ENQUIRY SPECIFICATION FOR THERMIC FLUID HEATER

HEATER DIPHYL IN OUT

Overall flow kg/hr 300000 300000
Molecular weight kg/mol 165.76 165.76
Inlet temp deg c 280 320
Inlet temp max deg c 300 340
Operating pr normal bar 9.5 8
Operating pr max bar 14 14
Pressure drop bar 1.5
Density kg/cum 836 798

DATA SHEET OF EXISTING INSTALLED AND OPERATING THERMIC FLUID HEATER

Viscosity cst 0.285 0.237
Cp kcal/kg/deg c 0.53 0.553
Heat absorbed kcal/hr 6360000
Material of Construction of Pipe st 35.8
Pipe inner wall temp deg c 380
Excess heat capacity % 10
Overall Efficiency % 86
Heating oil kcal/kg 10000
Viscosity cst 6 @20 deg c
Working Temp deg c ambient
Density @15 deg c kg/cum 860
Overall flow kg/hr 636
Overall flow with 10% excess kg/hr 700
Oil heating steam 6 bar steam@164 deg c
Sulphur content max % 0.8

Radiation Convection
Heat absorbed kcal/hr 4.9x10^6 1.6x10^6
Area sqmt 85 165
Heat flux kcal/sqmt h 57700 9700
No of parallel branch no 11 11
Pipe type cylindrical coil
Coil mean diameter mm 2700 < 2700
Pipe od mm 76.1 76.1
Pipe wall mm 4.5 4.5
Pipe length mm 13700 continuous
MOC st 35.8 I st 35.8 I
Hold up volume cum 5.4
Operation pressure bar 16 16
Product outlet temp degc 350
Design temp degc 400 400
Test pressure bar 21 21
Del p bar 1.5
Heat transfer coefficient inlet kcal/hr sq mt deg c 2500 2500
Heat transfer coefficient outlet kcal/hr sq mt deg c 33.6
Overall heat transfer coefficient kcal/hr sq mt deg c 25.5
Outlet temp normal deg c 320
Outlet temp max deg c 340
Pipe header material st 35.8 i st 35.8 i
Combustion chamber load kcal/cum hr 1,90,000
Flue gas inlet temp deg c 1300 945
Flue gas outlet temp deg c 945 485

BURNER

Type Industrial burner

DATA SHEET OF EXISTING INSTALLED AND OPERATING THERMIC FLUID HEATER

Make Klockner

Model AR-45

QTY 1

Total Fuel flow 770 kg/hr

Atomising Pressure 1.5 to 3 bar

Control Range 32-100%

AIR PRE HEATER & FAN

Area 204 sq mt

Tube side Fluegas

Flue gas qty 10130 NM^3/HR

Air Flow 11500 NM^3/HR

Blower Head 400 mm of WC

 ENQUIRY SPECIFICATION FOR THERMIC FLUID HEATER

HEATER DIPHYL IN OUT

Overall flow kg/hr 300000 300000
Molecular weight kg/mol 165.76 165.76
Inlet temp deg c 280 320
Inlet temp max deg c 300 340
Operating pr normal bar 9.5 8
Operating pr max bar 14 14
Pressure drop bar 1.5
Density kg/cum 836 798

DATA SHEET OF EXISTING INSTALLED AND OPERATING THERMIC FLUID HEATER

Viscosity cst 0.285 0.237
Cp kcal/kg/deg c 0.53 0.553
Heat absorbed kcal/hr 6500000
Pipe material st 35.8
Pipe inner wall temp deg c 380
Excess heat capacity % 10
Overall Efficiency % 86
Heating oil kcal/kg 10000
Viscosity cst 6 @20 deg c
Working Temp deg c ambient
Density @15 deg c kg/cum 860
Overall flow kg/hr 750
Oil heating steam 6 bar steam@164 deg c
Sulphur content max % 0.8

Radiation Convection
Heat absorbed kcal/hr 4.9x10^6 1.6x10^6
Area sqmt 85 165
Heat flux kcal/sqmt h 57700 9700
No of parallel branch no 11 11
Pipe type cylindrical coil
Coil mean diameter mm 2700 < 2700
Pipe od mm 76.1 76.1
Pipe wall mm 4.5 4.5
Pipe length mm 13700 continuous
MOC st 35.8 I st 35.8 I
Hold up volume cum 5.4
Operation pressure bar 16 16
Product outlet temp degc 350
Design temp degc 400 400
Test pressure bar 21 21
Del p bar 1.5
Heat transfer coefficient inlet kcal/hr sq mt deg c 2500 2500
Heat transfer coefficient outlet kcal/hr sq mt deg c 33.6
Overall heat transfer coefficient kcal/hr sq mt deg c 25.5
Outlet temp normal deg c 320
Outlet temp max deg c 340
Pipe header material st 35.8 i st 35.8 i
Combustion chamber load kcal/cum hr 1,90,000
Flue gas inlet temp deg c 1300 945
Flue gas outlet temp deg c 945 485

BURNER

Type Industrial burner

DATA SHEET OF EXISTING INSTALLED AND OPERATING THERMIC FLUID HEATER

Make Klockner

Model AR-45

QTY 1

Total Fuel flow 770 kg/hr

Atomising Pressure 1.5 to 3 bar

Control Range 32-100%

AIR PRE HEATER & FAN

Area 204 sq mt

Tube side Fluegas

Flue gas qty 10130 NM^3/HR

Air Flow 11500 NM^3/HR

Blower Head 400 mm of WC

 SPEC SHEET
REV NO DATE PRPD CHKD PRJ. PLANT
THIRUMALAI CHEMICALS LTD NO. NO.
0 3/27/2017 CD VTS/NV TREE BA-202 1 OF 2 P142
THERMIC FLUID HEATER
DATASHEET
Unit: 150 No.of Unit: 1 Heater Type: Thermic fluid heater
Location: Ranipet Package
DESIGN DATA
Manufacturer name VENDOR TO SPECIFY
Model No VENDOR TO SPECIFY
Service Fluid DIPHYL / Equivalent
Flow rate at Normal operating condition kg/hr 300000
Molecular weight of fluid kg/mole 165.76 (TYPICAL)
Inlet temp Min/Max o
C 280 / 300
Required outlet Temp o
C 320 / 340
Inlet Pressure Min /Max bar(g) 9.5 / 14
Maximum Allowable pressure drop across the heater
bar 1.5
service fluid
Turn down / Turn-up ratio 30% to 110%
Fluid Properties
Density (in/out) kg/m3 836 / 798
Viscosity (in /out) Cst 0.285 / 0.237
Specific heat (in / out) kcal/kg/ oC 0.53 / 0.55
Fouling factor hr m²-°C/kCal
Heater Duty kCal/hr 6500000
Zone 1,group IIA ,IIB, P55,EX d enclosures
Electrical Are classification
Hazardous classification for instruments IP 66 ,EEXia IIC T4 .,24 V DC, Loop powered
Heater performance
Over all heat transfer Co-efficient (Clean /Service) kCal/hr m2 oC VENDOR TO SPECIFY
Heat absorbed (Radiation / Convection) kCal/hr m2 oC VENDOR TO SPECIFY
Over design % VENDOR TO SPECIFY
Effective Heat transfer area (Radiation/Convection) m2 VENDOR TO SPECIFY
Flue gas exit temperature o
C VENDOR TO SPECIFY Note-3
Design Temperature (Tube/ Furnace) o
C VENDOR TO SPECIFY
Over all power requirement for package kW VENDOR TO SPECIFY
Heater performance Radiation Convection
No of parallel branch VENDOR TO SPECIFY VENDOR TO SPECIFY
Pipe construction type (Coil or Cylindrical) VENDOR TO SPECIFY VENDOR TO SPECIFY
Coil mean diameter mm VENDOR TO SPECIFY VENDOR TO SPECIFY
Pipe diameter (I.D / O.D) mm VENDOR TO SPECIFY VENDOR TO SPECIFY
Pipe Thickness mm VENDOR TO SPECIFY VENDOR TO SPECIFY
Pipe length m VENDOR TO SPECIFY VENDOR TO SPECIFY
Material of Construction for pipe VENDOR TO SPECIFY VENDOR TO SPECIFY
Hold up volume VENDOR TO SPECIFY VENDOR TO SPECIFY
Design pressure bar(g) VENDOR TO SPECIFY VENDOR TO SPECIFY
Design temperature o
C VENDOR TO SPECIFY VENDOR TO SPECIFY
Test pressure bar(g) VENDOR TO SPECIFY VENDOR TO SPECIFY
Pressure drop bar VENDOR TO SPECIFY VENDOR TO SPECIFY
Combustion chamber load kCal/hr m2 oC VENDOR TO SPECIFY VENDOR TO SPECIFY
Utility details
Available Steam Pressure and Temperature at battery limit bar(g) 6 bar steam@164 deg c
Available instrument air Pressure at battery limit bar(g) 4 to 6
Ambient Temperature range o
C 16 to 45
 SPEC SHEET
REV NO DATE PRPD CHKD PRJ. PLANT
THIRUMALAI CHEMICALS LTD NO. NO.
0 3/27/2017 PAG VTS/NV TREE BA-202 2 OF 2 P142

THERMIC FLUID HEATER DATASHEET

AVAILABLE FUEL FOR HEATING (Note-6&8)

Type of Fuel Furnace oil (Grade MV2)
Lower Heating Value kcal/kg 9543
Higher Heating Value kcal/kg 10101
Molecular mass kg/mole
Temperature at Burner o
C ambient
Viscosity at 50oC c.P 119-171
Density at 15oC kg/m3 950
Fuel consumption kg/hr VENDOR TO SPECIFY
Fuel composition %Mass
Max.Sulphur: 4%
Sediment: 0.25%
Water Content: 1%
Ash: 0.1%
BURNER DETAILS
Burner manufacturer Normal Heat release, kcal/hr
Burner model Min. Heat release,kcal/hr
Burner fuel connection type Burner Turn down required
Burner igniter type Excess air at Design heat release
Qty of flame scanners Combustion air flow, Nm3/hr
Qty site ports Igniter type
wind box opening dia Pilot model(optional)
Burner throat tile / refractory material Pilot ignition method(optional)
Electrical classification required (class 1 / Flame rod(Optional)
BMS type Pilot Fuel
O2 trim type Fuel pressure at Pilot, bar
Design Heat release / burner, kcal/hr
NOTES & CLARIFICATIONS
1. Vendor Shall follow the Units of measurement as mentioned above
2. Vendor shall provide all the required details mentioned as "VENDOR TO SPECIFY".
3. Vendor shall confirm the flue gas temperature for each fuels.
4. Vendor shall provide PFD, P&ID and equipment GA for the unit which are comes under vendor Scope
5. Vendor shall generate additional or separate data sheet and drawings for all equipment
6. Vendor shall provide "HEATER PERFORMANCE" Details/Report for each fuels in each condition
(Min/Normal/Maximum)
7. Vendor shall follow the respective Code and Standards for Thermic heater design and pressure vessel design.
Vendor is responsible to generate the list of deviations If any of from the respective Code
and Standards along with this data sheet as a separate attachment.
8. Vendor shall consider the special requirement for buring of Organic gas and Liquid Residue as per the details given
below in the heater design.
Organic Gas Liquid Residue
Lower Heating Value kcal/kg 5500
Higher Heating Value kcal/kg
Density kg/m3
Avl. Quantity to burn kg/hr 800 60 to 200
Fuel composition %Vol
PAN 3.2%
MAN 0.7%
BAC 1.3%
PHD 0.2%
H2O 1.60%
Air 92.95%
Total 100%
9. Vendor shall quote for Heater flue gas stack as a optional item.
 SPEC SHEET
REV NO DATE PRPD CHKD PRJ. PLANT
THIRUMALAI CHEMICALS LTD NO. NO.
0 3/27/2017 PAG VTS/NV TREE BA-202 3 OF 3 P142
SCHEMATIC DIAGRAM FOR THERMIC
FLUID HEATER

Burning fuel inlet from Expansion tank

Plant To Process plant

Chimney as optional
scope of Vendor

Curculation
Filter pump

Fuel pump Blower