tmin Header for AFC Calculation (PER UG-34) Version 3

Date 3-Sep-18
Equipment ID = E1-2103 A ~ R - Front Header Top Plate

where,

Short Span, d = 147 mm

Long Span, D = 58 mm
Allowable Stress, S = 103400.34 kpa
Design Pressure, P = 980.665 kpa
Method of Attachment, C = 0.2 (default is 0.2)
Joint Efficiency, E = 1
Factor of Noncircular Head, Z = -2.68 , with the limitation that Z need not be greater than 2.5 (UG-34.B3)
t min (per UG-34) = #VALUE! mm

Due to negative value,

t min (per UG-27) = 2.5 mm (Steam Condensate)
t design = 5.5 mm (CA = 3.0 mm)
t nominal = 16 mm
tmin Header for AFC Calculation (PER UG-34) Version 3
Date 3-Sep-18
Equipment ID = E1-2103 A ~ R - Front Header Tube Sheet

where,

Short Span, d = 58 mm
Long Span, D = 147 mm
Allowable Stress, S = 103400.34 kpa
Design Pressure, P = 980.665 kpa
Method of Attachment, C = 0.2 (default is 0.2)
Joint Efficiency, E = 1
Factor of Noncircular Head, Z = 2.45 , with the limitation that Z need not be greater than 2.5 (UG-34.B3)
t min (per UG-34) = 3.96 mm
t desgin = 6.96 mm (CA = 3.0 mm)
t nominal = 25 mm
tmin Header for AFC Calculation (PER UG-34) Version 3
Date 3-Sep-18
Equipment ID = E1-2103 A ~ R - Bottom Header Bottom Plate

where,

Short Span, d = 147 mm

Long Span, D = 269 mm
Allowable Stress, S = 103400.34 kpa
Design Pressure, P = 980.665 kpa
Method of Attachment, C = 0.2 (default is 0.2)
Joint Efficiency, E = 1
Factor of Noncircular Head, Z = 2.0885 , with the limitation that Z need not be greater than 2.5 (UG-34.B3)
t min (per UG-34) = 9.25 mm
t desgin = 12.25 mm ( CA = 3.0 mm)
t nominal = 16 mm
tmin Header for AFC Calculation (PER UG-34) Version 3
Date 3-Sep-18
Equipment ID = E1-2103 A ~ R - Bottom Header Tube Sheet

where,

Short Span, d = 269 mm

Long Span, D = 147 mm
Allowable Stress, S = 103400.34 kpa
Design Pressure, P = 980.665 kpa
Method of Attachment, C = 0.2 (default is 0.2)
Joint Efficiency, E = 1
Factor of Noncircular Head, Z = -0.9918 , with the limitation that Z need not be greater than 2.5 (UG-34.B3)
t min (per UG-34) = #VALUE! mm

Due to negative value,

t min (per UG-27) = 2.5 mm (Steam Condensate)
t design = 5.5 mm (CA = 3.0 mm)
t nominal = 25 mm
tmin Header for AFC Calculation (PER UG-34) Version 3
Date 3-Sep-18
Equipment ID = E1-2103 A ~ R - Rear Header Top & Bottom Plate

where,

Short Span, d = 100 mm

Long Span, D = 342 mm
Allowable Stress, S = 103400.34 kpa
Design Pressure, P = 980.665 kpa
Method of Attachment, C = 0.2 (default is 0.2)
Joint Efficiency, E = 1
Factor of Noncircular Head, Z = 2.50 , with the limitation that Z need not be greater than 2.5 (UG-34.B3)
t min (per UG-34) = 6.89 mm
t desgin = 9.89 mm ( CA = 3.0 mm)
t nominal = 16 mm
tmin Header for AFC Calculation (PER UG-34) Version 3
Date 3-Sep-18
Equipment ID = E1-2103 A ~ R - Rear Header Tubesheet

where,

Short Span, d = 342 mm

Long Span, D = 100 mm
Allowable Stress, S = 103400.34 kpa
Design Pressure, P = 980.665 kpa
Method of Attachment, C = 0.2 (default is 0.2)
Joint Efficiency, E = 1
Factor of Noncircular Head, Z = -4.81 , with the limitation that Z need not be greater than 2.5 (UG-34.B3)
t min (per UG-34) = #VALUE! mm

Due to negative value,

t min (per UG-27) = 2.5 mm (Steam Condensate)
t design = 5.5 mm (CA = 3.0 mm)
t nominal = 25 mm
tmin for Nozzle Calculation (PER UG-45) Version 3
Date 3-Sep-18
Equipment ID = E1-2103 A ~ R
Nozzle ID = Nozzle Inlet (6") Front Header
Nozzle Material = SA-333 Gr. 6
Fill Data

Design Pressure, Pn = 980.665 kpa ta = Y + CA 3.73 mm (inc CA)

Joint Efficiency, En = 1 tb1 = X + CA 5.50 mm (inc CA)
Nozzle Diameter, Dn = 168.3 mm tb2 0.00 mm
Allowable Stress, Sn = 103400.34 kpa tb3 9.22 mm
Nozzle NPS = 6/ 1 tmin UG-16 2.50 mm

Corrosion = 3 mm tb 5.50 mm
Allowance, CA
Pressure min thickness = 2.50 mm (location where the nozzle neck attached to the vessel)
Shell/Head (exc CA), X
Pressure min thickness = 0.73 mm
nozzle neck (exc CA), Y
tUG-45 = 5.50 mm

tUG-45 = max (ta, tb)

tb = min [tb3, max(tb1,tb2)]
where,
ta = minimum neck thickness , per UG-27
for vessels under internal pressure, the thickness (plus corrosion allowance) required for
tb1 = pressure (assuming E = 1.0) for the shell or head at the location where the nozzle neck or
other connection attaches to the vessel but in no case less than the minimum thickness
specified for the material in UG-16(b)

for vessels under external pressure, the thickness (plus corrosion allowance) obtained by
using the external design pressure as an equivalent internal design pressure (assuming E =
tb2 = 1.0) in the formula for the shell or head at the location where the nozzle neck or other
connection attaches to the vessel but in no case less than the minimum thickness specified
for the material in UG-16(b)
tb3 = thickness given in UG-45; Table UG-45

Nominal Size NPS mm Nominal Size NPS mm

NPS 1/8 (DN 6) 1/ 8 1.51 NPS 21/2 (DN 65) 21/ 2 4.52
NPS 1/4 (DN 8) 1/ 4 1.96 NPS 3 (DN 80) 3 4.8
NPS 3/8 (DN 10) 3/ 8 2.02 NPS 31/2 (DN 90) 31/ 2 5.02
NPS 1/2 (DN 15) 1/ 2 2.42 NPS 4 (DN 100) 4 5.27
NPS 3/4 (DN 20) 3/ 4 2.51 NPS 5 (DN 125) 5 5.73
NPS 1 (DN 25) 1 2.96 NPS 6(DN 150) 6 6.22
NPS 11/4 (DN 32) 11/ 4 3.12 NPS 8 (DN 200) 8 7.16
NPS 11/2 (DN 40) 11/ 2 3.22 NPS 10 (DN 250) 10 8.11
NPS 2 (DN 50) 2 3.42 ≥NPS 12 (DN 300) 12 8.34
tmin for Shell Calculation (PER UG-27) Version 3
Date 12-Mar-18
Equipment ID = E1-2103 A ~ R
Nozzle ID = Nozzle Inlet (6") Front Header

Design Pressure, Pn = 980.665 kpa

Nozzle Diameter, Dn = 146.36 mm
Corrosion Allowance, C = 3 mm
Allowable Stress, Sn = 103400.34 kpa
Joint Efficiency, En = 1

tUG-27 0.73 mm
tmin for Nozzle Calculation (PER UG-45) Version 3
Date 3-Sep-18
Equipment ID = E1-2103 A ~ R
Nozzle ID = Nozzle Outlet (6") Bottom Header
Nozzle Material = SA-333 Gr. 6
Fill Data

Design Pressure, Pn = 980.665 kpa ta = Y + CA 3.73 mm (inc CA)

Joint Efficiency, En = 1 tb1 = X + CA 12.25 mm (inc CA)
Nozzle Diameter, Dn = 168.3 mm tb2 0.00 mm
Allowable Stress, Sn = 103400.34 kpa tb3 9.22 mm
Nozzle NPS = 6/ 1 tmin UG-16 2.50 mm

Corrosion = 3 mm tb 9.22 mm
Allowance, CA
Pressure min thickness = 9.25 mm (location where the nozzle neck attached to the vessel)
Shell/Head (exc CA), X
Pressure min thickness = 0.73 mm
nozzle neck (exc CA), Y
tUG-45 = 9.22 mm

tUG-45 = max (ta, tb)

tb = min [tb3, max(tb1,tb2)]
where,
ta = minimum neck thickness , per UG-27
for vessels under internal pressure, the thickness (plus corrosion allowance) required for
tb1 = pressure (assuming E = 1.0) for the shell or head at the location where the nozzle neck or
other connection attaches to the vessel but in no case less than the minimum thickness
specified for the material in UG-16(b)

for vessels under external pressure, the thickness (plus corrosion allowance) obtained by
using the external design pressure as an equivalent internal design pressure (assuming E =
tb2 = 1.0) in the formula for the shell or head at the location where the nozzle neck or other
connection attaches to the vessel but in no case less than the minimum thickness specified
for the material in UG-16(b)
tb3 = thickness given in UG-45; Table UG-45

Nominal Size NPS mm Nominal Size NPS mm

NPS 1/8 (DN 6) 1/ 8 1.51 NPS 21/2 (DN 65) 21/ 2 4.52
NPS 1/4 (DN 8) 1/ 4 1.96 NPS 3 (DN 80) 3 4.8
NPS 3/8 (DN 10) 3/ 8 2.02 NPS 31/2 (DN 90) 31/ 2 5.02
NPS 1/2 (DN 15) 1/ 2 2.42 NPS 4 (DN 100) 4 5.27
NPS 3/4 (DN 20) 3/ 4 2.51 NPS 5 (DN 125) 5 5.73
NPS 1 (DN 25) 1 2.96 NPS 6(DN 150) 6 6.22
NPS 11/4 (DN 32) 11/ 4 3.12 NPS 8 (DN 200) 8 7.16
NPS 11/2 (DN 40) 11/ 2 3.22 NPS 10 (DN 250) 10 8.11
NPS 2 (DN 50) 2 3.42 ≥NPS 12 (DN 300) 12 8.34
tmin for Shell Calculation (PER UG-27) Version 3
Date 12-Mar-18
Equipment ID = E1-2103 A ~ R
Nozzle ID = Nozzle Outlet (6") Bottom Header

Design Pressure, Pn = 980.665 kpa

Nozzle Diameter, Dn = 146.36 mm
Corrosion Allowance = 3
Allowable Stress, Sn = 103400.34 kpa
Joint Efficiency, En = 1

tUG-27 0.73 mm
tmin for Nozzle Calculation (PER UG-45) Version 3
Date 3-Sep-18
Equipment ID = E1-2103 A ~ R
Nozzle ID = Nozzle Multipurpose (2") - Rear Header
Nozzle Material = SA-105
Fill Data

Design Pressure, Pn = 980.665 kpa ta = Y + CA 3.20 mm (inc CA)

Joint Efficiency, En = 1 tb1 = X + CA 9.89 mm (inc CA)
Nozzle Diameter, Dn = 60.3 mm tb2 0.00 mm
Allowable Stress, Sn = 120600.22 kpa tb3 6.42 mm
Nozzle NPS = 2/ 1 tmin UG-16 2.50 mm

Corrosion = 3 mm tb 6.42 mm
Allowance, CA
Pressure min thickness = 6.89 mm (location where the nozzle neck attached to the vessel)
Shell/Head (exc CA), X
Pressure min thickness = 0.20 mm
nozzle neck (exc CA), Y
tUG-45 = 6.42 mm

tUG-45 = max (ta, tb)

tb = min [tb3, max(tb1,tb2)]
where,
ta = minimum neck thickness , per UG-27
for vessels under internal pressure, the thickness (plus corrosion allowance) required for
tb1 = pressure (assuming E = 1.0) for the shell or head at the location where the nozzle neck or
other connection attaches to the vessel but in no case less than the minimum thickness
specified for the material in UG-16(b)

for vessels under external pressure, the thickness (plus corrosion allowance) obtained by
using the external design pressure as an equivalent internal design pressure (assuming E =
tb2 = 1.0) in the formula for the shell or head at the location where the nozzle neck or other
connection attaches to the vessel but in no case less than the minimum thickness specified
for the material in UG-16(b)
tb3 = thickness given in UG-45; Table UG-45

Nominal Size NPS mm Nominal Size NPS mm

NPS 1/8 (DN 6) 1/ 8 1.51 NPS 21/2 (DN 65) 21/ 2 4.52
NPS 1/4 (DN 8) 1/ 4 1.96 NPS 3 (DN 80) 3 4.8
NPS 3/8 (DN 10) 3/ 8 2.02 NPS 31/2 (DN 90) 31/ 2 5.02
NPS 1/2 (DN 15) 1/ 2 2.42 NPS 4 (DN 100) 4 5.27
NPS 3/4 (DN 20) 3/ 4 2.51 NPS 5 (DN 125) 5 5.73
NPS 1 (DN 25) 1 2.96 NPS 6(DN 150) 6 6.22
NPS 11/4 (DN 32) 11/ 4 3.12 NPS 8 (DN 200) 8 7.16
NPS 11/2 (DN 40) 11/ 2 3.22 NPS 10 (DN 250) 10 8.11
NPS 2 (DN 50) 2 3.42 ≥NPS 12 (DN 300) 12 8.34
tmin for Shell Calculation (PER UG-27) Version 3
Date 12-Mar-18
Equipment ID = E1-2103 A ~ R
Nozzle ID = Nozzle Multipurpose (2") - Rear Header

Design Pressure, Pn = 980.665 kpa

Nozzle Diameter, Dn = 42.8 mm
Corrosion Allowance = 3
Allowable Stress, Sn = 120600.22 kpa
Joint Efficiency, En = 1

tUG-27 0.20 mm
Minimum Wall Thickness [see UG-16(d)]

Nominal Size NPS mm ta #REF!

NPS 1/8 (DN 6) 1/ 8 1.51 tb1 Err:504
NPS 1/4 (DN 8) 1/ 4 1.96 tb2 0
NPS 3/8 (DN 10) 3/ 8 2.02 tb3 Err:504
NPS 1/2 (DN 15) 1/ 2 2.42 tmin UG-16 1.5
NPS 3/4 (DN 20) 3/ 4 2.51 tb Err:504
NPS 1 (DN 25) 1 2.96
NPS 11/4 (DN 32) 11/ 4 3.12
NPS 11/2 (DN 40) 11/ 2 3.22
NPS 2 (DN 50) 2 3.42
NPS 21/2 (DN 65) 21/ 2 4.52
NPS 3 (DN 80) 3 4.8
NPS 31/2 (DN 90) 31/ 2 5.02
NPS 4 (DN 100) 4 5.27
NPS 5 (DN 125) 5 5.73
NPS 6(DN 150) 6 6.22
NPS 8 (DN 200) 8 7.16
NPS 10 (DN 250) 10 8.11
NPS 12 (DN 300) 12 8.34
Temperature S Value
300 15.3
356 x
400 14.8

x= 15.02
15020 kpa
tmin for Tank Shell Calculation (PER API-653) Version 3
Date 12-Mar-18
Equipment ID =

Course (*Counted from Bottom) = 8

Height, H = 16.404 f
Nominal Diameter of Tank, D = 72.178 f
Specific Gravity, G = 0.588
Min Specified Yield Stress, Y = 38000 lb/inch2
Min Specified Tensile Strength, T = 70000 lb/inch2
Allowable Stress, Sn = 33040.00 lb/inch2
Joint Efficiency, En = 0.75

tmin 0.069 inch / 1.742 mm

tmin = is the minimum acceptable thickness, in inches for each course as

calculated from the above equation;
D = is the nominal diameter of tank, in feet (ft);

is the height from the bottom of the shell course under consideration
to the maximum liquid level when
evaluating an entire shell course, in feet (ft); or
H = is the height from the bottom of the length L (see 4.3.2.1) from the
lowest point of the bottom of L of the
locally thinned area to the maximum liquid level, in feet (ft); or
is the height from the lowest point within any location of interest to the
maximum liquid level, in feet (ft);

G = is the highest specific gravity of the contents;

is the maximum allowable stress in pound force per square inch

(lbf/in.2); use the smaller of 0.80Y or 0.429T
= for bottom and second course; use the smaller of 0.88Y or 0.472T for
S all other courses. Allowable shell
stresses are shown Table 4.1 for materials listed in the current and
previous editions of API 12C and API 650;

is the original joint efficiency for the tank. Use Table 5.2 if original E is
unknown. E = 1.0 when evaluating the
E = retirement thickness in a corroded plate, when away from welds or
joints by at least the greater of 1 in. or
twice the plate thickness.
conversion

Height 22000 mm
72.17848 f