AUTHOR :- Up-Gradation to two Lane with Paved Shoulder for Section CONSULTANT :- Accrete Consulting Engineers Pvt. Ltd.

from Km. 58.000 to Km. 91.600 Balotra to Sanderao via CONTRACTOR :- M/s H.G. Infra Engineering Ltd.
Jalore Section of NH 325 in the state of Rajasthan on EPC QUANTITY :- 4+16+8 = 28 Nos.
Mode REVISION :- 0
CLIENT :- CE (NH) PWD, Rajasthan PREPARED BY :- Prashant
SUBJECT :- Design Verification CHECKED BY :- Jaiprakash

Sanfield (India) Limited, Subsidiary of Maurer SE, Munich, Germany. This paper is strictly confidential. The disclosure to unauthorized third parties is
prohibited and may result in claims for damages.

General :- The design verification of the bearing is conducted in accordance with IRC:83 (Part- IV) and European Technical Approval ETA-06/0131

Location :- Bridge at C.A. Ch. 68+575, Ch. 90+880, Ch. 89+260

Type :- MSM SPHERICAL FREE SLIDING BEARING 319 MT (Type - B4)

ULS - Loads: Grade of Concrete (Pedestal) 50

max,Nsd = 3390.00 kN Grade of Concrete (Girder) 50
min,Nsd = 390.00 kN
Vx,sd = 101.70 kN Vy,sd = 101.70 kN
Vr,sd = 143.83
Vx,d = 100.00 mm i.e + 50.00 mm / - 50.00 mm
Vy,d = 50.00 mm i.e + 25.00 mm / - 25.00 mm
max,d = ± 0.010 rad

SLS - Loads:
max,Nsk = 3190.00 kN Nqd = 1914.00 kN
min,Nsk = 300.00 kN
perm,Nsk = 1276.00 kN
Vx,sk = 95.70 kN Vy,sk = 95.70 kN
max,k = ± 0.010 rad

maxNsd - Maximum vertical load in ULS Vx,sk - Horizontal Longitudinal Forces in SLS V,sd - Resultant Horizontal Force in ULS
minNsd - Minimum vertical load in ULS Vy,sk - Horizontal Transverse Forces in SLS Vx,d - Longitudinal Movement
maxNsk - Maximum vertical load in SLS Nqd - Variable Vertical Load in SLS Vy,d - Transverse Movement
minNsk - Minimum vertical load in SLS Vx,sd - Horizontal Longitudinal Force in ULS αdmax - Maximum of rotation
perm, Nsk - Permanent vertical load in SLS Vy,sd - Horizontal Transverse Force in ULS

Nomenclature :-

L = Diameter of the MSM® disc

R = Radius of the sphere part
fk = Characteristic strength acc. ETA
fy = Yield strength of the used steel grade
fu = Tensile strength of the used steel grade
k = Factor considering the ambient temperature higher than 35°C
m = Partial safety factor
A = Contact area
Ar = Reduced contact area
Aco = Area of the compressed concrete
Ed = Modulus of elasticity of steel (210000 N/mm²)
e = Eccentricity
µ = Sliding friction of MSM® to polished stainless steel
p = Centric pressure on MSM® in SLS
D,kal = Outer Diameter of the sphere part
D,druck = Diameter of the compressed concrete (conversion from the rectangular area)
k = Rotation capacity with SLS
d = Rotation capacity with ULS
 = Rotation safety from EN 1337

Index/Date :- Prepared by :- Checked by :- Sheet :-

Monday, July 23, 2018 Prashant Jaiprakash Sheet 1 of 6

Design Input :-

MSM Diameter (mm) = 220

MSM Thickness (mm) = 8

Radius of Curvature (mm) = 330

Concave Internal Diameter (mm) = 220

Bottom Effective Diameter (mm) = 300

Bottom Base Size L x W (mm) = 300 x 300

Bottom Base Thickness (mm) = 25

Bottom Base Total Thickness (mm) = 48.69

Bottom Wall Thickness (mm) = 40.00

Bottom Base wall Outer (mm) = 300.00

Callote Diameter (mm) = 250

Callote above Portion Thickness (mm) = 12

Callote Total Thickness (mm) = 37

Curved Surface Clearance (mm) = 8.90

Top Slide Plate Effective Diameter (mm) = 300.00

Top Slide Plate Size L x W (mm) = 400 x 350

Top Slide Plate Thickness (mm) = 34

S/S Sheet Size L x W (mm) = 400 x 350

S/S Sheet Thickness (mm) = 3

H.T.S. Bolts Diameter (mm) = 16 Grade 8.8

Length of H.T.S. Bolts (mm) = 35

Number of H.T.S. Bolts Per Component = 4 Nos.

Flange / Bolts Lug Thickness (mm) = 12

Dowels for Pedestal (Dia. x Length) = 40 x 120 mm

Dowels for Superstructure (Dia. x Length) = 40 x 120 mm

Bearing Total Height (mm) = 110

Design Output :-

MSM® Pressure according ETA-06/0131 (Annex C) & As per IRC :

3390 KN < 3495.37 KN Hence, Safe
83 (Part-IV), Clause 4.3 in ULS
Separation check acc. EN1337-7, section 6.2.2 & As per IRC : 83
26.36 mm < 27.50 mm Hence, Safe
(Part-IV), Clause 5.4.4
Diameter of Spherical Disc (Calotte) - (acc. EN-1337-1, Clause 5.4
246.60 mm < 250.00 mm Hence, Safe
a & IRC : 83 (Part-IV), Clause 5.2)

Pressure in Concrete Structure at Girder (Super-structure) - 3390.00 KN < 3499.46 KN Hence, Safe
(according to IRC: 83 (Part-IV), Annexure F ) 51.67 2
53.33 2
Hence, Safe
N/mm < N/mm

Pressure in Concrete Structure at Pedestal - (according to IRC: 83 3390.00 KN < 3468.49 KN Hence, Safe
(Part-IV), Annexure F ) 52.13 2
< 53.33 2
Hence, Safe
N/mm N/mm
Bearings backing plate in Bending (The verifications are conducted
0.63 mm < 0.65 mm Hence, Safe
to IRC : 83 (Part - IV), Clause 5.6)

Bearings Bottom plate in Bending (The verifications are conducted

0.59 mm < 0.65 mm Hence, Safe
to IRC : 83 (Part - IV), Clause 5.6)

Sliding Capacity of Top Plate 50.00 mm < 90.00 mm Hence, Safe

Total Resistance offered by Anchorage / Bolts (acc. IRC: 83 (Part-
143.83 KN < 436.15 KN Hence, Safe
IV), Annexure E)

Dowels / Sleeve Design Check for Pedestal 7.49 Mpa < 26.67 Mpa Hence, Safe

Dowels / Sleeve Design Check for Girder 7.49 Mpa < 26.67 Mpa Hence, Safe

Index/Date :- Prepared by :- Checked by :- Sheet :-

Monday, July 23, 2018 Prashant Jaiprakash Sheet 2 of 6

MSM® Pressure according ETA-06/0131 (Annex C) & As per IRC : 83 (Part-IV), Clause 4.3 (in ULS) :-

The permissible stress is reduced due to exceeding the category temperature above 35°.
Max. ambient temperate: 45 °C e
Reduction: 20 %
Assuming,
L = 220.00 mm
R = 330.00 mm
R/L = 1.50 Ar
fk = 180.00 N/mm²
m = 1.40
k = 0.80 L
max NSd ≤ Ar x k x fk / m
where,
Ar = xA
 = (1 - 0.75 x  x e / L)
e = e1+e3
e1 = µ,max x R
e3 = maxd x (R + b)
µ,max = 1.6 also 0.02 ≤ µ,max < 0.08
15 + MSM (As per IRC : 83 (Part-IV), Clause 5.4.3.1 (b))
µ,max = 0.015
e1 = 6.60 mm
e3 = 3.30 mm
e = 9.90 mm
 = 0.89
Ar = 33982.77 mm²
thus,
max,Nsd ie 3390.00 kN ≤ Ar x k x fk / m = 3495.37 kN

Hence, Safe

Separation check acc. EN1337-7, section 6.2.2 & As per IRC : 83 (Part-IV), Clause 5.4.4 (in SLS) :-

Condition of separation of Sliding Surfaces is satisfied when, e t < L / 8

where,
et = e1+e3
e1 = µ,max x R
e3 = max,k x (R + b)
µ,max = 1.6 / (15 + (min,Nsk x 4 / ( x L²))) also 0.02 ≤ µmax < 0.08

µ,max = 0.0699
e1 = 23.06 mm
e3 = 3.30 mm
et = 26.36 mm < L/8 = 27.50 mm

Hence, Safe

Diameter of Spherical Disc (Calotte):

D,kal = L + 2 x R x (max,k + )

max,k = 0.010
 = 0.030 (acc. EN-1337-1, Clause 5.4 a)
thus,
D,kal = 246.60 mm < 250.00 mm (Provided)

Hence, Safe

Pressure to structure ULS : (Eccentricity acc. ETA-06/0131, Annex D or as per IRC : 83 (Part - IV), Clause No. 5.4.3) :-

et = e1+e3
where,
e1 = µ,max x R
e3 = max,d x (R + b)
µ,max = 0.020 (As calculated in check (1) above)
Vr,sd = √(Vx,sd² + Vy,sd²) = 143.83 kN
b = 28.00 mm for bottom and - 76.59 mm for top
thus,
e1 = 6.60 mm
e3 = 3.58 mm for bottom and 2.53 mm for top

et = 10.18 mm for bottom and 9.13 mm for top

Index/Date :- Prepared by :- Checked by :- Sheet :-

Monday, July 23, 2018 Prashant Jaiprakash Sheet 3 of 6

Concrete Superstructure in ULS :-

max,Nsd ≤ Aco x c,zul or

c = max,Nsd/Aco ≤ c,zul

Aco = (1 - 0.75 x  x e / D,druck) x D,druck² x  / 4

c,zul = 53.33 N/mm²
D,druck = 300.00 mm
Top Dispersion = 600.00 x 600.00
Aco = 65614.90 mm²
max,Nsd i. e. 3390.00 kN ≤ 3499.46 kN

Hence, Safe

c = 51.67 N/mm² ≤ 53.33 N/mm²

Hence, Safe

Concrete Pedestal in ULS :-

max,Nsd ≤ Aco x c,zul or

c = max,Nsd/Aco ≤ c,zul

Aco = (1 - 0.75 x  x e / D,druck) x D,druck² x  / 4

c,zul = 53.33 N/mm²
D,druck = 300.00 mm
Pedestal = 600.00 x 600.00
Aco = 65034.25 mm²
max,Nsd i. e. 3390.00 kN ≤ 3468.49 kN

Hence, Safe

c = 52.13 N/mm² ≤ 53.33 N/mm²

Hence, Safe

Bearings backing plates :- (The verifications are conducted to IRC : 83 (Part - IV), Clause 5.6)

△w < △wzul
where,
△wzul = h x (0.45 - 2 x √h/L)
△w = (0.55 / L) x kc x c x kb x b (For details of kc, ac, kb & ab, refer IRC : 83 (Part - IV), Clause 5.6.1)

(i) Top plate:

h = 3.00 mm
tp = 34.00 mm tp,min req. = 21.17
σmax = 83.92

kc = 1.64 c = 162.41 mm²

kb = 1.05 b = 0.91

D,druck = 300.00 mm Lo = 300.00 mm

Nqd = 1914.00 KN Ecd = 35355.34 N/mm2 (5000 √fck)
perm,Nsk = 1276.00 KN Ecrd = 11785.11 N/mm2

△wzul = 0.65 mm

△w = 0.63 mm ≤ 0.65 mm

Hence, Safe

Index/Date :- Prepared by :- Checked by :- Sheet :-

Monday, July 23, 2018 Prashant Jaiprakash Sheet 4 of 6

 (ii) Base plate:

h = 3.00 mm
t'b = tb,min + 0.6 x (tb,max - tb,min)
where, tb,min, req. = 10.61
tb,max = 48.69 mm tb,min = 25.00 mm
σmax = 83.92
t'b = 39.2156952 mm
kc = 1.64 c = 162.41 mm²
kb = 1.05 b = 0.84

D,druck = 300.00 mm Lo = 300.00 mm

Nqd = 1914.00 KN Ecd= = 35355.34 N/mm2 (5000 √fck)
perm,Nsk = 1276.00 KN Ecrd= = 11785.11 N/mm2

△wzul = 0.65 mm
△w = 0.59 mm ≤ 0.65 mm

Hence, Safe

Sliding Capacity of Top Plate :-

Slide Plate Dimension used = 400.00 mm length x 350.00 mm wide

MSM Diameter = 220.00 mm dia.

Preset in Long. Dir = 0.00 mm

Longitudinal Movement = 400.00 - 220.00 = 180.00 mm

M'ment possible in one direction = 180 / 2 + 0

90.00 mm > 50.00 mm

Hence, Safe

M'ment possible in other direction = 180 / 2 - 0 =

90.00 mm > 50.00 mm

Hence, Safe

Transverse Movement = 350.00 - 220.00 = 130.00 mm

= + 65.00 > + 25.00 mm

Hence, Safe

Index/Date :- Prepared by :- Checked by :- Sheet :-

Monday, July 23, 2018 Prashant Jaiprakash Sheet 5 of 6

Calculation of Anchorage (Acc. IRC: 83 (Part-IV, Annexure E) :-

i Bolts

Bolt design shall be deemed satisfactory when

Vr,sd < µk x min,Nsd + Vpd

ms
where,
µk = 0.6 (Friction Factor Steel to Concrete Surface)

ms = 1.2 (Safety Factor against Sliding)

Vpd = Total Shear Resistance offered by the Bolts calculated as below:

= n x 0.6 x Fy x A
m

No of bolts used, n = 4 Nos. Bolt Diameter = 16 mm

C. Sec. Area of one Bolt (A) = 157 mm2 Total C. Sec. Area of Bolts (n x A) = 628.00 mm2

Grade of Bolts = 8.8 m = 1.25

Spec. min. Yield Strength (Fy) = 800.00 MPa (IS 1367)

(Vpd) = 4 x 0.6 x 800 x 157

1.25

= 241152.00 N or 241.15 kN

Thus, putting in the equation,

Vr,sd < µk x min,Nsd + Vpd

ms

143.83 < 0.6 x 390.00 + 241.15

1.2

= 143.83 < 436.15 kN

Hence, Safe

ii Dowels Dia. ( Dld ) = 40 mm

For Pedestal
Length ( Dll ) = 120 mm

Pressure in Concrete < 26.67 Mpa

Vr,sd x 1000
Dld x Dll x n

= 7.49 < 26.67 MPa

Hence, Safe

iii Dowels Dia. ( Dld ) = 40 mm

For Girder
Length ( Dll ) = 120 mm

Pressure in Concrete < 26.67 Mpa

Vr,sd x 1000
Dld x Dll x n

= 7.49 < 26.67 MPa

Hence, Safe

Index/Date :- Prepared by :- Checked by :- Sheet :-

Monday, July 23, 2018 Prashant Jaiprakash Sheet 6 of 6