DP-771 Service Manual PDF

DP-771
SERVICE
MANUAL
Published in April 2011
3NWSM061
Rev.1
CAUTION
RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE

OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS.
It may be illegal to dispose of this battery into the municipal waste stream. Check with your
local solid waste officials for details in your area for proper disposal.
ATTENTION
IL Y A UN RISQUE D’EXPLOSION SI LA BATTERIE EST REMPLACEE PAR UN MODELE

DE TYPE INCORRECT. METTRE AU REBUT LES BATTERIES UTILISEES SELON LES
INSTRUCTIONS DONNEES.
Il peut être illégal de jeter les batteries dans des eaux d’égout municipales. Vérifiez avec les
fonctionnaires municipaux de votre région pour les détails concernant des déchets solides
et une mise au rebut appropriée.
Revision history
Revision Date Replaced pages Remarks
1 6 April 2011 Safety precautions, CONTENTS, 1-3-20, 1-3-22, 1-
3-27, 1-3-31, 1-3-47, 1-4-3, 1-5-3, 1-5-8, 1-5-9,
1-6-1, 2-1-4, 2-3-5, 2-3-6, 2-4-4
This page is intentionally left blank.
Safety precautions
This booklet provides safety warnings and precautions for our service personnel to ensure the safety of
their customers, their machines as well as themselves during maintenance activities. Service personnel
are advised to read this booklet carefully to familiarize themselves with the warnings and precautions
described here before engaging in maintenance activities.
Safety warnings and precautions
Various symbols are used to protect our service personnel and customers from physical danger and
to prevent damage to their property. These symbols are described below:
DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect
compliance with warning messages using this symbol.
WARNING: Serious bodily injury or death may result from insufficient attention to or incorrect compliance
with warning messages using this symbol.
CAUTION: Bodily injury or damage to property may result from insufficient attention to or incorrect com-
pliance with warning messages using this symbol.
Symbols
The triangle ( ) symbol indicates a warning including danger and caution. The specific point of attention is
shown inside the symbol.
General warning. Warning of risk of electric shock.
Warning of high temperature.
indicates a prohibited action. The specific prohibition is shown inside the symbol.
General prohibited action. Disassembly prohibited.
indicates that action is required. The specific action required is shown inside the symbol.
General action required. Remove the power plug from the wall outlet.
Always ground the copier.

1. Installation Precautions
WARNING
• Do not use a power supply with a voltage other than that specified. Avoid multiple connections to
one outlet: they may cause fire or electric shock. When using an extension cable, always check that
it is adequate for the rated current. .....................................................................................................
• Connect the ground wire to a suitable grounding point. Not grounding the copier may cause fire or
electric shock. Connecting the earth wire to an object not approved for the purpose may cause
explosion or electric shock. Never connect the ground cable to any of the following: gas pipes, light-
ning rods, ground cables for telephone lines and water pipes or faucets not approved by the proper
authorities. ..........................................................................................................................................
CAUTION:
• Do not place the copier on an infirm or angled surface: the copier may tip over, causing injury. .........
• Do not install the copier in a humid or dusty place. This may cause fire or electric shock. .................
• Do not install the copier near a radiator, heater, other heat source or near flammable material. This
may cause fire. ...................................................................................................................................
• Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool
as possible. Insufficient ventilation may cause heat buildup and poor copying performance. ............
• Always handle the machine by the correct locations when moving it. .................................................
• Always use anti-toppling and locking devices on copiers so equipped. Failure to do this may cause
the copier to move unexpectedly or topple, leading to injury. ..............................................................
• Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is accidentally
ingested, drink a lot of water to dilute it in the stomach and obtain medical attention immediately.
If it gets into the eyes, rinse immediately with copious amounts of water and obtain medical atten-
tion. .....................................................................................................................................................
• Advice customers that they must always follow the safety warnings and precautions in the copier’s
instruction handbook. .........................................................................................................................
2. Precautions for Maintenance
WARNING
• Always remove the power plug from the wall outlet before starting machine disassembly. ................
• Always follow the procedures for maintenance described in the service manual and other related
brochures. ..........................................................................................................................................
• Under no circumstances attempt to bypass or disable safety features including safety mechanisms
and protective circuits. ........................................................................................................................
• Always use parts having the correct specifications. ............................................................................
• Always use the thermostat or thermal fuse specified in the service manual or other related brochure
when replacing them. Using a piece of wire, for example, could lead to fire or other serious acci-
dent. ...................................................................................................................................................
• When the service manual or other serious brochure specifies a distance or gap for installation of a
part, always use the correct scale and measure carefully. ..................................................................
• Always check that the copier is correctly connected to an outlet with a ground connection. ...............
• Check that the power cable covering is free of damage. Check that the power plug is dust-free. If it
is dirty, clean it to remove the risk of fire or electric shock. .................................................................
• Never attempt to disassemble the optical unit in machines using lasers. Leaking laser light may
damage eyesight. ...............................................................................................................................
• Handle the charger sections with care. They are charged to high potentials and may cause electric
shock if handled improperly. ...............................................................................................................
CAUTION
• Wear safe clothing. If wearing loose clothing or accessories such as ties, make sure they are safely
secured so they will not be caught in rotating sections. ......................................................................
• Use utmost caution when working on a powered machine. Keep away from chains and belts. ..........
• Handle the fixing section with care to avoid burns as it can be extremely hot. ..................................
• Check that the fixing unit thermistor, heat and press rollers are clean. Dirt on them can cause
abnormally high temperatures. ...........................................................................................................
• Do not remove the ozone filter, if any, from the copier except for routine replacement. ......................
• Do not pull on the AC power cord or connector wires on high-voltage components when removing
them; always hold the plug itself. ........................................................................................................
• Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a
cable cover or other appropriate item. ................................................................................................
• Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks. ..........
• Remove toner completely from electronic components. .....................................................................
• Run wire harnesses carefully so that wires will not be trapped or damaged. ......................................
• After maintenance, always check that all the parts, screws, connectors and wires that were
removed, have been refitted correctly. Special attention should be paid to any forgotten connector,
trapped wire and missing screws. .......................................................................................................
• Check that all the caution labels that should be present on the machine according to the instruction
handbook are clean and not peeling. Replace with new ones if necessary. .......................................
• Handle greases and solvents with care by following the instructions below: ......................................
· Use only a small amount of solvent at a time, being careful not to spill. Wipe spills off completely.
· Ventilate the room well while using grease or solvents.
· Allow applied solvents to evaporate completely before refitting the covers or turning the power
switch on.
· Always wash hands afterwards.
• Never dispose of toner or toner bottles in fire. Toner may cause sparks when exposed directly to
fire in a furnace, etc. ...........................................................................................................................
• Should smoke be seen coming from the copier, remove the power plug from the wall outlet immedi-
ately. ...................................................................................................................................................
3. Miscellaneous
WARNING
• Never attempt to heat the drum or expose it to any organic solvents such as alcohol, other than the
specified refiner; it may generate toxic gas. ........................................................................................
• Keep the machine away from flammable liquids, gases, and aerosols. A fire or an electric shock
might occur. ........................................................................................................................................
3NW-1
CONTENTS
1-1 Specifications
1-1-1 Specifications ........................................................................................................................ 1-1-1
1-1-2 Parts names .......................................................................................................................... 1-1-2
1-1-3 Machine cross section ........................................................................................................... 1-1-3
1-2 Installation
1-2-1 Installation environment......................................................................................................... 1-2-1
1-2-2 Unpacking.............................................................................................................................. 1-2-2
(1) Unpacking......................................................................................................................... 1-2-2
(2) Remove the tapes and pad .............................................................................................. 1-2-3
1-3 Maintenance Mode

1-3-1 Maintenance mode ................................................................................................................ 1-3-1
(1) Executing a maintenance item ......................................................................................... 1-3-1
(2) Maintenance mode item list.............................................................................................. 1-3-2
(3) Contents of maintenance mode items .............................................................................. 1-3-3
1-4 Troubleshooting
1-4-1 Original misfeed detection ..................................................................................................... 1-4-1
(1) Original misfeed indication ............................................................................................... 1-4-1
(2) Original misfeed detection conditions............................................................................... 1-4-1
1-4-2 Self-diagnosis ........................................................................................................................ 1-4-3
(1) Self-diagnostic function .................................................................................................... 1-4-3
(2) Self diagnostic codes........................................................................................................ 1-4-3
1-4-3 Electrical problems ................................................................................................................ 1-4-5
1-4-4 Mechanical problems............................................................................................................. 1-4-8
1-5 Assembly and Disassembly

1-5-1 Precautions for assembly and disassembly........................................................................... 1-5-1
(1) Precautions....................................................................................................................... 1-5-1
1-5-2 Assembly and disassembly ................................................................................................... 1-5-2
(1) Detaching and refitting the DP original feed belt and DP forwarding pulley ..................... 1-5-2
(2) Detaching and refitting the DP separation pulley ............................................................. 1-5-6
(3) Detaching and refitting the CIS......................................................................................... 1-5-7
1-5-3 Image adjustment ................................................................................................................ 1-5-10
(1) Adjusting the angle of leading edge ............................................................................... 1-5-10
(2) Adjusting the angle of trailing edge ................................................................................ 1-5-12
1-6 Requirements on PWB Replacement

1-6-1 Remarks on DP main PWB replacement............................................................................... 1-6-1
(1) DP main PWB................................................................................................................... 1-6-1
(2) DP SHD PWB................................................................................................................... 1-6-1
2-1 Mechanical Construction

2-1-1 Original feed section .............................................................................................................. 2-1-1
2-1-2 Original conveying section..................................................................................................... 2-1-3
3NW-1
2-2 Electrical Parts Layout

2-2-1 Electrical parts layout ............................................................................................................ 2-2-1
(1) PWBs................................................................................................................................ 2-2-1
(2) Switches and sensors....................................................................................................... 2-2-2
(3) Motors............................................................................................................................... 2-2-3
2-3 Operation of the PWBs

2-3-1 DP main PWB........................................................................................................................ 2-3-1
2-3-2 DP SHD PWB ........................................................................................................................ 2-3-6
2-4 Appendixes
2-4-1 Appendixes ............................................................................................................................ 2-4-1
(1) List of maintenance parts ................................................................................................. 2-4-1
(2) Periodic maintenance procedures .................................................................................... 2-4-2
(3) Wiring diagram ................................................................................................................. 2-4-4
3NW
1-1-1 Specifications
1-1 Specifications
Item Specifications
Original feed method Automatic feed
Supported original types Sheet originals
Maximum: A3/Ledger
Original sizes
Minimum : A5R/StatementR
Simplex: 35 to 220 g/m2
Original weights
Duplex : 50 to 220 g/m2
175 sheets (50 to 80 g/m2) or less
Loading capacity
Mixed original sizes (auto selection) 30sheets (50 to 80 g/m2) maximum
Power source Electrically connected to the machine.
600 × 513 × 170 mm
Dimensions (W × D × H)
23 5/8 × 20 3/16 × 6 11/16”
Weight 14.5 kg/32 lb or less
NOTE: These specifications are subject to change without notice.
1-1-1
3NW
1-1-2 Parts names

)
2
6
2
1
3
4
Figure 1-1-1
1. Original tray 4. Original stopper

2. Original width guides 5. DP top cover
3. Original eject table 6. Cleaning cloth compartment
1-1-2
3NW
1-1-3 Machine cross section
2 1
3 Original path
Figure 1-1-2 Machine cross section
1. Original feed section

2. Original conveying section
3. Original switchback/eject section
1-1-3
3NW
1-1-4
3NW
1-2-1 Installation environment

1-2 Installation
Installation location (Be based on the machine establishment place.)

Avoid direct sunlight or bright lighting. Ensure that the photoconductor will not be exposed to direct sunlight or
other strong light when removing paper jams.
Avoid locations subject to high temperature and high humidity or low temperature and low humidity; an abrupt
change in the environmental temperature; and cool or hot, direct air.
Avoid places subject to dust and vibrations.
Choose a surface capable of supporting the weight of the machine.
Place the machine on a level surface (maximum allowance inclination: 1°).
Avoid air-borne substances that may adversely affect the machine or degrade the photoconductor, such as
mercury, acidic of alkaline vapors, inorganic gasses, NOx, SOx gases and chlorine-based organic solvents.
Select a well-ventilated location.
1-2-1
3NW
1-2-2 Unpacking
(1) Unpacking
20 26
25
16
21 22 27
23 24 7 9
28
8
29
30
17 18 19 10
11
12
1
13
14 5 6
15
Figure 1-2-1 Unpacking
1. Document processor 11. Plastic bag 21. Pin

2. Plastic sheet 12. Installation guide 22. M4 x 14 TP screws
3. Inner frame 13. Plastic bag 23. M3 x 8 black screw
4. Outer case 14. Original mat 24. M3 x 8 screws
5. Front bottom pad 15. Original mat holder 25. Air-padded bag
6. Rear bottom pad 16. Air-padded bag 26. DP relay PWB
7. Front left top pad 17. Angle control fitting 27. Plastic bag
8. Front right top pad 18. Fixing fitting (38.5mm) 28. Right hinge cover
9. Rear top pad 19. Fixing fitting (45mm) 29. Left hinge cover
10. Cleaning cloth 20. Plastic bag 30. DP cable cover
Caution: See the Installation Guide for installation.
1-2-2
3NW
(2) Remove the tapes and pad
Procedure
1. Remove four tapes. Protective sheet Tape
Tapes
Tape
Figure 1-2-2
2. Open the DP top cover and original DP top cover

width guides.
Original width guide
3. Remove the pad.
Pad
Original width guide
Figure 1-2-3
1-2-3
3NW
1-2-4
3NW
1-3-1 Maintenance mode

1-3 Maintenance Mode
The machine is equipped with a maintenance function which can be used to maintain and service the
machine.
(1) Executing a maintenance item
Start
Press the status/Job cancel key.
Enter “10871087” using

the numeric keys. Maintenance mode is entered.
Enter the maintenance item

number using the cursor +/- keys The maintenance item is
or numeric keys. selected.
Press the start key.
The selected maintenance item is run.
Press the stop key.
Yes Repeat the same

maintenance item?
No
Yes
Run another maintenance
item?
No
Enter “001” using the cursor

+/- keys or numeric keys Maintenance mode is exited.
and press the start key.
End
1-3-1
3NW
(2) Maintenance mode item list

Item
Section Content of maintenance item Initial setting
No.
General U000 Outputting an own-status report -
U001 Exiting the maintenance mode -
Optical U061 Checking the operation of the exposure lamp -
U068 Adjusting the scanning position for originals from the DP 0/0
U070 Adjusting the DP magnification 0/0/0
U071 Adjusting the DP scanning timing 0/0/0/0/0/0
U072 Adjusting the DP center line 0/0/0
U073 Checking the scanner operation -
U074 Adjusting the DP input light luminosity 0
U087 Setting DP reading position modification operation 125/125/125
U091 Setting the white line correction
U099 Adjusting original size detection 50/50/50/50/50/50/50/
50/50/49/49/49/150
Operation U203 Checking DP operation -
panel and
U243 Checking the operation of the DP motors -
support
equipment U244 Checking the DP switches -
Mode setting U326 Setting the black line cleaning indication On/8
Image U404 Adjusting margins for scanning an original from the DP 2.0/2.0/2.0/2.0/
processing 2.0/2.0/2.0/2.0
U411 Adjusting the scanner automatically -
U425 Setting the target -
Other U905 Checking counts by optional devices -
U942 Setting of deflection for feeding from DP 0/0
U990 Checking the time for the exposure lamp to light -
1-3-2
3NW
(3) Contents of maintenance mode items

Item No. Description
U000 Outputting an own-status report
Description
Outputs lists of the current settings of the maintenance items, and paper jam and service call
occurrences. Outputs the event log or service status page. Also sends output data to the USB
memory.
Purpose
To check the current setting of the maintenance items, or paper jam or service call occurrences.
Before initializing or replacing the backup RAM, output a list of the current settings of the mainte-
nance items to reenter the settings after initialization or replacement.
Method
1. Press the start key.
2. Select the item to be output using the cursor up/down keys.
Display Output list
Maintenance List of the current settings of the maintenance modes
User Status Outputs the user status page
Service Status Outputs the service status page
Event Outputs the event log
Network Status Outputs the network status page
All Outputs the all reports
3. Press the start key. A list is output.

4. Press the start key. The interrupt print mode is entered and a list is output.
When A4/Letter paper is available, a report of this size is output. If not, specify the paper feed
location.
The output status is displayed.
Display Description
Ready List of the current settings of the maintenance modes
Active Outputs the user status page
Complete Outputs the service status page
Error Outputs the event log
1-3-3
3NW

U000 Method: Send to the USB memory
1. Press the power key on the operation panel, and after verifying the main power indicator has
gone off, switch off the main power switch.
2. Insert USB memory in USB memory slot.
3. Turn the main power switch on.
4. Enter the maintenance item.
6. Select the item to be send.
7. Select [Text] or [HTML].
Display Output list
Print Outputs the report
USB (Text) Sends output data to the USB memory (text type)
USB (HTML) Sends output data to the USB memory (HTML type)

Output will be sent to the USB memory.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-4
3NW

U000 Event log
Event Log
MFP (2) 27/Oct/2010 08:40
(3) (4) (5) (6)
(1) Firmware version 2LC_2000.000.000 2010.10.27 [XXXXXXXX] [XXXXXXXX] [XXXXXXXX] [XXXXXXXX]
(8) Paper Jam Log (12) Counter Log

# Count. Event Descriprions
16 9999999 0501.01.08.01.01
(f) J0000: 0 J0041: 1 (g) C0000: 0 (h) T00: 10
J0001: 1 J0042: 1 C0001: 1 T01: 20
15 8888888 4002.01.08.01.01
J0002: 11 J0043: 1 C0002: 2 T02: 30
14 7777777 0501.01.08.01.01
J0003: 222 J0044: 1 C0003: 3 T03: 40
13 6666666 4002.01.08.01.01
J0004: 1 J0045: 1 C0004: 4 T04: 50
12 5555555 0501.01.08.01.01
J0005: 1 J0046: 1 C0005: 5 T05: 999
11 4444444 4002.01.08.01.01
J0006: 1 J0047: 1 C0006: 6
10 3333333 0501.01.08.01.01
J0007: 1 J0048: 1 C0007: 7
9 2222222 4002.01.08.01.01
J0008: 1 J0049: 1 C0008: 8
8 1111111 0501.01.08.01.01
J0009: 1 J0050: 1 C0009: 9
7 999999 4002.01.08.01.01
J0010: 1 C0010: 10
6 888888 0501.01.08.01.01
J0012: 999 C0011: 11
5
4 0501.01.08.01.01
777777
666666
4002.01.08.01.01
0501.01.08.01.01
J0013: 1 C0012: 12
J0014: 1 C0013: 13
3 555555 (a) (b) (c) (d)
4002.01.08.01.01 (e)
J0015: 1 C0014: 14
2 444444 0501.01.08.01.01
J0016: 1 C0015: 15
1 1 4002.01.08.01.01
J0017: 1 C0016: 16
J0018: 1 C0017: 17
(9) Service Call Log J0019: 1 C0018: 18
# Count. Service Code J0020: 1 C0019: 19
8 1111111 01.6000 J0021: 1 C0020: 20
7 999999 01.2100 J0022: 1 C0021: 21
6 888888 01.4000 J0023: 1 C0022: 22
5 777777 01.6000 J0024: 1 C0023: 23
4 666666 01.2100 J0025: 1
3 555555 01.4000 J0026: 1
2 444444 01.6000 J0027: 1
1 1 01.2100 J0028: 1
J0029: 1
(10) Maintenance Log J0030: 1
# Count. Item J0031: 1
J0032: 1
Log Data Nothing... J0033: 1
J0034: 1
J0035: 1
(11) Unknown toner Log
J0036: 1
# Count. Item
J0037: 1
5 1111111 01.00
J0038: 1
4 999999 01.00
J0039: 1
3 888888 01.00
J0040: 1
2 777777 01.00
1 666666 01.00
(7) [XXXXXXXXXXXXXXXX]
Figure 1-3-1
Detail of event log

No. Items Description
(1) System version
(2) System date
(3) Engine soft version
(4) Engine boot version
1-3-5
3NW

U000 Detail of event log
(5) Controller BROM version
(6) Operation panel mask version
(7) Machine serial number
(8) Paper Jam # Count. Event
Log
Remembers 1 to 16 of The total page count Log code (hexadeci-
occurrence. If the occur- at the time of the mal, 5 categories)
rence of the previous paper jam.
paper jam is less than (a) Cause of a paper
16, all of the paper jams jam
are logged. When the (b) Paper source
occurrence excesseds (c) Paper size
16, the oldest occur- (d) Paper type
rence is removed. (e) Paper eject
(a) Cause of paper jam (Hexadecimal)
Refer to P.1-4-1 for paper jam location
(b) Detail of paper source (Hexadecimal)

00: MP tray
01: Cassette 1
02: Cassette 2
03: Cassette 3 (paper feeder/large capacity feeder)
04: Cassette 4 (paper feeder/large capacity feeder)
05: Cassette 5 (side feeder/SMT paper feeder)
06: Cassette 6 (side paper feeder/side large capacity feeder)
07: Cassette 7 (side paper feeder/side large capacity feeder)
08 to 09: Reserved
(c) Detail of paper size (Hexadecimal)

00: (Not specified) 0B: B4 22: Special 1
01: Monarch 0C: Ledger 23: Special 2
02: Business 0D: A5R 24: A3 wide
03: International DL 0E: A6 25: Ledger wide
04: International C5 0F: B6 26: Full bleed paper
05: Executive 10: Commercial #9 (12 x 8)
06: Letter-R 11: Commercial #6 27: 8K
86: Letter-E 12: ISO B5 28: 16K-R
07: Legal 13: Custom size A8: 16K-E
08: A4R 1E: C4 32: Statement-R
88: A4E 1F: Postcard B2: Statement-E
09: B5R 20: Reply-paid post- 33: Folio
89: B5E card 34: Western type 2
0A: A3 21: Oficio II 35: Western type 4
1-3-6
3NW

U000
(8) Paper Jam (d) Detail of paper type (Hexadecimal)
cont. Log
01: Plain 0A: Color 15: Custom 1
02: Transparency 0B: Pre punched 16: Custom 2
03: Preprinted 0C: Envelope 17: Custom 3
04: Labels 0D: Cardstock 18: Custom 4
05: Bond 0E: Coated 19: Custom 5
06: Recycled 0F: 2nd side 1A: Custom 6
07: Vellum 10: Media 16 1B: Custom 7
08: Rough 11: High quality 1C: Custom 8
09: Letterhead
(e) Detail of paper eject location (Hexadecimal)
01: Face down (FD)
02: Face up (FU)/1000-sheet finisher face up (FU)/
4000-sheet finisher left sub tray (FU)
03: 1000-sheet finisher face down (FD)
4000-sheet finisher main tray (FD)
05: Job separator tray
06: 4000-sheet finisher right sub tray (FU)
07: 4000-sheet finisher left sub tray (FD)
09: 4000-sheet finisher right sub tray (FD)
0A: Center-folding unit tray
0B: Mailbox tray 1 (FD)
0C: Mailbox tray 1 (FU)
15: Mailbox tray 2 (FD)
16: Mailbox tray 2 (FU)
1F: Mailbox tray 3 (FD)
2A: Mailbox tray 4 (FU)
3D: Mailbox tray 6 (FD)
3E: Mailbox tray 6 (FU)
04/0D/0E: Reserved
1-3-7
3NW

U000
(9) Service Call # Count. Service Code
Log
Remembers 1 to 8 The total page Self diagnostic error code
of occurrence of self count at the time of (See page 1-4-3)
diagnostics error. If the self diagnostics
the occurrence of error. Example:
the previous diag- 01.6000
nostics error is less
than 8, all of the 01: Self diagnostic error
diagnostics errors 6000: Self diagnostic error
are logged. code number
(10) Maintenance # Count. Item

Log
Remembers 1 to 8 The total page Code of maintenance
of occurrence of count at the time of replacing item
replacement. If the the replacement of (1 byte, 2 categories)
occurrence of the the toner container.
previous replace- First byte (Replacing item)
ment of toner con- 01: Toner container
tainer is less than 8, Second byte
all of the occur- (Type of replacing item)
rences of replace- 00: Black
ment are logged. 01: Cyan
02: Magenta
03: Yellow
First byte (Replacing item)

02: Maintenance kit
Second byte
(Type of replacing item)
01: MK-8305A/8505A
02: MK-8305B/8505B
03: MK-8305C/8505C
(11) Unknown # Count. Item

Toner Log
Remembers 1 to 5 The total page Unknown toner log code
of occurrence of count at the time of (1 byte, 2 categories)
unknown toner the toner empty
detection. If the error with using an First byte
occurrence of the unknown toner 01: Toner container (Fixed)
previous unknown container. Second byte
toner detection is 00: Black
less than 5, all of the 01: Cyan
unknown toner 02: Magenta
detection are 03: Yellow
logged.
1-3-8
3NW

U000
(12) Counter Log (f) Paper jam (g) Self diagnostic (h) Maintenance item
error replacing
Comprised of Indicates the log Indicates the log Indicates the log coun-
three log coun-
counter of paper counter of self diag- ter depending on the
ters including jams depending on nostics errors maintenance item for
paper jams, self location. depending on maintenance.
diagnostics cause.
errors, and
Refer to Paper Jam (See page 1-3-5) T: Toner container
replacement of Log. 00: Black
the toner con- Example: 01: Cyan
tainer.
All instances includ- C6000: 4 02: Magenta
ing those are not 03: Yellow
occurred are dis- Self diagnostics M: Maintenance kit
played. error 6000 has hap- 01: MK-8305A/8505A
pened four times. 02: MK-8305B/8505B
03: MK-8305C/8505C
Example:
T00: 1
The toner container has
been replaced once.
1-3-9
3NW

U000 Service status page (1)
Service Status Page

MFP (2) 27/10/2010 12:00
(3) (4) (5)
(1) Firmware version 2LC_2000.000.000 2010.10.27 [XXXXXXXX] [XXXXXXXX] [XXXXXXXX]
Controller Information
Memory status
(7) Total Size 2.0 GB (32) FRPO Status
Default Pattern Switch B8 0
Time Default Font Number C5*1000+C2*100+C3 00000
(8) Local Time Zone +01:00 Amsterdam .
(9) Date and Time 27/10/2010 12:00 .
(10) Time Server 10.183.53.13 .
.
Installed Options .
(11) Document Processor Installed .
(12) Paper feeder Cassette .
(13) Finisher 1000-Finisher .
(14) Job Separator Installed .
(15) Document Guaed (A) Installed .
(16) Card Authentication Kit (B) Installed .
(17) Internet FAX Kit (A) Installed .
(18) Security Kit (E) Installed .
Data Security Kit (E) Software Type I .
(19) UG-34 Installed .
.
Print Coverage .
(20) Average(%) / Usage Page(A4/Letter Conversion) .
(21) Total .
K: 1.10 / 1111111.11 .
C: 2.20 / 2222222.22 .
M: 3.30 / 3333333.33 .
Y: 4.40 / 4444444.44
(22) Copy e-MPS error control Y6 0
K: 1.10 / 1111111.11
C: 2.20 / 2222222.22
M: 3.30 / 3333333.33
Y: 4.40 / 4444444.44
(23) Printer
K: 1.10 / 1111111.11
C: 2.20 / 2222222.22
M: 3.30 / 3333333.33
Y: 4.40 / 4444444.44
(24) FAX
K: 1.10 / 1111111.11
(25) Period (27/10/2010 - 03/11/2010 08:40)
(26) Last Page K/C/M/Y(%) 1.00 / 2.22 / 3.33 / 4.44
(27) FAX Information Slot1/Slot2

(28) Rings (Normal) 3
(29) Rings (FAX/TEL) 3
(30) Rings (TAD) 3
(31) Option DIMM Size 16 MB
1 (6) [XXXXXXXXXXXXXXXX]
Figure 1-3-2
1-3-10
3NW

U000 Service status page (2)
Service Status Page

MFP 27/10/2010 12:00
Firmware version 2LC_2000.000.000 2010.10.27 [XXXXXXXX] [XXXXXXXX] [XXXXXXXX]
Engine Information Send Information

(33) NVRAM Version _1F31225_1F31225 (37) Date and Time 10/10/27
(34) Scanner Version 2LC_1200.001.089 (38) Address
(35) FAX Slot1
FAX BOOT Version 2LC_5000.001.001
FAX APL Version 2LC_5100.001.001
FAX IPL Version 2LC_5200.001.001
(36) MAC Address 00:C0:EE:D0:01:0D
1/2 (39) (40)

(41) 100/100
(42) 0/0/0/0/0/0/0/0
(43) 0000000/0000000/0000000/0000000/0000000/0000000/0000000/
(44) 0000000/0000000/0000000/0000000/0000000/0000000/0000000/0000000/0000000/0000000/0000000/
F00/U00/0/0/0/0/30/30/70/70/abcde/1/0 (45) (46) (47) (48) (49) (50) (51) (52) (53) (54) (55) (56) (57)
(58) 0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/
0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/
(59) 0000/0100/0500/1000/0000/0100/0500/1000/0000/0100/0500/1000/0000/0100/0500/1000/
0000/0100/0500/1000/0000/0100/0500/1000/0000/0100/0500/1000/0000/0100/0500/1000/
00000000000000000000000000000000/0000000000000000000000000000000000000000/0000000000/ (60) (61) (62)
0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/
0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/
0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/
(64) 0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/
(65) 0000000000000000/0000000000000000/0000000000000000/0000000000000000/
(66) 0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/
0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/
(67) 0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/
(68) 0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/
(69) 12345678/11223344/00001234abcd567800001234abcd5678/01234567890123456789012345678901/0008/00/07
12345678/11223344/00001234abcd567800001234abcd5678/01234567890123456789012345678901/0008/00/07
12345678/11223344/00001234abcd567800001234abcd5678/01234567890123456789012345678901/0008/00/07
12345678/11223344/00001234abcd567800001234abcd5678/01234567890123456789012345678901/0008/00/07
(70) XXXXXXXX
(71) [ABCDEFGHIJ][ABCDEFGHIJ]
(72) 00070107FE/0700FE00FE/00FE000100/0000000000/0000000000/0000000000/00000A010A/0A0A0A3200/
0008000000/080000001D/0096009B00/9B009BFFFB/0082000000/000000001F/0000002C00/0000000000/
0000000000/0000000000/0000000000/0000000000/0000000000/0000000000/0000000000/0000010105/
010A000000/0000000000/003C4C0100/0000000087/A28000363C/8000676B83/0000000000/0000000000/
0000000000/0000000000/0000000000/0000000000/0000000000/0000000000/0000000000/0000000005/
0000000000/0000000000/0000000000/0000000000/0000000000/000000024E/
(73) ABCDEFGHIJ/ABCDEFGHIJ/ABCDEFGHIJ/ABCDEFGHIJ/
2 [XXXXXXXXXXXXXXXX]
Figure 1-3-3
1-3-11
3NW

U000 Detail of service status page
No. Description Supplement
(1) Firmware version -
(2) System date -
(3) Engine soft version -
(4) Engine boot version -
(5) Operation panel mask version -
(6) Machine serial number -
(7) Total memory size -
(8) Local time zone -
(9) Report output date Day/Month/Year hour:minute
(10) NTP server name -
(11) Presence or absence of the Installed/Not Installed
document processor
(12) Presence or absence of the Paper feeder/Large capacity feeder/Not Installed
paper feeder
(13) Presence or absence of the 1000-sheet finisher/4000-sheet finisher/
finisher Not Installed
job separator
printed document guard kit
(16) Presence or absence of the IC Installed/Not Installed/Trial
card authentication kit
internet fax kit
data security kit
UG-34
(20) Page of relation to the A4/Letter -
(21) Average coverage for total Black/Cyan/Magenta/Yellow
(22) Average coverage for copy Black/Cyan/Magenta/Yellow
(23) Average coverage for printer Black/Cyan/Magenta/Yellow
(24) Average coverage for fax Black/Cyan/Magenta/Yellow
(25) Cleared date and output date -
(26) Coverage on the final output -
page
1-3-12
3NW

U000
(27) Fax kit information This item is printed only when the fax kit is
installed.
(28) Number of rings 0 to 15
(29) Number of rings before auto- 0 to 15
matic switching
(30) Number of rings before connect- 0 to 15
ing to answering machine
(31) Optional DIMM size -
(32) FRPO setting -
(33) NV RAM version _ 1F3 1225 _ 1F3 1225
(a) (b) (c) (d) (e) (f)
(a) Consistency of the present software version

and the database
_ (underscore): OK
* (Asterisk): NG
(b) Database version
(c) The oldest time stamp of database version
(d) Consistency of the present software version
and the ME firmware version
_ (underscore): OK
* (Asterisk): NG
(e) ME firmware version
(f) The oldest time stamp of the ME database ver-
sion
Normal if (a) and (d) are underscored, and (b) and
(e) are identical with (c) and (f).
(34) Scanner firmware version -
(35) Fax firmware version This item is printed only when the fax kit is
installed.
(36) Mac address -
(37) The last sent date and time -
(38) Transmission address -
(39) Destination information -
(40) Area information -
(41) Margin settings Top margin/Left margin
(42) Margin/Page length/Page width Top margin integer part/Top margin decimal part/
settings Left margin integer part/Left margin decimal part/
Page length integer part/Page length decimal part/
Page width integer part/Page width decimal part
1-3-13
3NW

U000
(43) Life counter (The first line) Machine life/MP tray/Cassette 1/Cassette 2/
Cassette 3/Cassette 4/Duplex
(44) Life counter (The second line) Drum unit K/Drum unit C/Drum unit M/Drum unit Y/
Transfer belt unit/Developer unit K/
Developer unit C/Developer unit M/
Developer unit Y/Maintenance kit A/
Maintenance kit B
(45) Panel lock information 0: OFF/1: Partial lock/2: Full lock
(46) USB information U00: Not installed/U01: Full speed/U02: Hi speed
(47) Paper handling information 0: Paper source unit select/1: Paper source unit
(48) Color printing double count 0: All single counts
mode 1: A3, Single count, Less than 420 mm (length)
2: Legal, Single count, 356 mm or less (length)
3: Folio, Single count, Less than 330 mm (length)
(49) Black and white printing double 0: All single counts
count mode 1: A3, Single count, Less than 420 mm (length)
2: Legal, Single count, 356 mm or less (length)
3: Folio, Single count, Less than 330 mm (length)
(50) Billing counting timing -
(51) Temperature (machine inside) -
(52) Temperature (machine outside) -
(53) Relative temperature -
(machine outside)
(54) Absolute temperature -
(machine outside)
(55) Fixed assets number -
(56) Job end judgment time-out time -
(57) Job end detection mode -
(58) Media type attributes Weight settings Fuser settings
1 to 28 (Not used: 18, 19, 20) 0: Light 0: High
1: Normal 1 1: Middle
2: Normal 2 2: Low
3: Normal 3 3: Vellum
4: Heavy 1 Duplex settings
5: Heavy 2 0: Disable
6: Heavy 3 1: Enable
7: Extra Heavy
1-3-14
3NW

U000
(59) Calibration information Black/Cyan/Magenta/Yellow
(60) Calibration information -
(69) RFID information -
(70) RFID reader/writer version infor- -
mation
(71) Color table version -
(72) Color table 2 version -
(73) Maintenance information -
Code conversion
A B C D E F G H I J
0 1 2 3 4 5 6 7 8 9
Completion
U001 Exiting the maintenance mode
Description
Exits the maintenance mode and returns to the normal copy mode.
Purpose
To exit the maintenance mode.
Method
1. Press the start key. The normal copy mode is entered.
1-3-15
3NW

U061 Checking the operation of the exposure lamp
Description
Lights the exposure lamp.
Purpose
To check whether the exposure lamp are turned on.
Method
2. Select the item.
Display Description
CCD The exposure lamp lights
CIS The CIS lights (when dual scan DP is installed)
3. Press the start key. The lamp lights.
4. To turn the lamp off, press the stop key.
Completion
1-3-16
3NW

U068 Adjusting the scanning position for originals from the DP
Description
Adjusts the position for scanning originals from the DP. Performs the test copy at the four scan-
ning positions after adjusting.
Purpose
Used when the image fogging occurs because the scanning position is not proper when the DP is
used. Run U071 to adjust the timing of DP leading edge when the scanning position is changed.
Setting
Setting Initial Change in
Display Description
range setting value per step
DP Read Starting position adjustment for -38 to 38 0 0.158 mm
scanning originals
Black Line Scanning position for the test 0 to 3 0 -
copy originals
2. Select [DP Read].
3. Change the setting using the +/- keys or numeric keys.
When the setting value is increased, the scanning position moves to the right and it moves to
the left when the setting value is decreased.
4. Press the start key. The value is set.
5. Select [Black Line].
6. Change the setting using the +/- keys or numeric keys.
8. Set the original (the one which density is known) in the DP and press the system menu key.
9. Press the start key. Test copy is executed.
10. Perform the test copy at each scanning position with the setting value from 0 to 3 and check
that no black line appears and the image is normally scanned.
Completion
1-3-17
3NW

U070 Adjusting the DP magnification
Description
Adjusts the DP original scanning speed.
Purpose
Make the adjustment if the magnification is incorrect in the auxiliary scanning direction when the
DP is used.
Adjustment
2. Press the system menu key.
3. Place an original on the DP and press the start key to make a test copy.
5. Select the item to be adjusted.l
Display Description
X Scan Magnification in the auxiliary -125 to 125 0 0.02 %
Zoom(F) scanning direction of CCD
(first side)
Zoom(B) scanning direction of CCD
(second side)
Y Scan Magnification in the main scan- -100 to 100 0 0.02 %
Zoom(CIS) ning direction of CIS
Zoom(CIS) scanning direction of CIS
Adjustment: [X Scan Zoom]

1. Change the setting value using the +/- keys or numeric keys.
For copy example 1, increase the value. For copy example 2, decrease the value.
Original Copy Copy

example 1 example 2
Figure 1-3-4
1-3-18
3NW

U070 Adjustment: [Y Scan Zoom]
Original Copy Copy

example 1 example 2
Figure 1-3-5
Caution
Check the copy image after the adjustment. If the image is still incorrect, perform the following
adjustments in maintenance mode.
U071 U404
U070
( P.1-3-20) ( P.1-3-34)
Completion
1-3-19
3NW-1

U071 Adjusting the DP scanning timing
Description
Adjusts the DP original scanning timing.
Purpose
Make the adjustment if there is a regular error between the leading or trailing edges of the origi-
nal and the copy image when the DP is used.
Method

Display Description
Front Head Leading edge registration of -27 to 27 0 0.2068mm
CCD (first side)
Front Tail Trailing edge registration of -27 to 27 0 0.2068mm
CCD (first side)
CIS Head Leading edge registration of -27 to 27 0 0.2068mm
CCD
CIS Tail Trailing edge registration of -27 to 27 0 0.2068mm
CCD
1-3-20
3NW

U071 Adjustment: Leading edge registration
Original Copy Copy

example 1 example 2
Figure 1-3-6
Caution
If the first side is adjusted, check the second side and if adjustment is required, carry out the
adjustment.
U404
U071 ( P.1-3-34)
Adjustment: Trailing edge registration

Original
Copy Copy
example 1 example 2
Figure 1-3-7
Caution
adjustment.
U404
U071 ( P.1-3-34)
Completion
1-3-21
3NW-1

U072 Adjusting the DP center line
Description
Adjusts the scanning start position for the DP original.
Purpose
Make the adjustment if there is a regular error between the centers of the original and the copy
image when the DP is used.
Adjustment
Display Description
Front DP center line (first side) -60 to 60 0 0.085 mm
CIS CIS center line -39 to 39 0 0.085 mm
Original Copy Copy

example 1 example 2
Figure 1-3-8
Caution
adjustment.
U404
U072
( P.1-3-34)
Completion
1-3-22
3NW

U073 Checking the scanner operation
Description
Simulates the scanner operation under the arbitrary conditions.
Purpose
To check the scanner operation.
Method
2. Select the item to be operated.
Display Description
Scanner Motor Scanner operation
Home Position Home position operation
Dust Check Dust adhesion check operation with lamp on
DP Reading DP scanning position operation
Setting: [Scanner Motor]

1. Select [Scanner Motor].
2. Select the item.
3. Change the setting using the +/- keys.
Display Operating conditions Setting range
Zoom Magnification 25 to 400 %
Size Original size See below.
Lamp On and off of the exposure lamp 0 (off) or 1 (on)
Original sizes for each setting in SIZE
Setting Paper size Setting Paper size
5000 A4 5000 A5R
4300 B5 7800 Folio
5100 11" x 8 1/2" 10200 11" x 17"
10000 A3 9000 11" x 15"
8600 B4 8400 8 1/2" x 14"
7100 A4R 6600 8 1/2" x 11"
6100 B5R 5100 5 1/2" x 8 1/2"
4. Press the start key. Scanning starts under the selected conditions.
5. To stop operation, press the stop key.
1-3-23
3NW

U073 Method: [Home Position]
1. Select [Home Position].
The mirror frame of the scanner moves to the home position.
Method: [Dust Check]

1. Select [Dust Check].
2. Press the start key. The exposure lamp lights.
3. To turn the exposure lamp off, press the stop key.
Method: [DP Reading]

1. Select [DP Reading].
The mirror frame of the scanner moves to the reading position.
Completion
Press the stop key when scanning stops. The screen for selecting a maintenance item No. is dis-
played.
U074 Adjusting the DP input light luminosity
Description
Sets the luminosity correction for scanning originals from the DP.
Purpose
Modify the setting only if a spotted background appears when a bluish original is scanned from
the DP.
Setting
2. Change the setting using the +/- or numeric keys.
Setting Initial
Display Description
range setting
Coefficient DP input light luminosity correction 0 to 3 0
Settings 0: No correction / 1: Slight correction / 2: Medium correction / 3: Strong correction
Supplement
While this maintenance item is being executed, copying from an original is available in interrupt
copying mode (which is activated by pressing the system menu key).
Completion
1-3-24
3NW

U087 Setting DP reading position modification operation
Description
The presence or absence of dust is determined by comparing the scan data of the original trailing
edge and that taken after the original is conveyed past the DP original scanning position. If dust
is identified, the DP original scanning position is adjusted for the following originals.
Purpose
When using DP, to solve the problem when black lines occurs due to the dust with respect to
original reading position.
Method
2. Select the item to be set.
Display Description
CCD Setting of standard data when dust is detected.
Black Line Initialization of original reading position.
Setting: [CCD]
2. Change the value using the +/- or numeric keys.
Setting Initial
Display Description
range setting
R Lowest density of the R regard as the dust 0 to 255 125
G Lowest density of the G regard as the dust 0 to 255 125
B Lowest density of the B regard as the dust 0 to 255 125
Method: [Black Line]

1. Select [Clear].
2. Press the start key. The setting is cleared.
Completion
1-3-25
3NW

U091 Setting the white line correction
Description
Sets the error detection threshold value for white line correction and displays the count result of
abnormal pixels.
Purpose
To perform when replacing the CIS, DP driver PWB or CIS roller.
Method
Display Description
Calculation(R) Abnormal pixel count result for color R
Calculation(G) Abnormal pixel count result for color G
Calculation(B) Abnormal pixel count result for color B
Threshold(R) Displaying of abnormal pixel detection
threshold value for color R
Threshold(G) Displaying of abnormal pixel detection
threshold value for color G
Threshold(B) Displaying of abnormal pixel detection
threshold value for color B
Threshold(Abnormal) Abnormal pixel threshold value setting
Mode Switching between white line correction
mode ON/OFF
Execute White standard data maintenance
Method: white line correction

1. Press [EXECUTE].
2. Press the start key. Holding of white reference data is started.
3. The count result of abnormal pixels is displayed at [Calculation(R)(G)(B)].
5. Place a gray original on the DP with the gray side down. Load paper in the cassette.
The paper should be the same size as the original.
Two test pattern sheets will be printed. (1st sheet: blank sheet, 2nd sheet: Approx. 60 mm
black band)
7. If no vertical lines appear on either sheet, the setting has been completed normally.
If vertical black lines appear on the blank sheet and vertical white lines appear in the black
band in the same position, clean the CIS roller and the CIS glass and then repeat white line
correction.
If vertical black lines or vertical white lines appear on both sheets, white line correction has
been completed normally. However, the cause of the vertical lines lies in the engine, and thus
the engine must be checked.
1-3-26
3NW-1

U091 How to view test copies
blank black Causes Corrective measures
No lines No lines - Complete
Black lines White lines Dirty CIS roller Clean CIS roller or CIS glass and then per-
or CIS glass form U091 again
Black lines No lines Engine side U091 ends, check engine
No lines White lines Engine side U091 ends, check engine
Setting: Threshold value setting

2. Change the value using the +/- or numeric keys.
Display Description Setting range Initial set-
Threshold(B) Displaying of abnormal pixel 0 to 1023 112
detection threshold value for
color B
Threshold(Abnormal) Abnormal pixel threshold 0 to 8191 75
value setting
Mode Switching between white line 0: OFF/1: ON/ 0
correction mode ON/OFF 2: Test mode
* : Normally the Threshold (Com) value should not be changed from 112, the initial setting.
If white lines appear even though the CIS roller and glass are not dirty, raise the set value.
If fine lines in some originals disappear, lower the set value.
Set within the range 50 to 200. (If set outside this range, the image may be affected.)
Completion
1-3-27
3NW

U099 Adjusting original size detection
Description
Checks the operation of the original size sensor and sets the sensing threshold value.
Purpose
To adjust the sensitiveness of the sensor and size judgement time if the original size sensor mal-
functions frequently due to incident light or the like.
Method
2. Select the item.
Display Description
Data1 Displaying original size sensor transmission data
B/W Level1 B/W LEVEL setting original size sensor threshold value
Setting original size judgment time
Data2 Displaying original size sensor transmission data
(when DP is installed)
Method: [Data1/Data2]
1. Place the original and close the original cover or DP. The detection sensor transmission data
is displayed.
Display Description
Original Area R Detected original width size (R)
Original Area G Detected original width size (G)
Original Area B Detected original width size (B)
Original Area Detected original width size
Size SW L Displays the original size sensor (OSS) ON/OFF
1-3-28
3NW

U099 Setting: [B/W Level1]
1. Select an item to be set.
2. Change the setting value using the +/- keys or numeric keys.l
Setting Initial
Display Description
range setting
Original R1 - 3 Original threshold value for color R 0 to 255 50/50/50
Original G1 - 3 Original threshold value for color G 0 to 255 50/50/50
Original B1 - 3 Original threshold value for color B 0 to 255 50/50/50
Light Source R Light source threshold value for color R 0 to 255 49
Light Source G Light source threshold value for color G 0 to 255 49
Light Source B Light source threshold value for color B 0 to 255 49
Wait Time Time from activation of the original 0 to 255 150
detection switch (ODSW) to original
size judgment
Completion
Press the stop key. The screen for maintenance item No. is displayed.
1-3-29
3NW

U203 Checking DP operation
Description
Simulates the original conveying operation separately in the DP.
Purpose
To check the DP operation.
Method
2. Place an original in the DP if running this simulation with paper.
3. Select the speed to be operated.
Display Description
Normal Speed Normal reading (600 dpi)
High Speed High-speed reading
Display Description
CCD ADP (Non-P) Without paper, single-sided original of CCD
(continuous operation)
CCD ADP With paper, single-sided original of CCD
CIS (Non-P) Without paper, double-sided original of CIS
(continuous operation)
CIS With paper, double-sided original of CIS
5. Press the start key. The operation starts.

6. To stop continuous operation, press the stop key.
Completion
1-3-30
3NW-1

U243 Checking the operation of the DP motors
Description
Turns the motors in the DP on.
Purpose
To check the operation of the DP motors.
Method
3. Press the start key. The operation starts.
Display Description
Feed Motor DP feed motor (DPOFM) is turned on
Conv Motor DP conveying motor (DPOCM) is turned on
Reg Motor DP registration motor (DPRM) is turned on
Lift Motor DP lift motor (DPLM) is turned on
Eje Motor DP eject motor (DPEM) is turned on
DP Fan DP fan motor1 (DPFM1) is turned on
CIS Fan DP fan motor2 (DPFM2) is turned on
4. To turn each motor off, press the stop key.
Completion
Press the stop key when operation stops. The screen for selecting a maintenance item No. is dis-
played.
1-3-31
3NW

U244 Checking the DP switches
Description
Displays the status of the respective switches in the DP.
Purpose
To check if respective switches in the DP operate correctly.
Method
2. Turn each switch or sensor on and off manually to check the status.
When a switch or sensor is detected to be in the ON position, the display for that switch or
sensor reverses.
Display Switches and sensors
Feed DP feed sensor (DPFS)
Timing DP timing sensor (DPTS)
CIS Head DP CIS sensor (DPCS)
Set DP original sensor (DPOS)
Longitudinal DP original length switch (DPOLSW)
Lift U-Limit DP lift sensor 1 (DPLS1)
Lift L-Limit DP lift sensor 2 (DPLS2)
Cover Open DP interlock switch (DPILSW)
Open DP open/close switch (DPOCSW)
Eject DP eject sensor (DPES)
Slant DP skew sensor (DPSS)
Completion
1-3-32
3NW

U326 Setting the black line cleaning indication
Description
Sets whether to display the cleaning guidance when detecting the black line.
Purpose
Displays the cleaning guidance in order to make the call for service with the black line decrease
by the rubbish on the contact glass when scanning from the DP.
Method
2. Select the item to set. The screen for setting each item is displayed.
Display Description
Black Line Mode Black line cleaning guidance ON/OFF setting
Black Line Cnt Setting counts of the cleaning guidance indication
Setting: [Black Line Mode]

1. Select [On] or [Off].
Display Description
On Displays the cleaning guidance
Off Not to display the cleaning guidance
* : Initial setting: On
2. Press the start key. The setting is set.
Setting: [Black Line Cnt]

1. Select [Cnt].
2. Change the setting value using the cursor +/- keys or numeric keys.
Setting Initial
Display Description
range setting
Cnt Setting counts of the cleaning guidance 0 to 255 8
indication ( x 1000 sheets)
* : When setting is 0, the black line cleaning indication is displayed only if the black line is
detected.
Completion
1-3-33
3NW

U404 Adjusting margins for scanning an original from the DP
Description
Adjusts margins for scanning the original from the DP.
Purpose
Make the adjustment if margins are incorrect.
Caution
Before making this adjustment, ensure that the following adjustments have been made in mainte-
nance mode
U402 U403 U404
Adjustment
5. Select the item to be adjusted.
Display Description
A Margin DP left margin 0 to 10.0 2.0 0.5 mm
B Margin DP leading edge margin 0 to 10.0 2.0 0.5 mm
C Margin DP right margin 0 to 10.0 2.0 0.5 mm
D Margin DP trailing edge margin 0 to 10.0 2.0 0.5 mm
A Margin(Back)* DP left margin (Back) 0 to 10.0 2.0 0.5 mm
B Margin(Back) *
DP leading edge margin (Back) 0 to 10.0 2.0 0.5 mm
C Margin(Back)* DP right margin (Back) 0 to 10.0 2.0 0.5 mm
D Margin(Back) *
DP trailing edge margin (Back) 0 to 10.0 2.0 0.5 mm
* : Dual scan DP only

6. Change the setting value using the cursor +/- keys or numeric keys.
Increasing the value makes the margin wider, and decreasing it makes the margin narrower.
DP Leading edge margin
(3.0 ± 1.5 mm)
DP Left margin DP Right margin

(2.0 ± 1.0 mm) (2.0 ± 1.0 mm)
DP Trailing edge margin

(2.0 ± 1.0 mm)
Figure 1-3-9
1-3-34
3NW

0404 7. Press the start key. The value is set.
Completion
1-3-35
3NW

U411 Adjusting the scanner automatically
Description
Uses a specified original and automatically adjusts the following items in the scanner and the DP
scanning sections.
Purpose
To perform automatic adjustment of various items in the scanner and the DP scanning sections.
Adjusts it by using the original (chart 1) for the new adjustment when the ISC PWB or LED PWB
are exchanged.
Method
2. Select the item.
Original to be used
Display Description
for adjustment (P/N)
Table (Chart1) Automatic adjustment in the scanner sec- 7505000005
tion (Chart1)
DP FaceUp Automatic adjustment in the DP scanning 7505000005
(Chart1) section (front face)(Chart1)
Table (Chart2) Automatic adjustment in the scanner sec- 302FZ56990
tion (Chart2)
DP FaceUp Automatic adjustment in the DP scanning 302AC68243
(Chart2) section (front face)(Chart2)
Target Set-up for obtaining the target value -
DP Auto Adj Automatic adjustment in the DP scanning -
section (Chart of machine output)
1-3-36
3NW

U411 Method: Table (Chart1)
To manually enter the target value
1. Enter the target values which are shown on the specified original (P/N: 7505000005) execut-
ing maintenance item U425.
2. Set a specified original (P/N: 7505000005) on the platen.
3. Enter maintenance item U411.
4. Select [Target].
5. Select [U425] and then press the start key.
6. Select [Table (Chart1)].
To automatically enter the target value

The accuracy of adjustment is worse than the manual entry.
1. Set a specified original (P/N: 7505000005) on the platen.
3. Select [Target].
4. Select [Auto] and then press the start key.
Display Description
All All scanner adjustments
LED/AGC LED quantities of light adjustment/AGC adjustment
White White, standard correction coefficient adjustment
Input Original size magnification/Leading edge timing/Center line
adjustment
C.A. Chromatism filter adjustment
MTF MTF filter adjustment
Gamma Input γ adjustment
Matrix Matrix adjustment
7. Press the start key. Auto adjustment starts.
* : When automatic adjustment has normally completed, [OK] is displayed. If a problem

occurs during auto adjustment, [NG XX] (XX is replaced by an error code) is displayed
and operation stops. Should this happen, determine the details of the problem and repeat
the procedure from the beginning.
Method: DP FaceUp (Chart1)

To manually enter the target value
1. Enter the target values which are shown on the specified original (P/N: 7505000005) execut-
2. Set a specified original (P/N: 7505000005)(front face) in the DP.
4. Select [Target].
6. Select [DP Face Up (Chart1)].
7. Select [Input].
1-3-37
3NW

U411 To automatically enter the target value
1. Set a specified original (P/N: 7505000005)(front face) in the DP.
3. Select [Target].
4. Select [Auto] and then press the start key.
6. Select [Input].
Display Description
Input Automatic adjustment of first page using the DP for: original
size magnification/leading edge timing/center line

Method: Table (Chart2)

1. Enter the target values which are shown on the specified original (P/N: 302FZ56990) execut-
2. Set a specified original (P/N: 302FZ56990) on the platen.
4. Select [Target].
Display Description
All All scanner adjustments
Input Original size magnification/Leading edge timing/Center line
adjustment
C.A. Chromatism filter adjustment
MTF MTF filter adjustment
Gamma Input γ adjustment
Matrix Matrix adjustment

1-3-38
3NW

U411 Method: DP FaceUp (Chart2)
1. Enter the target values which are shown on the specified original (P/N: 302AC68243) execut-
2. Set a specified original (P/N: 302AC68243) in the DP.
* : Cut the trailing edge of the original.
5mm
3/16”
149±1mm
5 7/8””
74±1mm
2 15/16”
Figure 1-3-10

4. Select [Target].
7. Select [Input].
Display Description
Input Automatic adjustment of first page using the DP for: original
size magnification/leading edge timing/center line

1-3-39
3NW

U411 Error Codes
Codes Description
S001 Black band is not detected
(Main scanning direction far end)
(Main scanning direction near end)
(Auxiliary scanning direction leading edge)
(Auxiliary scanning direction trailing edge)
S005 Auxiliary scanning direction skew 1.5 error
S006 Main scanning direction skew 1.5 error
S007 DP open error (Manuscript opposite detection)
S008 DP open error (Page mismatch)
SFFF Scanner error
C001 State of temporary stop
CFFF Other controller error
Completion
Press the stop key. The screen for selecting a maintenance item is displayed.
1-3-40
3NW

U425 Setting the target
Description
Enters the lab values that is indicated on the back of the chart (Chart 1: 7505000005/ Chart 2:
302FZ56990) used for adjustment.
Purpose
Performs data input in order to correct for differences in originals during automatic adjustment.
Method
2. Select the chart for using.
Display Description
Chart1 the original for adjustment (Chart 1: 7505000005)
Chart2 the original for adjustment (Chart 2: 302FZ56990)
Method
Display Description
White Setting the white patch for the original for adjustment
Black Setting the black patch for the original for adjustment
Gray1 Setting the gray1 patch for the original for adjustment
C Setting the cyan patch for the original for adjustment
M Setting the magenta patch for the original for adjustment
Y Setting the yellow patch for the original for adjustment
R Setting the red patch for the original for adjustment
G Setting the green patch for the original for adjustment
B Setting the blue patch for the original for adjustment
Adjust Original Setting the main and auxiliary scanning directions

Display Description Setting range
L Setting the L value 0.0 to 100.0
a Setting the a value -200.0 to 200.0
b Setting the b value -200.0 to 200.0
4. Enters the value that is indicated on the back of the chart using the cursor+/- keys or numeric
keys.
1-3-41
3NW

U425 Setting: [Adjust Original]
1. Measure the distance from the leading edge to the top of black belt 1 of the original at A, B
and C.
Measurement procedure
1) Measure the distance from the leading edge to the top of black belt 1 of the original at A
(30 mm from the left edge), B (148.5 mm from the left edge) and C (267 mm from the left
edge), respectively.
2) Apply the following formula for the values obtained: ((A + B + C) / 3)
2. Enter the values solved using the cursor+/- keys or numeric keys in [Dist1].
4. Measure the distance from the left edge to the right edge black belt 2 of the original at F.
1) Measure the distance from the left edge to the right edge black belt 2 of the original at F
(15 mm from the top edge of black belt 1).
5. Enter the values using the cursor +/- keys or numeric keys in [Dist2].
7. Measure the distance from the top edge of black belt 1 to the bottom of black belt 3 of the
original at D and E.
1) Measure the distance from the top edge of black belt 1 to the bottom of black belt 3 of the
original at D (30 mm from the left edge) and E (267 mm from the left edge), respectively.
2) Apply the following formula for the values obtained: (D/2 + E/2)
8. Enter the measured value using the cursor +/- keys or numeric keys in [Dist3].
30mm 148.5mm 267mm

A Black belt 1 B C Leading edge
15mm
Black
belt 2
D E
[Dist1] = (A+B+C)/3
Left edge
[Dist2] = F
[Dist3] = D/2+E/2
COLOR SCANNER
CHART A4
No.302K357010
Original for adjustment (P/N:7505000005) Black belt 3

Figure 1-3-11
1-3-42
3NW

U425 Method
2. Select the chart for using.
Display Description
CCD Entering the target values of the chart (P/N: 7505000005) used
for adjustment
DP Entering the measurement value of the chart (P/N:
302FZ56990) used for adjustment
Method
Display Description
N850 Setting the N850 patch for the original for adjustment
C Setting the cyan patch for the original for adjustment
M Setting the magenta patch for the original for adjustment
Y Setting the yellow patch for the original for adjustment
R Setting the red patch for the original for adjustment
G Setting the green patch for the original for adjustment
B Setting the blue patch for the original for adjustment
Adjust Original Setting the main and auxiliary scanning directions

Display Description Setting range
L Setting the L value 0.0 to 100.0
a Setting the a value -200.0 to 200.0
b Setting the b value -200.0 to 200.0
4. Enters the value that is indicated on the back of the chart using the cursor+/- keys or numeric
keys.
1-3-43
3NW

U425 Setting: [Adjust Original]
1. Measure the distance from the leading edge to the black belt (a) of the original at A, B and C.
1) Measure the distance from the edge to the black belt (a) of the original at A (35 mm from
the left edge), B (110 mm from the left edge) and C (185 mm from the left edge), respec-
tively.
2) Apply the following formula for the values obtained: ((A + C) / 2 + B) / 2
2. Enter the values solved using the cursor +/- keys or numeric keys in [Vertical].
4. Measure the distance from the left edge to the black belt (b) of the original at D, E and F.
1) Measure the distance from the edge to the black belt (b) of the original at D (30 mm from
the leading edge), E (148.5 mm from the leading edge) and F (267 mm from the leading
edge), respectively.
2) Apply the following formula for the values obtained: ((D + F) / 2 + E) / 2
5. Enter the values solved using the cursor +/- keys or numeric keys in [Horizon].
7. Measure the length (G) from the edge of the black belt (a) to edge of the black belt (c) of the
original.
8. Enter the measured value using the cursor +/- keys or numeric keys in [Lead].
Left edge
30 mm 148.5 mm 267 mm
Leading
edge D E F
Black
belt (b)
50 mm
A Black
belt (a)
G
105 mm
B [Vertical] =
((A + C) / 2 + B) / 2
[Horizon] =
((D + F) / 2 + E) / 2
[Lead] = G
190 mm
C
Original for adjustment (P/N: 302FZ56990)
Figure 1-3-12
1-3-44
3NW

U425 Setting: [DP]
1. Measure the distance from the leading edge to the black belt (inside) of the original at A.
2. Enter the measured value using the +/- keys in [Vertical].
3. Measure the distance from the left edge to the black belt (inside) of the original at B.
4. Enter the measured value using the +/- keys in [Horizon].
5. Measure the distance from the black belt of leading edge (inside) to the black belt of trailing
edge (inside) of the original at C.
6. Enter the measured value using the +/- keys in [Lead].
Original for adjustment

(P/N: 302AC68243)
Figure 1-3-13
Completion
1-3-45
3NW

U905 Checking counts by optional devices
Description
Displays the counts of document processor or 1000/4000-sheet document finisher.
Purpose
To check the use of document processor or 1000/4000-sheet document finisher.
Method
2. Select the device to be checked. The count of the selected device is displayed.
Display Description
DP Counts of document processor
DF Counts of 1000/4000-sheet document finisher
DP
Display Description
ADP Counts of single-sided originals that has passed through the DP
CIS Counts of double-sided originals that has passed through the DP
DF
Display Description
Sorter Counts of copies that has passed through the sorter
Staple Frequency the stapler has been activated
Punch Frequency the punch has been activated
Stack* Frequency the stacker has been activated
Saddle *
Frequency the center holding has been activated
Fold* Frequency the middle folding has been activated
Three Fold *
Frequency the three folding has been activated
* : 4000-sheet document finisher only
Completion
1-3-46
3NW-1

U942 Setting of deflection for feeding from DP
Description
Adjusts the deflection generated when the document processor is used.
Purpose
Use this mode if an original non-feed jam, oblique feed or wrinkling of original occurs when the
document processor is used.
Setting
5. Select the item to be adjusted.
6. Change the setting value using the +/- keys or numeric keys.l
Display Description
Front Deflection of single-sided origi- -31 to 31 0 0.17mm
nal
Mix Deflection of mixed original -31 to 31 0 0.17 mm
* : The greater the value, the larger the deflection; the smaller the value, the smaller the
deflection.
If an original non-feed jam or oblique feed occurs, increase the setting value. If wrinkling
of original occurs, decrease the value.
Completion
U990 Checking the time for the exposure lamp to light
Description
Displays the accumulated time for the CIS to light.
Purpose
To check duration of use of the CIS.
Method
The accumulated time of illumination for the CIS is displayed in minutes.
2. Clear the accumulated time using the +/- or numeric keys.
3. Press the start key. The time is set.
Display Description
Cnt Machine life counter value
Completion
1-3-47
3NW
1-3-48
3NW
1-4-1 Original misfeed detection

1-4 Troubleshooting
(1) Original misfeed indication

When an original jams, the machine immediately stops operation and a message is shown on the machine
operation panel.
To remove the jammed original, open the DP top cover or switchback unit.
Paper misfeed detection can be reset by opening and closing the respective covers to turn safety switch off
and on.
(2) Original misfeed detection conditions
DPLS1
DPFS
DPSS
DPOS DPLS2
DPCS
DPES
DPTS
Figure 1-4-1
1-4-1
3NW
Code Contents Conditions

9000 No original feed DP feed sensor (DPFS) does not turn on within specified time
during the first sheet feeding (Retry 5 times).
9001 DP original conveying jam DP timing sensor (DPTS) turns off within the specified time since
the sensor turns on.
9002 DP sensor stay jam Sensor in the conveying system is on since original feeding
starts..
9005 No original feed 2 DP lift sensor 1 (DPLS1) does not turn on within specified time of
the lift board rising.
9008 No original feed 3 DP CIS sensor (DPCS) does not turn on within specified time of
the paper feed starting.
DP original conveying jam2 Next feed original became the stand-by states of paper feed
9009
while reading the image.
9010 Document processor open Document processor is opened during original feeding.
9011 DP top cover open The DP top cover is opened during original feeding.
Original skew feed jam DP ckew sensor (DPSS) does not turn on within specified time of
9020
DP registration sensor (DPRS) turning on.
9110 DP feed sensor stay jam DP feed sensor (DPFS) does not turn off within specified time of
DP timing sensor (DPTS) turning on.
9300 DP CIS sensor non arrival DP CIS sensor (DPCS) does not turn on within specified time of
jam DP registration sensor (DPRS) turning on.
9310 DP CIS sensor stay jam DP CIS sensor (DPCS) does not turn off within specified time of
DP registration sensor (DPRS) turning off.
9400 DP timing sensor non DP timing sensor (DPTS) does not turn on within specified time
arrival jam during original feeding (Retry 5 times).
DP timing sensor stay jam DP timing sensor (DPTS) does not turn off within specified time
9410
of DP feed sensor (DPFS) turning off.
9600 DP eject sensor non arrival DP eject sensor (DPES) does not turn on within specified time of
jam DP timing sensor (DPTS) turning on.
9610 DP eject sensor stay jam DP eject sensor (DPES) does not turn off within specified time of
DP timing sensor (DPTS) turning off.
1-4-2
3NW-1
1-4-2 Self-diagnosis
(1) Self-diagnostic function
This unit is equipped with a self-diagnostic function. When a problem is detected, copying is disabled and the
problem displayed as a code consisting of C followed by a number, indicating the nature of the problem.
A message is also displayed requesting the user to call for service.
After removing the problem, the self-diagnostic function can be reset by turning safety switches off and back
on.
(2) Self diagnostic codes
Check procedures
Code Contents Causes
corrective measures
3210 CIS lamp error Defective con- Reinsert the connector. Also check for
When input value at the time of CIS nector cable or continuity within the connector cable. If
illumination does not exceed the poor contact in none, replace the cable.
threshold value between 5 s. the connector. DP main PWB (YC1) and ISC PWB
(YC12)
ISC PWB (YC3) and main PWB (YC11)
Defective CIS. Replace the CIS and check for correct
operation.
Defective DP Replace the DP main PWB and check
main PWB. for correct operation.
3310 CIS AGC error Defective CIS. Replace the CIS and check for correct
After AGC, correct input is not operation.
obtained at CIS.
9000 Document processor communica- Defective con- Reinsert the connector. Also check for
tion error nector cable or continuity within the connector cable. If
Communication with the document poor contact in none, replace the cable.
processor is not possible. the connector. DP main PWB (YC1) and ISC PWB
(YC12)
ISC PWB (YC3) and main PWB (YC11)
Defective PWB. Replace the DP main PWB or the ISC
PWB and check for correct operation.
1-4-3
3NW
Check procedures
Code Contents Causes
corrective measures
9040 DP lift motor ascending error Defective con- Reinsert the connector. Also check for
When the DP lift motor is driven, DP nector cable or continuity within the connector cable. If
lift sensor 1 does not turn on within 2 poor contact in none, replace the cable.
s. the connector. DP lift motor and DP main PWB (YC5)
DP lift sensor 1 and DP main PWB
(YC4)
Defective DP lift Replace the DP lift sensor 1.
sensor 1.
Defective DP lift Replace the DP lift motor.
motor.
9050 DP lift motor descending error Defective con- Reinsert the connector. Also check for
When the DP lift motor is driven, DP nector cable or continuity within the connector cable. If
lift sensor 2 does not turn on within 2 poor contact in none, replace the cable.
s. the connector. DP lift motor and DP main PWB (YC5)
DP lift sensor 2 and DP main PWB
(YC2)
Defective DP lift Replace the DP lift sensor 2.
sensor 2.
Defective DP lift Replace the DP lift motor.
motor.
9060 DP EEPROM error Defective DP Replace the DP main PWB and check
Mismatch of reading data from two main PWB. for correct operation.
locations occurs 3 times succes- Device damage Contact the Service Administrative Divi-
sively. of EEPROM. sion.
Mismatch between writing data and
reading data occurs 3 times succes-
sively.
9070 Communication error between DP Defective con- Reinsert the connector. Also check for
and SHD nector cable or continuity within the connector cable. If
A communication error is detected. poor contact in none, replace the cable.
the connector. SHD PWB and DP main PWB (YC10)
Defective SHD Replace the SHD PWB and check for
PWB. correct operation.
LED fault detection Defective con- Reinsert the connector. Also check for
When the power supply is turned nector cable or continuity within the connector cable. If
9080
on,the peak value of LED is 80hex or poor contact in none, replace the cable.
less. the connector. SHD PWB and DP main PWB (YC10)
Defective DP Replace the DP CIS.
CIS.
Defective SHD Replace the SHD PWB and check for
PWB. correct operation.
1-4-4
3NW
1-4-3 Electrical problems

Troubleshooting to each failure must be made in the order of the numbered symptoms.
Problem Causes Check procedures / corrective measures

(1) 1. Defective connector Reinsert the connector. Also check for continuity within the
The LED lamp cable or poor con- connector cable. If none, replace the cable.
does not turn on tact in the connector. DP original sensor and DP main PWB (YC2)
when an original is DP LED PWB and DP main PWB (YC4_B)
present on the DP. 2. Defective sensor. Replace the DP original sensor.
3. Defective PWB. Replace the DP LED PWB or DP main PWB and check for
correct operation.
The size of the cable or poor con- connector cable. If none, replace the cable.
original on the DP tact in the connector. DP original width switch and DP main PWB (YC2)
is not displayed DP original length switch and DP main PWB (YC2)
correctly. Replace the DP original width switch or DP original length
2. Defective switch.
switch.
3. Defective PWB. Replace the DP main PWB and check for correct operation.
DP feed motor cable or poor con- connector cable. If none, replace the cable.
does not operate. tact in the connector. DP feed motor and DP main PWB (YC5)
2. Defective drive trans- Check if the rollers and gears rotate smoothly. If not,
mission system. grease the bushes and gears. Check for broken gears and
replace if any.
3. Defective motor. Replace the DP feed motor.
DP regijstration cable or poor con- connector cable. If none, replace the cable.
motor does not tact in the connector. DP registration motor and DP main PWB (YC5)
operate.
replace if any.
3. Defective motor. Replace the DP registration motor.
1-4-5
3NW

DP conveying cable or poor con- connector cable. If none, replace the cable.
motor does not tact in the connector. DP conveying motor and DP main PWB (YC14)
operate.
replace if any.
3. Defective motor. Replace the DP conveying motor.
DP eject motor cable or poor con- connector cable. If none, replace the cable.
does not operate. tact in the connector. DP eject motor and DP main PWB (YC14)
2. Defective connector Check if the rollers and gears rotate smoothly. If not,
cable or poor con- grease the bushes and gears. Check for broken gears and
tact in the connector. replace if any.
3. Defective motor. Replace the DP eject motor.

DP lift motor does cable or poor con- connector cable. If none, replace the cable.
not operate. tact in the connector. DP lift motor and DP main PWB (YC5)
2. Defective connector Check if the rollers and gears rotate smoothly. If not,
cable or poor con- grease the bushes and gears. Check for broken gears and
tact in the connector. replace if any.
3. Defective motor Replace the DP lift motor.

DP fan motor 1 cable or poor con- connector cable. If none, replace the cable.
does not operate. tact in the connector. DP fan motor 1 and DP main PWB (YC7)
2. Defective fan motor. Replace the DP fan motor 1.

DP fan motor 2 cable or poor con- connector cable. If none, replace the cable.
does not operate. tact in the connector. DP fan motor 2 and DP main PWB (YC8)
2. Defective fan motor. Replace the DP fan motor 2.

1-4-6
3NW

(10) 1. A piece of paper torn Check visually and remove it, if any.
An original jams from an original is
when the main caught around the
power switch is DP feed sensor, DP
turned on. CIS sensor, DP
timing sensor, DP
eject sensor.
2. Defective sensor. Replace the DP feed sensor, DP CIS sensor, DP timing
sensor or DP eject sensor.
A message indicat- cable or poor con- connector cable. If none, replace the cable.
ing the cover is tact in the connector. DP interlock switch and DP main PWB (YC6)
open is displayed Replace the DP interlock switch.
2. Defective switch.
when the DP top
cover is closed.
The table is cable or poor con- connector cable. If none, replace the cable.
scanned when DP tact in the connector. DP open/close switch and DP main PWB (YC4_B)
is closed and the Check the hinges and DP reading guide.
2. Defective DP shut-
original is set. ting.
3. Defective switch. Replace the DP open/close switch.
The original is cable or poor con- connector cable. If none, replace the cable.
plagiotropic. tact in the connector. DP skew sensor and DP main PWB (YC4_B)
2. Defective switch. Replace the DP skew sensor.

1-4-7
3NW
1-4-4 Mechanical problems

Problem Causes / check procedures Corrective measures
(1) Check if the surfaces of the following pul- Clean with isopropyl alcohol.
No primary original leys are dirty with paper powder.
feed. DP forwarding pulley
DP feed belt
Check if the following pulleys is Check visually and replace any
deformed. deformed (see page 1-5-2).
DP forwarding pulley
DP feed belt
(2) Original is not correctly set. Set the original correctly.

Multiple sheets of orig-
Check if the DP separation pulley is Replace the DP separation pulley if it is
inal are fed.
worn. worn (see page 1-5-6).
(3) Originals being used do not conform with Use only originals conforming to the
Originals jam. the specifications. specifications.
Check if the surfaces of the following pul- Clean with isopropyl alcohol.
leys are dirty with paper powder.
DP feed belt
Check if the contact between the DP reg- Check visually and remedy if necessary.
istration roller and DP registration pulley
is correct.
Check if the contact between the DP Check visually and remedy if necessary.
upper conveying roller and DP conveying
pulley is correct.
Check if the contact between the DP left Check visually and remedy if necessary.
conveying roller and DP conveying pulley
is correct.
Check if the contact between the DP right Check visually and remedy if necessary.
conveying roller and DP conveying pulley
is correct.
Check if the contact between the DP Check visually and remedy if necessary.
eject roller and DP eject pulley is correct.
1-4-8
3NW
1-5-1 Precautions for assembly and disassembly

1-5 Assembly and Disassembly
(1) Precautions
Before starting disassembly, press the Power key on the operation panel to turn power off. Make sure that the
Power indicator and the Memory indicator are off before turning off the main power switch. And then unplug
the power cable from the wall outlet.
Turning off the main power switch before pressing the Power key to off may cause damage to the internal
hard disk.
When handling PWBs (printed wiring boards), do not touch parts with bare hands. The PWBs are susceptible
to static charge.
Do not touch any PWB containing ICs with bare hands or any object prone to static charge.
When removing the hook of the connector, be sure to release the hook.
Take care not to get the cables caught.
To reassemble the parts, use the original screws. If the types and the sizes of screws are not known, refer to
the PARTS LIST.
1-5-1
3NW
1-5-2 Assembly and disassembly

(1) Detaching and refitting the DP original feed belt and DP forwarding pulley
Follow the procedure below to replace the DP original feed belt and DP forwarding pulley.
Procedure
1. Open the DP top cover.
2. Remove two screws from the DP feed
guide.
Screw
Screw
DP feed guide
Figure 1-5-1
3. Turns upward and then remove the DP DP feed guide

feed guide.
Figure 1-5-2
1-5-2
3NW-1
4. Turns the DP feed unit upward.
DP feed unit
Figure 1-5-3
5. Remove the stop ring from front side of

the DP feed belt shaft A. DP feed unit
6. Pull forwards and then remove the DP
feed unit from the DP.
Stop ring
DP feed belt shaft A
Figure 1-5-4
1-5-3
3NW
7. Remove the stop ring from the DP feed

belt shaft A. DP feed unit
8. Remove the stop ring and pulley from
Pulley
the DP feed unit.
9. Slide the DP feed holder and then
remove the DP feed belt unit from the
Stop ring
DP feed unit.
DP feed belt
Stop ring shaft A
DP feed belt unit

DP feed holder
Figure 1-5-5
10. Remove the DP feed holder A from the

DP feed belt shaft A.
11. Pull out the DP feed belt shaft A from
the DP feed belt unit and then remove
the DP feed collar A.
Drive belt
DP feed belt unit
Pullay
DP feed holder B
DP feed holder A
DP feed belt shaft A
DP feed collar A
Figure 1-5-6
1-5-4
3NW
12. Remove the stop ring from the DP feed DP feed belt shaft B
belt shaft B.
13. Pull out the DP feed belt shaft B from
the DP feed belt unit.
14. Remove the DP feed collar B and DP
feed belt from the DP feed belt shaft B.
DP feed collar B
DP feed belt unit
Stop ring DP feed belt
Figure 1-5-7
15. Remove the stop ring from the DP feed Pulley

belt shaft B. DP forwarding
16. Pull out the DP forwarding pulley shaft pulley shaft
from the DP feed unit and then remove DP feed unit
the DP forwarding pulley.
17. Check or replace the DP feed belt and
DP forwarding pulley and refit all the
removed parts.
Bush
Stop ring
Figure 1-5-8
1-5-5
3NW
(2) Detaching and refitting the DP separation pulley

Follow the procedure below to replace the DP separation pulley.
Procedure
DP top cover
2. Remove the DP feed guide and DP
feed unit. (Seepage1-5-2)
3. Unhook the hook and then remove the DP separation pulley cover
DP separation pulley cover. Hook
Figure 1-5-9
4. Remove the stop ring and then remove

the DP separation pulley and torque Stop ring
limiter. Torque limiter
5. Check or replace the DP separation
pulley and refit all the removed parts. DP separation
pulley
Figure 1-5-10
1-5-6
3NW
(3) Detaching and refitting the CIS

Follow the procedure below to replace the CIS.
Procedure DP top cover Screw

2. Remove four screws from the upper DP front left cover
side and reverse side of DP. Screw
3. Pull forwards and then remove the DP
front left cover and DP front cover.
DP front cover
Screw
Screw
Figure 1-5-11
4. Remove four screws and then remove Screw

DP rear cover
the DP rear cover.
Screw
Screw
Screw
Figure 1-5-12
1-5-7
3NW-1
5. Remove two screws from the rear side

of machine and then remove the CIS
unit upwards.
Screw
Screw
CIS unit
Figure 1-5-13
6. Remove two connectors from the DP Connector

SHD PWB.
Connector
DP SHD PWB
Figure 1-5-14
1-5-8
3NW
7. Remove the CIS front holder and CIS

rear holder and then remove the CIS
CIS rear holder
upwards.
CIS slit glass
CIS front holder
CIS
CIS guide
Figure 1-5-15
CIS guide
8. Remove six pins by using a flat screw-
driver and then remove the DP SHD
PWB. Flat screwdriver
9. Check or replace the CIS and refit all
the removed parts.
10. When the CIS is replaced with a new
one, carry out the following procedure.
11. Clean the CIS roller and contact glass
(CIS).
12. Perform maintenance mode U411
(Adjusting the scanner automatically)
(see page 1-3-36).
13. Perform maintenance mode U091 (set-
ting the white line correction) (see page
1-3-26).
14. Make a test copy of a gray document. DP SHD PWB Pin
If problems such as white lines appear
on the test copy, repeat the procedure Pin
from steps 11 to 13 onwards until the
white lines no longer appear.
Figure 1-5-16
1-5-9
3NW
1-5-3 Image adjustment

(1) Adjusting the angle of leading edge
Perform the following adjustment if the leading edge of the copy image is laterally skewed.
Procedure
3mm/4mm 3mm/4mm
1. Place an original on the DP and press
the start key to make a test copy.
2. If the gap of leading edge exceeds the
reference value, perform the following
adjustment.
Reference value
For simplex copying: Within ±3.0 mm Original Copy Copy
For duplex copying: Within ±4.0 mm example 1 example 2
Figure 1-5-17
3. Loosen two screws of right and left fix-

ing fittings.
Fixing fitting
Screw
Screw
Fixing fitting
Screw
Fixing fitting
Figure 1-5-18
1-5-10
3NW
4. Remove the left hinge cover.

5. Turn adjusting screw at the rear side of
the right hinge to adjust the DP position.
For copy example 1: Turn the adjusting
screw counterclockwise and move the
DP to the inner side.
For copy example 2: Turn the adjusting
screw clockwise and move the DP to
the front side.
Amount of change per scale: Approx. 1
mm Right hinge cover
6. Make a test copy.
7. Repeat the steps above until the gap of
the leading edge falls within the refer-
ence values.
8. After adjustment is completed, retighten
two screws that have been loosened in
step 3. Adjusting screw
Figure 1-5-19
9. Remove the original mat.

10. Place original mat with its Velcro
upward over the contact glass.
Align original mat corner that has 90
degrees of angle with the inner left cor-
ner of the original instruction panel.
11. Close DP and attach original mat onto it
with Velcro.
DP
Original mat
Original mat
Velcro
Figure 1-5-20
1-5-11
3NW
(2) Adjusting the angle of trailing edge

Perform the following adjustment if the trailing edge of the copy image is laterally skewed.
Procedure
1. Place an original on the DP and press
the start key to make a test copy.
2. If the gap of trailing edge exceeds the
reference value, perform the following
adjustment.
Reference value 3mm/4mm 3mm/4mm
Original Copy Copy
For simplex copying: Within ±3.0 mm
example 1 example 2
For duplex copying: Within ±4.0 mm
Figure 1-5-21
3. Open the DP top cover. DP top cover

4. Remove the right hinge cover.
5. Remove the screw and then remove the
left hinge cover.
Screw
Left hinge cover
Right hinge cover
Figure 1-5-22
1-5-12
3NW
6. Remove four screws and then remove

the DP rear cover. Screw
DP rear cover
Screw
Screw
Screw
Figure 1-5-23
7. Adjust the height of DP.

Loosen the nut.
For copy example 1: Loosen the adjust-
ing screw.
For copy example 2: Tighten the adjust-
ing screw.
Amount of change per scale: Approx.
0.5 mm
Retighten the nut.
8. Refit the DP rear cover. Adjusting screw
9. Refit the right hinge cover and left hinge Nut
cover.
Scale
Figure 1-5-24
1-5-13
3NW
10. Remove the original mat.

11. Place original mat with its Velcro
upward over the contact glass.
Align original mat corner that has 90
degrees of angle with the inner left cor-
ner of the original instruction panel.
12. Close DP and attach original mat onto it
with Velcro.
DP
Original mat
Original mat
Velcro
Figure 1-5-25
13. Make a test copy again.

14. Repeat steps 1 to 12 above until the
gap of the trailing edge falls within the
reference values.
1-5-14
3NW-1
1-6-1 Remarks on DP main PWB replacement

1-6 Requirements on PWB Replacement
(1) DP main PWB

When replacing the DP main PWB, remove the EEPROM (YS1) from the DP main PWB that has been
removed and then reattach it to the new DP main PWB.
EEPROM
YS1
Figure 1-6-1 DP main PWB
When the DP main PWB is replaced with a new one, carry out the following procedure.
1. Clean the CIS roller and contact glass (CIS).
2. Perform maintenance mode U411 (Adjusting the scanner automatically) (see page 1-3-36).
3. Perform maintenance mode U091 (setting the white line correction) (see page 1-3-26).
4. Make a test copy of a gray document.
If problems such as white lines appear on the test copy, repeat the procedure from steps 1 to 3
onwards until the white lines no longer appear.
(2) DP SHD PWB

When the DP SHD PWB is replaced with a new one, carry out the following procedure.
1. Clean the CIS roller and contact glass (CIS).
2. Perform maintenance mode U411 (Adjusting the scanner automatically) (see page 1-3-36).
3. Perform maintenance mode U091 (setting the white line correction) (see page 1-3-26).
4. Make a test copy of a gray document.
If problems such as white lines appear on the test copy, repeat the procedure from steps 1 to 3
onwards until the white lines no longer appear.
1-6-1
3NW
1-6-2
3NW
2-1-1 Original feed section

2-1 Mechanical Construction
The original feed section consists of the parts shown in figure. An original placed on the original table is con-
veyed to the original conveying section. Original is fed by the rotation of the DP forwarding pulley and DP orig-
inal feed belt. The DP separation pulley prevents multiple sheets from being fed at one time, via the torque
limiter.
6 5 7 9 4 3 2 1
10 11 8
Figure 2-1-1 Original feed section
(1)Original tray (7)DP feed collar B

(2)DP original width switch (DPOWSW) (8)DP separation pulley
(3)Original lift guide (9)DP original sensor (DPOS)
(4)DP forwarding pulley (10)DP feed sensor (DPFS)
(5)DP feed belt (11)DP skew sensor (DPSS)
(6)DP feed collar A
2-1-1
FEED_2B,2A,1A,1B
YC5-1,2,3,4
DPOFM
FD_SW
YC4-A5
YC4-B13
SKEW_SW
DPFS
DPSS
LIFT_2B,2A,1A,1B
YC5-9,10,11,12
DPLM
LF_DNSW
YC2-10
DPLS2
DPLS1
LF_UPSW
YC4-A3
2-1-2
SET_SW
YC2-6
DPOS
DPMPWB
Figure 2-1-2 Original feed section block diagram

WIDE3,2,1
YC2-11,12,14
DPOWSW
3NW
3NW
2-1-2 Original conveying section

The original conveying section consists of the parts shown in figure. A conveyed original is scanned by the
optical section (CCD) of machine when it passes through the slit glass of machine.
An original of which scanning is complete is ejected to the original eject table by the eject roller.
4 2
1
6 3 13 15
10 9 17 11 12 14 16
Figure 2-1-3 Original conveying section
(1)DP registration roller (10)DP conveying pulley

(2)DP registration pulley (11)DP right conveying roller
(3)DP upper conveying roller (12)DP conveying pulley
(4)DP conveying pulley (13)DP eject sensor (DPES)
(5)DP CIS sensor (DPCS) (14)DP eject roller
(6)DP CIS roller (15)DP eject pulley
(7)CIS (16)Slit glass (machine main body)
(8)DP timing sensor (DPTS) (17)Original eject table
(9)DP left conveying roller
2-1-3
3NW-1
DPMPWB
RGST_2B,2A,1A,1B
DPRM YC5-5,6,7,8
DPCS
CNVY_2B,2A,1B,1A
CIS DPOCM YC14-1,2,3,4
EXIT_SW
DPES YC4-A12
CCD_TMG_SW
DPTS YC4-B6
Image data
CIS_TMG_SW
RVRS_1B,1A,2A,2B
DPSBM YC14-5,6,7,8
Serial communication data signal

YC2
YC4-2
YC1 YC10
DPSPWB
YC3
YC2
DPRPWB
Figure 2-1-4 Original conveying section block diagram
2-1-4
3NW
2-2-1 Electrical parts layout

2-2 Electrical Parts Layout
(1) PWBs
1
3
Machine front Machine inside Machine rear
Figure 2-2-1 PWBs
1. DP main PWB (DPMPWB) ................... Controls electrical components.

2. DP LED PWB (DPLPWB) ..................... Indicates presence of originals or an original jam.
3. DP SHD PWB (DPSPWB)....................... Controls the image processing.
4. DP relay PWB (DPRPWB) ...................... Relay of image data.
2-2-1
3NW
(2) Switches and sensors
4
2 6
8
7
10 9 3
5
12
11
1
Figure 2-2-2 Switches and sensors
1. DP open/close switch (DPOCSW) ........ Detects the opening/closing of the DP.

2. DP interlock switch (DPILSW) .............. Breaks the safety circuit when the document processor is
opened; resets original misfeed detection.
3. DP original sensor (DPOS) ................... Detects the presence of an original.
4. DP lift sensor1 (DPLS1)........................ Detects the original tray reaching the upper limit.
5. DP lift sensor2 (DPLS2)........................ Detects the original tray reaching the lower limit.
6. DP original length switch (DPOLSW).... Detects the length of the original.
7. DP original width switch (DPOWSW).... Detects the width of the original.
8. DP feed sensor (DPFS) ........................ Detects primary original feed end timing.
9. DP skew sensor (DPSS)....................... Detects the original conveying timing.
10. DP CIS sensor (DPCS)......................... Detects the original scanning timing.
11. DP timing sensor (DPTS)...................... Detects the original scanning timing.
12. DP eject sensor (DPES) ....................... Detects an original misfeed in the original eject section.
2-2-2
3NW
(3) Motors
2 1
7
6 5
3
4
Figure 2-2-3 Motors
1. DP feed motor (DPOFM) ...................... Drives the original feeding section.

2. DP ragistration motor (DPRM) .............. Drives the DP registration roller.
3. DP conveying motor (DPOCM)............. Drives the original conveying section.
4. DP eject motor (DPEM) ........................ Drives the DP eject roller.
5. DP lift motor (DPLM)............................. Operates the original lift guide.
6. DP fan motor1 (DPFM1) ....................... Cools the drive section.
7. DP fan motor2 (DPFM2) ....................... Cools the CIS.
2-2-3
3NW
2-2-4
3NW
2-3-1 DP main PWB

2-3 Operation of the PWBs
14 13 1 15
2 16
YC1
YC10
YS1
2 1
B13 A1
YC4
B1 A13
1 2
1
YC2
YC6
13 3
14
1
YC7
2
1
YC8
2
1 YC14 8 12
YC5 1
Figure 2-3-1 DP main PWB silk-screen diagram
2-3-1
3NW
Connector Pin Signal I/O Voltage Description

YC1 1 FG
Connected to 2 ENG_PAGES O 3.3 V DC Pageset signal
ISCPWB. T
3 ENG_RDY O 3.3 V DC Ready signal
4 ENG_SEL I 3.3 V DC Select signal
5 ENG_CLK I 0/3.3 V DC(pulse) Clock signal
6 ENG_SI I 0/3.3 V DC(pulse) Serial communication data signal
7 ENG_SO O 0/3.3 V DC(pulse) Serial communication data signal
8 DP_OPEN O 3.3 V DC DPOCSW: On/Off
9 NC(GND) - - Not used
10 GND - - Ground
11 GND - - Ground
12 GND - - Ground
13 NC(GND) - - Not used
14 24V I 24 V DC 24 V DC power input from ISCPWB
YC2 1 3.3V O 3.3 V DC 3.3 V DC power output to DPOLSW

Connected to 2 GND - - Ground
DP original 3 LNG_SW I 0/3.3 V DC DPOLSW: On/Off
length switch,
DP original 4 LNG_CLK O 0/3.3 V DC(pulse) Clock signal
sensor, DP lift 5 GND - - Ground
sensor 2, DP
6 SET_SW I 0/3.3 V DC DPOS: On/Off
original width
switch. 7 3.3V O 3.3 V DC 3.3 V DC power output to DPOS
8 ANODE O 3.3 V DC 3.3 V DC power output to DPLS2
9 GND - - Ground
10 LF_DNSW I 0/3.3 V DC DPLS2: On/Off
11 WIDE3 I 0/3.3 V DC DPOWS: On/Off
13 GND - - Ground
2-3-2
3NW

YC4_A A1 ANODE O 3.3 V DC 3.3 V DC power output to DPLS1
Connected to A2 GND - - Ground
DP lift sensor A3 LF_UPSW I 0/3.3 V DC DPLS1: On/Off
1, DP feed
sensor, DP A4 GND - - Ground
eject sensor. A5 FD_SW I 0/3.3 V DC DPFS: On/Off
A6 3.3V O 3.3 V DC 3.3 V DC power output to DPFS
A7 NC - - Not used
A8 NC - - Not used
A9 NC - - Not used
A10 ANODE O 3.3 V DC 3.3 V DC power output to DPES
A11 GND - - Ground
A12 EXIT_SW(M) I 0/3.3 V DC DPES: On/Off
A13 NC - - Not used
YC4_B B1 NC - - Not used

Connected to B2 LED_PW O 5.6 V DC 5.6 V DC power output to LEDPWB
DPLED PWB, B3 LED_REM O 0/5.6 V DC LED control signal
DP timing
sensor, DP B4 NC(GND) - - Not used
open/close B5 GND - - Ground
switch, DP
B6 CCD_TMG_S I 0/3.3 V DC DPTS: On/Off
skew sensor.
W
B7 3.3V O 3.3 V DC 3.3 V DC power output to DPTS
B8 ANODE O 3.3 V DC 3.3 V DC power output to DPOCSW
B9 GND - - Ground
B10 DP_OPEN I 0/3.3 V DC DPOCSW: On/Off
B11 ANODE O 3.3 V DC 3.3 V DC power output to DPSS
B12 GND - - Ground
B13 SKEW_SW I 0/3.3 V DC DPSS: On/Off
2-3-3
3NW

1 FEED3_OUT O 0/24 V DC (pulse) DPOFM drive control signal
YC5
2B
Connected to 2 FEED1_OUT O 0/24 V DC (pulse) DPOFM drive control signal
DP feed 2A
motor, DP 3 FEED2_OUT O 0/24 V DC (pulse) DPOFM drive control signal
registration 1A
motor, DP lift
motor. 4 FEED4_OUT O 0/24 V DC (pulse) DPOFM drive control signal
1B
5 RGST3_OUT O 0/24 V DC (pulse) DPRM drive control signal
2B
2A
1A
1B
9 LIFT3_OUT2 O 0/24 V DC (pulse) DPLM drive control signal
B
A
A
B
YC6 1 24V O 24 V DC 24 V DC power output to DPILSW

Connected to 2 NC - - Not used
DP interlock
3 R24V I 24 V DC 24 V DC power input from DPILSW
switch.
YC7 1 R24V O 24 V DC 24 V DC power output to DPFM1

Connected to 2 FAN_REM1 O 0/24 V DC DPFM1: On/Off
DP fan
motor1.
YC8 1 R24V O 24 V DC 24 V DC power output to DPFM2

Connected to 2 FAN_REM2 O 0/24 V DC DPFM2: On/Off
DP fan
motor2.
2-3-4
3NW-1

YC10 1 CIS_TMG_S I 0/3.3 V DC DPCS: On/Off
W
Connected to 2 SHD_CLK O 0/3.3 V DC(pulse) Clock signal
DP SHD 3 SHD_SO O 0/3.3 V DC(pulse) Serial communication data signal
PWB.
4 SHD_SEL O 0/3.3 V DC Select signal
5 SHD_PAGES O 0/3.3 V DC Pageset signal
T
6 RESETN O 0/3.3 V DC Reset signal
7 SHD_OVMO I 0/3.3 V DC OVMON signal
N
8 SHD_SI I 0/3.3 V DC(pulse) Serial communication data signal
9 SHD_RDY I 0/3.3 V DC Ready signal
10 NC - - Not used
11 24V O 24 V DC 24 V DC power output to SHDPWB
12 24V O 24 V DC 24 V DC power output to SHDRWB
13 GND - - Ground
14 GND - - Ground
1 CNVY4_OUT O 0/24 V DC (pulse) DPOCM drive control signal

YC14
2B
DP convey- 2 CNVY3_OUT O 0/24 V DC (pulse) DPOCM drive control signal
ing motor, DP 2A
eject motor.
1B
1A
5 RVRS4_OUT O 0/24 V DC (pulse) DPEM drive control signal
1B
1A
2A
2B
2-3-5
3NW-1
2-3-2 DP SHD PWB
[ Component side ] [ Solder side ]
A40
B40
YC2
A1 B1
1
2 1 YC4
3
YC1
14 13 YC3
7 1
Figure 2-3-2 DP SHD PWB silk-screen diagram
2-3-6
3NW

YC1 1 GND - - Ground
Connected to 2 GND - - Ground
DP main
3 24V I 24 V DC 24 V DC power input from DPMPWB
PWB.
4 24V I 24 V DC 24 V DC power input from DPMPWB
5 NC - - Not used
6 CPU_SRDY O 0/3.3 V DC Ready signal
7 CPU_SO O 0/3.3 V DC(pulse) Serial communication data signal
8 CPU_OVM O 0/3.3 V DC OVM signal
9 RESETN I 0/3.3 V DC Reset signal
10 CPU_PAGES I 0/3.3 V DC Pageset signal
T
11 CPU_SEL I 0/3.3 V DC Select signal
12 CPU_SI I 0/3.3 V DC(pulse) Serial communication data signal
13 CPU_SCLK I 0/3.3 V DC(pulse) Clock signal
14 CIS_TMG_S O 0/3.3 V DC DPCS: On/Off
W
YC2 A1 GND - - Ground

Connected to A2 CK1 O 0/3.3 V DC(pulse) Clock signal
CIS.
A3 GND - - Ground
A4 ST1 O 0/3.3 V DC ST1 signal
A5 GND - - Ground
A6 MODE O 0/3.3 V DC MODE signal
A7 GND - - Ground
A8 VREF O 0/1.1 V DC 1.1 V DC power output to VREF
A9 GND - - Ground
A10 GND - - Ground
A11 GND - - Ground
A12 LED4R_C O 0/6 V DC LED control signal
A13 LED4G_C O 0/6 V DC LED control signal
A14 LED4B_C O 0/6 V DC LED control signal
A15 LED4_A O 0/6 V DC LED control signal
2-3-7
3NW

YC2 A21 LED2G_C O 0/6 V DC LED control signal
Connected to A22 LED2B_C O 0/6 V DC LED control signal
CIS.
A28 GND - - Ground
A29 GND - - Ground
A30 GND - - Ground
A31 GND - - Ground
A32 GND - - Ground
A33 GND - - Ground
A34 GND - - Ground
A35 GND - - Ground
A36 GND - - Ground
A37 3.3V_CIS O 3.3 V DC 3.3 V DC power output to CIS
A40 GND - - Ground
B1 GND - - Ground
B2 GND - - Ground
B3 OS_1 I Analog Data signal
B4 GND - - Ground
B5 OS2 I Analog Data signal
B6 GND - - Ground
B8 GND - - Ground
B10 GND - - Ground
B12 GND - - Ground
B14 GND - - Ground
B16 GND - - Ground
2-3-8
3NW

YC2 B18 GND - - Ground
Connected to B19 OS9 I Analog Data signal
CIS.
B20 GND - - Ground
B22 GND - - Ground
B24 GND - - Ground
B26 GND - - Ground
B28 GND - - Ground
B30 GND - - Ground
B32 GND - - Ground
B34 GND - - Ground
B36 GND - - Ground
B38 GND - - Ground
B39 GND - - Ground
B40 GND - - Ground

Connected to 2 HTPDN I 0/3.3 V DC HTPDN signal
DP relay 3 LOCKN I 0/3.3 V DC LOCKN signal
PWB.
4 GND - - Ground
5 TX0N O 0/3.3 V DC(pulse) Serial communication data signal
6 TX0P O 0/3.3 V DC(pulse) Serial communication data signal
7 GND - - Ground

Connected to 2 CIS_TMG_S I 0/3.3 V DC DPCS: On/Off
DP CIS sen- W
sor.
3 3.3V O 3.3 V DC 3.3 V DC power output to DPCS
2-3-9
3NW
2-3-10
3NW
2-4-1 Appendixes
2-4 Appendixes
(1) List of maintenance parts

Maintenance part name Alternative
Part No.
Name used in service manual Name used in parts list part No.
DP paper feed belt BELT PF 303LL07530 3LL07530
DP forwarding pulley PULLEY LF 303M407480 3M407480
DP separation pulley PULLEY SEPARATION 303LL07190 3LL07190
DP original sensor PARATS SENSOR OPT. SP 303NW94040 3NW94040
DP registration roller PARTS ROLLER REGISTRATION
303M494070 3M494070
SP
DP registration pulley PULLEY,REGISTRATION BK 303M424300 3M424300
DP registration pulley PULLEY REG B BK 303M424310 3M424310
DP conveying roller left PARATS ROLLER CONVEING LEFT 303M494090 3M494090
Reading pulley PULLEY GUIDE READING 303LL24190 3LL24190
DP conveying roller right PARATS ROLLER CONVEING
303M494100 3M494100
RIGHT SP
DP conveying roller upper PARATS ROLLER CONVEING
303M494080 3M494080
UPPER SP
DP eject roller PARTS ROLLER EJECT SP 303M494110 3M494110
Reading guide GUIDE READING 303M424250 3M424250
DP CIS sensor PARTS SENSOR OPT. SP 303NW94060 3NW94060
DP timing sensor PARTS SENSOR OPT. SP 303NW94060 3NW94060
DP eject sensor PARTS SENSOR OPT. SP 303NW94060 3NW94060
DP CIS roller PARTS ROLLER CIS SP 303M494060 3M494060
CIS PARTS SENSER A3 COLOR CIS(C)
303M494050 3M494050
SP
DP original length switch PARTS SENSOR OPT. SP 303NW94050 3NW94050
Original mat PARTS MAT ASSY 303LL94031 3LL94031
2-4-1
3NW
(2) Periodic maintenance procedures

300K/600K/
Maintenance User
Section 900K/1200K/ Points and cautions Page
part/location call
1500K
Test copy Perform at the maxi- Test Test
and test mum copy size copy copy
300K/600K/
Maintenance User
part/location call
1500K
Original DP paper feed belt Clean Replace Clean with alcohol. P.1-5-2
feed sec- Replace after feeding 300,000 sheets.
tion DP forwarding pulley Clean Replace Clean with alcohol. P.1-5-2
Replace after feeding 300,000 sheets.
DP separation pulley Clean Replace Clean with alcohol. P.1-5-6
Replace after feeding 300,000 sheets.
DP original sensor Clean Clean Air blow or clean with a dry cloth.
300K/600K/
Maintenance User
part/location call
1500K
Original DP registration roller Clean Clean Clean with a dry cloth or alcohol.
convey- DP registration pul- Clean Clean Clean with a dry cloth or alcohol.
ing sec- ley
tion
DP registration pul- Clean Clean Clean with a dry cloth or alcohol.
ley
DP conveying roller Clean Clean Clean with a dry cloth or alcohol.
left
Reading pulley Clean Clean Clean with a dry cloth or alcohol.
DP conveying roller Clean Clean Clean with a dry cloth or alcohol.
right
2-4-2
3NW
300K/600K/
Maintenance User
part/location call
1500K
Original DP conveying roller Clean Clean Clean with a dry cloth or alcohol.
convey- upper
ing sec- DP eject roller Clean Clean Clean with a dry cloth or alcohol.
tion
Reading guide Clean Clean Clean with a dry cloth or alcohol.
DP CIS sensor Clean Clean Air blow or clean with a dry cloth.
DP timing sensor Clean Clean Air blow or clean with a dry cloth.
DP eject sensor Clean Clean Air blow or clean with a dry cloth.
300K/600K/
Maintenance User
part/location call
1500K
Cis DP CIS roller Clean Clean Clean with a dry cloth or alcohol.
CIS Clean Clean Clean with a dry cloth or alcohol.
300K/600K/
Maintenance User
part/location call
1500K
Original DP original length Clean Clean Air blow or clean with a dry cloth.
table switch
300K/600K/
Maintenance User
part/location call
1500K
Covers Covers Clean Clean Clean with alcohol.
Original mat Clean Clean Clean with a dry cloth or alcohol.
300K/600K/
Maintenance User
part/location call
1500K
Other Image quality Check Check Adjust
Adjust
2-4-3
YC10 YC1 CISPWB
DPMPWB CIS_TMG_SW 1 1 14 14 CIS_TMG_SW DPSPWB
ISCPWB SHD_CLK 2 2 13 13 CPU_SCLK
SHD_SO 3 3 12 12 CPU_SI
YC12 YC1 SHD_SEL 4 4 11 11 CPU_SEL YC2
GND 1 1 1 1 FG SHD_PAGEST 5 5 10 10 CPU_PAGEST GND A1 1 1 A1 GND
DP_PAGEST 2 2 2 2 ENG_PAGEST RESETN 6 6 9 9 RESETN CK1 A2 2 2 A2 CK
DP_RDY 3 3 3 3 ENG_RDY SHD_OVMON 7 7 8 8 CPU_OVM GND A3 3 3 A3 GND
DP_SEL 4 4 4 4 ENG_SEL SHD_SI 8 8 7 7 CPU_SO ST1 A4 4 4 A4 SP
DP_CLK 5 5 5 5 ENG_CLK SHD_RDY 9 9 6 6 CPU_SRDY GND A5 5 5 A5 GND
DP_SO 6 6 6 6 ENG_SI NC 10 10 5 5 NC MODE A6 6 6 A6 MODE
DP_SI 7 7 7 7 ENG_SO 24V 11 11 4 4 24V GND A7 7 7 A7 GND
DP_OPEN 8 8 8 8 DP_OPEN 24V 12 12 3 3 24V VREF A8 8 8 A8 VREF
RESERVE 9 9 9 9 NC(GND) GND 13 13 2 2 GND GND A9 9 9 A9 GND
GND 10 10 10 10 GND GND 14 14 1 1 GND GND A10 10 10 A10 GND
GND 11 11 11 11 GND GND A11 11 11 A11 GND
GND 12 12 12 12 GND LED4R_C A12 12 12 A12 LED4_R
RESERVE 13 13 13 13 NC(GND) LED4G_C A13 13 13 A13 LED4_G
24V 14 14 14 14 24V YC2 YC3 LED4B_C A14 14 14 A14 LED4_B
24V 15 15 15 15 24V GND 1 1 1 1 GND LED4_A A15 15 15 A15 VLED4
(3) Wiring diagram
24V 16 16 16 16 24V HTPDN 2 2 2 2 HTPDN LED1_A A16 16 16 A16 VLED1

LOCKN 3 3 3 3 LOCKN LED1R_C A17 17 17 A17 LED1_R
DPRPWB GND 4 4 4 4 GND LED1G_C A18 18 18 A18 LED1_G
Rx0N 5 5 5 5 Tx0N LED1B_C A19 19 19 A19 LED1_B
Rx0P 6 6 6 6 Tx0P LED2R_C A20 20 20 A20 LED2_R
GND 7 7 7 7 GND LED2G_C A21 21 21 A21 LED2_G
LED2B_C A22 22 22 A22 LED2_B
LED2_A A23 23 23 A23 VLED2
YC4_A LED3_A A24 24 24 A24 VLED3
ANODE 3 3 A1 A1 ANODE YC4 LED3R_C A25 25 25 A25 LED3_R
DPLS1 GND 2 2 A2 A2 GND 3.3V 1 1 3 3 3.3V LED3G_C A26 26 26 A26 LED3_G
LF_UPSW 1 1 A3 A3 LF_UPSW CIS_TMG_SW 2 2 2 2 CIS_TMG_SW LED3B_C A27 27 27 A27 LED3_B
A4 A4 GND DPCS GND 3 3 1 1 GND GND A28 28 28 A28 GND
A5 A5 FD_SW GND A29 29 29 A29 GND
A6 A6 3.3V GND A30 30 30 A30 GND
GND 3 3 A7 A7 NC GND A31 31 31 A31 GND
FD_SW 2 2 A8 A8 NC
YC2
DPFS 3.3V 1 1 4 4 3.3V GND A32 32 32 A32 GND
3.3V 1 1 A9 A9 NC GND A33 33 33 A33 GND
GND 2 2 3 3 GND
A10 A10 ANODE GND A34 34 34 A34 GND
LNG_SW 3 3 2 2 LNG_SW DPOLSW
A11 A11 GND GND A35 35 35 A35 GND
LNG_CLK 4 4 1 1 LNG_CLK
A12 A12 EXIT_SW GND A36 36 36 A36 GND
GND 5 5
A13 A13 NC 3.3V_CIS A37 37 37 A37 3.3V
SET_SW 6 6
3.3V 7 7 3.3V_CIS A38 38 38 A38 3.3V
ANODE 8 8 3 3 GND 3.3V_CIS A39 39 39 A39 3.3V
GND 9 9 2 2 SET_SW GND A40 40 40 A40 GND
ANODE 3 3 1 9 DPOS GND B1 41 41 B1 GND
LF_DNSW 10 10 1 1 3.3V
GND 2 2 2 Relay 8 GND B2 42 42 B2 GND
DPES WIDE3 11 11
EXIT_SW 1 1 3 7 OS_1 B3 43 43 B3 OS1
WIDE2 12 12
GND 13 13 GND B4 44 44 B4 GND
WIDE1 14 14 3 3 ANODE OS2 B5 45 45 B5 OS2
YC4_B GND B6 46 46 B6 GND
2-4-4
2 2 GND
B1 B1 NC DPLS2 OS3 B7 47 47 B7 OS3
1 1 LF_DNSW
LED_PW 2 2 1 2 B2 B2 LED_PW GND B8 48 48 B8 GND
Relay
DPLPWB LED_REM 1 1 2 1 B3 B3 LED_REM OS4 B9 49 49 B9 OS4
B4 B4 GND GND B10 50 50 B10 GND
B5 B5 GND OS5 B11 51 51 B11 OS5
4 4 WIDE3
B6 B6 CCD_TMG_SW GND B12 52 52 B12 GND
3 3 WIDE2
B7 B7 3.3V OS6 B13 53 53 B13 OS6
2 2 GND DPOWSW
GND 3 3 4 6 B8 B8 ANODE GND B14 54 54 B14 GND
1 1 WIDE1
DPTS CCD_TMG_SW 2 2 5 Relay 5 B9 B9 GND OS7 B15 55 55 B15 OS7
3.3V 1 1 6 4 B10 B10 DP_OPEN GND B16 56 56 B16 GND
B11 B11 ANODE OS8 B17 57 57 B17 OS8
B12 B12 GND YC5 2 2 NC GND B18 58 58 B18 GND
B13 B13 SKEW_SW FEED3_OUT2B 1 1 6 6 B/ OS9 B19 59 59 B19 OS9
ANODE 3 3 7 3 FEED1_OUT2A 2 2 4 4 B GND B20 60 60 B20 GND
DPOCSW GND 2 2 8 Relay 2 FEED2_OUT1A 3 3 1 1 A DPOFM OS10 B21 61 61 B21 OS10
DP_OPEN 1 1 9 1 FEED4_OUT1B 4 4 3 3 A/ GND B22 62 62 B22 GND
RGST3_OUT2B 5 5 5 5 NC OS11 B23 63 63 B23 OS11
RGST1_OUT2A 6 6 GND B24 64 64 B24 GND
RGST2_OUT1A 7 7 OS12 B25 65 65 B25 OS12
ANODE 3 3 RGST4_OUT1B 8 8 2 2 NC GND B26 66 66 B26 GND
DPSS GND 2 2 LIFT3_OUT2B 9 9 6 6 B/ OS13 B27 67 67 B27 OS13
SKEW_SW 1 1 LIFT1_OUT2A 10 10 4 4 B GND B28 68 68 B28 GND
LIFT2_OUT1A 11 11 1 1 A DPRM OS14 B29 69 69 B29 OS14
LIFT4_OUT1B 12 12 3 3 A/ GND B30 70 70 B30 GND
5 5 NC OS15 B31 71 71 B31 OS15
GND B32 72 72 B32 GND
OS16 B33 73 73 B33 OS16
4 4 B3 GND B34 74 74 B34 GND
YC6 2 2 B1 OS17 B35 75 75 B35 OS17
COM 1 1 1 24V 1 1 A1 DPLM GND B36 76 76 B36 GND
DPILSW NO 2 2 2 NC 3 3 A3 OS18 B37 77 77 B37 OS18
3 3 R24V GND B38 78 78 B38 GND
GND B39 79 79 B39 GND
YC7 YC14 2 2 NC GND B40 80 80 B40 GND
2 1 1 1 R24V CNVY4_OUT2B 1 1 6 6 B/
Relay CNVY3_OUT2A 2 2 4 4 B
DPFM1 1 2 2 2 FAN_REM1
CNVY2_OUT1B 3 3 3 3 A/ DPOCM
CNVY1_OUT1A 4 4 1 1 A
RVRS4_OUT1B 5 5 5 5 NC
YC8 RVRS2_OUT1A 6 6
2 1 1 1 R24V RVRS1_OUT2A 7 7
Relay
DPFM2 1 2 2 2 FAN_REM2 RVRS3_OUT2B 8 8 1 1 NC
2 2 A/
4 4 A
5 5 B DPSBM
3 3 B/
6 6 NC
3NW-1
2011
2011

DP-771 Service Manual PDF

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DP-771

RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE

IL Y A UN RISQUE D’EXPLOSION SI LA BATTERIE EST REMPLACEE PAR UN MODELE

General warning. Warning of risk of electric shock.

Warning of high temperature.

General prohibited action. Disassembly prohibited.

Always ground the copier.

• Always use parts having the correct specifications. ............................................................................

• Remove toner completely from electronic components. .....................................................................

1-3 Maintenance Mode

1-5 Assembly and Disassembly

1-6 Requirements on PWB Replacement

2-1 Mechanical Construction

2-2 Electrical Parts Layout

2-3 Operation of the PWBs

NOTE: These specifications are subject to change without notice.

1-1-2 Parts names

1. Original tray 4. Original stopper

1-1-3 Machine cross section

Figure 1-1-2 Machine cross section

1. Original feed section

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1-2-1 Installation environment

Installation location (Be based on the machine establishment place.)

Figure 1-2-1 Unpacking

1. Document processor 11. Plastic bag 21. Pin

(2) Remove the tapes and pad

2. Open the DP top cover and original DP top cover

Original width guide

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1-3-1 Maintenance mode

(1) Executing a maintenance item

Press the status/Job cancel key.

Enter “10871087” using

Enter the maintenance item

Press the start key.

The selected maintenance item is run.

Press the stop key.

Yes Repeat the same

Enter “001” using the cursor

(2) Maintenance mode item list

(3) Contents of maintenance mode items

3. Press the start key. A list is output.

Item No. Description

8. Press the start key.

Item No. Description

(8) Paper Jam Log (12) Counter Log

Detail of event log

Item No. Description

(b) Detail of paper source (Hexadecimal)

(c) Detail of paper size (Hexadecimal)

Item No. Description

Item No. Description

(10) Maintenance # Count. Item

First byte (Replacing item)

(11) Unknown # Count. Item

Item No. Description

Item No. Description

Service Status Page

(27) FAX Information Slot1/Slot2

Item No. Description

Service Status Page