Compresso CPV PDF

compresso CPV
Montage | Betrieb | 0705

Montage | Exploitation | 0705
Assembly | Operation | 0705
Montage | Werking | 0705
General information Assembly and operating personnel must have the appropriate skills and training. These
assembly instructions, particularly the safety instructions on page 28, must to be followed
in all cases during assembly and operation.
! The primary vessel must be empty before starting up!
For your future reference, please enter the following system information:
Primary vessel No. ..........

Primary vessel VN .......... litres
TecBox No. ..........
TecBox Type ..........
Static height HST .......... mWs
Max. system temperature tmax .......... °C
Max. return temperature tR .......... °C
Safety valve response pressure heat generator PSV .......... bar
Total heat capacity Q .......... kW
Total water content of system VA .......... m3
02
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Mühlerainstrasse 26
CH-4414 Füllinsdorf
Phone +41 61 906 26 26
Fax +41 61 906 26 27
info@pneumatex.com
www.pneumatex.com
P compresso CPV 0705

Table of contents
03 Table of contents
Scope of delivery
04 | 05 Basic equipment | Additional equipment
Operation
06 | 07 Setup • Wiring diagram | 3D drawing TecBox
08 | 09 Function • TecBox | Vessels | Additional equipment
10 – 13 BrainCube control • Function | Set parameters | menu | Messages
Assembly
14 | 15 TecBox | Vessels • Installation | Assembly procedure | Example installation
16 DNe expansion pipes • About the vessels | Standard values as defined in
EN 12828, SWKI 93-1
16 | 17 DN additional equipment • About the TecBox | Standard values
18 | 19 Electrical connection • Requirements | Network supply | RS 485 | ComCube
20 Terminal plan
Start-up (IBN)
21 Requirements • Vessels empty | Consumer system ready, filled and
vented!
21 BrainCube • Switching on | Follow the instructions on BrainCube
21 | 22 Welcome/initial start-up • Welcome - Language - Date - Setting the clock
• Start up following the instructions
• Select standby or auto
• Set parameters on BrainCube
23 BrainCube with ComCube DCD • Follow the separate ComCube Assembly | Operation
instructions
• Sensors | Signals | Evaluation
23 BrainCube with ComCube DCA • Follow the separate ComCube Assembly | Operation
instructions
Operation
24 Basic
03
24 auto • All functions activated | Keep in auto operation throughout
the year de
24 standby • Only display activated | Carrying out maintenance work
24 menu • Functions can be selected, checked and modified fr
25 check • Maintenance and functional check:
en
Pneumatex Customer Service recommends once per year
Messages • Display, acknowledge | Message list | Resolving technical nl
26 faults
27 Checking | Disassembly • According to national regulations
• First allow to cool and depressurise!
! 28 Safety
29 Technical data
Terms | Media | Outputs
30 | 31 CE compliance
33 Customer service
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Scope of delivery Basic equipment
Scope of delivery is described on the delivery note and may include other products in addition to
Compresso CPV. Intermediate storage is required in a dry room protected from frost. In addition to
the primary vessel, delivery may include one or more secondary vessels.
TecBox Item 1
CPV Floor-standing assembly,
with assembly kit (1.1) and
1.1
PA 12/10 polyamide hose,
push-fit connections
and retaining clips (1.4). 1.4
Primary vessel Item 2

CU | CG Includes flexible hose (2.1),
EVG
SL push-fit connection;
2.1
in addition for CU:
bag vent valve EVG.
Secondary vessel Item 3

CUE | CGE Includes assembly kit (3.3) for EVG
air-side connection to
primary vessel (2),
with PA 12/10 polyamide hose and 3.3
T-branch with connections and

two shut-offs, SL push-fit connection; 3.1
in addition for CUE: flexible hose (3.1)
and bag vent valve EVG.
04
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pneumatex.com
Scope of delivery Additional
equipment
Please follow the special operating instructions!

!
Lock shield valve Item 5

To isolate the vessels.
ComCube DCD Item 6.1

Digital communication module
to extend BrainCube control.
ComCube DCA Item 6.2

Analogue communication module
to extend BrainCube control.
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pneumatex.com
Operation Setup
TecBox (1) Type CPV CPV ... C

TecBox (1) Modules Module C | silentrun pressure maintenance • •
Module P | fillsafe water make-up • •
Module V | vacusplit degassing • •
Safety valve SV [bar] 3 | 3.75 | 4.2 | 5 • •
Additional equipment Cooling Version | insulated and vapour sealed – •
DN
SA SE
SF Module P TecBox (1) Module V
by NT
customer DV1 SF1
+
FIQ LS P1 V1
NS
SNS
SD
VE
K2 V2
V
1.2
SV
+ +
SF2
SF PIS
PS VG PIS
Module C 1.2.1
1.1 230 V
EVG 3.3 EVG
06
de
KV 5 KV 5
+
fr 1.2.2.
LIS
2.1 3.1 *
2.2 3.2
en Primary Secondary
vessel (2) vessel (3)
nl DNe
* flexible hose (3.1) only for CUE scope of delivery page 4
pneumatex.com
Operation Setup
Legend: 1 Compresso CPV TecBox DV Regulating fitting FIQ Water meter,

1.1 Polyamide hose PA 12/10 EVG Bag vent valve fillsafe water make-up
with push-fit connection K Compressor LS Water shortage
1.2 BrainCube control KV Condensate drain LIS Content sensor
1.2.1 Mains plug NS Water make-up valve PS+ Pressure switch
1.2.2 Cable for LIS NT Break tank Maximum pressure
1.3 Cover with carrying handles P Pump PIS Pressure sensor
2 Compresso primary vessel SD Noise absorber
SA Outlet connection
2.1 Flexible hose SF Strainer
SE Inlet connection
2.2 Draining (by customer) SV Safety valve
SL Air line
3 Compresso secondary vessel V Spill valve
SNS Water make-up connection
3.1 Flexible hose (only for CUE) VE vacusplit air vent
SÜ Break tank overflow,
3.2 Draining (by customer) VG vacusplit vessel
di/da 20/25mm
3.3 Polyamide hose PA 12/10
with push-fit connection
5 Lock shield valve
1.2
NT
1.3
PIS 1.2.1
VE
VG
DV1
FIQ
V1
SA 07
NS de
SE
SNS fr
SD SF1
P1 K2 + V2 SL
PS en
SF2 nl
SV
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Operation Function
Compresso CPV is a modular, precision pressure maintenance system (± 0.1 bar) with compressors,
water make-up and degassing, for closed heating, solar, and chilled water systems. It consists essen-
tially of one TecBox (1), one primary vessel (2) and optional secondary vessels (3). Its functionality can
be extended with additional equipment.
TecBox The TecBox (1)

Ready-to-operate unit, which is linked hydraulically to the consumer system by connection pipes DN
and pneumatically to the primary vessel (2) by a polyamide hose (1.1) pages 06 | 14-15. TecBox (1)
integrates Module C (pressure maintenance), Module P (water make-up), Module V (degassing) and the
BrainCube control (1.2). Combinations with additional calibrated equipment are possible, for example
ComCube DCD.
The TecBox (1) is offered with safety valves with various response pressures. These are relevant for
the inspections legally required in Switzerland.
BrainCube control (1.2)

For intelligent, secure system operation | Monitoring of all processes – silentrun, fillsafe vacusplit | self-
optimising with memory function | self-explanatory, operation-orientated menu layout.
silentrun pressure maintenance PIS with Module C

Particularly silent operation. 1 compressor K, 1 spill valve V. When heated, the expansion water flows
into the primary vessel (2). Pressure in the vessel rises, and spill valve V allows air to escape. When
cooled, the expansion water flows back from the primary vessel (2) into the system; pressure in the
vessel falls, and compressor K comes on. The hysteresis between spill valve V «open» and compres-
sor K «on» is ± 0.1 bar.
fillsafe water make-up FIQ with module P

Water make-up with contact water meter and EN 1717 Standard break tank AB, SVGW-approved.
Pressure maintenance/monitoring device in accordance with EN 12828 -4.7.4; quantity/time/frequency
checking. In systems with water-glycol mixtures, note that the fillsafe water make-up has no dosing
function and may affect the concentration.
vacusplit degassing with module V

Degassing of system water and make-up water by vacuum in a special vacusplit vessel VG without
oxygen ingress. vacusplit degassing is activated by operation of pump P and overflow valve V. The
Vento dynamic spray degassing with spin effect allows almost complete separation of the gas from
the water. At certain times, degassing can be deactivated through the menu - Parameters.
The following degassing programs are available:

08
• Interval degassing: keeps the gas content in the system at a constant low level.
de Daily at multiple short intervals. Automatic start following start-up. The BrainCube (1.2)
calculates the duration of degassing according to the size of the system.
fr • Continuous degassing: Quickly decreases gas content in the system water. Activated using the
en menu - Parameters in the BrainCube. The BrainCube (1.2) calculates the duration of degassing
according to the size of the system. The time remaining is indicated on the BrainCube (1.2)
nl (menu - Info).
• Water make-up degassing: Decreases gas content in the make-up water. Activated automatically
at each make-up sequence.
Daily vacuum test to check oxygen-tightness.
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Operation Function
Vessels Primary vessel (2) with content sensor LIS | bag vent valve EVG | condensate drain KV | airproof butyl
bag, secure protection of expansion water from oxygen.
As many secondary vessels (3) as required can be connected to the primary vessel (2).
! Operation with In Switzerland, there is no legal inspection requirement by the SVTI for vessels up to
Safety valve SV only! PS * V = 3000 bar * litres. The following combinations with TecBox are recommended.
Condition: SV ≥ PSV ( page 11):
Primary vessel (2) TecBox safety valve (SV)

≤ 1000 litre 3 bar
≤ 800 litre 3.75 bar
≤ 700 litre 4.2 bar
≤ 600 litre 5 bar
Additional equipment ComCube DCD

The ComCube DCD communication module is connected to the BrainCube control through the
RS 485 interface. This extends its functionality. There are also six digital inputs available for registe-
ring and displaying external volt-free signals, and nine volt-free, separately configurable digital out-
puts. These can be used, for example, for connecting LEDs to give a simple clear display of primary
vessel content, or for sending selected parameters to the central monitoring station.
ComCube Assembly | Operation
ComCube DCA
The ComCube DCA communication module provides 2 galvanically isolated 4-20 mA analogue out-
puts. These make it easy to send PIS pressure signals and LIS content signals to a central monito-
ring station.
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pneumatex.com
Operation BrainCube control
Intelligent BrainCube control ensures secure operation.
Function
• Monitoring of all processes, self-optimising with memory function, self-explanatory, operation-

orientated menu layout.
• Key lock to prevent unauthorised access.
• silentrun operation, branded compressor is exceptionally silent.
• fillsafe water make-up monitoring, quantity/time/frequency checking
• vacusplit spray degassing of system water and make-up water.
push – confirm, open scroll – select, modify
escape
Back
Key lock
Press and hold for 5 s
until « » is displayed.
Press again for 5 s
to release the key lock. menu
Main menu
auto standby
Pressure maintenance, Display only
Water make-up,
Degassing
check
Function check,
Maintenance instructions
Pressure Content
min max 0 % 100 %
P0 PSV
10
Message line 1
Equipment type,
de
Current menu item
Analogue display
fr
Only appears in the Status line
admissible range between Pump P1, compressor K2,
en min and max. Valve V1, V2,
Water make-up NS (if activated)
nl
Illuminated display:
Light goes off 60 s after last action.
Message line 2
Re-activated by Scroll. Operating mode,
Most recent message
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Setting parameters Variant 1
HST Static height

Variant 1: You want to set the actual static height.
Variant 2: You would like the Compresso CPV to work at
the specified target pressure pman. In this case, set the
static height as follows:
HST
HST = (pman – 0.7 bar) * 10 ΔpP
PSV
The target pressure value must be at least equal to the ac-
TAZ
tual static height.
Example: Compresso
CPV
Actual static height : HST = 21 m
PIS
Target pressure : pman = 3.5 bar
Static height to be set : HST = 28 m
HST = (3.5 – 0.7) * 10 bar = 28 m
Variant 2
TAZ Temperature limit in heat generator
an
pm
PSV Response pressure of safety valve at heat generator
If the heat generator is located h (m) below the pressure
maintenance system, the BrainCube PSV setting value is
HST PSV
calculated as follows:
PSV – h/10; if it is located above: PSV + h/10.
BrainCube calculations and display
Min. pressure • P0 = HST/10 + pD (TAZ) + 0.3 bar

The suction-side connection of the Compresso CPV is as
shown.
• P0 = HST/10 + pD (TAZ) + 0.3 bar + ΔpP
When connecting the Compresso CPV on the pressure side,
take account of circulating pump differential pressure ΔpP. 11
Initial pressure pa = P0 + 0.3 bar (compressor K2 On)
de
Final pressure pe = P0 + 0.5 bar (spill valve V2 Open)
fr
Max. pressure PSV
en
nl
pneumatex.com
menu – Selected applications
Main menu
Start-up
Check
Parameters
Info
page 21 Start-up
Check
automatic vacuum test Tightness 6)
manual switching Check pumps/valves
manual switching Check outputs
Water make-up
activate | deactivate | test Hydr. compensation P1
View check
1)
Standard:
Info output 1 = alarm
Type Compresso CPV.1 output 2 = M01 Min. pressure
2)
Version V2.20 Actuation of an external water make-up device
Water make-up quant. 10 l
3)
Terminal plan page 20,
if selected, switches the Invers
as on type plate Primary vessel 200 l output (NO → NC)
cont. degassing run time remaining Degassing duration 21 h 4)
Relevant only if «water make-up active»
page 11 MinPressure P0 1.8 bar 5)
For messages from M27 onwards, please contact
Initial pres. Pa 2.1 bar Pneumatex Customer Service
Final pres. Pe 2.3 bar 6)
start → Start vacuum test
current pressure in vacusplit vessel VG Pressure VG -0.8 bar on → Vacuum test in progress, please wait
last 20 message View messages ok → Vacuum test completed successfully
M24 → Vacuum test not successful,
View start-up
check vacusplit vent and replace
if necessary
12 Parameters 7)
Max. make-up quantity calculated by BrainCube
standard: de, en, fr, nl Language selection has been exceeded.
de Date 12.01.2007 Risk of corrosion in the system.
Leakages in the system should be corrected.
fr Time 15:38
Stat. height HST 15 mWs If selected, output switches if message present
en T limiter TAZ <100°C Not selected
Saf. valve PSV 3.0 bar x Output switches if message present,
nl
not modifiable
continuous or interval degassing Degassing Duration
* Water make-up switch-off point (20% LIS)
Output 1
page 13 1) could not be reached after 60 min run time
Output 2
** Depends on installation size, calculated by
Night rest begin 20:00 BrainCube
no degassing
Night rest end 08:00 *** Final pressure pe still could not be reached
Contrast 120 after 30 min run time
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Messages
1) Output 1 / 2
Alarms
All messages
Custom
2) Ext. water make-up
3) Invers
user-defined selection
defined in BrainCube
defined in BrainCube
Example of
Message list Factory settings Messages

on off
If is selected, M01 Min pressure PIS x x PIS < P0 PIS > P0 + 0.1
messages are sent M02 Max pressure PIS x PIS ≥ P0 + 1.0 | PS+ ≥ SV – 0.2 PIS < P0 + 0.9 | PS+ ≥ SV – 0.5
over the output. M03 Min contents LIS x x LIS < 5% LIS > 15%
M04 Max contents LIS x x LIS > 95% LIS < 90%
M05 Min contents LS x x Flow to break tank too low Acknowledge after correcting fault
M06 Min contents LS x x No flow to break tank Acknowledge after correcting fault
M07 Check recommended x Acknowledge after maintenance
M08 Press.main.clocks x > 10 switchings/min by K2 | V2 Acknowledge after correcting fault
M09 Hydr. Compens. P1/V1 x Flush pressure in vessel VG < 0.1 bar, Automatic if Check Hydr. compen-
for example, because strainer SF1 full. sation P1 balancing successful
4) M11 Runtime FIQ x 60 min * Acknowledge after correcting fault
4) M12 Leakages FIQ x 4 make-up requests within 10 min Acknowledge after correcting fault
after water make-up switched off
4) M13 NS leaky FIQ x x FIQ counting although make-up Acknowledge after correcting fault
not requested
4), 7) M14 Max quantity FIQ x Yearly make-up quantity exceeded ** Acknowledge after correcting fault
13
M16 Press. sensor PIS x x Fault, for example cable defect Automatic after repair
M17 Cont. sensor LIS x x Fault, for example cable defect Automatic after repair
de
M18 Pump P/K1 x x Motor protection fuse tripped, Acknowledge after correcting fault
page 20 fr
M19 Pump P/K2 x x Motor protection fuse tripped, Acknowledge after correcting fault
en
page 20
M20 Pump runtime P/K x 30 min *** Acknowledge after correcting fault nl
M21 Voltage loss x Voltage loss for more than 8 h Acknowledge

M22 Standby x Standby for more than 10 h Activate auto
M24 Vacuum x Daily vacuum test detected leakage in Automatisc if Tightness check
vacuum (01:00 h) or air successful
ingress during degassing cycle.
5) M27 Internal BrainCube x x Internal errors Acknowledge
..
. messages
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Assembly TecBox | Vessels
Installation
• As the technology room, the installation room is protected against unauthorized access, ventilated,
°C and fitted with the required connections for fresh water, waste water and electricity. Room tempera-
max 40 ture should be from 5 °C to 40 °C
• Install vertically on an even floor.
min 5
• Assembly of polyamide connecting hoses: The supplied air hoses should be cut to the required
length if necessary. The ends should be cut with a sharp knife and inserted tightly into the SL connec-
tions in the TecBox (1) and vessels (2, 3).
You can release a polyamide hose by pressing the push-fit connection while pushing the plastic
ring on the connection in the same direction, then pulling out the hose. Not when pressurised!
! • Safety information page 28.
Vessels
• Vessels (2) and (3) have the same geometry, and can be connected and moved around as desired
• Bag vent valve EVG closed.
• Close condensate drain KV.
1. Primary vessel (2):

Screw the flexible hose (2.1) onto the vessel connection. Remove transport ring TR, seal the bag vent
valve EVG (only for CU). Screw the push-fit connection into connection SL on the vessel. Adjust the ves-
sel. LIS content sensor facing towards operator.
2. Secondary vessel (3, optional):

Screw the flexible hose (3.1, only for CUE) onto the vessel connection. Remove transport ring TR, seal
the bag vent valve EVG (only for CUE). Screw the push-fit connection into connection SL on the ves-
sel. Adjust the vessel. It is connected to the primary vessel by polyamide hose (3.3). Measure the
hose, cut to the required length and insert tightly in the SL connections of the vessels (2, 3).
3. Set up TecBox (1) and assemble:

! Do not remove cover (1.3) • When transporting, use the carrying handles on the cover (1.3).
during assembly. • TecBox is suitable for installation near the primary vessel.
14 ! Only remove the protective • Fix the TecBox to the floor on an even surface. Fixing holes are provided in base plate G of the
film from the cover (1.3) TecBox for this purpose. page 15
de after the all assembly
4. Connect TecBox (1) and vessels (2, 3) to each other on the air side:
fr work is complete!
The TecBox and primary vessel are linked to each other at the SL connections by a polyamide hose
en (1.1) and push-fit connections. Connect the overflow SÜ of break tank NT to the customer’s waste
water pipe.
nl
5. Content sensor LIS:
Remove the transport lock. Connect cable (1.2.2) to the LIS content sensor on the primary vessel.
The LIS content sensor has no IP water spray protection until the cable (1.2.2) and accompanying
!
gasket are correctly attached.
pneumatex.com
Assembly Installation
Example: TecBox CPV 10.1 floor-standing with CU | CG 200-5000 litre

Connection to primary and secondary vessel (rear view)
TR TR
SL EVG SL EVG
SL 3.3.1 3.3
SL detail 1.4
2 3
1.2
1.3
1.4
230 V
1
KV detail 1.2.1
NT
KV
1.4
1.2.2 KV KV
1.2.2
LIS detail SL
G
LIS
SE SÜ 1.1
SNS SA LIS S S
Connection to primary and secondary vessel (top view)
1 2 3
SL SL
EVG EVG
SF SE 3.3.1 3.3
1.1 1.2.2 2.1
SA 3.1 (only for CUE)
≥ 600
SNS
SÜ S S
15
≥ 600 ≥ 150 ≥ 150 ≥ 150
de
fr
en
Legend
nl
further details TecBox 1 TecBox 2 Primary vessel EVG Bag vent valve
page 7 1.1 Polyamide hose PA 12/10 2.1 Flexible tube G Base plate with
with push-fit connection LIS content sensor fixing holes
1.2 BrainCube control KV Condensate drain
1.2.1 Mains plug 3 Secondary vessel NT Break tank
1.2.2 Cable for LIS with plug 3.1 Flexible hose (only for CUE) S Vessel connection
1.3 Cover with carrying handles 3.3 Polyamide hose PA 12/10 SL Air line connection
3.3.1 T-branch with push-fit SF Strainer
SA Outlet connection
connections and TR Transport ring
SE Inlet connection
two shut-offs
SNS Water make-up connection
SÜ Break tank overflow
di/da 20/25mm *
* waste water pipe by customer
pneumatex.com
Assembly Expansion pipes DNe
Connecting pipes DN
DNe expansion pipes for the vessels (2, 3)
• Connection is made on the suction side of the circulating pumps, and on the return in heating installati-
ons. For other arrangements, please ask us for advice.
• Lock shield valves KAH (5) should be installed in the DNe expansion pipes. We recommend also having
a fill/drain tap (2.2, 3.2) installed by the customer between KAH and the flexible hose.
• With Compresso CPV, intermediate vessels are not necessary since the maximum operating tempera-
ture of the bags in the vessels (2, 3) is not exceeded, provided the required operating conditions are
maintained (5 > tR < 70 °C)-
. However, if intermediate vessels are still to be installed, please read the Assembly | Operation instruc-
tions for the intermediate vessels.
Length up to about 30 m Standard values for expansion pipes DNe with Compresso CPV
EN 12828 DNe 20 25 32 40 50 65 80 100
SWKI 93-1 Q | kW 1.000 1.700 3.000 3.900 6.000 11.000 15.000 23.000
Q | kW 300 600 900 1.400 3.000 6.000 9.000 —
DN connecting pipes for TecBox (1)
• Connection is made on the suction side of the circulating pumps, near the connection of the DNe ex-
pansion pipe. For heating installations on the return line.
• Compresso CPV must be integrated into the central volumetric flow of the system, otherwise degas-
sing may be insufficient. The pipe to SE is connected first in the direction of the main volumetric flow,
then the pipe to SA. Protect the TecBox from dirt page 17.
• The DN connecting pipes are connected off-circuit to the TecBox (1), and do not require additional
safety shut-off devices. The TecBox has integrated lock shield/ball valves.
• In areas particularly sensitive to noise, we recommend fitting flexible hoses to connections SE and SA.
Length up to about 10 m Standard values for DN connecting pipes with Compresso CPV
Length up to about 30 m DN 25
DN 32
16
PSV
de
fr
en
nl ³ 500
tR
DNe
! Shut-off valves KAH (5)
DNe1 DNe2 DN
must be kept closed until 5 5
start-up.
! The vessels must be
empty.
3 2 1
pneumatex.com
Assembly Connecting pipes DN
Examples: Integration with DN connecting pipes
≥ 500
DN
e.g.
Zeparo ZIO
≥ 500
*
Mains water pressure

DN Mains water pressure
pNS = 2...10 bar pNS = 2...10 bar
SA SNS SA SNS
SE SE
1 1
Zeparo in the horizontal main pipe. Integration with the vertical main pipe
≥ 500 ≥ 500
* *
DN DN
e.g. 17
Mains water pressure Zeparo ZUD Mains water pres-
pNS = 2...10 bar sure
pNS = 2...10 bar de
SA SNS SA SNS fr
SE SE
en
nl
1 1
Zeparo in the outflow pipe. Protection from coarse dirt:
Integration from the top with the connecting pipes.
* Only required for degassing when the circulation pump is switced off, e.g. during the summer break.
The TecBox (1) is best protected from dirt by the Zeparo sludge particle separator.
pneumatex.com
Assembly Electrical connection
The electrical connection work should be performed by a skilled person in accordance with local re-
gulations. The BrainCube is equipped with a mains plug (1.2.1). The device is switched on as soon
as the plug is inserted.
Pre-requirements
The system must be shut down before starting work - disconnect the mains plug (1.2.1), and switch
!
off any external voltage on output 1/2.
Mains power requirements:

! Do not connect
• Connection voltage U : 230 V, 50 Hz
the device to the
• Connected load PA : Technical data page 29,
heating emergency switch!
• Protection supplied by customer : 16 A FI protection switch,
follow the regulations applying in your country,
• If installing in residential buildings, we recommend fitting a mains filter in the junction box.
Connections on the BrainCube rear panel

C C B: Use the special adapter to run the software and language updates.
B This is to be done by Pneumatex Customer Service only!
C C
Terminal box 230 V connections – Cover 1
D D
Volt-free outputs 1/2,
Terminal box SELV connections – Cover 2
• RS 485 pages 19 | 20,

• Check fuses F200 and F201 (10 AT 5x20) and replace if message M18/M19 appears.
Terminal box SELV

Open cover 2: Close cover 2:
1. Open cover 1. 1. Insert the plugs of the ribbon cables for the
18 2. Unscrew the 4 torx screws (C). display and keyboard in the «20 Display»
3 Carefully pull cover 2 forward a few centimetres, until the plugs and «14 Keyboard» slots and snap the
de for the display and keyboard ribbon cables become accessible. fasteners in.
4. Snap the fastener for the «20 Display» and «14 Keyboard» plugs 2. Push the cover into the guiding slots in the
fr outwards. housing and fasten with the screws (C).
5. Carefully pull cover 2 forward and remove.
en
Terminal box 230 V
nl Open cover 1: Close cover 1:
Unscrew the 2 torx screws (D), Cover 2 must be closed.
carefully pull the cover forward and remove. Push cover 1 into the guiding slots in the
housing and fasten with screws (D).
Mains supply pages 19 | 20
pneumatex.com
Assembly Electrical connection
Network supply connection through mains plug

• Pull out mains plug (1.2.1) and unscrew.
• Connect PE, N, L to the labelled terminals and screw the mains plug together.
• Only connect the appliance plug (1.2.1) when starting up.
• Using cable ties, fasten the customer cable to the mains plug (1.2.1) onto the assembly support,
to prevent accidental loosening.
RS 485-1 Interface
The RS 485-1 interface can be used for connecting ComCube DCD communication modules. The
interface can be read externally. The Pneumatex protocol can be supplied on request.
The total length of the data link should be no more than 300 m. A twisted pair shielded cable should
be used (for example, Belden Type 9501).
The RS 485-1 jumper in the terminal devices on the data link must be set to «On», and the jumper on
intermediate devices to «Off».
ComCube DCD
ComCube DCD should be wall-mounted. More than one BrainCube can be connected over the
RS 485. Please read the notes concening connecting cables and jumper settings.
RS 485-1 interface and ComCube Assembly | Operation
Example: Data link with A B A B A B
2 BrainCube and B A B A B A
SHIELD
SHIELD
SHIELD
SHIELD
SHIELD
SHIELD
2 ComCube DCD
A
A
B
through the RS 485

RS 485-1 RS 485-1 RS 485-1 RS 485-1
A B A` B` A B A` B` A B A` B` A B A` B`
OFF ON OFF ON OFF ON OFF ON

Jumper ON Jumper OFF Jumper OFF Jumper ON
BrainCube 1 ComCube 1 BrainCube 2 ComCube 2
ComCube DCA
ComCube DCA should be wall-mounted. For the building management system, PIS pressure and
LIS content can be made available in the form of galvanically isolated 4-20 mA signals through the
ComCube DCA. The existing PIS BrainCube and LIS BrainCube cable connections must be remo-
ved and rewired to the ComCube DCA. The total length of the PIS/LIS BrainCube and/or PIS/LIS
19
ComCube DCA cable connections should be no more than 4 m. A twisted pair shielded cable should
be used (for example, Belden Type 9501). de
fr
ComCube DCA
Example: Electrical connection en
101IN
102IN
105IN
104IN
103IN
106IN
BrainCube with ComCube DCA 1Aff

101+
102+
105+
104+
103+
106+
GND
GND
GND
GND
GND
GND
PE
N
L
nl
0,6 m
max. max. max. max.
4,0 m 4,0 m 4,0 m 4,0 m
GND
GND
Mains
2
2
1
plug + OUT + OUT

1.2.1 * IN + IN +
PIS PIS sensor LIS sensor LIS
Network supply Pressure sensor BrainCube Content sensor Analogue output Analogue output
3x 1,0 mm2 (L+N+PE) TecBox PIS/4-20 mA LIS/4-20 mA
230 V AV / 50 Hz * Line protection max.10 AT min. 2x 0,5 mm shielded
pneumatex.com
fr
nl
en
de
20
Contact water Pressure sensor 2) Interface Content sensor 2) Pressure switch
meter FIQ PIS RS 485-1 LIS max. pressure PS+
P P
2 2
A
B
A`
B`
OUT
OUT
+ +
1 1
2
1
2
1
FREE
FREE
FREE
FREE
FREE
FREE
PE
PE
SHIELD
SHIELD
SHIELD
SHIELD
1
2
br
br
br
ws
ws
ws
DE A DE B DE C PIS RS 485-1 LIS DE D DE E DE F
pneumatex.com
IN IN IN IN + A B A` B` IN + IN IN IN
OFF ON
P
Jumper
2 2 RS 485-1 2
1 1
1
20 Display 14 Keyboard Diagnostics plug
Fuse F200
Pump 1
10 AT / type: 5x20 Use only the specified
fuses!
Terminal box SELV

Fuse F201
!
Pump 2
10 AT / type: 5x20
Assembly
Lower cover
12A 5A
L1 N L` N L` N L` N L` N L` N
MAINS P/K1 MV UE1 MV N P/K2 MV UE2 POT1 POT2
Connections shown grey = included in Pneumatex delivery
L
N
C
bl
bl
bl
bl
bl
C
PE
br
br
br
br
br
NO
NC
NO
gegn
gegn
gegn
gegn
gegn
Terminal plan
Line
protection
FREE
FREE
FREE
on site
Mains plug
M M
1~ 1~
Terminal box 230 V

1.2.1 Output 1 Output 2
max. 2 A max. 2 A
Network supply Pump P1 Spill valve Water make-up Compressor Spill valve Allocation acc. to menu *Parameters*
3x 1,5 mm2 V1 NS K2 V2
Water make-up connection
Pot 1 VP 4...10 VP 3 PI 9 L
(VMB B1...3-P) (VMB B0-P)
PI 6.1|6.2|9.1 (PLA B1)
NO 2 ST3 2 ST2 DEC in 4 plug 2
C 3 ST3 3 ST2 DEC ⊥ 3 plug 2
NC 4 ST3 4 ST2 – –
1 ST3-3 ST3 1 ST2-3 ST2 connection connection
link link output 2 output 2
1) Vento VP 4...10 E - new series starting from 2006 possible possible
2)
Make-up time VP 4 ... 10 set to 60 min.,
set make-up time VP3 to «MITTEL»,
compresso CPV 0705

Can be used with ComCube DCA for remote indication page 19
set lag time PI9L to 1 min.
Start-up
We recommend having the start-up carried out by the nearest Pneumatex Customer Service. The
start-up service must be ordered separately, and will be charged at the price specified in the Zoom
for the country concerned. The scope of service is as decribed in this chapter.
Requirements
• The steps described in the «Assembly» section have been completed.

• Electrical power is present.
• The vessels are empty. Manual devices are available for rapid filling.
! • The connected consumer system is operative, filled with water, and vented.
BrainCube is self-explanatory
All start-up steps and processes are described on the BrainCube itself. Please follow the instructions
given. The following notes are only to provide addiitional information.
Switching BrainCube On
Insert mains plug (1.2.1). The BrainCube is ready for start-up. At the initial startup, it displays a
«Welcome» message (if there is no operator action for 4 min., it automatically changes to standby
with display function only, then to the menu - Start-up.
«Welcome» message at initial start-up
Welcome • Set language, date, time;

Standard languages: de, en, fr, nl,
other languages on request.
Start-up
Installat. check • Check the installation.
System parameters • Set the desired parameters

( BrainCube pages 10 | 11).
• The BrainCube calculates minimum pressure P0
of the system and the resulting switching points for
the TecBox. 21
• Safety valve PSV response pressure is checked for
plausibility. de
Calibr. vessel • The primary vessel must be empty, flexibly connected, fr
easily movable, and free of any additional loads! en

• The BrainCube suggests a vessel
volume, which can be accepted or not. nl
• Select the actual vessel volume after referring to the

type plate.
Important! Due to the various vessel types, the
actual volume may differ substantially from the
value suggested by the BrainCube.
Fill vessel • Fill by hand, for example through the drain taps (2.2, 3.2)
page 6, 30% for heating installaitons,
50% for cooling installations. The bag vent valves
EVG on the vessels are kept closed.
pneumatex.com
Start-up
Start-up
Hydr. compensation P1 • Compressor K2 and spill valve V2 bring the pressure
in the expansion vessels (2, 3) up to the system
pressure calculated by BrainCube.
Note: This process can take several minutes.
If system pressure cannot be reached within
5 minutes, this step is automatically aborted with an
«unsuccessful» message and must be repeated.
• Pump and overflow capacity (P1, V1) must then be
adjusted so that the calculated flush pressure is
present in vacusplit vessel VG. The adjustment is
made at regulating fitting DV1.
• If the adjustment is insufficient, the BrainCube
indicates that further adjustment is required.
Water make-up • Water make-up select yes or no.

• no: make-up function inactive.
• yes: water make-up function is checked auto-
matically.
IBN complete • The system can only go into operation after all
start-up steps have been completed and confirmed.
standby or auto • standby: select this if Compresso CPV is not going

into operation yet, but the display function is to be
activated.
• auto: select this if all the requirements for start-up
are present, and Compresso CPV is to go into
operation.
After starting in auto, note:

22 • If desired, activate the key lock ( page 10).
• When auto operation is started, the compressor raises the pressure up to the calculated system
de pressure. When the compressor switches off, check the pressure and the vessels:
fr - The analog pressure indicator on the display must be visible. It appears only in the admissible
range between min (P0) and max (PSV) ( page 11).
en System under
- Vent the bags in all vessels (2, 3) at the bag vent valves EVG until water escapes.
! pressure
nl - Drain off any condensation water at condensate drain KV on the vessels.
(air-water jet)
• Then start interval degassing. In the Parameters menu, you can toggle between interval degas-
sing
and continuous degassing.
Start-up is now complete. Compressor CPV works automatically.
pneumatex.com
Start-up
BrainCube with ComCube DCD
Up to four BrainCube controls can be operated with one or more ComCube DCD communication
modules. Besides the cabling work ( electrical connection page 19), the following parameter set-
tings are required on the BrainCube:
• Open *ComCube* menu: press menu, then press esc + push at the same time
• Make the settings in the *ComCube* menu:
ComCube
BrainCube off Indicate the selected BrainCube No.
ComCube push Enable BrainCube for ComCube DCD operation
BrainCube 1
}
* If a BrainCube No.
scroll
is already assigned, BrainCube 2

push Select an available BrainCube No.*
it no longer appears BrainCube 3
in the selection list. BrainCube 4
Back push Exit the *ComCube* menu
BrainCube with ComCube DCA
For the building management system, PIS pressure and LIS content can be made avalable in the
form of galvanically isolated 4-20 mA signals through the ComCube DCA ( electrical connection
page 19). Parameter settnigs must not be made on the BrainCube. The conversions of PIS and LIS
4-20 mA signals are performed by the customer.
To evaluate PIS for the Compresso CPV, check that the pressure in the consumer system is not dis-
played continuously. The process-related pressures in the vacusplit vessel VG are being transferred
during degassing and water make-up.
Sensors used Measurement range Signal

Pressure PIS
Compresso CPV -1–10 barÜ → 4-20 mA
Compresso C 10 | 20 0 –10 barÜ → 4-20 mA
23
Transfero T_ 4 | 6 | 8 | 10 0 –10 barÜ → 4-20 mA
Transfero TI 100.2 | 61.2 | 91.2 | 62.2 | 82.2 | 53.2 | 93.2 0 –10 barÜ → 4-20 mA de
Transfero TI 120.2 | 150.2 | 111.2 | 141.2 | 112.2 | 152.2 | 113.2 | 143.2 0 –16 barÜ → 4-20 mA
Transfero TI 190.2 | 230.2 | 181.2 | 241.2 | 152.2 | 192.2 | 173.2 0 –25 barÜ → 4-20 mA fr
Content LIS en
Expansion vessels up to 1,000 litres 0– 500 kg → 4-20 mA
Expansion vessels from 1,000 to 5,000 litres 0– 2,000 kg → 4-20 mA nl
Expansion vessels from 5,000 to 20,000 litres 0– 8,000 kg → 4-20 mA
The LIS mA signal at 0% and 100% can be determined in the following ways:
• Read off the mA values stored in the BrainCube for 0% or 100% (service level performed by
Pneumatex Customer Service only, at cost),
• Measure the mA signals when the primary vessel is empty (0%) and when full (100%),
• Measure the mA signal with the primary vessel empty (0%), calculate the mA signal for 100% accor-
ding to the size of the primary vessel, and assuming that weight is distributed equally between the
three vessel feet ( 1 litre ≈ 0.33 kg/foot).
pneumatex.com
Operation Operating modes
Basic principles
As far as this is possible, the Compresso CPV is designed to be maintenance-free. Operation is con-
trolled and monitored by the BrainCube ( pages 10 | 11). Operating states and deviations from
normal operation are displayed and can if necessary be transferred to the central monitoring station
over the digital outputs or through ComCube communication modules.
In general, auto operating mode is distinguished from standby mode. To ensure safety at work, the
Compresso CPV should be assumed to be in operation when in either mode. Before working on the
electrical components, Compresso CPV should be shut down. Pull out the mains plug (1.2.1).
! Place the BrainCube off circuit. Important: output POT1 | POT2 terminal plan page 20.
auto
After a successful start-up, the Compresso CPV remains in auto mode all year round, whether the
connected heating or cooling system is switched on or off. This is required in order to ensure pres-
sure maintenance.
In auto mode, all functions are performed and monitored automatically.
standby
This operating mode is particularly suitable for maintenance work.
Standby mode can be selected manually. The pressure maintenance, water make-up and degassing
functions go off, and error messages are not displayed or registered.
menu
All functions of the Compresso CPV can be selected, tested and modified from the main menu.
24
de
fr
en
nl
pneumatex.com
Operation Operating modes
check
We recommend carrying out preventive maintenance and a function check once per year. Pneumatex
Customer Service can provide these services for you at a cost.
All the main services are listed and described in the special check menu. You can obtain more details
through direct dialog with the BrainCube.
auto mode is deactivated in the check menu. Messages that occur during function tests, or when
the pumps and valves are being adjusted, are stored in the message list.
Pressure indicator page 10 In check mode, corresponds to the current pressure in the vacusplit
vessel VG. After maintenance work is completed, automode must be activated again.
In addition to following the check maintenance instructions, the following operations/checks are either
required or recommended:
Safety valve
Vent the safety valve (SV) on the Compresso TecBox ( page 7). The valve must blow off.
Please follow the local maintenance regulations and maintenance instructions for the installation con-
!
cerned!
Condensate in vessels
Carefully operate condensate drain KV ( pages 6 | 15) on the primary and secondary vessels and
! allow any accumulated condensate to drain off. Caution: the vessels are pressurised! Water may
spray out.
The quantity of condensate depends on vessel size and operating conditions, and may vary from a
few millilitres to several litres. If the flow of condensate continues for too long, the butyl bag may be
damaged. In this case, please contact Pneumatex Customer Service.
Spill valve V2 blow-off capacity

check - pumps/valves: compressor P/K2 On + valve V2 open + valve V1 open. While both are in ope-
ration, check that system pressure PIS falls.
Stop the check when pressure falls by 0.2 bar (standby key). Blow-off capacity is sufficient. 25
If system pressure rises during the check, blow-off capacity is too low. Check noise absorber SD
( pages 6 | 7) and if necessary strainer SF2 ( pages 6 | 7) for soiling, and clean or replace if ne- de
cessary. fr
en
After maintenance work is completed, automode must be activated again.
nl
pneumatex.com
Operation Messages
View and acknowledge messages

Pressure switch PS+
has been actuated.
Pressure is too high in
the gas space in the
primary vessel (2).
( M02 page 13)
LED flashes
if messages are present
Deviations from selected parameter settings and parameters calculated by the BrainCube, but
operating information is also shown as codes on the bottom line of the display. If a current mes-
sage is present, use push to open the message list.
push Use push to open the message list
The last 20 messages are displayed.

The message list can also be opened from the menu - Info.
26
de scroll Use scroll to select messages.

fr Use push to open the Help text, and acknowledge with push if prompted.
en
nl Fault messages
Please refer to the terminal plan, particularly for fault messages M15-M19 page 20.
Are all devices connected correctly, are the fuses ok?
If there is a technical fault, certain functions may be locked.

After the fault is corrected, the message is either
acknowledged automatically, or you are prompted to ack-
nowledge it.
Correct all the faults, otherwise fault concatenations may
occur.
If full functionality cannot be restored, please contact the Pneumatex Customer Service.
pneumatex.com
Operation Inspection | Disassembly
Inspection
There are no unified international regulations applicable for periodic inspections and system checks
before start-up. Please comply with the regulations at the place where the Compresso CPV is instal-
led. Classification is usually determined by the expansion vessels (2, 3) and the vacusplit vessel VG.
These are CE type-approved in accordance with Pressure Equipment Directive PED/DEP 97/23/EC.
In Switzerland, the Compresso CPV does not require inspection by the SVTI if the system is protec-
ted so that PSCH is not exceeded.
Either flange or endoscope inspection openings are provided for periodic examination of the vessels.
Disassembly
Before inspection or disassembly, the TecBox (1) and vessels (2, 3) must be pressureless and allowed
!
to cool. Operate the vent and drain devices slowly and carefully. The system is pressurised! When re-
moving the polyamide hoses on the air side, please refer to the notes in the «Assembly» section!
1. Shut down the entire system:

1.1 Put the Compresso CPV on standby.
1.2 Close lock shield valves (5) at the SA and SE connections of the TecBox, and the customer’s
SNS shut-off valve.
1.3 Close lock shield valves (5) on the expansion pipes.
1.4 Empty the vessels (2), (3) at the customer’s drain valves. Pressure and filling level can be
monitored on the BrainCube.
1.5 Carefully open the KV condensate drains at the vessels (2, 3) until the vessels are pressureless.
1.6 Carefully vent the SV safety valve until the TecBox (1) is pressureless.
1.7 Shut down the TecBox (1) by pulling out the mains plug (1.2.2).
! Important: Limited 2. Shut down the secondary vessel while the system is running:
operation only! Then, the Compresso CPV can still be operated with the primary vessel.
2.1 Compresso CPV on auto.
2.2 Close the lock shield valves (5) on the expansion pipes to the secondary vessels.
27
2.3 Shut off the secondary vessel (3) on the air side of the primary vessel (2), and any
additional secondary vessels at the ball valves of the T-branch (3.2.1). de
2.4 Empty the secondary vessel (3) on the water side at the customer’s drain valve.
System under fr
2.5 Carefully open the KV condensate drain at the secondary vessel concerned (3) until the
! pressure
vessel is pressureless. The vessel is now out of service and can be disconnected from the en
(air-water jet)
system.
nl
pneumatex.com
Safety
Appliance
! Compresso CPV is a modular, precision pressure maintenance system (± 0.1 bar) with compressors, water
make-up and degassing, for closed heating, solar, and chilled water systems. Applications other than the
ones described require prior agreement with Pneumatex. A declaration of conformity is included and certi-
fies compliance with EU directives. Follow the special regulations applying at the place of installation of the
Compresso CPV.
Follow the instructions
! Assembly, operation, maintenance, and disassembly must be performed as described in these instructions,
and in accordance with best practice. If anything is unclear, please contact the Pneumatex customer ser-
vice. The required commissioning tests and periodic inspections must be carried out according to the re-
gulations of the country where the equipment is installed and operated. Before disassembling any
pressurised components, the expansion vessel and TecBox must be made pressureless.
Personnel
! Installation and operating personnel must possess the appropriate skills and training.
Place of installation
! Access to the place of installation must be restricted to trained and specialized personnel. The floor statics
must be able to support the maximum operating and assembly conditions. The connections for electricity,
mains water, and waste water must be appropriate for the requirements of the equipment. The room must
be ventilated.
Quality of equipment and materials
! The materials used must comply with current regulations and must not have visible damage, particularly in
the case of pressurised components. Welding work on pressurised components, or modification of the
electrical circuits, is not allowed. Only the manufacturer’s original parts must be used.
Observe the parameters
! The details concerning manufacturer, year of construction, serial number and technical data can be found
on the type plates on the TecBox and expansion vessels. The regulation measures must be taken to pro-
vide temperature and pressure protection, i.e. to ensure that the system does not exceed or fall below the
maximum and minimum operating parameters respectively.
Protection against accidental contact
! when high temperatures are present. Thermal insulation measures are usually limited to the expansion pipes
28 and intermediate vessels in heating systems. Caution! Higher temperatures can occur under the TecBox
cover in normal operating conditions. The level of protection from accidental contact as defined in EN60529
de is indicated by the IP code on the type plate.
fr Water quality
! Compresso CPV is designed for use in closed heating, solar and cooling systems with water that contains
en
no aggressive or toxic agents. The Pneumatex airproof butyl bag reliably prevents the diffusion of oxygen
nl
in the expansion vessel(s) and any direct contact between the vessel sides and the water. The entire sy-
stem must be dimensioned and operated in such a way as to minimise the amount of oxygen admitted
through the make-up water or through permeable components. Water treatment systems are to be dimen-
sioned, installed, and operated according to the current state of the art.
Electrical connection
! Electrical wiring and connections must be carried out by a skilled professional in accordance with current
local regulations. The system must be shut down before working on any of the electrical components.
Failure to follow these instructions, in particular the safety instructions, may cause loss of functionality, faults or
even serious damage to the Compresso CPV, and may also result in physical injury. If there is failure to follow
the instructions, the manufacturer can no longer accept any liability or claims under warranty.
pneumatex.com
Technical data
The data given on the type plates of the TecBox and vessels and the data given below should be
!
compared with the design and system parameters. There should be no inadmissible deviations.
Full technical information is available in the Zoom (Print) and on the internet at www.pneumatex.com.
Terms
PED/DEP 97/23/EC PS : ..... bar Max. admissible pressure as on type plate
PSCH : ..... bar Max. admissible press. in Switzerland (approval not required),
V | litre as on type plate
TS | °C
TS : 70 °C Max. adm. temperature
TB | °C
PS | bar V : ..... litre Internal nominal volume of pressure compartment,
PSCH | bar corresponds to VN; as on type plate
VN : ..... litre Nominal volume, Pneumatex factory specification,
corresponds to V
EN 12828 TAZ : 110 °C Max. temperature limit at heat generator,

up to which Compresso can be used
TU : 40 °C Max. admissible ambient temperature
EN 60335 PA/U/F : ..... kW / 230 V / 50 Hz Electrical load/voltage/frequency, as on type plate

IP : ..... Protection class of TecBox acc. EN 60529, as on type plate
Media
Water/water mixtures with up to 50% antifreeze
Outputs
Compresso CPV TecBoxes should only be operated in the stated output range.
The working point ♦ (P0, VD) must be within the characteristic range of the type installed.
P0: page 11
VD [ l/h] = 0.6 * Q [kW] appoximately, for flow temperatures from 50 °C to 100 °C
VD [l/h] = 0.384 * Q [kW] approximately, for flow temperatures < 50 °C
Q = Heat capacity of all heat generators operating at the same time.
29
5
de
4
fr
3 ♦ en
P0 [bar]
Compresso CPV 10.1

♦ Working point nl
2
0
0 1.000 2.000
VD [l/h]
pneumatex.com
Konformität | Conformité | Conformity | Conformiteit
73/23/EWG | 89/336/EWG
Hersteller: Pneumatex AG, Mühlerainstrasse 26, CH-4414 Füllinsdorf

erklärt hiermit, dass die Produkte
Compresso CPV
mit den folgenden EG-Richtlinien, einschliesslich der letzten Änderungen sowie mit den ent-
sprechenden Rechtsakten zur Umsetzung der Richtlinien in nationales Recht übereinstimmen:
73/23/EWG Niederspannungsrichtlinie und
89/336/EWG Richtlinie über die elektromagnetische Verträglichkeit (EMV),
und dass folgende harmonisierten Normen zur Anwendung gelangten:
EN 61000-6-2:2001, EN 61000-3-2:2000, EN 61000-3-3:1995 + A 2001,
EN 55022:1998 + A1+ A2 2003,
EN 60335-1:2002.
______________________________________________________________________________________________
Constructeur: Pneumatex AG, Mühlerainstrasse 26, CH-4414 Füllinsdorf
déclare par la présente que
Compresso CPV
est conforme aux dispositions des directives CE sulvantes, y compris les dernières
modifications, et à la législation nationale appliquant ces directives:
73/23/CEE Directive basse tension et
89/336/CEE Directive compatibilité électromagnétique (CEM),
et que les normes harmonisées suivantes ont été appliquées:
EN 61000-6-2:2001, EN 61000-3-2:2000, EN 61000-3-3:1995 + A 2001,
EN 55022:1998 + A1+ A2 2003,
EN 60335-1:2002.
_____________________________________________________________________________________________
Manufacturer: Pneumatex AG, Mühlerainstrasse 26, CH-4414 Füllinsdorf
herewith declares that the products
Compresso CPV
are in conformity with the provisions of the following EC directives, including the
latest amendments, and with national legislation implementing these directives:
73/23/EEC Low voltage guideline and
89/336/EEC Electromagnetic compatibility guideline,
and that the following harmonized standards have been applied:
EN 61000-6-2:2001, EN 61000-3-2:2000, EN 61000-3-3:1995 + A 2001,
EN 55022:1998 + A1+ A2 2003,
30 EN 60335-1:2002.
______________________________________________________________________________________________
de
Fabrikant: Pneumatex AG, Mühlerainstrasse 26, CH-4414 Füllinsdorf
fr verklaart hiermede dat
Compresso CPV
en
voldoet aan de bepalingen van de volgende EG-richtlijnen, de laatste wijzigingen
nl
inbegrepen, en met de nationale wetgeving die deze richtlijnen van toepassing stelt:
73/23/EWG Laagspanningsrichtlijn en
89/336/EWG Richtlijn electromagnetische compatibiliteit (EMC),
en dat de volgende geharmoniseerde normen zijn toegepast:
EN 61000-6-2:2001, EN 61000-3-2:2000, EN 61000-3-3:1995 + A 2001,
EN 55022:1998 + A1+ A2 2003,
EN 60335-1:2002.
Christian Müller
Quality Manager
pneumatex.com
Konformität | Conformité | Conformity | Conformiteit
PED/DEP 97/23/EC - 29.05.1997
A Ausdehnungs-, Zwischen- und Entgasungsgefässe für Heizungs- Kühl- und Trinkwasseranlagen:

Vases d’expansion, vases intermédiaires et vases de dégazage pour installations de chauffage, de réfrigération et d’eau potable:
Expansion vessels, intermediate vessels and degassing vessels for heating, cooling and drinking water installations:
Expansievaten, tussenvaten en ontgassingsvaten voor verwarmings-, zonne- en koelwatersystemen:
Compresso, Transfero, Vento, Aquapresso, Statico, Zwischengefässe | Vases intermédiaires | Intermediate vessels | Tussenvaten
B Baugruppe Gefäss + TecBox:

Module Vase + TecBox:
Assembly Vessel + TecBox:
Bouwgroep Vat + TecBox:
Compresso, Transfero, Vento
Konformitätsbewertungsverfahren nach Modul B + D (Kategorie I-IV)

Procédure d'évaluation de la conformité selon module B + D (catégorie I-IV)
Conformity assessment according to module B + D (category I-IV)
Conformiteitsevaluatie conform module B + D (categorie I-IV)
Gewählte technische Spezifikation AD 2000-Regelwerk, TRD
Spécifications techniques utilisées Code AD-2000, règles techniques pour chaudières à vapeur
PED/DEP 97/23/EC
Chosen technical specification Code AD-2000, technical rules for steam boilers
Gekozen technische specificatie Code AD-2000, technische regelgeving voor stoomketels
Druckgerät | Equipement sous pression | A: Artikel | Article | Article | Artikel 3 | 1.1a
Pressure equipment | Drukapparaat B: Artikel | Article | Article | Artikel 3 | 2.2
Fluidgruppe | Fluid Group | Fluide du gruope | Vloeistofcategorie 2
Benannte Stelle für Entwurf/Baumusterprüfung;
Herstellung/Prüfung; Zertifizierung des Qualitätssystems
Organisme notifié pour conception/homologation; Swiss TS und TÜV Industrie Service GmbH
fabrication/contrôle; certification du Système Qualité Technical Services AG et TÜV SÜD Gruppe
Richtistrasse 15 and Westendstrasse 199
Notified body for design/type examination;
CH-8304 Wallisellen en D-80686 München
manufacture/check-out; certification of Quality System
Verwittigde instantie voor ontwerp/typekeur; fabricage/
eindcontrole; certificering van kwaliteitsborgingsysteem
Kennzeichnung gem. | Identification selon la | PED/DEP 97/23/EC CE 0036
Label according to | Identificatie conform
IS-CH-SWISSTS-06-06-36267-015 - TecBox Compresso
IS-CH-SWISSTS-06-06-36267-016 - TecBox Transfero
Zertifikat-Nr. der EG-Baumusterprüfung (Modul B) FDB-MAN/00/12/6449123/03
N° du certificat d'examen «CE de type» (module B) - Ausdehnungsgefässe | Vases d'expansion | Expansion vessels | Expansievaten
Certificate no. of EC Type Approval (module B) FDB-MAN/00/07/6449123/01
Certificaat nummer van EC typekeur (module B) - Längsnahtgeschweisste Gefässe | Vases à soudure longitudinale |
Longitudinal weld vessels | Langsnaadgelaste vaten
FDB-MAN/00/07/6449123/02
- Tiefgezogene Gefässe | Vases emboutis profond | Deep-drawn vessels | Diepgetrokken vaten
Sicherheitsventil Vom Hersteller entsprechend gekennzeichnet und bescheinigt. 31
Soupape de sécurité Transfero Pos. 2.3 PED/DEP 97/23/EC Caractérisé et certifié de manière conforme par le fabricant.
Safety valve Compresso Pos. SV Confimed and signed by the manufacturer.
de
Veiligheidsventiel Door de fabrikant dienovereenkomstig gemerkt en gecertificeerd.
Zertifikat des Qualitätssicherungssystems (Modul D) fr
Certificat du Système Assurance Qualité (module D) DGR-0036-QS-105-00
Certificate of Quality Assurance System (module D)
en
Certificaat van kwaliteitsborgingsysteem (module D)
Der unterzeichnete Hersteller bescheinigt hiermit, dass Konstruktion, Herstellung und Prüfung dieses Behälters den Anforderungen der Druckgeräterichtlinie nl
PED/DEP 97/23/EC in Verbindung mit der gewählten technischen Spezifikation entsprechen. Nicht genannte Ausrüstungsteile fallen unter Artikel 3, Absatz 3.
Le constructeur soussigné déclare que la conception, la production et le contrôle de ce vase correspondent aux exigences de la Directive
PED/DEP 97/23/EC pour Equipements sous Pression en liaison avec les spécifications techniques utilisées. Les composants non décrits sont
soumis à l'Article 3, Paragraphe 3.
The undersigned manufacturer declares herewith that design, production and check-out of this vessel are in conformity with the Pressure Equipment Directive
PED/DEP 97/23/EC in connection with the chosen technical specification sheets. Parts of equipment not mentioned are subject to Article 3, Paragraph 3.
De ondertekenend fabrikant verklaart hiermee dat de constructie, fabricage en controle van dit vat conform zijn aan de drukapparaatrichtlijn
PED/DEP 97/23/EC in combinatie met de gekozen technische specificatie. Niet genoemde uitrustingsdelen vallen onder Artikel 3 Paragraaf 3.
Hersteller/Constructeur/Manufacturer/Fabrikant:
Pneumatex AG
Mühlerainstrasse 26 Christian Müller
CH-4414 Füllinsdorf Quality Manager
pneumatex.com
Kundendienst | Service après-vente | Customer service | Servicedienst
Vertriebszentrale | Centrale de distribution | Head office | Hoofdkantoor

Schweiz | Suisse | Switzerland | Zwitserland
Pneumatex AG Tel.: +41 61 906 26 26
Mühlerainstrasse 26 Fax: +41 61 906 26 27
CH-4414 Füllinsdorf info@pneumatex.com | sales@pneumatex.com
www.pneumatex.com
Niederlassungen | Filiales | Branch offices | Filialen

Belgien | Belgique | Belgium | België
Pneumatex & Cie NV/SA Tel. +32 (0)3 / 640 33 80
Bredabaan 839 Fax +32 (0)3 / 640 33 83
B-2170 Merksem (Antwerpen) info@pneumatex.be | www.pneumatex.be
Deutschland | Allemagne | Germany | Duitsland
Pneumatex GmbH Tel. +49 (0)671 / 890 10-0
Planiger Strasse 34 Fax +49 (0)671 / 890 10-60
D-55543 Bad Kreuznach info@pneumatex.de | www.pneumatex.de
Frankreich | France | France | Frankrijk
Pneumatex SA info@pneumatex.fr | www.pneumatex.fr
1, Rue Henri Becquerel Tel. +33 (0)1 / 6467 8282
F-77290 Mitry-Mory Fax +33 (0)1 / 6467 9449
8 rue des Landelles | Z.I. Sud Est Tel. +33 (0)2 / 9941 8810
35510 Cesson-Sévigné Fax +33 (0)2 / 9951 7875
2, Rue Ettore Bugatti Tel. +33 (0)3 / 9020 2750
F-67201 Eckbolsheim Fax +33 (0)3 / 8845 0277
5 bis, chemin du Château d’Eau Tel. +33 (0)4 / 7872 7575
F-69410 Champagne-au-Mont-d’Or Fax +33 (0)4 / 7858 1331
Grossbritannien | Grande Betagne | United Kingdom | Groot-Brittannië
Engineering Appliances Ltd Tel. +44 1932 788 888
Unit 11, Brooklands Close Fax +44 1932 761 263
Sunbury-on-Thames info@engineering-appliances.com
33
UK-TW16 7DX Middlesex www.engineering-appliances.com
Italien | Italie | Italy | Italië de
Pneumatex SA Tel. +39 (0)31 47 17 64
fr
Via Manzoni 12/B Fax +39 (0)31 472 17 11
I-22070 Montano Lucino (CO) pit@pneumatex.com en
Luxemburg | Luxembourg | Luxembourg | Luxemburg

nl
Pneumatex SA Tel. +352 26 26 15 1
9, rue des 3 Cantons Fax +352 26 26 15 50
L-8399 Windhof pneumatex@pt.lu | www.pneumatex.lu
Niederlande | Pays-Bas | Netherlands | Nederland
PNEUMATEX B.V. Tel. +31 (0)73 / 657 90 21
Postbus 2023 Fax +31 (0)73 / 656 16 84
NL-5260 CA Vught info@pneumatex.nl | www.pneumatex.nl
Vertretungen | Représentations | Agencies | Vertegenwoordigingen
www.pneumatex.com
pneumatex.com
WCMOIN00020705 - ENOL
| swiss made | Pneumatex – Dynamic Watermanagement
Mühlerainstrasse 26
CH-4414 Füllinsdorf
Tel. +41 61 906 26 26
Fax +41 61 906 26 27
info@pneumatex.com
www.pneumatex.com
Dynamic Watermanagement

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compresso CPV

Montage | Betrieb | 0705

! The primary vessel must be empty before starting up!

Primary vessel No. ..........

P compresso CPV 0705

Primary vessel Item 2

Secondary vessel Item 3

T-branch with connections and

Please follow the special operating instructions!

Lock shield valve Item 5

ComCube DCD Item 6.1

ComCube DCA Item 6.2

TecBox (1) Type CPV CPV ... C

EVG 3.3 EVG

* flexible hose (3.1) only for CUE scope of delivery page 4

Legend: 1 Compresso CPV TecBox DV Regulating fitting FIQ Water meter,

TecBox The TecBox (1)

BrainCube control (1.2)

silentrun pressure maintenance PIS with Module C

fillsafe water make-up FIQ with module P

vacusplit degassing with module V

The following degassing programs are available:

Daily vacuum test to check oxygen-tightness.

Primary vessel (2) TecBox safety valve (SV)

Additional equipment ComCube DCD

Intelligent BrainCube control ensures secure operation.

• Monitoring of all processes, self-optimising with memory function, self-explanatory, operation-

push – confirm, open scroll – select, modify

Setting parameters Variant 1

HST Static height

BrainCube calculations and display

Min. pressure • P0 = HST/10 + pD (TAZ) + 0.3 bar

menu – Selected applications

Message list Factory settings Messages

M21 Voltage loss x Voltage loss for more than 8 h Acknowledge

1. Primary vessel (2):

2. Secondary vessel (3, optional):

3. Set up TecBox (1) and assemble:

Example: TecBox CPV 10.1 floor-standing with CU | CG 200-5000 litre

Connection to primary and secondary vessel (top view)

* waste water pipe by customer

DNe expansion pipes for the vessels (2, 3)

DN connecting pipes for TecBox (1)

Examples: Integration with DN connecting pipes

Mains water pressure

Mains power requirements:

Connections on the BrainCube rear panel

Volt-free outputs 1/2,

Terminal box SELV connections – Cover 2

• RS 485 pages 19 | 20,

Terminal box SELV

Mains supply pages 19 | 20

Network supply connection through mains plug

through the RS 485

OFF ON OFF ON OFF ON OFF ON

BrainCube 1 ComCube 1 BrainCube 2 ComCube 2

BrainCube with ComCube DCA 1Aff

plug + OUT + OUT

Terminal box SELV

Terminal box 230 V

compresso CPV 0705

• The steps described in the «Assembly» section have been completed.

«Welcome» message at initial start-up