 0.63'/)
mm ø chisel-shaped, 10.0 mm chisel-shaped, 12.0 mm chisel-shaped, 20.0 mm

0102pdlf06l 0102pdlf07 0102pdlf08l 0102sdlf04 0102sdlf06 0102sdlf06l

,3  
 29  
‘

, 6

‘
30 

‘


‘


Ø
5,2





5,2
‘  Ø 0,7 ‘  ‘ 
‘  Ø 0,4

8,3  
 45 9,5    
° ƒ ƒ
3'/)/
pencil point, extended, 0.6 mm ø pencil point, 0.7 mm ø pencil point, extended, 0.8 mm ø
3'/)/
0102PDLF07
pencil point, bent, 0.4 mm ø pencil point, bent, 0.66'/)
mm ø pencil point, bent, 6'/)/
extended, 0.6 mm ø
0102pdlf10 0102cdlf04 0102cdlf12
Ø

,2 0102cdlf16 0102sdlf08l 0102sdlf18 0102adlf13

5,2


 26 
 
 0102ADLF15
‘

4,5

‘
‘
3 


‘






Ø

5,2


4,5


0,2

‘ 
 0,4 9 Ø 0,8
23  
(1,6)  40 ,5


3'/)
° 13 
ƒ 
pencil point, 1.0 mm ø chisel-shaped, 0.4 mm chisel-shaped, 1.2 mm / 1.6 mm
&'/) pencil point, bent, extended, 0.8 mm ø pencil point, bent, 1.8 mm ø angled face, 1.3 mm ø / 1.5 mm ø
$'/)
0102cdlf18l 0102cdlf20 0102cdlf24
  0102adlf20 0102adlf40 0102zdlf150 0102zdlf200

‘

   
‘
‘

 






‘
48


‘
48





15 20
13 13


 2,0 2,0 
 
  

3,7 3,7

8,6

8,6
2,4

2,4
chisel-shaped, extended, 1.8 mm
&'/)/ chisel-shaped, 2.0 mm chisel-shaped, 2.4 mm
&'/)
&'/) angled face, 2.0 mm$'/)
ø angled face, 4.0 mm $'/)
ø Wick-Tip, 15.0 mm Wick-Tip, 20.0 mm
0102cdlf24l 0102cdlf32 0102cdlf50

0102wdlf16 0102wdlf23 0102wdlf35 0102bdlf20
 28 
  
‘

‘

‘

  

‘
‘
0,8







5,2

‘


ƒ





 
5 
 




 

3,8  


chisel-shaped, extended, 2.4 mm chisel-shaped, 3.2&'/)
mm chisel-shaped, 5.0 mm :'/)
PowerWell with concave portion, 1.6 mm ø :'/)
PowerWell with concave portion, 2.3 mm ø PowerWell with concave portion, 3.5 mm ø plcc blade %'/)
:'/)

36 37
 Your Guide

For: 832 ERSADUR Long-Life Soldering Tip Series 842 ERSADUR Long-Life Soldering Tip Series For:

• ANALOG 60 / 60 A • ANALOG 60 / 60 A
0832 UD/UDlf 0832 SD/SDlf 0832 BD/BDlf 0842ud / UDLF 0842sd / sdlf 0842bd / bdlf
• ANALOG 80 / 80 A • ANALOG 80 / 80 A
• DIGITAL 80 A • DIGITAL 80 A
• DIGITAL 2000 A • DIGITAL 2000 A
with Power Tool soldering with Power Tool soldering
iron iron
• ELS 8000 / M / D • ELS 8000 / M / D
• MICRO-CON 60 iA pencil point, extended 0.4 mm ø pencil point, extended, 0.8 mm ø pencil point, 1.0 mm ø • MICRO-CON 60 iA
with Power Tool soldering pencil point, extended, 0.4 mm ø pencil point, extended, 0.8 mm ø pencil point, 1.0 mm ø with Power Tool soldering
iron 0832 YD/YDlf 0832 CD/CDlf 0832 KD/KDlf iron
• MS 6000
0842YD / ydlf 0842cd / cdlf 0842KD / kdlf • MS 6000
• MS 8000 / D • MS 8000 / D
• Multi-Pro • Multi-Pro
• Multi-Sprint • Multi-Sprint
• Multi-TC • Multi-TC
• RDS 80 chisel-shaped, 1.6 mm chisel-shaped, 2,2 mm chisel-shaped, extended, 2.2 mm • RDS 80
• TWIN 80 A chisel-shaped, 1.6 mm chisel-shaped, 2.2 mm chisel-shaped, extended, 2.2 mm • TWIN 80 A
0832 ED/EDlf 0832 VD/vdlf 0832FDlf
with Ergo Tool soldering with Ergo Tool soldering
iron 0842ed / edlf 0842ID 0842JD iron

chisel-shaped, 3.2 mm chisel-shaped, 5.0 mm angled face, 2.0 mm ø

0832TDlf 0832NDlf 0832PW

chisel-shaped, 3.2 mm pencil point, bent, 0.4 mm ø chisel-shaped, bent, 2.2 mm

722 Desoldering Tip Series, ERSADUR / nickel-plated For:

• DIGITAL 2000 A
0722ED0821 0722ED1023 0722ED1529 with X-Tool desoldering
angled face, 3.0 mm ø angled face, 4.0 mm ø PowerWell with concave portion ERSADUR, id 1.0 mm, od 2.3 mm ERSADUR, ID 1.5 mm, OD 2.9 mm iron
0832HD 0832AD 0852OD • XTOOLKIT1
• i-CON
with X-Tool desoldering
iron
0722ED1226 0722ED2438 • i-CON2
ERSADUR, ID 0.8 mm, OD 2.1 mm ERSADUR, ID 1.2 mm, OD 2.6 mm ERSADUR, ID 2.4 mm, OD 3.8 mm with X-Tool desoldering
iron
SolderWell with concave portion, bent PLCC blade, 1.5 mm PLCC blade, 2.0 mm 0722EN0615S 0722EN0818 0722EN1020
nickel-plated, id 0.6 mm , od 1.5 mm nickel-plated, ID 0.8 mm, OD 1.8 mm nickel-plated, ID 1.0 mm, od 2.0 mm
0832WD 0832RD 0832GDlf

0722EN1018S 0722EN0823 0722EN1023

nickel-plated, id 1.0 mm , OD 1.8 mm nickel-plated, ID 0.8 mm, OD 2.3 mm nickel-plated, ID 1.0 mm,od 2.3 mm
chisel-shaped, bent, 2.5 mm chisel-shaped, bent, 5.0 mm angled face, 14 mm, 35°
0722EN1223 0722EN1529 0722EN2332
0832LDlf 0832MDlf nickel-plated, ID 1.5 mm, OD 2.9 mm nickel-plated, ID 2.3 mm, OD 3.2 mm

0722EN1548 0722EN2348
angled face, 17 mm, 35° angled face on both sides, 8 mm nickel-plated, ID 1.2 mm, OD 2.3 mm nickel-plated, ID 1.5 mm, OD 4.8 mm nickel-plated, ID 2.3 mm, OD 4.8 mm

38 39
 Your Guide

For: 612 ERSADUR Long-Life Soldering Tip Series 422 ERSADUR Desoldering Tip Series For:

• CPS 60.10 • DIGITAL 2000 A

0612SDlf 0612UDlf 0612BDlf 0422FD10 0422ED 0422FD3 with Chip Tool
• DIGITAL 60 A
• DIGITAL 2000 A • MICRO-CON 60 iA
with Tech Tool soldering SMD Desoldering Pincette 40
iron • REWORK 80
• MICRO-CON 60 iA • SMD 8000
with Tech Tool soldering 4 mm, for e.g. SO 8 GT/14 GT/16GT 6 mm, for e.g. SOIC 8 7,5 mm, for e.g. SOIC 12 / SOT 23
pencil point, 0.4 mm ø pencil point, 0.8 mm ø pencil point, 1.0 mm ø • SMT UNIT 60 AC / A
iron with Chip Tool /
0422FD1 0422FD4 0422FD2
0612CDlf 0612ADlf 0612KDlf SMD Desoldering Pincette 40
• i-CON
with Chip Tool desoldering
pincette
10 mm, for e.g. SOIC 16 12.5 mm, for e.g. SOIC 20 15 mm, for e.g. SOIC 24 • i-CON2
with Chip Tool desoldering
0422FD5 0422FD6 0422FD7 pincette
chisel-shaped, 1.0 mm chisel-shaped, 1.6 mm chisel-shaped, 2.4 mm

0612EDlf 0612GDlf 0612ID

17.5 mm, for e.g. SOIC 28 20 mm, for e.g. SOIC 32 25 mm, for e.g. SOIC 40

0422FD8 0422FD9 0422QD5

chisel-shaped, 3.2 mm chisel-shaped, 5.0 mm pencil point, 0.4 mm ø, bent 30°

0612JD 0612MD 0612TW

27.5 mm, for components of 27.5 mm 40 mm, for components of 40 mm

side length side length 90°, length 10 mm, for e.g. PLCC 20

chisel-shaped, 1.6 mm, bent 30° PLCC blade, 1.5 mm ERSA TechWell with concave portion, 3.0 mm 0422QD1 0422QD6 0422QD3
0612HD 0612ZD 0612ND

90°, length 15 mm, for e.g. QFP, TQFP and

90°, length 12.5 mm, for e.g. PLCC 28 TQFP 0T25 90°, length 17.5 mm, for e.g. PLCC 44

ERSA SolderWell with 0422QD4 0422QD2 0422QD7

concave portion, 2.5 mm, bent 30° WickTip 10.5 x 3.6 mm 3.0 mm, bent 45°

0612FDLF 0612WDLF

90°, length 20 mm, for e.g. PLCC 52 90°, length 25 mm, for e.g. PLCC 68 90°, length 30 mm, for e.g. PLCC 84

0422RD1 0422RD2 0422MD

2.0 mm, bent 45° 4.0 mm, bent 45°

For: 042 and 012 ERSADUR Long-Life Soldering Tip Series length 22.5 x 16.5 mm, for e.g. QFP 100 length 15 x 12.5 mm, for e.g. PLCC 32 ellipse, for MELF and MINIMELF

• Minor S 0422SD*
(042 series) 0042BD 0042LD 0012BD
*Please note:
• Minityp S
(tip 0012BD) The desoldering tips 0422SD must be used in combination with the tip turn
protection set to ensure good results.
Tip turn protection set for TC 40 desoldering pincette and desoldering
pincette 40 on request.

pencil point, 0.1 mm ø angled face, 1 mm pencil point for MICROMELF

40 41
 Your Guide

For: 212 ERSADUR Long-Life Soldering Tip Series 032 ERSADUR Long-Life Soldering Tip Series For:

• ANALOG 20 A • ERSA 30 S
0212SDlf 0212BDlf 0212ADlf 0032KD 0032BD 0032JD
• DIGITAL 2000 A
with Micro Tool soldering
iron
• MICRO-CON 60 iA
with Micro Tool soldering
iron
• REWORK 80
• SMD 8000 ERSADUR, chisel-shaped, 3.1 mm ERSADUR, pencil point, 1,1 mm ø ERSADUR, chisel-shaped, bent, 3.1 mm
pencil point, 0.2 mm ø pencil point, 0.4 mm ø pencil point, 1.0 mm ø, reinforced
• SMT UNIT 60 A / AS
0212CDlf 0212EDlf 0212KDlf
• TWIN 40 A / AS 052 ERSADUR Long-Life Soldering Tip Series For:
• TWIN 80 A
with Micro Tool soldering • ERSA 50 S
iron 0052JD

chisel-shaped, 1.0 mm chisel-shaped, 1.8 mm chisel-shaped, extended, 1,8 mm

0212FDlf 0212GD 0212VD

ERSADUR, chisel-shaped, bent, 3.1 mm

082 ERSADUR Long-Life Soldering Tip Series For:

• ERSA 80 S
0082JD 0082KD
chisel-shaped, reinforced, 2.2 mm chisel-shaped, reinforced, 3.2 mm chisel-shaped, reinforced, 5.0 mm

0212RD 0212ID 0212ND

ERSADUR, chisel-shaped, bent, 4.8 mm ERSADUR, chisel-shaped, 4.8 mm

pencil point, bent, 0.2 mm bent, reinforced, 0.6 mm angled face, reinforced, 2.0 mm 152 ERSADUR Long-Life Soldering Tip Series For:

0212WD 0212MS 0212OD 0152JD 0152KD

• ERSA 150 S

MiniMicroWell, 1.6 mm MicroWell, 2.3 mm SolderWell, 3.0 mm ERSADUR, chisel-shaped, bent, 5.3 mm ERSADUR, chisel-shaped, 5.3 mm

For: 662 Desoldering Tip Series 202, 302 and 552 Soldering Tip Series, ERSADUR / nickel-plated For:

• ELS 8000 / M / D • ERSA 200

0662AE 0662BE 0662CE 0202MZ / 0202md 0302MZ / 0302 md 0552MZ / 0552 md (202 series)
• ELS 8100
45 46
• ERSA 300
(302 series)

ø13,8

ø19,6
• ERSA 550
ø18

ø25
115 120 (552 series)

ERSADUR, 1.2 mm ø ERSADUR, 1.0 mm ø ERSADUR, 0.8 mm ø MZ: nickel-plated, MD: ERSADUR MZ: nickel-plated, MD: ERSADUR MZ: nickel-plated, MD: ERSADUR
(solder joints w. medium heat requiremets) (solder joints w. medium heat requiremets) (solder joints w. medium heat requiremets) chisel-shaped, reinforced, 18 mm chisel-shaped, reinforced, 25 mm chisel-shaped, reinforced, 35 mm

42 43
 Your Guide

For: 172 ERSADUR Long-Life Soldering Tip Series ERSA IR Rework Systems
• Multitip 25
0172BD 0172KD 0172lD

ø 3.1
ø 1.1

Real time rework process

visualization
ERSADUR, pencil point, 1.1 mm ø ERSADUR, chisel-shaped, 3.1 mm ERSADUR, angled face 45°, 4.1 mm

For: 162 ERSADUR Long-Life Soldering Tip Series

• Multitip 15
0162BD 0162KD 0162lD
• Tip 260

ERSADUR, pencil point, 1.1 mm ø
ERSADUR, chisel-shaped, 2.6 mm
ERSADUR, angled face 45°, 3.6 mm
IR/Pl 550
Top-selling rework system based on cost/
performance ratio; 1,600 W, DynamicIR
heating technology; plastic, metal, high or
low mass SMT or PTH – IR 550 does it all!
IR/Pl 650
DynamicIR heating technology for large (460 mm x 560 mm) PCBs; 4,600 W, 9 zone pro-
grammable top & bottom heating zones; precise, easy-to-use motorized Auto “Pick & Place”

For: 132 ERSADUR Long-Life Soldering Tip Series Order no. Description Voltage
0IR650A IR 650 dynamic IR rework system 230 V
Complete solutions for rework
• Multitip 08 0PL650A PL 650 precision placement system 230 V
made by ERSA.
0132BD 0132KD 0132lD 0IR550A IR 550 dynamic IR rework system 230 V Ask for our free catalogue.
0PL550A PL 550 precision placement system 230 V

ERSA Inspection Systems

ERSADUR, pencil point, 1.0 mm ø ERSADUR, chisel-shaped, 1.6 mm ERSADUR, angled face 45°, 2.6 mm

For: G 072 and G 132 Soldering Tip Series

• Independent 75 ERSASCOPE inspection of
gas soldering iron 0G072CN / 0G132CN 0G072KN / 0G132KN 0G072AN / 0G132AN components
(G 072 series)
• Independent 130
gas soldering iron
(G 132 series) ERSASCOPE 1 - Original
chisel-shaped, 1.0 mm chisel-shaped, 2.4 mm chisel-shaped, 3.2 mm
90° viewing capability with high magnifica-
0G072VN / 0G132VN 0G072BE / 0G132BE 0G072HE / 0G132HE tion for general inspection of PCBs with all
component types

angled face, 4,8 mm flame nozzle hot gas nozzle

0G072RE / 0G132RE 0G072MN / 0G132MN

ERSASCOPE 2 plus
Designed to handle the low-profile components such as Flip Chips, µBGAs and CSPs

Order no. Description Voltage Complete solutions for visual

0VSSC600* ERSASCOPE 2 plus inspection system 230 V solder joint inspection made
deflector for hot gas nozzle G 072 HE /
G 132 HE to shrink heat shrinkable sleeves hot blade
0VSSC070 ERSASCOPE 1 - Original with ImageDoc basic software 230 V by ERSA.
*Software available as an option Ask for our free catalogue.

44 45