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DEUTSCHES INSTITUT FÜR BAUTECHNIK

(German Construction Systems Laboratory)

An institute under public law

10829 Berlin, March 1, 2006


Kolonnenstrasse 30 L
Telephone: (0 30) 7 87 30 - 253
Telefax: (0 30) 7 87 30 - 320
Reference: I 25-1.21.1-21/05

General construction supervisory authority approval


(Translation of the German original which has not been checked by the DIBt)

Approval number: Z-21.1-1696

Applicant: Hilti Germany


Hiltistrasse 2,
86916 Kaufering

Subject of approval: Hilti HDA undercut anchor for unusual actions (loads)

Valid until: March 31, 2011

The above-mentioned subject of the approval is herewith granted a general construction


supervisory authority approval.*
This general construction supervisory authority approval consists of
nine pages and thirteen appendices.

* This general construction supervisory authority approval replaces the general


construction supervisory authority approval of 5 February 2001.
The object was first granted a general construction supervisory authority approval on 5
February 2001.
Page 2 of general construction supervisory authority approval no. Z-21.1-1696 of 1 March 2006

I. GENERAL REGULATIONS

1
This general construction supervisory authority approval verifies the suitability
(fitness for the intended purpose) of the subject of the approval in keeping with the
state construction
ordinances.

2
The general construction supervisory authority approval does not replace the
permission, agreements and certifications required by law for a construction project to
be carried out.

3
The general construction supervisory authority approval is granted without prejudicing
the rights of third parties, especially private rights under copyright.

4
Manufacturers and sellers of the subject of the approval must submit copies of the
general construction supervisory authority approval to the user of the subject of the
approval, notwithstanding any rulings to the contrary in the “Special regulations”, and
must point out that the general construction supervisory authority approval must be
available where the subject of the approval is used. Copies of the general construction
supervisory authority approval must be made available to involved authorities on
request.

5
The general construction supervisory authority approval may only be copied in its
entirety. The publication of extracts is subject to approval by the DIBt. Texts and
drawings of advertising material may not contradict the general construction
supervisory authority approval. Translations of the general construction supervisory
authority approval must contain the note `Translation of the German original which has
not been checked by the DIBt’.

6
The general construction supervisory authority approval is granted subject to
revocation. The regulations in the general construction supervisory authority approval
can be subsequently supplemented or changed, especially if the latest technical
developments give reason for this.
Page 3 of general construction supervisory authority approval no. Z-21.1-1696 of 1 March 2006

II. SPECIAL REGULATIONS

1 Subject of approval and areas of use

1.1 Subject of approval


The HDA undercut anchor for unusual actions (loads) in the sizes M 10, M12 and M16 is a
self-cutting undercut anchor. In the sizes M10, M12, M16 and M20 it is obtainable in
galvanised zinc-plated steel (HDA), and in the sizes M10, M12 and M16 in stainless
steel (HDA-R) in the version for presetting and through-fastening. The anchor for
presetting (HDA-P / HDA-PR) and the anchor for through-fastening (HDA-T / HDA-TR)
consist of a tapered stud with external thread, an expansion sleeve, a plastic ring, a
hexagon nut with washer and a plastic cap. The anchor is set with a keying action and
movement controlled in a hole drilled with a special stop bit using a setting tool
intended for this purpose. While being set, the anchor produces its own undercut. The
fixture is
secured by tightening the nut.
The in-place anchor is shown in appendix 1.

1.2 Areas of use


The anchor may be used in the requirements categories A and B (unusual actions) in
accordance with the guideline of the DIBt, issue 9/98, “Use of anchors in nuclear power
plants and nuclear installations” when set in reinforced and non-reinforced normal
concrete of the min. grade of C20/25 and max. C50/60 as per DIN EN 206-1:2001-07
“Concrete: specifications, properties, production and conformity” in conjunction with
DIN 1045-2:2001-07 “Load-bearing structures made of concrete, reinforced concrete and
prestressed concrete. Concrete - specifications, properties, production and
conformity”. It may also be used when set in concrete of the min. grade of B25 and max.
grade of B55 as per DIN 1045:1988-07 “Concrete and reinforced concrete, measurement and
execution”. The anchor may only be used when there are no requirements relating to fire
resistance that have to be met by the entire structure including the anchor.

The anchor may be set in cracked or non-cracked concrete.

The temperature in the base material under normal operating conditions may not exceed
80°C for any considerable length of time.

The anchor made of galvanised zinc-plated steel may be used only in closed rooms, with
the exception of damp rooms.

The anchor made of stainless steel (materials 1.4401, 1.4404 and 1.4571) may be used in
keeping with corrosion resistance class III of the general construction supervisory
authority approval “Products, connecting elements and components made of stainless
steel” (approval no. Z-30.3-6), i.e. it may be used for components in closed rooms and
in the open, also in industrial atmospheres and at locations close to the sea (not
however exposed to the effects of seawater), provided that no further corrosion
stresses occur.
Page 4 of general construction supervisory authority approval no. Z-21.1-1696 of 1 March 2006

2 Regulations covering subject of approval (construction product)

2.1 Features and constituents

The anchor must comply with the specifications and drawings given in the appendices.
The material properties, dimensions and tolerances of the anchor not given in this
general construction supervisory authority approval must comply with the information
filed with the DIBt, the certifying body and the external supervision authority.

Details of the material for the anchor parts are given in appendix 2, table 1. The
mechanical properties of the tapered stud (bolt) must comply with the filed
specifications.

The anchor is made of a non-flammable building material of class A as per DIN 4102-
1:1998-05 “Fire properties of building materials and building components; building
materials - terms, requirements and tests”.

2.2 Packaging, storage and marking

2.2.1 Packaging and storage


The anchor may only be packaged and supplied as a complete fastening unit.

2.2.2 Marking
The packaging, packaging insert, or delivery note of the anchor must be marked by the
manufacturer with the agreement mark (U-mark) according to the agreement ordinance of
the Federal States. In addition the factory mark, the approval number and the complete
anchor designation must be shown.

The marking may only be carried out if the requirements according to point 2.3
“Verification of agreement” have been met.

The anchor is designated by the anchor type, nominal drill bit diameter, the size of
thread on the tapered stud (bolt), the anchorage depth and the max. fixture thickness.
The factory mark HI, the type of anchor(HDA-P, HDA-PR, HDA-T or HDA-TR), the nominal
drill bit diameter do, the thread size (anchor size), the effective anchorage depth hef,
and the max. fixture thickness, tfix, must be stamped in each anchor in accordance with
appendix 2.

2.3 Verification of agreement

2.3.1 General points


Each manufacturing plant must confirm that the anchor complies with the regulations in
this general construction supervisory authority approval by means of an agreement
certificate based on the plant’s own manufacturing control and regular external
supervision, including initial inspection / testing in accordance with the following
regulations.

The manufacturer of the anchor must commission a recognised certification authority and
a recognised external supervision authority to issue an agreement certificate and to be
responsible for the external supervision, including product inspection / testing, that
has to be carried out.

The certification authority must send a copy of the agreement it issues to the DIBt for
information purposes.

The following verifications are necessary for the raw material of the supplied anchor
parts:
The grades of steel and mechanical properties must be verified in an inspection
approval certificate (3.1) as per DIN EN 10204:2005-01 issued by the manufacturer when
delivering raw materials for anchor parts.
Page 5 of general construction supervisory authority approval no. Z-21.1-1696 of 1 March 2006

The anchor parts made of stainless steel are also subject to the specifications of
general construction supervisory authority approval no. Z-30.3-6 “Products, connecting
elements and components made of stainless steel”. In keeping with this permission, the
raw materials and delivered components made of stainless steel must be supplied
together with an agreement certificate (U-mark) and an inspection approval certificate
3.1 as per DIN EN 10204:2005-01.

If the tapered studs (bolts) or hexagon nuts are also supplied, they may be used by the
anchor manufacturer only if they are delivered by the respective manufacturer with an
inspection approval certificate 3.2 as per DIN EN 10204:2005-01 issued by the external
supervisory authority, unless the agreement of the dimensions and mechanical properties
of the anchor parts have already been verified by an agreement certificate.

If the expansion sleeve or washer is supplied, the materials, dimensions and


mechanical properties must be verified by the respective manufacturer in an inspection
approval certificate 3.1 as per DIN EN 10 024:1999-08.

2.3.2 In-house manufacturing controls


Each manufacturing plant must set up and also carry out its own manufacturing controls.
In-house manufacturing controls are understood to be the continual monitoring of
production by the manufacturer, who thus ensures that the construction products
manufactured by him meet the requirements of this general construction supervisory
authority approval.

With reference to the scope, nature and frequency of in-house manufacturing controls,
the test schedule lodged with the DIBt and the external supervisory authority shall be
taken as definitive.

The findings of in-house manufacturing controls are to be recorded and evaluated. These
records must include the following minimum specifications:

- Designation of the construction product and / or the raw material and its
constituents
- Nature of control or inspection
- Date of manufacture and inspection / testing of the construction product and the
raw material or constituents
- Results of the control and tests and, if applicable, a comparison with
requirements
- A signature from the person responsible for in-house manufacturing controls.

The records must be filed for at least five years and presented to the external
supervisory authority. On request, they must be submitted to the DIBt and the
highest construction supervisory authority responsible.

If the test results are unsatisfactory, the manufacturer must immediately take the
action necessary to eliminate the problem. Construction products which do not meet
requirements must be treated in such a way that they cannot be confused with conforming
products. Once the problem has been eliminated, the original inspection must be
repeated immediately, provided that this is technically possible and also required, to
verify elimination of the problem.

2.3.3 External supervision


In each production plant, external supervision must be arranged and carried out on a
regular basis, at least twice a year, to check the plant’s own manufacturing control
system.

During external supervision, initial testing / inspection of the anchors must be


carried out and random samples taken. Sampling and inspection are the responsibility of
the recognised supervision authority in the given case.

With reference to the scope, nature and frequency of external supervision measures, the
test schedule lodged with the DIBt and the external supervisory authority shall be
taken as definitive.
Page 6 of general construction supervisory authority approval no. Z-21.1-1696 of 1 March 2006

The results of the certification and external supervision measures must be filed and
kept for at least five years. On request, they must be submitted by the certification
authority or monitoring authority to the DIBt and the
highest construction supervisory authority responsible.

3 Regulations for drafting and design

3.1 Design

The anchor fastenings must be designed in keeping with good engineering practice.
Allowing for the loads to be anchored, design calculations and design drawings must be
produced which can be checked.

The DIBt guideline (issue 9/98) “Use of anchors in nuclear power plants and nuclear
installations” must be observed. In view of the tests as per section 5.3.1, no separate
verification of the crack width to be expected in the anchoring zone is required when
using anchors for requirements category A. (See section 2.2.3 of the guideline).

3.2 Design (dimensioning)

3.2.1 General points


The anchor fastenings must be dimensioned in accordance with appendix C of the
“Guideline for the European technical approval for metal anchor fastenings in concrete”
(hereinafter referred to as appendix C) while allowing for the following notes and
supplements. The guideline has been published among the notifications issued by the
DIBt in special booklet no. 16.

Verification of immediate local transfer of forces to the concrete has been provided.
Verification of the transfer of loads to be anchored to the building component must be
provided.

Allowance must be made for additional stressing due to forces of constraint, which can
arise in the anchor fastening, the fixture or the component in which the anchor is set,
e.g. from temperature changes.

3.2.2 Design process A

The anchor’s characteristic values for verification according to design method A


(appendix C of the guideline) are given in the tables in appendices 5 to 7, and the
design (dimensioning) of the anchor fixture must be carried out with regard to the
following conditions.

When verifying concrete break-out under tensile loading, a figure of 6.9 instead of the
preliminary factor 7.2 must be used for requirements categories A and B in formula 5.2a
of section 5.2.2.4 in appendix C of the guideline. In all cases the influencing factor
ψec,N must be assumed to be 1.0, and then the conditions according to section 5.2.2.4e)
in appendix C of the guideline must be observed. If spalling of the covering concrete
could possibly occur when the load is high, the fastening must be designed using an
actual (effective) anchorage depth reduced by the concrete coverage.

When verifying concrete edge break-away under shear loading, a figure of 0.41 must be
used instead of the preliminary factor of 0.45 for requirements categories A and B in
formula 5.7a of section 5.2.3.4 in appendix C of the guideline. In all cases the
influencing factor ψec,N must be assumed to be 1.0, and then the conditions according to
section 2.2.2.4e) in appendix C of the guideline must be observed.

When designing anchor fastenings to be made in normal concrete according to DIN


1045:1988-07, the figure for fck,cube must be replaced by 0.97xβWN in the two previously
mentioned formulae.
Page 7 of general construction supervisory authority approval no. Z-21.1-1696 of 1 March 2006

The characteristic bending moment is given in appendices 6 and 7. Allowance must be


made for any proportional amount of displacement in the direction of the tensile
component.

Verification of the bending load may be neglected for the requirements category A only
if the amounts of displacement given in appendix 6, table 8 are allowed for and the
conditions given in the design process (appendix C of the guideline), section 4.2.2.2
are observed. In the case of requirements category B, anchor fastenings must be planned
in such a way that no allowance has to be made for a bending load on the anchor. The
conditions to be observed in this respect are given in the design process in section
4.2.2.2.

3.2.3 Design process B


The characteristic anchor values for a verification according to design process B
(appendix C of the guideline) are given in appendix 8.

In the case of single or multiple-anchor fastenings, subjected to shear or combined


loading, which are positioned near a concrete component edge or in a corner with an
effective (actual) edge distance of c1 < 1.6 ccr or c2 < 1.6 ccr (ccr as per appendix 8),
the shear component V of the design value for a single anchor fastening and a multiple-
anchor fastening may not exceed the figure given in fig. 9 (appendix 9). The smaller
value of c1 and c2 is definitive. The direction of loading to be allowed for in this
connection is shown in figures 10 and 11 (appendix 9).

Anchor fastenings must be planned in such a way that no bending load on the anchor has
to be allowed for. The conditions to be observed in this respect are given by the
design process (appendix C of the guideline) in section 4.2.2.2.

3.2.4 Taking up the splitting forces


Verification of the suitability of the existing reinforcement must be provided taking
into account the splitting forces from the anchor fastening. The splitting forces must
be assumed to be 1.0 times the loads acting.

4 Regulations for making fastenings (work execution)

4.1 General points

Only an anchor may be used which is supplied as a fastening unit from serial
production. Individual parts may not be interchanged.

The anchor must be set as per the design drawings produced in accordance with section
3.1. Setting the anchor must take place as given in the manufacturers’ instruction
using the tools specified in them. Prior to setting the anchor, the user must determine
the grade of concrete in which the anchor is to be set. The grade of concrete may not
be less than B25 or C20/25 and may not exceed B55 or C50/60.

The required distances from edges, openings, ceiling protrusions / cracks or inserts
must be observed, as also the spacing from other fastenings, e.g. anchor plates with
headed studs.

For requirements categories A and B, fastenings with this anchor are not permitted in
heavily (densely) reinforced areas or components (rebar spacing ≥ 3 ds), such as
columns, cantilever parts, undersides of floor deck beams, etc. due to the risk of
concrete spalling.
Page 8 of general construction supervisory authority approval no. Z-21.1-1696 of 1 March 2006

4.2 Drilling the anchor hole

The hole must be positioned with the reinforcement in mind to avoid damage to the
reinforcement is not damaged. It is recommended that the position of the reinforcement
be determined using a steel detector.

The hole must be drilled at right angles to the surface of the concrete using a hammer
drill equipped with the stop drill bit designated for the anchor size (see appendices
10 to 13). The hole has the required depth for the presetting anchor when the stop on
the drill bit is against the concrete or, in the case of the through-fastening version,
it is against the fixture.

The drill bit diameter and diameter of the cutting edge must comply with the
specifications given in appendix 4. The drilling dust must be removed from the hole.

Allowance must be made when positioning the anchor hole, including its undercut, to
ensure that the reinforcement will not be damaged. Holes drilled / positioned wrongly
with a depth of t > hef / 4 must be filled and sealed completely with a high-strength
mortar. An unsuitable hole also exists if an anchor that is not set according to
specification is removed. An anchor may be set at a distance of three times the hole
diameter away from a wrongly set anchor. Pretensioning and / or loading the anchor
after filling and sealing an unsuitable hole with high-strength mortar may take place
at the earliest when the strength of the mortar corresponds to at least that of the
concrete. If it is not known what the strength of the mortar is, the anchor may not be
pretensioned / loaded until 24 hours have passed.

4.3 Setting the anchor


The concrete in the area where the fixture is to be secured must be flat so that the
entire surface of the fixture lies fully against the concrete after the anchor has been
set. A mortar levelling layer may be applied to an uneven surface in order to achieve a
flat one.

After the anchor has been set in the hole, the expansion sleeve must be driven in using
the specified hammer drill equipped with the associated setting tool as specified in
appendix 10. The anchor then produces its own undercut. The fixture must be secured
using an inspected torque wrench.

The anchor has been properly set and may be loaded only when,
- in the case of the HDA-T or HDA-TR through-fastening version, the knurled mark on
the expansion sleeve showing the anchorage depth lies within the concrete surface
zone or in the concrete or, in the case of the HDA-P or HDA-PR presetting version,
the expansion sleeve is approx. 3 mm below the concrete surface,

- the red-coloured mark on the tapered stud (bolt) can be seen at the end of the
expansion sleeve and approx. 3 mm below the concrete surface in the case of the
presetting anchor or, in the case of the through-fastening version, below the
fixture surface (see appendix 1), and if

- the torque given in appendix 4 can be applied.

In all other cases, the anchor has to be removed and its hole sealed with a high-
strength mortar. An anchor may be set only once.

4.4 Checking the anchor fastening


When making anchor fastenings, a contractor familiar with setting anchors or a
construction supervisor / foreman of the company entrusted with this work or a
knowledgeable representative / deputy must be present on the jobsite. He / she must
ensure that the work is carried out properly.
Page 9 of general construction supervisory authority approval no. Z-21.1-1696 of 1 March 2006

When the anchor fastenings are being made, the construction supervisor / foreman or his
/ her representative must keep a record showing verification of the actual concrete
strength and proper setting of the anchors.

The records must be available on the jobsite as long as construction work continues and
must be presented on request to the responsible supervisory officer. These records,
like the delivery notes, must be filed and kept by the company / contractor for at
least five years after completion of the construction work.

When anchor fastenings are used in nuclear power plants and nuclear installations,
further requirements of the supervisory authorities may have to be met.

Feistel Certified
Fig. 1: Presetting anchor HDA-P / HDA-PR

∼3mm
Marking
(setting control)

Effective anchorage depth Fixture thickness

Borehole depth

Fig. 2: Through-fastening anchor HDA-T / HDA-TR

∼3mm

Marking
(setting control)

Effective anchorage depth Fixture thickness

Borehole depth

Hilti Design Anchor HDA for


Hilti Deutschland GmbH unusual actions (NPP) Annex 1
Hiltistraße 2
86916 Kaufering of approval
Nr. Z-21.1-1696
Telefon (+49) 8191 90-0 of March 1, 2006
Telefax (+49) 8191 90-1122
Product and intended use
Fig. 3: Presetting anchor HDA-P / HDA-PR
Embossing:
HI HDA-P d0-M.. x hef / tfix (e.g. HDA-P 30-M16x190/40)

2 3 7 1 8 5 4

6
groove drawn turned through
SW 90°

Fig. 4: Through-fastening anchor HDA-T / HDA-TR


Embossing:
HI HDA-T d0-M.. x hef / tfix (e.g. HDA-TR 30-M16x190/40)
2 3 7 8 5 4
1

6
SW 90°
groove drawn turned through
Table 1: Materials
Part Designation HDA-P / HDA-T HDA-PR / HDA-TR
(galvanized ≥ 5µm) (stainless steel)
1 Expansion sleeve formed steel with tungsten carbide 1.4401, 1.4404 or 1.4571
cutting tips with hard-soldered tungsten
carbide cutting tips,
DIN EN 10088
2 Bolt M10 - M16: cold formed steel, 1.4401, 1.4404 or 1.4571,
grade 8.8 DIN EN 10088
M20: formed steel,
grade 8.8
Coating of bolt and
3 galvanized 5-25µm, DIN 50961 hard-chrome > 10µm
sleeve
4 Hexagon nut grade 8, galvanized, DIN EN 24032 grade A4-80, DIN EN 24032
M10 - M16: spring washer DIN 6796, spring washer DIN 6796
(except surface structure),
5 Washer C60, Delta-Tone coating
M20: spring washer DIN 6340,
galvanized
6 Cutting tips tungsten carbide tungsten carbide
7 Ring plastic plastic
8 Cap plastic plastic

Hilti Design Anchor HDA for


Hilti Deutschland GmbH unusual actions (NPP) Annex 2
Hiltistraße 2
86916 Kaufering of approval
Nr. Z-21.1-1696
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of March 1, 2006
Telefax (+49) 8191 90-1122 parts and materials
Fig. 5: Presetting anchor HDA-P / HDA-PR

dC dS3 dS2 dS1 dB

lS
SW
lB

Fig. 6: Through-fastening anchor HDA-T / HDA-TR


dS3 dS2 dS1 dB
dC

lS
SW
lB

Table 2: Anchor dimensions


tfix1) lB Length lS dS1 dS2 dS3 dC dB
Anchor Designation SW
[mm] [mm] code [mm] [mm] [mm] [mm] [mm] [mm]
HDA-P(R) 20-M10x100/20 20 150 I 100 17 19 16,8 18,5 19,5 10
HDA-T(R) 20-M10x100/20 20 150 I 120 17 19 16,8 18,5 19,5 10
HDA-P(R) 22-M12x125/30 30 190 L 125 19 21 18,8 20,5 21,4 12
HDA-P(R) 22-M12x125/50 50 210 N 125 19 21 18,8 20,5 21,4 12
HDA-T(R) 22-M12x125/30 30 190 L 155 19 21 18,8 20,5 21,4 12
HDA-T(R) 22-M12x125/50 50 210 N 175 19 21 18,8 20,5 21,4 12
HDA-P(R) 30-M16x190/40 40 275 R 190 24 29 26 29 29 16
HDA-P(R) 30-M16x190/60 60 295 S 190 24 29 26 29 29 16
HDA-T(R) 30-M16x190/40 40 275 R 230 24 29 26 29 29 16
HDA-T(R) 30-M16x190/60 60 295 S 250 24 29 26 29 29 16
HDA-P 37-M20x250/50 50 360 V 250 30 35 32 35 36 20
HDA-P 37-M20x250/100 100 410 X 250 30 35 32 35 36 20
HDA-T 37-M20x250/50 50 360 V 300 30 35 32 35 36 20
HDA-T 37-M20x250/100 100 410 X 350 30 35 32 35 36 20
1)
max. fixture (fastenable) thickness

Hilti Design Anchor HDA for


Hilti Deutschland GmbH unusual actions (NPP) Annex 3
Hiltistraße 2
86916 Kaufering of approval
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Fig. 7: Presetting anchor Fig. 8: Through-fastening anchor
HDA-P / HDA-PR HDA-T / HDA-TR

Markierung
Marking df Marking df
Markierung

hef t fix hef t fix


h1 h1
hmin hmin

Table 3: Characteristic values of anchors and installation


Anchor size M10 M12 M16 M20
Presetting / Through-fastening HDA- P,PR T,TR P,PR T,TR P,PR T,TR P T
Nominal diameter of drill-bit d0 [mm] 20 22 30 37
Cutting diameter drill-bit dcut ≤ [mm] 20,55 22,55 30,55 37,7
Depth of drill hole h1 ≥ [mm] 107 134,5 203 266
Diameter of clearance
df [mm] 12 21 14 23 18 32 22 40
hole in the fixture
min. fixture thickness min. tfix [mm] 0 10 0 10 0 15 0 20
Torque moment Tinst [Nm] 50 80 120 300

Table 4: Minimum thickness of concrete member, minimum spacing


and minimum edge distance
Anchor size
M10 M12 M16 M203)
HDA-P / HDA-T / HDA-PR / HDA-TR
min. thickness of concrete hmin [mm] 170 190 270 350
member
cracked concrete
min. spacing 1) smin [mm] 100 125 190 250
2)
min. edge distance cmin [mm] 80 100 150 200
non-cracked concrete
min. spacing 1) smin [mm] 100 125 190 250
2)
min. edge distance cmin [mm] 80 100 150 200
1) 3)
ratio smin / hef = 1,0 M20: HDA-P / HDA-T only
2)
ratio cmin / hef = 0,8

Hilti Design Anchor HDA for


Hilti Deutschland GmbH unusual actions (NPP) Annex 4
Hiltistraße 2
86916 Kaufering of approval
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Table 5: Characteristic values of resistance to tension loads of design
method A acc. to annex C of the ETA guideline for metal
anchors in concrete for HDA-P / HDA-T / HDA-PR / HDA-TR
Anchor size HDA-P / HDA-T / HDA-PR / HDA-TR M10 M12 M16 M202)
Steel failure
Charactersitic tensile resistance NRk,s [kN] 46 67 126 192
P,T γMs 1,50
Partial safety factor
PR, TR γMs 1,60
3)
Pullout failure
Charact. resistance in B25
NRk,p [kN] 28 40 80 110
cracked concrete C20/25
B35 1,18
C30/37 1,22
Increasing factors for B45 1,34
NRk,p (cracked concrete ψc
only) C40/50 1,41
B55 1,48
C50/60 1,55
γMp category A 1,70
Partial safety factor
γMp category B 1,90
1)
Concrete cone failure
Effective anchorage depth hef [mm] 100 125 190 250
Spacing scr,N [mm] 3 ⋅ hef
Edge distance ccr,N [mm] 1,5 ⋅ hef
γMc category A 1,70
Partial safety factor
γMc category B 1,90
Splitting
Spacing scr,sp [mm] 3 ⋅ hef
Edge distance ccr,sp [mm] 1,5 ⋅ hef
1)
For concrete cone failure, the initial value of the characteristic resistance for anchoring an HDA anchor
in cracked concrete must be designed using N0Rk,c = 6,9 ⋅ fck,cube0,5 ⋅ hef1,5, instead of equation (5.2a) in
annex C, section 5.2.2.4.
2)
M20: HDA-P / HDA-T only
3)
Pullout failure is not relevant in non-cracked concrete

Table 6: Displacements under tension loads


Anchor size HDA-P / HDA-T / HDA-PR / HDA-TR M10 M12 M16 M201)
Tension load [kN] 16 23 47 64
Displacement δ [mm] 13
1)
M20: HDA-P / HDA-T only

Hilti Design Anchor HDA for


Hilti Deutschland GmbH unusual actions (NPP) Annex 5
Hiltistraße 2
86916 Kaufering of approval
Design Method A,
Nr. Z-21.1-1696
Telefon (+49) 8191 90-0 characteristic values of resistance
of March 1, 2006
Telefax (+49) 8191 90-1122 to tension loads;
Displacement under tension loads
Table 7: Characteristic values of resistance to shear loads of design
method A acc. to annex C of the ETA guideline for metal
anchors in concrete for HDA-P und HDA-T
Anchor size HDA-P M10 M12 M16 M20
Steel failure without lever arm
Characteristic shear resistance VRk,s [kN] 21 28 60 83
Partial safety factor γMs 1,25
Steel failure with lever arm
Characteristic bending moment MRk,s [Nm] 60 105 266 519
Partial safety factor γMs 1,25

Anchor size HDA-T M10 M12 M16 M20


1)
Steel failure without lever arm
Characteristic shear resistance VRk,s [kN] 50 62 120 145
Partial safety factor γMs 1,5
Steel failure with lever arm
Characteristic bending moment MRk,s [Nm] 60 105 266 519
Partial safety factor γMs 1,25

Anchor size HDA-P / HDA-T M10 M12 M16 M20


Concrete pryout failure
Factor in equation (5.6) in annex C
k 2
of the guideline, section 5.2.3.3
γMcp category A 1,70
Partial safety factor
γMcp category B 1,90
Concrete edge failure
Effective length of anchor in shear loads lf [mm] 70 88 90 120
External diameter of anchor dnom [mm] 19 21 29 35
γMc category A 1,70
Partial safety factor
γMc category B 1,90
1)
Minimum fixture thickness for through-fastenening tfix ≥ 15 mm (M10-M16) resp. tfix ≥ 20 mm (M20)

Table 8: Displacements under shear loads


Anchor size HDA-P M10 M12 M16 M20
Shear load [kN] 17 22 48 66
Displacement δ [mm] 11 13
Anchor size HDA-T M10 M12 M16 M20
Shear load [kN] 33 41 80 116
Displacement δ [mm] 11 13

Hilti Design Anchor HDA for


Hilti Deutschland GmbH unusual actions (NPP) Annex 6
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Design method A,
Nr. Z-21.1-1696
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of March 1, 2006
Telefax (+49) 8191 90-1122 to shear loads;
Displacement under shear loads
Table 9: Characteristic values of resistance to shear loads of design
method A acc. to annex C of the ETA guideline for metal
anchors in concrete for HDA-PR und HDA-TR
Anchor size HDA-PR M10 M12 M16
Steel failure without lever arm
Characteristic shear resistance VRk,s [kN] 22 30 60
Partial safety factor γMs 1,33
Steel failure with lever arm
Characteristic bending moment MRk,s [Nm] 60 105 266
Partial safety factor γMs 1,33

Anchor size HDA-TR M10 M12 M16


1)
Steel failure without lever arm
Characteristic shear resistance VRk,s [kN] 50 70 115
Partial safety factor γMs 1,33
Steel failure with lever arm
Characteristic bending moment MRk,s [Nm] 60 105 266
Partial safety factor γMs 1,33

Anchor size HDA-PR / HDA-TR M10 M12 M16


Concrete pryout failure
Factor in equation (5.6) in annex C
k 2
of the guideline, section 5.2.3.3
γMcp category A 1,70
Partial safety factor
γMcp category B 1,90
Concrete edge failure
Effective length of anchor in shear loads lf [mm] 70 88 90
External diameter of anchor dnom [mm] 19 21 29
γMc category A 1,70
Partial safety factor
γMc category B 1,90
1)
Minimum fixture thickness for through-fastenening tfix ≥ 15 mm

Table 10: Displacements under shear loads


Anchor size HDA-PR M10 M12 M16
Shear load [kN] 17 26 47
Displacement δ [mm] 6
Anchor size HDA-TR M10 M12 M16
Shear load [kN] 38 53 85
Displacement δ [mm] 6

Hilti Design Anchor HDA for


Hilti Deutschland GmbH unusual actions (NPP) Annex 7
Hiltistraße 2
86916 Kaufering of approval
Design method A,
Nr. Z-21.1-1696
Telefon (+49) 8191 90-0 characteristic values of resistance of March 1, 2006
Telefax (+49) 8191 90-1122 to shear loads;
Displacement under shear loads
Table 11: Characteristic anchor values of design method B
according to annex C of the ETA guideline for metal
anchors in concrete

Anchor size HDA-P / HDA-T / HDA-PR / HDA-TR M10 M12 M16 M202)

Design value*) of resistance category


12,1 18,1 37,3 53,5
(load-bearing capacity) of a A
single anchor under pure 0 1)
FRd
tensile, shear and combined
laoding in cracked and non- [kN]
cracked concrete B25 resp. category
C20/25 B
10,8 16,3 33,2 49,1

B35 1,18

C30/37 1,22
Increasing factor for
B45 1,34
characteristic resistance in
ψc
cracked and non-cracked C40/50 1,41
concrete
B55 1,48

C50/60 1,55

Spacing scr [mm] 400 500 760 1000


Edge distance ccr [mm] 200 250 380 500
Minimum spacing smin [mm] 100 125 190 250
Minimum edge distance cmin [mm] 100 120 180 250
minimum thickness of hmin [mm]
200 250 380 400
concrete member
1)
Reduction factor for multiple-anchor fastenings under shear and combined loading taking the direction of
loading into account (annex 9)
2)
M20: HDA-P / HDA-T only

*) 0
the „recommended load“ is calculated using the design value F Rd
divided by the partial safety factor of the action.
This partial safety factor is:
F0
1,0 for category A: „Frec“ = Rd ,
1,0

0
FRd
1,2 for category B: „Frec“ =
1,2

Hilti Design Anchor HDA for


Hilti Deutschland GmbH unusual actions (NPP) Annex 8
Hiltistraße 2
86916 Kaufering of approval
Nr. Z-21.1-1696
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Design method B
of March 1, 2006
Telefax (+49) 8191 90-1122 Characteristic anchor values
Fig. 9: Reduction factor for calculation of permissible component of
shear load FQ
η
1,0

0,8

cmin ccr 1,6 ccr c [mm]

Fig. 10: Anchor fastening at concrete edge, loaded in directions, for which the
permissible shear load of a single anchor or multiple-anchor fastening
has to be reduced.
FQ
< 90 o < 90 o
FQ FQ

< 90 o < 90 o < 90 o < 90 o

s1
c1

c1

c1

s2 s2 Bauteilrand
component edge

Fig. 11: Anchor fastening at concrete corner, loaded in directions, for which the
permissible shear load of a single anchor or multiple-anchor fastening
has to be reduced.
FQ FQ

FQ
s1

s1
c1

c1

c1

Bauteilecke corner Bauteileckecorner c2 s2 Bauteil-


c2 component c2 component component corner
component corner component corner ecke
component corner

Hilti Design Anchor HDA for


Hilti Deutschland GmbH unusual actions (NPP) Annex 9
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86916 Kaufering of approval
Design method B
Nr. Z-21.1-1696
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of March 1, 2006
Telefax (+49) 8191 90-1122 load for anchor fastenings at edge
and corner
Fig. 12: Setting tool HDA-ST
Marking:
Markierung: Connection end
Einsteckende
Hilti TE-C/Y-HDA-ST d 0 -M...
Ød

Table 12: Setting tools HDA-ST


Setting tool ∅d [mm] Connection end
TE-C-HDA-ST 20-M10 20 TE-C
TE-Y-HDA-ST 20-M10 20 TE-Y
TE-C-HDA-ST 22-M12 22 TE-C
TE-Y-HDA-ST 22-M12 22 TE-Y
TE-Y-HDA-ST 30-M16 30 TE-Y
TE-Y-HDA-ST 37-M20 37 TE-Y

Hilti Design Anchor HDA for


Hilti Deutschland GmbH unusual actions (NPP) Annex 10
Hiltistraße 2
86916 Kaufering of approval
Nr. Z-21.1-1696
Telefon (+49) 8191 90-0 Setting tools
of March 1, 2006
Telefax (+49) 8191 90-1122
Fig. 13: Stop drill bit HDA-B
Marking:
Markierung: Connection end
Working length tt Hilti C/Y d0 -HDA t Einsteckende
Arbeitslänge
do

Table 13: Stop drill bit HDA-B


Stop drill bit t [mm] d0 [mm] Connection end
TE-C-HDA-B 20x100 107 20 TE-C
TE-Y-HDA-B 20x100 107 20 TE-Y
TE-C-HDA-B 20x120 127 20 TE-C
TE-Y-HDA-B 20x120 127 20 TE-Y
TE-C-HDA-B 22x125 134,5 22 TE-C
TE-Y-HDA-B 22x125 134,5 22 TE-Y
TE-C-HDA-B 22x155 164,5 22 TE-C
TE-Y-HDA-B 22x155 164,5 22 TE-Y
TE-C-HDA-B 22x175 184,5 22 TE-C
TE-Y-HDA-B 22x175 184,5 22 TE-Y
TE-Y-HDA-B 30x190 203 30 TE-Y
TE-Y-HDA-B 30x230 243 30 TE-Y
TE-Y-HDA-B 30x250 263 30 TE-Y
TE-Y-HDA-B 37x250 266 37 TE-Y
TE-Y-HDA-B 37x300 316 37 TE-Y
TE-Y-HDA-B 37x350 366 37 TE-Y

Hilti Design Anchor HDA for


Hilti Deutschland GmbH unusual actions (NPP) Annex 11
Hiltistraße 2
86916 Kaufering of approval
Nr. Z-21.1-1696
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Telefax (+49) 8191 90-1122
Table 14: Allocation of setting tools and stop drill bits
Anchor designation Stop drill bit Setting tool
HDA-P(R) 20-M10x100/20 TE-C-HDA-B 20x100
TE-C-HDA-ST 20-M10
HDA-T(R) 20-M10x100/20 TE-C-HDA-B 20x120
HDA-P(R) 20-M10x100/20 TE-Y-HDA-B 20x100
TE-Y-HDA-ST 20-M10
HDA-T(R) 20-M10x100/20 TE-Y-HDA-B 20x120
HDA-P(R) 22-M12x125/30
TE-C-HDA-B 22x125
HDA-P(R) 22-M12x125/50
TE-C-HDA-ST 22-M12
HDA-T(R) 22-M12x125/30 TE-C-HDA-B 22x155
HDA-T(R) 22-M12x125/50 TE-C-HDA-B 22x175
HDA-P(R) 22-M12x125/30
TE-Y-HDA-B 22x125
HDA-P(R) 22-M12x125/50
TE-Y-HDA-ST 22-M12
HDA-T(R) 22-M12x125/30 TE-Y-HDA-B 22x155
HDA-T(R) 22-M12x125/50 TE-Y-HDA-B 22x175
HDA-P(R) 30-M16x190/40
TE-Y-HDA-B 30x190
HDA-P(R) 30-M16x190/60
TE-Y-HDA-ST 30-M16
HDA-T(R) 30-M16x190/40 TE-Y-HDA-B 30x230
HDA-T(R) 30-M16x190/60 TE-Y-HDA-B 30x250
HDA-P 37-M20x250/50
TE-Y-HDA-B 37x250
HDA-P 37-M20x250/100
TE-Y-HDA-ST 37-M20
HDA-T 37-M20x250/50 TE-Y-HDA-B 37x300
HDA-T 37-M20x250/100 TE-Y-HDA-B 37x350

Hilti Design Anchor HDA for


Hilti Deutschland GmbH unusual actions (NPP) Annex 12
Hiltistraße 2
86916 Kaufering of approval
Nr. Z-21.1-1696
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of March 1, 2006
Telefax (+49) 8191 90-1122 bits
Table 15: Allocation of drilling hammers
Drilling hammers for anchor speed under
Impact energy
Anchor designation setting as shown below or load
[J]
equivalent [r.p.m.]
HDA-P(R) 20-M10x100/20
TE 25
HDA-T(R) 20-M10x100/20
1. Gang
HDA-P(R) 22-M12x125/30
3,7 – 4,7 250 – 500
HDA-P(R) 22-M12x125/50 1) 2)
TE 35 , TE56
HDA-T(R) 22-M12x125/30
max. impact energy
HDA-T(R) 22-M12x125/50
HDA-P(R) 30-M16x190/40
HDA-P(R) 30-M16x190/60 TE 75, TE 76, TE 76-ATC
7,0 – 9,0 150 - 350
HDA-T(R) 30-M16x190/40 max. impact energy
HDA-T(R) 30-M16x190/60
HDA-P 37-M20x250/50
HDA-P 37-M20x250/100 TE 76, TE 76-ATC
8,0 – 9,0 280
HDA-T 37-M20x250/50 max. impact energy
HDA-T 37-M20x250/100

1)
TE 35: HDA-PR und HDA-TR only
2)
The required impact energy of TE 56 is achieved only by using the listed Y-shank of the drill
given in table 10 and 12.

Hilti Design Anchor HDA for


Hilti Deutschland GmbH unusual actions (NPP) Annex 13
Hiltistraße 2
86916 Kaufering of approval
Nr. Z-21.1-1696
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Telefax (+49) 8191 90-1122

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